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Hydraulic Cylinder Seal Kits Guide

This document contains information about various Cat seals and seal kits including part numbers, applications, and notes. It discusses seal kits for engines, hydraulic cylinders, pumps, crankshafts, and other components. It also includes information on seats, seat belts, and related parts.

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MORTEM
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0% found this document useful (0 votes)
52 views22 pages

Hydraulic Cylinder Seal Kits Guide

This document contains information about various Cat seals and seal kits including part numbers, applications, and notes. It discusses seal kits for engines, hydraulic cylinders, pumps, crankshafts, and other components. It also includes information on seats, seat belts, and related parts.

Uploaded by

MORTEM
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Safegard

55 Gal - Daubert Coated Products OakBrook, IL Ph. (312) 986-4600

Safety - Challengers

Plate Assembly - Slow Moving Vehicle - Mounted on Rear of Hyd/Fuel


Tank - # 8T6986

Safety Data Sheet (MSDS)

See SIS WEB

Sandblast Grid Protector

D8L - TIB February 16, 1983, Service Magazine December 19, 1983

D9C - Service Magazine May 13, 1985

Screw - Bleed

Used On 7000 Series Fuel Injection Nozzles For 3200, 3300 & 3400 Families - Is
changed from hex socket head to a torx socket head. Torx T-15 is available. Service
Magazine March 6, 1989

Seal Book

Version 1 - IRM HYD 90-5 October 2, 1990; for hydraulic cylinders - for
Cat and competitive machines

Seal - Crankshaft

For 112 Motor Grader - 3U1-Up - 1M7195

Seal Group

3400 Series Engines - New front (2W1733) and rear (2W1734) are service
repl. for 7N1999. New type seal assembly on sleeve.

3200 Series - Nothing - 4W0452 will be released for 3300 series rear seal only.

Seal Kits

9T4919 For 9T3856 Cylinder Is Wrong - Should be 9T0741 seal kit.

Miscellaneous Hydraulic Cylinder - IRM HYD 93-9 November 1993


950's - 8T1374 seat kit for lift and tilt cylinder (this kit calls for 1-5J4988). If S/N is
81J3730 - 81J11809 or 31K962 - 31K8196, add 1-5J4988. These S/N ranges have the
piston with 2 grooves in the lift cylinder. Therefore, these S/N ranges need 2-5J4988
instead of the one that the kit calls for.

Oversize & Standard Hydraulic Cylinder Seal Kits - IRM November 7,


1986; IRM HYD 91-4 April 25, 1991

Seal Kits For Hydraulic Cylinders - If the NPR description has a "1" after
it - it is STD; "2" after it - it is .030 o.s.; "3" after it - it is .060 o.s.
Example - 1279796 Seal Kit -- h. Cyl - 2 (this is .030 o.s.)

3G5872 For 3G5867 Pump Is Short 1 Seal - Kit (12-5-84) currently contains 17
pieces but should have 18 pieces. The missing seal is identical to another piece in the
kit. It is a standard o-ring 6S3002. Engineering will add to the B/M and Tyrone will
start providing it in the kit. 6S3002 is AFL Code 1. Dealer must have Lift Truck
branch to order.

Brake - D250B & D300B - Designed for severe brake applications -


9C6022. Service Magazine January 25, 1988

Seal - Rear Crank

1N3216 CRB 4W0452 In 6V1550 Gasket Kit - There may be some


problem with this. See Service Magazine Fiche 27 G3. In all models with
torque converters, Service Engineering said to use 6N8853 seal and
replacement rear sleeve. Engineering then gave us 1W2556 (6/26/85 for
'wet' applications).

Seals

O-Ring Specs - 1E0741 common black seal; 1E0804 high temp brown;
1E0676A high temp yellow

Buna-N - Buna-N, to Silicone, to Viton see IRM Hyd 90-4 for cross-reference

8M4987 - Is wrong part number (in D6 book 90B966 page 63A and 99J1-
up page 58) for tube assembly 7S3987 - four bolt flange end takes 1P3703.

