BOOM INSTALLATION – FOUR SECTION

BOOM INSTALLATION- FOUR SECTION

OPTION Quantity
Ref Part Number Description Figure Number
Ω 18-20-23 24
- 100J5081-26 .Boom Installation Four Section
01 18Z694D10 .SCREW. Hex hd. cap 1—OUN x 2•1/4 in 2
02 19P608 .PIN. Boom pivot and hoist cylinder anchor………… 2
03 25Z1043 .BEARING Journal…………………………………….. 4
04 100x204-13 .BOOM ASSEMBLY Pace 3.9). …………………….. 1
05 54938QIF2 .CYLINDER, Boom hoist (Page 2.3)………………… 1
06 18T13261 .SPACER Cylinder……………………………………… 2
07 19T6005 .PIN. Cylinder anchor…………………………………. 1
08 .SCREW. Hex hd. cap 3/4— 10UNC X 1-1/2 in……. 1
09 18Z694D8 .WASHERS Hardened flat 3/4 ………………………. 2
10 19T6014 .PIN, # section anchor………………………………… 1
11 19Z286D3 .PIN Snapper ………………………………............... 2
12 19T6212 .PIN. Manual extend………………………………….. 1
13 908N28-1 .ANTI2-BLOCK,Mechanical…………………............ 1
14 .NUT. Hex 1/2—13UNC………………………………. 8
15 .WASHER, Lock ½ in…………………………………. 4
16 16P5332 .BRACKET …………………………………………….. 1
17 20P1614 .U-BOLT………………………………………………. 2
18 908P39-2 .SOCKET ASSY., Rope………………………………. 1
19 8P168 .SOCKET, 1/2 IN. rope………………………………. 1
20 8T95C3 .WEDGE, Rope Socket………………………………. 1
21 19F57D10 .PIN, DRILLED 1 X 3 in………………………………. 1
22 .PIN, COTTER ¼ X 1-1/2 in lg………………………. 2
24 36R97M1 .VALVE, HOLDING B/H……………………………… 1
- 541100P1 .SEAL KIT FOR 54938Q1F2 B/H CYLINDER…….. 1
BOOM ASSEMBLY- FOUR SECTION
 BOOM ASSEMBLY- FOUR SECTION

OPTION Quantity
Ref Part Number Description Figure Number
Ω 18-20-23 12
- .100x204 13 BOOM ASSEMBLY……………………………………..
01 16T6807 .PAD. Slider……………………………………………… 2
02 .SCREW. Hex soc. fI, hd. 3/8-16UNC x 1/2 in………….. 12
03 .SCREW. Hex hd. cap 1/2— 13UNC x 2-3/4 in………… 18
04 .WASHER, Flat 1/2 in…………………………………… 18
05 20T9308D1 .SHIM. 0.048 thick……………………………………… 20
06 20T9308D2 .SHIM. 0.105 thick……………………………………… 4
07 16T6711 .PAD. Slider……………………………………………… 4
08 1 1X91D2 .SECTION. Boorn base………………………………….. 1
09 16T6108 .PAD, Slider……………………………………………… 24
10 .SCREW. Hex Soc. fi. hd. 3/8—16UNCx 3/4 in………… 66
11 16T6107 .CARRIER. Slider pad………………………………….. 12
12 .SCREW. Hex hd. cap I/2—I3UNC x 1-1/4 in…………. 36
13 .WASHER. Lock 1/2 in………………………………… 24
14 20T9310D1 .SHIM.0.048 thick………………………………………. 48
15 20T9310D2 .SHIM, 0105 thick……………………………………….. 12
16 5438R28 .CYLINDER. Upper telescope (Page 4.2)………………. 1
17 5438R29 .CYLINDER. Lower telescope (Page,5.2)………………. 1
18 100J5032-1 .BRACKET. ……………………………………………. 1
19 .NUT. Jan, hex 5/8—11UNC…………………………… 2
20 5420Q1 .BALL PLUNGER, With nylock .................................... 2
21 .WASHER. Lock 1/2 in..................................................... 12
22 .WASHER. Lock 5/8in………………………………… 6
23 20T9309D1 .SHIM 0.048 thick…………………………………….. 10
24 20T9309D2 .SHIM. 0.105 thick……………………………………… 2
25 16N2364 .SUPPORT, Upper cylinder……………………………… 1
26 16T6713 .PAD. Slider……………………………………………. 2
27 1 1J3077D3 .SECTION #1 boom . ………………………………….. 1
28 16T6806 .PAD, Slider…………………………………………… 1
29 11J3078D2 .SECTION #2 boom……………………………………. 1
30 .16T6719 .PAD. Slider……………………………………………. 1
31 11J3036 .SECTION. #3 boom…………………………………… 1
32 19P621 .PIN, Manual anchor…………………………………… 1
33 19Z286D3 .PIN, Snapper……………………………………………. 2
34 .WASHER. Lock 3/8 in…………………………………. 32
35 16T6714 .PAD Slider……………………………………………… 2
36 16T6715 .PAD. Slider……………………………………………. 4
37 .SCREW. Hex hd. cap 3/6—I6UNC x 1-1/4 In…………. 32
38 44Q26D2 .FLANGE. Split………………………………………….. 12
39 45Z479D46 .O.RING………………………………………………….. 8
40 44Q510D1 .HOSE ASSEMBLY……………………………………. 2
41 44Q596D2 .FITTING Swivel joint………………………………….. 2
42 44Q26D3 .FLANGE. Split………………………………………… 4
43 45Z479D21 .O-RING……………………………………………….. 2
44 36R37M1 .VALVE. Holding — Telescope cyi …………………… 1
45 .SCREW Hex hd. cap 1/2—I3UNC 3.3/4 in…………….. 3
46 44U68 .TUBE ASSEMBLY, Telescope ext…………………… 1
47 44U69 .TUBE ASSEMBLY, Tlescope retract ………………… 1
48 .WASHER Hard FIat 1/2 in……………………………… 3
49 18Z694DG ..Screw. Hex hd. cap 5/8in—Il x 1.1/4 in……………….. 8
50 919T121F1 .PIN ASSEMBLY……………………………………….. 2
 BOOM ASSEMBLY- FOUR SECTION

OPTION Quantity
Ref Part Number Description Figure Number
Ω 18-20-23 12
- 19T6187 ..PIN, Ext. cylinder…………………………..…………… 1
- 18T12853 ..PLATE…………………………………………………… 1
- 18T14960 ..PLATE, Keeper………………………………………….. 1
- ..SCREW, Hex hd. Cap 5/8 in. 11 x 1-1/2 in lg…………... 1
- ..WASHER, Lock 5/8 in………………………………….. 1
51 919T120F1 .PIN ASSEMBLY………………………………………… 1
- 19T61686 ..PIN, Ext cylinder………………………………………… 4
- ..WASHER, Lock 5/8 in.…………………………………. 1
- ..SCREW, Hex hd. Cap 5/8 in – 11 x 1-1/2 in lg.………… 1
- 18T12853 ..PLATE…………………………………………………… 1
- 18T14960 ..PLATE Keeper………………………………………….. 1
52 20T8486D1 .SHIM, .030 thick……………………………………….. 1
53 32U1269 .DECAL, Boom angle……………………………………. 12
54 20T9327 .ROD, End.……………………………………………….. 1
55 .WASHER, Flat 5/16 in………………………………….. 1
56 .NUT , Hex 5/16 in, -18………………………………….. 1
57 5416J2 .SUPPOTRT, Lower ext. cyl.……………………………. 1
58 13T412 .WHEEL………………………………………………… 1
59 .WASHER, 5/8 IN………………………………………… 2
60 18H3892D430 .WASHER 1-1/16 IN…………………………………… 2
61 44Z1010D2 .PLUG, Steel ¼ in NPT…………………………………… 2
- 541100P34 Seal kit for 5438R28 & 5438R29 Cylinder ………………. 1
BOOM INSTALLATION – THREE SECTION
 BOOM INSTALLATION – THREE SECTION

Ref OPTIONAL Description Quantity

Part Number Figure Number
OM - 18-20-23
21 22 23
- 100J5045-21 BOOM INST., MANUAL - THREE SEC.
- 100J5045-22 BOOM INST., FULL POWER
- 100J5045-23 BOOM INST., FULL POWER - European
01 25Z1043 .Bearing, Boom pivot 4 4 4
02 19P608 .PIN, Hoist cyl. & bom pivot anchor 2 2 2
03 .SCREW, Hex hd cap 1-8UNC X 2-1/4 in. 2 2 2
04 .WASHER, Hard. flat 1 in. 2 2 2
05 54938Q1F2 .CYLINDER, Bom hoist 1 1 1
06 18T13261 .SPACER, Hoist cyl. 2 2 2
07 19T6005 .PIN, Cylinder anchor 1 1 1
.SCREW, Hex hd cap 3/4-10UNC X 1-
08 1/2in. 2 2 2
09 .WASHER, Hard. flat 3/4 in. 2 2 2
- 908N28-1 .ANTI -2-BLOCK, Mech. 1 1 1
10 16P5332 .BRACKET - Anti-2-block 1 1 1
11 20P1614 .U - BOLT 2 2 2
12 .WASHER, Lock 1/2 in. 4 4 4
13 .NUT, Hex 1/2-13UNC 8 8 8
14 908P39-2 .SOCKET ASSY. Rope 1 1 1
15 8P168 .SOCKET, 1/2 in. rope 1 1 1
16 8T95C3 .WEDGE, Rope socket 1 1 1
17 19F57D10 .PIN, Drilled 1 x 3 in. 1 1 1
18 .PIN, Cotter 1/4 x 1-1/2 in. 2 2 2
19 100X205-24 .BOOM ASSEMBLY 1 - -
19 100X205-25 .BOOM ASSEMBLY - 1 -
19 100J5215-8 .BOOM ASSEMBLY - - 1
- 979N113-1 .WIRING BOOM - - 1
- 541100P1 .Seal Kit for Boom hoist cyl. 1 1 1
BOOM ASSEMBLY – THREE SECTION
 BOOM ASSEMBLY – THREE SECTION

Ref OPTIONAL Description Quantity

Part Number Figure Number
OM - 18-20-23
24 25
- 100X205-24 BOOM ASSY.- THREE SEC. MANUAL
BOOM ASSY.- THREE SEC.- FULL
- 100X205-25 POWER
01 11X91D2 .SECTION, Boom base 1 1
02 5438R29 .CYLINDER, Lower telescope 1 1
03 5438R28 .CYLINDER, Upper telescope - 1
04 .SCREW, Hex hd cap 5/8-11UNC X 1-1/4 in. 5 8
05 .WASHER Lock 5/8 in. 3 6
06 16N1989 .SUPPORT Lower cylinder 1 1
07 16N2363 .SUPPORT Upper cylinder - 1
08 16T6711 .PAD, Slider 4 4
09 .SCREW, Hex hd cap 1/2-13UNC X 2-3/4 in. 12 12
10 .WASHER Flat 1/2 in. 12 12
11 20T9308D1 .SHIM 0.048 thick. 20 20
12 20T9308D2 .SHIM 0.105 thick. 4 4
13 16T6807 .PAD, Slider 2 2
.SCREW, Hex soc. Fl. Hd.3/8-16UNC X 3/4
14 in. 53 53
15 20T9310D1 .SHIM 0.048 thick. 32 32
16 20T9310D2 .SHIM 0.105 thick. 8 8
17 20T8486D1 .SHIM 0.030 thick. 8 8
18 16T6108 .PAD, Slider 16 16
19 19P621 .PIN, Manual anchor 1 -
20 19Z286D3 .PIN, Snapper 2 -
21 16T6107 .CARRIER, Slider pad 8 8
22 .SCREW, Hex hd cap 1/2-13UNC X 1-1/4 in. 24 28
23 .WASHER Lock 1/2 in. 16 16
24 11J3077D3 .SECTION, # 1 boom - 1
24 11J3077D4 .SECTION, # 1 boom 1 -
25 16T6806 .PAD, Slider 1 1
26 11J3081D3 .SECTION, # 2 boom - 1
26 11J3081D4 .ECTION, # 2 boom 1 -
27 20T9327 .ROD, END 1 1
28 .WASHER Lock 3/8 in. 16 32
29 .NUT, 5/16 in.-18 1 1
30 32U1269 .DECAL Boom angle 1 1
 BOOM ASSEMBLY – THREE SECTION (CONTD.)

