SM 2209

Godrej & Boyce Mfg. Co. Ltd.

Appliances Division

Service manual
for
Godrej
WSEDGE ULTS 80 5.0 DB2 M CSGR
[ 52141601SD00342]
Semi-automatic
Washing machine

-------------------------------------------------------------------------------------------------------------------------
Customer service, Plant 11, Pirojsha nagar, Vikhroli, Mumbai 400079
Prepared by Ashok Kumar, Authorized & Issued by S.A. Jamadar
(For private circulation only)

Price: - Rs. 200 / -

Table of Contents

1.Preface: ................................................................................................................. 3
Tips for service personnel .......................................................................................... 4
2.Safety precautions .................................................................................................. 6
3.NOMENCLATURE .................................................................................................. 7
4.Description of Parts ................................................................................................. 7
6.Features of the Twin Tub Semi Auto Washing machines .................................... 10
7. Installation ............................................................................................................ 11
8.Cleaning & Maintenance ....................................................................................... 15
11.Recommended tools ........................................................................................... 33
12.Wiring Diagram ................................................................................................... 34
13.Trouble shooting chart ........................................................................................ 35
14. Good Service practices (Do’s & Don’ts’ for the user) ........................................ 36
15.Modifications ....................................................................................................... 37

Godrej & Boyce Mfg Co Ltd, HO Service, Mumbai SM 2209 - Page 2 of 39

1.Preface:

With the experience & expertise, we have risen to a position of leadership for designs to
manufacturing of quality washing machines, backed by competent and highly responsive service
support. Washing machine is specially designed for Indian customers and is manufactured under
stringent quality checks.

Since beginning, we, at service have a simple belief of providing suitable assistance to service
providers - effective training and easy to understand service manuals. Today, this belief is a prime
activity in customer satisfaction starting from installation till service when required.

This service manual helps to know more about all washing machines of same category along with
specifications. It also includes the tips for service personnel, safety precautions, tools &
equipment's.

Service Manual is designed for the qualified trained and well-experienced service personnel only.
An inexperienced and unauthorized person should not attempt to make any adjustments or repair
the washing machine as the same may cause damage. Also, in case of new washing machine, it
may lead to warranty becoming null & void. We at Godrej are neither responsible for the wrong
interpretation of this manual nor for any liability in view of its use.

All washing machines need careful handling and a regular maintenance by customer & you, who as
a service provider have additional responsibility of maintaining the washing machine in good
working condition, during its lifetime. Therefore, it is important that before you begin any repair or
diagnosis on the washing machine, please read service manual completely. Also refer to Use &
Care booklet supplied with the washing machine, which talks of remedies to some of the problems
that are not due to the failure of washing machine and operation of various controls, including
various programs.

Variety of information including detailed drawings of various assemblies, reference code nos. along
with the description of spare parts, electric circuit diagrams and the chart for trouble shooting are
enclosed for better understanding of the product and effective after-sales-service to valued
consumers.

Since the specifications and accessories are subject to change without prior notice, please check
the same from time to time.

WITH BEST WISHES FOR ALL TIMES,

Godrej & Boyce Mfg. Co. Ltd.

11/08/2020

Godrej & Boyce Mfg Co Ltd, HO Service, Mumbai SM 2209 - Page 3 of 39

Caution!
DISCONNECT POWER CORD BEFORE SERVICING

RECONNECT ALL GROUNDING DEVICES AFTER SERVICING

IMPORTANT SAFETY NOTICE!

This service information is intended for use by individuals possessing adequate
background of electrical, electronic and mechanical experience. Any attempt to
repair this appliance may result in personal injury and property damage. The
manufacture or seller cannot be responsible for the interpretation of this
information, nor can it assume any liability in connection with its use.

You are now the proud owner of a Godrej washing machine service manual. And
you can now look forward to years of smooth, trouble-free service to your
esteemed customers.

You can save your and customer's valuable time, money and efforts thru proper
inspection.