O.S. For Cushion Hitch Repair - 621B, 623B, 627B, 621E, 623E, 627E, 631D, 637D,
631E, 637E, 651E, 657E - Service Magazine February 27, 1989

New O-Ring Seals Used In Water Lines - 3500 Family - Service Magazine
September 7, 1987 page 7
Oversized - for use with oversized bearing to repair cushion hitch on 637. No
oversized seal was released with the oversized bearing due to an oversight.
Standard bearing is 9J0949 and standard seal is 5P3193. Oversized bearing is
8W2853 (see Service Magazine F35 A4) Service Engineering recommends
making an O.S. sleeve to use 5P3193 with 8W2853 until O.S. seal is released (4-
21-88)

215 Cab - Seal STK 8T3410

O-Ring Face Seal (ORFS) Couplings For XT-5 Hose - IRM HOS 90-2
April 4, 1990

Improved Rigid Seals For D4/D5/D6 H-Series - IRM UC 90-5 March 28, 1990

High Temp --- 988B Tilt Column Is Wrong & Should Read Same As 992C
Steering Column - 5J8350 is the seal for attachment tilt cylinder on 988B.
There is no high temperature seal for 5J8350. Service Magazine June 16,
1986 Page 10 (F33 C6)

D8 - 8N4638 5-3/4

D9 - 8N4708 6-1/4

7N2269 Should Be 4N2269 - Service Letter February 17, 1978 in error

W/Ermalon 312B Coating - will be colored blue. Ok to use old & new colors

Part Number 9X7722 - Dark blue when ordered ok. Light blue in kit. The
different colors are ok to use individual or together

New Crank --- D379, G379, D398, D399, G398, G399 - Service Magazine
September 3, 1984

New Rear Crank - 910-931B-D3B-926 - 7W3202 seal group - Service


Magazine September 3, 1984

1100-3100-3608 --- 3204 Industrial In 943-953-215 - 7W3200 - Service


Magazine January 21, 1985

Not For Use In D3B-910-926-931B - Service Magazine September 3, 1984

Copper For JIC Fittings That Leak - Service Magazine June 25, 1984
Seals - Duo Cone

Cast rings are available for certain models as well as formed. Service
Magazine May 23, 1988 page 5

Seals - Head

For Oversize Cylinders (Hydraulic) - IRM HYD 91-1A April 19, 1991

Seat Belts

Longer - can be installed if necessary - Service Magazine February 6, 1984

Extension - AMSAFE - Phoenix, AZ Ph. (602) 233-2802 ext.132 Linda -


Give them belt manufacturer name and part number and they can supply
the extension.

Backhoe - 3" Wide Belts - 8Y4030 416B and 416 series II, 8Y6812 416B -
--- 446B + 428B/436B

SEAT BELT EXTENIONS AND LONGER RECEIVERS SEE RENR2165

Seat Covers

Cloth For Wheel Loaders, Track Loaders, TTT, Pipe Layers, IT's, Wheel Tractors,
Compactors and Artix - 8V4880 Back Cover As., 4V8601 Seat Cover As., 5V4883 Seat
Cover As., Back cover is the same. Check book for Seat Cover. These are attachments
for Model and Serial number.
See 936 parts book A/N 33Z1-3090 page 290

Seat Group

Any Seat Manufactured By Coach & Car Has: Oil Suspension

785 & 589 Trucks - Service parts - 8W4735 seat group, Service Magazine
January 23, 1989

For Backhoe Loaders - Additional parts beside what is in parts books,


Service Magazine November 24, 1986

Repair Kit To Improve Seat Cushion Beading - 118-8167 ----Service


Magazine February 27, 1995; 416B, 426B, 436B, 428B, 438B, and 446B
backhoe loaders
Seat - Replacement

Excavators - Replace Standard seat with 8Y6803 Suspension seat group.


Service Magazine September 23, 1991 for specific models. 8Y6803 seat
(245 s/n 4lk). The armrest bolts (the two that go through bracket into seat
back) are not serviced. You can use 1143350 screws and 307621 spacer.
See parts book for a 325 -- s/n 7LM on page 516, item #4

Seats

SEATS, SEAT BELTS AND AIR CONDITIONING


THE INFORMATION IN THE OLD BLACK BOOK FOR SEAT BELT
EXTENSIONS IS NO LONGER GOOD. AM-SAVE OF PHOENIX ARIZONA
NO LONGER SERVICES BELTS FROM ANOTHER MANUFACTORER.
LARRY FRISBIE AT 8-9344 IS IN THE CAB GROUP AND HIS SPECIALTY
IS SEATS, SEAT BELTS AND AIR CONDITIONING.

Corporate Seats For Field Installation For DJB Trucks - Service


Magazine May 23, 1988 page 11

Fabric Seat & Back Cushions For Track Type Tractors, Wheel Loaders, Off Highway
& Articulated Trucks - Service Magazine November 21, 1988

All 'G' Motor Graders - cloth or vinyl; Service Magazine December 11, 1989

789 Has Arm Rest On RH Side Only - Left hand armrest is P/O the door. But the
seat has holes in it for an armrest. If the customer wants this seat for a different
application (not Cat truck) and he wants two arm rests, he can remove the one that
is on the right hand side and install: 6W2519-RH 6W2520-LH.

