Workshop A4 b8
Workshop A4 b8
Workshop Manual
Audi A4 2008 ➤
Electrical system
Edition 12.2009
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Repair Group
27 - Starter, current supply, CCS
90 - Gauges, instruments
92 - Windscreen wash/wipe system
94 - Lights, bulbs, switches - exterior
96 - Lights, bulbs, switches - interior
97 - Wiring
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
Contents
cardiagn.com
3.1 Safety precautions for vehicles with start/stop system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2 Exploded view of start/stop system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3 Removing and installing voltage stabiliser J532 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4 Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1 Exploded view of alternator without sliding bushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.2 Removing and installing alternator - vehicles with 1.8 ltr. and 2.0 ltr. TFSI engine . . . . . . 18
4.3 Removing and installing alternator - vehicles with 3.0 ltr. TFSI and 3.2 ltr. FSI engine . . . . 20
4.4 Exploded view of alternator with sliding bushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.5 Removing and installing alternator - vehicles with 2.0 ltr. TDI engine . . . . . . . . . . . . . . . . 23
4.6 Removing and installing alternator - vehicles with 2.7 ltr. and 3.0 ltr. TDI engine without
auxiliary heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.7 Removing and installing alternator - vehicles with 2.7 ltr. and 3.0 ltr. TDI engine with auxiliary
heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.8 Removing and installing alternator - vehicles with 2.7 ltr. and 3.0 ltr. TDI engine with dual
clutch gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5 Checking and servicing alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.1 Checking alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.2 Servicing alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6 Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.1 Exploded view of starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.2 Removing and installing starter - vehicles with 1.8 ltr. and 2.0 ltr. TFSI engine . . . . . . . . . . 45
6.3 Removing and installing starter - vehicles with 3.0 ltr. TFSI and 3.2 ltr. FSI engine . . . . . . 46
6.4 Removing and installing starter - vehicles with 2.0 ltr. TDI engine . . . . . . . . . . . . . . . . . . . . 48
6.5 Removing and installing starter - vehicles with 2.7 ltr. and 3.0 ltr. TDI engine . . . . . . . . . . 50
6.6 Removing and installing starter - vehicles with 2.7 ltr. and 3.0 ltr. TDI engine with dual clutch
gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7 Cruise control system (CCS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
90 - Gauges, instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
1 Contact corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
2 Instrument cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
2.1 Exploded view of instrument cluster and radio-controlled clock receiver . . . . . . . . . . . . . . 55
2.2 Removing and installing instrument cluster with control unit in dash panel insert J285 . . 56
2.3 Pin assignment at multi-pin connector on instrument cluster . . . . . . . . . . . . . . . . . . . . . . . . 58
2.4 Pin assignment at fuel gauge sender G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
2.5 Pin assignment at fuel gauge sender 2 G169 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2.6 Pin assignment at coolant temperature sender G62 - FSI engines . . . . . . . . . . . . . . . . . . 59
Contents i
Audi A4 2008 ➤
Electrical system - Edition 12.2009
2.7 Pin assignment at coolant temperature senders G62 / G83 - TDI engines . . . . . . . . . . . . 60
2.8 Removing and installing ambient temperature sensor G17 . . . . . . . . . . . . . . . . . . . . . . . . 60
2.9 Removing and installing radio-controlled clock receiver J489 . . . . . . . . . . . . . . . . . . . . . . 61
3 Cigarette lighter, electric socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
3.1 Exploded view of cigarette lighter, 12 V socket and 230 V socket . . . . . . . . . . . . . . . . . . . . 62
3.2 Removing and installing cigarette lighter illumination bulb L28 . . . . . . . . . . . . . . . . . . . . . . 63
3.3 Removing and installing cigarette lighter U1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.4 Removing and installing socket illumination bulb L42 ( 12 V socket U5 ) . . . . . . . . . . . . . . 65
3.5 Removing and installing 12 V socket 2 U18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
3.6 Removing and installing socket illumination bulb L42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
3.7 Removing and installing AC/DC converter with socket, 12 V - 230 V U13 . . . . . . . . . . . . 69
3.8 Removing and installing 12 V socket 3 U19 - saloon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
3.9 Removing and installing 12 V socket 3 U19 - Avant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3.10 Renewing 12 V socket 3 U19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4 Horns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
4.1 Exploded view of horns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
4.2 Removing and installing horns H2 / H7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
5 Data bus diagnostic interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
5.1 Exploded view of data bus diagnostic interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
cardiagn.com
5.2 Data bus diagnostic interface J533 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
5.3 Removing and installing data bus diagnostic interface J533 . . . . . . . . . . . . . . . . . . . . . . . . 74
5.4 Connector at data bus diagnostic interface J533 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
ii Contents
Audi A4 2008 ➤
Electrical system - Edition 12.2009
cardiagn.com
unless authorised by AUDI does not
2.8 Renewing front side marker light bulb M33 / M34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
with respect to the correctness of information in this document. Copyright by AUDI AG.
117
2.9 Renewing front turn signal bulb M5 / M7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
2.10 Removing and installing left headlight range control motor V48 . . . . . . . . . . . . . . . . . . . . 118
2.11 Removing and installing right headlight range control motor V49 . . . . . . . . . . . . . . . . . . . . 120
2.12 Adjusting headlights from right-hand traffic to left-hand traffic . . . . . . . . . . . . . . . . . . . . . . 120
2.13 Adjusting headlights from left-hand traffic to right-hand traffic . . . . . . . . . . . . . . . . . . . . . . 121
3 Bi-xenon gas discharge headlights with adaptive light . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
3.1 Safety precautions when handling gas discharge bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . 123
3.2 Exploded view of bi-xenon gas discharge headlight with adaptive light . . . . . . . . . . . . . . . . 123
3.3 Removing and installing headlight housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
3.4 Removing and installing mounting for headlight housing . . . . . . . . . . . . . . . . . . . . . . . . . . 128
3.5 Renewing gas discharge bulb L13 / L14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
3.6 Renewing LED module for daytime running light and side light L176 / L177 . . . . . . . . . . 129
3.7 Renewing front side marker light bulb M33 / M34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
3.8 Removing and installing dip beam screen V294 / V295 . . . . . . . . . . . . . . . . . . . . . . . . . . 130
3.9 Renewing front turn signal bulb M5 / M7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
3.10 Removing and installing left/right gas discharge bulb control unit J343 / J344 . . . . . . . . . . 130
3.11 Removing and installing LED module for daytime running lights and side lights L176 / L177
...................................................................... 131
3.12 Removing and installing output module for headlight J667 / J668 . . . . . . . . . . . . . . . . . . 132
3.13 Removing and installing dynamic cornering light control motor V318 / V319 . . . . . . . . . . 133
3.14 Removing and installing headlight range control motor V48 / V49 . . . . . . . . . . . . . . . . . . 133
3.15 Converting headlights for driving on the left or right side of the road . . . . . . . . . . . . . . . . . . 135
4 Automatic headlight range control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
4.1 Overview of automatic headlight range control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
4.2 Removing and installing control unit J431 , J745 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
5 Fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
5.1 Exploded view of fog light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
5.2 Removing and installing fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
5.3 Renewing fog light bulb L22 / L23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
6 Checking and adjusting headlight settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
6.1 Requirements for checking and adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
6.2 Adjusting headlights - rest-of-the-world vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
6.3 Adjusting headlights - USA vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
6.4 Adjusting fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
6.5 Adjusting additional headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Contents iii
Audi A4 2008 ➤
Electrical system - Edition 12.2009
cardiagn.com
10.4 Exploded view of inner tail light cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
10.5 Removing and installing inner tail light cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
10.6 Removing and installing rear fog light bulb L46 / L47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
10.7 Removing and installing reversing light bulb M16 / M17 . . . . . . . . . . . . . . . . . . . . . . . . . . 161
11 Tail lights - Avant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
11.1 Exploded view of outer tail light cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
11.2 Removing and installing outer tail light cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
11.3 Removing and installing bulb holder
Protected by copyright. . .private
Copying for . . . .or.commercial
. . . . . . purposes,
. . . . . .in .part
. . or. in. .whole,
. . . is. not
............. 164
11.4 Renewing rear side marker
permitted light bulb
unless authorised M37AG./ AUDI
by AUDI M38AG does . . .not
. .guarantee
. . . . . or. .accept
. . . .any . .liability
.............. 164
with respect to the correctness of information in this document. Copyright by AUDI AG.
11.5 Exploded view of inner tail light cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
11.6 Removing and installing inner tail light cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
11.7 Removing and installing bulb holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
12 LED tail lights - Avant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
12.1 Exploded view of outer tail light cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
12.2 Removing and installing outer tail light cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
12.3 Removing and installing bulb holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
12.4 Renewing rear side marker light bulb M37 / M38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
12.5 Exploded view of inner tail light cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
12.6 Removing and installing inner tail light cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
12.7 Removing and installing rear fog light bulb L46 / L47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
13 Exterior lights (rear) - saloon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
13.1 Exploded view of high-level brake light and number plate light . . . . . . . . . . . . . . . . . . . . . . 173
13.2 Removing and installing high-level brake light bulb M25 . . . . . . . . . . . . . . . . . . . . . . . . . . 174
13.3 Removing and installing number plate light X4 / X5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
14 Exterior lights (rear) - Avant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
14.1 Exploded view of high-level brake light and number plate light . . . . . . . . . . . . . . . . . . . . . . 175
14.2 Removing and installing high-level brake light bulb M25 . . . . . . . . . . . . . . . . . . . . . . . . . . 175
14.3 Preparing high-level brake light for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
14.4 Removing and installing number plate light X4 / X5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
15 Steering column switch module and electronic ignition lock . . . . . . . . . . . . . . . . . . . . . . . . 178
15.1 Exploded view of steering column switch module, electronic ignition lock . . . . . . . . . . . . . . 178
15.2 Removing and installing steering column switch module . . . . . . . . . . . . . . . . . . . . . . . . . . 179
15.3 Removing and installing steering column electronics control unit J527 . . . . . . . . . . . . . . 179
15.4 Pin assignment on steering column electronics control unit J527 . . . . . . . . . . . . . . . . . . . . 181
15.5 Removing and installing turn signal switch E2 , cruise control system switch E45 , intermittent
wiper switch E22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
iv Contents
Audi A4 2008 ➤
Electrical system - Edition 12.2009
15.6 Removing and installing entry and start authorisation switch E415 . . . . . . . . . . . . . . . . . . 184
15.7 Pin assignment at entry and start authorisation switch E415 . . . . . . . . . . . . . . . . . . . . . . 186
16 Parking aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
16.1 Overview of parking aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
16.2 Removing and installing parking aid control unit J446 - vehicles without towing bracket . . 188
16.3 Removing and installing parking aid control unit J446 - vehicles with towing bracket . . . . 189
16.4 Removing and installing front parking aid warning buzzer H22 - 8-channel parking aid . . 190
16.5 Removing and installing rear parking aid warning buzzer H15 . . . . . . . . . . . . . . . . . . . . . . 190
16.6 Removing and installing front parking aid senders G252 / G253 / G254 / G255 - saloon and
Avant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
16.7 Removing and installing front parking aid senders G252 / G253 / G254 / G255 - allroad . . 191
16.8 Removing and installing rear parking aid senders G203 / G204 / G205 / G206 . . . . . . . . 192
cardiagn.com
2.4 Removing and installing rear fog light button E314 , fog light button E315 . . . . . . . . . . . . 196
2.5 Removing and installing light switch E1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
2.6 Removing and installing headlight range control regulator E102 . . . . . . . . . . . . . . . . . . . . 198
2.7 Removing and installing hazard warning lights button E229 . . . . . . . . . . . . . . . . . . . . . . . . 198
2.8 Removing and installing warning lamp for airbag deactivated on front passenger side K145
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
2.9 Removing and installing switch panel in dash panel - vehicles equipped with MMI
convenience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
2.10 Removing and installing heated driver seat regulator E94 / heated front passenger seat
regulator E95 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
2.11 Removing and installing Valet parkingProtected buttonbyE536 copyright. .Copying
. . . . for
. .private
. . . .or.commercial
. . . . . . purposes,
. . . . . .in .part
. . or. in. .whole,
200is not
2.12 Removing and installing glove compartment light W6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2.13 Removing and installing glove compartment light switch E26 . . . . . . . . . . . . . . . . . . . . . . 202
2.14 Removing and installing front left footwell illumination bulb L151 / front right footwell
illumination bulb L152 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
3 Lights and switches in front doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
3.1 Overview of lights and switches in front doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
3.2 Removing and installing mirror adjustment switch E43 / E168 . . . . . . . . . . . . . . . . . . . . . . 204
3.3 Removing and installing window regulator switches E512 / E107 . . . . . . . . . . . . . . . . . . 205
3.4 Removing and installing driver side interior locking switch E150 / front passenger side interior
locking switch E198 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
3.5 Removing and installing driver seat memory operating unit E97 . . . . . . . . . . . . . . . . . . . . 206
3.6 Removing and installing rear lid remote release switch E188 . . . . . . . . . . . . . . . . . . . . . . 206
3.7 Removing and installing door opener illumination bulb L108 / L109 . . . . . . . . . . . . . . . . . . 207
3.8 Removing and installing central locking deadlock function warning lamp -SAFE- K133 . . 207
3.9 Removing and installing door contact switch F2 / F3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
3.10 Removing and installing front entry light W31 / W32 and door warning lamp W30 / W36
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
4 Lights and switches in rear doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
4.1 Overview of lights and switches in rear doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
4.2 Removing and installing window regulator switches E52 / E54 . . . . . . . . . . . . . . . . . . . . 211
4.3 Removing and installing rear left interior locking switch E273 / rear right interior locking switch
E274 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
4.4 Removing and installing door opener illumination bulb L110 / L111 . . . . . . . . . . . . . . . . . . 212
4.5 Removing and installing door contact switch (rear) F10 / F11 . . . . . . . . . . . . . . . . . . . . . . 212
4.6 Removing and installing rear entry light W33 / W34 and rear door warning lamp W37 / W38
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
5 Lights and switches in centre console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
Contents v
Audi A4 2008 ➤
Electrical system - Edition 12.2009
cardiagn.com
7.2 Removing and installing vanity mirror light bulb L31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
7.3 Removing and installing contact switch for vanity mirror F147 / F148 . . . . . . . . . . . . . . . . 223
7.4 Removing and installing interior light/reading light (front) . . . . . . . . . . . . . . . . . . . . . . . . . . 224
7.5 Renewing bulbs for front interior light W1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
7.6 Renewing reading light bulbs (front) W13 / W19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
7.7 Removing and installing sliding sunroof adjustment regulator E139 . . . . . . . . . . . . . . . . . . 226
7.8 Removing and installing LED for background lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
7.9 Removing and installing garage door operation control unit J530 . . . . . . . . . . . . . . . . . . 226
7.10 Removing and installing garage door operating unit E284 . . . . . . . . . . . . . . . . . . . . . . . . 227
7.11 Removing and installing rear interior light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
7.12 Renewing bulb for rear interior light W47 / W48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
7.13 Removing and installing interior light/reading light (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . 228
7.14 Renewing bulb for rear interior light/reading light W47 / W48 . . . . . . . . . . . . . . . . . . . . . . 229
8 Components on interior mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
8.1 Exploded view of main beam assist system, humidity sender and lane departure warning
system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
8.2 Removing and installing humidity sender G355 - vehicles without main beam assist . . . . 231
8.3 Removing and installing humidity sender G355 - vehicles with main beam assist . . . . . . 232
9 Entry and start authorisation system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
9.1 Overview of entry and start authorisation system . . AUDI
. . . AG
. . does
. . . not
. . guarantee
. . . . . .or.accept
. . . .any
. .liability
....... 235
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG.
9.2 Overview of keyless entry system . .the. .correctness
with respect to . . . . . .of. information
. . . . . . in. this
. . .document.
. . . . . Copyright
. . . . . .by. AUDI
. . . AG.
........ 236
9.3 Exploded view of exterior door handle for keyless entry system . . . . . . . . . . . . . . . . . . . . 238
9.4 Removing and installing contact sensor for front left/front right exterior door handle G605 /
G606 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
9.5 Removing and installing touch sensor for rear exterior door handle G417 / G418 . . . . . . 240
9.6 Removing and installing interior aerial 1 for entry and start authorisation R138 . . . . . . . . 241
9.7 Removing and installing left aerial for entry and start authorisation R200 . . . . . . . . . . . . 241
9.8 Removing and installing luggage compartment aerial for entry and start authorisation R137
...................................................................... 242
10 Ultrasonic interior monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
10.1 Overview of ultrasonic interior monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
10.2 Removing and installing interior monitoring switch E183 / alarm system off switch E217
........................................................................ 244
10.3 Removing and installing anti-theft alarm sensor G578 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
10.4 Removing and installing alarm horn H12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
11 Lane change assist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
11.1 Overview of lane change assist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
vi Contents
Audi A4 2008 ➤
Electrical system - Edition 12.2009
11.2 Removing and installing button for lane change assist E530 . . . . . . . . . . . . . . . . . . . . . . 248
11.3 Removing and installing lane change assist warning lamp in exterior mirror K233 / K234 -
vehicles up to 05.2009 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
11.4 Removing and installing lane change assist warning lamp in exterior mirror K233 / K234 -
vehicles from 06.2009 onwards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
11.5 Removing and installing lane change assist control unit J769 / J770 . . . . . . . . . . . . . . . . 251
11.6 Calibrating lane change assist - test equipment layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
11.7 Calibrating lane change assist control unit J769 / J770 . . . . . . . . . . . . . . . . . . . . . . . . . . 252
12 Towing bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
12.1 Socket for towing bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
12.2 Removing and installing trailer detector control unit J345 . . . . . . . . . . . . . . . . . . . . . . . . . . 258
97 - Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
1 Contact corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
2 Relay carriers, fuse carriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
2.1 Overview of engine compartment electronics box, wiring junction, battery fuse holder . . . . 260
2.2 Removing and installing engine compartment electronics box . . . . . . . . . . . . . . . . . . . . . . 262
2.3 Removing and installing suppression filter C24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
2.4 Removing and installing fuse holder B SB in engine compartment electronics box . . . . . . 264
cardiagn.com
2.5 Removing and installing fuse carrier in engine compartment electronics box . . . . . . . . . . 266
2.6 Removing and installing terminal 30 wiring junction 2 TV22 . . . . . . . . . . . . . . . . . . . . . . . . 267
2.7 Unplugging door separating connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
2.8 Removing and installing fuse holder A SA in luggage compartment . . . . . . . . . . . . . . . . . . 268
3 Relay carriers, fuse carriers (vehicle interior) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
3.1 Overview of relay carrier/fuse carrier (dash panel), relay carrier/fuse carrier (A-pillar) . . . . 270
3.2 Removing and installing fuse holder C SC with fuse carrier in dash panel (left-side) . . . . 271
3.3 Removing and installing fuse carrier in dash panel (left-side) . . . . . . . . . . . . . . . . . . . . . . 272
3.4 Removing and installing 3-position relay and fuse carrier . . . . . . . . . . . . . . . . . . . . . . . . . . 273
3.5 Removing and installing 4-position relay and fuse carrier with screw connection . . . . . . . . 274
3.6 Removing and installing onboard supply control unit J519 . . . . . . . . . . . . . . . . . . . . . . . . 275
3.7 Removing and installing mounting for relay and fuse carrier with onboard supply control unit
J519 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
3.8 Removing and installing 6-position connector point, A-pillar, driver's side . . . . . . . . . . . . . . 278
3.9 Removing and installing CAN isolating connector (interior) T46i . . . . . . . . . . . . . . . . . . . . 279
3.10 Removing and installing mounting for CAN isolating connector (interior) T46i . . . . . . . . . . 279
3.11 Removing and installing fuse holder D SD with fuse carrier in dash panel (right-side) . . . . 280
3.12 Removing and installing fuse carrier in dash panel (right-side) . . . . . . . . . . . . . . . . . . . . . . 281
3.13 Removing and installing CAN isolating connector (dash panel) T46s . . . . . . . . . . . . . . . . 281
3.14 Removing and installing mounting for CAN isolating connector (dash panel) T46s . . . . . . 282
3.15 Removing and installing 6-position connector point, A-pillar, passenger's side . . . . . . . . . . 283
4 Relay carriers, fuse carriers (luggage compartment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
4.1 Overview of relay and fuse carrier (luggage compartment), control units . . . . . . . . . . . . . . 284
4.2 Removing and installing convenience system central control unit J393 . . . . . . . . . . . . . . 286
4.3 Removing and installing fuse holder F SF in luggage compartment (right-side) . . . . . . . . 287
4.4 Removing and installing fuse carrier in luggage compartment (right-side) . . . . . . . . . . . . 287
4.5 Removing and installing special vehicle control unit J608 . . . . . . . . . . . . . . . . . . . . . . . . 288
5 Repairing wiring harnesses and electrical connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
6 Repairing connector housings and electrical connectors . . . . . . . . . . . . . . . . . . . . . . . . . . 291
7 ReleasingProtected
and dismantling connector housings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
by copyright. Copying for private or commercial purposes, in part or in whole, is not
292
8 Cleaning contact surfaces with
permitted unless authorised contact
by AUDI AG. AUDI surface cleaning
AG does not guaranteeset VAS
or accept any6410
liability . . . . . . . . . . . . . . 293
with respect to the correctness of information in this document. Copyright by AUDI AG.
