Astm B 231-2012
Astm B 231-2012
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Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
Conductor Size Required Construction Mass Rated Strength Recommended Package SizesA
        3   500   000        1773            Bluebonnet                    A        127     0.1660      4.22          3345          4977         58.7       261    RMT 90.45       2840      9530
        3   000   000        1520            Trillium                      A        127     0.1537      3.90          2840          4226         50.3       223    RMT 90.45       3350      9530
        2   750   000        1393            Bitterroot                    A         91     0.1738      4.42          2602          3872         46.1       205    RMT 90.45       3490      9100
        2   500   000        1267            Lupine                        A         91     0.1657      4.21          2365          3519         41.9       186    RMT 90.45       3840      9100
        2   250   000         1140           Sagebrush                     A         91     0.1572      3.99          2128          3166         37.7       167    RMT 90.45       4270      9100
        2   000   000        1013            Cowslip                       A         91     0.1482      3.77          1873          2787         34.2       153    RMT 90.45       4850      9100
        1   750   000        886.7           Jessamine                     AA        61     0.1694      4.30          1641          2442         29.7       132    RMT 90.45       5940      9760
        1   590   000        805.7           Coreopsis                     AA        61     0.1614      4.10          1489          2216         27.0       120    RMT 90.45       6540      9760
                                                                                                                                                                   RM 68.38        3270      4880
        1 510 500            765.4           Gladiolus                     AA, A     61     0.1574      4.00          1417          2108         25.6       114    RMT 90.45       6880      9760
                                                                                                                                                                   RM 68.38        3440      4880
        1 431 000            725.1           Carnation                     AA, A     61     0.1532      3.89          1342          1997         24.3       108    RMT 90.45       7270      9760
                                                                                                                                                                   RM 68.38        3635      4880
        1 351 000            684.6           Columbine                     AA, A     61     0.1488      3.78          1266          1884         23.4       104    RMT 90.45       7690      9760
                                                                                                                                                                   RM 68.38        3845      4880
        1 272 000            644.5           Narcissus                     AA, A     61     0.1444      3.67          1192          1774         22.0       98.1   RMT 90.45       8170      9760
                                                                                                                                                                   RM 68.38        4085      4880
        1 192 500            604.2           Hawthorn                      AA, A     61     0.1398      3.55          1117          1662         21.1       93.5   RMT 90.45       9340      9760
                                                                                                                                                                   RM 68.38        4360      4880
        1 113 000            564.0           Marigold                      AA, A     61     0.1351      3.43          1044          1553         19.7       87.3   RMT 90.45       9340      9760
                                                                                                                                                                   RM 68.38        4670      4880
        1 033 500            523.7           Bluebell                      AA        37     0.1671      4.25         968.4          1441         17.7       78.8   RMT 84.45       7630      7400
                                                                                                                                                                   RM 66.32        3815      3700
                                                                                                                                                                   NR 48.28        1910      1850
        1 033 500            523.7           Larkspur                      A         61     0.1302      3.31         969.2          1442         18.3       81.3   RMT 90.45      10 060     9760
                                                                                                                                                                   RM 68.38        5030      4880
        1 000 000            506.7           Hawkweed                      AA        37     0.1644      4.18         937.3          1395         17.2       76.2   RMT 84.45       7880      7400
                                                                                                                                                                   RM 66.32        3940      3700
                                                                                                                                                                   NR 48.28        1970      1850
        1 000 000            506.7           Camellia                      A         61     0.1280      3.25         936.8          1394         17.7       78.3   RMT 90.45      10 400     9760
                                                                                                                                                                   RM 68.38        5200      4880
            954 000          483.4           Magnolia                      AA        37     0.1606      4.08         894.5          1331         16.4       72.6   RMT 84.45       8260      7400
                                                                                                                                                                   RM 66.32        4130      3700
                                                                                                                                                                   NR 48.28        2065      1850
            954 000          483.4           Goldenrod                     A         61     0.1251      3.18         894.8          1331         16.9       75.0   RMT 90.45      10 900     9760
                                                                                                                                                                   RM 68.38        5450      4880
            900 000          456.0           Cockscomb                     AA        37     0.1560      3.96         844.0          1256         16.4       68.4   RMT 84.45       8760      7400
                                                                                                                                                                   RM 66.32        4390      3700
                                                                                                                                                                   NR 48.28        2190      1850