Please read this manual carefully as it will tell you how to operate, educate
customers & repair machines optimally in order to get the best results. If you
need any further clarifications, do contact your nearest Godrej office. We would
be glad to help you.

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Tips for service personnel

Meeting the customer’s wants will go a long way towards improving satisfaction with quality of after-
sales-service. You the reader as service personnel play a key role in meeting many of the
customer’s want. Some of the important tips are given below for your perusal.

* Arriving on time (and apologizing if unavoidably late)

* Greeting the customer in a polite and friendly manner, showing an awareness of the appliance
problem you have come to repair.

* Being professional...personal neatness, standard tool kit, courteous

* Listen, show concern.

* Making skillful diagnosis. Asking the customer for symptoms and zeroing in on the problem to get
facts.

* Making positive comments about the Washing machine.

* Demonstrating that you are highly trained and competent.

* Repairing the Washing machine right the first time.

* Showing respect to customer, the Washing machine and the home.

* Using neat work habits and carefully cleaning up after the repair.

* Checking out the Washing machine after repair to make sure it's working properly and that there
aren’t other problems that may soon occur.

* Explaining what went wrong with the Washing machine and what was done to repair it. Not
“talking down” to the customer.

* Explaining the bill and skillfully dealing with any concerns about the charge.

* Giving the customer hints or tips on the use of the Washing machine or on how to avoid future
problems.

REMEMBER: Price is what the customer pays. Value is what the customer receives from the whole
repair experience. Satisfaction with the charge is a function of the price-value relationship. By
meeting the customer’s wants you can increase the value and increase their satisfaction with quality
of service.

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2.Safety precautions

To minimize the risk of personal injury or property damage it is important that the following safe
servicing practices be observed.

1) Read carefully the instruction booklet supplied with the Washing machine from time to time. Be
sure you are operating Washing machine properly.

2) Know the location of customer's Washing machine circuit breakers or fuses.

3) Before servicing the Washing machine, UNPLUG the power cord before performing any repairs
or removing any panel. Note Except for electrical & partly mechanical performance testing, none
of repairs require electrical power.

4) Be careful when handling Washing machine rear panel and access panel, parts or any
components, which may, have sharp edges. Avoid placing your hand into any area of the
Washing machine, which can’t first visually be inspected for sharp edges.

5) Always use the correct tools for a job and make sure tools are in good condition. Worn, faulty
and misused tools can cause accidents.

6) Never interfere with or bypass the operation of any switch, component or feature of the Washing
machine.

7) Use only replacement parts of the same size and capacity as per the list of parts. If you have
any questions, contact our branch.

8) When replacing any component, be sure any green ground wires are connected securely in their
original position to avoid danger of shock or short circuit.

9) Before connecting the power supply, make sure no uninstalling wires or terminals are touching
the cabinet. Electrical wiring and all grounds must be correctly reconnected and secured away
from sharp edges, components and moving parts. All panel and covers etc. should be reinstalled
before the Washing machine are plugged in.

10) The line cord must be plugged into a grounded, three-pin plug. Never cut or remove the third
(ground) or top pin from the power cord plug.

11) Do not substitute ordinary wire for any internal wiring of Washing machine. The wire must be
able to carry heavy current and can be subjected to heat. It is very important that all connection
is tight and secure.

12) Make an insulation test, after the Washing machine is repaired, to protect the customer from
being exposed to shock hazards. (Value to be not less than 1M)

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 3.NOMENCLATURE

W S EDGE ULTS 80 5.0 D B 2 M CSGR

Color of machine:
CSBK-Crystal Black
Buzzer
BEE WNRD – Wine red
Range status No. of
Capacity: Star Type of lid M: Mohali LVDR-Lavender
Washing Sub Name: B: wash
Semi 80= 8.0 Rating : D: Glass+ S: Shirwal Red
Machine brand Ultima Buzzer programs
Kgs 5 Star Dampener T: Traded ROSP-Rose
Steel N: No : 2
rating. Sprinkle
Buzzer
CSGR : CRYSTAL
GREY

