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Heatless Adsorption Dryers Guide

The document discusses heatless adsorption dryers that use compressed air to regenerate desiccant and remove water. Heatless dryers have low capital and maintenance costs and provide constant dewpoints without heat regeneration. The document provides specifications for Parker K-MT heatless dryers including flow rates, performance data, and controller functions.

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0% found this document useful (0 votes)
168 views4 pages

Heatless Adsorption Dryers Guide

The document discusses heatless adsorption dryers that use compressed air to regenerate desiccant and remove water. Heatless dryers have low capital and maintenance costs and provide constant dewpoints without heat regeneration. The document provides specifications for Parker K-MT heatless dryers including flow rates, performance data, and controller functions.

Uploaded by

muratgeldeyat
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Clean, Dry Compressed Air

K-MT 1 - 8

Adsorption Dryers
Whether a compressed air user wants to
control the growth of micro-organisms
(essential for direct and in-direct contact
applications in the food, beverage &
pharmaceutical industries), ensure
air used for critical applications /
instrumentation is free from water
contamination or has external piping
where low ambient temperature can
cause condensation, adsorption dryers
are the go to dryer technology.
There are many different adsorption dryer
technologies available and whilst they all
reduce water from the compressed air in
the same way, they differ in the way they
regenerate the desiccant material.

Heatless Adsorption Dryers


The simplest and most common method
used to regenerate the adsorbent
desiccant material is the ‘heatless’
method (so called as it does not use heat Advantages
for desiccant regeneration). • Parker K-MT dryers provide a constant outlet dewpoint in accordance with
ISO8573-1 classes 1, 2 or 3 for water vapour
Using a proportion of the clean, dry
process air for regeneration, heatless • Parker K-MT dryers provide an outlet dewpoint which inhibits the growth of
dryers typically have the lowest capital micro-organisms (allowing their efficient reduction using filtration)
costs of all adsorption dryer types (due to • Parker K-MT dryers use clean, dry purge air for regeneration, eliminating any
the simplicity of the heatless design). risk of damage to the adsorption bed or re-contamination of the downstream
Being very robust and having fewer compressed air
components, they typically have the • No heat is used for regeneration; therefore, no insulation is required and loss of
lowest maintenance cost of all the dewpoint on column changeover due to inefficient cool down is eliminated
adsorption technologies.
• Parker K-MT dryers include Parker OIL-X High Efficiency Coalescing pre-
Heatless dryers are available to suit all filtration and General Purpose Dry Particulate post filtration as standard
compressed air flow rates from small to • Fitted with Parker Multitronic electronic control with the option of dewpoint
large, whereas the more complicated display and dewpoint switching Energy Saving Technology
regeneration methods are often only
available for higher flow rates due to cost
and complexity of the designs.
Dryer Performance
Dewpoint ISO8573-1:2010 Dewpoint ISO8573-1:2010 Dewpoint ISO8573-1:2010
Dryer Models (Standard) Classification (Option 1) Classification (Option 2) Classification
°C °F (Standard) °C °F (Option 1) °C °F (Option 2)

K-MT 1 - 8 -40 -40 Class 2.2.2 -70 -100 Class 2.1.2 -25 -13 Class 2.3.2

ISO8573-1 Classifications when used with Parker domnick hunter OIL-X pre / post filtration

Technical Data
Minimum Maximum Minimum Maximum Maximum
Electrical Electrical Noise
Operating Operating Operating Operating Ambient Thread
Dryer Models Supply Supply Level
Pressure Pressure Temperature Temperature Temperature Type
(Standard) (Optional)
bar g psi g bar g psi g °C °F °C °F °C °F dB(A)
115V 1ph
230V 1ph
K-MT 1 - 8 4 58 16 232 5 41 50 122 50 122 50/60Hz BSPP 65-86
50/60Hz
or 24V DC

Flow Rates
Pipe Size Inlet Flow Rate
Model
BSP L/s m3/min m3/hr cfm
K-MT 1 G 1/4 2 0.13 8 5
K-MT 2 G 1/4 4 0.25 15 9
K-MT 3 G 1/4 7 0.42 25 15
K-MT 4 G 1/4 10 0.58 35 21
Inlet flow rate relating to 1 bar(a) and 20 °C;
K-MT 6 G 1/2 16 0.93 56 33 relating to the suction performance of the
K-MT 7 G 1/2 20 1.2 72 42 compressor, compression at 7 bar(g) and
35 °C dryer inlet temperature, at 25 °C ambient
K-MT 8 G 3/4 24 1.43 86 51 temperature, 60 % relative humidity.

Product Selection & Correction Factors


For correct operation, compressed air dryers must be sized using for the maximum (summer) inlet temperature, maximum (summer)
ambient temperature, minimum inlet pressure, required outlet dewpoint and maximum flow rate of the installation.

To select a dryer, first calculate the MDC (Minimum Drying Capacity) using the formula below then select a dryer from the flow rate table
above with a flow rate equal to or above the MDC.