            900 000          456.0           Snapdragon                    A         61     0.1215      3.09         844.0          1256         15.9       70.8   RMT 90.45      11 550     9760
                                                                                                                                                                   RM 68.38        5775      4880
            795 00           402.8           Arbutus                       AA        37     0.1466      3.72         745.3          1109         13.9       61.8   RMT 84.45       9920      7400
                                                                                                                                                                   RM 66.32        4960      3700
                                                                                                                                                                   NR 48.28        2480      1850
            795 000          402.8           Lilac                         A         61      0.1142     2.90         745.7          1110         14.3       63.8   RMT 90.45      13 080     9760
                                                                                                                                                                   RM 68.38        6540      4880
            750 000          380.0           Petunia                       AA        37     0.1424      3.62         703.2          1046         13.1       58.6   RMT 84.45      10 510     7400
                                                                                                                                                                   RM 66.32        5255      3700
                                                                                                                                                                   NR 48.28        2630      1850
            750 000          380.0           Cattail                       A         61      0.1109     2.82         703.2          1046         13.5       60.3   RMT 90.45      13 860     9760
                                                                                                                                                                   RM 68.38        6930      4880
            715 500          362.6           Violet                        AA        37     0.1391      3.53          671           998.5        12.8       56.7   RTM 84.45      11 020     7400
                                                                                                                                                                   RM 66.32        5510      3700
                                                                                                                                                                   NR 48.28        2755      1850
            715 500          362.6           Nasturtium                    A         61     0.1083      2.75          671           998.5        13.1       58.4   RMT 90.45      14 530     9760
                                                                                                                                                                   RM 68.38        7265      4880
            700 000          354.7           Verbena                       AA        37     0.1375      3.49         655.7          975.7        12.5       55.4   RMT 84.45      11 260     7400
                                                                                                                                                                   RM 66.32        5630      3700
                                                                                                                                                                   NR 48.28        2815      1850
            700 000          354.7           Flag                          A         61     0.1071      2.72         655.8          975.8        12.9       57.1   RMT 90.45      14 850     9760
                                                                                                                                                                   RM 68.38        7425      4880
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Conductor Size Required Construction Mass Rated Strength Recommended Package SizesA
Conductor Size Required Construction Mass Rated Strength Recommended Package SizesA
           8.4 The nominal overall diameter of a Class A and AA                                                        11. Mass and Electrical Resistance
        stranded conductor shall be calculated based on the numerical
                                                                                                                          11.1 The mass and electrical resistance of a unit length of a
        sum of the diameter thickness of the individual strand wire
                                                                                                                       stranded conductor are a function of the length of lay. The
        component in the conductor. The diameter of the individual
        strand wire component shall be as specified in Table 1 and                                                     approximate mass and electrical resistance may be determined
        Table 2 and this diameter shall be referred to as the “mean                                                    using the standard increments shown in Table 7. When greater
        diameter” value. The minimum and maximum overall diameter                                                      accuracy is desired, the increment based on the specific lay of
        of a Class A and AA stranded conductor shall be based on                                                       the conductor may be calculated (Explanatory Note 5).
        calculations made using the mean diameter tolerances as                                                           11.2 The maximum electrical resistance of a unit length of
        specified by Specification B230/B230M for the corresponding                                                    stranded conductor shall not exceed 2 % over the nominal dc
        strand wire size.                                                                                              resistance shown in Tables 3 and 4 (Explanatory Note 8). When
        9. Rated Strength of Conductor                                                                                 the dc resistance is measured at other than 20°C, it is to be
                                                                                                                       corrected by using the multiplying factor given in Table 8.
           9.1 The rated strength of 1350-H19 conductors shall be
        taken as the percent, indicated in Table 6, of the sum of the                                                     11.3 For conductors to be used in covered or insulated wires
        strengths of the component wires, calculated using the nominal                                                 or cables dc resistance measurement may be used in lieu of the
        wire diameters and the specified minimum average tensile                                                       method outlined in Section 12, to determine compliance with
        strength given in Specification B230/B230M for 1350-H19                                                        this specification.
        wire. In the case of compressed conductors, the nominal wire
        diameter should be that of the corresponding non-compressed                                                    12. Variation in Area
        construction as listed in Tables 1-4.
