LG Om7550
LG Om7550
Website http://biz.lgservice.com
SERVICE MANUAL
Mini Hi-Fi AUDIO
SERVICE MANUAL
MODEL: OM7550
MODEL: OM7550
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.
1-1
SECTION 1
SUMMARY
CONTENTS
1-2
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
Pressure
Magnet
Pressure
Conductive Sheet
1-3
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magne-
tism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 M)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband
Resistor
(1 M)
Resistor
Conductive
(1 M)
Sheet
1-4
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).
1-5
HIDDEN KEY MODE
Push both Front key and RCU key to activate it for 5 seconds.
3. Clear EEPROM
Front Key : STOP
RCU Key : SKIP-
4. Edit EEPROM
Front Key : STOP
RCU Key : SKIP+
You can change the digit of option by SKIP+/-.
You can edit 0~f by REPEAT or PLAY/PAUSE key.
5. Bluetooth DUT
Front Key : STOP
RCU Key : PROGRAM
Bluetooth model only
1-6
SERVICE INFORMATION FOR EEPROM
POWER ON
FLD “OP00-…..”
Completed
1-7
PROGRAM DOWNLOAD & UPDATE GUIDE
1. AUDIO PROGRAM
Download program file name must be MICOM_OM9550_YYMMDDX.HEX
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device
and disable the security software, then download the file to your set.
Downloading file proceeds in the same way at USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
NO USB
MICOM UP
FINISH
Auto POWER OFF
1-8
2. CD PROGRAM
Download program file name must be HG590_OM9550_YYMMDDX.bin
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device
and disable the security software, then download the file to your set.
Downloading file proceeds in the same way at USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
NO USB
FIRMWARE
FINISH
Auto POWER OFF
1-9
3. EQ PROGRAM
Download program file name must be EQ_PRG_OMXX50_YYMMDDX_XXXX.BIN
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device
and disable the security software, then download the file to your set.
Downloading file proceeds in the same way at USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
NO USB
EQ UP
FINISH
Auto POWER OFF
1-10
SPECIFICATIONS
• GENERAL
Power requirements Refer to the main label.
Power consumption Refer to the main label.
Networked standby : 0,4 W
(If all network ports are activated.)
Dimensions (W x H x D) 430 mm x 765 mm x 468 mm
Net Weight (Approx.) 22.7 kg
Operating temperature 5 °C to 35 °C (41 °F to 95 °F)
Operating humidity 60 %
Bus Power Supply 5V 500 mA
• INPUTS / OUTPUTS
AUX IN / OUT 2,0 Vrms (1 kHz, 0 dB), 600 Ω, RCA jack (L, R)
PORT. IN 1,2 Vrms (3.5 Ø jack)
MIC 20 mV
• TUNER
FM Tuning Range 87,5 to 108,0 MHz or 87,50 to 108,00 MHz
• CD
Frequency Response 40 to 20 000 Hz
Signal-to-noise ratio 75 dB
Dynamic range 80 dB
• AMPLIFIER
Total output 1000 W
FRONT 500 W x 1 (6 Ω at 150 Hz)
Subwoofer 500 W x 1 (6 Ω at 1 kHz)
THD 20 %
1-11
1-12
SECTION 2
CABINET & MAIN CHASSIS
CONTENTS
2-1
DISASSEMBLY INSTRUCTIONS
1. HOW TO DISASSEMBLE THE SIDE COVER (LEFT & RIGHT)
Step 1) Insert JIG into groove and then raise Cover_Side with a lever(JIG) to outside direction.
-,*
Figure 1
Figure 2
2-2
Step 3) Seperate Cover_Side to out direction.
Figure 3
2-3
2-4
EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION
468
250
A
251
CABLE5
286
262 468
468
J
K
443
468
B
C A
I
D
443 SMPS D 267
A47 B
H
A41 C
468 MAIN
260 285
252 518 A46 M
F
E G
264 O
L
H
512 263
254
N 265 518
J
443
VFD
270
A43 443
277
N 443 512
A44 E G 282 284
O
TOP
283
F 268
R
512
P I
Q
443
468
K 282
R
A42 A49 443 275 443
266
Q
261
FRONT
P
B/T 281
A52 278
468 512
255
256
257
CABLE3
CABLE2 A50 276
L M
512
512
279
2-5 2-6
2. DECK MECHANISM SECTION (DM19AA)
1439
1002
A001
1006
1005 1001
1026 1003 1004
1030
1024
1437
1437
1024 1024
1012
1049
1437
1013 1016 1015 1024
1020
1011
A006
1019 1043
1018 A005
1045
1439
2-7 2-8
3. PACKING ACCESSORY SECTION
803 Packing
803 Packing
804 Bag
803 Packing
803 Packing
802 Box
2-9
2-10
SECTION 3 ELECTRICAL
CONTENTS
ONE POINT REPAIR GUIDE ................................................................................................................................................ 3-2
1. NO POWER ............................................................................................................................................................... 3-2
2. NO AMP POWER....................................................................................................................................................... 3-3
3. NO BOOTING WHEN POWER ON THE SET ........................................................................................................... 3-4
4. VFD IS NOT DISPLAYED WHEN POWER ON THE SET ........................................................................................ 3-5
5. AUDIO OUTPUT IS SMALL OR NO AUDIO OUTPUT ............................................................................................. 3-6
6. NO POWER ON (STANDBY LED IS BLINKING) ...................................................................................................... 3-7
7. SPEAKER NO AUDIO................................................................................................................................................ 3-8
8. NO BOOTING IN CD/USB FUNCTION ..................................................................................................................... 3-9
9. NO OPERATION OF MD ......................................................................................................................................... 3-14
10. NO SOUND .............................................................................................................................................................. 3-19
3-1
ONE POINT REPAIR GUIDE
1. NO POWER
If the unit doesn’t work by no power problem, repair the set according to the following guide.