9 Repairing aerial wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
10 Fibre optic cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
11 Vehicle diagnostic, testing and information systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
Contents vii
Audi A4 2008 ➤
Electrical system - Edition 12.2009
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
viii Contents
Audi A4 2008 ➤
Electrical system - Edition 12.2009
cardiagn.com
warranty.
1. Contact corrosion 1
Audi A4 2008 ➤
Electrical system - Edition 12.2009
2 Battery
Observe notes on contact corrosion ⇒ page 1 .
cardiagn.com
♦ Battery terminal screw connection
♦ Visual inspection of battery
♦ Checking colour indicator (electrolyte level in battery) - batter‐
ies with “magic eye”
♦ Checking electrolyte level in battery
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Battery
❑ In luggage compart‐
ment in spare wheel well
❑ Removing and installing
⇒ page 8
2 - Bolt
3 - Nut
❑ 6 Nm
4 - Fuse holder A -SA-
❑ Disconnecting and con‐
necting
⇒ “2.7 Removing and in‐
stalling battery”,
page 8
❑ Removing and installing
⇒ page 268 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
cardiagn.com
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
5 - Cover for positive
with terminal
respect to the correctness of information in this document. Copyright by AUDI AG.
6 - Retainer
❑ For cover for tool kit
7 - Bolt
❑ 18 Nm
8 - Mounting
❑ For tool kit
9 - Cover
❑ For tool kit
10 - Nut
❑ For cover for tool kit
❑ 4 Nm
11 - Bolt
❑ 18 Nm
12 - Cover for negative terminal
13 - Nut
❑ 6 Nm
14 - Earth cable with battery monitor control unit -J367-
❑ Disconnecting and connecting ⇒ page 5
❑ Removing and installing ⇒ page 7
15 - Bolt
16 - Nut
❑ 20 Nm
17 - Hose for central gas venting system
18 - Bolt
❑ 18 Nm
19 - Retainer plate
2. Battery 3
Audi A4 2008 ➤
Electrical system - Edition 12.2009
1 - Subwoofer
❑ Removing and installing
⇒ Rep. Gr. 91
2 - Retainer plate
3 - Battery
❑ In luggage compart‐
ment in spare wheel well
❑ Removing and installing
⇒ page 8
4 - Bolt
5 - Nut
❑ 6 Nm
6 - Fuse holder A -SA-
❑ Disconnecting and con‐
necting
cardiagn.com
⇒ “2.7 Removing and in‐
stalling battery”,
page 8
❑ Removing and installing
⇒ page 268
7 - Cover for positive terminal
8 - Bolt
❑ 18 Nm
9 - Mounting
❑ For jack
10 - Temporary spare wheel
❑ Depending on equip‐
ment
11 - Nut
❑ For temporary spare
wheel
❑ 4 Nm
12 - Retainer
❑ For temporary spare wheel
13 - Bolt
❑ 18Protected
Nm by copyright. Copying for private or commercial purposes, in part or in whole, is not
14 - Cover with
for respect
negative terminalof information in this document. Copyright by AUDI AG.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
to the correctness
15 - Nut
❑ 6 Nm
16 - Earth cable with battery monitor control unit -J367-
❑ Disconnecting and connecting ⇒ page 5
❑ Removing and installing ⇒ page 7
17 - Bolt
18 - Nut
❑ 20 Nm
Caution
Risk of accident.
♦ Contrary to the following description, the battery must be
disconnected with the ignition SWITCHED ON when
working on pyrotechnic components (e.g. airbags, belt
tensioners) ⇒ Rep. Gr. 69 .
Vehicles with TDI engine (SCR)
♦ After the ignition is switched off, the reducing agent is au‐
tomatically drawn back into the active tank for reducing
agent from the metering line going to the injector for re‐
ducing agent -N474- .
cardiagn.com
♦ Before working in this area, you must therefore wait until
the reducing agent has been completely drawn out of the
metering line; this can take up to 10 minutes after the ig‐
nition has been switched off.
♦ For the same reason, it is important to wait until the re‐
ducing agent has been drawn back (i.e. 10 minutes) be‐
fore disconnecting the battery.
Disconnecting
– Switch off ignition and take out ignition key.
Saloon:
– Lift luggage compartment floor panel by handle and hook han‐
dle onto rear lid seal.
– Remove nut -1- and detach cover -2- for tool kit.
Avant:
– Take out luggage compartment floor -2-.
– Unscrew nut -1- and take out temporary spare wheel -3- (if
fitted).
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2. Battery 5
Audi A4 2008 ➤
Electrical system - Edition 12.2009
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Connecting
• Tightening torque: Saloon ⇒ page 3 , Avant ⇒ page 4 .
– Unplug electrical connector -2- at battery monitor control unit
-J367- -item 1-.
– When connecting battery, attach battery clamp of earth cable
to negative battery terminal “–” by hand and tighten nut -3-.
– Reconnect connector at battery monitor control unit -J367- .
The following measures are required after re-connecting the bat‐
tery:
♦ Activate automatic open/close function of electric window reg‐
ulators - see ⇒ Owner's Manual .
♦ Interrogate fault memories of all control units and erase “Low
voltage” fault display ⇒ Vehicle diagnosis, testing and infor‐
mation system VAS 5051.
Note
Caution
cardiagn.com
Saloon:
– Lift luggage compartment floor panel and hook onto body.
– Remove nut -1- and detach cover -2- for tool kit.
– Remove mounting for tool kit.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Avant:
– Take out luggage compartment floor -2-.
– Unscrew nut -1- and take out temporary spare wheel -3- (if
fitted).
– If fitted, remove subwoofer ⇒ Rep. Gr. 91 .
2. Battery 7
Audi A4 2008 ➤
Electrical system - Edition 12.2009
cardiagn.com
– Open cover -2- over negative battery terminal.
– Slacken off nut several turns and disconnect battery clamp
-1- of earth cable from battery terminal.
– Unplug electrical connector -3-.
– Remove nut -6- and detach earth cable -5- with battery monitor
control unit -J367- -item 4-.
Installing
• Tightening torque: Saloon ⇒ page 3 , Avant ⇒ page 4 .
Installation is carried out in the reverse order; note the following:
– Connect battery ⇒ page 6 .
– If fitted, install subwoofer ⇒ Rep. Gr. 91 .
Caution
Saloon:
– Lift luggage compartment floor panel and hook onto body.
– Remove nut -1- and detach cover -2- for tool kit.
Avant:
– Take out luggage compartment floor -2-.
– Unscrew nut -1- and take out temporary spare wheel -3- (if
fitted).
cardiagn.com
Cover for negative terminal (version 1):
– Remove mounting -3- for tool kit.
– Remove bolts -arrows A-.
– Remove retainer -2- for cover over tool kit.
– Release the retaining clips -arrows B- using a screwdriver and
remove the cover -1- for the negative terminal.
– Connect battery charger to provide back-up power supply ⇒
Electrical system; General information; Rep. Gr. 27 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2. Battery 9
Audi A4 2008 ➤
Electrical system - Edition 12.2009
cardiagn.com
– Loosen nut -4- a few turns and disconnect battery clamp of
earth cable from battery terminal.
– Open cover -3- over positive battery terminal.
– Loosen nut -2- several turns and disconnect battery clamp of
positive cable together with fuse holder A -SA- from battery
terminal.
– Pull off hose -5- for central gas venting system.
– Remove bolt -6- on battery retainer plate -7-.
– Pull battery -1- out of battery retainer.
– Lift battery out of luggage compartment.
WARNING
Installing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
• Tightening torque: Saloon ⇒ page 3 , Avant
permitted ⇒ pageby4AUDI
unless authorised . AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
cardiagn.com
Connect up battery -1- in the following sequence with ignition and
electrical equipment switched off:
– First connect battery clamp -2- of positive cable by hand to
positive battery terminal “+” and tighten nut.
– Close cover -3- over positive battery terminal.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2. Battery 11
Audi A4 2008 ➤
Electrical system - Edition 12.2009
cardiagn.com
tery:
♦ Activate automatic open/close function of electric window reg‐
ulators - see ⇒ Owner's Manual .
♦ Interrogate fault memories of all control units and erase “Low
voltage” fault display ⇒ Vehicle diagnosis, testing and infor‐
mation system VAS 5051.
Note
WARNING
Note
cardiagn.com
rent will not be taken into account in the capacity calculation of
battery monitor control unit -J367- .
ignition key.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Vehicles up to 05.2008:
– Unclip plenum chamber cover -2- and detach.
Note
2. Battery 13
Audi A4 2008 ➤
Electrical system - Edition 12.2009
cardiagn.com
2.11 Preparations for back-up power supply
of battery
Procedure
Vehicles up to 05.2008:
– Unclip plenum chamber cover -2- and detach.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
– Connect red clamp “+” of battery charger to remote positive
terminal -1- and black clamp “–” to earth terminal -2-.
– Plug in mains connector of battery charger and switch on bat‐
tery charger ⇒ Electrical system; General information; Rep.
Gr. 27 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2. Battery 15
Audi A4 2008 ➤
Electrical system - Edition 12.2009
3 Start/stop system
Caution
cardiagn.com
1 - Voltage stabiliser -J532-
❑ Removing and installing
⇒ page 17
2 - Nut
❑ 3 Nm
3 - Nut
❑ 3 Nm
4 - Cover/ multimedia system
operating unit -E380-
5 - Start/stop operation button
-E693-
❑ Removing and installing
⇒ page 216
6 - Nut
❑ 3 Nm
7 - Bracket
❑ For voltage stabiliser -
J532-
8 - Electrical connector
cardiagn.com
Installation is carried out in the reverse order; note the following:
– Install subwoofer ⇒ Rep. Gr. 91 .
– Install spare wheel well lining ⇒ Rep. Gr. 70 .
3. Start/stop system 17
Audi A4 2008 ➤
Electrical system - Edition 12.2009
4 Alternator
Observe notes on contact corrosion ⇒ page 1 .
1 - Bolts
❑ 23 Nm
2 - Alternator
❑ Removing and instal‐
ling:
♦ Vehicles with 1.8 ltr. and
2.0 ltr. TFSI engine
⇒ page 18
♦ Vehicles with 3.0 ltr. TFSI
and 3.2 ltr. FSI engine
⇒ page 20
3 - Electrical connector
cardiagn.com
4 - Terminal 30/B+
5 - Cap
6 - Nut
❑ 16 Nm
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Removing
– With ignition switched off, disconnect earth cable at battery
⇒ page 5 .
Caution
cardiagn.com
when refitted.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ Before removing, mark direction of operation of poly V-belt
with respect to the correctness of information in this document. Copyright by AUDI AG.
with chalk or felt-tipped pen in preparation for re-installa‐
tion.
– Unscrew bolts (top and bottom) -arrows- and pivot the alter‐
nator forwards.
4. Alternator 19
Audi A4 2008 ➤
Electrical system - Edition 12.2009
Installing
• Tightening torques ⇒ page 18
Installation is carried out in the reverse order; note the following:
– Fit poly V-belt onto pulleys in the following sequence:
1- Crankshaft
2- Coolant pump
3- Tensioner for poly V-belt
4- Alternator
5- Power steering pump
6- Air conditioner compressor
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Note with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
– Connect battery. Steps required ⇒ page 6 .
– Start engine and check that belt runs properly.
Caution
cardiagn.com
tion.
Note
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
4. Alternator 21
Audi A4 2008 ➤
Electrical system - Edition 12.2009
Note
cardiagn.com
Installing
• Tightening torques ⇒ page 18
Installation is carried out in the reverse order; note the following:
Vehicles with automatic gearbox:
– Secure ATF pipes ⇒ Rep. Gr. 37 .
– Fill up with coolant ⇒ Rep. Gr. 19 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
All vehicles (continued): permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
1 - Bolts
❑ 23 Nm
2 - Alternator
❑ Removing and instal‐
ling:
♦ Vehicles with 2.0 ltr. TDI
engine ⇒ page 23 .
♦ Vehicles with 2.7 ltr. and
3.0 ltr. TDI engine without
auxiliary heater
⇒ page 26
♦ Vehicles with 2.7 ltr. and
3.0 ltr. TDI engine with aux‐
iliary heater ⇒ page 31
♦ Vehicles with 2.7 ltr. and
3.0 ltr. TDI engine with dual
cardiagn.com
clutch gearbox
⇒ page 37
3 - Sliding bush
❑ Ensure that bushes
slide freely, as the
clamping pressure of a
stiff bush will be insuffi‐
cient even when the cor‐
rect tightening torque is
applied
4 - Electrical connector
5 - Nut
❑ 16 Nm
6 - Cap
7 - Terminal 30/B+
4. Alternator 23
Audi A4 2008 ➤
Electrical system - Edition 12.2009
Removing
– Detach engine cover panel -arrows-.
cardiagn.com
Caution
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Release hose clip -2- and detach air hose -3- from throttle
valve module -J338- .
– Remove bolt -1-.
– Unscrew centre hex stud -2- and pull coolant pipe -1- (with
hoses connected) in direction of -arrow-.
cardiagn.com
– Unscrew terminal 30/B+ -item 1-.
– Unplug electrical connector -2-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
4. Alternator 25
Audi A4 2008 ➤
Electrical system - Edition 12.2009
Note
Note
cardiagn.com
Stiff alternator mount bushes must be freed; otherwise the clamp‐
ing force of the bush will not be adequate even when the bolts are
tightened to the correct torque.
Note
Removing
– With ignition switched off, disconnect earth cable at battery
⇒ page 5 .
– Detach engine cover panel -arrows-.
cardiagn.com
– Remove air duct -arrow-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
4. Alternator 27
Audi A4 2008 ➤
Electrical system - Edition 12.2009
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
– Detach air pipe from air hose (release hose clip -1-).
– Remove front right wheel.
– Detach front section of front right wheel housing liner and
press to rear ⇒ Rep. Gr. 66 .
Note
– Vehicles with gear oil cooling: Remove bolt -arrow- for ATF
pipes.
Note
cardiagn.com
– Detach air hose from air pipe (right-side) and move clear to
one side (release hose clip -arrow-).
Caution
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
4. Alternator 29
Audi A4 2008 ➤
Electrical system - Edition 12.2009
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Installation is carried out in the reverse order; note the following:
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
– Vehicles with gear oil cooling: secure ATF pipes ⇒ Rep. Gr.
37 .
– Install air pipe (right-side) ⇒ Rep. Gr. 21 .
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
When installing poly V-belt, make sure it is properly seated
permitted on
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
pulleys. with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
– Connect battery. Steps required ⇒ page 6 .
– Start engine and check that belt runs properly.
4. Alternator 31
Audi A4 2008 ➤
Electrical system - Edition 12.2009
Removing
– With ignition switched off, disconnect earth cable at battery
⇒ page 5 .
– Detach engine cover panel -arrows-.
cardiagn.com
– Unplug electrical connector -1- at air mass meter -G70- .
– Remove bolt -3- and move clear exhaust gas pressure sensor
1 -G450- -item 4- at air pipe.
– Move clear electrical connector -2- for temperature sender af‐
ter particulate filter -G527- at air pipe.
– Remove air intake hose with air mass meter -G70- . To do so,
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
cardiagn.com
– Remove bolts -2- and -3-.
– Detach air pipe from air hose (release hose clip -1-).
– Pinch off coolant hoses -1- and -2- with hose clamps up to 25
mm -3094- .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
4. Alternator 33
Audi A4 2008 ➤
Electrical system - Edition 12.2009
Note
cardiagn.com
– Unscrew nut at clamp -3- and detach exhaust pipe -2- at si‐
lencer.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Vehicles with gear oil cooling: Remove bolt -arrow- for ATF
cardiagn.com
pipes.
Note
4. Alternator 35
Audi A4 2008 ➤
Electrical system - Edition 12.2009
– Detach air hose from air pipe (right-side) and move clear to
one side (release hose clip -arrow-).
Caution
cardiagn.com
tion.
Note
cardiagn.com
– Install circulation pump -V55- ⇒ Rep. Gr. 82 .
– Vehicles with gear oil cooling: secure ATF pipes ⇒ Rep. Gr.
37 .
– Install air pipe (right-side) ⇒ Rep. Gr. 21 .
– Install plenum chamber partition panel ⇒ Rep. Gr. 50 .
– Fill up with coolant ⇒ Rep. Gr. 19 .
Note
4. Alternator 37
Audi A4 2008 ➤
Electrical system - Edition 12.2009
Removing
– With ignition switched off, disconnect earth cable at battery
⇒ page 5 .
– Detach engine cover panel -arrows-.
cardiagn.com
– Remove air duct -arrow-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
– Detach air pipe from air hose (release hose clip -1-).
4. Alternator 39
Audi A4 2008 ➤
Electrical system - Edition 12.2009
cardiagn.com
– Cut open cable tie -3-.
– Unscrew nut -2- and detach earth cable at longitudinal mem‐
ber.
– Remove nut -1- and detach bracket with wiring harness from
subframe.
– Detach air hose from air pipe (right-side) and move clear to
one side (release hose clip -arrow-).