Contour Series Seats Now Have Service Parts - Service Magazine May
24, 1993 - IRM MIS 92-7

Non-Suspension For G-Series Graders - Service Magazine August 29, 1988

H-Series Motor Graders: Fabric, lumbar seat with air ride suspension--
156-7778 seat grp.

Bostrom - discontinued - Suspension parts - (bearings) bearing kit -


Bostrom part number 67346001 - procure from Bostrom

Slide Rail Conversion Kits For Backhoe Loader - Service Magazine


November 21, 1988
The design operator weight capacity for Caterpillar Contour and Comfort
seats (basic seat group and seat suspension), using the following
suspensions:

Min Operator Weight Max Operator Weight

With controls
mounted to the
Contour Comfort Kg. Lbs. Kg. Lbs seat?

117-7607 replaced by
161-7539 40 88 186 409 No
149-2404

119-7027 replaced by Yes, 60 lbs on


172-9444 40 88 130 286
150-7718 RH, 50 lbs. On LH
Air suspension with
compressor
119-7027 replaced by
172-9444 40 88 151 333 No
150-7718

145-5151 169-7034 40 88 130 286 No

155-5959 175-1500 40 88 130 286 No

173-5364 40 88 130 286 No

Air with NO
119-7028 replaced
Compressor (uses 169-7034 40 88 130 286 No
by150-7719
machine air)

Unique to Wheel- 187-7716 used with 175-7953 used with


40 88 140 308 No
tractor Scraper Road King Seat Comfort Seat

Other air suspension seats used in Caterpillar machines are: Isringhausen -


with a published capacity of 50 to 130Kg (110-286 lbs), and KAB with a
published capacity of 50-120Kg (89-264 lbs)

Secondary Speed Sensors

Found On Marine Engines - Commonly called magnetic sensor found in


wiring group or Engineering Parts Kit

Segments

On circle Of 130G-140G-12-14-16G - Service Magazine February 5,


1979; SMHS7268 Special Instructions

8W288 12-112-120-120G-140-212 - Service Magazine September 16,


1985; Service Magazine April 16, 1990
Sensor

Oil Temp Sensor For 3208 Gen Set - Per Ray Simkins: For Gen Sets
equipped with EMCP 2 Plus, use 102-0052

Serial Number Plates

For CAT Machines - SERIAL NUMBER PLATES ARE NO LONGER


OFFERED THROUGH 1-309-675-1313. THEY ARE NOW
AVAILABLE THROUGH CORPORATE SECURITY; THE CONTACT
IS TAMMY KNIGHT AT 1-309-494-1382.

Serial Numbers

For Perkins Engines - The last position is a letter - this letter represents
the year built. Example:

↓ 1986 ↓1984
U106654N-Up U942793L

Per Larry Giles - 5/1/91

J K L M N
1982 1983 1984 1985 1986

SERIAL NUMBERS FOR BLADES

Need to read SEBE3588 and or SEBE5205-05 to order the plate.


Serpentine Belts

Part Number K Effective Length


101-1659 10 1495 + 3.2
112-7619 10 1455
147-5440 10 1477.5 + 5.5
114-6414 10 1506 + 5.5
114-3560 10 1485
112-7605 10 1500
114-3552 10 1455 + .5
107-6212 10 1450 + 6
100-8349 10 1428
100-7616 10 1485
8Q1932 6 1455 + 6
134-0659 6 2562 + 5.56
101-4910 6 1420 + 6
129-3574 6 1455
133-4871 6 1511 + 6
100-3725 8 1054 + 6
7E8244 8 1181 + 6
7E4841 8 1093
131-0762 8 1314
142-0859 8 2515
135-2091 8 1549
146-0894 8 2658
125-3001 9 1470
132-9705 8 1525
6I4095 8 2422 + 6
8 Round
141-7116 13+6
teeth

Service Meters

3412 - 38S1-Up - 4N2328 service meter group shows for direct injection
engines - incorrect 9S8722 service meter (P/O 4N2328) is for 1800 RPM
or higher engines. 6N2195 service meter group shows for PC engines -
Incorrect for 1500 RPM & 50 HZ gen sets for overseas use only.
Shaft - Distributor

1N3236 - Does not have hole drilled in it per Prestolite. Location of hole
is .80 to .81 from end and diameter is .125 to .129

Shelf Life

Petroleum Products - IRM FLU 93-5 (September 1993)

ON ALL FILTERS-5 YEARS AND THIS PERTAINS TO ALL AIR FILTERS

Shim Backhoe Joints (Washers)

416 Etc. - Service Magazine July 27, 1987

Shims

Cylinder Liner For All 4.75 Bore Engines - shown in November 5, 1968
Product Bulletin Fiche 2FI

For Wear Washers For Bucket Controls - Or Shims For Bucket Controls
By Dimension - see Service Magazine April 18, 1977 page 5, 6, 7

Shoes

7P4009 - 7P3908 --- 26½" to 22"; 3P7384 - 3P7368 --- going from 20" to
18"; see IRM UC 93-14 November 1993. Because we no longer service
link assembly with 3/4 in holes we have moved to link and shoe with 7/8
hole.