Ref OPTIONAL Description Quantity

Part Number Figure Number
OM - 18-20-23
24 25
31 919T120F1 .PIN ASSLY. 2 4
- 19T6186 .PIN, Ext. cylinder 1 1
- .WASHER Lock 5/8 in. 1 1
- .SCREW, Hex hd cap 5/8-11 X 1-1/2 in. lg. 1 1
- 18T12853 .PLATE 1 1
- 18T14960 .PLATE, Keeper 1 1
32 .WASHER Lock 1/2 in. 8 12
33 16T6715 .PAD, Slider 4 4
34 45Z479D46 .O - RING 4 8
35 44Q26D2 .FLANGE - Split - 12
36 .SCREW, Hex hd cap 3/8-16UNC X 1-1/4 in. 16 32
37 44Q510D1 .HOSE ASSLY. - 2
38 44U68 .TUBE ASSLY. Extend - 1
39 44U69 .TUBE ASSLY. Retreat - 1
40 44Q596D2 .FITTING, Swivel 2 2
41 44Q26D3 .FLANGE, Split 4 4
42 45Z479D21 .O - RING 2 2
43 36R37D1 .VALVE Holding telescope 1 1
44 .SCREW Hex hd cap 1/2-13UNC X 3-3/4 in. 3 3
45 .WASHER, 5/16 in. 1 1
46 14T1743 .PLATE, Cap 2 -
47 919T121F1 .PIN ASSLY. 2 2
- 19T6187 .PIN, Ext. cylinder 1 1
- 18T12853 .PLATE 1 1
- 18T14960 .PLATE Keeper 1 1
- .SCREW Hex hd cap 5/8 in.-11 x 1-1/2 in. lg. 1 1
- .WASHER, Lock 5/8 in. 1 1
48 13T411 .WHEEL 2 2
49 .WASHER 5/8 in. 2 2
50 .WASHER 1 in. 2 2
51 44Z1010D2 .PLUG, Steel 1/4 in. NPT 1 1
- 541100P34 .Seal Kit for 5438R28 & 5438R59 CYL. 1 1
BOOM INSTALLATION – TWO SECTION
 BOOM INSTALLATION – TWO SECTION

Ref OPTIONAL Description Quantity

Part Number Figure Number
OM - 18-20-23
9
- 100J5068-9 BOOM INST. - Two Section - W/O Sheaves 4
01 25Z1043 .BEARING, Journal (boom pivot) 2
02 19P608 .PIN, Boom pivot & hoist cyl. anchor 2
03 .SCREW Hex hd cap 1 in.-8 x 2-1/4in. lg. 2
04 18Z694D10 .WASHER, Flat 1 in. hrd. 1
05 19T6005 .PIN, Cyl. Anchor 2
06 .SCREW, Hex hd cap 3/4in.-10 x 1-1/2 in. lg. 2
07 18Z694D8 .WASHER, Flat 3/4 in. hrd. 2
08 18T13261 .SPACER, Boom hoist 1
- 908N28F1 .ANTI -2-BLOCK, Mech. 1
09 16P5332 .BRACKET 2
10 20P1614 .U-BOLT 4
11 .WASHER, Lock 1/2 in. 8
12 .NUT, Hex 1/2 in.-13UNC 1
13 908P39F2 .ROPE SOCKET ASSY. 1
14 8P168 .SOCKET, 1/2 in. rope 1
15 8T95C3 .WEDGE, Rope socket 1
16 100P1098-1 .CYLINDER Boom hoist 1
17 100X200-6 .BOOM ASSY.
BOOM ASSEMBLY – TWO SECTION
 BOOM ASSEMBLY – TWO SECTION

Ref OPTIONAL Description Quantity

Part Number Figure Number
OM - 18-20-23
6
- 100X200-6 BOOM ASSY.- W/O SHEAVES - TWO SEC.
01 11X91D2 .SECTION, Boom base 1
02 11J2946D2 .SECTION # 1 boom 1
03 38R87 .CYLINDER, Lower extend 1
04 919T120F1 .PIN, Assembly 4
- 19T6186 .PIN, Ext. cylinder 1
- .WASHER, Lock 5/8 in. 1
- .SCREW, Hex hd cap 5/8-11 x 1-1/2 in. lg. 1
- 18T12853 .PLATE 1
- 18T14960 .PLATE Keeper 1
05 16N2511 .GUIDE, Extend cylinder 1
06 45Z479D46 .O - RING 4
07 20T9327 .ROD END 1
08 32U1269 .DECAL Boom angle 1
09 .NUT, 5/16 in.-18 1
10 .WASHER 5/16 in. 1
11 16T6107 .PAD, Slider carrier 4
12 16T6108 .PAD, Slider 8
13 16T6711 .PAD, Slider 2
14 16T6715 .PAD, Slider 2
15 16T6807 .PAD, Slider 2
16 36R37D1 .VALVE Holding telescope cyl. 1
17 20T8486D1 .SHIM .030 thick. 4
18 20T9308D1 .SHIM .048 thick. 10
19 20T9308D2 .SHIM .105 thick. 2
20 20T9310D1 .SHIM .048 thick. 16
21 20T9310D2 .SHIM .105 thick. 4
22 .SCREW, Steel hex cap 3/8 in.-16 x 3/4 in. lg. 6
23 .SCREW, Steel hex cap 3/8 in.-16 x 1/2 in. lg. 22
24 .SCR, Steel hex cap 3/8 in.-16 x 1-1/4 in. lg. 16
25 .WASHER, Lock 1/2 in. 8
26 .SCR, Hex hd cap 1/2 in. -13 x 1-1/4 in. lg. 16
27 .SCR, Hex hd cap 1/2 in. -13 x 2-3/4 in. lg. 6
28 .SCR, Hex hd cap 1/2 in. -13 x 3-3/4 in. lg. 3
29 .SCR, Hex hd cap 1/2 in. -11 x 1-1/4 in. lg. 3
30 .WASHER, Flat 1/2 in. 6
 BOOM ASSEMBLY – TWO SECTION (CONTD.)

Ref OPTIONAL Description Quantity

Part
Number Figure Number
OM - 18-20-
23
6
31 .WASHER, Lock 3/8 in. 16
32 .WASHER, Flat 1/2 in. 8
33 .WASHER, Lock 5/8 in. 3
34 18Z694D6 .WASHER, Flat hrdn. 1/2 in. 3
35 45Z479D21 .O - RING 2
36 44Q26D3 .FLANGE, Split half 1 in. 4
37 14T1743 .CAP 2
38 44Z596D2 .SWIVEL JOINT, Split flange 2
39 44Z1010D2 .Plug, Steel 1/4 in. MPT 1
BOOM EXTENSION – LATTICE
 BOOM EXTENSION – LATTICE

OPTION Quantity
Ref Part Number Description Figure Number
Ω 18-20-23
11J3129 EXTENSTION,LATTICE – FOUR SEC.BOOM……….
01 11J3129 .EXTENSION ,Boom -22 ft…………………………….. 1
02 19T6027 .PIN,SHEAVE………………………………………….. 1
03 20Z646D90 .SCREW. HEX HD.CP ½ in.-13x5 IN.LG.…………….. 1
04 20H1614D6 .NUT HVY HEX-SELF LOCKING STOP ½ IN -13…… 1
05 18Z2759 .SPACER.SHEAVE…………………………………….. 2
06 907T6F2 .SHEAVE ASSY……………………………………….. 1
07 44Z1D10 • FITTING, Lube ……………………………………….. 1
08 7Q45D3 ..SHEAVE……………………………………………….. 1
09 5Z368D3 ..BUSHING. Sheave…………………………………….. 1
10 19T6193 .PIN………………………………………………………. 4
11 19Z286D1 .PIN SNAPPER…………………………………………. 4
12 19T4929 .PIN………………………………………………………. 1
13 19Z286D2 .PIN. Snapper…………………………………………….. 2
14 19Z274D21 .PIN. Hitch……………………………………………….. 2
15 16P5432D3 .BRACKET………………………………………………. 1
16 18T13682 .PLATE………………………………………………….. 1
17 .SCREW. Hex hd .cap l/21n.-13x1-1/2in.LG…………… 4
18 .WASHER. Hardened — 1/2 in.—1.l/16 OD…………… 4
19 .WASHER, Lock 1/2 IN.………………………………… 4
20 32Z1400 .DECAL Warning………………………………………. 4
21 20T9525 .SHIM…………………………………………………… 4
22 19T6135 .PIN………………………………………………………. 1
23 18T14060 .SPACER………………………………………………… 1
24 .NUT. Hex 1-1/2 IN.-6UNC-2B…………………………. 2
25 19N46 .PIN SHEAVE …………………………………………... -
26 8U54 .BALL HOOK…………………………………………… 1
- 16P5810 .BRK’T WELD’T ………………………………………. 1
SHEAVE INSTALLATION
 SHEAVE INSTALLATION

OPTION Quantity
Part Figure Number
Ref Description
Number
Ω 18-20-23
- 907J11-9 SHEAVE INSTALL 3 OR 4 SECT. BOOM W/LATTICE JIB
01 19N46 PIN, Main sheave……………………………………………. -
02 19N46 PIN, Idler sheave……………………………………………. 1
03 907P13F1 SHEAVE ASSY. Idler………………………………………. 1
03a 7Q45D2 SHEAVE Folder……………………………………………. 1
04 44Z1D28 FITTING , Lube 45°…………………………………………. 1
05 18P6134 FLANGE…………………………………………………….. 1
06 18Z1732D12 WASHER, Lock ¼ in conical (serrated)…………………….. 6
07 SCREW, Hex soc fl. Hd. Cap ¼ in -20UNC x 2-1/2 in.…….. 6
08 5Z368D5 BUSHING …………………………………………………… 1
09 18P4664 FLANGE…………………………………………………….. 1
10 0680V022 SCREW, Soc. hd. Set ¼ in – 20 UNC………………………. 2
11 SCREW, Hex hd. Cap ½ in . – 13UNC x 5-1/2 in lg………… 2
12 NUT, hex ½ in 13 UNC……………………………………… 4
13 20H1573D45 BOLT, Rod…………………………………………………… 2
14 NUT, Hex ¾ in -10………………………………………….. 4
15 WASHER, Lock ¾ in………………………………………… 4
16 18Z2731 SPACER……………………………………………………… 5
17 8P933D292 SPACER, Pipe……………………………………………….. 2
18 907P13F2 SHEAVE ASSY,. Main………………………………………. 4
18a 7Q45D1 SHEAVE MAIN……………………………………………… 4
19 44Z1D12 FITTING, Lube 90°………………………………………….. 1
20 5Z368D5 BUSHING…………………………………………………….. 1
SHEET METAL - UPPER
 SHEET METAL - UPPER

OPTION Quantity
Ref Part Number Description Figure Number
Ω 18-20 12
- 927J212-3 SHEETMETAL—FRONT………………………………
- 927J221-1 COVER.VALVE—SIDE………………………………..
- 100J5063-2 GUARD SLEWING RIM………………………………..
- 901J32-2 SLEWING RING………………………………………..
01 27P3187 .COVER. Valve………………………………………… - 1 - -
02 20Z1775D3 .SCREW, Hex hd. cap 3/8—16UNC x ¾ in…………. 9 5 - -
03 14P2788 .GUARD, Swing pinion………………………………… 1 - - -
04 27P3234 .COVER. Front………………………………………….. 1 - - -
05 14Q102 .GUARD. Slewing ring — Rear………………………. - - 2 -
06 14Q104 .GUARD. Stewing ring — Front. . - -…………………. - - 1 -
07 19T5233 .PIN. Dowel — Slewing ring locating.………………… - - - 1
08 20Z1036D270 .BOLT I ln.—8 x 60” lg .………………………………. - - - 64
09 18Z694D10 .WASHER……………………….……………………… - - - 64
10 541U6 .SLEEMING Ring………………………………………. - - 1
CAB, SHEET METAL
 CAB , SHEET METAL

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
12
- 927J211-4 CAB • Sheet Metal ……………………………………..
01 32Z964D1 ..PLUG. 1/4…………………………………………….. 1
02 32Z964D6 .PLUG. 3/4……………………………………………… 1
- 932T34-2 .PLUG KIT. Heater hole……………………………… 1
03 44Z1392D5 ..PLUG, BUTTON .…………………………………… 1
04 44Z1392D11 ..PLUG, BUTTON…………………………………….. 1
05 ..SCREW. RD. HD. Machine #10x5/8………………… 4
06 44Z1392D15 ..PLUG. Button………………………………………… 1
07 27T2054 ..PLATE. Defroster cover……………………………… 1
08 27T2059 ..PLATE………………………………………………… 1
09 0826V002 .SCREW. PLATED hex hd.Cap1/20UNCx1/.…………. 6
10 16Z564 .PAD. Mounting………………………………………… 2
11 .WASHER, FIAT 7/16in.………………………………. 6
12 .NUT. Lock 7/16 -14UNC……………………………… 6
13 18H3892D444 .WASHER. Rear.………………………………………. 2
14 14R8 .MAT. Floor……………………………………………. 1
15 18H3892D436 .WASHER. Front………………………………………. 2
16 27N3522 .COVER. Front…………………………………………. 1
17 20Z1703D29 .SCREW. 1/4—2OUNC……………………………….. 10
18 988N3-1 .WIPER, Windshield (PAGE 4.1)……………….. 1
- 927J294F2 .CAB ASSY……………………………………………. 1
19 27J2189 ..CAB…………………………………………………… 1
20 14R7 ..GUARD, WINDOW…………………………………. 1
21 27N3287 ..SHELF Cab…………………………………………… 1
22 18N1757 ..PLATE. Decal.………………………………………… 1
23 27Z1048 ..BRACKET. Skylight………………………………….. 2
24 27P3250 ..BRACKET, Door track.……………………………….. 1
- 927J296F1 ..DOOR ASSY………………………………………….. 1
25 27J2131 …DOOR. Cab………………………………………….. 1
26 …SCREW. Hex hd. cap ¼- 20 UNC x 1- ½ in ……….. 2
27 27T2073 …SPACER…………………………………………….. 2
28 27Z978 …ROLLER. Cab door...……………………………….. 2
29 …WASHER Flat 1/4 in...……………………………… 2
30 …NUT. Lock t/4—20UNC…………………………… 2
31 …SCREW. Slotted FLAT hd. mach.10-32UNF x1/2 IN. 2
32 1006Z1005 …HANDLE. Door…………………………………….. 1
33 6Q159 …LOCK, Sliding door ……………………………….. 1
34 …SCREW, Slotted round hd mach..10-32UNFx1/2 in.. 4
35 937P3-4 EXTINGUISHER INSTALL FIRE…………………… 1
- 37Z273 .EXTINGUISHER. Fire ……………………………… 1
- .WASHER. Lock 3/8 in……………………………….. 4
- .SCREW. Hex hd cap 3/8in- x 5/8 in…………………. 4
- 37Z282 .BRACKET, fire extinguisher…………………………. 1
CAB GLASS
OPERATOR’S SEAT
 OPERATOR’S SEAT

