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SmartROC D60: Advanced DTH Drill Rig

The SmartROC D60 is an intelligent down-the-hole drill rig for quarrying and mining applications. It delivers high-quality blast holes with accuracy and precision through automated drilling and rod handling. The D60 uses less hydraulic oil and has fewer components than previous models, reducing costs and environmental impact. An advanced control system on the rig's comfortable cabin allows operators to monitor drilling data and control the rig.

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0% found this document useful (0 votes)
397 views5 pages

SmartROC D60: Advanced DTH Drill Rig

The SmartROC D60 is an intelligent down-the-hole drill rig for quarrying and mining applications. It delivers high-quality blast holes with accuracy and precision through automated drilling and rod handling. The D60 uses less hydraulic oil and has fewer components than previous models, reducing costs and environmental impact. An advanced control system on the rig's comfortable cabin allows operators to monitor drilling data and control the rig.

Uploaded by

shawn.miller
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SmartROC D60

DTH surface drill rig for quarrying and mining


SmartROC D60 hole diameter: 110–178 mm (4.3–7")
Intelligent, tough Discover more about
the SmartROC D60.

and dependable
The SmartROC D60 down-the-hole rig from Epiroc is an intelligent
Semi automatic feed
alignment system ensures
that the hole angle is exactly
as desired.

drilling solution. The core of the machine is built on a trusted and


well-proven platform.

The new efficient SmartROC D60 consistently The SmartROC D60 also uses 300 liters
delivers high-quality blast holes with accuracy less hydraulic oil than previous versions and
and precision. It is loaded with smart features features fewer hoses and pumps. This helps
such as automated drilling and rod handling. to further reduce costs and makes servicing
The automation-ready platform also includes easier, whilst increasing sustainability and
an Auto Feed Fold option. With a single action, reducing the environmental impact of the rig.
the Auto Feed Fold enables the operator The SmartROC D60 is controlled via an
to fold the feed for tramming or position it advanced rig control system displayed on
for drilling. This also comes in handy when a touch screen inside the comfortable,
operating one or more drill rigs remotely with air-conditioned FOPS and ROPS-
the BenchREMOTE option. The extra long feed certified cabin. It presents everything
with 8 meter pipes makes it possible to drill from drilling parameters to real-time
16 m production holes with just one rod- Measure While Drilling data (MWD). A
adding. All these features and flexibility are SmartROC rig from Epiroc can significantly
packed in a rig which is economical to run due raise quality across the whole operation. Smart options such as the
to the intelligent control of the compressor and Hole Navigation System
engine rpm. A robust feed with in-built (HNS) reduces your non-
sensors means fewer drilling time and improves
breakdowns and more precision.
reliable rod handling.

Main benefits
Intelligent, automated and future-proof as
a result of Epiroc's unique Smart technology

Improved fuel consumption due to the


automatic control of compressor-load and
engine rpm 6th Sense
Smart. Safe. Seamless.
Efficient, productive and consistent thanks
to automated drilling and rod handling SmartROC D60 is a
6th Sense product.
Scan to read more
about 6th Sense

6th Sense is the Epiroc way


of optimizing your value
The fully-automated drill chain through automation,
cycle allows you to reach system integration and
desired hole depth while information management.
drill tubes are added and
extracted automatically.

2 3
Technical specifications
An intelligent rig which you can count
on to deliver.
Main components
• Crawler type two speed undercarriage with track • Aluminum profile feed beam
oscillation system • Single-section boom system
• CAT C15 turbo-charged diesel engines with Tier 3 or Tier 4 • Toe hole drilling capability on standard feed version
The SmartROC D60 is built to face the toughest of conditions. It's loaded with intelligent Final/Stage V technology • Carousel type tube handling system
features that will improve your operations, increase safety and boost productivity. • Atlas Copco screw-type high-pressure compressors
• ROPS and FOPS-approved operator cabin with rubber


Break-out table with pressure regulating kit
Hydraulic operated rotary head
This rig is constantly evolving since it's introduction in order to ensure that your investment vibration dampers • Electric pump for filling hydraulic oil

delivers increased production and profitability shift-after-shift. Hole range & length (recommended)
Metric US
SmartROC D60 Hammer - COP 44 Gold, COP 54 Gold, COP 64 Gold 110-178 mm 4.33 - 7”
+ Increase drilling time with the extra long feed Max hole length with hydraulic rod handling system and 5 m (16,4’) rods (Standard Feed - SF)

The SmartROC D60 is available with an optional extra long feed (XLF). It carries SmartROC D60 Ø 89, 102, 114 mm (3.5”, 4”, 4.5”) drill rods 45 m 148'