973 Chopper Track Shoes Available - IRM UC 90-4 February 19, 1990

Track - 325/330 Excavators - IRM UC 92-26 December 1992

Street - D4 (All) - 5F3926 - per Charlie Trigger (2-23-82)

Streets - D6D - see IRM UC 83-20

Rubber - Grouser Track Shoes - 953 - IRM UC 94-9 May 1994

Short Block Assembly

D348 For 777, D10 & 993B's - 7E2679 - IRM ENG 90-3 May5, 1990
Short Blocks

3208 - 9N5190 high HP; 9N5669 Low HP high com. pistons

New - 3304 N/A; 3306 N/A; 3412 N/A; 3406 N/A; 1160 N/A; Backhoe
loaders see Service Magazine-October 24, 1988 - 9Y1578

New - offered only on 3204's and 3208's. 3208 has 3-9N5190 for mpm-
turbo version above 175 HP, 9N5669 for non-turbo high compression 175
HP and under, and 9N3931, which is CRB 2W0048 and 2W0049 for
turbo, charged versions

416, 426, 428 - 9Y1578 - short block group 7C6076 - primary engine
arrangement - Service Magazine October 24, 1988

Short/Long Blocks

Reman - 3300 Family - IRM REM 92-14 June 1, 1992

Sight Gage

Additional For Transmission Oil Tank - 768C, 772B, 776, 769C, 773B,
777 - Service Magazine August 5, 1985

Silicone O-Ring Kit

4C8253 - IRM HYD 90-8 December 17, 1990

Silicone Rubber Water Seals

3400 Family - Service Magazine July 6, 1987 - 4W1055 if seal is not


going to be exposed to fuel or oil. If fuel or oil is present, use 7C9912

SIS

SIS (Service Information System) Training, contact Al Litchfield at (309) 675-1123


for training packages.

Skidder

FB508 S/N 4JG1-Up - Test Machine - the rights were sold to Louisiana
Machinery - not CAT supported
Skid Steer

Steel Track For Skid Steers - Grouser Products, West Fargo N.D., Ph.
(800) 747-6182
Loegering Manufacturing, Casselton N.D., 800/ 373-5441

SKID TREADS (ANTI-SKID TREADS)

WIDTH LENGTH PER ROLL P/N


2 INCH 60 FEET 5P5894
4 INCH 60 FEET 5P5895
6 INCH 60 FEET 5P5896
12 INCH 60 FEET 5P5897

Skirt Plates on Upper Frame

For 350, 375, 350L, 375L & 5080 Excavators - See Service Magazine
November 20, 1995

For 320, 325, and 330 -- 7I6881 - ALSO FITS 322 and 345B - See service
magazine -- Feb 8, 1993

For 315-- 4YM, 315L--6YM & 1067023 Plate - See Service Magazine
November 27, 1995 - *Also includes 307, 311 and 312 -- 1067023 plate.
See Service Magazine Oct. 18, 1993

Additional plate information in Service Magazine from March 10,2003.

Sleeves

Goes inside bolt hole on end collar of track roller when bolt gets sloppy.
IRM 80-17

Cylinder ---1100-3100-3204-3208 - 9N6275 sleeve - S.I. SMGS 7638-01


F92 G10

Rebuilding Oscillating Hitch Pin Bores - Service Magazine May 10, 1993
Page 5

Valve Guide For 1100, 3100 & 3200 Cylinder Heads - IRM ENG 83-12

For Lifter Bores On 3400 Series Engine - 4W4588 - SEBF 8069

Slide Rail Conversion

416 Etc - Service Magazine November 21, 1988


Sling

New Fabric Slings With Protective Sleeves For Lifting Truck Bodies -- See
S.M. 6/2/97

Snow Plow Protection Arrg. for the H-Series Motor Grader

See Service Magazine -- December 4, 1995 (Also TIB Dec. 6, 1995)

