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EDS Rating Performance

The document provides technical specifications for a 7040 in3 VHP gas engine including engine speed, displacement, compression ratio, emissions levels, cooling requirements, fuel consumption, heat rejection rates, and air intake/exhaust parameters at various loads. The engine is rated to provide 1681 continuous BHP and has a mechanical efficiency of 30.8% at full load. It requires 450 GPM of jacket water flow and 79 GPM of auxiliary water flow for cooling.

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0% found this document useful (0 votes)
41 views3 pages

EDS Rating Performance

The document provides technical specifications for a 7040 in3 VHP gas engine including engine speed, displacement, compression ratio, emissions levels, cooling requirements, fuel consumption, heat rejection rates, and air intake/exhaust parameters at various loads. The engine is rated to provide 1681 continuous BHP and has a mechanical efficiency of 30.8% at full load. It requires 450 GPM of jacket water flow and 79 GPM of auxiliary water flow for cooling.

Uploaded by

Bayu Saputra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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EDS VHP - L7044GSI

Gas Compression

ENGINE SPEED (rpm): 1200 NOx SELECTION (g/bhp-hr): Customer Catalyst


DISPLACEMENT (in3): 7040 COOLING SYSTEM: JW, IC + OC
COMPRESSION RATIO: 8:1 INTERCOOLER WATER INLET (°F): 130
IGNITION SYSTEM: ESM2 JACKET WATER OUTLET (°F): 180
EXHAUST MANIFOLD: Water Cooled JACKET WATER CAPACITY (gal): 100
COMBUSTION: Rich Burn, Turbocharged AUXILIARY WATER CAPACITY (gal): 11
ENGINE DRY WEIGHT (lbs): 24250 LUBE OIL CAPACITY (gal): 190
AIR/FUEL RATIO SETTING: 0.38% CO MAX. EXHAUST BACKPRESSURE (in. H2O): 18
ENGINE SOUND LEVEL (dBA) 104 MAX. AIR INLET RESTRICTION (in. H2O): 15
IGNITION TIMING: ESM2 Controlled EXHAUST SOUND LEVEL (dBA) 111

SITE CONDITIONS:
FUEL: Natural Gas ALTITUDE (ft): 150
FUEL PRESSURE RANGE (psig): 30 - 60 MAXIMUM INLET AIR TEMPERATURE (°F): 100
FUEL HHV (BTU/ft3): 1,207.5 FUEL WKI: 58.8
FUEL LHV (BTU/ft3): 1,091.6
SITE SPECIFIC TECHNICAL DATA 101% MAX RATING SITE RATING AT MAXIMUM INLET AIR
OVERLOAD AT 100 °F TEMPERATURE OF 100 °F
POWER RATING UNITS SITE DATA 100% 75% 50%
AIR TEMP
(See note 18)
CONTINUOUS ENGINE POWER BHP 1681 1672 1672 1254 843
OVERLOAD % 2/24 hr Note 18 1 1 - -
MECHANICAL EFFICIENCY (LHV) % 30.8 30.8 30.8 29.5 28.6
CONTINUOUS POWER AT FLYWHEEL BHP 1681 1672 1672 1254 843

based on no auxiliary engine driven equipment

AVAILABLE TURNDOWN SPEED RANGE RPM 700 - 1200

FUEL CONSUMPTION
FUEL CONSUMPTION (LHV) BTU/BHP-hr 8259 8267 8267 8645 8894
FUEL CONSUMPTION (HHV) BTU/BHP-hr 9136 9145 9145 9563 9839
FUEL FLOW based on fuel analysis LHV SCFM 212 211 211 166 114

HEAT REJECTION
JACKET WATER (JW) BTU/hr x 1000 4149 4135 4135 3397 2505
LUBE OIL (OC) BTU/hr x 1000 571 571 571 519 430
INTERCOOLER (IC) BTU/hr x 1000 260 258 258 178 91
EXHAUST BTU/hr x 1000 4189 4169 4169 3118 1928
RADIATION BTU/hr x 1000 706 705 705 650 543

EMISSIONS (ENGINE OUT):


NOx (NO + NO2) g/bhp-hr 13.69 13.72 13.72 14.91 16.45
CO g/bhp-hr 12.68 12.69 12.69 12.56 11.36
THC g/bhp-hr 2.27 2.27 2.27 2.16 1.77
NMHC g/bhp-hr 1.246 1.246 1.246 1.185 0.971
NM,NEHC (VOC) g/bhp-hr 0.939 0.938 0.938 0.892 0.731
CO2 g/bhp-hr 611 612 612 640 659
CO2e (Methane GWP: 25) g/bhp-hr 637 638 638 665 679
CH2O g/bhp-hr 0.05 0.050 0.050 0.050 0.050
CH4 g/bhp-hr 1.03 1.03 1.03 0.98 0.80