                                                                                                                         12.1 The area of cross section of the completed conductor
           9.2 Calculations for rated strengths of 1350-H16, -H26,                                                     shall not be less than 98 % of the area of cross section of the
        -H14, -H24, -H142, and -H242 conductors shall be made on                                                       conductor size listed in Column 1 of Tables 1-4. The manu-
        the basis of the strengths of the component wires using the                                                    facturer may have the option of determining the cross-sectional
        nominal wire diameters and the specified maximum and                                                           area by either of the following methods, except that in case of
        minimum tensile strengths for the appropriate temper of the                                                    question regarding area compliance, the method of 12.1.2 shall
        respective component wires given in Specification B609/                                                        be used.
        B609M. The minimum rated strengths of the conductors shall
                                                                                                                         12.1.1 The area of cross section of a conductor may be
        be taken as the sum of the calculated minimum strengths of the
        component wires multiplied by the rating factor given in Table                                                 determined by calculations from diameter measurements, ex-
        6. The maximum rated strength of the conductors shall be taken                                                 pressed to four decimal places, of its component wires at any
        as the sum of the calculated maximum strengths of the                                                          point when measured perpendicularly to their axes.
        component wires.                                                                                                 12.1.2 The area of cross section of a conductor may be
                                                                                                                       determined by Test Method B263. In applying that test method,
          9.3 Rated-strength and breaking-strength values shall be
                                                                                                                       the increment in mass resulting from stranding may be the
        rounded to three significant figures, in the final value only, in
                                                                                                                       applicable value specified in 11.1 or may be calculated from
        accordance with the rounding method of Practice E29.
                                                                                                                       the measured component dimensions of the sample under test.
          9.4 Rated strengths of conductors are given in Table 1 or                                                    In case of question regarding area compliance, the actual mass
        Table 2.                                                                                                       increment due to stranding shall be calculated.
        10. Density
                                                                                                                       13. Finish
          10.1 For the purpose of calculating mass, cross sections, and
        so forth, the density of aluminum 1350 shall be taken as 2705                                                    13.1 The conductor shall be free of all imperfections not
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        4   000   000                                                       ...   2    520 000    ...       217       135.8       271         121.5           271             121.5            ...     ...     0.00442      0.0145
        3   500   000                                                       ...   2    200 000    ...       169       143.9       217         127.0           271             113.6            ...     ...     0.00505      0.0166
        3   000   000                                                       ...   1    890 000    ...       169       133.2       217         117.6           271             105.2            ...     ...     0.00584      0.0192
        2   500   000                                                       ...   1    570 000    ...       127       140.3       169         121.6           217             107.3            ...     ...     0.00701      0.0229
        2   000   000                                                       ...   1    260 000    ...       127       125.5       169         108.8           217              96.0           1.583   1.533    0.00867      0.0284
        1   900   000                                                       ...   1    195 000    ...       127       122.3       169         106.0           217              93.6           1.542   1.494    0.00913      0.0299
        1   800   000                                                       ...   1    132 000    ...       127       119.1       169         103.2           217              91.1           1.502   1.454    0.00963      0.0316
        1   750   000                                                       ...   1    101 000    ...       127       117.4       169         101.8           217              89.8           1.480   1.434    0.0099       0.0325
        1   700   000                                                       ...   1    069 000    ...       127       115.7       169         100.3           217              88.5           1.459   1.413    0.0102       0.0335
        1   600   000C                                                      ...   1    006 000    ...       127       112.2       169          97.3           217              85.9           1.415   1.371    0.0109       0.0357
        1   500   000                                                       ...        943 000    ...        91       128.4       127         108.7           169              94.2           1.370   1.327    0.0116       0.0380
        1   400   000                                                       ...        880 000    ...        91       124.0       127         105.0           169              91.0           1.323   1.282    0.0124       0.0407
        1   300   000                                                       ...        818 000    ...        91       119.5       127         101.2           169              87.7           1.275   1.236    0.0133       0.0436
        1   250   000C                                                      ...        786 000    ...       91D       117.2       127          99.2           169              86.0           1.250   1.212    0.0138       0.0453
        1   200   000                                                       ...        755 000    ...       91D       114.8       127          97.2           169              84.3           1.225   1.187    0.0144       0.0472
        1   100   000                                                       ...        692 000    ...       91D       109.9       127          93.1           169              80.7           1.173   1.137    0.0158       0.0518
        1   000   000B                                                      ...        629 000    ...        61       128.0        91         104.8           127              88.7           1.117   1.084    0.0173       0.0568
            900   000                                                       ...        566 000    ...        61       121.5        91          99.4           127              84.2           1.060   1.028    0.0193       0.0633
            800   000C                                                      ...        503 000    ...        61       114.5        91          93.8           127              79.4           1.000   0.969    0.0217       0.0712
            750   000                                                       ...        472 000    ...        61       110.9        91          90.8           127              76.8           0.968   0.939    0.0231       0.0758
            700   000                                                       ...        440 000    ...        61       107.1        91          87.7           127              74.2           0.935   0.907    0.0248       0.0814
            650   000                                                       ...        409 000    ...        61       103.2        91          84.5           127              71.5           0.901   0.874    0.0267       0.0876
            636   000                                                       ...        400 000    ...       ...        ...        ...          ...            ...              ...             ...     ...       ...         ...