< F901 > < BD901 > < TH900, TH901 >
If F901 is not short-circuit, If BD901 is short-circuit, If TH900~TH901 is open,
replace it with a same replace it with a new one. replace it with a new one.
specifications one.
3-2
ONE POINT REPAIR GUIDE
2. NO AMP POWER
If the unit doesn’t work by no ±PVDD problem, repair the set according to the following guide.
3-3
ONE POINT REPAIR GUIDE
3. NO BOOTING WHEN POWER ON THE SET
The set doesn’t work when press the power button on the FRONT board or the remote control.
3-1. IC501
3-1-1. Solution
Replace IC501 on MAIN board.
X501
(32.768 kHz)
KEY2
(R526) X500
(24 MHz)
R522
PWR_CTRL
3-4
ONE POINT REPAIR GUIDE
4. VFD IS NOT DISPLAYED WHEN POWER ON THE SET
When power on the set, any icons or characters on VFD are not displayed.
CN3E14
VFD_D0,
VFD_STB,
VFD_CLK
R327(TP304) about
Q301 Emitter 30 Vp-p
< VFD schematic > < Waveform of the grid current driver>
3-5
ONE POINT REPAIR GUIDE
5. AUDIO OUTPUT IS SMALL OR NO AUDIO OUTPUT
Audio signal output is small or not. when you power on the Middle Power Mini System.
3-6
ONE POINT REPAIR GUIDE
6. NO POWER ON (STANDBY LED IS BLINKING)
It doesn’t turn on, and blinks standby LED(Red).
AMP FETs
(Q705~Q708, Q717, Q718)
3-7
ONE POINT REPAIR GUIDE
7. SPEAKER NO AUDIO
Speaker No Audio
CN110
pin1, 2 : +66 V
pin3, 4 : PGND
pin5, 6 : -66 V
< MAIN board top view > < MAIN - AMP circuit >
3-8
ONE POINT REPAIR GUIDE
8. NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO VOL XX
CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.
IC500
IC505
D500
3-9
ONE POINT REPAIR GUIDE
NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO VOL XX
CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.
XI
X500
IC501
XO
X500
< MAIN board top view >
< Signal waveform >
3-10
ONE POINT REPAIR GUIDE
NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO VOL XX
CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.
VCC
CS#
IC503 CLK
DO
< MAIN board bottom view > < Signal waveform >
3-11
ONE POINT REPAIR GUIDE
NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO VOL XX
CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.
V CC
Reset
a ddress
da ta
IC502
/ CS
R AS
/WE
C AS
< MAIN board bottom view > < Signal waveform >
3-12
ONE POINT REPAIR GUIDE
NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO VOL XX
CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.
R594
PGPB12
(Yellow)
IC501
R598
PAD19
(Green)
R597
PAD20
(Pink)
< MAIN board top view > < Bootstrap waveform >
3-13
ONE POINT REPAIR GUIDE
9. NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD
disc if the servo motors in MD don’t work. This step is for checking the spindle motor among
them.
SP+
pin6 of CN401
SP-
zwR pin8 of CN401
IC400
zw T
< Waveform of SP- & SP+ < MAIN board top view >
for driving SPINDLE motor >
3-14
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD
disc if the servo motors in MD don’t work. This step is for checking the sled motor among them.
SL+
zsR pin7 of CN401
SL-
pin9 of CN401
zs T
IC400
< Waveform of SLED- & SLED+ < MAIN board top view >
for driving SLED motor >
3-15
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD
disc if the servo motors in MD don’t work. This step is for checking the tray open/close motor
among them.
MOT_OPEN LO+
pin7 of IC400 pin4 of CN401
sv T MOT_CLOSE LO-
svROylkP pin6 of IC400 pin2 of CN401
tv{vwlu
tv{jsvzl
3-16
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD
disc if the pickup module in MD doesn’t work. This step is for checking the laser tracking actuator.
TR-
pin17 of CN400
TR+
pin16 of CN400
{yT Gju[W[
{yRGGju[W[
3-17
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc
if the pickup module in MD doesn’t work. This step is for checking the laser focusing actuator.