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23 12

1 5448 R1 OPERATOR’S SEAT……………………………… 1

CONTROL INSTALLATION AND CAB BASE
 CONTROL INSTALLATION AND CAB BASE

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
12
- 906J36M3 CONTROL INSTALLA1ION……………………….
- 906J37F5 CONTROL ASSLY………………………………….. 1
- 916J91M2 CAB BASE ASSEMBLY……………………………. 1
01 16N2399D1 BEAM Support — WELDMENT……………………. 1
02 16N2400D1 BEAM, Support - WELDMENT…………………….. 2
03 18Z694D7 WA5HER. Hardened 5/8 in ………………………….. 2
04 SCREW. Hex hd. cap 5/8 in-11x4.00 IN. GR.5 ……. 2
05 NUT, LOCK5/8 In-11………………………………… 1
06 316J3M2 BASE, Cab…………………………………………… 8
07 SCREW, Hex HD.CAP 3/8 IN.- 16x3/4 IN GR.5…..
08 WASHER, LOCK 3./8 IN.…………………………… 8
09 16Q75 CUSHION, REAR……………………………………. 2
10 SCREW, HEX HD. CAP 1/3 IN. -13x 2-1/2 IN. GR. 5 2
11 18Z694D6 WASHER, Hardened 1/2 in…………………………..
12 NUT, Lock 1/2 in.—13……………………………….. 2
13 16Q74 CUSHION. Front …………………………………….. 2
14 6N554 PEDAL, BOOM HOIST……………………………… 2
15 4451500450 TUBE, Nylon 1/4 in. x 17 in. lg.……………………… 1
16 SCREW, Hex hd. cap 5/16 in.18x3/4 in. WASHER,… 2
17 Lock 5/16 in ………………………………………….. 6
18 44Z1723D6 ELBOW, Male 90°…………………………………… 11
19 4451500450 TUBE. Nylon 1/4 in. x 32 in. LG. .,………………….. 2
20 44Z210D4 BUSHING……………………………………………. 2
21 44Z1723D7 ELBOW, Male……………………………………….. 1
22 5436R11 VALVE, THROTTLE………………………………… 3
23 44Z1040D4 PLUG, 1/2 in………………………………………….. 1
24 5436R9 VALVE, Brake PEDAL………………………………. 1
25 44Z1586D13 CONNECTOR. Male…………………………………. 1
26 20Z1436 CHANNEL, Rubber………………………………….. 1
27 44Z226D2 PLUG, 1/4 in………………………………………….. 3
28 44Z1723D8 ELBOW Male 90°…………………………………….. 1
29 5436Q2 VALVE, Double CHECK…………………………….. 2
30 44Z1813D7 CONNECTOR, MALE……………………………….. 1
31 SCREW HEX HD. CAP. 5/16 IN. – 18 x 1.00 IN lg… 1
32 NUT, 5/l6 IN.-18……………………………………… 2
33 27Z558 TANK………………………………………………….
34 36Z8 DRAIN………………………………………………… 1
35 36Z872 VALVE,Check………………………………………… 1
36 20Q3D8 U-BOLT………………………………………………. 1
37 NUT. Hex 3/8 in,—16………………………………… 1
38 5Z239D5 BEARING…………………………………………….. 1
39 25T1119 BLOCK, BEARING…………………………………. 2
40 SCREW. Hex lid, cap 5/16 in-18x21/4 IN LG……… 2
41 44Z1724D4 TEE.MALE BRANCH……………………………… 2
- 906J37-5 CONTROL ASSEMBLY…………………………… 4
42 796415029 WHEEL Steering…………………………………….. 1
43 14Q101 CAP, Steering wheel…………………………………. 1
44 16T3460 BRACKET, Steering ………………………………… 1
- 18Z2804D1 SNAP BUSHING …………………………………..... 1
 CONTROL INSTALLATION AND CAB BASE(CONTD)

Quantity
OPTION Figure Number
Ref Part Number scription
Ω 18-20-23
12
45 16T6596 PLATE, Mounting……………………………… 1
46 16Z209D1 MOUNT, Steering valve & column…………… 4
47 16P4778 PLATE, Mounting……………………………… 1
48 0622V026 SCREW………………………………………… 2
49 0860V150 SCREW………………………………………… 4
50 3615V009 WASHER Lock………………………………… 4
51 2045V003 NUT…………………………………………….. 5
52 WASHER. Flat 3/8 In…………………………… 5
53 3236U47 VALVE AND COLUMN. Steering (page10.1)… 1
54 NUT, Jam 5/l6in.—24UNC……………………… 1
55 6Z131D14 CLEVIS…………………………………………. 1
56 919T117F4 PIN ASSY……………………………………… 1
57 • PIN, Cotter 3/32 in. x 5/8 in……………………. 1
58 979N107-1 ELECTRICAL COMP. ASSY. (Page91)………… 1
59 54906N1F1 LEVER ASSY. Control (Page16.1)……………… 1
60 32Z1233D1 CLAMP………………………………………….. 1
61 79R91 HARNESS. Main upper wiring…………………… 1
62 931J1M1 CONSOLE ASSY., Side (Page11.1)…………….. 1
CABIN
 CABIN

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
12
1 32Z64305 CLAMP………………………………………… 6
2 5447Z1 PNEUMATIC HORN.………………………… 1
3 5456Z1 CABIN LIGHT.………………………………. 1
4 992271210 HEX SCREW………………………………… 8
5 992791515 SPRING WASHER.………………………….. 2
6 5416T2 PAD………………………………………….. 1
7 5420Z2 U-BOLT………………………………………. 1
8 992761011 HEX NUT…………………………………… 6
9 5427Z2 FAN…………………………………………… 1
10 5418Z3 TUBE ASSEMBLY (Long)…………………… 1
11 36Z225 VALVE — for REFERENCE………………… -
12 5444Z1 ADAPTOR, Straight…………………………… 1
13 5418Z4 TUBE ASSEMBLY (Short)…………………… 1
DOUBLE CHECK VALVE ASSLY.
 DOUBLE CHECK VALVE ASSLY.

Ref OPTIONAL Description Quantity

Part Number Figure Number
OM - 18-20-23

1 5436Q2 DOUBLE CHECK VALVE 1

2 5444T12D16 BUSHING 3
3 5418Z34D3 CU WASHER M22 3
4 44Z1586D3 MALE CONNECTOR 1
5 32Z423D4 CLAMP 1
6 44Z1587D2 90 DEG ELBOW 2
THROTTLE VALVE ASSEMBLY
 THROTTLE VALVE ASSEMBLY

Ref OPTIONAL Description Quantity

Part Number Figure Number
OM - 18-20-23

1 5436R11 THROTTLE VALVE 1

2 5418Z34D4 CU WASHER M14 1
3 5444T12D17 BUSHING 1
4 44Z1587D2 90 DEG ELBOW 1
5 5418Z34D5 CU WASHER M10 1
6 5444T12D7 BUSHING 1
7 44Z1587D1 ELBOW 1
BRAKE VALVE ASSEMBLY
 BRAKE VALVE ASSEMBLY

Ref OPTIONAL Description Quantity

Part Number Figure Number
OM - 18-20-23

1 5436R9 FOOT TREADLE VALVE 1

2 5418Z34D6 CU WASHER 2
3 5444T12D13 BUSHING M16 2
4 44Z1586D10 CONNECTOR MALE 2
5 44Z1724D5 LAGRIES TEE 1
6 44Z1587D2 90 DEG ELBOW 1
7 5444T12D18 BUSHING M12 2
8 5418Z34D7 CU WASHER M12 2
ELECTRICAL COMPONENT ASSEMBLY
 ELECTRICAL COMPONENT ASSEMBLY

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
12
- 979N107-1 ELECTRICAL COMPONENT ASSEMBLY………….
01 16P5843 . PANEL. Mounting.………….………….……………... 1
02 SCREW. Hex hd. cap I/4—200UNCx1/2 in…………… 5
03 WASHER. Lock 1/4 in………….………….………….. 8
04 . NUT. Hex I/4—2OUNC………….………….……….. 8
05 79P448 - RELAY, Outrigger Pressurization………….…………. 2
06 . SCREW. Hex lid. cap 1/4—2OUNC x3f4 in…………. 3
07 79Z1745D1 RELAY. Accessory solenoid………….………….…….. 1
08 . WASHER, Flat 1/4 in………….………….………….. 2
09 79Q34D12 HOLDER, Fuse………….………….…………………. 1
10 79Z8D7 . FUSE. 15 amp.—.32 volt………….………………….. 1
11 32Z423D6 . CLAMP. Harness………….………….………………. 1
12 56Z262D1 FLASHER. Signal………….………….………………. 1
13 32Z423D25 CLAMP. flasher………….………….…………………. 1
NOTE
All individual wires, leads and jumpers should be fabricated locally.
VALVE AND COLUMN,POWER STEERING
 VALVE AND COLUMN,POWER STEERING

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
12
- 36U158D4 VALVE AND COLUMN. POWER STEERING
- 1010Z1135 - COLUMN ASSY., Steering………….………………. 1
01 . RING: Retaining………….………….……………….. 1
02 .. RING. Snap………….………….…………………… 2
03 . . REARING………….………….……………………. 1
04 . SHAFT. Steering………….………….………….……. 1
05 . . COLUMN, Steering………….………….…………… 1
06 1045Z1731 . . SCREW, 12 pt. 3/8-I6UNC x 3/4 in………….……… 2
- . . KIT Valve seal………….………….………………… 1
07 . . SEAL………….………….………….………………. 1
08 . . o-Ring………….………….………….…………….. 1
09 . . SEAL. Quad ring………….………….…………….. 1
10 . . 0-RING Outer bill s.at………….………….………… 1
11 1014Z1742 . . 0-RING. Inner bill seat………….………….………. 1
12 1020Z5490 . . 0-RING………….………….………….……………. 3
13 1018Z5332 . CAP End………….………….………….…………… 1
14 1001Z1367 . SCRCW, Cap………….………….………….………. 7
15 1010Z652 . SPACER………….………….………….……………. 1
16 1018Z5335 . GEROTOR………….………….………….…………. 1
17 1036Z949 .GEAR, Drive………….………….………….………… 1
18 .PLATE. Spacer………….………….…………………. 1
.CONTROL ASSY ………….………….……………… 1
19 1017Z757 .SPOOL Control ………….………….……………….. 1
20 1019Z701 .SLEEVE. Control………….………….………….…… 1
21 . SPRING. Centering ………….………….……………. 6
22 1018Z5797 .PIN. Centering.………….………….………………… 1
23 1025Z2033 .HOUSING, Control ………….………….……………. 1
24 1025Z2031 .RETAINER. Ball check………….………….…………. 1
25 1020Z5850 .BALL. Check………….………….………….………… 1
26 1025Z2034 .SEAT. Ball check………….………….………………. 1
27 1025Z2032 .SCREW. Set………….………….………….………….. 1
1025Z1887 .BEARING KIT, Needle ………….………….………… 1
28 1005Z533 .RACE. Bearing.………….………….…………………. 2
29 1018Z5337 .BEARING. Needle thrust………….………….………. 1
30 .BUSHING. S gland ………….………….…………….. 1
31 .Ring, Retaining………….………….…………............. 1
SIDE CONSOLE GROUP
 SIDE CONSOLE GROUP

OPTION
Ref Part Number Description Quantity
Ω 18-20-23
931J1M1 SIDE CONSOLE GROUP
01 SCREW. SLOTTED TRUSS HD., 14
6—32UNF X /2”
9379J76F1 PANEL ASSEMBLY 1
(ELECTRICAL CONTROL)
02 32R552 CONTROL PANEL 1
03 44Z209D1 PIPE 1/8 NPT COUPUNG 1
04 44Z1813D7 MALE CONNECTOR 1
05 89U15D5 AIR PRESSURE GAUGE 1
06 56Z240D2 LIGHT KIT(GAUGE) 2
07 56Z114D23 BULB 1
08 89U15D4 FUEL GAUGE 1
09 56Z1386 DASH LAMP 1
10 56Z114D6 BULB 1
11 79Z2924D1 WARNING LIGHT 1
12 79Z240004 REAR STEER SWITCH 1
13 79Z2400D1 LIGHT SWITCH 1
14 1079Z1510 WIPER SWITCH 1
16 79Z1690 IGNITION SWITCH 1
17 79Z3136D2 ENGINE STOP SWITCH 1
18 79Z3136D1 ENGINE START SWITCH 1
19 79Z2400D2 PARKING BRAKE SWITCH 1
20 79Z2400D1 DEFROST & RANGE SHIFT SWITCH 2
21 89Z453D2 SONALERT 1
22 79U2110 WIRING HARNESS 1
23 20Z1411D2 ¼ “ O.D NYLON TUBE AR
24 79R91 UPPER MAIN WIRING HARNESS 1
25 20F57D1 GROMMET 1
26 5431J1 CONSOI.E SHELL 1
27 44Z1723D6 90 ELBOW 4
29 89Z421 MACHINE LEVEL ‘. : 1
30 I/4—20UNCx1/2” ROUND HEAD 8
MACHINE SCREW
31 ¼” LOCK WASHER 8
9379N61F2 PANEL ASSEMBLY 1
(OUTRIGGER SWITCH)
32 32U1735 OUTRIGGER CONTROL PANEL. 1
33 79Z2924D3 GREEN PILOT LIGHT 1
34 79Z2400D9 OUTRIGGER SWITCH 8
35 79Z2400D1 OUTRIGGER SWITCH 1
36 79Z2924D1 RED PILOT LIGHT 1
37 79Q729 WIRING HARNESS 1
38 79Z2400D10 O/R SAFETY LOCK SWITCH 1
39 36Q203D1 THROTTLE VALVE 1
- 5414N8 COVER 1
HOUSE LOCK , TWO POSITION
 HOUSE LOCK , TWO POSITION

