GOVERNMENT OF INDIA
MINISTRY OF RAILWAYS
CRITICAL SPARE PARTS LIST
FOR
POINT AND CROSSING CHANGING MACHINE
T-28 (AMECA)
Revission-1
March-19
RESEARCH DESIGNS AND STANDARDS ORGANISATION
LUCKNOW-226011
PREFACE
For maintenance of any machine, timely availability of spare parts and
consumables play an important role. Thus, to keep the machine in sound condition, first and
foremost prerequisite is availability of spares and consumables. As there are thousands of
items/spares which are required for maintenance of machine, it is very much required to identify
critical spares which are vital and in turn, to ensure availability of such spares well within the
scheduled time.
On the basis of experience of Track machine working on Indian Railways, a need
for this list was felt. Accordingly, list for Critical Spares of Point and Crossing Changing machine
(T-28) AMECA, have been prepared. It may be noted that this is the list of spares required for
the normal maintenance of the machine for one year only and does not include the spares
required for IOH, POH and other spl. Maintenance. Requirement for such schedule
maintenance (IOH/POH) and emergency maintenance/attention, may be assessed separately
on need basis by zonal railways itself.
(Om Prakash)
Director Track Machine-III
March, 2019
i
INDEX
Category Page Nos
1. ENGINE 1
2. HYDRAULICS 2-3
3. MECHANICAL 3- 4
4. ELECTRICAL & ELECTRONICS 5
5. ACKNOWLEDGEMENT 6
SITE - At machine
STMD - Satellite depot
ZTMD - Zonal depot
ii
T-28 (AMECA) ENGINE
S. No Nos per Estt. life Requirement per m/c
Brief description Part no. M/C cycle in Yrs. SITE STMD ZTMD
1. ENGINE
1.1 Self-starter 35530060VM 5290125 1 6 0.2* 0 0
1.2 Start switch COBO-13342700 1 6 0 0 0.2*
1.3 Engine stop Switch -- 1 6 0 0 0.2*
1.4 L.O.P by pass switch -- 1 6 0 0 0.2*
1.5 Lube oil filter 41150030A 1 0.25 2 0 2
1.6 Fuel filter 9990186 1 0.25 2 0 2
1.7 Air Filter outer 9990189 1 0.25 2 0 2
1.8 Air Filter Inner (Air safety round) 9990190 1 0.25 2 0 2
1.9 V-Belt A-57 2 1 2 0 0
1.10 R.P.M. Cum Hour Meter -- 1 6 0 0 0.2*
1.11 Lub. Oil Pressure Gauge -- 1 6 0 0.2*
1.12 Transmission Temperature Gauge -- 1 6 0 0 0.2*
1.13 Fuel Level Gauge -- 1 6 0 0 0.2*
1.14 Engine Temperature Gauge --- 1 6 0 0 0.2*
1.15 Oil Temperature Gauge --- 1 6 0 0 0.2*
1.16 Pressure Gauge 0-400kg 60720004 1 6 0 0 0.2*
1.17 Pressure Gauge 0-300 BARANI 1 6 0 0 0.2*
(*) Minimum quantity 1
Critical Spare Parts for Point & Crossing Changing Machine (T-28) Ameca March-19 Page 1 of 6
T-28 (AMECA) HYDRAULIC
S. No Brief description Part no. Nos per Estt. life Requirement per m/c
M/C cycle in Yrs. SITE STMD ZTMD
2. HYDRAULIC