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Caution
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
4. Alternator 41
Audi A4 2008 ➤
Electrical system - Edition 12.2009
Note
cardiagn.com
1- Alternator
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
2- Idler roller permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3- Idler roller
4- Coolant pump
5- Idler roller (depending on version)
6- Power steering pump
7- Air conditioner compressor
8- Poly V-belt tensioner
9- Vibration damper
Note
cardiagn.com
♦ Removing and installing voltage regulator - Valeo alternator
from 2007 onwards
♦ Checking carbon brushes - Valeo alternator from 2007 on‐
wards
♦ Removing and installing poly V-belt pulley without free-wheel
♦ Removing and installing poly V-belt pulley with free-wheel
6 Starter
Observe notes on contact corrosion ⇒ page 1 .
1 - Bolt
❑ Tightening torque:
♦ Vehicles with manual gear‐
box ⇒ Rep. Gr. 34
♦ Vehicles with automatic
gearbox ⇒ Rep. Gr. 37
♦ Vehicles with dual clutch
gearbox ⇒ Rep. Gr. 34
2 - Spacer sleeve
❑ Only on vehicles with 4-
cyl. engine
3 - Starter
cardiagn.com
❑ Removing and instal‐
ling:
♦ Vehicles with 1.8 ltr. and
2.0 ltr. TFSI engine
⇒ page 45
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
♦ Vehicles withunless
permitted 3.0 authorised
ltr. TFSIby AUDI AG. AUDI AG does not guarantee or accept any liability
and 3.2 with
ltr. respect
FSI engine
to the correctness of information in this document. Copyright by AUDI AG.
⇒ page 46
♦ Vehicles with 2.0 ltr. TDI
engine ⇒ page 48 .
♦ Vehicles with 2.7 ltr. and
3.0 ltr. TDI engine
⇒ page 50
♦ Vehicles with 2.7 ltr. and
3.0 ltr. TDI engine with dual
clutch gearbox
⇒ page 51
4 - Terminal B+
5 - Nut
❑ 15 Nm
6 - Electrical connector
7 - Bolt
❑ Tightening torque:
♦ Vehicles with manual gearbox ⇒ Rep. Gr. 34
♦ Vehicles with automatic gearbox ⇒ Rep. Gr. 37
♦ Vehicles with dual clutch gearbox ⇒ Rep. Gr. 34
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
– Remove bolt -1- for retainer -2- for wiring harness.
Note
6. Starter 45
Audi A4 2008 ➤
Electrical system - Edition 12.2009
Installing
• Tightening torques ⇒ page 44
Installation is carried out in the reverse order; note the following:
– On vehicles with automatic gearbox and 2.0 ltr. FSI engine,
check wether locking part -1- is properly inserted in starter
opening before installing starter.
• The locking part must align with the starter opening -2-
-arrow-.
cardiagn.com
Caution
Note
Disregard -arrow-.
– Unscrew nuts -arrows- and bolt -1- and press catalytic con‐
verter (right-side) towards right.
Note
cardiagn.com
– Unplug connector -3- by sliding locking element to rear and
pressing down release catch.
– Unscrew wire -2- at starter.
– Unscrew bolts -1- and -4- and remove starter.
Note
6. Starter 47
Audi A4 2008 ➤
Electrical system - Edition 12.2009
Installing
• Tightening torques ⇒ page 44
Installation is carried out in the reverse order; note the following:
– On vehicles with automatic gearbox and 3.2 ltr. FSI engine,
check wether locking part -1- is properly inserted in starter
opening before installing starter.
• The locking part must align with the starter opening -2-
-arrow-.
– Install engine support and engine mounting (right-side)
Protected ⇒ for private or commercial purposes, in part or in whole, is not
by copyright. Copying
Rep. Gr. 10 . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Vehicles with manual gearbox / multitronic gearbox:
– Install catalytic converter (right-side) ⇒ Rep. Gr. 26 .
Note
cardiagn.com
– Install front silencer (right-side) ⇒ Rep. Gr. 26 .
– Install plenum chamber partition panel ⇒ Rep. Gr. 50 .
All vehicles (continued):
– Connect battery. Steps required ⇒ page 6 .
– Remove nut -1- and move earth cable clear at engine support.
– Remove bolts -arrows- and detach engine support (right-side).
cardiagn.com
– Unplug connector -3- by sliding locking element to rear and
pressing down release catch.
– Unscrew wire -2- by
Protected atcopyright.
starter.Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Remove bolts -4-.
with respect to the correctness of information in this document. Copyright by AUDI AG.
6. Starter 49
Audi A4 2008 ➤
Electrical system - Edition 12.2009
Installing
• Tightening torques ⇒ page 44
Installation is carried out in the reverse order; note the following:
Caution
cardiagn.com
– With ignition switched off, disconnect earth cable at battery
⇒ page 5 .
– Remove front exhaust pipe ⇒ Rep. Gr. 26 .
– Remove alternator: vehicles without auxiliary heater
⇒ page 26 ; vehicles with auxiliary heater ⇒ page 31 .
– Remove engine mounting (right-side) ⇒ Rep. Gr. 10 .
– Remove bolts -1- and -2-.
– Press bottom right coolant pipe to one side.
Note
– Remove nut -1- and move earth cable clear at engine support.
– Remove bolts -arrows- and detach engine support (right-side).
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Installing
• Tightening torques ⇒ page 44
Installation is carried out in the reverse order; note the following:
– On vehicles with automatic gearbox and 3.0 ltr. TDI engine,
check wether locking part -1- is properly inserted in starter
opening before installing starter.
cardiagn.com
• The locking part must align with the starter opening -2-
-arrow-.
– Install engine support and engine mounting (right-side) ⇒
Rep. Gr. 10 .
– Install bottom right coolant pipe ⇒ Rep. Gr. 19 .
– Install alternator: vehicles without auxiliary heater
⇒ page 26 ; vehicles with auxiliary heater ⇒ page 31 .
– Install diesel particulate filter ⇒ Rep. Gr. 26 .
– Connect battery. Steps required ⇒ page 6 .
Note
6. Starter 51
Audi A4 2008 ➤
Electrical system - Edition 12.2009
– Remove nut -1- and move earth cable clear at engine support.
– Remove bolts -arrows- and detach engine support (right-side).
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
cardiagn.com
pressing down release catch.
– Unscrew wire -2- at starter.
– Detach starter.
Installing
• Tightening torques ⇒ page 44
Installation is carried out in the reverse order; note the following:
– On vehicles with 3.0 ltr. TDI engine, check wether locking part
-1- is properly inserted in starter opening before installing
starter.
• The locking part must align with the starter opening -2-
-arrow-.
– Install engine support and engine mounting (right-side) ⇒
Rep. Gr. 10 .
– Install bottom right coolant pipe ⇒ Rep. Gr. 19 .
– Install alternator ⇒ page 37 .
– Install front exhaust pipe ⇒ Rep. Gr. 26 .
– Connect battery. Steps required ⇒ page 6 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
90 – Gauges, instruments
1 Contact corrosion
Contact corrosion can occur if unsuitable fasteners (bolts, nuts,
washers, etc.) are used.
For this reason, only fasteners with a special surface coating are
fitted.
Furthermore, rubber components or plastic components and ad‐
hesives are made of non-conductive material.
Always fit new components if you are not sure that the old com‐
ponents are suitable ⇒ Electronic parts catalogue .
Note:
♦ We recommend the use of genuine replacement parts only;
they have been tested and are compatible with aluminium.
♦ We recommend using Audi Genuine Accessories.
♦ Damage resulting from contact corrosion is not covered by
cardiagn.com
warranty.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2 Instrument cluster
Observe notes on contact corrosion ⇒ page 54 .
Note
cardiagn.com
⇒ Rep. Gr. 17
3 - Electrical connector
❑ For data bus diagnostic
interface -J533-
4 - Data bus diagnostic inter‐
face -J533-
❑ Exploded view
⇒ page 74
5 - Bolt
❑ Tightening torque
⇒ page 74
6 - Connector for fibre optic ca‐
ble
❑ Cover with protective
cap for wiring harness
connector -VAS
6223/9- .
7 - Instrument cluster
❑ With control unit in dash
panel insert -J285- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
❑ Removing and installing with respect to the correctness of information in this document. Copyright by AUDI AG.
⇒ page 56
❑ Assignment of contacts
at multi-pin connectors
⇒ page 58
8 - Electrical connector
❑ For instrument cluster
9 - Bolt
❑ 2.5 Nm
10 - Trim cover
❑ Removing and installing ⇒ Rep. Gr. 68
11 - Bolt
❑ 2.5 Nm
2. Instrument cluster 55
Audi A4 2008 ➤
Electrical system - Edition 12.2009
12 - Bolt
❑ 2.5 Nm
13 - Fuel gauge sender -G-
❑ Pin assignment ⇒ page 58
❑ Removing and installing ⇒ Rep. Gr. 20
14 - Fuel gauge sender 2 -G169-
❑ Pin assignment ⇒ page 59
❑ Removing and installing ⇒ Rep. Gr. 20
15 - Radio-controlled clock receiver -J489-
❑ Removing and installing ⇒ page 61
16 - Bolt
❑ 2.5 Nm
17 - Bolt
❑ 2.5 Nm Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
18 - Electrical connector permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ For radio-controlled clock receiver -J489-
cardiagn.com
19 - Washer fluid level sender -G33-
❑ Removing and installing ⇒ page 90
20 - Brake pad wear sender
❑ Front left -G34-
❑ Removing and installing ⇒ Rep. Gr. 46
21 - Brake fluid level warning contact -F34-
❑ Removing and installing ⇒ Rep. Gr. 47
22 - Coolant shortage indicator switch -F66-
23 - Electrical connector
❑ For ambient temperature sensor -G17-
24 - Ambient temperature sensor -G17-
❑ Removing and installing ⇒ page 60
Note
Removing
– When renewing instrument cluster with control unit in dash
panel insert -J285- select “Replacement” function for appro‐
priate control unit in “Guided Fault Finding” or “Guided Func‐
tions” ⇒ Vehicle diagnosis, testing and information system
VAS 5051.
– Select function or path:
Vehicle brand
Engine code
17 Dash panel insert J285
17 Control unit replacement (Repair Group 90)
– Continue to follow the instructions on the display of the vehicle
diagnostic tester.
– Move steering wheel down and to rear as far as possible,
making use of full range of steering column adjuster.
– Switch off ignition and take out ignition key.
– Pull off trim cover ⇒ Rep. Gr. 68 .
– Place trim cover on steering column trim (top).
– Remove dash panel vent (left-side) ⇒ Rep. Gr. 70 .
– Remove cover for MMI screen ⇒ Rep. Gr. 70 .
– Remove bolts -arrows-.
– Pull out instrument cluster -1- until it makes contact with steer‐
ing wheel.
– Unplug electrical connector.
cardiagn.com
– Unplug electrical connector by releasing catch -1- and moving
retaining clip in direction of -arrow-.
– Remove instrument cluster towards driver's side between
steering wheel and dash panel.
Installing
• Tightening torque ⇒ page 55
Installation is carried out in the reverse order; note the following:
– Continue to follow the instructions on the display of the vehicle
diagnostic tester for a new instrument cluster.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2. Instrument cluster 57
Audi A4 2008 ➤
Electrical system - Edition 12.2009
cardiagn.com
12 - Not used
13 - Not used
14 - Not used
15 - Not used
16 - Not used
17 - Not used
18 - Not used
19 - Not used
20 - Check button
21 - Not used
22 - Not used
23 - Radio-controlled clock 5V
24 - Radio-controlled clock signal
25 - Oil level
26 - Not used
27 - Not used
28 - Not used
29 - Terminal 31
30 - Terminal 31
31 - Terminal 30 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
32 - Terminal 30 with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
On vehicles with FSI or TFSI engine, pins -2, 3 and 4- are looped
through the fuel pump control unit -J538- .
cardiagn.com
– Unplug 2-pin connector at flange on fuel tank; Procedure ⇒
Rep. Gr. 20 ; Checking fuel gauge sender 2 -G169- .
Pin assignment for 2-pin connector at fuel gauge sender 2 -G169-
1- Wiring between fuel gauge sender 2 -G169- and instrument
cluster (sender earth) - Pin 10
2- Wiring between fuel gauge sender 2 -G169- and instrument
cluster (fuel gauge) - Pin 9
2. Instrument cluster 59
Audi A4 2008 ➤
Electrical system - Edition 12.2009
cardiagn.com
Pin assignment for 2-pin connector on radiator outlet coolant tem‐
perature sender -G83-
1- Sender earth
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
2- Wiring connection from radiator outlet coolant
permitted unlesstemperature
authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
sender -G83- to engine control unit with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
– Unplug electrical connector -1- at radio-controlled clock re‐
ceiver -J489- .
Installing
• Tightening torque ⇒ page 55
Installation is carried out in the reverse order; note the following:
– Install rear bumper cover ⇒ Rep. Gr. 63 .
Lane change assist control unit -J769- / -J770- must be recali‐
brated whenever bumper cover has been removed
⇒ “11.6 Calibrating lane changeProtected
assistby- copyright.
test equipment layout”,
Copying for private or commercial purposes, in part or in whole, is not
page 251 . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2. Instrument cluster 61
Audi A4 2008 ➤
Electrical system - Edition 12.2009
1 - Mounting
❑ For cigarette lighter -U1-
2 - Cigarette lighter -U1-
❑ Removing and installing
⇒ page 63
3 - Cigarette lighter
4 - Cigarette lighter illumination
bulb -L28-
❑ Removing and installing
⇒ page 63 unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted
5 - Centre console
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
6 - Socket illumination bulb -
L42-
❑ For 12 V socket -U5-
❑ Removing and installing
⇒ page 65
7 - 12 V socket -U5-
❑ Removing and installing
⇒ “3.4 Removing and in‐
stalling socket illumina‐
tion bulb L42 ( 12 V
socket U5 )”, page 65
8 - Mounting with cover
❑ For 12 V socket 3 -U19-
(Avant)
9 - Luggage compartment side
trim (right-side)
10 - Nut
❑ 2 Nm
11 - 12 V socket 3 -U19-
(Avant)
❑ Removing and installing ⇒ page 70
❑ Renewing ⇒ page 70
12 - Nut
❑ 2 Nm
13 - Mounting with cover
❑ For 12 V socket 3 -U19- (saloon)
14 - 12 V socket 3 -U19- (saloon)
❑ Removing and installing ⇒ page 69
❑ Renewing ⇒ page 70
15 - Socket illumination bulb -L42-
❑ For 12 V socket 2 -U18-
❑ Removing and installing ⇒ page 69
cardiagn.com
3.2 Removing and installing cigarette lighter
illumination bulb -L28-
Removing
– Remove front ashtray ⇒ Rep. Gr. 68 .
– Pry off cover -1- from top of cigarette Protected
lighter by illumination bulb
copyright. Copying for private or commercial purposes, in part or in whole, is not
-L28- -arrows-. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Puller -T40148-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Removing
– Remove cigarette lighter illumination bulb -L28- ⇒ page 63 .
– Release tabs -2- on puller -T40148- must engage in recesses
in cigarette lighter -U1- -item 3- -arrow-; for this purpose, push
threaded rod -1- downwards as far as stop.
cardiagn.com
– Insert puller -T40148- into cigarette lighter -U1- -item 1- as far
as stop.
– Turn knurled wheel -2- on puller -T40148- clockwise as far as
stop.
• The piston -2- moves upwards and the release tabs -1- on
puller -T40148- spread apart -arrows-.
– Use puller -T40148- to pull cigarette lighter out of illuminated
ring.
Caution
Risk of injury.
♦ After detaching puller -T40148- check that retaining tabs
for lighter are not bent.
♦ If retaining tabs are bent they must be bent back to prevent
lighter from ejecting.
cardiagn.com
– Turn knurled wheel -4- on puller -T40148- anti-clockwise
-arrow-; this will open release tabs -2- on cigarette lighter -U1-
-item 3- and puller -T40148- can be removed.
– Press illuminated ring for cigarette lighter into mounting until
retaining clip engages.
• Illuminated ring can only be fitted in one position into mounting.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Removing
– Vehicles equipped with MMI basic: Remove cover for centre
console ⇒ Rep. Gr. 68 .
– Vehicles equipped with MMI convenience: Remove multime‐
dia system operating unit -E380- ⇒ Rep. Gr. 91 .
– Unclip electrical connection -2- from holder.
– Unplug electrical connector -1- and attach a long cord to it.
Note
cardiagn.com
– Open cover -1- of 12 V socket -U5- and hold in this position.
– Insert puller -T40148- into 12 V socket -U5- as far as stop.
– Turn knurled wheel -2- on puller -T40148- clockwise as far as
stop.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
• The piston -2- moves upwards and the release tabs -1- on
puller -T40148- spread apart -arrows-.
– Use puller -T40148- to pull 12 V socket -U5- out of illuminated
ring with socket illumination bulb -L42- .
– Unplug electrical connector.
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Installing
Installation is carried out in the reverse order; note the following:
– Detach support -1- from puller -T40148- .
– Push piston downwards and hold in this position.
– Turn knurled wheel -4- on puller -T40148- anti-clockwise
-arrow-; this will open release tabs -2- on 12 V socket -U5-
-item 3- and puller -T40148- can be removed.
– Vehicles equipped with MMI basic: Install cover for centre
console ⇒ Rep. Gr. 68 .
– Vehicles equipped with MMI convenience: Install multimedia
system operating unit -E380- ⇒ Rep. Gr. 91 .
Removing
– Release tabs -2- on puller -T40148- must engage in recesses
in 12 V socket -3- -arrow-; for this purpose, push threaded rod
-1- downwards as far as stop.
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
• The piston -2- moves upwards and the release tabs -1- on
puller -T40148- spread apart -arrows-.
– Use puller -T40148- to pull 12 V socket out of illuminated ring
with socket illumination bulb -L42- .
– Unplug electrical connector.
Installing
Installation is carried out in the reverse order; note the following:
– Detach support -1- from puller -T40148- .
– Push piston downwards and hold in this position.
– Turn knurled wheel -4- on puller -T40148- anti-clockwise
-arrow-; this will open release tabs -2- on 12 V socket -3- and
puller -T40148- can be removed.
cardiagn.com
– Remove cup holder ⇒ Rep. Gr. 68 .
– Remove bolts -arrows-.
– Pull AC/DC converter with socket, 12 V - 230 V -U13-
-item 1- downwards off cup holder -2-.
Installing
• Tightening torque ⇒ page 63
Installation is carried out in the reverse order; note the following:
– Install cup holder ⇒ Rep. Gr. 68 .
– Install centre console ⇒ Rep. Gr. 68 .
-arrow-.
– Unplug electrical connector -3-.
– Unscrew nut -1-.
– Remove 12 volt socket 3 -U19- -item 2- from cover of luggage
compartment side trim (right-side).
Installing
• Tightening torque ⇒ page 62
Install in reverse order.
cardiagn.com
3.10 Renewing 12 V socket 3 -U19-
Special tools and workshop equipment required
♦ Puller -T40148-
Removing
– Open cover in luggage compartment side trim (right-side).
– Unplug electrical connector.
– Release tabs -2- on puller -T40148- must engage in recesses
in 12 V socket 3 -U19- -item 3- -arrow-; for this purpose, push
threaded rod -1- downwards as far as stop.