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4.Description of Parts

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5.Specification* for Twin Tub Semi Auto Washing machines

Models WSEDGE ULTS 80 5.0 DB2 M CSGR

Product code no 52141601SD00342
Wash Capacity 8.0 Kg.
Spin Capacity 5 Kg.
Power source 230 V ac 50 Hz AC supply
Power consumption Wash (watts) 460 W
Power consumption Spin (watts) 200 W
Washing system Two-way vortex system (automatic reversal)
Electro-mechanical timer (35 mins)
Wash timer 0 to 15 minutes wash & With Soak additional
20 minute.
High water level in Liters 70 Liters
Low water level in Liters 50 Liters
Wash & Spin motor
4 Pole AC Induction motor.
Capacitor run motor
Wash 12 µFD 440 V Ac
Capacitor
Spin 5 µFD 440 V Ac

Pulsator (rpm) 140

Dehydration system Centrifugal extraction system
Spin timing 0 to 5 minutes
Overall dimension (WxDxH) in mm 806 x 492 x 935 mm
Net weight kg. 27.6
Castor Yes (2 wheels wash side)
Buzzer Yes
LED Provision in Wash Tub No
Wash Lid With Dampener Yes
Steel Drum Provision Yes

*Specifications are subject to change without notice.

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6.Features of the Twin Tub Semi Auto Washing machines

❖ Soft Close Wash Tub Lid (Wash Lid with Dampener)

❖ Toughened Glass Lids

❖ Active Soak

❖ Long lasting Plastic Body

❖ Separate inlet for spin shower

❖ Two Wash Programs

❖ Separate wash, spin motor and timer.

❖ End of cycle buzzer.

❖ 3 Rinse options.

❖ Spin tub with safety brakes.

❖ Thermal protected motor.

❖ Easy clean tub.

❖ Trio roto scrub Pulsator

❖ Castor for easy movement (2 castors at Wash side)

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7. Installation
Proper installation of a washing machine is important to washing machine's operation. So please
read and do as stated to ensure correct installation.

How to install

a) Choosing the right location

Install the Godrej Washing Machine on an even surface.

❑ Place the machine on a level ground, if the floor is uneven, place a board underneath and bring
it to a level position.

An unstable location
❑ Can be dangerous since vibrations may cause the machine to move.
❑ Can create noise as the machine may vibrate.

❑ To check if the machine is on a level ground, use a weight attached to a string. The distance
between the string and the machine should be the same from top to bottom.

❑ Keep a distance of at least 5-cm between the sides and rear of

the machine and the nearest wall.
This will reduce noise while operating the machine.

Do not place the machine in an area with high humidity or direct

exposure to sunlight or rain.

This can
❑ result in damaged insulation or rusting
❑ Cause deformation or discoloration of plastic parts.

This model is provided with castors, which gives you the flexibility
to move the machine to a convenient location. After washing keep
the washing machine at a location free from high humidity and
direct sunlight.

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b) Preparation before washing
❑ Lower the drainage hose to the floor. Make sure that the
drainage hose is not kept too high; else it may not drain
properly.
If the drainage hose is kept in level with the ground, the
length of the drainage hose can be extended up to 2 meters.

❑ Connect the water supply pipe to the hose connector.

❑ Plug in the power cord into the power supply socket.

The machine requires a 220 V, 50 Hz AC electrical supply.
Electric supply wall socket to be with 5 amp. Fuse, indicator
lamp
& single pole switch. No extension boards.
Ensure the phase line to be on right side of socket and its
connection through the switch. Ensure proper / strong earthing in
socket at the top terminal. (No leakage)

Caution
• Never connect the earth wire to a gas pipe, a water tap pipe,
a phone wire or lighting rod.
• Don’t use the machine if the power plug or cord is damaged.
This may lead to an electric shock or fire.
• If the supply cord is damaged, it must be replaced by qualified person in order to avoid a
hazard.

c) General
❑ Be sure to show all accessories placed inside washing machine.
❑ Explain the features and usage / benefits of the new washing machine.
❑ Inform where and whom to contact for any further assistance.