F-
pin18 of CN400
F+
pin15 of CN400
mRGGju[W[
mT Gju[W[
3-18
ONE POINT REPAIR GUIDE
10. NO SOUND
There is no sound output in the USB function, repair the set according to the following guide.
USB1 USB2
SCRATCH A/B,
CD_RST
M_VOL_A/B, DAC AUX OUT
DRV632
FAN_CTRL /2, PCM5101
DJ Effect Scratch/Level
D+
BT_TX/RX
BT_PCM_BUFFER
D1+/-
D2S+/ -
MOT_MUTE,CLOSE,OPEN
AUX_DATA
IC101
Micom IC201
ADC
DRM_WEN/CAS/
RAS/SEL/CLK/CKE (+3.3V_CD, VCC1.2) UART_RX/TX
CS5346 TUNER
(FM/AM) D-
M00_15 PTB
A00_16 ADC_DATA
MLC3730
Main DSP For AUX MCS_BCK/LRCK/MCLK
SF_DI/DO
SF_CS/SCK
PGPC08
For MIC
PRE, AMP MIC 1
PCM1808
SF_DI/DO
S4308 MIC 2
SF2_CS/SCK
PWM_LRCK/BCK/DATA
(± 5 V ) (± 66.5 V )
DSP_O_DATA
PS9860
SW1_OUT_P/N IR_IN_SW DRIVER FET SW(SE)
PWM OP AMP
IRS2092 IRF6775 500 W
AZ4580
X2
SW2_OUT_P/N
EXP_DATA
3-19
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the AUX function, repair the set according to the following guide.
AUX_R to R209
AUX_L to R210
AUX_L/R
IC201 AUX
CS5346
ADC/MIC_DATA to R212
MCS_MCLK
IC501
ADC/MIC_DATA
MCS_BCK
MCS_BCK to R213
MCS_LRCK to R215
IC202
MLC3730 MCS_LRCK
PS9860 IR AMP
IC201
IRS2092+IRF6775
MIX_DATA_OUT PWM
MCS_MCLK to R216
< AUX function signal flow > < MAIN board bottom view >
3-20
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the PORT. IN function, repair the set according to the following guide.
POT. IN
T-
T
IC201
CS5346
POT_L/R
VOLUME
Board
IC201
MCS_MCLK ADC/MIC_DATA
IC501 MCS_BCK
IC202 IR AMP
MLC3730 MCS_LRCK
PS9860 IRS2092+IRF6775
MIX_DATA_OUT PWM
PT_L to R228
PT_R to R227
< PORT. IN function signal flow > < MAIN board bottom view >
3-21
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the TUNER function, repair the set according to the following guide.
TUNER_L to pin26
TUNER TUNER_R to pin27
T-
T TUNER_L/R
IC201 Jack
CS5346 Board
MCS_MCLK ADC/MIC_DATA
IC501 MCS_BCK
MCS_LRCK
IC202 IR AMP
ADC/MIC_DATA to R212
MCS_BCK to R213
MLC3730 PS9860 IRS2092+IRF6775
MIX_DATA_OUT PWM
IC201
MCS_LRCK to R215
MCS_MCLK to R216
< TUNER function signal flow > < MAIN board bottom view >
3-22
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the MIC IN function, repair the set according to the following guide.
2.0 1.1
USB1 USB2
SCRATCH A/B,
CD_RST
M_VOL_A/B, DAC AUX OUT
DRV632
FAN_CTRL /2, PCM5101
IC206
DJ Effect Scratch/Level
BT_TX/RX
BT_PCM_BUFFER
D1+/-
D2S+/ -
MOT_MUTE,CLOSE,OPEN
AUX_DATA
IC101
Micom IC201
MCS_MCLK. pin6
ADC
CS5346 TUNER
(FM/AM)
DRM_WEN/CAS/
RAS/SEL/CLK/CKE (+3.3V_CD, VCC1.2) UART_RX/TX
M00_15 PTB
MCS_LRCK. pin7
A00_16 ADC_DATA
MLC3730
Main DSP For AUX MCS_BCK/LRCK/MCLK
SF_DI/DO
SF_CS/SCK
PGPC08
MCS_BCK. pin8
For MIC
PRE, AMP MIC 1
PCM1808
SF_DI/DO
S4308 MIC 2
SF2_CS/SCK
MIC_I_DATA. pin9
MIC_OUTPUT. pin14
< MIC IN function signal flow > < MAIN board top view >
3-23
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the Bluetooth function, repair the set according to the following
guide.
B/T Module
IR AMP
IRS2092+IRF6775 BT_TX. R5A7
BT_RX. R5B9
BT_CTS. R5B8
BT_RTS. R5A3
< Bluetooth function signal flow > < MAIN board top view >
3-24
ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER SUPPLY ON SMPS BOARD
No output 5.6 VA
NO
Is the F901 normal? Replace F901 (same fuse).