• The piston -2- moves upwards and the release tabs -1- on
puller -T40148- spread apart -arrows-.
– Remove 12 V socket 3 -U19- from mounting.
cardiagn.com
Installing
Installation is carried out in the reverse order; note the following:
– Detach support -1- from puller -T40148- .
– Push piston downwards and hold in this position.
– Turn knurled wheel -4- on puller -T40148- anti-clockwise
-arrow-; this willProtected
open by release
copyright.tabs -2-
Copying for on 12orVcommercial
private socketpurposes,
3 -U19-in part or in whole, is not
-item 3- and puller -T40148-
permitted can be
unless authorised removed.
by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
4 Horns
Observe notes on contact corrosion ⇒ page 54 .
1 - Impact bar
❑ With bracket for horn
2 - Nut
❑ 9 Nm
3 - Bass horn -H7-
❑ Removing and installing
⇒ page 73
4 - Treble horn -H2-
❑ Removing and installing
⇒ page 73
5 - Nut
cardiagn.com
❑ 9 Nm
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
4. Horns 73
Audi A4 2008 ➤
Electrical system - Edition 12.2009
1 - Electrical connector
❑ For data bus diagnostic
interface -J533-
2 - Data bus diagnostic inter‐
face -J533-
❑ Removing and installing
⇒ page 74
3 - Bolt
❑ 3 Nm
4 - Connector for fibre optic ca‐
ble
❑ Cover with protective
cardiagn.com
cap for wiring harness
connector -VAS
6223/9- .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Removing
– When renewing control unit select “Replacement” function for
appropriate control unit in “Guided Fault Finding” or “Guided
Functions” ⇒ Vehicle diagnosis, testing and information sys‐
tem VAS 5051.
– Select function or path:
cardiagn.com
Vehicle brand
Engine code
19 Data bus diagnostic interface J533 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
19 Control unit replacement (Repair Group
with 90)
respect to the correctness of information in this document. Copyright by AUDI AG.
– Seal open connector plug -2- of fibre optic cable with protective
cap for cable connector -VAS 6223/9- -item 1-.
Note
Installing
• Tightening torque ⇒ page 74
Installation is carried out in the reverse order; note the following:
– Install glove box ⇒ Rep. Gr. 68 .
– Continue to follow the instructions on the display of the vehicle
diagnostic tester for a new data bus diagnostic interface -
J533- .
cardiagn.com
face -J533-
Connection for optical MOST bus (fibre optic cable) -item A-
1- Input
2- Output
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
14 - Terminal 15
15 - CAN bus High (convenience)
16 - CAN bus High (drive)
17 - CAN bus High (extended)
18 - CAN bus High (instrument cluster)
19 - CAN bus High (diagnosis)
20 - Screening
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Always fit new components if you are not sure that the old com‐
ponents are suitable ⇒ Electronic parts catalogue .
Note:
♦ We recommend the use of genuine replacement parts only;
they have been tested and are compatible with aluminium.
♦ We recommend using Audi Genuine Accessories.
♦ Damage resulting from contact corrosion is not covered by
cardiagn.com
warranty.
cardiagn.com
⇒ page 82
4 - Wiper motor -V-
❑ With wiper motor control
unit -J400- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
❑ Exploded view with respect to the correctness of information in this document. Copyright by AUDI AG.
⇒ page 80
❑ Removing and installing
⇒ page 84
5 - Rain and light sensor -
G397-
❑ Removing and installing
⇒ Rep. Gr. 64
6 - Grommet
❑ For washer fluid hose in
bonnet
7 - Washer fluid reservoir
❑ Exploded view
⇒ page 87
❑ Removing and installing ⇒ page 89
8 - Filler neck
❑ For washer fluid reservoir
❑ Exploded view ⇒ page 87
❑ Removing and installing ⇒ page 88
1 - Bolt
❑ Tightening sequence
⇒ page 81
2 - Wiper motor -V-
❑ With wiper motor control
unit -J400-
❑ Removing and installing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
⇒ page 84 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3 - Bolt
❑ Tightening sequence
⇒ page 81
4 - Nut
cardiagn.com
❑ 17 Nm
5 - Cap
6 - Wiper arm, passenger's
side (LHD)
❑ Different length ⇒ Elec‐
tronic parts catalogue
❑ Removing and installing
⇒ page 82
❑ Adjusting ⇒ page 83
7 - Wiper blade, passenger's
side (LHD)
❑ Different length ⇒ Elec‐
tronic parts catalogue
❑ Renewing ⇒ page 82
8 - Wiper blade, driver's side
(LHD)
❑ Different length ⇒ Elec‐
tronic parts catalogue
❑ Renewing ⇒ page 82
9 - Wiper arm, driver's side (LHD)
❑ Different length ⇒ Electronic parts catalogue
❑ Removing and installing ⇒ page 82
❑ Adjusting ⇒ page 83
10 - Cap
11 - Nut
❑ 17 Nm
12 - Bolt
❑ Tightening sequence ⇒ page 81
13 - Water drain channel
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
position
Note
Caution
Caution
cardiagn.com
– Guide wiper blade -1- into wiper arm -2- in parallel position
-arrow-. Make sure that retaining clip on wiper blade is heard
to engage in wiper arm when fitting wiper blade.
– The wipers will run back from the “service position” when you
operate the wiper switch or when road speed exceeds 6 km/
h.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Removing
Note
If the wiper motor needs to be run during repair work, the bonnet
must be closed (voltage supply to wiper motor is cut off when
bonnet is open).
cardiagn.com
– Apply puller -T10369/1- at wiper arm -1- as shown in illustra‐
tion.
– Apply thrust piece -2- at wiper shaft.
– Turn bolt -3- clockwise until wiper arm is clear of wiper shaft.
– Remove nuts completely and detach wiper arms.
Installing
Caution
Note
If the wiper motor needs to be run during repair work, the bonnet
must be closed (voltage supply to wiper motor is cut off when
bonnet is open).
Note
♦ Every second time the wiper motor is switched off it runs back
slightly after reaching the end position, which turns the lip of
the wiper blade in the opposite direction.
♦ The wiper motor moves the wiper arms down beyond their end
position and then back up slightly. This slightly raised position
must not be used when aligning the wiper crank.
♦ You must use the end setting at which the wiper motor moves
directly to its park position
Protected (without
by copyright. Copyingreturning). Operatepurposes,
for private or commercial the in part or in whole, is not
“touch-wipe function”
permittedagain as necessary.
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
Note
Removing
– Remove wiper arms ⇒ page 82 .
Vehicles up to 05.2008:
– Detach seal -arrow-.
– Unclip plenum chamber covers -1 ... 3- and detach.
cardiagn.com
Vehicles from 06.2008 onwards:
– Remove bolts -3-.
– Unclip retaining clips -2- from retainer and detach plenum
chamber cover -1-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Caution
– Detach cowl panel trim -1-. To do so, carefully pull cowl panel
trim off retainer at windscreen -arrows B-.
cardiagn.com
– Rotate wiper frame -1- upwards -arrow B- together with link‐
age and wiper motor, and remove from plenum chamber
towards front of vehicle.
Installing
• Tightening torque ⇒ page 81
Installation is carried out in the reverse order; note the following:
– Fit wiper motor with wiper frame in vehicle.
– Tighten bolts ⇒ page 81 .
– Attach water drain channel to wiper motor.
– Adjust wiper arms ⇒ page 83 .
4.1 Exploded view of washer fluid reservoir, washer fluid hoses, washer jets
1 - Bolt
❑ Tightening sequence
⇒ page 88
2 - O-ring
❑ Renew if damaged
3 - Sealing grommet
❑ Renew if damaged
4 - Filler neck
❑ For washer fluid reser‐
voir
❑ Removing and installing
⇒ page 88
cardiagn.com
5 - Support ring
6 - Nut
❑ Bolt connection with
body brace
❑ Tightening torque ⇒
Rep. Gr. 40
7 - Cap
❑ For filler neck
8 - Washer fluid hose
❑ For windscreen washer
system
9 - Right washer jet
❑ With right washer jet
heater
Protected element
by copyright. -Z21-
Copying for private or commercial purposes, in part or in whole, is not
(depending
permitted on version)
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ Removing and installing
⇒ page 92
❑ Adjusting ⇒ page 92
10 - Left washer jet
❑ With left washer jet heater element -Z20- (depending on version)
❑ Removing and installing ⇒ page 92
❑ Adjusting ⇒ page 92
11 - Washer fluid reservoir
❑ Removing and installing ⇒ page 89
12 - Headlight washer system pump -V11-
13 - Sealing grommet
14 - Washer fluid hose
❑ For headlight washer system
15 - Retaining ring
❑ For washer pump -V5-
cardiagn.com
4.2 Removing and installing filler neck for
washer fluid reservoir
Removing
Vehicles up to 05.2008:
– Detach seal -arrow- in section of filler neck for washer fluid
reservoir.
– Unclip plenum chamber cover -3- and detach.
Note
cardiagn.com
– Unscrew nut -1- and swivel filler neck for washer fluid reservoir
slightly towards rear -arrow A-.
– Detach filler neck -2- with filler pipe from washer fluid reservoir
and remove through opening in body -arrow B-.
Installing
• Tightening torque ⇒ page 87
Installation is carried out in the reverse order; note the following:
– Slide sealing grommet -2- onto filler pipe for filler neck -1- as
far as stop.
• Lug must engage in recess in filler pipe -arrows-.
– Insert filler neck in washer fluid reservoir.
Note
Make sure that the O-ring in the washer fluid reservoir does not
become pinched when inserting.
cardiagn.com
– Remove bolts -1- and -3-.
– Pull washer fluid reservoir forwards slightly.
– Unplug electrical connector -5-.
– Detach washer fluid hose -6- for headlight washer system and
wiring harness -4- from retainers on washer fluid reservoir.
– Detach washer fluid reservoir.
Installing
• Tightening torque and tightening sequence ⇒ page 88 .
– When installing washer fluid reservoir, make sure that locating
lug -1- engages in recess -2- on wing panel.
Installation is carried out in the reverse order; note the following:
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Install front wheel housing liner (left-side) ⇒ Rep. Gr. unless
permitted 66 . authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Install filler neck for washer fluid reservoir ⇒ page 88 .
Removing
– Switch off ignition and take out ignition key.
– Remove front wheel (left-side).
– Remove front wheel housing liner (left-side) ⇒ Rep. Gr. 66 .
– Unplug electrical connector -1-.
– Place drip tray under washer fluid reservoir.
– Pull washer fluid level sender -G33- -item 3- out of washer fluid
reservoir -4-.
Installing
Installation is carried Protected
out in the reverse order; note the following:
by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Check sealing grommet -2- for damage.
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
Special tools and workshop equipment required
♦ Drip tray
Removing
– Switch off ignition and take out ignition key.
– Remove front wheel (left-side).
– Remove front wheel housing liner (left-side) ⇒ Rep. Gr. 66 .
– Unplug electrical connector -4-.
– Place drip tray under washer fluid reservoir.
– Release retaining clip -2- in direction of -arrow- and disconnect
washer fluid hose -1- from washer pump for windscreen wash‐
er system.
– Lift washer pump -V5- -item 3- out of washer fluid reservoir.
Note
Installing
Installation is carried out in the reverse order; note the following:
– Check sealing grommet for damage.
– Install front wheel housing liner (left-side) ⇒ Rep. Gr. 66 .
cardiagn.com
– When fitting washer fluid hose, make sure that retaining clip
engages audibly in connection on washer fluid hose.
– Insert washer jet in bonnet.
Note
WARNING
Risk of injury.
♦ When the adjusting tool for washer jet -T40187- is not
used, make sure both sides are always covered and se‐
cured with the covers -3- and -4-.
♦ If one side is not secured with the cover, injuries may be
caused by the needle -3125/5A- -item 1- or the adjusting
pin -2-.
♦ When opening one of the sides, always make sure the
opposite side does not point towards your hand.
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
WARNING
Risk of injury.
♦ The adjusting pin must be covered and secured with the
cover each time it has been used.
cardiagn.com
4 - Washer fluid reservoir
❑ Exploded view
⇒ page 98
❑ Removing and installing
⇒ page 89
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6.1 Exploded view of rear window wiper and rear window wiper motor
cardiagn.com
⇒ page 98
5 - Wiper arm
❑ Removing and installing
⇒ page 96
6 - Nut
❑ 12 Nm
7 - Washer jet Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
8 - Cover for rear window wiper
with respect to the correctness of information in this document. Copyright by AUDI AG.
9 - Wiper blade
❑ Renewing ⇒ page 95
Removing
– Switch on ignition.
– Actuate “rear wiper” and allow wiper arm to move to end po‐
cardiagn.com
sition.
– Switch off ignition and take out ignition key.
– Carefully pry cap apart slightly -arrows- and lift off.
– Carefully detach washer jet -2-. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Slacken securing nut -1- one turn. with respect to the correctness of information in this document. Copyright by AUDI AG.
Procedure
– Apply wiper arm with wiper blade fitted at wiper shaft and align
wiper blade on rear window as follows.
• Dimension -a- = 19 + 5 mm
cardiagn.com
Note
6.7 Exploded view of washer fluid reservoir, washer fluid hoses, washer jets
cardiagn.com
1 - Washer fluid reservoir
❑ Removing and installing
⇒ page 89
2 - Rear window wiper motor -
V12-
3 - Wiper arm
4 - Washer jet
❑ Removing and installing
⇒ page 99
❑ Adjusting ⇒ page 100
5 - Washer fluid hose
❑ For rear window washer
system
6 - Retaining ring
❑ For washer pump -V5-
7 - Washer pump -V5-
❑ Removing and installing
⇒ page 99
8 - Sealing grommet
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
Note
Installing
Installation is carried out in the reverse order; note the following:
– Check sealing grommet for damage.
– Install front wheel housing liner (left-side) ⇒ Rep. Gr. 66 .
6.10 Adjusting washer jet Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Special tools and workshop equipment required
♦ Adjusting tool for washer jet -T40187- fitted with needle
-3125/5A-
Procedure
cardiagn.com
WARNING
Risk of injury.
♦ When the adjusting tool for washer jet -T40187- is not
used, make sure both sides are always covered and se‐
cured with the covers -3- and -4-.
♦ If one side is not secured with the cover, injuries may be
caused by the needle -3125/5A- -item 1- or the adjusting
pin -2-.
♦ When opening one of the sides, always make sure the
opposite side does not point towards your hand.
WARNING
Risk of injury.
♦ The adjusting pin must be covered and secured with the
cover each time it has been used.
cardiagn.com
– Always blow through washer jet in opposite direction of spray
when removing remaining particles of dirt by applying com‐
pressed air.
– If spray pattern still does not match specifications, renew the
washer jet.
Note
The washer fluid reservoir supplies both the windscreen and the
rear window wash systems; it is located in the rear left wheel
housing. Removing and installing ⇒ page 89 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
7.1 Exploded view of washer fluid reservoir, washer fluid hoses, washer jets
cardiagn.com
❑ For washer jet and
headlight
5 - Washer fluid reservoir
6 - Headlight washer system
pump -V11-
❑ Removing and installing
⇒ page 102
7 - Sealing grommet
❑ For headlight washer
system pump -V11-
8 - Fluid hose
❑ From headlight washer
system pump -V11-
9 - Washer hose
❑ To washer jets
10 - Left washer jet
❑ Removing and installing
⇒ page 103
11 - Washer hose
❑ For washer jet (left-side)
12 - Bumper
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦with Drip
respecttray
to the correctness of information in this document. Copyright by AUDI AG.
Removing
– Unfasten washer fluid reservoir ⇒ page 89 and lift until head‐
light washer system pump -V11- just becomes accessible.
– Place drip tray under washer fluid reservoir.
– Unplug electrical connector -1-.
cardiagn.com
– Detach washer hose -3- from headlight washer system pump
-V11- .
– Lift washer pump -V11- -item 2- out of washer fluid reservoir.
Installing
Installation is carried out in the reverse order; note the following:
Note
Secure all hose connections with the correct type of hose clips
(same as original equipment) ⇒ Electronic parts catalogue .
Removing
– Remove relevant front wheel housing liner ⇒ Rep. Gr. 66 .
– Disconnect fluid hose -1- using hose clamp -3094- .
Note Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Place a cloth underneath to catch escaping fluid.
cardiagn.com
release and at the same time take washer jet -4- out of retainer
-3- towards rear -arrow-.
Installing
Installation is carried out in the reverse order; note the following:
– Retaining springs -3- and -4- on washer jet -2- will not engage
audibly unless side guide -1- is correctly inserted in retainer
-5-.
– Install front wheel housing liner ⇒ Rep. Gr. 66 .
Note
The washer jets are pre-set at the factory and do not have to be
adjusted following installation.
Note
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
warranty.
2 Halogen headlights
Observe notes on contact corrosion ⇒ page 106 .
Note
cardiagn.com
light housing
4 - Breather
❑ For headlight housing
5 - Bolt
❑ 8 Nm
6 - Bolt
❑ 8 Nm
7 - Breather hose
❑ For headlight housing
8 - Bracket for headlight hous‐
ing
9 - Bolt
❑ 1.8 Nm
10 - Bolt
❑ 4.5 Nm
11 - Bolt
❑ 4.5 Nm
12 - Stop bolt
13 - Bracket for headlight
housing
14 - Bolt
❑ 4.5 Nm
15 - Speed
Protected nutCopying for private or commercial purposes, in part or in whole, is not
by copyright.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
16
with-respect
Headlight main beam
to the correctness bulbin this document. Copyright by AUDI AG.
of information
18 - Housing cover
❑ For headlight dipped beam
19 - Headlight dipped beam bulb
❑ Left headlight dipped beam bulb -M29-
❑ Right headlight dipped beam bulb -M31-
❑ 12 V, 55 W (H7)
❑ Renewing bulbs ⇒ page 113
20 - Headlight housing
❑ USA vehicles: The front side marker light bulb (LED) is integrated in the headlight housing. The LED light
cannot be renewed separately; the headlight must be renewed as a complete unit
❑ Removing and installing ⇒ page 110
21 - Bolt
❑ 4.5 Nm
22 - Speed nut
23 - Bolt
❑ 4.5 Nm
cardiagn.com
24 - Speed nut
25 - Mounting
❑ For headlight housing
❑ Removing and installing ⇒ page 112
26 - Bolt Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
❑ 4.5 Nm with respect to the correctness of information in this document. Copyright by AUDI AG.
