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How to Check Lead Acid
Battery Health
The liqui¢-filled lead acid batteries used in
automobiles and a range of other products
have many great qualities, but are also known
to “go bad” with little warning. Fortunately, you
can easily do a basic health checkup on any
type of lead acid battery by hooking it up toa
simple-to-use digital voltmeter. If you have an
open-cell battery that lets you access the
liquid inside, you can do a more rigorous
checkup with a battery hydrometer.
Method 1 of 2:
Testing Your Battery with a
Voltmeter
Charge the battery fully, then let it rest
for 4 hours. If you're testing an
automobile battery, take the vehicle for a 20+
minute drive, then shut off the engine for 4
hours. For other types of lead acid batteries,
charge them all the way before letting them
rest for 4 hours.
‘+ While it takes a bit of time, this process
of charging and then resting the battery
gives you the most accurate
measurement with the voltmeter.Put on safety gear and turn on your
digital voltmeter. While you wor't be
opening the battery cells to do this test, it's
best to play it safe and put on thick gloves,
long sleeves, and protective eyewear.
Remove any dangling jewelry as well. Turn
on the digital voltmeter by pressing its power
button and watching for the display screen
‘to show “0.0”
* Buy a digital voltmeter at any auto parts
‘or home improvement store, or online.Touch the voltmeter's positive probe to
the battery's positive terminal. The
digital voltmeter has 2 probes, one red and
one black, connected to the voltmeter
device.!"l Place the metal tip of the red,
positive (+) probe to the red, positive
terminal of the lead acid battery.
* Ifyou're checking a vehicle battery, you
don't have to disconnect the cables
attached to the terminals. Just be sure
you're touching the actual battery
terminal, not part of the cable attached
toit. In some vehicles, you may have to
lift off a red plastic cap to access the
positive terminal. (2)Touch the voltmeters negative probe to
the battery's negative terminal. Follow
the same process as before, but this time
withthe black, negative () probe touching
the black, negative battery terminal I Do tis,
while continuing to hold the postive probe to
the postive terminal
+ Always touch the positive probe to the
positive terminal ist, then touch the
negative probe tothe negative terminal
If you connect the negative probe fst
‘andthe postive probe touches any
‘conductive materal,you may short out
the battery-which may damage it or in
tare cases, cause a dangerous
explosion,
Check the display reading on the digital
voltmeter.!41@ Under normal
circumstances, a 12-volt lead acid
automobile battery should give a reading
between 12.4 and 12.7 volts. Other types of
lead acid batteries have varying ideal voltage
readings, so check your battery's product
‘manual or look on the manufacturer's
website (5)+ If your vehicle battery has a voltage
reading below 12.4 its not holding 2
charge propery. In this case, either the
battery ise i falling o t's being
drained by a ‘power parasite” your
vehicle—for instance, a map light you left
(on or a tablet you left connected to 8
charger inthe vehicle,
Pll the negative and then positive
probes away from the battery terminals
once you've completed the test. This
greatly reduces the possibilty of
accidentally ereating a short eicutt
Method 2 of 2:
Using a Hydrometer in an
Open-Cell Battery
‘Charge the battery fully at least 8 hours
before testing it. Lead acid batteries
recharge in various manners based on their
function and manner of installation. Fora
lead acid vehicle battery, drive the vehicle
around for at least 20 minutes. Fora lead
acid battery connected to solar panel, lt
the battery charge fully ona sunny day 1
+ If youre not sure how to charge the
battery, check the product manual
+ Checking an open cell lead actd battery
that is, a lead acid battery with caps.
that can be opened to access the liquid
Inside—with a battery hydrometer is
‘most accurate when the battery is fully
charged+ Closed-cell lead acid batteries without
the access caps cannot be tested this
way. Use a digital voltmeter for a more
basic checkup, or have an auto
mechanic or other trained professional
conduct more detailed testing.
th
Put on safety gear such as—at
minimum—gloves and goggles.
Lead acid batteries contain dangerous
sulfuric acid, so protective gear is a must. At
‘the very least, put on thick rubber or PVC
gloves and protective goggles. Even better,
also put on a rubber or PVC work apron and
heavy work boots. [81
* Don't wear clothing made of natural
fabrics like cotton, since sulfuric acid
quickly dissolves these.7 Hoa
Disconnect the battery and leave it that
way for 8 hours.°1® with your safety
gear on, disconnect the cable connected to
the negative () terminal and set the cable
aside where It cartt touch the battery. After
‘that, disconnect the cable connected to the
positive (+) terminal and sett aside. When
setting aside the positive cable, make sure it
does not touch any metal surface of the
Vehicle or other item powered by the battery
~it stil carries a small charge that may
damage the vehicle/products electronics
system.
+ Car batteries typically require the use of
aratchet set or a crescent wrench to
disconnect the battery cables. In other
cases, the cables may be attached by
‘snaps or pinch clamps that are easy to
remove by hand. Refer to your product,
guide if you need specific instructions.