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Customer Education
How to wash...

1. Set the “Selector" to its " Strong/ Regular" wash action position.
2. Connect inlet pipe to wash tub water inlet.
3. Turn on the water tap, let water flow into the tub according to the wash load.
(The marks in tub shows high, medium and low water level.)
4. Add the proper amount of detergent.
5. Put clothes into the wash tub, one article at a time.
6. Switch ON mains.
7. Select the cycle required for washing depending on the quantity of clothes
to be washed the type of fabric and the dirt levels of the clothes.
Refer to page for guidelines on selecting Wash Cycle.
Choose between Regular, Strong by terming the " Selector” knob.
8. Turn the WASH TIMER knob to the desired wash time clockwise,
the washing action will start.
9. A buzzer will indicate the completion of the wash cycle.
10. After washing is completed, drain the water by setting the
“Selector" to the Drain position.

Intermediate Spinning
After the wash cycle, it is suggested that an Intermediate spin cycle with the Spin Shower facility.
This helps remove the detergent solution from clothes and rinsing becomes more effective.

How to Rinse …
After the wash and intermediate spin cycle, use the Rinse cycle. This helps remove detergent from
the clothes and makes them soap-free. Rinsing can be done in two ways:

How to use the Spin Shower …

➢ Remove washed clothes from the Wash Tub and transfer
them uniformly into the Spin Tub.
➢ Fix the Spin Cap by pushing it into the Spin Tub. Ensure
that the Spin Cap is placed horizontally above the clothes
as shown in Fig. Even in case of a small lot of clothes, the
Spin Cap should be placed on the upper part as shown in
Fig. This is a safety requirement. Otherwise this could
lead to vibrations and cause a rattling sound during the spin cycle.
➢ Shift the Water Supply hose to ‘Spin Tub’ and allow the water to flow for about 1 minute.
➢ Turn off the water supply, close the Inner Spin Tub lid and the Spin
Tub lid.

Note: Intermediate spinning will not start till the Spin Tub
lid is shut. For safety reasons, the machine is provided with
a brake mechanism which gets activated as the spin tub lid
is opened. This safeguard against accidental opening of the
Spin Tub lid when the tub is spinning at a high speed.
➢ Set the spin timer by turning the knob clockwise Choose between 2,3 or 5
minutes depending upon type and no. of clothes.

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Overflow Rinse
In this mode, water is continuously supplied to the Wash Tub during rinsing and the dirty water
flows out through the overflow hose. In this mode very efficient rinsing can be done since the
concentration of detergent in the water is lowered significantly.
➢ Transfer the washed clothes from the Spin Tub into the Wash Tub after intermediate spin cycle.
➢ Shift the "Wash & drain Selector" knob to "Strong /Regular” position.
➢ Connect water supply pipe to ‘Wash Tub’ position.
➢ Adjust the water level.
➢ Start the flow of water and set the Wash Timer between 6 - 8 minutes and rinse under
continuous water flow.
➢ For best results repeat the process twice.
Caution:
• Adjust the water flow while looking at the water level or water may spill out.
• Cover the Wash Tub with the Wash Tub lid while rinsing using "Overflow Rinse" option, as this
will prevent water spilling.

2. Rinsing with fixed amount of water

➢ Transfer the washed clothes from the Spin Tub into the Wash Tub after the Intermediate
spin cycle.
➢ Shift the "Wash & drain Selector" knob to ‘Strong/Regular’ position.
➢ Adjust the water level to ‘High’ and fill water up to the level.
➢ Set the wash timer to 2 -3 minutes.
➢ After the rinsing cycle is over, shift the "Wash & drain Selector" knob to 'Drain' position.
This will drain out the water from the Wash Tub.
➢ Transfer the clothes to the Spin Tub for intermediate spinning.
➢ Repeat this process two to three times for best results.