YES
NO
Is BD901 normal? Replace BD901.
YES
Is the VCC NO
(11 V ~ 25 V) supplied to IC901 Is D960/ D961 normal?
pin4?
YES
No 12 V
Is the NO
VCC 12 VA supplied to IC951 Check or replace D965.
pin1?
YES
Is there NO
‘H’ signal at IC951 Check P_CTL from μ-com.
pin4?
YES
3-25
ELECTRICAL TROUBLESHOOTING GUIDE
No -5 V
Is the NO NO
VCC -7 VA supplied to IC953 Is the D959 normal? Check or replace D959.
pin2?
YES YES
Is there NO
‘H’ signal at Q953 Check P_CTL from μ-com.
Base?
YES
Is the VCC NO NO
13 VA supplied to IC952 Is the R952 normal? Check or replace R952.
pin1 to pin3?
YES YES
3-26
ELECTRICAL TROUBLESHOOTING GUIDE
No AMP output
Is the NO Is the NO
C904 Voltage PFC P.CTL OK? Check PFC P.CTL from μ-com.
about 390 V?
YES YES
Is the NO
VCC 12 V supplied to Replace D908, Q955, PC903.
IC904 pin16?
YES
Check or replace
IC904, Q907~Q910.
YES Is the NO
Is F911 normal? AMP P.CTL OK? Check AMP P.CTL from μ-com.
NO YES
Is the NO
Replace F911. VCC 12 V supplied to Replace D908, Q956, PC902.
IC902 pin8?
NO
YES
Is Q905~Q906 OK?
NO
3-27
ELECTRICAL TROUBLESHOOTING GUIDE
2. SYSTEM PART
Power on.
“HELLO” NO CN605 NO
Display on FLD cable connection Check FFC cable.
OK? OK?
YES YES
CN605
NO
pin7, 14, 15, 16 power Check SMPS board.
OK?
YES
CN605
NO
pin8, 9, 10 data signal Check MAIN board.
OK?
YES
NO
FL+/- & VKK voltage OK? Replace DIG3E11.
YES YES
3-28
ELECTRICAL TROUBLESHOOTING GUIDE
3. NO AUDIO CHECK
CD FUNCTION
YES
YES YES
Check IC501.
Is motor impedance NO
Check loading motor.
about 12 Ω?
Check IC400.
NO
YES YES
YES YES
YES
3-29
ELECTRICAL TROUBLESHOOTING GUIDE
USB play
YES YES
AUX
IC201 NO
pin23, 24 AUX input signal Check audio cable.
OK?
YES
IC201 NO
pin42, 43, 44 I2S input signal Check IC501.
OK?
YES
IC201 NO
pin41 ADC/MIC_data output Replace IC201.
signal OK?
YES
3-30
ELECTRICAL TROUBLESHOOTING GUIDE
POT. IN
IC201 NO
pin9, 10 POT. IN input signal Check FRONT board.
OK?
YES
IC201 NO
pin42, 43, 44 I2S input signal Check IC501.
OK?
YES
IC201 pin41 NO
ADC/MIC_data output signal Replace IC201.
OK?
YES
TUNER
YES YES
IC201 NO
pin42, 43, 44 I2S input Check IC501.
signal OK?
YES
IC201 NO
pin41 ADC data output Replace IC201.
signal OK?
YES
3-31
ELECTRICAL TROUBLESHOOTING GUIDE
YES
IC501 NO
pinD1, D2, E1 I2S Clock signal Check IC501.
OK?
YES
IC501 NO
pinE2 I2S data signal Check IC501.
OK?
YES
IC202 NO
PWM data output signal Replace IC202.
OK?
YES
3-32
ELECTRICAL TROUBLESHOOTING GUIDE
NO NO pin45~48 of IC202,
pin49, 50 of IC202,
FRONT signal OK? MID or SW signal OK?
YES YES
Check IC202. Check IC202.
NO NO IC204, IC205
IC204 FRONT MID or SW
audio signal OK? audio signal OK?
YES YES
Check IC204. Check IC204, IC205.
YES YES
Check IC700. Check IC701, IC705.
NO NO
±66 V, -B+12 V, ±5 V ±66 V, -B+12 V, ±5 V
Power voltage OK? Power voltage OK?
YES YES
Check SMPS. Check SMPS.
NO NO Q707, Q708,
Q705,Q706
OK? Q717, Q718 OK?
YES YES
Check Q705, Q706. Check Q707, Q708, Q717, Q718.
OK
3-33
ELECTRICAL TROUBLESHOOTING GUIDE
4. NO LIGHTING (SPEAKER LED)
Power on
YES
NO
Check Q616~Q618 NO
Replace Q616~Q618.
LED_5 V.
YES
IC601 LED 5 V NO
Check IC601.
OK?
YES
Check speaker.