            600   000                                                       ...        377 000    ...        61        99.2        91          81.2           127              68.7           0.866   0.840    0.0289       0.0948
            550   000                                                       ...        346 000    ...        61        95.0        91          77.7           127              65.8           0.829   0.804    0.0315       0.103
            500   000                                                       ...        314 000    ...        37       116.2        61          90.5            91              74.1           0.789   0.766    0.0347       0.114
            477   000                                                       ...        300 000    ...       ...        ...        ...          ...            ...              ...             ...     ...       ...         ...
            450   000                                                       ...        283 000    ...        37       110.3        61          85.9            91              70.3           0.749   0.727    0.0385       0.126
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            400   000C                                                      ...        252 000    ...        37       104.0        61          81.0            91              66.3           0.706   0.685    0.0434       0.142
            350   000                                                       ...        220 000    ...        37        97.3        61          75.7            91              62.0           0.661   0.641    0.0495       0.162
            336   400                                                       ...         ...      0000       ...        ...        ...          ...            ...              ...             ...     ...       ...         ...
            300   000                                                       ...        188 700    ...        37        90.0        61          70.1            91              57.4           0.611   0.594    0.0578       0.187
            266   800                                                       ...         ...       000       ...        ...        ...          ...            ...              ...             ...     ...       ...         ...
            250   000                                                       ...        157 200    ...        37        82.2        61          64.0            91              52.4           0.558   0.542    0.0694       0.228
            211   600                                                      0000         ...        00        19       105.5        37          75.6            61              58.9           0.512   0.498    0.0820       0.269
            167   800                                                       000         ...         0        19        94.0        37          67.3            61              52.4           0.456   0.443    0.103        0.338
            133   100                                                        00         ...         1        19        83.7        37          60.0            61              46.7           0.405   0.395    0.130        0.427
            105   600                                                         0         ...         2        19        74.5        37          53.4            61              41.6           0.362   0.352    0.164        0.538
             83   690                                                         1         ...         3        19        66.4        37          47.6            61              37.0           0.322   0.313    0.207        0.679
             66   360                                                         2         ...         4         7        97.4        19          59.1            37              42.4           0.283    ...     0.261        0.856
             52   620                                                         3         ...         5         7        86.7        19          52.6            37              37.7           0.252    ...     0.330        1.08
             41   740                                                         4         ...         6         7        77.2        19          46.9            37              33.6           0.225    ...     0.416        1.36
             33   090                                                         5         ...         7         7        68.8        19          41.7            37              29.9           0.200    ...     0.523        1.72
             26   240                                                         6         ...         8         7        61.2        19          37.2            37              26.6           0.178    ...     0.661        2.17
             20   820                                                         7         ...         9         7        54.5        19          33.1            37              23.7           0.159    ...     0.834        2.74
             16   510                                                         8         ...        10         7        48.6        19          29.5            37              21.1           0.142    ...     1.05         3.44
             13   090                                                         9         ...        11         7        43.2        19          26.2            37              18.8           0.126    ...     1.32         4.33
             10   380                                                        10         ...        12         7        38.5        19          23.4            37              16.7           0.113    ...     1.67         5.48
                                                                             11         ...       ...       ...        ...        ...          ...            ...              ...            0.100    ...     2.11         6.92
               6530                                                          12         ...        14         7        30.5        19          18.5            37              13.3           0.089    ...     2.67         8.76
                                                                             13         ...       ...       ...        ...        ...          ...            ...              ...            0.080    ...     3.34        10.96
               4110                                                          14         ...        16         7        24.2        19          14.7            37              10.5           0.071    ...     4.22        13.8
               2580                                                          16         ...        18         7        19.2        19           11.7          ...              ...             ...     ...     6.71        22.0
               1620                                                          18         ...        20         7        15.2       ...          ...            ...              ...             ...     ...    10.7         35.1
               1020                                                          20         ...        22         7        12.1       ...          ...            ...              ...             ...     ...    16.9         55.4
        A
          See Footnote B of Table 1.