How to Dry …
➢ Remove washed clothes from the Wash Tub and
transfer clothes uniformly into the Spin Tub as shown in
Fig. The Spin Cap needs to be placed horizontally
above the clothes as shown in Fig. Even in case of a
small lot of clothes, the Spin Cap should be placed
above the clothes. This is a safety requirement. The
clothes and the Spin Cap should be placed as shown in
Fig. Otherwise it could lead to vibrations and cause a
rattling sound during the Dry cycle.
➢ Shut the Inner Spin Tub lid and the Spin Tub lid.
Note: The spinning will not start till the Spin Tub lid is shut. For safety reasons, the
machine is provided with a brake mechanism, which gets activated as the Spin Tub
lid is opened. This safeguard against accidental opening of the Spin Tub lid when the
tub is drying at a
Type of Fabric Spin Time
high speed.
Synthetic Clothes 1 Minute
Woolens 1-2 Minutes
Shirts / Trousers 2-3 Minutes
Bed sheets / Towels 5 Minutes

➢ Set the spin time timer by turning the Spin Timer clockwise. Refer to table on guidelines.
➢ Once the set Dry time is over, the timer returns to its original position and spinning
activity stops.
Godrej & Boyce Mfg Co Ltd, HO Service, Mumbai SM 2209 - Page 14 of 39
8.Cleaning & Maintenance

Unplug the power supply before clean –up.

There will be lint left behind in the Lint filter after each use. These filters need to be cleaned
frequently to maintain its top performance.
Machine cleaning
• Clean the machine with a soft damp cloth.
• Do not spray water directly onto the machine.
• If the machine is too dirty, use neutral detergent to clean.
• Do not use petroleum-base detergent to clean the machine. It will spoil its appearance.

(A) Cleaning the Lint filter.

• The lint filter must be used during each time of washing.
• The lint filter must be cleaned immediately each time after use.

1. Remove the filter by pressing the latch/lock which is there

on the top of the filter & pull it outward simultaneously.

2. Clean the filter in the running water to remove all collected lint’s.

3. When all the lint cleaned close the lint filter back. To assemble it into the machine first locate
bottom part of the lint filter & then push it into the direction of the arrow as shown.A click sound
of the latch will confirm that the lint filter if fitted properly.

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 9. EXPLODED_VIEW - CONTROL_PANEL_ASSEMBLY

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UNSPC Codes for Control Panel Assembly

Ref. No. Description Quantity Item Code Picture

1 Control Panel base 1 52141601PA02965

Control Panel
2 Splash Cover 1 31141596DG03970
(only logo plate)

Control Panel
3 Cover – Upper - 1 31141596DG03971
Frame
Toughen glass –
4 1 30171706DG00890
control panel

Lid resting buffer

5 2 31141596DG00131
(pad)

Control Panel
00 1 52141601PA02964
Assembly

6 Hinge Pin (pivot) 2 31141596DG03656

7 Wash Timer 1 39121523SD00254

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UNSPC Codes for Control Panel

Ref. No. Description Quantity Item Code Picture

8 Wash Timer Cover 1 31141596DG03667

Program Selector
9 1 39122217SD00188
Switch

Selector Switch
10 1 31141596DG03668
Cover

11 Spin Timer 1 39121523SD00001

12 Spin Timer Cover 1 31141596DG03670

13 Buzzer 1 46171607SD00004

14 Knob 3 31162801DG00388

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EXPLODED_VIEW_HATCH_ASSEMBLY

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UNSPC Codes for Exploded Hatch Assembly

Ref. No. Description Quantity Item Code Picture

1 Hatch 1 52141601PA02959

Splash Guard –
2 1 31141596DG03650
Spin- Side

Splash guard Spin

3 1 31141596DG03651
Front

Splash Guard – 31141596DG03652

4 1
Wash Side

5 Lid Switch 1 52141601PA00018

6 Lid Switch Cover 1 31141596DG01242

7 Spin Inner Lid 1 31141596DG03653

8 Brake wire 1 31141596DG03654

9 Spin Lid 1 NA

10 Toughen Glass Spin 1 NA

SPIN LID
00 1 52141601PA02920
ASSEMBLY

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UNSPC Codes for Exploded Hatch Assembly