8 meter rods with a diameter of 89, 102, 114, 127 or 140 mm. The feed can also be SmartROC D60 Ø 127, 140 mm (5”, 5.5”) drill rods 25 m 82'

easily adapted to take 6 meter rods if required. The XLF option means that the Max hole length with hydraulic rod handling system, 6 m (20’) rods and a 7.5 m (24.6') starter rod (Long Feed - LF)

rig spends less time threading and unthreading rods. In addition, the drill string SmartROC D60 Ø 89, 102, 114 mm (3.5”, 4”, 4.5”) drill rods 55.5 m 182'
SmartROC D60 Ø 127, 140 mm (5”, 5.5”) drill rods 31.5 m 103'
is extracted more rapidly. All this adds up to more holes drilled per shift which
Max hole length with hydraulic rod handling system, 8 m (26.2') rods (Extra Long Feed - XLF)
increases both production and profitability. In order to enhance stability, Rigs
SmartROC D60 Ø 89, 102, 114 mm (3.5”, 4”, 4.5”) drill rods 56 m 183.7'
built with this option are also fitted with tracks placed further apart (wide kit).
SmartROC D60 Ø 127, 140 mm (5”, 5.5”) drill rods 40 m 181'
Single pass drilling, max hole depth
+ Self-diagnostic capabilities SmartROC D60 standard feed Ø 89, 102, 114 mm (3.5”, 4”, 4.5”) drill rods 5.4 m 18'

The SmartROC D60 is well-proven, tough and dependable. However, should SmartROC D60 long feed Ø 127, 140 mm (5”, 5.5”) drill rods 7.5 m 24.6'

a situation arise, the rig features an ingenious self-diagnostic system to help SmartROC D60 XL feed Ø 127, 140 mm (5”, 5.5”) drill rods 8m 26.3"

track down problems quickly and effectively to keep downtime to a minimum. Rotary head Electrical system
SmartROC rigs are also designed to make life easier. The electrical system Max torque, drilling Voltage 24 V
features a reduced number of cables for example – this reduces problems and Connection thread Max rpm
Metric US
Suitable for DTH-hammer
Batteries 2 x 12 V, 235 Ah
makes troubleshooting much quicker. DHR6 H 45 API 2 3/8” REG, box 137 1 839 Nm 1 356 lbf COP 44 Gold (COP 54 Gold) Alternator 28 V, 95 Ah
DHR6 H 56 API 3 1/2” REG, box 107 2 353 Nm 1 735 lbf COP 54 Gold, COP 64 Gold, COP M6 Work lights, LED type, front 4 x 4 200 Lumen
DHR6 H 68 API 3 1/2” REG, box 68 5 100 Nm 3 761 lbf COP 64 Gold, COP M6 Work lights, LED type, rear 2 x 4 200 Lumen

+ Operate multiple rigs remotely DHR6 H 78 API 3 1/2” REG, box 54 6 400 Nm 4 720 lbf COP 64 Gold, COP M6, COP M7 Work lights, LED type, feed
Warning lamp and reverse alarm
2 x 4 200 Lumen

With the BenchREMOTE option, one person can safely control up to three Aluminum feed Dust collector
rigs simultaneously from up to 100 meters away which dramatically increases Aluminum profile DCT 320 including
Metric US Compressor
feed with hose pre-separator
operator productivity and takes safety to a whole new level. In combination with guide and double Filter area 32 m 2
344 sq.ft Atlas Copco XRX 10, two stage
Metric US
the Hole Navigation System (HNS), the BenchREMOTE removes the need for drill tube support
Metric US Suction capacity at 500
screw type compressor
with break-out 1 270 l/s 2 690 cfm
operators and surveyors to work in hazardous areas. The Auto Feed Fold option table and movable mm wg Working pressure, max 25 bar 363 psi

means the rig puts the feed in tramming position automatically – a great help lower guide/dust Suction hose diameter 203 mm 8" FAD at 25 bar 405 l/s 858 cfm
hood
when running rigs remotely. Cleaning air pressure, max 8 bar 116 psi
Feed rate, max 0.9 m/s 177 ft/min
0.06–0.12
Feed force, max 40 kN 8 992 lbf
Cleaning air consumption 2–4 l/pulse
cfm/pulse
Carrier
Tractive pull, max 50 kN 11 240 lbf Number of filter elements 32 pcs Metric US

Feed motor size 2099 cc 0.6 US gal Tramming speed, max/min 3.3/1.8 kph 2.0/1.1 mph
Hydraulic system Traction force, max 138 kN 31 020 lbf
Chain size 45 mm 1.8"