OPTION Quantity
Ref Part Number Description Figure Number
Ω 18-20-23 12
- 921J4-1 HOUSELOCK, TWO POSITION -
01 6Z607 .GRIP, lever 1
02 6P2621 .LEVER, Control 1
03 6T2737 • LATCH Lever lock 1
04 19Z148D4 • PIN. Clevis 3
05 .PIN. Cotter 5/32 x ¾ in.1g 3
06 6Z206D6 .YOKE 1
07 20Z716D8 .NUT. Lock 1
08 19T6194 .PIN. House lock 1
CYLINDER, SWING BRAKE
 CYLINDER , SWING BRAKE

OPTION Quantity
Ref Part Number Description Figure Number
Ω 18-20-23 12
- 38U57D2 CYLINDER. SWING BRAKE
01 6Z392 .ROD Push. 1
02 14Z23 .CAP 1
03 20Z87 .SCREW 2
04 20Z84 .GASKET 2
05 18Z1320 .RETAINER. Boot. 1
1045Z1950 .KIT, Service 1
06 45Z324 ..BOOT 1
07 ..CUP 1
08 ..PISTON ASSEMBLY 1
09 18Z1319 .RETAINER BOOT 1
10 39Z42 .WIRE. Piston stop 1
11 18Z1321 .WASHER Piston stop 1
12 17Z385 .SPRING 1
13 .PLUG. Pipe briggs1/8 in. std 2
14 45Z323 .CASTING Body 1
15 18Z404 .WASHER 1
CONTROL LEVER ASSEMBLY
 CONTROL LEVER ASSEMBLY

OPTION Quantity
Ref Part Number Description Figure Number
Ω 18-20-23 1 2 4 1
- 54906J1F1 CONTROL. INSTALLATION — MAIN WINCH BOOM HOIST
- 54906N1F1 CONTROL LEVER ASSEMBLY— SWING — TELESCOPE
01 16N2551 BRACKET.R.H. control lever 1 -
LEVER. Slow winch control - -
03 6P2714 .LEVER. Boom hoist control 1 -
04 6P2784 .LEVER. Main winch control . . . .6R .2 1 -
05 18T13947 .SPACER 2 -
06 5Z387 .BUSHING 2 2
07 6Z645D1 . KNOB 2 2
08 10T1426D4 . SHAFT RH. control lever 1 -
09 SCREW, Set 1/4 in.—20 x 1/4 in 1 1
11 6Q156D6 .CABLE. Hoist - -
12 6Q156D8 . CABLE. Main & aux. winch 1 -
13 6Q156D20 CABLE, Hoist pedal 1 -
14 6Z131D14 .CLEVIS 1 -
15 .NUT Jam 5/l6in.—24UNF 3 1
18 919T117F4 PIN ASSY 3 2
- PIN, Cotter 3/32 in x 5/8 in - -
19 919T117F3 .PIN ASSY - -
- . . PIN. Cotter 3/32 in. 1/2 in 3 2
20 25Z1069 . BEARING Thrust 1 1
21 16N2604 .BRACKET, L.H. control lever 1 -
22 6P2709 . LEVER, Swing - -
23 6P2812 - LEVER. Telescope 3 3
24 10T1426D6 .SHAFT. L H. control lever - 1
25 6Q156D3 . CABLE, Telescope - 1
26 6Q156D9 . CABLE, Swing - 1
27 6Z598D2 . CLEVIS. Yoke end - 1
28 6N554 - PEDAL, Boom hoist 1 -
29 . WASHER, Lock 5/16 in. 4 -
30 5Z387 .BEARING 2 -
31 25T1119 . BLOCK. Bearing 2 -
32 . SCREW. Hex hd. cap 5/16 in.—l8 x 2-1/4 in. 1g 4 -
33 . NUT, Jam 5/16 in.—24UNC 1 -
34 6Z284D12 .CLEVIS 2 2
35 6Z284D13 .CLEVIS - 2 2
(WITH CALIPER BRAKE)
 SWING TRANSMISSION INSTALLATION

(WITH CALIPER BRAKE)

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
2
- 54953J4F2 SWING TRANSMISSION INST., W/CALIPER
BRAKE
01 NUT, Hex 1/2—13UNC. 2
02 18Z694D6 .WASHER. Hardened flat ½ in 2
03 41U80 .MOTOR Swing (page 20.2) 1
04 5453R10 . TRANSMISSION. Swing (page 19.2) 1
05 18Z694D8 WASHER, HARDENED flat ¾ in 4
06 20Z1036D233 . SCREW. Hex hd. cap 3/4—IOUNC x 2 in Gr. 8 4
08 44Q514D10 .HOSE ASSY 1
- 921J16-1 .LEVER and PEDAL, Swing brake 1
09 32Z1083D5 ..CLAMP, HOSE 3
10 . . WASHER. Lock 5/16 In 9
11 .NUT.HEX 5/16-18UNC 3
12 25T1119 . - BLOCK Bearing 3
13 5Z239D5 . .BEARING 3
14 17T297 .SPRING 1
15 . . NUT Hex jam 3/8—I6UNC 1
16 . SCREW. Hex. hd.cap 3/8-16 UNCx1-1/4 in. 4
17 919T117-5 ..PIN ASSY. CLEVIS 1
18 ...PIN. COTTER 3/32x3/4 in. 1
19 . . SCREW HEX. HD.CAP 5/16-18UNCx2-1/4 in. 3
20 6N548 . . PEDAL. Swing brake 1
21 6Z131D5 . . CLEVIS 1
22 . NUT. Hex jam 7/16—2OUNF 2
23 6T2731 . . ROD Control 1
24 38U57D2 ..CYLINDER Swing brake (Page 15.4) 1
25 44Z591D8 ..ELBOW 90 male 3
26 NUT. Hex 3/8—I6UNC 3
27 ..WASHER .Lock 3/8 in. 3
28 6Z607 ..GRIP .Lever 1
29 6P2724 .. LEVER, Control 1
30 16T7763 ..BRACKET,VALVE 1
31 ..SCREW. Hex hd. Cap 5/16-18uncx5/8 in. 2
32 SCREW. Rd. hd. Mach.#10-24 UNCx1-3/4 in. 3
33 ..WASHER,LOCK #10 3
34 36Z948 . VALVE., SWING 1
35 .. WASHER. FIat. 5/16 In 1
36 . SCREW. Hex hd. cap 5/I6-18UNCx1/2 in. 1
37 . . WASHER. Flat 5/16 IN. 2
38 . . SCREW. Hex. hd. Cap5/18-18UNCx2-3/4 in. 3
39 16T8496 . . BRACKET. Control Lever 1
40 27P3570 . COVER Swing transmission 2
41 44Q514D6 .HOSE ASSY 1
42 44Z590D8 .CONNECTOR 1
43 44Z591D3 .ELBOW. 90° male 1
- 44Z898D7 .CONNECTOR 1
- 5420Z213D1 FITTING M10 to 9/16 1
COLLECTOR AND SWIVEL
 COLLECTOR AND SWIVEL

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
12
- 945J43M2 COLLECTOR AND SWIVEL
01 5477R1D1 COLLECTOR. Electrical 1
- 1073Z130 BRUSH ARM ASSEMBLY. For I0 and 12ga. wire AR
- 1073Z131 BRUSH ARM ASSEMBLY. For 14 and 16ga. wire AR
- 1017Z926 SPRING. Brush arm AR
02 Nut Hex 3/4.-10 UNC 3
03 WASHER. Lock 3/4 in 3
04 SCREW. Hex hd. cap 3/4—10UNC x 3-1/4 in 3
05 SCREW. Hex hd. cap 3/8—16UNC x 1 in. 2
06 WASHER. Lock 3/8 in. 4
- 944J33M1 SWIVEL ASSEMBLY 1
07 44N543 TUBE ASSEMBLY 1
08 44N532 TUBE ASSEMBLY 1
09 SCREW. Hex hd.cap 3/8 x 16UNCx1-1/4 in 4
10 .WASHER Lock 3/8 in. 4
11 44Q26D3 .FLANGE, Split 2
12 45Z479D21 .O-RING 1
13 .SCREW. Hex hd. cap ½-13UNCx1-1/4 in. 4
14 WASHER. Lock ½ in. 4
15 45Z479D23 .O-RING 1
16 SCREW. Hex hd. cap 7/ 16- 14UNCx1-1/4 in 8
14 WASHER, Lock 7/16 in. 8
18 44Q26D4 FLANGE. Split 4
19 45Z479D22 O-RING FLANGE 2
20 44N529 TUBE ASSY 1
21 44N536 TUBE ASSY 1
22 44Z421D10 ELBOW. 90 O-RING 4
23 45Z91D172 .O-RING 1
24 945J89M1 SWIVEL AIR & HYDRAULIC (PAGE 22.3) 1
25 44Z536D8 PLUG. Hex hd, O-Ring 2
26 44Z91D172 .O-RING 1
27 44Z485D10 CONNECTOR, O-RING 2
28 45Z91D47 ...O-RING 1
29 44Q26D5 •.FLANGE, split 2
30 44Z473D6 . ELBOW,90 Swivel nut 1
31 44Z590D11 ..CONNECTOR. Male. 1
32 44Z1587D15 ..ELBOW,90 male 4
33 44Z1723D8 ..ELOOW, 90 male. 2
34 44Z421D5 .. ELBOW,90 O-ring 2
35 45Z91D47 ..O-RING 1
36 44Z472D6 ELBOW, 45 swivel nut. 1
37 44Z591D9 •ELBOW,90 male 1
38 44Z487D5 ..TEE, Swivel nut 1
39 WASHER Flat 3/8 in 2
40 20Z1945D1 STUD, SId.milled3/8in. 2
41 NUT.Hex3/8 in 2
SWIVEL , AIR & HYDRAULIC
 SWIVEL , AIR & HYDRAULIC

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
1
- 945J89M2 SWIVEL Air & Hydraulic
01 • BOLT, 1/2—13UNC x 1-1/4 in. 6
02 • WASHER. Lock 1/2 In. 6
03 45P46 • RING. Upper retainer 1
04 345J51 .BODY, Swivel 1
05 45N40 • RING. Lower retainer 1
06 5445J3 .SPOOL. Swivel 1
- 1100P419F3 .Swivel seal kit 1
07 • O-RING 12
08 RING, Seal 12
09 O-RING 4
10 RING Thrust 1
11 44Z1D75 FITTING, lube 1
HYDRAULIC PIPING , SWING AND STEERING VALVES
 HYDRAULIC PIPING , SWING AND STEERING VALVES

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
1
- 944J119-1 HYDRAULIC PIPING, SWING & STEERING
.VALVES
01 36U149D1 ..VALVE; Flow control, relief,swing & steering 1
..VALVE & Relief.
- 1036Z864 ..O-RING 1
- 45Z479D8 ..PLUG, Spring 1
- 1020Z5590 ..O-RING, Spring plug 1
- 1045Z1618 ..SPRING 1
- 1017Z1070 ..PLUG, Spool 1
- 1020Z5591 …O-RING 1
02 36U329D2 .VALVE, Swing control (P.24.2). 1
03 36Q249D1 .VALVE. Check — Swing brake 1
04 36Q228D4 .VALVE, Check — Swing return 1
05 36Z1229 .VALVE, Check --- Steering 1
06 5436Q5 VALVE, SOLENOID-Outrigger Pressurization 1
07 44P1833D2 .TUBE 1
08 44T533 .TUBE 1
09 44N501 .HOSE 1
10 44Q497D4 .HOSE 2
11 44Q645D3 .HOSE. 1
12 44Q645D4 .HOSE 1
13 44Q645D16 .HOSE 1
14 44Q511D2 .HOSE 1
15 44Q516D2 .HOSE 1
16 44Q751D5 .HOSE 1
17 44Q751D16 .HOSE 1
18 44Q751D19 .HOSE 1
19 44Q751D23 .H OSE 1
20 44Q752D25 .H OSE 1
21 44Z421D4 .ELBOW.1/4 in. 2
22 44Z421D25 .ELBOW, 1 IN.JIG, ¾ IN. SAE 4
23 44Z473D5 .ELBOW. 3/8 in. JIC, 1/4 In. SAE 2
24 44Z1919D3 .ELBOW.3/8 IN. 1
25 44Z975D11 .ELBOW, 5/8 IN. 1
 HYDRAULIC PIPING , SWING AND STEERING VALVES(CONTD)

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
1
26 44Z1454D2 .ELBOW, ¼ IN. 1
27 44Z485D9 .ELBOW. 3/8, in. JIC. 1/4 In. NPT. 1
28 44Z485D14 .CONNECTOR. O-RING 1/2 IN. 4
29 44Z485D30 .CONNECTOR, O-RING ¾ IN. 2
30 44Z590D7 .CONNECTOR. O-RING 3/8 IN. 1
31 44Z487D5 .CONNECTOR , MALE 1
32 44T577 .TEE, Swivel nut RUN 1
33 44T576 .TEE.ORIFICE 1
34 32Z423D4 .PLUG. Orifice pipe 1
35 .CLAMP 1
36 .SCREW. Hex HD. CAP.1/4inUNC x1-.3/4 In 3
37 .SCREW. Hex hd.cap 1/4 in.UNC x 3-1/4 In 2
38 .SCREW, Hex hd.Cap3/8in.UNC x 1-.1/4 In 8
39 .WASHER. Lock 1/4 In 5
40 .WASHER, Lock 5/16lain 1
41 .WASHER. Lock 3/8in 8
42 .WASHER. FLAT1/4 In. 5
43 .NUT. Hex ¼ In. 5
44 .NUT. Hex 5/16 In. 1
45 44Q26D3 .FLANGE split half 4
46 45Z479D21 .O-RING 2
VALVE, SWING CONTROL
 VALVE, SWING CONTROL