AIR INTAKE / EXHAUST GAS


INDUCTION AIR FLOW SCFM 2542 2532 2532 1986 1373
EXHAUST GAS MASS FLOW lb/hr 11822 11774 11774 9234 6383
EXHAUST GAS FLOW at exhaust temp, 14.5 psia ACFM 8848 8807 8807 6718 4357
EXHAUST TEMPERATURE °F 1224 1223 1223 1177 1076

HEAT EXCHANGER SIZING12


TOTAL JACKET WATER CIRCUIT (JW) BTU/hr x 1000 4705 4689
TOTAL AUXILIARY WATER CIRCUIT (IC + OC) BTU/hr x 1000 942 940

COOLING SYSTEM WITH ENGINE MOUNTED WATER PUMPS


JACKET WATER PUMP MIN. DESIGN FLOW GPM 450
JACKET WATER PUMP MAX. EXTERNAL RESTRICTION psig 16
AUX WATER PUMP MIN. DESIGN FLOW GPM 79
AUX WATER PUMP MAX. EXTERNAL RESTRICTION psig 44

All data provided per the condtions listed in the notes section on page three.
Data Generated by EngCalc Program Version 4.2 INNIO Waukesha Gas Engines, Inc.
8/5/2022 1:23 PM Page 1 of 3
EDS VHP - L7044GSI
Gas Compression

FUEL COMPOSITION

HYDROCARBONS: Mole or Volume % FUEL: Natural Gas


Methane CH4 56.3 FUEL PRESSURE RANGE (psig): 30 - 60
Ethane C2H6 8.99 FUEL WKI: 58.8
Propane C3H8 9.26
Iso-Butane I-C4H10 1.65 FUEL SLHV (BTU/ft3): 1072.59
Normal Butane N-C4H10 2.43 FUEL SLHV (MJ/Nm3): 42.18
Iso-Pentane I-C5H12 0.78
Normal Pentane N-C5H12 0.69 FUEL LHV (BTU/ft3): 1091.58
Hexane C6H14 0.84 FUEL LHV (MJ/Nm3): 42.92
Heptane C7H16 0
Ethene C2H4 0 FUEL HHV (BTU/ft3): 1207.50
Propene C3H6 0 FUEL HHV (MJ/Nm3): 47.48

SUM HYDROCARBONS 80.94 FUEL DENSITY (SG): 0.97


NON-HYDROCARBONS:
Nitrogen N2 2.33 Standard Conditions per ASTM D3588-91 [60°F and 14.696psia] and
ISO 6976:1996-02-01[25, V(0;101.325)].
Oxygen O2 0
Based on the fuel composition, supply pressure and temperature, liquid
Helium He 0 hydrocarbons may be present in the fuel. No liquid hydrocarbons are
Carbon Dioxide CO2 16.73 allowed in the fuel. The fuel must not contain any liquid water.
Carbon Monoxide CO 0 Waukesha recommends both of the following:
1) Dew point of the fuel gas to be at least 20°F (11°C) below the
Hydrogen H2 0 measured temperature of the gas at the inlet of the engine fuel
Water Vapor H2O 0 regulator.
2) A fuel filter separator to be used on all fuels except commercial
TOTAL FUEL 100 quality natural gas.
Refer to the 'Fuel and Lubrication' section of 'Technical Data' or contact
the Waukesha Application Engineering Department for additional
information on fuels, or LHV and WKI* calculations.
* Trademark of INNIO Waukesha Gas Engines Inc.

FUEL CONTAMINANTS
Total Sulfur Compounds 0 % volume Total Sulfur Compounds 0 µg/BTU
Total Halogen as Chloride 0 % volume Total Halogen as Chloride 0 µg/BTU
Total Ammonia 0 % volume Total Ammonia 0 µg/BTU

Siloxanes Total Siloxanes (as Si) 0 µg/BTU


Tetramethyl silane 0 % volume
Trimethyl silanol 0 % volume
Hexamethyldisiloxane (L2) 0 % volume Calculated fuel contaminant analysis will depend on
Hexamethylcyclotrisiloxane (D3) 0 % volume the entered fuel composition and selected engine
Octamethyltrisiloxane (L3) 0 % volume model.
Octamethylcyclotetrasiloxane (D4) 0 % volume
Decamethyltetrasiloxane (L4) 0 % volume
Decamethylcyclopentasiloxane (D5) 0 % volume
Dodecamethylpentasiloxane (L5) 0 % volume
Dodecamethylcyclohexasiloxane (D6) 0 % volume
Others 0 % volume

No water or hydrocarbon condensates are allowed in the engine. Requires liquids removal.