A comprehensive
Hydraulic oil cooler Ground clearance 405 mm 16”
Standard Feed
Max ambient temperature 55°C 131°F Track oscillation ±10°
Feed extension 1 150 mm 45.3"

service offering
Pumps
Travel length 5 400 mm 212.6"
Axial piston pump (1) 225 l/min 59.4 gal/min
Total length 9 400 mm 370" Volumes
Axial piston pump (2) 160 l/min 42.3 gal/min
Long Feed Metric US
Axial piston pump (3) 63 l/min 16.6 gal/min
Even the best equipment needs to be Feed extension 1 900 mm 74.8" Hydraulic oil tank 120 l 31.7 gal
Gear pump (4) 41 l/min 10.8 gal/min
serviced regularly to make sure it sustains Travel length 7 540 mm 296.8" Hydraulic system, total 270 l 71.3 gal
Gear pump (5) 41 l/min 10.8 gal/min
peak performance. An Epiroc service Total length 11 600 mm 456.7" Compressor oil 63 l 12 gal
Return and drainage filters (2 x 3 filters)
solution offers peace of mind, maximizing XL Feed Diesel engine oil 44 l 11.6 gal
Filtration rate 10 µm absolute
availability and performance throughout Feed extension 1 150 mm 45.3" Diesel engine, coolant, Tier 3 65 l 17 gal
the lifetime of your equipment. We focus Travel length 8 500 mm 334.6" Engine Diesel engine, coolant, Tier 4 110 l 29 gal
Total length 12 400 mm 488"
on safety, productivity and reliability. CAT C15, turbo-charged, diesel Diesel engine, fuel tank 975 l 258 gal
engine, Tier 4 Final /EU Stage
Metric US Traction gear 3l 0.8 gal
5 (multi-certified for US and EU
By combining genuine parts and an Epiroc markets) or Tier 3/stage IIIA Lubrication tank (HECL) 20 l 5.3 gal

service from our certified technicians, Weight Power rating @ 1 800 rpm 354 kW 475 hp DEF fluid tank (Tier 4 final only) 34 l 9 gal

we safeguard your productivity – wherever Standard unit excluding all options and drill rods (OM) Metric US
you are. SmartROC D60 long feed Tier 3 = 25 550 kg Tier 4F Stage 5 = 25 800 kg Tier 3 = 56 328 lb Tier 4F Stage 5 = 56 879 lb
SmartROC D60 standard feed Tier 3 = 24 900 kg Tier 4F Stage 5 = 25 150 kg Tier 3 = 54 895 lb Tier 4F Stage 5 = 55 446 lb
SmartROC D60 XL feed Tier 3 = 26 450 kg Tier 4F Stage 5 = 26 700 kg Tier 3 = 58 312 lb Tier 4F Stage 5 = 58 863 lb

4 5
Technical specifications Technical specifications
Cabin C

• ROPS and FOPS approved with rubber • Fully adjustable, electrically heated • Rig inclination indicator
vibration dampers operator seat • Rear view mirror
• 2 x wipers with washer • Foot rest • 24 V outlet socket
• Clear laminated glass • Cabin light • Electric combined engine/inclination Horizontal reach D
(front and roof windows) • Air conditioning/heating hole depth instrument A
• Clear toughened glass
B
(side and rear windows)