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
- 36U329D2 VALVE. SWING CONTROL
01 1020Z6329 • SCREW. ALLEN HD. 2
02 1014 Z1506 - CAP. End 1
03 1020Z5566 • SCREW. Rd. hd 1
04 1018Z5541 WASHER 1
05 1018Z5542 - WASHER. Centering 2
06 106Z744 •GUIDE. Stop.... 1
07 1017Z1063 • SPRING. CENTERING 1
08 1018Z5539 SPACER 1
09 1018Z6084 - PLATE. RETAINER 3
10 1020Z6142 • PLUG 1
11 1017Z1066 • SPRING. ANIT-CAVITATION 2
12 1039Z468 - PISTON 2
13 1018Z5538 • WASHER. Plain. 2
14 1020Z6330 SCREW. Allen hd. 2
15 1020Z5565 PLUG 1
16 1036Z855 SHUTTLE 1
17 1020Z5568 • PLUG ASSY 2
18 1020Z5564 • SCREW. Set 1
19 1017Z1064 SPRING. Pilot 1
20 1036Z854 • SEAT. Pilot 1
- 1036Z995 • POPPET ASSY 1
21 BALL 1
22 POPPET 1
23 1020Z5563 • PLUG. Relief housing 1
24 1017Z1065 • SPRING. Comp 1
25 1020Z5569 .PLUG ASSY 1
- 1145Z25 SEAL KIT. VALVE 1
26 • O -RING 1
27 O-RING 1
28 .O-RING 1
29 • .O-RING 2
30 O-RING 2
31 - SEAL. Quad, ring 2
32 • SHIM 2
HYDRAULIC PIPING , BOOM HOIST AND TELESCOPE
 HYDRAULIC PIPING , BOOM HOIST AND TELESCOPE

Quantity
OPTION Figure Number
Ref Part Number Description
Ω 18-20-23 3

- 944J32M4 HYDRAULIC PIPING — BOOM HOIST AND

TELESCOPE
01 44Z511D6 NUT Cap 1
02 44Q494D1 .HOSE ASSY 2
03 SCREW. Hex hd. cap 3/8 -16UNCx1-1/4in 64
04 .WASHER .Lock 3/8 in. 64
05 44Q26D3 FLANGE. SPLIT. 32
06 45Z479D21 .O.RING FLANGE 14
07 16Z338D5 .CLAMP, TUBE 4
08 5444P62 .SWIVEL PIPE (1S) 1
09 5444P53 • SWIVEL PIPE (4S) 1
10 • SCREW, HEX. hd. cap 7/I6-14UNC xl1-1/2 In.. 16
11 • WASHER. Lock 7/16 in.. 16
12 44Q26D4 • FLANGE. Split 8
13 45Z479D22 • O.RING. Flange 4
14 44Q596D2 • JOINT. SWIVEL 2
15 5444P56 .TUBE ASSY 1
16 5444P57 TUBE ASSY 1
17 5444P48 • TUBE ASSY 1
18 5444P49 .TUBE ASSY 1
19 5444P50 TU8E ASSY 1
20 5444P52 • TUBE ASSY 1
21 5436U10 VALVE. Boom hoist and telescope. control (P.g26.1). 1
22 SCREW. Hex, hd. cap ½-13UNCx2-1/4 in. 3
23 -WASHER. Lock 1/2 in 3
24 - WASHER, Flat 1/2 in. 3
25 44Q494D2 - HOSE ASSY 2
LIGHTS – HIGHWAY - UPPER
 LIGHTS – HIGHWAY - UPPER

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
1
- 956J19.1 LIGHTS. HIGHWAY — UPPER
01 56Q11D3 LIGHT 1. Amber Signal 1
- 1056Z36 • BULB, Signal. light 1
02 79Q21 • HARNESS, Upper LIGHT WIRING 1
03 79Z3496 • SWITCH, Turn ,SIGNAL 1
05 56Q11D1 • LIGHT. RED signal 2
- 1056Z36 BULB. SIGNAL light 1
06 56Q11D2 • LIGHT. RH. amber SIGNAL 1
- 1056Z36 • BULB. Signal light 1
HYDRAULIC PIPING – MAIN WINCH
 HYDRAULIC PIPING- MAIN WINCH

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
1
- 54923J3F2 WINCH INST.—MAIN—STD.
01 5423Q1 .WINCH 1
02 44Q514D26 .HOSE 1
03 44Q492D35 .HOSE 2
04 44Q26D3 .FLANGE, SPLIT 1 in. 12
05 .SCREW, HEX HD.CAP 3/8 IN.-16UNCx1-1/4 in. 24
06 .WASHER, FLAT/8 in 24
07 45Z479D21 .O- RING 6
08 44Q503D1 .ADAPTER FLANGE 2
09 16Z338D6 .CLAMP, Tube 2
10 16Z339D5 .BRACKET 1
11 16Z339D8 .ELBOW-90 1
12 .SCREW,HEX HD 5/8 IN.-11x1-1/2 in. 8
13 .WASHER, FLAT 5/8 in. 8
14 44Z473D5 .ELBOW 90 deg.
15 44Z590D7 .CONNECTOR
16 5444P58 .TUBE ASSLY. 1
17 5444P61 .TUBE ASSLY. 1
18 44Q503D7 .FITTING 1-1/4 BSPT to 1” flange 2
19 44Q503D8 .FITTING 1-1/4 BSPT to 1” flange 2
20 5444P55 .TUBE ASSEMBLY 1
21 5444P47 .TUBE ASSEMBLY 1
22 5444P51 .TUBE ASSEMBLY 1
23 5444P59 .TUBE ASSEMBLY 1
24 5444P60 .TUBE ASSEMBLY 1
25 5444P54 .TUBE ASSEMBLY 1
26 44Q492D4 .HOSE ASSEMBLY 2
27 5420Z214D1 FITTING 1/4 BSPT to 9/16 2
28 5420Z214D2 FITTING 1/2 BSPT to 1” 1
29 44Q503D9 FITTING 1” BSPT to 1” Flange 1
30 44Q503D10 FITTING 1” BSPT to 1” Flange 1
SHEEET METAL, LOWER – FENDERS & TOOL BOX
 SHEET METAL , LOWER – FENDERS & TOOL BOX

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
1 2 1 1
- 927J322-1 SHEET METAL. LOWER-D.D
- 927J322-2 SHEET METAL, LOWER-DEUTZ ENG
- 927N47-1 FE’NDER INSTALLATION
- 921J8-1 TOOL BOX
01 • WASHER. Lock 3/8 In - - 32 -
02 • NUT. Hex 3/ 8in..—I6UNC - - 32 -
03 27N3276 • FENDER - - 4 -
04 32Z1132 LATCH 4 4 - -
05 18P6453 • PANEL TRANSMISSION 1 1 - -
06 14N2398 •COVER 1 1 - -
07 989N24-1 • PANEL — GAUGE (Page 2,4) 1 - - -
07 989N16-1 PANEL — GAUGE (PAGE 2.3) - 1 - -
08 5427J8 HOOD ENGINE 1 1 - -
- 32Z1132 LATCH 4 - - -
GAUGE PANEL – ENGINE DEUTZ
 GAUGE PANEL – ENGINE DEUTZ

Quantity
OPTION Figure Number
Ref Part Number Description
Ω 18-20-23 1

- 989N15-1 GAUGE PANEL — ENGINE DUETZ

01 79Q595 • HARNESS Wiring 1
02 16P5449 .PANEL ,Gauge 1
03 32U1423 • DECAL. Gauge panel 1
04 56Z240D2 • LIGHT KIT, Gauge 6
05 65Z114D23 • . BULB. Light 1
06 89U15D9 • GAUGE. Clutch pressure 1
07 89Q41 GAUGE. Hyd. oil temp. 1
08 89U15D3 GAUGE. Eng. oil press.. 1
09 89Z532 GAUGE. Hour meter 1
10 89U15D6 • GAUGE. Conv. oil temp 1
11 89U15D1 • GAUGE. Battery 1
BACK- UP ALARAM INSTALLATION
 BACK- UP ALARAM INSTALLATION

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
19
- 100N2614-9 BACK-UP ALARM INSTALLATION
01 47Q3 ALARM. BACK-up 1
02 . WASHER. Lock 1/4 in 3
03 SCREW. Hex hd. cap 1/4—2OUNC x 1-1/4 In 3
04 .NUT Hex l/4 inch 3
LIGHT INSTALLATION – BACK UP
 LIGHT INSTALLATION – BACK UP

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
1
956N 1-1 LIGHT INSTALL.-BACK- UP
01 56Z372 .LIGHT 1
1056Z49 ..BULB, SEALED BEAM 1
NOTE
all individual wires, leads & jumpers should be
fabricated locally.
HYDRAULIC RESERVOIR, MANIFOLD GROUP
 HYDRAULIC RESERVOIR , MAINFOLD GROUP

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
2
- HYDRAULIC RESERVOIR, MAINFOLD GROUP
01 89Z557D1 .SENDING UNIT, HYD.OIL TEMP. 1
02 .SCREW, HEX hd CAP ½ in.-13UNCx7/8 in. 6
03 .WASHER, LOCK ½ in. 22
04 44Z12D9 .CLAMP HOSE 2
05 44Z1290D15 .HOSE 1
06 44Z12D13 .CLAMP HOSE 2
07 44Z1002D47 .HOSE 1
08 5444P28 .TUBE MANIFOLD SUCTION 1
09 44Z978D1 .CLAMP 2
10 44Z1002D51 .HOSE 1
11 44Q26D6 .FLANGE SPLIT HALF 2
12 45Z479D24 .O-RING 1
13 .SCREW HEX HD,CAP ½ in.-13UNCx1-1/2 8
14 89Z529D3 .SWITCH HIGH TEMPERATURE 1
15 44Q26D5 • FLANGE ,SPLIT HALF 2
16 45Z479D23 • O-RING 2
17 5444P27 • TUBE ASSY 1
18 .SCREW HEX.HD.CAP 3/8 in.-16UNCx1-1/2 in. 4
19 .WASHER, LOCK 3/8 in. 4
20 36Q325D1 .DIPSTICK 1
21 27J2193D1F1 .RESERVOIR Hydraulic oil. 1
22 18T16563 .COVER PLATE 1
.VALVE Vacuum relief 1
23 .WASHER, LOCK 3/8 in. 8
24 .NUT,HEX 3/8 in. 8
25 20T9346C1 .GASKET 1
26 .PLUG PIPE 2-1/2 in. 1
27 20T8235 •GASKET 1
28 46U54D1 .FILTER Hyd.return 1
- 5420Z207 .ELEMENT, Filter 1
29 5444Z130 .FLANGE FITTING 1
30 5444Z127 .FLANGE FITTING 1
FUEL TANK
 FUEL TANK

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
1
- ENGINE FUEL TANK
01 5427R1 .TANK, Fuel 1
- 5446Z5 . CAP. Fuel tank 1
02 20Z711D73 . SCREW. Hex hd Cap 1/2 in-I3UNCx 3/4 in. 8
03 16Q83 . BRACKET,JAY 2
04 16Q84 . STRAP. Brkt. Jay 2
05 89Z151D11 .SENDING UNIT, Fuel 1
06 44Z591D10 .ELBOW,90 MALE 1
07 44Z591D13 .ELBOW,90 MALE 1
08 44P43D11 .HOSE 1
09 5444Z80D3 HOSE 1
- 5446Q1 FILTER ELEMENT 1
ELECTRICAL WIRING, LOWER
 ELECTRICAL WIRING, LOWER

OPTION Quantity
Ref Part Number Description Figure Number
Ω 18-20-23 1
- 979J115M1 LOWER ELECTRICAL ASSEMBLY
01 79R92 . HARNESS. LOWER MAIN WIRING. 1
02 979J118-1 CONTROL BOX ASSY.ELECTRICAL(P.3.5.5) 1
03 •WASHER LOCK 1/4 in 4
04 NUT. Hex I/4—2OUNC 4
05 79Q340D20 . CABLE. Battery ground 1
06 .WASHER FLAT 3/8 in. 2
07 •WASHER Lock 3/8ln 2
08 .NUT, Hex 3/8-16UNC 2
09 79Q341D15 CABLE, STARTER NEG. 1
10 79Q340D4 .CABLE. STARTER POS. 1
11 32Z1233D41 .CLAMP. HARNESS 1
- 5479Z51 Convertor 12V to 24V 1
- NOTE
All Individual leads, wires & jumpers should be fabricated
locally.
ELECTRICAL CONTROL ,CARRIER
 ELECTRICAL CONTROL ,CARRIER

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
1
- 979J118-1 ELECTRICAL CONTROL, CARRIEER
01 . SCREW. Slot FT.HD MACH #12-24INCx3/8.In 2
02 79Z2092D4 . CLAMP. Harness 1
03 SCREW, Rd. hd mach.1/4—20UNC x 1In 4
04 .NUT Hex. l/4-2OUNC 10
05 87Q35 HOUSING, Relays, and circuit breakers 1
06 79U2096 . HARNESS Wiring — Electrical control 1
07 . SCREW. Rd. hd. mach.1/4—20UNCx3/4 In 1
08 18T14578 WASHER 1
09 79Q692D7 . CIRCUIT BREAKER. 15 amp 1
10 79U2095D1 . RELAY Neutral start switch 1
11 79U2095D1 . RELAY. HEADLIGHT 1
12 79U2095D1 .RELAY. Ignition 1
13 79U2095D1 RELAY. IGNTION 1
14 79U2095D3 .RELAY. Engine STOP-NORMAL 1
15 SCREW RD. HD, MACH #8 -32UNC x ¼ IN. 8
16 WASHER, LOCK#8 10
17 79R190 BOARD PRINTED CIRCUIT 1
18 18Z2669D3 SPACER,COVER –HINGED 2
19 18Z2667D9 SPACER CIRCUIT BOARD 3
20 NUT,HEX#10-32UNC 14
21 WASHER LOCK #10 14
22 WASHER FLART BRESS #10 14
23 18Z3001D20 SPACER, CIRCUIT BOARD 2
24 SCREW,RD .HD. MACH.#10-32UNC x in. 2
25 SCREW, RD HD.MACH. # 10-32UNCx1/2 in. 6
26 79Q692D9 CIRCUIT BREAKER,20 AMP 1
27 79Q692D11 CIRCUIT BREAKER, 30 AMP. 2
28 WASHER,LOCK ¼ IN. 1
PIPING, AIR AND HYDRAULIC BRAKE
 PIPING, AIR AND HYDRAULIC BRAKE