        B
          This size is sensibly equivalent to size 1 033 500 cmils within a difference of 3.24 %.
        C
          These sizes are sensibly equivalent to sizes 1 590 000; 1 272 000; 795 000; and 397 500 cmil respectively within the cross-sectional area tolerances stipulated by this
        specification and associated Specifications B230/B230M and B609/B609M.
        D
          61 As agreed upon between the manufacturer and the customer, these sizes may be produced with 61 wire construction of the appropriate wire size and with the
        corresponding change in overall diameter.
        14. Mechanical and Electrical Tests of Conductors NOT                                            5.2), and tests on the completed conductor are not required.
            Annealed After Stranding                                                                     However, when requested by the purchaser and agreed to by
           14.1 Wires composing the conductors shall be tested prior to                                  the manufacturer at time of ordering, the tension tests of wires
        stranding in accordance with the applicable specification (see                                   before stranding may be waived and the completed conductor
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        E
           Reels RMT 84.45 and RMT 90.45 have 3-in. [76-mm] I-beam tires. Indicated flange diameters are diameters under the tire; values in parentheses are diameters over
        the tire. Reels with similar dimensions except without I-beam tires are sometimes used.
          15.3 When the completed conductor is tested as a unit, the                                         18.2 There shall be only one length of conductor on a reel
        breaking strengths of 1350-H26, -H24, and -H242 conductors                                          when the conductor on the reel will not undergo further
        shall conform with 9.2 through 9.4.                                                                 manufacturing processes.
          15.4 All wires composing the conductors shall be capable of                                         18.3 The conductor shall be protected against damage in
        meeting the bending properties stated in Specification B230/                                        ordinary handling and shipping. If heavy wood lagging is
        B230M after stranding. Routine production testing after strand-                                     required, it shall be specified by the purchaser at the time of
        ing is not required unless requested by the purchaser and                                           placing the order.
        agreed upon by the manufacturer at the time of ordering.                                               18.4 The net mass, length (and number of lengths if more
        16. Retests                                                                                         than one is included in a package), size, kind of conductor,
                                                                                                            stranding, and any other necessary identification shall be
          16.1 If upon testing a sample from any reel or coil of                                            marked on a tag attached to the end of the conductor inside the
        conductor the results do not conform to the requirements of                                         package. This same information, together with the purchase
        Sections 8 and 9, two additional samples shall be tested, and                                       order number, the manufacturer’s serial number (if any), and
        the average of the three tests shall determine the acceptance of                                    all shipping marks and other information required by the
        the reel or coil.                                                                                   purchaser shall appear on the outside of each package.
        17. Inspection                                                                                         NOTE 4—Multiple lengths per package are allowable only when the
                                                                                                            bare conductor is intended for remanufacture, such as adding a covering
          17.1 Unless otherwise specified in the contract or purchase                                       or insulation. In such cases the position of each end of a length is to be
        order, the manufacturer shall be responsible for the perfor-                                        clearly marked and the length of each portion shall be shown on the tag
        mance of all inspection and test requirements specified.                                            attached to the end of the conductor.
         17.2 All inspections and tests shall be made at the place of                                       19. Marking
        manufacture unless otherwise especially agreed to between the
                                                                                                              19.1 The net mass, length (and number of lengths, if more
        manufacturer and the purchaser at the time of the purchase.