Solenoids - Shorter Rack Shutoff Available

Electrical Shutoff On Perkins Engine Fuel Injection. Pump - 2W8096


CRB 7W6249

For Gov. Shutoff Group - If 8C3667 is too long use 1023506 - If 8C3666 is too long use
1023505 - The former 2N2384 (12 Volt) and 2N2385 (24 Volt) Rack Shutoff Solenoids
were canceled and replaced by 8C3666 and 8C3667 Rack Shutoff Solenoids respectively.
The former solenoid bodies were 112.8 mm (4.44 in) long and the replacement solenoid
bodies are 137.0 mm (5.39 in) long. The replacement solenoids are 24.2 mm (.95 in)
longer and in some applications that are too long. If the former 2N2384 and 2N2385
Rack Shutoff Solenoids have more than 31.8 mm (1.25 in) length clearance with adjacent
engine parts, use 8C3666 and 8C3667 Rack Shutoff solenoids as replacements.
New 1023505 (12 Volt) and 1023506 (24 Volt) Rack Shutoff Solenoids are available.
The bodies of these solenoids are 111.0 mm (4.37 in) long; if the former 2N2384 or
2N2385 Rack Shutoff Solenoids have less than 31.8 (1.25 in) length clearance with
adjacent engine parts, use 1023505 or 123506 Rack Shutoff Solenoids as replacements.
Service Magazine March 1, 1993

Sound Proofing

Sound proofing grey in bulk, per Larry Frisbie. All following part
numbers are sized 54" x 72"

198-8716 Floor mat (double barrier)

199-7503 sound foam w/adhesive on one side, vinyl on the other side, 2" thick

199-7502 sound foam w/adhesive on one side, vinyl on the other side, 1" thick

198-8713 sound foam w/adhesive on one side, no vinyl on the other side, 1" thick

198-8715 sound foam w/adhesive on one side, no vinyl on the other side, 2" thick

198-8710 sound foam, no adhesive, no vinyl, 1" thick

198-8714 sound foam, no adhesive, no vinyl, 2" thick


Sound Suppression Group

9W8840 --- D4E-D5B-D6D With Open ROPS - Service Magazine May 11, 1987

Spacer

6N2594 - Service Magazine March 29, 1982 page 9 - should be 6N2504

Spark Arrestor Assembly

For Backhoes - 9Y0480 replaces 3B7942 - Service Magazine August 10, 1987

Spark - Arrestor Group

For Backhoe Loaders - 7W5436 - spark arrestor group with 9Y0480 spark
arrestor assembly - Service Magazine January 9, 1989

Spark Plug

In Intake For Flame Start - 1010612 (plug start) 3306 7RJ

Special Edition

Service Magazine - Eder Excavators - Major improvements and service


information - Service Magazine August 15, 1990

Special Instructions

D6D, D6H - SEHS9396 - Fabricate. and install. log guards and/or debris
deflector

Speed Sensor

Challenger 65 - Service Magazine September 25, 1989

3176 Truck Engines - 129-6628 ---- If very old may have 102-9029

Speedometers/Tachometers

New Have Different Connections - Service Magazine October 26, 1992

Speedy Sleeves

3176 (9Y4054 Crank) - 9Y0810 I.D. 6.215; 9Y0821 I.D. 3.735

Reference Chart - Tool and Shop Product Guide Section 29-48


Spider

Spider and Bearing On Motor Grader - 2C0947 and 2D2978 CRB 6G976

Spill Plates

943-953-963-973 - IRM 82-30

Springs

Leaf --- 8M6617 & 8M6618 P/O 8M6241 Spring Group - Original supplier went out of
business. Cannot find another supplier that can duplicate design so now these two springs
are straight - not curved on end. If dealer has curved style and one breaks, both have to be
changed.

8M6617 - Used to be flat for many years and as a deviation to print was written to ok
this. Since then we have gone back to original design. This will work fine in the newer
machines but in the older machines this will not marry up to the next spring 8M6618.
See Service Magazine February 7, 1994

1W4259 - pink marking - go through heat process, blue - associated spring


or orange - Rockwell. Don't use springs that are unmarked.

Sprocket Guards

963-973 Loaders - Service Magazine October 4, 1982, Service Magazine


April 9, 1984

943-953 - IRM 82-16A

Sprocket Rim

Replacement - 215-225-227 - Service Magazine September 20, 1982

Start Switch Cover

Moisture Cover For All Machines Using 9G7641 Start Switch & Open
ROPS Cab - 3T8730 - cover assembly - Service Magazine April 20, 1987

Starter Repair Kit

205LC/206/211LC/212 With Perkins Engine - Service Magazine


December 10, 1990
Starters

Ford - 240-302-351; 7N2137; 3T8193; 3T8194 has 3 hole; 7X1057 has 2


hole; line up 2 holes it will work, may need 3X8184 cable

Prelube - see Custom Products

Nippondenso Only - Without Brush Kits - Service the brushes by purchase


of the holder assembly. However, the holder contains only 2 of the 4
brushes. Because the other two are permanently mounted to the yoke
assembly and are not meant to be replaced. They should last the lifetime of
the starter per E.P. Engineering.
If the 2 'permanent' ones need replacing - replace case assembly (could be
serviced on smaller starter)

Reman - 0R5207 - may need to use 0R2186 - Service Magazine November


29, 1993

Starting Motor

6L7896 - Cancelled - see Service Magazine April 22, 1991 for a source to
obtain this motor

7N8604 - CRB 3T2781- T185 D8K 77V, T284 D8K 76V, T298 583K
78V or 3T3430 - T286 D9H 90V, T299 594H 96V

4N3181 Replaces 3Y8850 - 3Y8850 has 15 teeth - 4N3181 has 12 teeth.


