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ip Designation: C 166 - 87 (Reapproved 1992)"
‘Standard Test Method for
 
Covering Capacity and Volume Change Upon Drying of
Thermal Insulating Cement?
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1. Seope
1.1 Wet covering capacity and volume change upon
drying are offen of major importance in the application of
thermal insulating cement. These properties can be easily
determined atthe same time thatthe determinations of dry
‘overing capacity are made. Therefore, the procedures for
determining these three properties are covered together in
this test method.
1.2 The values stated in inch-pound units are to be
regarded as the standard.
1.3 This standard does not purpon to address all of the
safety problems, if any, associated with tis use. It 18 the
responsibility ofthe user of this standard to estabish appro
priate safety and heath practices and determine he applica.
bility of regulatory lrtiations prior to use.
2. Referenced Documents
2. ASTM Standards:
© 163 Practice for Mixing Thermal Insulating Cement
Samples?
C168. Terminology Relating to Thermal Insulating
Materials?
3. Terminology
3.1 dry covering capacity—the area covered in “R?, | in,
in thickmess/100 Ib of dry cement” (m2, 1 cm in thickness/
100 kg of dry cement) after the wet cement has been molded
and dried to constant weight in accordance with Section 6.
3.2 wet covering capacity-—the area covered in “A. | in.
in thickness/100 Ib of dry cement” (m?, 1 em in thickness)
106 kg of dry cement) when the cement is'mixed with the
recommended amount of water and molded in accordance
with Section 6.
3.3 volume change upon drying—the percentage change in
volume of the wet molded cement that occurs when the dry
cement is mixed with the recommended amount of water,
molded, and dried to constant weight in accordance with
Section 6.
3.4 Definitions C 168 shall be considered as applying to
the terms used in this test method,
 
 
 
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Apparatus
4.1. Mold-—A rigid mold having inside dimensions of 1 by
8 by 30 in, (25.4 by 203 by 726 me) with one cnd and one
face open, and a piece of wood or cther suiable material |
by 1A by Tin. 54 by 38.1 by 200 mm) in dimensions
for squaring up the end of the test specimen toward the open
‘end of the mold,
4.2 Wax Papor—Sheets of wax paper 8 by 30 in, (200 by
762 man) in dimensions
43 Engine Oil
44 Trowel—A 16:n, (about 400-mm) rectangular plater-
e's wowel
4,5 Steel Rules—Stel rules 18 and 36 in. (about Vs and |
1m) in length accurate to within Yee in. (0.5 me).
46 Denth Gage—A depth gage consisting of a ssid,
pointed rod approximately V4 in. (@ mm) in diameter, ited
‘with ela disk about “in. (13 mm) in diameter which may
bbe moved along the rod either by a sliding action oF by
means of threads.
 
S$. Sampling and Mixing
5.1 The cement shall be sampled and mixed in accor-
dance with Practice C 163.
6. Procedure
6.1 Oil the inside surfaces of the mold well, or line them
with wax paper in order to prevent the cement from sticking
to the sides and to permit convenient removal of the
specimen. Then place the mixed cement inthe mold.
62 Tzowel the cement in one layer and in two directions
lengthwise of the mold without unnecessary compacting,
unt the surface is smooth and flush with the top edges ofthe
mold. Sufficient wet cement shall be used to fill the mold
when the piece of wood or other suiable material sin place
in the open end of the mold and in contact with the cement,
in order to make a square end and to prevent movement of
the cement afer troweling is complete.
63 Measure the thickness at nine points on the top
surface of the sample as indicated in Fig. 1
6.4 Make the thickness measurements within ar accuracy
of £2 % by means ofa depth gage. Carefully push the point
fod of the depth gage through the cement uri it comes in
contact with the bottom of the mald. Hold the rod con-
Siantly ina vertical postion and adjust the disk unt its Nat
surface just comes into contact with the top surface of the
cement” Secure the disk to the pin before withdrawing the
ge from the cement. Determine the thickness of thei. rs a
Saas
el ow
 