                                                                                                            than one length is included in a package), size, and kind of
          17.3 The manufacturer shall afford the inspector represent-                                       conductor shall be marked on a tag attached to the end of each
        ing the purchaser all reasonable access to the manufacturer’s                                       conductor inside the package. The same information, together
        facilities to satisfy him that the material is being furnished in                                   with the manufacturer’s serial number (if any) and all shipping
        accordance with this specification.                                                                 marks and other information required by the purchaser, all
                                                                                                            appear on the outside of each package.
        18. Packaging and Package Marking
           18.1 Package sizes and kind of package, reels or coils, shall                                    20. Keywords
        be agreed upon by the manufacturer and the purchaser at the                                           20.1 aluminum conductor; concentric-lay-stranded alumi-
        time of placing the order. Recommended package sizes for                                            num conductor; electrical conductors; electrical conductors,
        Classes AA and A are shown in Table 1 or Table 2.                                                   aluminum; stranded aluminum conductors
           NOTE 1—In this specification only concentric-lay-stranded conductor                                          derivation of the above is given in NBS Handbook 100.
        constructions manufactured from round aluminum 1350 wires are specifi-                                             NOTE 6—To test stranded conductors for breaking strength successfully
        cally designated.                                                                                               as a unit requires an adequate means of gripping the ends of the test
           NOTE 2—For definitions of terms relating to conductors, refer to                                             specimen without causing damage that may result in failure below the
        Terminology B354.                                                                                               actual strength of the conductor. Various means are available such as
           NOTE 3—The behavior of properly spaced wire joints in stranded
                                                                                                                        compression sleeves, split sleeves, and preformed grips, but ordinary jaws
        conductors is related to both their tensile strength and elongation. Because
                                                                                                                        or clamping devices usually are not suitable.
        of its higher elongation properties, the lower strength electric-butt weld
        gives equivalent overall performance to that of a cold-pressure weld or an                                         NOTE 7—Wires unlaid from conductors may have different physical
        electric-butt, cold-upset weld in stranded conductors with more than seven                                      properties from those of the wire prior to stranding because of the
        wires.                                                                                                          deformation brought about by stranding and straightening for test.
           NOTE 4—Certain types of insulated conductors may require a shorter                                              NOTE 8—The dc resistance on a given construction shall be calculated
        lay than other conductors. Special requirements regarding length of lay                                         using the following formula:
        should be specified by the purchaser in such instances.                                                         Inch-Pound Units:
           NOTE 5—The increment of mass or electrical resistance of a completed
        concentric-lay-stranded conductor, k, in percent is:
                                       k 5 100~ m 2 1 !
                                                                                                                                                             R5     S    k
                                                                                                                                                                        100
                                                                                                                                                                            11   D   ρ
                                                                                                                                                                                     A
           where m is the stranding factor, and is also the ratio of the mass or                                             or Metric Units:
        electrical resistance of a unit length of stranded conductor to that of a solid
        conductor of the same cross-sectional area or of a stranded conductor with
        infinite length of stranding, that is, all wires parallel to the conductor axis.
                                                                                                                                                         R   FS    K
                                                                                                                                                                  100
                                                                                                                                                                      11   D G
                                                                                                                                                                            ρ
                                                                                                                                                                            A
                                                                                                                                                                                     1000
        The stranding factor m for the completed stranded conductor is the                                              where:
        numerical average of the stranding factors for each of the individual wires                                     R = conductor resistance in Ω/1000 ft (Ω/km),
        in the conductor, including the straight core wire, if any (for which the                                       k   = increment due to stranding from Table 7 and Explanatory Note 5,
        stranding factor is unity). The stranding factor (mind) for any given wire                                      ρ   = volume resistivity in ohms-cmil/ft (Ω-mm2/m), determined in
        in a concentric-lay-stranded conductor is:                                                                             accordance with Test Method B193, and
                                                                                                                        A = cross-sectional area of conductor in kcmil (mm 2) determined in
                              m ind 5 =11 ~ 9.8696/n 2 !
                                                                                                                               accordance with Section 12 of this specification.
            where n = length of lay/diameter of helical path of the wire. The
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