Allowing the battery to rest while
disconnected for 8 hours makes for a
more accurate test. If you don't have that
‘amount of time, try to wait at least 2
hours.Remove the caps on top of the
disconnected battery. If you took off
your safety gear while waiting, be sure to put
it back on first! Then, identify the series of
access caps on top of the battery—there may
be 1, 2, 3, or more, depending on the battery
type, so check the product manual for
confirmation. In most cases, the caps can be
removed by unscrewing them
counterclockwise by hand.l10]
* Set the caps aside so you don't lose
them.
« Each cap corresponds to a separate
chamber of liquid (or “cell”) inside the
battery. Each cell is connected in series
‘to make up the battery's total voltage—
for instance, 3 cells, each at 2 volts, for a
total of 6 volts.Draw liquid into the hydrometer,
squeeze it out, and repeat twice.
Release your squeeze on the bulb to draw
liquid from the cell up into the tube of the
hydrometer. Then, without lifting the
hydrometer from the cell, squeeze the bulb
again to release the liquid back into the cell.
Repeat the entire process 2 more times
without removing the hydrometer's open end
from the cell
* You're essentially “warming up” the
hydrometer at this point—that is,
acclimating it to the temperature of the
liquid inside the battery.Draw in liquid again and identify the
location of the hydrometer’s float. Suck
up liquid from the same cell yet again, but
this time keep it in the tube instead of
squeezing it right back out. Locate the
“float”—which, as the name indicates, is a
piece within the tube that floats when liquid
is inside it. The location of the float
determines the specific gravity reading you'll
use_!12]
* Hold the hydrometer completely upright
to get the most accurate reading with
the float.Q Write down the specific gravity and
temperature measurements. Using the
specific gravity scale markings on the
hydrometer tube, write down the
‘measurement that corresponds with the
location of the float. Find the separate
temperature gauge in the tube—which looks
and works a bit like an old-style mercury
thermometer—and write down the
temperature measurement as well.
+ The float might, for instance, line up with
the marker labeled 1.270 on the tube.
This is the specific gravity of the liquid
Water has a specific gravity of 1.000.
‘Some hydrometers, however, omit the
decimal point and will read 1270 for the
battery liquid and 1000 for water.
Specific gravity is not measured in units
(like grams or milliliters) because it is a
density ratio between a chosen liquid
and water.
+ Release the liquid from the hydrometer
back into the battery cell once you've
recorded your measurements.Test the liquid temperature separately if
you can't use the hydrometer. If your
hydrometer does not have a temperature
gauge, aim an infrared no-touch
thermometer (the type available at kitchen
supply stores) at the liquid inside the cell.
Write down the temperature reading
alongside the specific gravity you
recorded.!'3]
* Never place a metal-tipped thermometer
(or any other type of metal) into the cell,
or you may cause an unpredictable—and
potentially dangerous—chemical
reaction.add 0.040 to 1.270
to get 1.310 as the adjusted
specific gravity
ME
1 0 Adjust your specific gravity reading
based on the liquid’s temperature.
The specific gravity chart for lead acid
batteries assumes a liquid temperature of
80 °F (27 °C). That said, the liquid in your
battery probably isn’t at this ideal
temperature. For a general adjustment, add
0.040 to the specific gravity reading for every
10 °F (6 °C) above the ideal temperature, and
subtract the same amount for every 10 °F (6
°C) below the ideal.[14]
+ Your battery manufacturer may provide
more specific temperature adjustments,
possibly including basic to somewhat
complex mathematical formulas.
Consult the battery's product guide or
check the manufacturer's website.ty
11 Take readings from the battery's
other cells as well. This isn't
absolutely necessary, but you'll get a better
grasp of your battery's overall health if you
check each cell individually. Follow the same
process as before and remember to adjust
the specific gravity reading based on
temperature.!15]
* If the readings you get aren't very close,
your battery may need to be repaired or
replaced. In a healthy battery, all the cell
specific gravity readings should be
within 0.050 (and ideally much closer) of
each other.a
Compare your readings to a depth of
discharge (DoD) table. This type of
table shows what the specific gravity reading
for your particular type of battery should be
at various stages (or “depths”) of discharge.
Since you fully charged your battery before
testing it, your specific gravity readings
should match those listed for the 0% DoD
level. If your readings match the numbers at
the 20%, 30%, 60%, etc. DoD levels, your
battery is not functioning at full health.13 Recap the battery cells and rinse out
the hydrometer. Once you're finished
testing the battery, screw the caps back onto
each cell compartment. Then, either
reconnect the cables to the terminals
(positive first, then negative) if you're
keeping the battery, or replace it with a new
one. Clean the hydrometer by dipping it into
a cup of distilled water and filling and
emptying the tube several times.
+ Keep your safety gear on while re-
capping the battery and cleaning the
hydrometer. Rinse the used distilled
water down the drain, rinse out and
dispose of the cup, and rinse out the
sink basin with clean water.