Minimum Drying Capacity = System Flow x CFIT x CFAT x CFMIP x CFOD

CFIT - Correction Factor Maximum Inlet Temperature


°C 25 30 35 40 45 50
Maximum Inlet Temperature
°F 77 86 95 104 113 122
Correction Factor 0.94 0.95 1.00 1.15 1.22 1.28

CFAT - Correction Factor Maximum Ambient Temperature


°C 25 30 35 40 45 50
Maximum Ambient Temperature
°F 77 86 95 104 113 122
Correction Factor 1.00 1.00 1.00 1.00 1.00 1.00

CFMIP - Correction Factor Minimum Inlet Pressure


bar g 4 5 6 7 8 9 10 11 12 13 14 15 16
Minimum Inlet Pressure
psi g 58 73 87 100 116 131 145 160 174 189 203 218 232
Correction Factor 1.60 1.33 1.12 1.00 0.88 0.79 0.76 0.74 0.67 0.62 0.59 0.56 0.53

CFOD - Correction Factor Outlet Dewpoint


°C -25 -40 -70
Outlet Dewpoint
°F -13 -40 -100
Correction Factor 1.00 1.00 2.00
Controller Functions
Controller Function
Fault Relay: 4-20mA
Dryer Models Visual DDS - Energy
Power On Dewpoint Filter Service Dryer Service Power Loss Dewpoint
Fault Saving
Indication Display Indicator Indicator Dewpoint Alarm Re-
Indication Technology
Sensor Failure transmission
K-MT 1 - 8 • •
Optional
Dewpoint Sensor • • • • • Optional

Included Filtration
Dryer Inlet Dryer Outlet
High Efficiency
Model General Purpose Oil Vapour
High Efficiency Dry Particulate Included in standard scope of supply
Dry Particulate Reduction Filter
Filter Filter Prefilter (AA) including float drain and
Filter (Option)
(Option) differential pressure gauge.
K-MT 1 AAP010AGFI AOP010AGMI ACSP010AGMX AAP010AGMI Afterfilter (AO) including manual drain and
K-MT 2 AAP010AGFI AOP010AGMI ACSP010AGMX AAP010AGMI differential pressure gauge.
K-MT 3 AAP010AGFI AOP010AGMI ACSP010AGMX AAP010AGMI Options
K-MT 4 AAP010AGFI AOP010AGMI ACSP010AGMX AAP010AGMI Oil vapour reduction filter (ACS)
Delivered separately
K-MT 6 AAP015CGFI AOP015CGMI ACSP015CGMX AAP015CGMI
High efficiency dry particulate filter (AA) including
K-MT 7 AAP015CGFI AOP015CGMI ACSP015CGMX AAP015CGMI manual drain and differential pressure gauge.
K-MT 8 AAP020DGFI AOP020DGMI ACSP020DGMX AAP020DGMI Delivered separately

Filtration Performance
General Purpose Dry Oil Vapour High Efficiency Dry
High Efficiency Filter
Particulate Filter Reduction Filter Particulate Filter
Filtration Grade Grade AA Grade AO Grade ACS Grade AA
Filtration Type Coalescing Dry Particulate Oil Vapour Reduction Dry Particulate
Particle Reduction
Down to 0.01 micron Down to 1 micron N/A Down to 0.01 micron
(inc water & oil aerosols)
3
Maximum Remaining Oil Aerosol Content ≤0.01 mg/m 0.003 mg/m3
N/A N/A
at 21oC (≤0.01 ppm(w)) 0.003 ppm(w)
Maximum Remaining Oil Vapour Content
N/A N/A N/A N/A
at System Temperature
Filtration Efficiency 99.9999% 99.925% N/A 99.9999%

W D

Weights & Dimensions


Dimensions
Model Pipe Size Weight
Height (H) Width (W) Depth (D)
BSPP
mm ins mm ins mm ins kg lbs
K-MT 1 ¼" 434 17 345 14 210 8 11.5 25
H
K-MT 2 ¼" 609 24 345 14 210 8 15.5 34
K-MT 3 ¼" 859 34 345 14 210 8 20.0 44
K-MT 4 ¼" 1109 44 345 14 210 8 25.0 55
K-MT 6 ½" 1389 55 446 18 300 12 48.0 106
K-MT 7 ½" 1389 55 446 18 300 12 56.5 125
K-MT 8 ¾" 1589 63 446 18 300 12 62.5 138