27 - Bolt
❑ Tightening torque ⇒ Rep. Gr. 69
28 - Front airbag crash sensor
❑ Removing and installing ⇒ Rep. Gr. 69
1 - Headlight housing
❑ Removing and installing
⇒ page 110
2 - Front turn signal bulb
❑ Front left turn signal
bulb -M5-
❑ Front right turn signal
bulb -M7-
❑ 12 V, 24 W - yellow
❑ Renewing bulbs
⇒ page 117
3 - Seal
❑ Not available as individ‐
ual replacement part
4 - Housing cover for turn sig‐
nal
❑ Before renewing bulb,
headlight housing must
be cut open
cardiagn.com
❑ For subsequent sealing
of assembly
Protected byopening,
copyright. Copying for private or commercial purposes, in part or in whole, is not
housing cover
permitted is authorised
unless availa‐ by AUDI AG. AUDI AG does not guarantee or accept any liability
ble ⇒ Electronic parts
with respect to the correctness of information in this document. Copyright by AUDI AG.
catalogue
❑ Removing and installing
⇒ “2.9 Renewing front
turn signal bulb M5 / M7
”, page 117
5 - Bolt
❑ From repair kit for turn
signal cover
❑ 2 Nm
6 - Headlight range control mo‐
tor
❑ Left headlight range control motor -V48- ; removing and installing ⇒ page 118
❑ Right headlight range control motor -V49- ; not available as an individual replacement part
7 - Seal
❑ Not available as individual replacement part
8 - Housing cover for headlight range control motor
❑ Only for headlight (left-side)
❑ Before renewing control motor, headlight housing must be cut open
❑ For subsequent sealing of assembly opening, housing cover is available ⇒ Electronic parts catalogue
❑ Removing and installing
⇒ “2.10 Removing and installing left headlight range control motor V48 ”, page 118
9 - Bolt
❑ From repair kit for cover for headlight range control motor
❑ 2 Nm
10 - Bolt
❑ 1.4 Nm
11 - Housing cover for side lights/daytime running lights
❑ Before renewing bulb, headlight housing must be cut open
❑ For subsequent sealing of assembly opening, housing cover is available ⇒ Electronic parts catalogue
❑ Removing and installing ⇒ “2.6 Renewing daytime running light bulb (front) L174 / L175 ”, page 114
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2.2 Removing and installing headlight hous‐
ing
Removing
– Switch off ignition and take out ignition key.
– Turn light switch to position “0”.
– Remove bolts -1, 2, 3, 5- for fasteners.
– Lift cover -4- on lock carrier -arrow- and detach from radiator
grille.
Installing
• Tightening torque ⇒ page 107
Installation is carried out in the reverse order; note the following:
– Position outer edge of headlight housing -1- on inside behind
wing.
– Swivel headlight housing inwards -arrow A-; guide rails -2- on
cardiagn.com
headlight housing should engage in guides on mounting -3-
-arrows-.
– Slide headlight housing towards rear as far as stop into mount‐
ing for headlight housing -arrow B-.
• Do not use force when inserting headlight housing in mounting
for headlight housing and make sure it engages smoothly.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– When inserting headlight -4-, make sure that breather -3- for
headlight is pushed evenly onto mounting -2- for breather hose
-1- in direction of -arrow-.
cardiagn.com
headlight housing
Removing
– Remove headlight housing ⇒ page 110 .
– Remove relevant front wheel housing liner ⇒ Rep. Gr. 66 .
– Remove bolts -arrows-.
– Detach mounting -1- for headlight housing.
Installing
• Tightening torque ⇒ page 107
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Insert mounting for headlight housing and screw in unless
permitted boltsauthorised by AUDI AG. AUDI AG does not guarantee or accept any liability
-arrows- hand-tight. with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
– Remove headlight housing ⇒ page 110 .
– Detach cover -1- for dipped beam from headlight housing
-arrow A-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Remove bulb -3- from spring clips -arrows B-. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Unplug electrical connector -2- at bulb.
Installing
Installation is carried out in the reverse order; note the following:
– Insert new bulb in housing; do not touch glass part of bulb with
bare hands.
– Push bulb beyond resistance of spring clips into housing.
– Plug in connector and close housing cover.
– Install headlight housing ⇒ page 110 .
cardiagn.com
– Push bulb beyond resistance of upper spring clips into hous‐
ing.
– Plug in connector and close housing cover.
– Install headlight housing ⇒ page 110 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Note
WARNING
Note
cardiagn.com
nector -2- at bulb holder -1-.
Installing
Installation is carried out in the reverse order; note the following:
– Insert new bulb holder with bulb into headlight, taking care not
to touch glass bulb with bare hands.
– Close opening in headlight with housing
Protected coverCopying
by copyright. -1- from repair
for private or commercial purposes, in part or in whole, is not
kit ⇒ Electronic parts catalogue .
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Install headlight housing ⇒ page 110 .
Note
WARNING
cardiagn.com
housing.
Installing
Installation is carried out in the reverse order; note the following:
– Insert new bulb holder with bulb into headlight, taking care not
to touch glass bulb with bare hands.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Close opening in headlight with housingpermitted
cover -1- from repair
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
cardiagn.com
Note
WARNING
Installing
cardiagn.com
• Tightening torque ⇒ page 107
Installation is carried out in the reverse order; note the following:
– Insert new bulb holder with bulb into headlight, taking care not
to touch glass bulb with bare hands.
– Close opening in headlight with housing cover -1- from repair
kit ⇒ Electronic parts catalogue .
– Tighten bolts -arrows-.
– Install headlight housing ⇒ page 110 .
Note
WARNING
Note
cardiagn.com
– Cut dummy cover -2- out of headlight housing using a sharp
carpet cutter.
Note
– Pull reflector -4- towards rear and swivel headlight range con‐
trol motor -3- upwards -arrow-; this disengages ball head -2-
on actuator shaft downwards out of ball head mounting -1-.
Installing
• Tightening torque ⇒ page 107
Installation is carried out in the reverse order; note the following:
– When inserting, plug in electrical connector.
– Pull reflector towards rear and engage ball head on actuator
shaft in ball head mounting of reflector.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
kit ⇒ Electronic parts catalogue .
– Tighten bolts -arrows-.
Note
cardiagn.com
– Separate marking foil -3- from masking foil -1- at perforation
-arrow- and then remove again from headlight lens.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Headlight (passenger's side):
– Remove protective backing from masking foil.
– Apply the masking foil flush around the edge -3- of the head‐
light lens.
– Adhere the masking foil on the headlight lens, as shown in
illustration.
– Separate marking foil -2- from masking foil -1- at perforation
-arrow- and then remove again from headlight lens.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Headlight (passenger's side):
– Remove protective backing from masking foil.
– Apply the masking foil flush around the edge -2- of the head‐
light lens.
cardiagn.com
– Adhere the masking foil on the headlight lens, as shown in
illustration.
– Separate marking foil -3- from masking foil -1- at perforation
-arrow- and then remove again from headlight lens.
Note
3.2 Exploded view of bi-xenon gas discharge headlight with adaptive light
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Part 1 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
1 - Headlight washer jet
2 - Bolt
❑ 8 Nm
3 - Bracket
❑ For mounting for head‐
light housing
4 - Breather
❑ For headlight housing
5 - Bolt
❑ 8 Nm
6 - Bolt
❑ 8 Nm
7 - Breather hose
❑ For headlight housing
8 - Output module
❑ Only vehicles with adap‐
tive light
❑ Output module for left
headlight -J667-
❑ Output module for right
headlight -J668-
❑ Removing and installing
⇒ page 132
9 - Bracket for headlight hous‐
ing
10 - Bolt
❑ 1.8 Nm
11 - Seal
12 - Gas discharge bulb control
unit
❑ Left gas discharge bulb control unit -J343-
❑ Right gas discharge bulb control unit -J344-
cardiagn.com
18 - Stop bolt
19 - Bracket for headlight housing
20 - Bolt
❑ 4.5 Nm
21 - Speed nut
22 - Gas discharge bulb
❑ With integrated starter unit
❑ Left gas discharge (xenon) bulb -L13-
❑ Right gas discharge (xenon) bulb -L14-
❑ 42 V, 35 W (D3S)
❑ Renewing bulbs ⇒ page 129
23 - Housing cover
❑ For dipped beam headlights
24 - Headlight housing
❑ The daytime running light and side light bulbs (LED lights) are integrated in the headlight housing. The
LED lights cannot be renewed separately; the headlight must be renewed as a complete unit
❑ USA vehicles: The front side marker light bulb (LED) is integrated in the headlight housing. The LED light
cannot be renewed separately; the headlight must be renewed as a complete unit
❑ Removing and installing ⇒ page 126
25 - Bolt
❑ 1.4 Nm
26 - Bolt
❑ 4.5 Nm
27 - Speed nut
28 - Bolt
❑ 4.5 Nm
29 - Speed nut
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
30 - Mountingpermitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ For headlight housing
❑ Removing and installing ⇒ page 128
31 - Bolt
❑ 4.5 Nm
32 - Bolt
❑ Tightening torque ⇒ Rep. Gr. 69
33 - Front airbag crash sensor
❑ Removing and installing ⇒ Rep. Gr. 69
1 - Headlight housing
❑ Removing and installing
⇒ page 126
2 - Headlight range control mo‐
tor
❑ Left headlight range
control motor -V48-
❑ Right headlight range
cardiagn.com
control motor -V49-
❑ Removing and installing
⇒ page 133
3 - Seal
❑ Not available as individ‐
ual replacement part
4 - Housing cover for control
motor
❑ Combined with head‐
light housing as original
equipment. Renew Protected
sep‐ by copyright. Copying for private or commercial purposes, in part or in whole, is not
arately when performing
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
repair work; repair kit with
⇒ respect to the correctness of information in this document. Copyright by AUDI AG.
Electronic parts cata‐
logue
❑ Removing and installing
⇒ “3.14 Removing and
installing headlight
range control motor
V48 / V49 ”, page 133
5 - Bolt
❑ From repair kit for cover
for headlight range con‐
trol motor
❑ 2 Nm
6 - Bolt
❑ 1.4 Nm
WARNING
Removing Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– With ignition switched off, disconnect permitted
earth cable at battery
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
⇒ page 5 .
– Remove bolts -1, 2, 3, 5- for fasteners.
– Lift cover -4- on lock carrier -arrow- and detach from radiator
grille.
cardiagn.com
– Unplug electrical connector -2-.
– Remove bolts -3, 4, 5- at headlight housing -1-.
Installing
• Tightening torque ⇒ page 107
Installation is carried out in the reverse order; note the following:
– Position outer edge of headlight housing -1- on inside behind
wing.
– Swivel headlight housing inwards -arrow A-; guide rails -2- on
headlight housing should engage in guides on mounting -3-
-arrows-.
– Slide headlight housing towards rear as far as stop into mount‐
ing for headlight housing -arrow B-.
• Do not use force when inserting headlight housing in mounting
for headlight housing and make sure it engages smoothly.
cardiagn.com
headlight is pushed evenly onto mounting -2- for
with respect breather
to the correctnesshose
of information in this document. Copyright by AUDI AG.
-1- in direction of -arrow-.
WARNING
cardiagn.com
– Insert mounting for headlight housing and screw in bolts
-arrows- hand-tight.
WARNING
Removing
– Remove headlight housing ⇒ page 126 .
– Release housing cover -1- for gas discharge bulb by turning
anti-clockwise -arrow- and detach from headlight housing.
cardiagn.com
– Turn gas discharge bulb -2- in direction of -arrow- and take out
of housing.
– Unplug electrical connector -1-.
Installing
Installation is carried out in the reverse order; note the following:
– byPlug
Protected connector
copyright. in again
Copying for private and insert
or commercial new
purposes, gas
in part or indischarge
whole, is not bulb in
housing;
permitted unless dobynot
authorised AUDItouch
AG. AUDI glass
AG does part of bulborwith
not guarantee acceptbare hands.
any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
• Installation position: The electrical connection faces down‐
wards.
cardiagn.com
– Remove LED module for daytime running lights and side lights
⇒ page 131 .
– Insert long-nose pliers in opening for gas discharge bulb con‐
trol unit and turn bulb holder -1- anti-clockwise -arrow- and pull
bulb holder out of mounting.
– Take bulb holder out through opening for LED module for day‐
time running lights and side lights.
– Unplug electrical connector and detach bulb holder.
Installing
Installation is carried out in the reverse order; note the following:
– Insert new bulb holder with bulb into headlight, taking care not
to touch glass bulb with bare hands.
– Install LED module for daytime running lights and side lights
⇒ page 130 .
– Install gas discharge bulb control unit ⇒ page 130 .
WARNING
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Removing
– Remove headlight housing ⇒ page 126 .
– Remove bolts -arrows-.
– Pull control unit -1- off headlight housing.
– Disconnect adapter cable -3- and electrical connector -4- at
gas discharge bulb control unit.
– Detach gas discharge bulb control unit.
Installing
• Tightening torque ⇒ page 123
Installation is carried out in the reverse order; note the following:
– Check seal -2- between gas discharge bulb control unit and
headlight housing for damage.
– Install headlight housing ⇒ page 126 .
cardiagn.com
daytime running lights and side lights -
L176- / -L177-
WARNING
Removing
– Remove headlight housing ⇒ page 126 .
– Unscrew bolts -arrows-.
– Pull LED module -1- for daytime running light and side light off
headlight housing.
cardiagn.com
for headlight -J667- / -J668-
WARNING
Removing
– Remove headlight housing ⇒ page 126 .
– Unscrew bolts Protected
-arrows- at output
by copyright. module
Copying -1-or for
for private headlight.
commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Pull output module -2- for headlight off headlight housing -1-.
– Unplug electrical connector -3-.
Installing
• Tightening torque ⇒ page 123
Installation is carried out in the reverse order; note the following:
– Check seal between output module and headlight housing.
– Install headlight housing ⇒ page 126 .
cardiagn.com
nering light control motor -V318- / -
V319-
The dynamic cornering light control motor is located in the head‐
light housing and cannot be renewed separately in the event of a
fault.
– Renew headlight housing ⇒ page 126 .
WARNING
High voltage! Danger to life! Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ Safety precautions when handling gas discharge bulbs ⇒
with respect to the correctness of information in this document. Copyright by AUDI AG.
Electrical system; General information; Rep. Gr. 94 .
Removing
– Remove headlight housing ⇒ page 126 .
Note
WARNING
Note
cardiagn.com
– Remove LED module for daytime running lights and side lights
⇒ page 131 .
– Reach through opening for LED module for daytime running
lights and side lights and press ball head mounting -3- towards
rear.
– Press ball head of actuator shaft out of its mounting by swiv‐
elling control motor -1- downwards.
– Remove control motor from headlight housing.
– Unplug electrical connector -2-.
Installing
• Tightening torque ⇒ page 123
Installation is carried out in the reverse order; note the following:
– Start by inserting ball head of actuator shaft in mounting on
reflector from below; to do so, pull reflector to rear.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
3.15 Converting headlights for driving on the with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
– The headlights are adapted for driving on the left or right via
the multimedia system operating unit in the menu option Ex‐
terior lighting “Headlamp converter” ⇒ Owner's Manual .
– The headlights can also be adapted for driving on the left or
right in the “Guided Functions” mode ⇒ Vehicle diagnosis,
testing and information system VAS 5051.
– Select function or path:
Vehicle brand
Vehicle type
Engine code
55 Dynamic headlight range control (with AFS)
J431
55 Headlamp converter (Repair Group 94)
– Continue to follow the instructions on the display of the vehicle
diagnostic tester.
cardiagn.com
J431-
On vehicles with adaptive
lights
❑ Cornering light and
headlight range control
unit -J745-
3 - Electrical connector
4 - Rear left vehicle level send‐
er -G76-
❑ Fitting location: on sus‐
pension link (rear left)
❑ Removing and installing
⇒ Rep. Gr. 42
5 - Front left vehicle level send‐
er -G78-
❑ Fitting location: on sus‐
pension link (front left)
❑ Removing and installing
⇒ Rep. Gr. 40
6 - Left headlight range control motor -V48-
❑ Removing and installing ⇒ page 133
cardiagn.com
Installing
• Tightening torque ⇒ page 136
Installation is carried out in the reverse order; note the following:
– Install glove box ⇒ Rep. Gr. 68 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
5 Fog lights
cardiagn.com
❑ Removing and installing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
⇒respect
with pageto138the correctness of information in this document. Copyright by AUDI AG.
6 - Bolt
❑ 4.5 Nm
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Turn bulb -2-permitted
anti-clockwise -arrow-
unless authorised by AUDIand pull AG
AG. AUDI it out
doesof
not fog lightor accept any liability
guarantee
housing. with respect to the correctness of information in this document. Copyright by AUDI AG.
Installing
Installation is carried out in the reverse order; note the following:
– Insert new bulb in housing; do not touch glass part of bulb with
bare hands.
– Secure bulb by turning clockwise.
– Attach breather hose to fog light (left-side).
– Install front wheel housing liner ⇒ Rep. Gr. 66 .
cardiagn.com
• One person or 75 kg.
The unladen weight is the weight of the vehicle ready for operation
with full fuel tank including the weight of all equipment normally
carried.
• Fuel tank: at least 90% full.
• Equipment: e.g. spare wheel, tools, jack, fire extinguisher etc.
If the fuel tank is not at least 90 % full, put in additional weight as
follows:
– Read off fuel tank level at fuel gauge in instrument cluster,
compare with the following table and if necessary, place ad‐
ditional weight in luggage compartment.
Fuel gauge Additional weight in kg
1/4 45
1/2 30
3/4 15
Full 0
Example: If fuel tank is half full, place an additional weight of 30
kg into luggage compartment.
Note
cardiagn.com
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Note
cardiagn.com
♦ To make it easier to find the break-away point -2-, cover and
uncover the left half of the headlight (as seen in direction of
travel) a few times. Then check the dipped beam again.
♦ If dipped beams have been adjusted correctly the centre point
of the main beam should lie on central point -3-.
♦ If using an old test screen with a 15° setting line, the adjust‐
ment procedure is the same as for the test screen without a
15° setting line. Disregard the 15° setting line -arrow- to avoid
incorrect settings.
Note
cardiagn.com
• The break-away point -2- between the horizontal section of the
light-dark border on the left and the vertical section on the right
should coincide with the vertical line running through the cen‐
tral point -3-. The bright spot in the centre of the beam should
be to the right of the vertical line.
Note
Note
Note
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Mirror glass
2 - Mounting for mirror adjust‐
ment unit
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
3 - Exterior mirror housing
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
4 - Exterior mirror turn signal
bulb
❑ Driver side exterior mir‐
ror turn signal bulb -
L131-
❑ Front passenger side
exterior mirror turn sig‐
nal bulb -L132-
cardiagn.com
❑ Removing and installing
⇒ page 146
5 - Bolt
❑ 0.9 Nm
Note
Mask the area around the mirror housing with a soft cloth to pro‐
tect the paintwork.
cardiagn.com
– Press mirror adjustment unit downwards and lift exterior mirror
housing -1- off slightly.
– If fitted, unplug electrical connector -2- for lane change assist
warning lamp at front side of mounting -3- for mirror adjust‐
ment unit.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Installing
• Tightening torques ⇒ page 145
Installation is carried out in the reverse order; note the following:
Note
– Insert tip of turn signal repeater in slot in housing -3- for exterior
mirror -arrow A-.
– Swivel housing -4- for turn signal bulb into exterior mirror
housing -arrow B-; locking lug -2- must engage in mounting
-1-.
– Install exterior mirror housing ⇒ Rep. Gr. 66 .
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Mirror glass
2 - Mounting for mirror adjust‐
ment unit
3 - Exterior mirror housing
4 - Exterior mirror turn signal
bulb
❑ Driver side exterior mir‐
ror turn signal bulb - Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
L131- permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ Front passenger side
exterior mirror turn sig‐
nal bulb -L132-
cardiagn.com
❑ Removing and installing
⇒ page 149
5 - Bolt
❑ 0.9 Nm
Note
Mask the area around the mirror housing with a soft cloth to pro‐
tect the paintwork.
cardiagn.com
– On vehicles with lane change assist, only pull out exterior mir‐
ror housing -1- until electrical connector becomes visible.