This will work. The location of the pinion is farther away from the center
of the ring gear. Therefore, it is ok to use.

Steel Wear Strips

For Motor Grader Blade Rail - Service Magazine June 2, 1986

Steering Wheel Spinner Knobs

8R2918 - for steering wheels with holes 12mm bolt


1V6282 - with clamp
2K9096 - yellow with clamp

5W2590

227-6009
153-7369 - with 8mm bolt
STEMS AND SPOOLS

SEE SERVICE MAGAZINE FROM FEBRUARY 8, 1999

Stems

E180, EL180, E240, EL240, E300, 3L300 - Control valve plungers not
serviced separately. Parts book list as serviceable but they are not - due to
"select fit" - Service Magazine January 16, 1989

Stick

All 300 Series Excavators, Including MS Models & E Models - Bucket end
of stick not replaceable

Stolen Machines Info

Ph. (309) 675-4941

Harris-Stolper Inc. (Formerly Stolper Industries)

Brampton, Ontario

Gny 12/8/98 - PHONE: (905) 792-3030 FAX: (905) 792-3687 - Some


Stolper industries parts are still serviced by Harris-Stolper Inc.

Strainer

7J2995 Not Needed - 8J1856 fits in same place

Stripes

Part Number Change Level Modifier Width in MM


8C3258 01 Bulk - Stripe Black Double 95 wide
8C3277 01 Bulk - Stripe Black Double 320 wide
8C3278 01 Bulk - Stripe Black Double 400 wide
8C3286 00 Stripe Bulk 48MM High
8C3427 01 Bulk - Stripe Black Double 230 wide
8C3857 01 Bulk - Stripe Caterpillar Yellow 32 wide
8C3858 01 Bulk - Stripe Caterpillar Yellow 50 wide
8C4555 01 Bulk - Stripe Black Single 19 wide
8C4953 01 Bulk - Stripe Black Single 28 wide
8C4970 00 Stripe Bulk 57MM High
8C5096 01 Bulk - Stripe Black Single 21 wide
8C5350 00 Bulk - Stripe Black/Accent Red 300 wide
8C5766 01 Bulk - Stripe Black Double 150 wide
8C9966 00 Bulk - Stripe Accent Red 34 wide
8T2509 00 Bulk - Stripe Black Stripe 65 wide M Serv
8T2510 00 Bulk - Stripe Black Single 65 wide
8T2649 01 Bulk - Stripe Black Single 45 wide
8T2650 01 Bulk - Stripe Black Single 45 wide M Serv
9X2333 00 Bulk - Stripe Black Single 19 wide M Serv
9X2334 00 Bulk - Stripe Black Single 21 wide M Serv
9X2335 00 Bulk - Stripe Black Single 28 wide M Serv
9X2337 00 Bulk - Stripe Black Double 130 wide M Serv
9X2338 00 Bulk - Stripe Black Double 150 wide M Ser
9X2339 00 Bulk - Stripe Black Double 190 wide M Ser
Part Number Change Level Modifier Width
9X2340 00 Bulk - Stripe Black Double 230 wide M Ser
9X2393 00 Bulk - Stripe Black Double 250 wide M Ser
9X2394 00 Bulk - Stripe Black Double 320 wide M Ser
9X2395 00 Bulk - Stripe Black Double 400 wide M Ser
9X2396 00 Bulk - Stripe Caterpillar Yellow 32 wide M
9X2397 00 Bulk - Stripe Caterpillar Yellow 50 wide M
9X2450 00 Bulk - Stripe Black Single 95 wide M Serv
9X2451 00 Bulk - Stripe Black Single 130 M
9X2452 00 Bulk - Stripe Black Single 150 wide M
9X2453 00 Bulk - Stripe Black Single 190 wide M Ser
9X2454 00 Bulk - Stripe Black Single 230 wide M
9X2455 00 Bulk - Stripe Black Single 250 wide M
9X2456 00 Bulk - Stripe Black Single 158 M
9X2457 00 Bulk - Stripe Black Single 320 wide M
9X2458 00 Bulk - Stripe Black Single 242 wide M
9X2554 00 Bulk - Stripe Black Single 400 wide M
9X2555 00 Bulk - Stripe Black Single 74 wide
9X8521 00 Bulk - Stripe Black Single 210 wide M
1007788 00 Bulk - Stripe Accent Red 30 wide
1007789 01 Bulk - Stripe Accent Red 18 wide
1012473 00 Bulk - Stripe Accent Red 23 wide
1012474 00 Bulk - Stripe Accent Red 26 wide find
Part Number Change Level Modifier Width
1032533 00 Bulk - Stripe Accent Red 85 wide
1032548 00 Bulk - Stripe Black Single 190 wide
1045907 00 Bulk - Stripe Accent Red 46 wide
1046457 00 Bulk - Stripe Black/Accent Red 46/104 wide