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
1
- 944J127M2 PIPING. AIR & HYDRAUUC BRAKE
01 20Z739D4 . NUT. High strength heavy hex 3/8-16unc 9
02 .WASHER. Lock 3/8 in. 9
03 WASHER. Flat 3/8 in 9
04 54938N8 RESERVOIR ASSEMBLY,AIR (PAGE 7.1) 1
05 44Z210D5 .BUSHING. Red 1
06 44Z656D4 .TEE.Serv. 1
07 79Z640 .SWITCH Stop light 1
08 794405599 . INTENSIFIER. AIR 1
09 5444Z126 .REDUCER 1
10 .NUT,HEX 1/4—2OUNC 5
11 .WASHER,LOCK ¼ in. 5
12 44Z1943D2 ADAPTER 1
13 44Z1586D13 .CONNEGTOR 1
14 36Z1284D2 .VALVE,CHECK 1
15 44P2418 .TUBE ASSY 1
16 44P2419 .TUBE ASSY 1
17 44P2388 .UNION,TUBE 1
18 44Z2117D8 .HOSE ASSEMBLY 4
19 44Z249D4 .ELBOW,45° MALE 2
20 44Z198D3 .CONNECTOR. MALE 4 1
21 32Z423D14 .CLAMP. Vinyl 5
22 44P2387 .TUBE ASSEMBLY 1
23 44Z223D2 .FITTING, TEE 1
24 44P2386 . TUBE ASSEMBLY 1
25 44Z228D2 .TEE.MALE RUN 2
- 4451501520 . TUBE. Nylon 5/8In. O.D. AR
- 4451501520 .TU8E. Nylon 5/81n.O.D AR
26 794405571 .BRAKE MASTER CYL. 1
27 5446R1 .AIR DRYER with unloader Valve 1
28 5427Z37 .RESERVIOR 1
29 44Z2117D2 .HOSE 1
- 5444P26 .Compressor Discharge Tube 1
- 44Z1943D3 .Inv. flare M12 x 1 x 17 LG. 1
AIR CIRCUIT
AIR CIRCUIT
AIR RESERVOIR ASSEMBLY
 AIR RESERVOIR ASSEMBLY

Ref OPTIONAL Description Quantity

Part Number Figure Number
OM - 18-20-23

- 54938N8 AIR RESERVOIR ASSY.

1 5418Z34D3 COPPER WASHER 4
2 5444T12D11 BUSHING 2
3 44Z341D5 90 DEG. ELBOW 1
4 44Z686D5 SERVICE TEE 2
5 44Z210D9 PIPE BUSHING 1
6 44Z1833D9 45 DEG. ELBOW 1
7 44Z210D7 PIPE BUSHING 2
8 44Z1587D2 90 DEG. MALE ELBOW 1
9 44Z1724D5 TEE 1
10 44Z1184D8 90 DEG. ELBOW 1
11 44Z816 SINGLE CHECK VALVE 1
12 5444Z133D1 BUSHING 1
13 5436Z19 SAFETY VALVE 1
14 5444T12D16 BUSHING 1
15 5436Z3 NEEDLE VALVE 1
16 5444Z12 ADAPTOR 1
17 44Z1587D17 90 DEG. ELBOW 1
18 316P11D2 SUPPORT BATTERY 1
19 5418Z1D18 BRK'T - AIR RESERVOIR 2
20 5427Q39 AIR RESERVOIR 1
21 20Z711D516 3/8-16 x 7/8 LG. HHCS 4
22 20Z711D47 3/8-16 x 2.5 LG. HHCS 2
23 2145V003 3/8-16 HEX NUT 6
24 3643V011 3/8 LOCK WASHER 6
25 3611V007 3/8 FLAT WASHER 6
PUMP INSTALLATION ASSEMBLIES
 PUMP INSTALLATION ASSEMBLIES

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
1 3
- 937J6-1 BOOM HOIST, TELESCOPE AND WINCH PUMP
INST.
- 937J7-3 STEERING, SWING AND OUTRIGGER PUMP
INST.
01 .SCREW,HEX HD. CAP1/2-13UNCx1-1/2 in. 4 0
03 5437U18 .PUMP,BOOM HOLT,TELESCOPE AND 1 -
WINCH(PAGE11.1)
04 .SCREW,Hex hd. cap7/16-14UNCx1-1/2in. 4 -
05 .WASHER, LOCK 7/16 in. 4 -
06 44Q26D4 .FLANGE,Split 2 -
07 45Z479D22 .O-RING,Flange 1 -
08 46Z479D48 .O-RING,Flange 1 -
09 44Q492D36 .HOSE ASSY.Winch pump 1 -
10 44Q492D4 .HOSE ASSY.Boom hoist and telescope 1 -
11 .SCREW Hex hd. cap3/8-16UNCx1-1/4 in. 4 -
12 .WASHER, LOCK 3/8 in. 4 4
13 44Q26D3 .FLANGE SPLIT 2 2
14 45Z478D21 .O-RING, FLANGE 1 1
15 5437Q1 .PUMP,steering swing and outrigger - 1
16 .SCREW HEX HD. CAP3/8-16UNCx1-1/4 in. - 4
17 44Q632D17 .HOSE ASSY., Pump to filter - 1
18 5444P44 .TUBE, Suction - 1
19 44Q26D5 .FLANGE, Split - 2
20 45Z479D23 .O-RING Flange - 1
29 5444P30 .TUBE suction 1 -
30 .SCREW HEX HD. CAP5/8-11UNCx1-3/4 in. 4 -
31 .WASHER, LOCK 5/8 in. 4 -
32 44Q26D15 .FLANGE Split 2 -
33 45Z479D48 .O-RING, Flange 1 -
HYDRAULIC PIPING BASIC LOWER
 HYDRAULIC PIPING BASIC LOWER

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
2
- 944J121-2 HYDRAULIC PIPING BASIC LOWER
01 .SCREW .Hex hd . CAP 3/8-16UNCx1-1/4 8
02 WASHER. Lock 3/8 in. 8
03 44Q26D3 FLANGE. Split 4
04 46Z479D21 O-RING , Flange 2
05 44Q752D9 HOSE ASSY 1
06 .SCREW. HEX HD. CAP 7/16-I4UNCx1-1/2in. 12
07 .WASHER. Lock 7/16 in. 12
08 44Q26D4 .FLANGE. SPLIT 6
09 45Z479D22 .O.RING Flange 3
10 44Q495D1 .HOSE ASSY 1
11 45Z479D23 .O-RING. Flange 1
12 44Q26D5 .FLANGE. Split 2
13 .SCREW. Hex HD. Cap ½-13UNCx1-1/2 8
14 .WASHER. Lock l/2in 8
15 44Q498D7 .HOSE ASSY 1
16 44Q495D4 .HOSE ASSY 1
17 44Q26D6 .FLANGE Split 2
18 45Z479D24 .O-RING,. Flange 1
19 44Q589D4 .HOSE ASSY 1
20 44Q643D18 .HOSE ASSY 1
21 44Q645D7 .HOSE ASSY 1
22 44Q504D15 .HOSE ASSY 1
23 44Q752D18 .HOSE ASSY 1
24 44Z1417D4 .REDUSER TUBE END 1
25 44Z473D8 .ELBOW 90° -SWIVEL NUT 1
26 44Z898D11 .ELBOW. 1/2 tube. — 1/2 pipe 1
27 44Z487D78 .TEE. ¾” –swivel nut. 1
- 44Q492D4 HOSE ASSLY 1
AXLE INSTALLATION , FRONT AND REAR
 AXLE INSTALLATION , FRONT AND REAR

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
2 2 3 4 3 4
- 54910J5M1 AXLE INST. FRONT DRIVE/STEER
01 SCREW HEX HD. CAP1/2-20UNFx1-1/2 in. 2 2
02 720T15 .ROD .End 4 4
03 5419T18D1 • PIN. Steering cylinder 4 4
04 20Z711D145 • SCREW, Hex hd. Cap 3/4— x 8-1/2 In 8 -
05 18Z694D8 .WA.SHER. Hardened FLAT 3/4 In 8 8
06 20Z739D8 • NUT. Hex 3/4-.10UNC 8 8
07 5438Q12 • CYLINDER, Steering (Page 24.3). 2 2
08 44Z421D6 ELBOW. 90° O-ring 2 2
09 44Q645D11 • HOSE ASSY 2 2
10 44Z488D6 .TEE. 0-ring 2 2
11 20Q1D39 . SCREW, Shoulder 3/8—16UNC x 1-1/2 In 2 2
12 5410R7 .AXLE,DRIVE/STEER — FRONT(Peg. 17.3) 1 -
13 20Z894D50 • SCREW, Hex HD. Cap3/8-24UNF X 1-3/4 in.GR.B - -
14 5410Q6 .SHAFT, Front drive 8 8
- 1045Z905 . KIT. Spider and bearing 1 -
15 5410Q7 .SHAFT.Rear drive 1 -
- 1025Z2508 .KIT. Spider and bearing - 1
17 5416J17D1 .CRADLE, Rear suspention - 1
18 .SCREW HEX HD. CAP ¾--10UNCx9-1/2 in - 8
19 54938Q4F1 .CYLINOER, Axle lockout (PAGE 21.1) - 2
20 19T6023 .PIN, Lock OUT cylinder — Upper - 2
21 720T1D69 .ROD, END - 2
22 .SCREW, HEX HD. CAP 3/8—I6UNCx 1-3/4 In - 2
23 .SCREW, HEX HD.CAP 3/8—I6UNCx1-1/4 in - 2
24 19T6024 .PIN, Lockout cylinder — Lower - 2
25 18H3892D133 .WASHER. Flat - 8
26 5Z3 •BUSHING. Cradle - 2
27 19T5945F1 .PIN. Cradle - 2
28 44Z1D10 FITTING, Lube - 1
29 .WASHER, Lock 1/2 in. - 2
30 .SCREW, Hex hd. cap 1/2—13UNC x 1-1/4 In - 2
31 44Z473D6 .ELBOW 90° swivel nut. - -
32 18Z694D27 .WASHER. Hardened - -
07a 541100P27 .SEAL kit for 5432Q12 cylinder -
19a 541100P4 .SEAL kit for 54938Q4F1 cylinder -
- 19T6377 .PIN 2
WHEEL ASSEMBLY
 WHEEL ASSEMBLY

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
1 2 3 4 5
54913P1F1 WHEEL ASSEMBLY, 14.00x25
1 5413Q4 .RIM ASSY 1
1.1 5413Q1 .RIM BASE WELDT
1.2 5413Z1 .SIDE RING (Flange)
1.3 5413Z2 .LOCK RING
2 5454Z1 .TYRE 1
3 5454Z2 .TUBE 1
4 5454Z3 .FLAP 1
54913P2F1 WHEEL ASSY. 14.00x24 1
1 5413Q5 .RIM ASSY
1.1 13P607 .RIM BASE WELDT
1.2 13Z228 .FLANGE
1.3 13Z229 .LOCK RINC
2 5454Z4 .TYRE 1
3 5454Z5 .TUBE 1
4 5454Z6 .FLAP 1
HYDRAULIC PIPING , AXLE LOCKOUT
 HYDRAULIC PIPING , AXLE LOCKOUT

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
2
- 936J22-2 HYDRAULIC PIPING, AXLE LOCKOUT
01 44Z488D6 .TEE O-RING 2
02 . . NUT. Hex 3/8-16UNC 6
03 .WASHER, LOCK 3/8 in 6
04 .SCREW. HEX HD. CAP3/8—I6UNCx 2in 2
05 .32Z423D1 .CLAMP Hose 8
06 44N511 .TUBE ASSEMBLY 2
07 44Z485D7 .CONNECTOR. O-RING 2
08 19T6023 • PIN. Lock out, cylinder. 2
09 .SCREW HEX HD. CAP3/8-16UNCx1-3/4 2
10 720T1D6 .ROD, End 2
11 44Z473D5 .ELBOW. 90°SWIVEL NUT 2
12 44Z421D3 .ELBOW,90° O-RING 2
13 54938Q4 • CYLINDER Assembly,axle lockout(PAGE.21.1) 2
14 44N513 .TUBE Assembly 2
15 44Q44D11 .UNION HOSE. 4
16 .SCREW. HEX HD. CAP l/4—2OUNC x 6/8 In 2
17 .WASHER, LOCK ¼ in. 2
18 .WASHER. .1/4 in. 2
19 16P5428 .BRACKET 1
20 36Q234D1 • VALVE. Lock 1
21 44Z485D9 .CONNECTOR. O-ring , 1
22 44Q511D3 .HOSE Assembly 2
23 44Q631D2 . HOSE Assembly 2
24 .WASHER, 3/8ln 2
139 541100P4 SEAT KIT For 54938Q4 cylinder 1
VALVE BRACKET ASSEMBLY
 VALVE BRACKET ASSEMBLY