2.1 Hydraulic Pump 6030028 2 6 0 0 0.3*
2.2 Main Pump 3PBG27/27 S-FS SALAMI 1 6 0 0 0.2*
2.3 Safety Pump 2PBG2/D SALAMI 1 6 0 0 0.2*
2.4 Hydraulic Motor (Rail wheel) 6130010 2 6 0 0 0.3*
2.5 Hydraulic Motor 6130012 2 6 0 0 0.7*
2.6 Hydraulic Valve (Wheel cylinder) 6020009 4 6 0 0 0.7*
2.7 Hydraulic Valve 6020061 4 6 0 0 0.7*
2.8 Hydraulic Valve (Vertical cylinder ) 6020062 4 6 0 0 0.7*
2.9 Hydraulic Valve (Non return valve) 6020063 4 6 0 0 0.7*
2.10 Hydraulic Valve (Wheel rotation ) 6020064 4 6 0 0 0.7*
2.11 Hydraulic Valve (Ball type BFF -14) 6020065 4 6 0 0 0.7*
2.12 Hydraulic Valve (Cross cylinder) 6020068 4 6 0 0 0.7*
2.13 Hydraulic valve 6020148 4 6 0 0 0.7*
2.14 Hydraulic Valve 610050 4 6 0 0 0.7*
2.15 Flow Control valve VPR/3-ET-RL-12 OLEO 2 6 0 0 0.3*
2.16 Check Valve VNR/SP/34 LUEN 4 6 0 0 0.7*
2.17 Flow control Valve 00205G001 8 6 1 0 1
2.18 TC Valve 00L06G001 4 6 0 0 0.7*
2.19 TC Valve RVAL50205930 1 6 0 0 0.2*
2.20 Hydraulic filter for salami pump FBO-160/66 , P-171617 1 6 0 0 0.2*
2.21 Hydraulic filter for Eaton pump P-171616 FBO 160/3 2 6 0 0 0.3*
P-550148
2.22 Hydraulic Suction filter FBO- CA-160/3 5180009 2 0.25 4 2 2
(*) Minimum quantity 1
Critical Spare Parts for Point & Crossing Changing Machine (T-28) Ameca March-19 Page 2 of 6
T-28 (AMECA) HYDRAULIC/MECHANICAL
S. No Brief description Part no. Nos per Estt. life Requirement per m/c
M/C cycle in Yrs. SITE STMD ZTMD
2.23 Hydraulic Return filter FBO- CA-500/3 /5180010 1 0.25 2 2 0
2.24 Hydraulic hoses 0.9 mtr 12 no 4 0.5 4 2 2
2.25 Hose 00EB06BBAC-1 2 3 0.7* 0 0
2.26 Set of Hydraulic hoses HS 18 1 3 0.3* 0 0
2.27 Hydraulic clamp lift cylinder 17311 1 6 0.2* 0 0
2.28 Hose grease Cylinder 00EB06BBAC170 2 6 0.3* 0 0
2.29 Vertical lifting cylinder 17018 AMECA 2 6 0.3* 0 0
2.30 Seal Set Wheel Cyl. 16057S 1 2 0.5* 0 0
2.31 Seal Set Clamp Lift Cyl. 17311S 1 2 0.5* 0 0
2.32 Seal Set horizontal Cyl. 17012S 1 2 0.5* 0 0
2.33 Seal Set Trolley up/down Cyl. 21013S 1 2 0.5* 0 0
2.34 Seal Set vertical Cyl. 17018S 1 2 0.5* 0 0
2.35 Seal Set Trolley shifting Cyl. 20033S 1 2 0.5* 0 0
2.36 Manual Control liver 796329000 1 3 0 0 0.3*
3. MECHANICAL
3.1 Stop valve OWC/ DE/34 LULUEN 2 6 0 0 0.3*
3.2 Stop Valve OWC/DE/12 LULUNE 4 6 0 0 0.7*
3.3 Release Pipe AGS 340 HANSA 2 6 0 0 0.3*
3.4 Driving pipe one side straight and other 5 mt 12 no 4 0.5 2 2 4
side 900 L bent
3.5 Wheel Cylinder 16057 4 6 0.7* 0 0
3.6 Hydraulic Clamp Lift Cylinder 0017311 2 2 0 0 1
3.7 Hydraulic Lift Cylinder 0021013 2 2 0 0 1
(*) Minimum quantity 1
Critical Spare Parts for Point & Crossing Changing Machine (T-28) Ameca March-19 Page 3 of 6
T-28 (AMECA) MECHANICAL