FIG. 1 Mold fot Test Specimens and Locations of Points for
‘Thleknees Meseuromonts|
cement by measuring the distance from the fat surface of the
disk tothe pointed end of the rod witha steel rule or by some
ther suitable scale Do not fill the indentations in the
cement showing the points of measurement, but allow them
to dry in place.
65 Make the width and length measurements with the
steel rales within an accuracy of Vie in, {about +1.6 mm),
Make the width measurements at locations approximately 6
in, (150 mm) from each end of the specimen. Make the
length measurements at locations approximately 2 in. (50
mm) from each side of the specimen. While making these
‘measurements, allow the edge of the steel rule to make an
indentation in the wet cement in order to assure measure-
‘ments at the same locations after the cement has been dried,
6.6 Immediately after the measurements have been made,
‘or as soon thereafter as recommended by the manufacturer,
place the cement specimen and mold in an oven at 215 :0
280°F (102 to 121°C) until dried to constant weight. The
‘oven chamber shall be adequately vented in such a manner
as to ensure complete circulation of the atmosphere of the
entire oven chamber, preferably by fin or other forced
circulation method.
6.7 Alter the dried specimen has been weighed, measure it
for thickness, width, and length at the same locations at
‘which corresponding measurements were made before the
specimen was dried, These locations are indicated by the
indentation marks made in the wet cement. Measure the
thickness as deseribed in 6.4. In order to prevent false
thickness measurements on the dry specimen, cue to the
bottom surface of the specimen having become warped in
drying, remove the specimen from the mold and place a
flexible steel rule so as to conform to the bottom surface of
the specimen at points where the thickness isto be measured.
Insert the point of the depth gage from the original top face
‘touches the steel rule
 
 
 
17. Cateulations
7.1, Values in US. Customary Units—Catoulate the wet
and dry covering capacities and the volume change upon
Srying as follows
C= dbl
qm db, faa
¥ = (abi — dyb,))/a80) « 100
  
where:
Cy = wet covering capacity, 2, 1 in, in thickness per 100 Ib
of dry cement,
Cy = dry covering capacity, A, 1 in. in thickness per 100 tb
of dry cement,
Y= percentage volume change upon drying,
d= average thickness of wet specimen, in.,
5 average width of wet specimen, in
7. average length of wet specimen,
W = weight of dry specimen, Ib,
d, = average thickness of dry specimen, i
5; =average width of dry specimen, in., and,
1, = average length of dry specimen, in
Note—Due tothe wax paper or il teetment preventing adhesion
‘beeen cement end mol, the volume change (Shriskage) on drying wil
‘eualy be greater i this Tt than tha encountered fm sevice, where
lheion i obtained between the cement 2ad he surtace on which 135
applied
7.2 Values in SI Units—Calculats the wet and dry covering
capacities and the volume change upon drying as follows:
C= ables W
Com abel [10
V = [(abt ~ db, ib} x 100
 
 
where:
Cy = wet covering capacity, m2, 1 cm. in thickness per 100
kg of dry cement,
Ca = dry covering capacity, m, 1 om. i thickness per 100
kg of dry cement,
V =percentage volume change upon drying, and other
symbols,
= average thickness of wet specimen, mm,
1b = average width of wet specimen, mm,
1 = average length of wet specimen, mm,
W = weight of dry specimen, ke
4, = average thickness of dry specimen, mm,
+b, = average width of dry specimen, mim, and,
1 = average length of dry specimen, mm.
8. Precision and Bias
8.1 Basis—Three different laboratories tested the same
product five times each for wet coverage, dry coverage, and
percent volume change.
8.2 Intralaboratory Precision:
82.1 Wet Coverage—An average standard deviation, «, of
1.7 % of the average mean, X, forthe three laboratories.
8.22 Dry Coverage—An average standard deviation, ¢, of
1.7 % of the average mean, 5, forthe three labora:ories.
> Sapoting dt re seabarom AST Heaguaren, Raguat BRE CIS
voa c 166
8.2.3 Percent Volume Change—An average standard de-
viation, «, of 30 % of the average mean, ¥, for the three
laboratories
8.3 Interlaboratory Precision.
8.3.1 Wet Coverage—The inteslab standard deviation, ,
‘was 4.7 56 of the mean, X, of the lab means.
83.2 Dry Coverage—The interlad standard deviation, o,
‘was 4.3 % of the mean, £, of the lab means,
8.3.3 Percent Volume Change—The intetlab standard
deviation, ¢, was 41.1 % of the mean, F, of the lab means,
'8.4 Bias—No statement of bias is possible because abso-
lute standards are not available.
9. Keywords
9.1 cement, thermal insulating; thermal insulating ce-
‘ments, thermal insulation materials, cement; volume
‘change; wel covering capacity
  
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