– Unplug electrical connector -2- for lane change assist warning
lamp at front side of mounting -3- for mirror adjustment unit.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Lift off exterior mirror housing -2- and unplug electrical con‐
nector -3-.
– Remove bolts -1- and -4-.
– Swivel housing -5- for turn signal bulb out of exterior mirror
housing -arrow-.
Installing
• Tightening torques ⇒ page 148
Installation is carried out in the reverse order; note the following:
Note
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted❑ Rear
unless left turn
authorised signal
by AUDI bulb
AG. AUDI AG does not guarantee or accept any liability
with respect-M6-
to the correctness of information in this document. Copyright by AUDI AG.
Note
cardiagn.com
Ensure that self-adhesive seal on tail light housing seals properly.
– Fit tail light in position on body and press retaining pin into hole.
– Tighten stud -2-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
⇒ page 155
4 - Bulb holder
❑ Removing and installing
⇒ “9.7 Removing and in‐
stalling bulb holder”,
page 155
5 - Seal
❑ Renew if damaged
6 - Tail light and rear fog light
bulb
❑ Left tail light and rear fog
light bulb -M41-
❑ Right tail light and rear
fog light bulb -M42-
❑ 12 V, 21 W
❑ Renewing bulbs
⇒ page 155
7 - Nut
❑ 3.5 Nm
8 - Retainer bracket
❑ Secures tail light cluster to rear lid
Removing
– Switch off ignition and take out ignition key.
– Turn light switch to position “0”.
– Lever off cover -1- with removal wedge -3409- -arrow-.
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Ensure that seal between body and tail light housing seals com‐
pletely.
Note
cardiagn.com
Special tools and workshop equipment required
♦ Removal wedge -3409-
Removing
– Switch off ignition and take out ignition key.
– Turn light switch to position “0”.
– Lever off cover -1- with removal wedge -3409- -arrow-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
cardiagn.com
page 158
3 - O-ring
4 - Main connector for bulb
holder
❑ Removing and installing
bulb holder
⇒ page 158
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
5 - Stud
with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ 3.5 Nm
Note
cardiagn.com
Ensure that self-adhesive seal on tail light housing seals properly.
– Fit tail light cluster in position on body and press retaining pins
into holes.
– Tighten stud.
Note
Installing
Installation is carried out in the reverse order; note the following:
– Insert newProtected
bulb inbybulb holder,
copyright. Copyingtaking care
for private not to purposes,
or commercial touch glass
in part or in whole, is not
part of bulbpermitted
with bare hands.
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Secure bulb holder by turning in clockwise direction.
– Install outer tail light cluster ⇒ page 158 .
cardiagn.com
❑ Secures tail light cluster
to rear lid
6 - Nut
❑ 3.5 Nm
7 - Main connector
❑ For bulb holders Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
8 - Nut with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ 3.5 Nm
9 - Retainer bracket (small)
❑ Secures tail light cluster
to rear lid
10 - O-ring
11 - Reversing light bulb
❑ Left reversing light bulb
-M16-
❑ Right reversing light bulb -M17-
❑ 12 V, 18 W
❑ W16W
❑ Renewing bulbs ⇒ page 161
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Removing
– Switch off ignition and take out ignition key.
– Turn light switch to position “0”.
– Lever off cover -1- with removal wedge -3409- -arrow-.
cardiagn.com
– Unplug electrical connector -5-.
– Remove nut -2- and detach retainer bracket (large) -1-.
– Remove nut -4- and detach retainer bracket (small) -3-.
– Detach inner tail light cluster from the outside.
Installing
Installation is carried out in the reverse order; note the following:
• Tightening torque ⇒ page 159
Note
Ensure that seal between body and tail light housing seals com‐
pletely.
– Fit retainer bracket (small) -3- onto stud on inner tail light clus‐
ter and loosely fit nut -4-.
– Fit retainer bracket (large) -1- onto stud on inner tail light clus‐
ter and tighten nuts -2- and -4-.
Note
Removing
– Switch off ignition and take out ignition key.
cardiagn.com
– Turn light switch to position “0”.
– Lever off cover -1- with removal wedge -3409- -arrow-.
– Turn bulb holder -1- anti-clockwise -arrow- and pull it out of tail
light housing.
– Screw bulb for rear fog light out of bulb holder.
Installing
Installation is carried out in the reverse order; note the following:
– Insert new bulb in bulb holder, taking care not to touch glass
part of bulb with bare hands.
Removing
– Switch off ignition and take out ignition key.
– Turn light switch to position “0”.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Lever off cover -1- with removal wedgepermitted
-3409- -arrow-.
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
– Remove nut -2- and detach retainer bracket (large) -1-.
– Release bulb holder -3-: on left tail light by turning anti-clock‐
wise -arrow-; on right tail light by turning clockwise.
– Pull bulb holder out of tail light housing.
– Pull reversing light bulb out of bulb holder.
Installing
• Tightening torque ⇒ page 159
Installation is carried out in the reverse order; note the following:
– Insert new bulb in bulb holder, taking care not to touch glass
part of bulb with bare hands.
– Fit retainer bracket (large) -1- onto stud on inner tail light clus‐
ter and tighten nut -2-.
Note
❑ W16W
❑ Renewing bulbs
⇒ page 166
2 - Bulb
❑ 12 V, 21 W
❑ Renewing bulbs
cardiagn.com
⇒ page 164
Rest-of-the-world vehicles
❑ Left brake and tail light
bulb -M21-
❑ Right brake and tail light
bulb -M22-
USA vehicles
❑ Left brake, turn signal
and tail light bulb -M69-
❑ Right brake, turn signal
and tail light bulb -M70-
3 - Turn signal bulb
❑ Rear left turn signal bulb
-M6-
❑ Rear right turn signal
bulb -M8-
❑ 12 V, 21 W
❑ Renewing bulbs
⇒ page 164
4 - Bulb holder
❑ Removing and installing ⇒ page 164
5 - Nut
❑ 3.5 Nm
6 - Stud
❑ 3.5 Nm
7 - Outer tail light cluster
❑ USA vehicles: The rear side marker light bulb (LED) is integrated in the outer tail light cluster. The LED
light cannot be renewed separately; the outer tail light cluster must be renewed as a complete unit
❑ Removing and installing ⇒ page 164
Note
cardiagn.com
Ensure that self-adhesive seal on tail light housing seals properly.
– Fit tail light in position on body and press retaining pin into hole.
– Tighten stud -2-.
❑ 12 V, 21 W
❑ Renewing bulbs
cardiagn.com
⇒ page 166
4 - Bulb holder
❑ Removing and installing
⇒ page 166
5 - Tail light bulb
❑ Left tail light bulb 2 -
M49-
❑ Right tail light bulb 2 -
M50-
❑ 12 V, 21 W
❑ Renewing bulbs
⇒ page 166
6 - Nut
❑ 3.5 Nm
7 - Retainer bracket
❑ Secures tail light cluster to rear lid
Note
Ensure that seal between body and tail light housing seals com‐
pletely.
cardiagn.com
– Slide retainer bracket -2- onto stud of inner tail light.
• Guide pin -4- on tail light must engage in mounting
Protected -3- onforre‐
by copyright. Copying private or commercial purposes, in part or in whole, is not
tainer bracket. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Tighten nut -1-.
Note
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
-M6-
❑ Rear right turn signal
bulb -M8-
❑ 12 V, 21 W
❑ Orange
❑ Renewing bulbs
⇒ “12.3 Removing and
installing bulb holder”,
page 169
3 - Bulb holder
❑ Removing and installing
⇒ page 169 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
4 - Nut with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ 3.5 Nm
5 - Stud
❑ 3.5 Nm
6 - Outer tail light cluster
❑ Removing and installing
⇒ page 169
Note
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Ensure that self-adhesive seal on tail light housing seals properly.
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Fit tail light in position on body and press retaining pin into hole.
– Tighten stud.
cardiagn.com
5 - Retainer bracket
❑ Secures tail light cluster
to rear lid
Note
Ensure that seal between body and tail light housing seals com‐
pletely.
cardiagn.com
– Slide retainer bracket -2- onto stud of inner tail light.
• Guide pin -4- on tail light must engage in mounting -3- on re‐
tainer bracket.
– Tighten nut -1-.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
13.1 Exploded view of high-level brake light and number plate light
cardiagn.com
❑ High-level brake light
bulb -M25-
❑ Removing and installing
⇒ page 174
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
Installing
Installation is carried out in the reverse order; note the following:
Note
– The mounting -2- of the high-level brake light -3- must engage
evenly in guide rail -1- on both sides.
– Slide high-level brake light evenly to front in direction of travel
until it is heard to engage, taking care to keep it straight
-arrows-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
14.1 Exploded view of high-level brake light and number plate light
cardiagn.com
4 - Right number plate light
❑ Removing and instal‐
ling; renewing bulbs
⇒ page 177
5 - High-level brake light
❑ High-level brake light
bulb -M25-
❑ Removing and installing
⇒ page 175
6 - Spring clips
❑ 5x
7 - Retaining rail
Caution
– Unclip trim at top of rear lid from top retaining clips and bend
back ⇒ Rep. Gr. 70 .
– Release retainer -1- towards right -arrow-.
Note
When released, the retainer -1-, springs and spring clips drop into
the rear lid frame and must be removed using a magnet as nec‐
essary.
cardiagn.com
– Press high-level brake light -1- out of rear lid recess starting
at left -arrows-.
Note
If the high-level brake light cannot be removed from the lid recess,
the spring clipsProtected
on thebyhigh-level brake
copyright. Copying for light
privatemust be released
or commercial from
purposes, in part or in whole, is not
outside. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Note
As the high-level brake light falls apart into its individual compo‐
nents when removed, it must be prepared for refitting as follows.
Procedure
– Insert all 5 spring clips -3- into light housing -2-.
• Shorter end of spring clip -arrow A- points to bottom of high-
level brake light.
– Insert retaining rail -1- and slide in as far stop in direction of
-arrow B-.
cardiagn.com
14.4 Removing and installing number plate
light -X4- / -X5-
Removing
– Turn light switch to position “0”.
– Take number plate light -2- out of rear lid; to do so apply a
screwdriver -1- at slot and push in direction of -arrow-.
– Take bulb -3- out of clamp-type holder.
Installing
Install in reverse order.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
15.1 Exploded view of steering column switch module, electronic ignition lock
1 - Bolt
❑ 0.5 Nm
2 - Transport protection
3 - Steering column electronics
control unit -J527- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
cardiagn.com
❑ With airbag coil connec‐
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
tor and return ring with
slip ring -F138- , steer‐
ing angle sender -G85-
❑ Removing and installing
⇒ page 179
Caution
Risk of damage to return
ring.
Return
♦ ring with slip ring
must not be turned fol‐
lowing removal.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
15.2 Removing and installing steering col‐ with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
– Remove steering wheel ⇒ Rep. Gr. 48 .
– Remove steering column trim ⇒ Rep. Gr. 68 .
– Remove bolt -1-.
– Unplug electrical connector -2-.
WARNING
15. Steering column switch module and electronic ignition lock 179
Audi A4 2008 ➤
Electrical system - Edition 12.2009
Note
cardiagn.com
– Remove driver's airbag ⇒ Rep. Gr. 69 .
– Remove steering wheel ⇒ Rep. Gr. 48 .
– Remove steering column trim ⇒ Rep. Gr. 68 .
– Remove bolt -1-.
– Carefully release retaining hooks -arrows- and pull airbag coil
connector and return ring with slip ring -F138- -item 2- off
steering column switch module -3-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
– Select function or path:
Vehicle brand
Vehicle type
Engine code
16 Steering wheel electronics J527
16 Calibrate steering angle sender G85 (Repair
Group
Protected by copyright. 94)for private or commercial purposes, in part or in whole, is not
Copying
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
diagnostic tester.
15. Steering column switch module and electronic ignition lock 181
Audi A4 2008 ➤
Electrical system - Edition 12.2009
3 - ACC
7 - Cruise control switched Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
“Off” permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
8 - Cruise control Res/Soft
cardiagn.com
9 - Radio telephone (AIA)
10 - Headlight flasher
11 - Main beam
2 - Horn signal
3 - Airbag 1 “+”
4 - Airbag 1 “–”
5 - Airbag 2 “+”
6 - Airbag 2 “–”
7 - tiptronic downshift
8 - Terminal 30
9 - LIN
10 - tiptronic upshift
12 - tiptronic earth
4 - Airbag 1 “+”
5 - Airbag 2 “+”
6 - Airbag 2 “–”
2 - Not used
6 - Not used
cardiagn.com
12 - CAN bus Low (drive train)
14 - Not used
15 - Not used
16 - Not used
2 - Wiper switch
3 - Wash
4 - DIS signal
6 - DIS earth
15. Steering column switch module and electronic ignition lock 183
Audi A4 2008 ➤
Electrical system - Edition 12.2009
Note
cardiagn.com
♦ Ignition lock removal pliers -VAS 6339-
Removing
– Remove dash panel trim (driver's side) ⇒ Rep. Gr. 68 .
– On USA vehicles, remove impact damper (right-side) ⇒ Rep.
Gr. 70 .
– Remove cover for MMI screen ⇒ Rep. Gr. 70 .
– Remove trim cover for instrument cluster ⇒ Rep. Gr. 68 .
– Remove bolt -2- for trim panel -1-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Detach trim panel by hand and use ignition lock removal pliers -
VAS 6339- for releasing only.
cardiagn.com
– Unplug connector -3- by sliding locking element -4- upwards
-arrow- and pressing release catch inwards.
Installing
• Tightening torque ⇒ page 179
Installation is carried out in the reverse order; note the following:
– Install trim cover for instrument cluster ⇒ Rep. Gr. 68 .
– Install cover for MMI screen ⇒ Rep. Gr. 70 .
– On USA vehicles, install impact damper (right-side) ⇒ Rep.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Gr. 70 . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Install dash panel trim (driver's side) ⇒ Rep. Gr. 68 .
15. Steering column switch module and electronic ignition lock 185
Audi A4 2008 ➤
Electrical system - Edition 12.2009
cardiagn.com
14 - RED, terminal 15
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
15 - Ignition/starter switch
permitted unless authorised + AG. AUDI AG does not guarantee or accept any liability
by AUDI
with respect to the correctness of information in this document. Copyright by AUDI AG.
16 - Terminal 31
16 Parking aid
cardiagn.com
⇒ page 191
❑ Removing and installing
(allroad) ⇒ page 191
3 - Parking aid button -E266-
❑ Only for 8-channel park‐
ing aid
❑ Fitting location
⇒ page 188 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
4 - Rear parking aid warning permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
buzzer -H15-
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
⇒ page 217 ; vehicles equipped with MMI convenience
⇒ page 200 .
Note
Tightening torque for mounting frame for parking aid control unit
-J446-
1- Nut, 3 Nm
2- Mounting frame for parking aid control unit -J446-
3- Nut, 3 Nm
4- Cable tie
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
– When renewing control unit select “Replacement” function for
appropriate control unit in “Guided Fault Finding” or “Guided
Functions” ⇒ Vehicle diagnosis, testing and information sys‐
tem VAS 5051.
– Select function or path:
Vehicle brand
Engine code
10 Parking aid J446
J446 Replace parking aid control unit
– Continue to follow the instructions on the display of the vehicle
diagnostic tester.
– Open cover in luggage compartment side trim (right-side).
– Remove nuts -1- and -3-.
– Detach electrical wiring from guides -arrows- on mounting
frame -2- and cut open cable tie -4-.
– Remove mounting frame upwards.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Refit all cable ties at the same locations when reinstalling. with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
– Remove dash panel trim (driver's side) ⇒ Rep. Gr. 68 .
– Remove bolts -1- and -3- and detach front parking aid warning
buzzer -H22- -item 2-.
– Unplug electrical connector -4-.
Installing
Installation is carried out in the reverse order; note the following:
– Install dash panel trim (driver's side) ⇒ Rep. Gr. 68 .
Inner senders:
– Reach through openings in radiator grille behind mountings
and press the two retaining tabs apart -arrows-, at the same
cardiagn.com
time press out sender -2- from outside to inside.
– Unplug electrical connector -1- on sender.
Installing
Installation is carried out in the reverse order; note the following:
Outer senders:
– Install front wheel housing liner ⇒ Rep. Gr. 66 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Inner senders:
– Use a screwdriver to release fasteners -arrows A-.
– Pull air intake grille -1- off bumper cover -arrow B-.
– Reach through opening for air intake grille and press the two
retaining tabs apart -arrows-, at the same time press out send‐
er -2- from outside to inside.
– Unplug electrical connector -1- on sender.
Installing
Installation is carried out in the reverse order; note the following:
Outer senders:
– Install front wheel housing liner ⇒ Rep. Gr. 66 .
cardiagn.com
– Remove bolts -arrows- on bottom section of bumper cover.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
warranty.
cardiagn.com
4 - Glove compartment light
switch -E26-
❑ Removing and installing
⇒ page 202
5 - Front right footwell illumina‐
tion bulb -L152-
❑ Removing and installing
⇒ page 202
6 - Hazard warning lights but‐
ton -E229-
❑ Removing and installing
⇒ page 198
7 - Warning lamp for airbag de‐
activated on front passenger
side -K145-
❑ Removing and installing
⇒ page 199
8 - Dash panel central vent il‐
lumination bulb -L68-
❑ In dash panel vent (cen‐
tre). Cannot be renewed
separately if defective
❑ Removing and installing dash panel vents (centre) ⇒ Rep. Gr. 70
9 - Heated front passenger seat regulator -E95-
❑ Integrated in Climatronic control unit -J255- (may also be referred to as “front operating and display unit”).
Cannot be renewed separately if defective
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
❑ Removing and installing unless
permitted Climatronic control
authorised by AUDI AG.unitAUDI-J255- ⇒ guarantee
AG does not Rep. Gr. 87 any liability
or accept
with respect to the correctness of information in this document. Copyright by AUDI AG.
10 - Switch panel
❑ Only on vehicles equipped with MMI convenience
❑ Depending on version: with switch module for Charisma -E592- , rear roller blind switch -E149- , TCS
and ESP button -E256- , parking aid button -E266-
❑ Removing and installing ⇒ page 200
11 - Heated driver seat regulator -E94-
❑ Integrated in Climatronic control unit -J255- (may also be referred to as “front operating and display unit”).
Cannot be renewed separately if defective
cardiagn.com
Removing
– Remove appropriate dash panel vent ⇒ Rep. Gr. 70 .
– Release retaining clips and detach electrical connector -1- on
dash panel vent.
– Using a small screwdriver, carefully lever housing -2- for LED
off upwards -arrow-.
– Detach LED for dash panel vent.
Installing
Installation is carried out in the reverse order; note the following:
– Install dash panel vents ⇒ Rep. Gr. 70 .
Removing
– Switch off ignition and take out ignition key.
– Turn light switch to position “0”.
– Lever side cover -1- off dash panel with removal wedge -3409-
-arrow- and detach.
cardiagn.com
– Release retaining clip -arrow A- and swivel out fuse holder C
-2- in direction of -arrow B- on central tube -1- for dash panel
and place down facing inside.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
control regulator -E102-
Removing
– Remove dash panel trim (driver's side) ⇒ Rep. Gr. 68 .