3-34
WAVEFORMS OF MAJOR CHECK POINT
1. DSP (IC501)
XI XI
1 3
XO XO
4
2
Fig 1-1. Crystal of RTC 32.768 kHz Fig 1-2. Crystal of system 24 MHz
(Both ends of R5D6) X501 (Main DSP : R508, C503) X500
2
1
MBER
3-35
2. PWM (IC202)
5 XI 7
6
XO 9
Fig 2-1. Crystal 24.576 MHz Fig 2-2. DSP to PWM I2S
(IC202 pin4, 5) X200 IC202 pin26~30
7 8
6 5
3-36
3. SERVO (IC401)
XI
10
12
XO
11
11
10
12
3-37
4. MOTOR DRIVER (IC400)
17
13
14 18
15
16
Fig 4-1. LO- & LO+ / MOT_OPEN & MOT_CLOSE Fig 4-2. SL- & SL+ for Driving SPINDLE Motor
for Driving TRAY Motor (IC400 pin11, 12)
(IC400 pin6, 7, 9, 10)
19
20
14 16
13 15 17 18
20
19
3-38
5. ADC (IC201) 6. USB (CN502)
21
22
24
23
25
22 21
23
25 24
3-39
7. BLUETOOTH (CN504)
26 B T_TXBT_TX
BT_TX
27 BT_RX
BT_RX
BT_RST
28
BT_RST
26
27
28
3-40
WIRING DIAGRAM
IC202
15pin 15pin
23pin 10pin MAIN Board PWM
PS9860
10pin
6pin 6pin
IC101
MICOM
MD R5F100G
10pin
Harness
10pin BT FFC
module
Top Board
IC2604
12pin 12pin 6pin MIC AMP 33pin
DRV632 MIC
MIC PTB MIC
10pin 10pin Front Board VOL
3-41 3-42
BLOCK DIAGRAMS
1. SYSTEM BLOCK DIAGRAM
2.0 1.1
USB1 USB2
SCRATCH A/B,
CD_RST
M_VOL_A/B, DAC AUX OUT
(VCC50) A,B,C,D,E,F,PD SERVO DRV632
FAN_CTRL /2, PCM5101
BU9546 DJ Effect Scratch/Level
LD
P/UP (x4)
SPDO/SLDO CD_RW/ MCLK/ LRCK/ BCK,
BT_TX/RX
BT_PCM_BUFFER
D1+/-
/FOD/TRD CD_DAT
AUX IN
MCS_BCK/LRCK, MCLK
D2S+/ -
AM5890 MOT_MUTE,CLOSE,OPEN
M LOAD±,SLED±, Motor Drive
AUX_DATA
SPIN±,TR±,F±
IC101
Micom IC201
DECK
OP_SW,CL_SW,UP_SW,DN_SW,D_SENSE ADC
MECHANISM TUNER
CS5346
(FM/AM)
DRM_WEN/CAS/
RAS/SEL/CLK/CKE (+3.3V_CD, VCC1.2) UART_RX/TX
32 MB(256 Mb)
M00_15 PTB
SDRAM A00_16 ADC_DATA
MLC3730
Main DSP For AUX MCS_BCK/LRCK/MCLK
16 MB(128 Mb) SF_DI/DO
S/Flash SF_CS/SCK
PGPC08
For MIC
PRE, AMP MIC 1
1 MB(8 Mb) PCM1808
S/Flash SF_DI/DO
DRV632 MIC 2
SF2_CS/SCK
PWM_LRCK/BCK/DATA
(± 5 V ) (± 66.5 V )
DSP_O_DATA
IR_IN_FL DRIVER FET
AMP_OSC OP AMP FRONT(SE)
IRS2092 IRF6775 500 W
AZ4580
FL_OUT_P/N X2
(+ 3.3 VA ,+ 12 V )
PS9860
SW1_OUT_P/N IR_IN_SW DRIVER FET SW(SE)
PWM OP AMP
IRS2092 IRF6775 500 W
FRONT AZ4580
VFD_STB/CLK/DO/RST, X2
SW2_OUT_P/N
VKK,FL+/ -
EXP_DATA
IR
RMC
Receiver
IR_IN_SW DRIVER FET SW(BTL) 1000 W
OP AMP
IRS2092 IRF6775
AZ4580
VFD X2
3-43 3-44
2. POWER BLOCK DIAGRAM
VKK 25mA
SMPS
FL± 370mA VFD
IC201 IC206
505mA PICK
IC600 ADC ADC
505mA DVCC_5V UP
+14AV DC_DC CS5346 PCM1808
TPS54331
20mA 10mA 80mA
1000mA IC312
IC602 IC401 IC202 IC101 IC603
LDO 5VU 1A IC604 TU500
DAC RF IC PWM MICOM EXPENDER DRV632
A278R05 TUNER
1802mA PCM5101 BU9546 PS9860 R5F100G BU2090F
374mA 10mA
IC505
+5.6VA DC_DC 77mA 10mA 80mA 22mA 10mA 25mA 70mA MCS_3.3V
DVCC_3.3V 80mA
TJ4200 20mA IC501
IC500 1.2VA 160mA MLC3730
160mA
DC_DC MCS_RTC_3.0A
TPS563200
OPTION
90mA
IC507 3.3VA IC504 IC503 IC502 IC102 IC508
F/S 1Mb BT RC311 IC311
LDO F/S 16M SDRAM RESET IC LDO
W25Q80 Module RMC VFD
AZ1117 W25Q128 W9825G AZ7027 AZ117
IC103
2mA
P_SENSE
2mA 20mA 15mA 38mA 6mA 2mA 5mA
± 66.5V
3-45 3-46
IMPORTANT SAFETY NOTE :
WHEN SERVICING THIS CHASSIS, UNDER NO SCHEMATIC FOR EASY IDENTIFICATION. THIS 1. Shaded( ) parts are critical for safety. Replace only
CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER with specified part number.