Ref. No. Description Quantity Item Code Picture

Torsion Spring 31161908DG00104

11 1
(Spin Lid Spring)

12 Hinge Pin 1 31141596DG03656

13 Wash Lid 1 NA

Toughen glass
14 1 NA
wash Lid

WASH LID
00 1 52141601PA02919
ASSEMBLY

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UNSPC Codes for Exploded Hatch Assembly

Ref. No. Description Quantity Item Code Picture

15 Lid resting Buffer 4 31141596DG00131

Dampener Casing 31141596DG04034

16 1
Left

Dampener Left 1 31141596DG03046

Dampener Casing 31141596DG04035

17 1
Right

Dampener Right 1 31141596DG03047

Ring for dampener 1 31141596DG04036

18 Water Inlet 2 31141596DG04033

19 Water Inlet Hose 2 40142008DG00198

Spin Lid Adapter

20 1 31141596DG04037
Flap

21 Spin Inlet Adapter 1 31141596DG04038

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EXPLODED_VIEW_TUB_ASSEMBLY

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EXPLODED_VIEW_TUB_ASSEMBLY

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UNSPC Codes for Exploded view TUB Assembly
Ref.
Description Quantity Item Code Picture
No.

1 Tub – Twin 1 52141601PA02962

2 Spin Basket Set 1 52141601PA02961

3 Spin Cap 1 31141596DG00010

4 Balancing ring 1 NA
5 Balance ring bottom 1 NA

6 Balancing ring Cap 2 NA

Balance Ring
1 52141601PA02960
Assembly

7 Lint Filter Front 1 31141596DG00005

8 Lint Filter Back 1 52141601PA02942

9 Lint Filter Valve 1 NA

Lint Filter Assembly 1 52141601PA02899

Aquaduct Front with

10 1 31141596DG04199
Lint Filter

NA= Not available

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UNSPC Codes for Exploded view TUB Assembly
Ref.
Description Quantity Item Code Picture
No.

11 Duct for Lint Filter 1 31141596DG00169

12 Aquaduct for waterfall 1 31141596DG00167

13 Duct for Waterfall 1 31141596DG00168

14 Valve Case 1 31141596DG01040

15 Valve Cover 1 31141596DG00163

16 Valve Spring 1 31161901SD00022

17 Valve Rod 1 31141596DG00164

18 Valve 1 31141596DG00127

19 Return Valve 1 31141596DG00129

20 Drain Connector 1 52141601PA02957

NA= Not available

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UNSPC Codes for Exploded view TUB Assembly
Ref.
Description Quantity Item Code Picture
No.

Mechanical Assembly
21 1 52141601PA01647
with Pulley

22 Water Seal 1 NA

31161800SD00250
23 Umbrella Washer 1

Washer for Mech

24 1 31161800DG00430
Assembly Shaft

25 Bellow double Lip 1 NA

26 Bellow Ring 1 NA

Bellow ring Assembly 1 52141601PA02828

27 Pulsator 1 NA

28 Pulsator Roller 3 31141596DG00172

29 Pulsator Cap 1 31141596DG00002

Pulsator Assembly 1 52141601PA02963

30 Back Plate 1 52141601PA02947

31 Overflow Cap 1 31141596DG03666

Bracket for Spin

32 1 31162500DG00818
Screw HIPS
Bracket for Wash
33 1 31162500DG00819
Screw HIPS
NA= Not available

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EXPLODED_VIEW_TUB_ASSEMBLY

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UNSPC Codes for Exploded view For Cabinet & Base
Ref.
Description Quantity Item Code Picture
No.