Quality Assurance / IP Rating / Pressure Vessel Approvals


Development / Manufacture ISO 9001 / ISO 14001
Ingress Protection Rating IP65 Indoor and frost free installation only
EU Pressure vessel approved for fluid group 2 in accordance with the Pressure Equipment Directive 2014/68/EU
USA Approval to ASME VIII Div. 1 not required
AUS Approval to AS1210 not required
Russia TR (formerly GOST-R)
For use with Compressed Air Only
Parker Worldwide
Europe, Middle East, Africa IE – Ireland, Dublin North America
Tel: +353 (0)1 466 6370
AE – United Arab Emirates, parker.ireland@parker.com CA – Canada, Milton, Ontario
Dubai Tel: +1 905 693 3000
Tel: +971 4 8127100 IL – Israel
Tel: +39 02 45 19 21 US – USA, Cleveland
parker.me@parker.com
parker.israel@parker.com Tel: +1 216 896 3000
AT – Austria, St. Florian
Tel: +43 (0)7224 66201 IT – Italy, Corsico (MI)
Tel: +39 02 45 19 21
Asia Pacific
parker.austria@parker.com
parker.italy@parker.com AU – Australia, Castle Hill
AZ – Azerbaijan, Baku Tel: +61 (0)2-9634 7777
Tel: +994 50 2233 458 KZ – Kazakhstan, Almaty
parker.azerbaijan@parker.com Tel: +7 7273 561 000 CN – China, Shanghai
parker.easteurope@parker.com Tel: +86 21 2899 5000
BE/NL/LU – Benelux,
Hendrik Ido Ambacht NO – Norway, Asker HK – Hong Kong
Tel: +31 (0)541 585 000 Tel: +47 66 75 34 00 Tel: +852 2428 8008
parker.nl@parker.com parker.norway@parker.com
IN – India, Mumbai
BG – Bulgaria, Sofia PL – Poland, Warsaw Tel: +91 22 6513 7081-85
Tel: +359 2 980 1344 Tel: +48 (0)22 573 24 00
JP – Japan, Tokyo
parker.bulgaria@parker.com parker.poland@parker.com
Tel: +81 (0)3 6408 3901
BY – Belarus, Minsk PT – Portugal
KR – South Korea, Seoul
Tel: +48 (0)22 573 24 00 Tel: +351 22 999 7360
Tel: +82 2 559 0400
parker.poland@parker.com parker.portugal@parker.com
MY – Malaysia, Shah Alam
CH – Switzerland, Etoy RO – Romania, Bucharest
Tel: +60 3 7849 0800
Tel: +41 (0)21 821 87 00 Tel: +40 21 252 1382
parker.switzerland@parker.com parker.romania@parker.com NZ – New Zealand, Mt Wellington
Tel: +64 9 574 1744
CZ – Czech Republic, Klecany RU – Russia, Moscow
Tel: +420 284 083 111 Tel: +7 495 645-2156 SG – Singapore
parker.czechrepublic@parker.com parker.russia@parker.com Tel: +65 6887 6300
DE – Germany, Kaarst SE – Sweden, Spånga TH – Thailand, Bangkok
Tel: +49 (0)2131 4016 0 Tel: +46 (0)8 59 79 50 00 Tel: +662 186 7000
parker.germany@parker.com parker.sweden@parker.com TW – Taiwan, Taipei
DK – Denmark, Ballerup SK – Slovakia, Banská Bystrica Tel: +886 2 2298 8987
Tel: +45 43 56 04 00 Tel: +421 484 162 252
parker.denmark@parker.com parker.slovakia@parker.com South America
ES – Spain, Madrid SL – Slovenia, Novo Mesto AR – Argentina, Buenos Aires
Tel: +34 902 330 001 Tel: +386 7 337 6650 Tel: +54 3327 44 4129
parker.spain@parker.com parker.slovenia@parker.com
BR – Brazil, Sao Jose dos Campos
FI – Finland, Vantaa TR – Turkey, Istanbul Tel: +55 800 727 5374
Tel: +358 (0)20 753 2500 Tel: +90 216 4997081
parker.finland@parker.com parker.turkey@parker.com CL – Chile, Santiago
Tel: +56 2 623 1216
FR – France, Contamine s/Arve UA – Ukraine, Kiev
Tel: +33 (0)4 50 25 80 25 Tel: +48 (0)22 573 24 00 MX – Mexico, Toluca
parker.france@parker.com parker.poland@parker.com Tel: +52 72 2275 4200

GR – Greece, Piraeus UK – United Kingdom, Warwick


Tel: +30 210 933 6450 Tel: +44 (0)1926 317 878
parker.greece@parker.com parker.uk@parker.com
HU – Hungary, Budaörs ZA – South Africa, Kempton Park
Tel: +36 23 885 470 Tel: +27 (0)11 961 0700
parker.hungary@parker.com parker.southafrica@parker.com

©2020 Parker Hannifin Corporation. All rights reserved. PISKMT1-8-00-EN

EMEA Product Information Centre


Free phone: 00 800 27 27 5374
(from AT, BE, CH, CZ, DE, DK, EE, ES, FI, FR, IE, IL,
IS, IT, LU, MT, NL, NO, PL, PT, RU, SE, SK, UK, ZA)
US Product Information Centre
Toll-free number: 1-800-27 27 537
www.parker.com/gsfe

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