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
- 936N37F3 VALVE BRACKET ASSLY
02 5418N29 VALVE BRACKET 1
04 36Q246D1 RELIEF VALVE 1
05 46Q75 FILTER 1
06 44Q561 PRESSURE MANIFOLD 1
07 44Q511D31 HOSE ASSEMBLY 1
07 5420Z4D1 WASHER (NON STANDARD) 2
08 44P2123 HOSE ASSEMBLY 1
10 44Z421D6 O—RING ELBOW .50 2
11 44Z485D20 O—RING CONN. I.OOSAE 50JIC 1
12 44Z485D9 O—RING CONN. .50 5
14 44Z488D8 O—RING TEE .75 1
15 44Z488D10 O—RING TEE 1.00 1
16 44Z473D6 90 SWIVEL ELBOW .50 3
17 44Z473D8 90 SWIVEL ELBOW ;75 1
18 44Z492D7 TUBE REDUCER .75 TO .50 1
19 20Z649D9 TUBE NUT .75 1
20 44Z485D6 O—RING CONN. 7/16” 1
21 16T8480 CLAMP 1
22 18P929D36 PIPE SPACER 1
23 18P929D110 PIPE SPACER 2
24 20Z711D41 3/8—16 HHCS 1.00LG. 4
25 20Z711D53 3/8—16 HHCS 4.00LG. 1
26 20Z711D54 3/8—16 HHCS 4.50LG. 2
28 3643V011 3/8” LOCK WASHER 7
30 3631V007 3/8” FLAT WASHER 7
31 44Z472D6 45 SWIVEL CONN. 3/4—16 1
32 20Z739D4 3/8” HEX Nut 7
35 5436Q10 SOLENOID VALVE EXT/RET 1
36 5436Q9 SOLENOID VALVE SIR. 1
37 5416P115 VALVE BRACKET 1
38 0628V019 S.H.C.S.1/4-20UNC x 1 ¾ LG. 8
39 3631V005 ¼” FLAT WASHER 8
40 3643V009 ¼” LOCK WASHER 8
41 2145V001 ¼” HEX NUT 8
42 44Z487D6 SWIVEL TEE 2
HYDRAULIC PIPING OUTRIGGER & STEERING
 HYDRAULIC PIPING OUTRIGGER & STEERING

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
3
- 944J126F4 HYDRAULIC PIPING OUTRIGGER & STEERING
01 44Q649D15 .HOSE ASSEMBLY 2
02 44Q649D4 • HOSE ASSEMBLY 2
03 32Z1233D57 • CLAMP. DOUBLE TUBE 6
04 • WASHER. Lock 3/8 in. 17
05 •NUT, HEX 3/8-16 UNC 17
06 44Q643D16 HOSE ASSEMBLY 2
07 44Q645D9 • HOSE ASSEMBLY 2
08 44Q757D5 . HOSE ASSEMBLY 2
09 44Q757D1 .HOSE ASSEMBLY 2
10 44Z485D9 • CONNECTOR O-ring 10
11 44Z421D6 .ELBOW, 90° O- RING 8
12 44Q645D33 .HOSE ASSEMBLY 1
13 44Q527 •MANIFOLO. Retract 2
14 .SCREW.RD HD. MACH. # 10-24UNCx1-3/4 IN 8
15 .WASHER. Lock #10 8
16 •NUT, #1O—24UNC 8
17 44Q649D8 .HOSE ASSEMBLY 2
18 44Q645D20 .HOSE ASSEMBLY 1
19 44Z473D6 .ELBOW. 90° swivel nut 1
20 44Z472D6 - ELBOW, 45 swivel nut 2
21 44Z421D19 .ELBOW. 90° O-RING 2
22 5436Q8 .VALVE, solenoid, outrigger (PAGE26.1). 2
23 .WASHER FLAT 3/8 IN. 8
24 44P2501 • TUBE ASSEMBLY 2
25 936N37F3 .BRACKET ASSEMBLY, VALVE (PAGE.392) 1
26 44Z473D7 .ELBOW. 90° SWIVEL nut , 1
27 44Q643D28 .HOSE ASSEMBLY 3
28 44N890 •TUBE ASSEMBLY 1
29 44P2392D2 .TUBEASSEMBLY 4
30 44Q47D13 ELBOW, 90° 4
31 44Q560D6 • HOSE ASSEMBLY 1
32 44Q648D3 .HOSE ASSEMBLY 1
33 44Q560D5 .HOSEASSEM8LY 1
35 32Z1083D26 .CLAMP 2
36 44Q560D1 - HOSE ASSY 1
37 44Q941D6 • SLEEVE. PROTECTIVE 4
- 44Q511D31 .HOSE 2
OUTRIGGER ASSEMBLY
 OUTRIGGER ASSEMBLY

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
3
- 929J38M2 OUTRIGGER ASSEM8LY
01 20H1686D16 .NUT, Wing 1/2—13UNC 8
02 . WASHER. Flat 1/2 In 8
03 29P1426 .FLOAT. Outrigger 4
04 19F52D24 .PIN. Drilled 4
05 20Z939D5 .PIN, Hair cotter 8
06 .SCREW, Hex hd. cap 3/8—I6UNC x 1in. Gr. 5 8
07 .WASHER, FLAT 3/8 in . 24
08 32Z1823D1 .CLAMP Hose, .Loop 4
- 929J34M1 .BEAM ASSY. Outrigger 4
06 - SCREW. hex hd.Cap 3/8-16UN x 1-1/2in.Gr.5 2
07 .WASHER. Flat 3/8in. 2
08 32Z1823D1 ..CLAMP. Hose LOOP 1
09 29J210 .BEAM. Outrigger 1
10 .PIN. Cotter 1/4 x 2-1/2 In Lg. 1
10 . PIN. COTTER 1/4x 1-/2 In. Lg. 2
11 19T5935 .PIN. Cylinder 1
12 54938Q3F1 .CYLINDER ASSY Horizontal (Pg. 20.1) 1
13 44Z485D6 .CYLINDER O-RING 2
14 19T6033 .PIN, Cylinder 1
15 .SCREW. HEX HD.CAP ½ - #3 UNC x 1-3/4 in.GR 5 8
16 44Q511D14 .HOSE ASSY 1
17 44Z1390D2 - ELBOW.9O° O-RING 2
18 100P1099M1 .CYLINDER Assy. vertical(page 26.2) 1
19 44Z1390D3 .ELBOW, 90° Long o-ring 1
20 44Z473D6 . ELBOW. 90° Swivel nut 1
21 44Z485D9 - . CONNECTOR. O-ring 1
22 44Q625D2 .HOSE LOOP 1
23 44Q941D3 .SLEEVING. Protective 4
129 541100P3 .SEAL Kit for 54938q3f1 cylinder 1
180 54938Q2F1 .CYLINDER Vertical outrigger 4
- 541100P2 .SEAL KIT FOR 54938Q2F1 1
186 36U277M1 .VALVE LOCK-Vertical outrigger 4
- 20Z711D50 .CAP SCREW 3/8 X 3-1/4 LG. 16
TRANS. HYDRAULIC OIL COOLER
 TRANS. HYDRAULIC OIL COOLER

Ref OPTIONAL Description Quantity

Part Number Figure Number
OM - 18-20-23

- 54952J5 Trans. Hyd. Oil Cooler & Radiator Inst.

1 5452U4 TR HYD OIL COOLER & RAD 1
2 993825250 HOSE ASSEMBLY 2
3 2421V006 PLUG 1'' NPT SQUARE SOCKET 2
4 36Z1246D1 CHECK VALVE 1
5 44Z487D10 TEE - 1'' TUBE W/SWIVEL NUT ON RUN 2
6 44Z590D20 MALE CONNECTOR 2
7 5444Q31D1 HOSE ASSEMBLY 1
8 44Z473D10 90 DEG ELBOW 2
9 32Z890D106 TIE STRAP 1
10 16Z338D5 TUBE CLAMP 4
11 16T8286 BRACKET - TUBE SUPPORT 2
12 44Q637D6 HOSE ASSEMBLY (76'' LONG) 2
13 44Z1402D5 FEMALE CONNECTOR 1
14 3643V011 LOCK WASHER 3/8'' 2
15 2145V003 HEX NUT 3/8'' 2
16 44P1824D8 TUBE ASSEMBLY 2
17 44Q47D22 UNION ELBOW 1
18 32Z890D105 TIE STRAP 2
19 44Z541D29 90 DEG ELBOW 2
20 44Z590D41 CONNECTORS 2
21 44Z591D29 90 DEG. ELBOW 2
REAR VIEW MIRROR ASSEMBLY
 REAR VIEW MIRROR ASSEMBLY

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
1
- 956N2-1 MIRROR .ASSEMBLY REAR VIEW R.H. & L.H.
01 56Z402 MIRRORS. REAR VIEW R.H. & L.H. 1
- SCREW. Hex hd. cap 1/4 in.—20 x 3/4 in 4
- -..NUT. Hex 1/4in.-20 4
- ..WASHER .Lock ¼ in. 4
- 1056Z54 MIRROR.R.H. 1
- 1056Z55 ..MIRROR,L.H 1
LIGHT- HIGHWAY -LOWER
 LIGHT- HIGHWAY -LOWER

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
1
- 956J19F1 LIGHTS, HIGHWAY — LOWER
01 56Q11D1 . LIGHT. Red signal 2
- 1056Z36 .. BULB. SIGNAL 1
02 56Z200D2 . REFLECTOR — RED 2
03 79Q522 .HARNESS.REAR wiring 1
04 56Z372 .LIGHT. Front head 2
- 1056Z49 .BULB 1
05 56Z200D1 .REFLECTOR, Amber 2
06 79Z3061 . HARNESS. Front wiring 1
- 56Q11D3 .SINGNAL LIGHT -- Amber 1
ENGINE TRANSMISSION AND INSTALLATION
 ENGINE TRONSMISSION AND INSTALLATION

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
1 2 3 4 5 6
01 54951JI3 .POWER PLANT ASSY. 1 - -
01 54951J1-2 .POWER PLANT ASSY. - 1 -
01 54951J1-4 .POWER PLANT ASSY. - - 1
02 54927J27M1 • EXHAUST INSTALLATION (PAGE 11.3) 1 1 1
04 16P6003D1 .BRACKET, LH. 1
05 16P6003D2 .BRACKET, R.H 1
15 16Z209D23 .MOUNTING REAR ENG. 2
16 •WASHER, FLAT 1 In.. 2
17 .SCREV, Hex hd. cap 1 IN.-8x4 IN. 2
18 .NUT Lock 1 in.-8 2
19 18H3892D362 .WASHER, Flat 5/8 in. -3/8 in. thick 2
20 18H3892D436 .WASHER, Flat 1/2 in. -1/8 in thick 6
21 16Q49D46 .CUSHION. 4
22 20Q1D38 .SCREW, SHS 3/8 in. -16x1-1x4 in 2
23 20Q1D40 .SCREWI SHS. 3/8 in-16x1-3/4 in. 2
24 .WASHER, flat 3/8 in. 4
25 79Q340D21 .CABLE. Positive BATTREY 1
26 79Q341D31 .CABLE, Negative BATTERY 1
27 44P43D12 .HOSE Supply 1
28 44P2373D1 .H0SE, Return.... 1
29 44P2373D3 .HOSE, Return 1
30 32Z372D5 .CLAMP 2
31 36Z678 .VALVE, Check. 1
32 44Z12D18 .CLAMP 2
33 44Z12D27 . CLAMP 1
34 44Z597D4 .C0NNECTOR; Female HOSE 1
36 44P2374D2 .HOSE 1
37 44Q611D3 .HOSE. 1
38 5444Q33D70 .HOSE 1
39 .Cu. TUBE 5/8” O.D. 1
40 ..LOOM, 0.25 O.D. 1
41 ..LOOM, 0.25 O.D. 1
1
 ENGINE TRONSMISSION AND INSTALLATION(CONTD)

Quantity
OPTION
Figure Number
Ref Part Number Description
Ω 18-20-23
1 2 3 4 5 6
42 4451500450 .TUBING, ¾ IN .O.D.x120 In. 1
43 4451500790 .TUBING, 3/8 in. O.D. x 36 in. 1
46 20Z2024D3 .GASKET (METRIC WASHER). 2
47 32Z423D25 .CLAMP 1
48 32Z643D13 .CLAMP 1
51 44Z187D17 .CONNECTOR, COMP 1
58 44Z597D12 .CONNECTION, FEMALE 1
59 44Z686D5 .TEE 1
60 44Z902D8 .TEE 1
63 44Z1942D7 .ADAPTER – METRIC TO J I C. 2
65 44Z226D2 .PLUG, PIPE ¼ IN. 1
66 79Z3604 .REGULATOR 3
67 .NUT JAM ¼ IN.-20 3
68 .WASHER, FLAT ¼ IN. 3
69 .WASHER,LOCK ¼ IN. 3
70 .SCREW, HEX HD CAP ¼ IN. -20x1/2 IN. 3
71 79Z3600 .WIRE ASSY 1
72 44Z1184D18 .ELBOW 90° 1
73 5444Z122 .PIPE- TOP RADIATOR 1
74 44Z371D6 .AIR COUPLER FITTING 1
- 5444P25 .RADIATOR Bottom Pipe Upr. 1
- 5444P26 .RADIATOR Bottom Pipe Lwr. 1
POWER PLANT ASSEMBLY
POWER PLANT ASSEMBLY
POWER PLANT ASSEMBLY
 POWER PLANT ASSEMBLY

Ref OPTIONAL Description Quantity

Part Number Figure Number
OM - 18-20-23

- 54951J13 POWER PLANT ASSY.