1054553 00 Bulk - Stripe Accent Red 50 wide
1054563 00 Bulk - Stripe Black 230 wide
1097113 00 Bulk - Stripe Accent Red 23 wide find
1166173 00 Bulk Stripe for Barber-Greene
1176551 00 Bulk - Stripe Accent Red 24 wide
1179978 00 Bulk - Stripe Accent Red 100 wide
1200210 00 Bulk - Stripe Accent Red 26 wide
1207110 00 Bulk - Stripe Black/Accent Red 150 wide
1245178 00 Bulk - Stripe Black/Accent Red 20/52 wide
1250994 00 Bulk - Stripe Black Single 95 wide
1306635 00 Bulk - Stripe Accent Red 32 wide
1312978 00 Bulk - Stripe Black Single 475 wide M
1331639 00 Bulk - Stripe Accent Red 14 wide
1338667 00 Bulk - Stripe Black Single 175 wide
1339230 00 Bulk - Stripe Accent Red 16 wide
1339476 00 Bulk - Stripe Black/Accent Red 39/88 wide
1339477 00 Bulk - Stripe Black/Accent Red 22/50 wide
1364775 00 Bulk - Stripe Black/Accent Red 23/43 wide
Part Number Change Level Modifier Width
1365205 00 Bulk - Stripe Black/Accent Red 32/72 wide
1381663 00 Bulk - Stripe Black/Accent Red 20/45 wide
3E4593 00 Bulk - Stripe Accent Red 20 wide
3E8211 00 Bulk - Stripe Accent Red 15 wide
3E9415 00 Bulk - Stripe Black Single 200 wide
3E9416 00 Bulk - Stripe Black/Accent Red 200 wide
3E9417 00 Bulk - Stripe Black/Accent Red 230 wide
3E9979 00 Bulk - Stripe Black/Accent Red 190 wide
6C8427 00 Bulk - Stripe Accent Red 23 wide DC Serv
6V5033 00 Stripe Bulk
6V5070 00 Stripe Bulk
836947 00 Bulk - Stripe Single 110 wide M
8C3255 01 Bulk - Stripe Black Double 190
8C3256 01 Bulk - Stripe Black Double 250 wide
8C3257 01 Bulk - Stripe Black Double 130 wide

Studs

Procedure For Repairing Exhaust Manifolds - Remove any broken studs.


Because of the extreme hardness of the stud, weld a nut onto the broken
stud to provide an effective way of removing the stud. The 4S6137 stud
used on 3406 engines can be replaced with a higher strength stainless steel
6V5699 stud. (Use the 8M2296 nut, if the 6V5699 stud is replaced. The
2N2766 locknut should be used with the 4S6137 stud.)

Make sure that heat treat scale on the threads on the 6V5699 stud does not
cause artificially low nut torques at assembly by creating thread
interference (galling). The use of 8M2296 nut with this stud will reduce
the thread interference.

6V5699 was discontinued because it was no better than the 4S6137 stud.
The new part number should actually be 9X2840, which is 3/8 X 16 with
rolled threads. It is also stainless steel. SOW 9-29-88

D9H Radiator - 4N6625 - 5P7071 stud (in 7N716 bar assembly)

Sun Screen

Can Be Installed On Motorgraders Cab Rear Window - Service Magazine


October 26, 1992

For "H Series" Motor Graders 1394612 - Rear Screen Group - See
Service Magazine - March 10, 1997

5130 (7TJ, 5ZL) & 5230 Front Shovel Excavators - See Service Magazine
of September 9, 1996

Support

Track Roller - D7F 93N - 9S0926-RH 8P4491-LH

Suspension Cylinder

Old On 769 - S/N 99F - 9M8110 - front suspension group; 9M1626 - rear
suspension group
Fabric Cover Used To Protect Suspension Cylinder Rods On 768C
through 777C

Trucks - See Service Magazine -- September 5, 1994

Suspension Seat Group

518 - 8V5561 - 50S 3230-up 9RU1-up; 55U 669-up 9SU1-up

Suspension Seats

Tractor/Scraper - Use 2G8594 retainer kit for retainer that goes around
cylinder

Field Service Update Kit - All series 'G' motor graders equipped with
6W4923 suspension group. (Adding a second shock absorber). Service
Magazine December 18, 1989

Sweeps

D6C - 10K - Weldo - Beales Co. - (Rubber Bushings) Vancouver, BC Ken


Muler Phone (604)533-8933

On Old Track Type - For old (Tubelok) Frank or Bill Ph. (800) 547-6357

Swing Shift Mfg.