Cabinet Base
1 1 52141601PA02943
(without spring)

2 Caster Axle 4 NA

3 Caster Insert 4 NA

Caster assembly
4 2 52141601PA01313
(2+3+5)

5 Rubber 2 NA

6 Bottom Holder 1 NA

7 Spring Sleeve 1 NA

8 Suspension Spring 1 31152203SD00004

9 Top Holder 1 NA

Suspension spring
3 52141601PA00003
Assembly (6+7+8+9)

Capacitor
10 Fxd Cap Paper 9mfd 1 32121501SD00076
240V 250Hz

NA= Not available

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UNSPC Codes for Exploded view For Cabinet & Base
Ref.
Description Quantity Item Code Picture
No.

11 Spin Motor 1 26101114SD00317

Spin Motor Cover Set

12 1 31141596DG03296
Waterproof cover

13 Bush 1 NA

Connector for Spin

14 1 31171804SD00023
shaft

15 M8X20 Bolt Set 1 31161500SD00874

16 Wash Motor Cushion 3 31141596DG00125

17 Wash Motor with pulley 1 26101114SD00967

Wash Motor Pulley

18 1 52141601PA01308
Assembly
Leg for Cabinet Base
19 1 31141596DG01018
Front Right Hand side

Leg for Cabinet Base

20 1 31141596DG01020
Rear Right Hand side

Leg for Cabinet Base 31141596DG01017

21 1
Front Left Hand side

Leg for Cabinet Base 31141596DG01019

22 1
Front Left Hand side

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UNSPC Codes for other spares
Ref.
Description Quantity Item Code Picture
No.

BEE Star Rating Label 1 55121606SD05552

Power Cord 1 26121636SD00014

V belt (M60 La) 1 26111801SD00091

Brake Wire 1 31152201SD00003

Wire harness for

1 26121700DG01291
buzzer

Drain Wire 1 31141596DG03669

Brake Wire Set 1 52141601PA01494

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UNSPC Codes for Packing Assembly

Ref. No. Description Quantity Item Code Picture

1 User Manual` 1 55101521SD01860

2 Thermocol bottom 1

Thermocol – Spin lid

3 1
cushion

4 Thermocol Spin Cushion 1

5 Carton Box Tray bottom 1 24121511SD06179

6 Carton Box – Packing 1 24121511SD08290

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11.Recommended tools

Machine’s part(s)
Sr. Tool Name Purpose of the tool Tools Image where tool/s to be
used
Long Handle Philips
1 ~ To unscrew the body's screws.
Screwdriver

T- Handle Wrench ~ To remove Spin tub bolt.

2
(10mm adapter) ~ To remove spin motor shaft.

Allen Key
3 ~ To remove Wash motor pulley
(H4 no.)

4 Wire Stripper For electrical wiring connections

For insulation of electrical

5 PVC Vinyl tape
connections (if required)

6 Line Tester To identify the Live wire

~To check motors

Digital Multimer ~To check wire
7
(or Clamp meter) ~To check Timers
~To check Buzzer

To remove Drain connectors

8 Adjustable jaw pliers

9 Plier ~To use various means

10 Wire thumbnails used for joining wires

~To use while re-fixing Bellow

11 Adhesive
assembly or Drain Connectors

*Images shown above are only for representation purposes.

Godrej & Boyce Mfg Co Ltd, HO Service, Mumbai SM 2209 - Page 33 of 39

12.Wiring Diagram

Godrej & Boyce Mfg Co Ltd, HO Service, Mumbai SM 2209 - Page 34 of 39

13.Trouble shooting chart

C
o
n
d
i

Spinner makes noise

Noise while washing
Washer not working
Pulsator not rotating

Spinner not rotating

t

Drying effect poor

LED Not Working
i

Water not filling

Water leakage
o

Poor drain
n

No drain
s

Shock
Causes
Mains off / fuse blown
Mains cord defective
Wash timer defective
Selector Switch defective
Spin timer defective
Wash capacitor defective
Spin capacitor defective
Wash motor defective
Spin motor defective
Motor mounting defects
Loose / open connections / wiring def.
Lid switch defective
Pulsator def. / screw loose
Belt tension / broken
Mechanical assembly defective
Drain / drain filter block
Foreign material in drain valve / valve broken
Foreign material under pulsator
Drain valve wire broken
Brake shoe / wire broken
Buffer (Bellow) worn-out
Inlet / outlet hose pipe worn-out / pinched off
Unit / hose not leveled
Spinner not loaded properly
Cloth around spin shaft
LED Defective
Insulation resistance > 1 m  / no proper earthing