No Power
Q901 ~ Q904 are Defective
12
No Power
11
BD901 is Defective
10
No Power
F901 is Defective
CAUTION: Warning
Danger if fuse is incorrectly replaced.
1 Parts that are shaded are critical with
Replace only with the type identical to fuse rating respect to risk of fire or electrical shock.
and(or) model name described in main label. POWER_1
EAX66475001-SD(#01)_Rev1.1_1
2015. 04. 14
A B C D E F G H I J K L M N O P Q R S T
3-47 3-48
IMPORTANT SAFETY NOTE :
WHEN SERVICING THIS CHASSIS, UNDER NO SCHEMATIC FOR EASY IDENTIFICATION. THIS 1. Shaded( ) parts are critical for safety. Replace only
CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER with specified part number.
BE MODIFIED OR ALTERED WITHOUT PERMISSION FROM THE ACTUAL CIRCUIT USED. THIS WAY, 2. Voltages are DC-measured with a digital voltmeter
FROM THE LG CORPORATION. ALL COMPONENTS IMPLEMENTATION OF THE LATEST SAFETY AND during Play mode.
SHOULD BE REPLACED ONLY WITH TYPES PERFORMANCE IMPROVEMENT CHANGES INTO
2. SMPS_POWER #2 CIRCUIT DIAGRAM IDENTICAL TO THOSE IN THE ORIGINAL CIRCUIT.
SPECIAL COMPONENTS ARE SHADED ON THE
THE SET IS NOT DELAYED UNTIL THE NEW
SERVICE LITERATURE IS PRINTED.
12
11
10
No AMP Power
7 F911 is Defective
No AMP Power
6
Q905, Q906 are Defective
CAUTION:
Danger if fuse is incorrectly replaced.
Replace only with the type identical to fuse rating
and(or) model name described in main label.
5
Warning
1 Parts that are shaded are critical with
respect to risk of fire or electrical shock. POWER_2
EAX66475001-SD(#02)_Rev1.1_1
2015. 04. 14
A B C D E F G H I J K L M N O P Q R S T
3-49 3-50
3. MAIN_CD DSP CIRCUIT DIAGRAM
12
11
26
10
27
28
4
4
2
1
2
25 24
MAIN_CD DSP
1
: WAVEFORM NUMBER EAX66487701-SD(#01)_Rev1.5_12
2015. 07. 29
A B C D E F G H I J K L M N O P Q R S T
3-51 3-52
4. MAIN_ADC/PWM CIRCUIT DIAGRAM
12
11
10
8
9
7 8
6 5
6
22 21
23
5
MAIN_ADC/PWM
1
: WAVEFORM NUMBER EAX66487701-SD(#02)_Rev1.5_12
2015. 07. 29
A B C D E F G H I J K L M N O P Q R S T
3-53 3-54
5. MAIN_RF SERVO CIRCUIT DIAGRAM
12
11
11
10
10
12
5
14 16
3
13 15 17 18
2 20
19
MAIN_RF SERVO
1
: WAVEFORM NUMBER EAX66487701-SD(#03)_Rev1.5_12
2015. 07. 29
A B C D E F G H I J K L M N O P Q R S T
3-55 3-56
6. MAIN_AMP CIRCUIT DIAGRAM
12
11
10
MAIN_AMP
1
EAX66487701-SD(#04)_Rev1.5_12
2015. 07. 29
A B C D E F G H I J K L M N O P Q R S T
3-57 3-58
7. MAIN_AUX OUT/ VFD PWR CIRCUIT DIAGRAM
12
11
10
3-59 3-60
8. FRONT CIRCUIT DIAGRAM
12
11
10
FRONT
1
EAX66449901-SD_Rev1.4_7
2015. 07. 29
A B C D E F G H I J K L M N O P Q R S T
3-61 3-62
9. VFD/RMC1 CIRCUIT DIAGRAM
12
11
10
VFD/RMC1
1
EAX66468901-SD_Rev1.5_12
2015. 07. 29
A B C D E F G H I J K L M N O P Q R S T
3-63 3-64
10. TOP CIRCUIT DIAGRAM
12
11
10
TOP
1
EAX66450001-SD_Rev1.5_8
2015. 07. 29
A B C D E F G H I J K L M N O P Q R S T
3-65 3-66
CIRCUIT VOLTAGE CHART