Ph. (503) 556-0500 P.O. Box 1118 Rainier, Oregon

Switch

Back-up For Wheel Loaders - is part of transmission neutralizer group

Coolant Flow Switch - 9W2343 rpl's 6N5284 or 6T9315 switches, Service


Magazine June 30, 1986

3T9343 CRB 9X7781 - This works for all models indicated except 777
4YC - use 3E7868 switch group for 777 4YC per Engineering

Coolant Flow On 992C - 6N1969

Travel Alarm Switch For 'E' Series Excavators - is P/O servo & pilot lines
called pressure switch; EL300 - 4NF1-up page 2-70A item 71
Sweeps - D6C -- 10K -- WELDO - Beales Co. (Rubber Bushings)
Vancouver, BC - Ken Muler Phone: (604) 533-8933 - On Old Track
Type -- (800) 547-6357 for old (Tubelok) --- Frank or Bill

SWITCH FOR CUSTOM AUTO RETARDER- 1607494 and is found in


REHS1404 only. This is a custom application done at the dealership.

Switches - 300 Series Excavators

Illuminated Rocker Switch Assemblies - Service Magazine, 12-7-98

Rocker Switch Assemblies


Illustration
Illustration Illustration 3
Throw Throw Throw
Symbol 1 Circuit 2 Circuit Mounting Sealing
Part No. Color Position Position Position
Descr. Reference Reference Hole Type
UP MIDDLE DOWN
No. No. Reference
No.
121-1118 Work Light Black 1 A F R1 ON OFF None
136-3998 Work Light Brown 1 A G S2 ON OFF None
121-1126 Work Light Black 2 A F R1 ON OFF None
121-1119 Wiper Black 3 B F R1 ON OFF None
136-3999 Wiper Brown 3 B G S2 ON OFF None
121-1127 Wiper Black 4 B F R1 ON OFF None
111-4785 Wiper Brown 4 D F R1 ON ON None
136-4000 Washer Brown 5 C G S2 MOM' OFF None
121-1120 Washer Black 5 C F R1 MOM' OFF None
121-1128 Washer Black 6 C F R1 MOM' OFF None
111-4786 Washer Brown 6 C F R1 MOM' OFF None
121-1121 Fuel Black 7 C F R1 MOM' OFF None
136-4001 Fuel Brown 7 C G S2 MOM' OFF None
121-1129 Fuel Black 8 C F R1 MOM' OFF None
121-1122 Travel Speed Black 9 A F R1 ON OFF None
136-4002 Travel Speed Brown 9 A G S2 ON OFF None
136-4003 Power Mode Brown 10 A G S2 ON OFF None
121-1123 Power Mode Black 10 A F R1 ON OFF None
121-1132 Slow Mode Black 11 A F R1 ON OFF None
121-1124 Work Mode Black 12 A F R1 ON OFF None
121-1131 Work Mode Black 13 A F R1 ON OFF None
111-4783 Seat Heater Brown 14 A F R1 ON OFF None
111-4784 Ether Aid Brown 15 C F R1 MOM' OFF None
Illustration
Illustration Illustration 3
Throw Throw Throw
Symbol 1 Circuit 2 Circuit Mounting Sealing
Part No. Color Position Position Position
Descr. Reference Reference Hole Type
UP MIDDLE DOWN
No. No. Reference
No.
Hammer
111-4787 Brown 16 A F R1 ON OFF None
Speed
111-4788 Fine Swing Brown 17 D F R1 ON OFF None
Power
111-4789 Brown 18 E F R1 MOM' OFF MOM'
Window
132-1828 Overload Brown 19 A F R1 ON OFF None
138-5130 Defroster Brown 20 A F R1 ON OFF None
Alarm
136-4004 Brown 21 C G S2 MOM' OFF None
Control
143-1632 Bezel Plug Brown 22 --- G --- --- --- ---
139-7234 Bezel Plug Brown 22 --- F --- --- --- ---
121-1125 Bezel Plug Black 22 --- F --- --- --- ---
145-9321 Radio Brown 23 A F R1 ON OFF None

Last Update:
02/01/05
wcg

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