S. No Brief description Part no. Nos per Estt. life Requirement per m/c
M/C cycle in Yrs. SITE STMD ZTMD
3.8 Hydraulic Lateral cylinder 0020233 2 2 0 0 1
3.9 Crawler Rubber Shoe 9990211 96 1 48 0 48
3.10 Sprocket 49ET410010 2 2 0 0 1
3.11 Phosphor Bronze Plate (PB) ---------- 16 2 0 0 8
3.12 Springing unit (Grease cylinder unit) 00LO5E013 2 2 0 0 1
3.13 Chain link DX(CR2845) 46 2 5 5 13
3.14 Chain link SX(2846) 46 2 5 5 13
3.15 WRI 215 Rings 6040464 32 2 0 0 16
3.16 Bearing for rail wheel 5010004 8 2 0 0 4
3.17 Bearing for Rail wheel 510008 8 2 0 0 4
3.18 Mechanical lock pins ---------- 8 2 0 0 4
3.19 Nut, Bolts & washers 3/8”x4” ---------- 64 2 16 0 16
3.20 Sprocket wheel gallotird ---------- 1 1 0 0 1
3.21 Chain pins ---------- 100 2 25 0 25
3.22 Hock pin for towing 002.0039 2 10 0 0 0.2*
3.23 Intermediate pin 002.0023 2 10 0 0 0.2*
(*) Minimum quantity 1
Critical Spare Parts for Point & Crossing Changing Machine (T-28) Ameca March-19 Page 4 of 6
ELECTRICAL
T-28 (AMECA)
S. No Brief description Part no. Nos per Estt. life Requirement per m/c
M/C cycle in Yrs. SITE STMD ZTMD
4. ELECTRICAL
4.1 Relay 332204203 2 2 0 0 1
4.2 Relay 332014213 2 2 0 0 1
4.3 Relay 529.0233 T1853 make SIPEA 10 2 0 0 5
4.4 Cable wire 6011/M30 9900019 1 2 0 0 0.5*
4.5 Alternator (18522021A)VM/22A 9990316 1 2 0 0 0.5*
4.6 Voltage Controller 7382228 1 2 0 0 0.5*
4.7 Fuses 7.5 , 10 and 15Amp 10 5 1 0 1
4.8 Single core cable 1.5 mm2 PVC wire ------- 20 m 2 10 0 0
4.9 Horn/Light Alarm ……………………… 1 3 0 0 0.3*
4.10 24-V Rev. Counter VDO 1142 1 5 0 0 0.2*
4.11 6/30V hours Counter …246023 1 5 0 0 0.2*
4.12 Ampere meter VDO 80-00-80 1 2 0 0 0.5*
4.13 Timer VDMO7D SALAMI 1 2 0 0 0.5*
4.14 Timer VDO8A SALAMI 1 2 0 0 0.5*
4.15 Light Relay BOCSH 332014213 1 2 0 0 0.5*
4.16 Battery 120 AH or 88 AH 12 V York 65560 2 3 0 0 0.7*
4.17 Positive Battery Clamp CREA C023100 2 2 1 0 0
4.18 Negative Battery Clamps CREA C023101 2 2 1 0 0
4.19 Electro Valve 24Volt 6020066 1 2 0 0 0.5*
4.20 Electro Valve 12Volt 6020067 1 2 0 0 0.5*
4.21 Electro Valve 24Volt Clamp lifting Cylinder 6020096 1 2 0 0 0.5*
(*) Minimum quantity 1
Critical Spare Parts for Point & Crossing Changing Machine (T-28) Ameca March-19 Page 5 of 6
ACKNOWLEDGEMENT
Following officers and staff have made their valuable contributions in the finalization of the Critical spare parts list for Point and crossing
changing machine AMECA ((T-28).
RAILWAYS
1. S/SHRI Prabhat Devenath SSE/TMC/JHS/ NCR
2. ‘’ ‘’ Devender Kumar JE/TMC/NR
RDSO
1. S/SHRI Muslim Ahmad ARE/TM
2. ‘’ ‘’ Prem Kumar SSRE/TM
3. ‘’ ‘’ Ved Prakash SSE/TM
Critical Spare Parts for Point & Crossing Changing Machine (T-28) Ameca March-19 Page 6 of 6