Optional equipment Horizontal reach (mm) A B C D


Carrier Cabin Lubrication Standard feed
2 700 3 190 25° 25°
(with or without Auto Feed Fold)
• Wide body kit • 6 kg dry chemical fire extinguisher, type • Central lubrication system, type Lincoln
• Hydraulic support leg ABE class III • Thread lubrication, spray system Long feed/XLF 2 577 3 075 17° 13°
• Protection hand rails on top of canopy • Clear laminated glass (front and • Artic hydraulic oil, VG 32 Long feed/XLF Auto Feed Fold 2 660 2 890 17° 13°
• Extra LED worklight package roof windows) • Tropical hydraulic oil, VG 68 A
• Heavy duty air intake filters for engine • Tinted toughened glass (side and • Biological hydraulic oil, VG 46
and compressor rear windows)
• Combined warning sound and beacon • Sunshade kit Hole and inclination systems
• Manual or automatic Ansul • Bluetooth audio system • Hole Navigation System
3 000* B
Checkfire 210 fire extinguisher system • Reverse camera with display integrated • GPS compass aiming unit
2 500
• Laser receiver
• Electric fuel filling pump into main display Vertical reach
• Fast fuel-filling system Feed Automation and software
• BenchREMOTE remote operator station A (Metric) B (Metric) A (US) B (US)
• Diesel-driven engine pre-heater • Service winch with jib boom mounted
• Insulated and heated compressor • Rig Remote Access Width (*with track-widening kit) Long feed 582 mm 2 277 mm 23" 90"
on the feed 330
regulation system • Wide feed foot • Surface Manager Reporting Standard feed 1 040 mm 2 659 mm 41" 105"
• Arctic Fox -40°C cold start • Protective guard, according to EN16228 • Rig Access control
XL feed 672 mm 2 195 mm 26.4" 86.4"
• Battery sliding tray • 35° pre-splitting boom system • Configurable safety software
Water mist system • Reverse Circulation (RC) Parts and services products
• Water mist system, pump, one or two • Screw sampler device • ROC Care
400 l water tanks • Pre-split suction hood Optional accessories
• Arctic-ready water mist system, pump, • Auto Feed Fold • Tool kit for rotary head with fixed H2
one or two 400 l water tanks spindle sub
• Tool kit for rotary head with floating
Sound and vibration* spindle sub
Tier 3 H1
• Lubrication kit 3 030
Cabin: A-weighted Sound Pressure Level, LpA 79 dB
• RCS tool box
Cabin: Weighted whole body vibration level, aw < 0.5 m/s2
A-weighted Sound Power Level, LwA 124 dB L1
Tier 4
A-weighted sound pressure level, LpA, calculated (distance from rig) 3 700
32°
10 m 96 dB 160 m 72 dB 3 500
5 450
20 m 90 dB 320 m 66 dB
40 m 84 dB 640 m 60 dB Height and length
80 m 78 dB 1280 m 54 dB 95°
Long feed (LF) dumped Metric US
* The declared noise emission values should be combined with a measurement uncertainty of KpA=6 dB. The sum of declared measured value and the
uncertainty value represent an upper limit of the range, in which measured values are likely to be included. The values were determined in accordance Height (H1) 3 500 mm 138"
with the standards ISO 3744:2010 (for sound power level estimation), ISO 11203:1995 (for sound pressure calculation at different distances from the rig), ISO
11201:2010 (for operator cabin sound pressure level) and ISO 2631-1 (for whole body vibration).
Length (L1) 11 600 mm 457"
XL feed dumped
Height (H1) 3 500 mm 138"
Length (L1) 12 400 mm 488"
Standard feed (SF) dumped
Height (H1) 3 500 mm 138"
Length (L1) 9 300 mm 366"
Feed height (H2)
Long feed (LF) 11 600 mm 457"
Feed swing angles - standard feed
Standard feed (SF) 9 400 mm 370"
30° 30°
XL feed 12 400 mm 488"

4230
Feed swing angles - long
Horizontal body Backwards tilt body: 10° Front tilt body: 10°
feed/XL feed
D60 XLF without Auto Feed Fold 15.5° D60 XLF without Auto Feed Fold 20.5° D60 XLF without Auto Feed Fold 11°
35°/25° with 35° pre-splitting
D60 XLF with Auto Feed Fold 8.5° D60 XLF with Auto Feed Fold 11.5° D60 XLF with Auto Feed Fold 4°
boom system.
D60 LF without Auto Feed Fold 15° D60 LF without Auto Feed Fold 18° D60 LF without Auto Feed Fold 11° LF must be equipped with
D60 LF with Auto Feed Fold 10° D60 LF with Auto Feed Fold 12.5° D60 LF with Auto Feed Fold 7.5° wide body kit. XL feed has
D60 SF without Auto Feed Fold 22° D60 SF without Auto Feed Fold 25° D60 SF without Auto Feed Fold 20° 642 wide body kit as standard.
D60 SF with Auto Feed Fold 20.5° D60 SF with Auto Feed Fold 25° D60 SF with Auto Feed Fold 18° Toe-hole drilling (standard feed only)

6 7
epiroc.com
commitment drives us to keep moving forward.
Performance unites us, innovation inspires us, and

Count on Epiroc to deliver the solutions you need to


Inspired by innovation.

succeed today and the technology to lead tomorrow.


United in performance.
9868 0154 01e 2022-09 Örebro, Sweden. Legal Notice © Copyright 2022 Epiroc Rock Drills AB, Örebro, Sweden. All product names in this publication are trademarks of Epiroc. Any unauthorized use or copying of the contents
or any part thereof is prohibited. Illustrations and photos may show equipment with optional extras. No warranty is made regarding specifications or otherwise. Specifications and equipment are subject to change without notice.
Consult your Epiroc Customer Center for specific information.

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