– Remove trim cover for instrument cluster ⇒ Rep. Gr. 68 .
– Remove bolts -arrows- and detach light switch panel -1-.
– Unplug electrical connector for light switch -E1- .
Note
Removing
– Switch off ignition and take out ignition key.
– Use removal wedge -3409- to lever off cover for MMI screen
at corners -arrow- and detach.
– Unplug electrical connector and detach mounting frame.
cardiagn.com
– Press hazard warning lights button -E229- -item 1- out of
mounting frame -2- -arrow-.
Installing
Installation is carried out in the reverse order; note the following:
– Press cover for MMI screen
Protected onto mounting
by copyright. Copying points
for privateuntil fasten‐
or commercial purposes, in part or in whole, is not
ers engage fully. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
senger seat regulator -E95-
The front heated seat regulators are integrated in the Climatronic
control unit -J255- (may also be referred to as “front operating and
display unit”). They cannot be renewed separately.
– Removing and installing Climatronic control unit -J255- ⇒
Rep. Gr. 87 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
ment light -W6-
Removing
– Turn light switch to position “0”.
– Use flat screwdriver to press in retaining tab -1- and pry out
glove compartment light -2-.
– Unplug electrical connector -3-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Remove bulb -1- from bulb holder -2- on reverse side of glove
compartment light.
Installing
Installation is carried out in the reverse order; note the following:
– Plug in electrical connector.
– Insert glove compartment light in opening and engage on op‐
posite side.
cardiagn.com
– Unplug electrical connector -3-.
– Pull out hinge pin -1-.
– Release switch -2- in anti-clockwise direction -arrow- and de‐
tach.
Installing
Installation is carried out in the reverse order; note the following:
– Engage fuse holder D -SD- at dash panel on right
⇒ page 280 .
Note
cardiagn.com
E43- or adjustment switch for
mirror with fold-in feature -
E168-
❑ Removing and installing
⇒ page 204
5 - Rear lid remote release
switch -E188-
❑ Removing and installing
⇒ page 206
6 - Operating unit for window
regulator in driver door -E512-
❑ With front left window
regulator switch -E40-
and front right window
regulator switch in driver
door -E81-
❑ With rear left window
regulator switch, in driv‐
er door -E53- , rear right
window regulator
switch, in driver door -
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
E55- and rear window permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
regulator isolation switch -E39-to the correctness of information in this document. Copyright by AUDI AG.
with respect
cardiagn.com
❑ Removing and installing ⇒ page 208
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
cardiagn.com
Installing
Installation is carried out in the reverse order; note the following:
– Press window regulator switch into switch mounting until re‐
taining hooks engage.
– Fit trim for armrest ⇒ Rep. Gr. 70 .
cardiagn.com
3.6 Removing and installing rear lid remote
release switch -E188-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Removing with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
Removing
– Switch off ignition and take out ignition key.
– Remove door trim (front)Protected
⇒ Rep. Gr. 70
by copyright. . for private or commercial purposes, in part or in whole, is not
Copying
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Release retaining clips -arrows-.
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Remove LED -1- for central locking downwards out of door trim
-2-.
Installing
Installation is carried out in the reverse order; note the following:
Note
– Cut electrical wiring and re-connect with new wiring for central
locking deadlock function warning lamp -SAFE- -K133- ⇒
Electrical system general information; Rep. Gr. 97 ; repairing
an 0.25 mm2 wire .
– Press LED for central locking in so that it engages audibly.
– Install door trim (front) ⇒ Rep. Gr. 70 .
cardiagn.com
Door warning lamp:
– Carefully prise off cover over bulb -arrow-.
Entry light:
– Release retaining clips -arrows- and detach cover -1- over
bulb.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
cardiagn.com
switch, in door -E54-
❑ Removing and installing
⇒ page 211
5 - Rear right interior locking
switch -E274-
❑ Removing and installing
⇒ page 211
6 - Rear right door opener illu‐
mination bulb -L111-
❑ Removing and installing
⇒ page 212
7 - Rear right door contact
switch -F11-
❑ Integrated in door lock.
Cannot be renewed
separately if defective
❑ Removing and installing
door lock ⇒ Rep. Gr. 58
8 - Rear right door warning
lamp -W38-
❑ 12 V, 3 W
❑ Removing and installing ⇒ page 212
9 - Rear right entry light -W34-
❑ 12 V, 3 W Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
❑ Removing and installingpermitted⇒ page
unless 212 by AUDI AG. AUDI AG does not guarantee or accept any liability
authorised
with respect to the correctness of information in this document. Copyright by AUDI AG.
10 - Rear left door contact switch -F10-
❑ Integrated in door lock. Cannot be renewed separately if defective
❑ Removing and installing door lock ⇒ Rep. Gr. 58
11 - Rear left door warning lamp -W37-
❑ 12 V, 3 W
❑ Removing and installing ⇒ page 212
12 - Rear left entry light -W33-
❑ 12 V, 3 W
cardiagn.com
– Press window regulator switch -2- out of switch mounting -1-.
– Unplug electrical connector -3-.
Installing
Installation is carried out in the reverse order; note the following:
– Press window regulator switch into switch mounting until re‐
taining hooks engage.
– Fit trim for armrest ⇒ Rep. Gr. 70 .
cardiagn.com
– Removing and installing rear door lock ⇒ Rep. Gr. 58 .
Entry light:
– Release retaining clips -arrows- and detach cover -1- over
bulb.
cardiagn.com
– Insert door warning light/entry light in opening and engage on
opposite side.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
❑ Only on vehicles equip‐
ped with MMI basic
❑ Depending on version:
with rear roller blind
switch -E149- , TCS/
ESP button -E256- ,
parking aid button -
E266-
❑ Removing and installing
⇒ page 217
3 - Start/stop operation button
-E693-
❑ Removing and installing
⇒ page 216
4 - Heated rear left seat switch
with regulator -E128-
❑ Removing and installing
⇒ page 217
5 - Electric socket
❑ With 12 V socket 2 -
U18- or 230 volt socket for AC/DC converter with socket, 12 V - 230 V -U13- (depending on equipment
version)
❑ With socket illumination bulb -L42-
❑ Exploded view ⇒ page 62
6 - Heated rear right seat switch with regulator -E129-
❑ Removing and installing ⇒ page 217
7 - Selector lever position display -Y26- with selector lever display illumination bulb -L101-
❑ Removing and installing ⇒ page 216
8 - Entry and start authorisation button -E408-
❑ Removing and installing ⇒ page 215
9 - Electromechanical parking brake button -E538- , auto-hold button -E540-
❑ Removing and installing ⇒ page 215
Note
cardiagn.com
Installing
Installation is carried out in the reverse order; note the following:
– Vehicles equipped with MMI basic: Install cover for centre
console ⇒ Rep. Gr. 68 .
– Vehicles equipped with MMI convenience: Install multimedia
system operating unit -E380- ⇒ Rep. Gr. 91 .
Note
Installing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Installation is carried
with respect out in the
to the correctness reversein order;
of information noteCopyright
this document. the following:
by AUDI AG.
Note
Installing
Installation is carried out in the reverse order; note the following:
cardiagn.com
– Vehicles equipped with MMI basic: Install cover for centre
console ⇒ Rep. Gr. 68 .
– Vehicles equipped with MMI convenience: Install multimedia
system operating unit -E380- ⇒ Rep. Gr. 91 .
Removing
– Move selector lever to “S”.
– Switch off ignition.
– Carefully pry out selector lever boot at the side -arrows- using
removal wedge -3409- or a small screwdriver.
– Pull up the boot for selector lever and turn inside out.
cardiagn.com
– Carefully release retaining hooks -arrows- using a small
screwdriver -2-.
– Press switch panel -1- out of switch mounting.
Installing
Installation is carried out in the reverse order; note
Protected the following:
by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Press switch panel into switch housing until catch
with respect engages
to the correctness of information in this document. Copyright by AUDI AG.
with a click.
– Install cover for centre console ⇒ Rep. Gr. 68 .
cardiagn.com
❑ Removing and installing
⇒ page 219
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
4 - Rear lid contact switch permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
❑ Saloon
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
cardiagn.com
– Insert footwell light in opening and engage on opposite side.
– Remove bulb -1- from bulb holder -2- on reverse side of lug‐
gage compartment light.
Installing
Installation is carried out in the reverse order; note the following:
– Plug in electrical connector.
– Insert luggage compartment light in opening and engage on
opposite side.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
– Release retaining clips -arrows- at button to close rear lid in
luggage compartment -E406- -item 1-.
– Guide button carefully out of rear lid trim.
– Unplug electrical connector.
Installing
Install in reverse order.
cardiagn.com
-W19-
❑ Removing and installing
⇒ page 224
4 - Garage door operating unit
-E284-
❑ Removing and installing
⇒ page 227
5 - Sliding sunroof adjustment
regulator -E139-
❑ Removing and installing
⇒ page 226
6 - Interior light/reading light
(rear)
❑ Rear left interior light -
W47-
❑ Rear right interior light -
W48-
❑ Removing and installing
interior light (rear)
⇒ page 227
❑ Removing and installing interior light/reading light (rear) ⇒ page 228
7 - Vanity mirror light bulb -L31-
❑ 12 V, 5 W Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
❑ Removing and installing ⇒ page 223 with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
7.2 Removing and installing vanity mirror
light bulb -L31-
Removing
– Carefully pry out vanity mirror light at slot -arrow- using a flat
screwdriver.
– Unplug electrical connector.
cardiagn.com
7.5 Renewing bulbs for front interior light -
W1-
Special tools and Protected
workshop equipment required
by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ Removal wedge with
-3409-
respect to the correctness of information in this document. Copyright by AUDI AG.
Removing
– Apply tip of removal wedge -3409- to ribs on trim -1- for hands-
free microphone.
• The felt strip on the underside of the trim must not be dam‐
aged.
– Carefully lever off trim -arrow-.
cardiagn.com
– Fit the four retaining tabs on lens -1- in light housing
-arrows- and press down on rear edge until they engage.
Installing
Install in reverse order.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
Removing
The LED for background lighting is located in the interior light/
reading light (front) and cannot be renewed separately if defec‐
tive.
– Removing and installing interior light/reading light (front)
⇒ page 224
cardiagn.com
♦ Removal lever -80 - 200-
Removing
– Carefully pry interior light/reading light -1- out of opening in
headliner using removal lever -80 - 200- -arrow-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Unplug electrical connector. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Installing
Installation is carried out in the reverse order; note the following:
– Insert interior light/reading light in opening in headliner and clip
into place.
Removing
– Release the lens -1- for interior light using removal lever -80 -
200- .
– Pull bulb -2- or -3- (12 V, 5 W) out of bulb holder.
Installing
Installation is carried out in the reverse order; note the following:
cardiagn.com
– Press on lens for interior light until it engages.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Removing
– Carefully pry interior light/reading light -1- out of opening in
headliner using removal wedge -3409- -arrow-.
– Unplug electrical connector.
Installing
Installation is carried out in the reverse order; note the following:
– Insert interior light/reading light in opening in headliner and clip
into place.
cardiagn.com
Removing
– Release the lens -1- for interior light/reading light using re‐
moval wedge -3409- -arrow-.
– Remove bulb -2- or -3- (12 V, 5 W) from bulb holder.
Installing
Installation is carried out in the reverse order; notebythe
Protected following:
copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Press on lens for interior light until it engages.
with respect to the correctness of information in this document. Copyright by AUDI AG.
8.1 Exploded view of main beam assist system, humidity sender and lane de‐
parture warning system
1 - Cover (front)
❑ For housing for head‐
light assistant control
unit -J844- with light
sensor -G399-
2 - Bolt Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
❑ 2.4 Nm permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3 - Main beam assist
❑ If defective, headlight
assistant control unit -
J844- with light sensor -
G399- cannot be re‐
cardiagn.com
newed separately. The
interior mirror must be
renewed as a complete
unit ⇒ Rep. Gr. 68
4 - Cover (top)
5 - Interior mirror
6 - Cover (top)
❑ For lane departure
warning control unit -
J759-
7 - Lane departure warning
control unit -J759-
❑ Removing and installing
⇒ Rep. Gr. 44
8 - Cover (bottom)
❑ For lane departure
warning control unit -
J759-
9 - Cover (rear)
10 - Central connector
11 - Humidity sender -G355-
❑ Vehicles without main beam assist: removing and installing ⇒ page 231
❑ Vehicles with main beam assist: removing and installing ⇒ page 232
cardiagn.com
All vehicles (continued):
– Remove the electrical connector from its retainer.
– Unplug electrical connector -2-.
– Turn interior mirror at mirror base -1- anti-clockwise -arrow- as
far as the stop.
– Remove interior mirror from the retaining plate. by AUDI AG. AUDI AG does not guarantee or accept any liability
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Press cover -1- apart slightly at both sides -arrows- and detach
from interior mirror base -2-.
Note
cardiagn.com
er -G355- - vehicles with main beam
assist
Removing
Vehicles with lane departure warning:
– Unclip cover -1- (top) at mirror base -arrows-.
– Use a screwdriver to disengage cover (bottom) at mirror base
and detach.
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Remove bolt -1- and detach housing -2- for headlight assistant
control unit -J844- with light sensor -G399- ; to do so, pull re‐
taining tab -arrow- out of interior mirror base -3-.
cardiagn.com
– Release retaining clips -2- -arrows- and detach humidity send‐
er -G355- -item 4- from interior mirror base -1-.
– Unplug electrical connector -3-.
Installing
• Tightening torque ⇒ page 230
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Installation is carried out in the reverse order;
permitted note
unless the following:
authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Install interior mirror ⇒ Rep. Gr. 68 .
⇒ page 286
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
3 - Central locking and anti-
theft alarm system aerial -R47-
❑ Integrated in rear win‐
dow
❑ Removing and installing
⇒ Rep. Gr. 91
4 - Electronic steering column
lock control unit -J764-
❑ Removing and installing
⇒ Rep. Gr. 48
cardiagn.com
❑ With contact sensor for
front right exterior door
handle -G606-
❑ Exploded view
⇒ page 238
4 - Rear exterior doorProtected
handle by copyright. Copying for private or commercial purposes, in part or in whole, is not
(passenger side)
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ With rear right door ex‐
terior door handle touch
sensor -G418-
❑ Exploded view
⇒ page 238
5 - Convenience system cen‐
tral control unit -J393-
❑ Fitting location: behind
luggage compartment
side trim (right-side)
❑ Removing and installing ⇒ page 286
6 - Luggage compartment aerial for entry and start authorisation -R137-
❑ Fitting location: on luggage compartment rear cross panel (left-side)
❑ Removing and installing ⇒ page 242
7 - Central locking and anti-theft alarm system aerial -R47-
❑ Integrated in rear window
❑ Removing and installing ⇒ Rep. Gr. 91
8 - Rear exterior door handle (driver side)
❑ With rear left door exterior door handle touch sensor -G417-
❑ Exploded view ⇒ page 238
9 - Left aerial for entry and start authorisation -R200-
❑ Fitting location: on rear left door
❑ Removing and installing ⇒ page 241
10 - Driver's exterior door handle
❑ With contact sensor for front left exterior door handle -G605-
❑ Exploded view ⇒ page 238
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
Left aerial for entry and start authorisation -R200- - tightening tor‐
que
– Tighten bolts -arrows- on left aerial for entry and start author‐
isation -R200- to 2 Nm.
9.3 Exploded view of exterior door handle for keyless entry system
cardiagn.com
❑ Removing and installing
⇒ page 240
2 - Door lock
3 - Guide
❑ For lock cylinder
4 - Mounting bracket
5 - Lock cylinder
❑ Only on driver's side
6 - Cap Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
❑ Driver's side: for lock permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
cylinder
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
cardiagn.com
– Apply screwdriver at exterior door handle, as shown in illus‐
tration.
– Slightly turn screwdriver and press contact sensor for exterior
door handle towards front out of retainer at exterior door han‐
dle.
– Pull contact sensor for front exterior door handle out of exterior
door handle.
Installing
Installation is carried out in the reverse order; note the following:
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Press in contact sensor for front exterior door handle so that
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
it engages audibly.
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
cardiagn.com
– Apply screwdriver at exterior door handle, as shown in illus‐
tration.
– Slightly turn screwdriver and press contact sensor for exterior
door handle towards front out of retainer at exterior door han‐
dle.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Pull contact sensor for front exterior door handle permitted
out of exterior
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
door handle. with respect to the correctness of information in this document. Copyright by AUDI AG.
Installing
Installation is carried out in the reverse order; note the following:
– Press in contact sensor for front exterior door handle so that
it engages audibly.
– Install exterior door handle ⇒ Rep. Gr. 58 .
cardiagn.com
Installation is carried out in the reverse order; note the following:
– When installing, make sure that interior aerial 1 for entry and
start authorisation -R138- engages in mounting -2-.
Vehicles equipped with MMI basic:
– Install cover for centre console ⇒ Rep. Gr. 68 .
Vehicles equipped with MMI convenience:
– Install multimedia system operating unit -E380- ⇒ Rep. Gr.
91 .
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
4 - Bracket for alarm horn -
H12-
5 - Convenience system cen‐
tral control unit -J393-
❑ Removing and installing
⇒ page 286
6 - Mounting bracket for control
units
7 - Central locking and anti-
theft alarm system aerial -R47-
❑ Is integrated in rear win‐
dow
❑ Removing and installing
⇒ Rep. Gr. 91
8 - Anti-theft alarm sensor -
G578-
❑ Removing and installing
⇒ page 244
9 - Interior light/reading light
(front)
10 - Individual sensor for inte‐
rior monitor (front)
❑ Can only be renewed to‐
gether with anti-theft
alarm sensor -G578-
cardiagn.com
switch -E217- -item 1- from trim -2- towards rear.
Installing
Install in reverse order.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
H12-
Removing
Vehicles up to 05.2008:
– Unclip plenum chamber covers -1- and -2- and detach.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
3 - Lane change assist warning
lamp in front passenger side
exterior mirror -K234-
❑ Removing and instal‐
ling:
♦ Vehicles up to 05.2009
⇒ page 248
♦ Vehicles from 06.2009 on‐
wards ⇒ page 249
4 - Bolt
❑ 3.5 Nm
5 - Electrical connector
6 - Bolt
❑ 3.5 Nm
7 - Lane change assist control
unit -J769-
❑ Removing and installing
⇒ page 251
8 - Lane change assist control unit 2 -J770-
❑ Removing and installing ⇒ page 251
9 - Bolt
❑ 3.5 Nm
10 - Electrical connector
11 - Bolt
❑ 3.5 Nm
cardiagn.com
Removing
– Remove mirror glass ⇒ Rep. Gr. 66 .
Note
Mask the area around the mirror housing with a soft cloth to pro‐
tect the paintwork.
Note
Note
cardiagn.com
Warning lamp for lane change assist in exterior mirror must be
replaced completely with a new unit if an LED is defective.
Note
Mask the area around the mirror housing with a soft cloth to pro‐
tect the paintwork.
– Only pull out exterior mirror housing -1- until electrical con‐
nector becomes visible.
– Unplug electrical connector -2- at front side of mounting -3- for
mirror adjustment unit.