1 5451Q11 ENGINE 1
2 5453R8 TRANSMISSION 1
3 5413Q14 FLYWHEEL 1
4 5418P149 ADAPTER PLATE 1
5 992175381 HEX HEAD BOLT 8
6 796405119 HEX HEAD SCREW 8
7 20Z1273D514 HEX HEAD SCREW 8
8 5416N44D1 BRACKET - LH. 1
9 5416N44D2 BRACKET - RH. 1
10 44Z485D14 MALE CONNECTOR 2
11 20Z711D95 BOLT 5/8'' X 1-1/2'' LONG 8
12 20Z711D97 BOLT 5/8'' X 2'' LONG 2
13 3643V015 LOCK WASHER 5/8'' 14
14 992185421 HEX BOLT M12 X 40 8
15 992791545 LOCK WASHER M12 14
16 5438R22 PARKING BRAKE 1
17 992761114 HEX NUT M10 4
18 992791535 LOCK WASHER M10 19
19 992785634 FLAT WASHER M10 5
20 5416P130 BRK'T PARKING BRAKE 1
21 5437U18 PUMP BH & TELESCOPE 1
22 154200 SPLIT PIN 1
23 19Z150D5 PIN CLEVIS 1
24 6T2976 LINK EXTENSION 1
25 919T117F5 PIN ASSEMBLY 1
26 5416P155 BRACKET 1
27 5438Z40 AIR CYLINDER 1
28 919T117F4 PIN ASSEMBLY 1
29 19F48D3 PIN 1
30 9007766 SPLIT PIN 2
31 9004477 NUT 1/2''-20 UNF 1
32 5418T579 MALE YOKE 1
33 5416P158 BRACKET 1
34 38U107 THROTTLE CYL. ASSLY. 1
35 5437Q1 PUMP STEERING & O/R 1
36 44Q26D8 SPLIT FLANGE 3'' 2
37 20Z711D104 HHCS 5/8-11 X 3-3/4'' LONG 4
38 44Q26D3 SPLIT FLANGE 1'' 2
39 20Z711D42 HHCS 3/8-16 X 1-1/4'' LONG 8
40 3643V011 LOCK WASHER 8
 POWER PLANT ASSEMBLY

Ref OPTIONAL Description Quantity

Figure
Part Number Number
OM - 18-20-23

41 44Q26D4 SPLIT FLANGE 1-1/4'' 2

42 20Z711D59 HHCS 7/16-14 X 1-1/2'' LONG 4
43 3643V012 LOCK WASHER 4
44 992276377 HEX SCREW M10 X 25 12
45 6Q200D3 BALL JOINT 1
46 2062V007 HEX JAM NUT 1
47 44Z597D3 ADAPTOR 1
48 44Z591D3 90 DEG ELBOW 1
49 44P150D6 HOSE ASSEMBLY 1
50 5418T471 PLATE (FILTER MTG) 1
51 993824102 HOSE ASSEMBLY 2
52 5418Z34D3 CU. WASHER M22 1
53 89Z307 OIL PRESSURE SENDING UNIT 1
54 5436Q12 SOLENOID VALVE 3
55 4451500450 NYLON TUBE 1/4'' -
56 3643V007 L' WASHER - 10 6
57 0861V034 SLOTTED R.H.M. S-32 6
58 89Z481 TRANS. TEMP SENDER 1
59 89Z482 TRANS. TEMP SWITCH 1
60 992275376 HEX SCREW M10 X 25 8
61 44Z686D4 TEE FITTING 1
62 992285376 HEX SCREW M10 X 25 1
63 44Z473D8 90 DEG SEWIVEL ELBOW 6
64 44Z485D17 MALE CONNECTOR 2
65 5416P159 BRACKET 1
66 5444T12D14 BUSHING 2
67 5418Z34D7 CU. WASHER M12 2
68 44Z1587D1 90 DEG ELBOW 8
69 44Z1587D2 90 DEG ELBOW 2
70 5444T12D10 BUSHING 1
71 44Q26D2 SPLIT FLANGE 3/4'' 2
72 992285416 HEX SCREW M12 X 25 2
73 79R73 WIRE HARNESS 1
74 5418T470 PLATE 1
75 20Z711D75 HEX BOLT 1/2''-13 X 1-1/2'' LONG 4
76 3643V013 LOCK WASHER 4
77 5102 MTG. BLOCK 2
78 992771217 NUT 1
79 20Q1D18 SHOULDER HD. SCREW 2
80 5420Z220 YOKE 1
 POWER PLANT ASSEMBLY

Ref OPTIONAL Description Quantity

Part Number Figure Number
OM - 18-20-23

81 5418T591 PLATE 1
82 5420Z219 PUMP GASKET 1
83 44Z421D8 ELBOW 2
84 5436Q18 STOP SOLENOID 1
85 20Z711D75 HEX BOLT 1/2"-13 X 1-1/2" LG. 4
86 3643V013 LOCK WASHER 4
87 05102 MTG. BLOCK 2
88 9922771217 NUT 1
89 20Q1D18 SHOULDER HD SCEREW 2
AIR CLEANER
 AIR CLEANER

OPTION Quantity
Ref Part Number Description Figure Number
Ω 18-20-23 1 2 4 5
- 54946N1 AIR CLEANER INST.
01 5446U1 .AIR CLEANER 1
- 5446Z3 ..ELEMENT 1
- 5445Z1 .SEALING RING 1
02 5416Z1D2 .BAND, HTG 2
03 18T16579 .PL ATE 1
04 .NUT, Hex 3/8”—16 4
05 .WASHER, 1ock 3/8”. 4
06 .WASHER, Flat 3/8” 4
07 5444Z1 .REDUCER Hump 1
08 44Z976D10 .REDUCER, Hump 1
10 44Z978D5 .CLAMP 3
11 44Z12D9 .CLAMP 1
12 44Z978D1 .CLAMP 2
13 44Z978D1 .CLAMP 1
14 27T2143 .TUBE 1
15 5427Z4 .TUBE 1
16 44Z1960 .ELBOW, RUBBER 1
17 16T8226 .BRACKET 1
20 SCREW, HHCS 3/8” – 16 x 1 in. 4
EXHAUST INSTALLATION
 EXHAUST INSTALLATION

Ref OPTIONAL Description Quantity

Part Number Figure Number
OM - 18-20-23

- 54927J27M1 EXHAUST INSTALLATION

1 5427P17 EXHAUST PIPE WELD'T 1
2 5427P18 PIPE EXHAUST 1
3 5427P12 FLEXIBLE CONNECTOR 1
4 5427Q37 EXHAUST MUFFLER *
5 5427P14 TAIL PIPE 1
6 5416Z1D17 MOUNTING BAND 2
7 20Z711D45 HHCS 3/8-16 X 1 LONG 4
8 3643V011 LOCKWASHER 3/8 8
9 2145V003 HEX NUT 3/8 8
10 3644V044 FLATWASHER 3/8 4
11 5416P9D2 BRACKET - MUFFLER MTG 2
12 992175381 HHCS M10 X 40 LONG 3
13 992791535 SPRING WASHER M10 3
14 5420Z202 GASKET 1
15 32Z171D10 MUFFLER CLAMP 2
16 32Z171D11 MUFFLER CLAMP 2
INLET INSTALLATION
 INLET INSTALLATION

Ref OPTIONAL Description Quantity

Part Number Figure Number
OM - 18-20-23

- 54927J23 INLET INSTALLATION

1 5427Z43 TUBE - INLET 1
2 5446Q8 AIR CLEANER *
3 5444Z120D3 RUBBER HOSE - INLET 1
4 44Z12D2 HOSE CLAMP 2
5 992761414 HEX NUT M10 1
6 5418T457 PLATE 1
7 44Z12D3 HOSE CLAMP 1
8 5444Q190 HOSE - RUBBER *
9 992791535 SPRING WASHER M10 3
10 5429Z2 ASSEMBLY STRAP *
11 5416Q6 ASSEMBLY BRACKET *
12 5416Z18 RUBBER STRAP *
13 992271375 HEX BOLT M10x20 LONG 2
 WINCH
5423Q1
About winches:
Hydraulic winches, apart from standard range, are custom made products. Many
constructions are possible, and there are many norms and selection criteria for
choosing a winch. Here we discuss some to help you in your selection.
Line pull:
The line pull is usually given in the first layer, however it decreases for each higher
cable layer.
Choice of cable:
For lifting purpose a five fold safety factor is normally applied to cable breaking
strength. Cables for pulling winches are normally chosen with a three fold safety
factor, though in some cases other safety factors may be required.
The maximum load for which a cable is to be used should take into account such
associated factors as friction, load caused by bending around each sheave,
acceleration and deceleration, and if a long length of the cable is to be used for
hoisting, the weight of the cable at its maximum extension. The condition of the
cable - whether new or old, worn or corroded - and the type of the attachments
should be considered.
Factor of safety for standing cable usually range from 3 to 4 for operating cable, from
5 to 12. Where there is the element of hazard to life or property, higher values are
used.
Cable guide:
For normal cable construction the maximum advisable fleet angle is 40; with turnfree
cable this is a maximum of 2.5°. For larger fleet angles a cable spooling device may
be necessary. The grooving of drum and a constant load both help a cable spool
correctly on the winch drum. For pulling winches when cable may become
completely slack, a pressure roll is advisable, so that the cable stays neatly spooled
on the drum.
Speed:
The required speed depends on the purpose o(the winch. Sometimes it may be
useful to equip it with a variable speed which in hydraulic winches is achieved using
a variable hydraulic displacement motor, a proportional control valve or a double
displacement motor.
Direction of winch:
While placing an order for hydraulic winch it is essential to speciI the direction of the
winch to ensure correct assembly.
A winch is defined as being “JUGHT HAND if, when the load is lifted the drun,
rotates in clockwise direction, viewed from the motor end. Conversely when the load
is lifted by anticlockwise rotation of the drum, it is termed “LEFT HAND.
Brakes:
Every lifting winch must have a fail-safe braking system. Spring-loaded multi-disc
brake is used which can be released hydraulically when lifting or lowering the load.
Over center valve is an additional integral safety for adequate braking action while
lowering the load.
Cable drum:
SAl Hydraulic winches are available either with a plain drum or a grooved drum.
Grooved drum is preferred to ensure proper cable winding in multi-layered winch.
Operating a hydraulic winch:
As the oil reaches the motor from the pump, it simultaneously releases the brake
which is held closely by springs. The action of pressurised flow is converted into
mechanical torque energy by the motor at given speed, which in turn drives the drum
through a reduction gear.
To ensure an adequate braking action when lowering a load, it is advisable to use a
descent control valve to counteract the effect of gravity on suspended load.
Immediately the drum ceases to turn, the position of the suspended load is
sustained by the spring applied multi- disc brake, which operates simultaneously as
the oil pressure is cut off.
Installation:
Correct installation of the winch is imperative if the optimum performance and
longevity are to be ensured. The following points are therefore mentioned for
guidance in planning the installation and selecting the correct ancillary equipment.
The return pipe to the reservoir should be of the appropriate bore size to ensure
adequate flow, particularly when starting at low temperatures when the oil is cold
and thick. Also this return should be direct to the tank to avoid back pressure.
The hydraulic system supplying the winch should be fitted with an open center
control valve. This will ensure total discharge of the pressurised oil in the brake to
work effectively under static load conditions.
If a multi-outlet manifold is used to supply the winch, it is advisable to use the outlet
closest to the common return line, again to ensure correct operation of the brake.
The winch may be installed in any position (provided the axis of the drum is
horizontal) but the foundation to which it is attached must be completely flat and of
adequate rigidity to prevent misalignment and the consequent reduction in working
life.
Hydraulic fluids:
SAI recommends the use of high quality mineral oil based hydraulic oil, HL/HLP 68
or its equivalent preferably containing anti-wear and anti-foaming additives.
ALLOWABLE OIL TEMPERATURE RANGE: 20°c to +80°c
OPTIMAL VISCOSITY 40cst to 6Ocst
ALLOWABLE VISCOSITY 2Ocst to l50cst
Choice of hydraulic oil should be made so that viscosity is within the given range at
its normal operating temperature.
GEARBOX OIL : SAE 90 EP or equivalent
FILTRATION SAl recommends filter of 25 micron or less.
NOTE:
1. Part A & B an hydraulic motor.
2. 1/4” BSP port on winch brake.
3. Port C1,C2,V1,V2 & P on cartridge block.
PO Description Descrzione Po Description Descrzione
1 Distributor cover Coperc Distdbutore 19 Motor bogy Corpo motore
2 0-ring TenutaO-r - 20 O-ring Tenuta 0-r
3 Seal (Plastic) Tenuta (plastica) 21 Antiexitr.Ring(Plastic) Anlloantiest(plastica)
4 0-ring Tenuta 0-r 22 Anti-extr. Ring(steel) Anelloantiesl.(acciaio)
5 Seal (steel) Tanuta(acciaio) 23 Steel insert Inserto acciaio
6 Seal (Plastic) Tenuta(plastica) 24 piston - Pistone
7 O-Ring Tenuta 0-r 25 Cylinder Cilindro
8 Rotary distributor Rotante distnbutore 26 0-ring seal Tenuta Or
9 Drive pin Perno di trascinam. 27 SeaI(ptastic) Tenuta (plastica)
10 Centering bush Anello di cenhraggio 28 Piston retaining ring Anelloritegno pist.
11 Locating pin Spina 29 29{Retaining spring Molla di ritegno
12 Bronze disc Disco bronze 30 c-clip Anello di sicurezza
13 Distributor, bolt Vite distributore 31 Spher, Support ring Supporto sferigo
14 Motor cover Coperchio motore 32 Crankshaft Alberomotore
15 0-ring Tenuta 0- r 33 Spacer ring Aneliodi spaliam.
16 Assembly bolt Vite 34 C-clip - Anello di sicurezza
16a O-ring Tenuta O -r - - 35 Roller Rullo
17 Main bolts VitE - 36 C-clip Anello di sicurezza
17a 0-ring Tefluta 0-r — 37 Shaft seal Anello di tenuta
18 Locating pin Spina 38 Shaft bearing Cuscinetto
GM2 SPARE PARTS LIST / CODICI DI RICAMBIO
Gearbox-Riduttore
Gearbox-Riduttore