Godrej & Boyce Mfg Co Ltd, HO Service, Mumbai SM 2209 - Page 35 of 39

14. Good Service practices (Do’s & Don’ts’ for the user)

Below points to be explain to the use during demo as well

DO's Don'ts
DO separate colors and pre-treat stains DON’T overload your machine
~Separating clothes by color like whites, lights, darks, and ~ Clothes crammed into the washing machine won’t be able to
delicates. move around enough to get a proper clean so you could end
~Once you’ve got enough of one pile to put it in the machine, up needing to wash them again! Likewise, do not wash small
check the garments for stains. Pre-treat stains with some loads using a large load cycle – this will use an unnecessary
liquid/any detergent for a better wash quality. amount of water and energy.

DO check garment care labels DON’T leave anything in pockets

~Always check garment labels. ~Check all pockets for things like papers, tissues, keys, pins
These will give you instructions on the appropriate wash cycle etc.. before placing in the washing machine. A stray
and temperature to set. tissue/paper could leave your entire load covered in white fluff!

DO put the right detergent at right place in right

quantity
~Always read the packaging of your detergent to learn how to
measure and use that specific product. As a general rule, you DON’T use too much detergent.
can follow below guidelines: ~An excessive amount of laundry detergent could leave
1. Measure washing powders using the scoop provided and residue on your clothes & results in stains. Read dosing guide
pour into the correct compartment of the detergent drawer / put for advice on dosages for liquids, powders, and always
by mixing in a separate mug if there is no detergent box following the instructions on the product label.
available.
2. Choose the right detergent as per clothes & machine

DON’T leave wet clothes in for a long time.

DO Clean your washing machine ~Moisture from wet clothes could result moisture mark build on
~Clean Lint filter & washing, spinning tub after every use to your clothes. Remove clothes from the washer as soon as
avoid bad odor /rusty possible after the wash cycle is finished & dry in the sunlight

DO leave your washing machine door open after DON’T try to fix faults, call at Smart Care helpline
use. ~Some basics troubleshooting given in the user manual can be
~This will allow it to air out and help prevent mound and mildew done by itself. But other than that, never try to troubleshoot the
from growing – so no more nasty smells lingering in area where machine it can lead a severe issue. Call at our service desk
machine is installed. number 1800-209-5511 if any defect related to your machine.

DON'T leave the children near machine while

DO use a fixed power line to operate. operating
~ Always use dedicated power source to operate the machine ~ Please ensure there should not be any children playing with
with proper ground connection to avoid any risks. the machine while on use or not in use.

Don’t install the machine in direct sunlight

DO pause the machine before opening the lids. ~ Exposing in direct sunlight/rain may results discoloration,
rusty ,body damage of the machine.

Godrej & Boyce Mfg Co Ltd, HO Service, Mumbai SM 2209 - Page 36 of 39

15.Modifications

- Not available any

Godrej & Boyce Mfg Co Ltd, HO Service, Mumbai SM 2209 - Page 37 of 39

Version Appendix.

Sr.No. Manual /Ver. No. Change/s description Reason of Change Approved by

Godrej & Boyce Mfg Co Ltd, HO Service, Mumbai SM 2209 - Page 38 of 39

 End of this document

For any feedback related to this document kindly contact service training team-HO.

Godrej & Boyce Mfg Co Ltd, HO Service, Mumbai SM 2209 - Page 39 of 39