– Lift off exterior mirror housing -2- and unplug electrical con‐
nector -3-.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Disregard -items 1, 4, 5- and -arrow-.
cardiagn.com
– Release retainers -arrows A- and press lane change assist
warning lamp -1- out of exterior mirror housing -2- -arrow B-.
Installing
Installation is carried out in the reverse order; note the following:
Note
cardiagn.com
11.6 Calibrating lane change assist - test equipment layout
❑ Voltage supply must be connected to bottom left of calibration unit for lane change assist (in direction of
travel)
8 - Measuring scale
❑ For positioning the calibration unit for lane change assist -VAS 6350/4-
9 - Linear laser -VAS 6350/3-
❑ With “laser protection goggles”
❑ On calibration unit -VAS 6350-
❑ Switching on and off ⇒ Operating instructions
10 - Plastic foot
❑ 3x
❑ Adjustable, for aligning horizontal position of calibration unit -VAS 6350-
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Requirements
– The lane change assist control unit -J769- / -J770- must be
calibrated in “Guided Fault Finding” or “Guided Functions”
mode ⇒ Vehicle diagnosis, testing and information system
VAS 5051 under the following conditions:
• If lane change assist control unit -J769- or lane change assist
control unit 2 -J770- has been renewed.
• If the rear bumper cover has been damaged, for instance when
parking the car.
• If the rear bumper cover has been removed and installed.
• If the fault memory contains the entry “no or incorrect basic
setting/adaption”.
Preparations
– The vehicle must be standing on a firm and even surface.
– Apply parking brake – the vehicle must not be moved while the
calibration procedure is being performed.
– Make sure steering wheel is at centre position with wheels
pointing straight ahead.
– Connect vehicle diagnostic tester ⇒ Vehicle diagnosis, testing
and information system VAS 5051.
Note
– Switch on ignition.
– Remove any stickers with metal film from the bumper cover.
– Fit three wheel bolt adapters (19 mm) onto each wheel centre
mounting -VAS 6350/1- .
– Fit measuring paddle onto each of the wheel centre mountings
-VAS 6350/1- and secure each paddle with lock nut.
– Fit wheel centre mountings -VAS 6350/1- onto wheel bolts on
both rear wheels.
• Centre of rotation of wheel centre mounting must align with
centre of rotation of wheel.
Note
cardiagn.com
When fitting the wheel centre mountings -VAS 6350/1- onto the
wheels, make sure that the “anti-theft wheel bolts” do not come
into contact with the wheel centre mounting.
Note
cardiagn.com
If the two measured values are not identical, re-align calibration
unit -VAS 6350- .
– Select function or path:
Vehicle brand
Vehicle type
Engine code
3C Lane change assist
J769 - Calibration (Repair Group 96)
Note
♦ The system will now inform you which lane change assist ver‐
sion is fitted in the vehicle (versions: 1.0 or 1.5).
♦ This information for setting the calibration unit is important for
the work sequence to be followed and to avoid malfunctions.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
Avant with lane change assist (version 1.5):
• Setting dimension (right-side) = 745 mm (read off from meas‐
uring scale -1-).
allroad with lane change assist (version 1.5):
• Setting dimension (right-side) = 830 mm (read off from meas‐
uring scale -1-).
All vehicles (continued):
– Connect calibration unit for lane change assist -VAS 6350/4-
up to voltage supply.
– Align calibration unit -VAS 6350- so that beam from linear laser
-VAS 6350/3- hits centre of logo on rear lid.
Procedure
– Switch on calibration unit for lane change assist -VAS 6350/4-
with power switch -3-.
• The green LED -1- must light up. by copyright. Copying for private or commercial purposes, in part or in whole, is not
Protected
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
Note
If the red LED -2- lights up: check calibration unit for lane change
assist -VAS 6350/4- .
During the program, you are prompted to move the calibration unit
for lane change assist -VAS 6350/4- from the right to the left side
of the calibration unit -VAS 6350- .
– Switch off calibration unit for lane change assist -VAS 6350/4-
and move calibration unit to the other side.
• Voltage supply must be connected to bottom left of calibration
unit for lane change assist (in direction of travel)
Dimension -a- (measured between top edge of calibration unit
and ground).
• Saloon, Avant: dimension -a- = 700 mm
• allroad: dimension -a- = 770 mm
– Pointer at base of calibration unit for lane change assist -VAS
6350/4- must align with setting dimension on graduated scale
-1- at measuring field -arrow-.
Saloon with lane change assist (version 1.0):
• Setting dimension (left-side) = 586 mm (read off from meas‐
uring scale -1-).
Saloon with lane change assist (version 1.5):
• Setting dimension (left-side) = 745 mm (read off from meas‐
uring scale -1-).
Avant with lane change assist (version 1.5):
• Setting dimension (left-side) = 745 mm (read off from meas‐
uring scale -1-).
allroad with lane change assist (version 1.5):
• Setting dimension (left-side) = 830 mm (read off from meas‐
uring scale -1-).
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
12 Towing bracket
Removing
– When renewing control unit select “Replacement” function for
appropriate control unit in “Guided Fault Finding” or “Guided
Functions” ⇒ Vehicle diagnosis, testing and information sys‐
tem VAS 5051.
– Select function or path:
cardiagn.com
Vehicle brand
Engine code
69 Trailer function J345
69 Control unit replacement (Repair Group 96)
– Continue to follow the instructions on the display of the vehicle
diagnostic tester.
– Open luggage compartment side trim (right-side).
– Release retaining clip -arrow- and swivel trailer detector con‐
trol unit -J345- -item 1- out of frame.
– Unplug electrical connectors -2- and -3-.
Installing
Install in reverse order.
97 – Wiring
1 Contact corrosion
Contact corrosion can occur if unsuitable fasteners (bolts, nuts,
washers, etc.) are used.
For this reason, only fasteners with a special surface coating are
fitted.
Furthermore, rubber components or plastic components and ad‐
hesives are made of non-conductive material.
Always fit new components if you are not sure that the old com‐
ponents are suitable ⇒ Electronic parts catalogue .
Note:
♦ We recommend the use of genuine replacement parts only;
they have been tested and are compatible with aluminium.
♦ We recommend using Audi Genuine Accessories.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
♦ Damage resulting from contactpermitted
corrosion is not covered byAUDI AG does not guarantee or accept any liability
cardiagn.com
unless authorised by AUDI AG.
warranty. with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
❑ With suppression filter -
C24- , removing and in‐
stalling ⇒ page 264
3 - Cover
❑ For electronics box (en‐
gine compartment)
❑ Tightening torque
⇒ page 261
4 - Wiring junction 2 for termi‐
nal 30 -TV22-
❑ Removing and installing
⇒ page 267
5 - Door separating connector
(front right)
❑ Unplugging
⇒ page 268
6 - Door separating connector
(rear right)
❑ Unplugging
⇒ page 268
7 - Fuse holder A -SA-
❑ In luggage compartment, at battery
❑ Removing and installing ⇒ page 268
8 - Battery
9 - Door separating connector (rear left)
❑ Unplugging ⇒ page 268
10 - Door separating connector (front left)
❑ Unplugging ⇒ page 268 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
11 - Engine control unit with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
ening torque
1- Positive wire - 9 Nm
2- Fuse holder B
3- Electrical wire on reverse side - 9 Nm
6- Battery wire, 16 Nm
7- Jump start socket -U6- , 20 Nm
8- Bolt, 7.5 Nm
9- Starter wire, 18 Nm
10 - Nut, 7.5 Nm
cardiagn.com
partment electronics box
Removing
– With ignition switched off, disconnect earth cable at battery
⇒ page 5 .
– Remove filler neck for washer fluid reservoir ⇒ page 88 .
– Remove wiper motor ⇒ page 84 .
– Remove bolts -arrows- and detach cover for engine compart‐
ment electronics box.
Note
-arrow B-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– If fitted, remove alarm horn -H12- ⇒ page 245 and move wiring
cardiagn.com
harness clear.
– Remove bolts -arrows-.
– Unplug electrical connector -1- for brake fluid level warning
contact -F34-
– Lift engine compartment electronics box -3- and unplug elec‐
trical connector -2- for clutch position sender -G476- .
Note
cardiagn.com
Note
Note
cardiagn.com
– Pull relays -3- and control units -4- out of fuse holder B.
– Release retaining clip -arrow-, press out fuse carrier -2- to‐
wards rear and disengage.
– Release retaining clip and press out additional fuse holder
-1- towards rear.
– Release retaining clips -arrows- and press relay carrier -2- to‐
wards rear out of holder -1-.
– Take fuse holder B out of engine compartment electronics box.
Installing
• Tightening torque ⇒ page 261
Installation is carried out in the reverse order; note the following:
– Install filler neck for washer fluid reservoir ⇒ page 88 .
– Connect battery. Steps required ⇒ page 6 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
cardiagn.com
– Detach retaining strip -1- for connectors -arrow- and take con‐
nectors out of socket.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Exact assignment of contacts in fuse carrier in engine
permitted compart‐
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
ment electronics box can be found in applicable current
with respect flow
to the correctness of information in this document. Copyright by AUDI AG.
diagram ⇒ Current flow diagrams, Electrical fault finding and Fit‐
ting locations.
Installing
Installation is carried out in the reverse order; note the following:
– Install fuse holder B ⇒ page 264 .
– Connect battery. Steps required ⇒ page 6 .
Note
cardiagn.com
All vehicles (continued):
– Release catch -arrow A- and open cover -arrow B-.
Note
Installing
• Tightening torque ⇒ page 261
Install in reverse order.
cardiagn.com
2.8 Removing and installing fuse holder A -
SA- in luggage compartment
Removing
– With ignition switched off, disconnect earth cable at battery
⇒ page 5 .
– Remove mounting -1- for tool kit.
– If fitted, remove subwoofer -1- ⇒ Rep. Gr. 91 .
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Installing
• Tightening torque ⇒ page 262
Installation is carried out in the reverse order; note the following:
– Install battery isolation igniter -N253- ⇒ Rep. Gr. 69 .
– Fit retainer plate ⇒ page 10 .
– Connect battery. Steps required ⇒ page 6 .
3.1 Overview of relay carrier/fuse carrier (dash panel), relay carrier/fuse carrier
(A-pillar)
cardiagn.com
❑ 2x
❑ 3 Nm
4 - 6-position connector point,
A-pillar, passenger's side
❑ Removing and installing
⇒ page 283
5 - Fuse holder D -SD-
❑ On right of dash panel
❑ Removing and installing
⇒ page 280
6 - Central tube (right-side)
7 - CAN isolating connector
(dash panel) -T46s-
❑ Removing and installing
⇒ page 281
8 - Central tube (left-side)
9 - Fuse holder C -SC-
❑ On left of dash panel
❑ Removing and installing
⇒ page 271
10 - CAN isolating connector
(interior) -T46i-
❑ Removing and installing ⇒ page 279
11 - 6-position connector point, A-pillar, driver's side
❑ On left of dash panel
❑ Removing and installing ⇒ page 278
12 - 3-position relay and fuse carrier
❑ Beneath dash panel (left-side)
❑ Removing and installing ⇒ page 273
13 - 4-position relay and fuse carrier and screw connection
❑ Beneath dash panel (left-side)
❑ Removing and installing ⇒ page 274
cardiagn.com
SC- with fuse carrier in dash panel (left-
side)
Special tools and workshop equipment required
♦ Removal wedge -3409-
Removing
– Lever side cover -1- off dash panel with removal wedge -3409-
-arrow- and detach.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
panel.
Installing
Install in reverse order.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
– Pull off retaining strip -1- for connectors -arrow- and take con‐
nectors out of socket.
Note
cardiagn.com
Installing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Installation
with respect to theis carriedofout
correctness in thein reverse
information order;
this document. note
Copyright theAG.
by AUDI following:
– Install fuse holder C in dash panel (left-side) ⇒ page 271 .
– Connect battery. Steps required ⇒ page 6 .
Note
Installing
Installation is carried out in the reverse order; note the following:
– Install driver's storage compartment ⇒ Rep. Gr. 68 .
cardiagn.com
– Switch off ignition and take out ignition key.
– Remove dash panel trim (driver's side) ⇒ Rep. Gr. 68 .
– Press retaining springs in direction of -arrow-, disengage 3-
position relay and fuse carrier -1- and detach.
– Before removing, mark electrical wiring -1- and -2- for re-in‐
stallation.
– Disconnect electrical wire -1- on 4-position relay and fuse car‐
rier.
– Release retaining spring -arrow A- and swivel relay and fuse
carrier -3- out of mounting -arrow B-.
– Disconnect electrical wire -2- on back of 4-position relay and
fuse carrier.
– Unclip
Protectedfuse holders
by copyright. at relay
Copying carrier.
for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Installing
• Tightening torque ⇒ page 271
Installation is carried out in the reverse order; note the following:
– Install driver's storage compartment ⇒ Rep. Gr. 68 .
cardiagn.com
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Removing
– When renewing control unit select “Replacement” function for
appropriate control unit in “Guided Fault Finding” or “Guided
Functions” ⇒ Vehicle diagnosis, testing and information sys‐
tem VAS 5051.
– Select function or path:
Vehicle brand
Engine code
09 Electronic central electrics J519
09 Control unit replacement (Repair Group 97)
– Continue to follow the instructions on the display of the vehicle
diagnostic tester.
– Switch off ignition and take out ignition key.
– Remove dash panel trim (driver's side) ⇒ Rep. Gr. 68 .
– Press retaining springs in direction of -arrow-, disengage 3-
position relay and fuse carrier -1- and detach.
Note
cardiagn.com
control unit -J519- -item 1- downwards out of mounting.
– Unplug electrical connectors -2, 5, 6, 7, 8-.
– Unplug electrical connectors -3- and -4-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
cardiagn.com
– Guide extension with socket around side of mounting -6- (as
shown in illustration) to remove nut -5-.
– Pull mounting off studs.
– Push mounting towards inside of vehicle to disengage retain‐
ing pin -1- on mounting at side guide in A-pillar -arrow-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Installing
Installation is carried out in the reverse order; note the following:
• Tightening torque ⇒ page 270
– Engage retaining pin -1- on mounting -3- at side guide in A-
pillar -arrow-.
– Tighten nut -2-.
– Install air duct to dash panel vent (left-side) ⇒ Rep. Gr. 87 .
– Install side air vent in dash panel (left-side) ⇒ Rep. Gr. 70 .
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Pull out relays and control units.
– Release retaining clips -arrows- and press relay carrier -2- to‐
wards rear out of holder -1-.
Note
Installing
Installation is carried out in the reverse order; note the following:
– Install mounting for CAN isolating connector (interior) -T46i-
⇒ page 279 .
– Plug in electrical connector for airbag ⇒ Rep. Gr. 69 .
– Install A-pillar trim (bottom left) ⇒ Rep. Gr. 70 .
– Connect battery. Steps required ⇒ page 6 .
Note
Installing
Installation is carried out in the reverse order; note the following:
cardiagn.com
– Install A-pillar trim (bottom left) ⇒ Rep. Gr. 70 .
Installing
Installation is carried out in the reverse order; note the following:
– Move locking lever -1- on mounting to “closed” position.
• The two markings -arrows- must face each other.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Install
permitted CAN isolating
unless authorised by AUDI AG. connector
AUDI AG does not(interior)
guarantee-T46i-
or accept⇒anypage
liability 279 .
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Install A-pillar connector point (left-side) ⇒ page 278 .
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Release retaining clip -arrow A- and swivel
permitted out
unlessfuse holder
authorised D AG. AUDI AG does not guarantee or accept any liability
by AUDI
-item 2- in direction of -arrow B- on central tubeto-1-
with respect for dashof information in this document. Copyright by AUDI AG.
the correctness
panel.
Installing
Installation is carried out in the reverse order; note the following:
– Install mounting for CAN isolating connector (interior) -T46i-
⇒ page 282 .
– Install glove box ⇒ Rep. Gr. 68 .
Note
cardiagn.com
– If fitted, release captive fastener and pull it off fuse carrier.
– Remove fuses from fuse carrier.
– Release retaining clips -arrows- and remove cover from fuse
carrier.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Pull off retaining strip -1- for connectors -arrow- and take con‐
nectors out of socket.
Note
Installing
Installation is carried out in the reverse order; note the following:
– Install glove box ⇒ Rep. Gr. 68 .
– Connect battery. Steps required ⇒ page 6 .
Removing
– Switch off ignition and take out ignition key.
– Lever side cover off dash panel with removal wedge -3409-
-arrow- and detach.
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Press in retaining tabs -1- and release retaining clip -arrow-.
– Remove CAN isolating connector (dash panel) -T46s-
-item 2-.
Note
Installing
Install in reverse order.
Installing
Installation is carried out in the reverse order; note the following:
– Move locking lever -1- on mounting to “closed” position.
• The two markings -arrows- must face each other.
– Install CAN isolating connector (dash panel) -T46s-
⇒ page 281 .
– Install glove box ⇒ Rep. Gr. 68 .
cardiagn.com
– Press retaining clip in direction of -arrow- and detach connec‐
tor point -1- from A-pillar.
– Unclip fuse holder -2- at connector point.
– If fitted, unplug electrical connector -2- for airbag ⇒ Rep. Gr.
69 .
Note
Installing
Installation is carried out in the reverse order; note the following:
– Plug in electrical connector for airbag ⇒ Rep. Gr. 69 .
– Install A-pillar trim (bottom right) ⇒ Rep. Gr. 70 .
– Connect battery. Steps required ⇒ page 6 .
4.1 Overview of relay and fuse carrier (luggage compartment), control units
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
❑ For vehicles without permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
towing bracket with respect to the correctness of information in this document. Copyright by AUDI AG.
13 - Mounting frame
❑ For control units
14 - Electronically controlled damping control unit -J250-
❑ Removing and installing ⇒ Rep. Gr. 40
cardiagn.com
Tightening torque for mounting frame for convenience system
central control unit -J393-
– Tighten nuts -arrows- to 3 Nm.
1 - Mounting frame
cardiagn.com
tem central control unit -J393- -item 7- from mounting frame.
– Carefully unplug electrical connectors -4- and -6- and aerial
connector -3-.
– Unplug electrical connectors -1, 2, 5-.
cardiagn.com
– Release retaining clips -arrows- and press relay carrier -2- to‐
wards rear out of holder -1-.
– If fitted, cut through cable ties and remove fuse holder F.
Note
Installing
• Tightening torque ⇒ page 285
Installation is carried out in the reverse order; note the following:
– Fit fuse holder F -item 1-, making sure guides -2- are inserted
properly in mountings -arrows-.
– Connect battery. Steps required ⇒ page 6 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
4.4 Removing and installing fuse carrier in
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
luggage compartment (right-side)
Removing
– With ignition switched off, disconnect earth cable at battery
⇒ page 5 .
– Remove fuse holder F in luggage compartment (right-side)
⇒ page 287 .
Note
– Detach retaining strip -1- for connectors -arrow- and take con‐
nectors out of socket.
cardiagn.com
Note
Installing
Installation is carried out in the reverse order; note the following:
– Install fuse holder F ⇒ page 287 .
– Connect battery. Steps required ⇒ page 6 .
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
8. Cleaning contact surfaces with contact surface cleaning set VAS 6410 293
Audi A4 2008 ➤
Electrical system - Edition 12.2009
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG. cardiagn.com
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.