1. ICs 2. CAPACITORS
Specification Ratied -20% Ratied +20% Rated-20%(88V, 60Hz) Rated+20%(288V, 60Hz)
Parts Name Location No. Capacity Specification
Voltage (V) Voltage (V) Voltage (V) Voltage (V) Voltage (V)
IC101 C209 4.7u 50V 2.02 2.02
R5F100GEAFB VDD:-0.5~6.5V VDD : 3.31V VDD : 3.31V
MICOM
C226 100u 16V 11.31 11.32
IC102 Vcc : 3.37V Vcc : 3.37V
AZ7027RTRE1 VCC: Max 18V C231 100u 16V 5.00 5.00
Voltage Detector Vout : 3.36V Vout : 3.36V
C238 220u 16V 3.30 3.30
IC103 Vcc : 3.37V Vcc : 3.37V
AZ7027RTRE1 VCC: Max 18V C240 220u 6.3V 1.26 1.26
Voltage Detector Vout : 3.36V Vout : 3.36V
VA : 4.75~5.25V VA : 5.01V VA : 5.01V C308 47u 16V 5.21 5.21
IC201 VD : 3.13~3.47V VD : 3.32V VD : 3.32V C344 47u 16V 5.01 5.01
CS5346
A/D Converter VLS : 3.13~5.25V VLS : 3.32V VLS : 3.32V
VLC : 3.13~5.25V VLC : 3.32V VLC : 3.32V C345 47u 16V 5.64 5.64
3-67 3-68
3. CONNECTORS 4. ZENER DIODES
Input Output Location No. Voltage
Pin No. Pin Name Spec [%] Range [%] Margin [%] Margin [%]
Voltage Voltage
ZD901 33V
SMPS <-> MAIN CN901 (SMPS) CN106 (MAIN)
ZD902 (TVS) 13V
5 -5V -5 ±10% -4.98 -0.4% -4.96 -0.8%
ZD904, ZD905, ZD906, ZD907, ZD909, ZD911 16V
7,8 +5.6V 5.6 ±10% 5.63 0.5% 5.64 0.7%
ZD908 22V
11 14VA 14 ±10% 12.86 -8.1% 12.68 -9.4%
ZD915 10V
12 12V 12 ±10% 11.91 -0.7% 11.84 -1.3%
ZD920,ZD921 27V
14 -B (-PVDD) -66 ±10% -66 0.0% -66.1 0.2%
15 GATE -54 ±10% -54.11 0.2% -54.13 0.2%
SMPS <-> MAIN CN902 (SMPS) CN110 (MAIN)
1,2 +B (+PVDD) 66 ±10% 65.81 -0.3% 65.81 -0.3%
5,6 -B (-PVDD) -66 ±10% -66.08 0.1% -66.08 0.1%
FRONT <-> MAIN CNA305 (FRONT) CN605(MAIN)
7 FL- -25 ±10% -24.46 -2.2% -24.46 -2.2%
14 VKK -27 ±10% -26.99 -0.0% -26.99 -0.0%
15 FL+ -22 ±10% -22.22 1.0% -22.22 1.0%
16 3.3V 3.3 ±10% 3.37 2.1% 3.35 1.5%
MAIN <-> TOP(USB) CN502 (MAIN) CNA203(TOP)
2,3 5.6VA 5.6 ±10% 5.64 0.7% 5.64 0.7%
MAIN <-> BT Module CN504 (MAIN) BT Module
10 3.3VA 3.3 ±10% 3.329 0.9% 3.329 0.9%
MAIN <-> Pick-up(MD) CN400(MAIN) MD
8 DVCC_5V 5 ±10% 5.01 0.2% 5.01 0.2%
MAIN <-> FAN Module CN604 (MAIN) FAN Module
4 12V 12 ±10% 11.98 -0.2% 11.98 -0.2%
FRONT <-> MAIN CNA304 (FRONT) CN201(MAIN)
6 3.3V 3.3 ±10% 3.244 -1.7% 3.244 -1.7%
TOP <-> VFD CNA206 (TOP) CN3E14(VFD)
1 VKK -27 ±10% -26.98 -0.1% -26.98 -0.1%
2 FL+ -22 ±10% -22.21 1.0% -22.21 1.0%
3 FL- -25 ±10% -24.45 -2.2% -24.45 -2.2%
10 3.3VA 3.3 ±10% 3.245 -1.7% 3.245 -1.7%
FRONT <-> TOP CNA302 (FRONT) CNA204(TOP)
1 VKK -27 ±10% -26.98 -0.1% -26.98 -0.1%
2 FL+ -22 ±10% -22.21 1.0% -22.21 1.0%
3 FL- -25 ±10% -24.45 -2.2% -24.45 -2.2%
10 3.3VA 3.3 ±10% 3.245 -1.7% 3.245 -1.7%
FRONT <-> TOP CNA303 (FRONT) CNA205(TOP)
9 KEY2 3.3 ±10% 3.253 -1.4% 3.253 -1.4%
11 KEY3 3.3 ±10% 3.253 -1.4% 3.253 -1.4%
12 KEY1 3.3 ±10% 3.253 -1.4% 3.253 -1.4%
3-69 3-70
PRINTED CIRCUIT BOARD DIAGRAMS
1. SMPS P. C. BOARD (TOP VIEW)
NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.