All data provided per the condtions listed in the notes section on page three.
Data Generated by EngCalc Program Version 4.2 INNIO Waukesha Gas Engines, Inc.
8/5/2022 1:23 PM Page 2 of 3
EDS VHP - L7044GSI
Gas Compression

NOTES

1. All data is based on engines with standard configurations unless noted otherwise.
2. Power rating is adjusted for fuel, site altitude, and site air inlet temperature, in accordance with ISO 3046/1 with tolerance of ± 3%.
3. Fuel consumption is presented in accordance with ISO 3046/1 with a tolerance of -0 / +5% at maximum rating. Fuel flow calculation based on fuel LHV and
fuel consumption with a tolerance of -0/+5 %. For sizing piping and fuel equipment, it is recommended to include the 5% tolerance.
4. Heat rejection tolerances are ± 30% for radiation, and ± 8% for jacket water, lube oil, intercooler, and exhaust energy.
5. Emission levels for engines with Waukesha supplied 3-way catalyst are given at catalyst outlet flange. For all other engine models, emission levels are given
at engine exhaust outlet flange prior to any after treatment. Values are based on a new engine operating at indicated site conditions, and adjusted to the
specified timing and air/fuel ratio at rated load. Catalyst out emission levels represent emission levels the catalyst is sized to achieve. Manual adjustment may
be necessary to achieve compliance as catalyst/engine age. Catalyst-out emission levels are valid for the duration of the engine warranty. Emissions are at an
absolute humidity of 75 grains H2O/lb (10.71 g H2O/kg) of dry air. Emission levels may vary subject to instrumentation, measurement, ambient conditions, fuel
quality, and engine variation. Engine may require adjustment on-site to meet emission values, which may affect engine performance and heat output. NOx,
CO, THC, and NMHC emission levels are listed as a not to exceed limit, all other emission levels are estimated. CO2 emissions based on EPA Federal
Register/Vol. 74, No. 209/Friday, October 30, 2009 Rules and Regulations 56398, 56399 (3) Tier 3 Calculation Methodology, Equation C-5.
6. Air flow is based on undried air with a tolerance of ± 7%.
7. Exhaust temperature given at engine exhaust outlet flange with a tolerance of ± 50°F (28°C).
8. Exhaust gas mass flow value is based on a "wet basis" with a tolerance of ± 7%.
9. Inlet air restrictions based on full rated engine load. Exhaust backpressure based on 158 PSI BMEP and 1200 RPM. Refer to the engine specification section
of Waukesha's standard technical data for more information.
10. Cooling circuit capacity, lube oil capacity, and engine dry weight values are typical.
11. Fuel must conform to Waukesha's "Gaseous Fuel Specification" S7884-7 or most current version. Fuel may require treatment to meet current fuel
specification.
12. Heat exchanger sizing values given as the maximum heat rejection of the circuit, with applied tolerances and an additional 5% reserve factor.
13. Fuel volume flow calculation in english units is based on 100% relative humidity of the fuel gas at standard conditions of 60°F and 14.696 psia (29.92
inches of mercury; 101.325 kPa).
14. Fuel volume flow calculation in metric units is based on 100% relative humidity of the fuel gas at a combustion temperature of 25°C and metering
conditions of 0°C and 101.325 kPa (14.696 psia; 29.92 inches of mercury). This is expressed as [25, V(0;101.325)].
15. Engine sound data taken with the microphone at 1 m (3.3 ft) from the side of the engine at the approximate front-to-back centerline. Microphone height was
at intake manifold level. Engine sound pressure data may be different at front, back and opposite side locations. Exhaust sound data taken with microphone 1
meter (3.3 ft) away and 1 meter (3.3 ft) to the side of the exhaust outlet.
16. Due to variation between test conditions and final site conditions, such as exhaust configuration and background sound level, sound pressure levels under
site conditions may be different than those tabulated above.
17. Cooling system design flow is based on minimum allowable cooling system flow. Cooling system maximum external restriction is defined as the allowable
restriction at the minimum cooling system flow.
18. Continuous Power Rating: The highest load and speed that can be applied 24 hours per day, seven days per week, 365 days per year except for normal
maintenance at indicated ambient reference conditions and fuel. It is permissible to operate the engine at the indicated overload power, for two hours in every
24 hour period.
19. emPact emission compliance available for entire range of operable fuels; however, fuel system and/or O2 set point may need to be adjusted in order to
maintain compliance.
20. In cold ambient temperatures, heating of the engine jacket water, lube oil and combustion air may be required. See Waukesha Technical Data.
21. Available Turndown Speed Range refers to the constant torque speed range available. Reduced power may be available at speeds outside of this range.
Contact application engineering.
SPECIAL REQUIREMENTS

All data provided per the condtions listed in the notes section on page three.
Data Generated by EngCalc Program Version 4.2 INNIO Waukesha Gas Engines, Inc.
8/5/2022 1:23 PM Page 3 of 3

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