3-71 3-72
2. SMPS P. C. BOARD (BOTTOM VIEW)
NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.
3-73 3-74
3. MAIN, VFD/RMC1 P.C.BOARD (TOP VIEW)
3-75 3-76
4. MAIN, VFD/RMC1 P.C.BOARD (BOTTOM VIEW)
3-77 3-78
5. FRONT P.C.BOARD (TOP VIEW)
3-79 3-80
7. TOP(VOLUME_FR1) P.C.BOARD (TOP VIEW)
3-81 3-82
8. TOP(VOLUME_FR1) P.C.BOARD (BOTTOM VIEW)
3-83 3-84
APPENDIX
MECHANISM (DM19AA)
CONTENTS
DECK MECHANISM DISASSEMBLY
1. Cover Top ...................................................................................................................................................2
2. Clamp Assembly .........................................................................................................................................2
2-1. Plate .....................................................................................................................................................2
2-2. Magnet .................................................................................................................................................2
2-3. Clamp...................................................................................................................................................2
3. Tray Disc .....................................................................................................................................................3
4. Pick Up Assembly .......................................................................................................................................4
5. Base Up/Down ............................................................................................................................................4
6. Belt Loading ................................................................................................................................................5
7. Gear Pulley .................................................................................................................................................5
8. Gear Loading ..............................................................................................................................................5
9. Guide ...........................................................................................................................................................5
10. Deck PCB Assembly ...................................................................................................................................5
11. Motor Assembly ..........................................................................................................................................5
12. FFC Cable ...................................................................................................................................................5
1
DECK MECHANISM DISASSEMBLY
(S1)
1
Cover Top
Clamp
Assembly
2
3
Clamp Assembly
Plate
Magnet
2 Clamp
(L1)
2
DECK MECHANISM DISASSEMBLY
MD Sub
(H1) Assembly
1
Tray Disc
1 2 2 1
3
Tray Disc
< Figure D >
2 Tray Disc
3) Grasp the both sides of the Tray Disc and lift
it up as Figure D, and then pull the Tray Disc
< Figure C > until it is separated from the MD Sub Assembly
completely.
3. Tray Disc
1) Insert and push a flat-head screwdriver in the
Guide
Emergency eject hole (H1) at the right side, so
that the Tray Disc is ejected about 15 ~ 20 mm.
2) Pull the Tray Disc until it is locked.
Tray Disc
Note
• When reassembling place the Guide as Figure E.
3
DECK MECHANISM DISASSEMBLY
Gasket Tape
Base Up/Down
(D)
2
RE B
OR BR D LK
N N
Deck PCB (B)
Assembly
BK
RE
D
(L2) 3
1
2
(H2)
< Bottom side view >
3
5 Figure G-3
(C)
(A) Guide
Rubber FFC Cable
Damper Pick Up
4 Assembly (B)
Base
Up/Down
Figure G-1 Figure G-2
5. Base Up/Down
Unlock the Locking Tab (L2) in direction of arrow
< Figure F > and then lift up the Base Up/Down to separate it
from the Base Main.
Note
4. Pick Up Assembly
• When reassembling move the Guide in direction
1) Detach the Gasket Tape. of arrow (A) until it is positioned as Figure G-1.
2) Disconnect the wires (BLK, RED, BRN, ORN) • When reassembling insert the (B) portion of the
from the Deck PCB Assembly by desoldering. Base Up/Down in the (C) portion of the Guide as
3) Remove the 4 screws (S2). Figure G-2.
4) Disconnect the FFC Cable from the Pick Up • When reassembling insert the (D) portion of the
Assembly. Base Up/Down in the Hole (H2) of the Base Main
as Figure G-3.
5) Remove the 4 Rubber Dampers.
4
DECK MECHANISM DISASSEMBLY
Base Main
(A)
Figure H-1
Guide
(B)
Gear Loading
Gear Pulley
(L3)
Base Main
RE
BK D
Deck PCB
< Bottom side view > Motor < Bottom side view > Assembly
Assembly
Deck PCB
(S3) Assembly
5
DECK MECHANISM EXPLODED VIEW (DM19AA)
1439
1002
A001
1006
1005 1001
1026 1003 1004
1030
1024
1437
1437
1024 1024
1012
1049
1437
1013 1016 1015 1024
1020
1011
A006
1019 1043
1018 A005
1045
1439