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HFD Condition Monitoring

The Parker Hannifin Filtration Group provides filtration products and solutions for various industries. They assure consistent quality, technical innovation, and premier customer service. Parker's technical resources can provide the right filtration technologies to meet customers' requirements. Thousands of manufacturers and equipment users worldwide rely on Parker filtration products and services. Parker operates sales and service centers globally to provide local support.

Uploaded by

Jayson Prudhomme
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© © All Rights Reserved
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0% found this document useful (0 votes)
60 views76 pages

HFD Condition Monitoring

The Parker Hannifin Filtration Group provides filtration products and solutions for various industries. They assure consistent quality, technical innovation, and premier customer service. Parker's technical resources can provide the right filtration technologies to meet customers' requirements. Thousands of manufacturers and equipment users worldwide rely on Parker filtration products and services. Parker operates sales and service centers globally to provide local support.

Uploaded by

Jayson Prudhomme
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Condition Monitoring

Products & Custom Solutions


The Parker Hannifin Hydraulic, Lubrication &
Coolant Filtration
Filtration Group assures: High-performance filtration
systems for production
machinery in industrial, mobile
 Consistent quality and military/marine.

 Technical innovation
 Premier customer service Compressed Air &
Gas Filtration
Complete line of compressed
Parker’s technical resources provide the air/gas filtration products;
coalescing, particulate and
right filtration technologies that adsorption filters in many
applications in many industries.
conform to your requirements. That’s why
thousands of manufacturers and
equipment users around the world rely on
Process & Chemical
Parker Filtration products and people. Fluid Filtration
Liquid filtration systems for bever-
age, chemical and food processing;
cosmetic, paint, water treatment;
photo-processing; and micro-chip
fabrication.
Worldwide Sales
and Service
Parker operates sales and service
Fuel Conditioning
centers in major industrial areas & Filtration
Parker air, fuel and oil filtration
worldwide. Call 1-800-C-PARKER systems provide quality
protection for engines operating
for more information and for in any environment, anywhere
in the world.
a synopsis of our Filtration
Technology Textbook.

Legal Notifications

! WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND
PROPERTY DAMAGE.
This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users
having technical expertise. It is important that you analyze all aspects of your application and review the information concerning the product or system in the current product catalog. Due
to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of
the products and systems and assuring that all performance, safety and warning requirements of the application are met.
The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by Parker Hannifin Corporation and
its subsidiaries at any time without notice.

Offer of Sale
The items described in this document are hereby offered for sale by Parker Hannifin Corporation, its subsidiaries or its authorized distributors. This offer and its acceptance are governed
by the provisions stated in the “Offer of Sale”.

© Copyright 2011, Parker Hannifin Corporation, All Rights Reserved.


Content

icountLCM20 Contamination Monitor........................................................ 1


icountACM20 Lab Unit and icountACM20Z............................................. 7
Universal Bottle Sampler...........................................................................13
icountBS2 Bottle Sampler..........................................................................17
Single Point Sampler................................................................................. 23
System 20 Sensors and Monitors.............................................................. 26
icountPD and icountPDZ.......................................................................... 31
icountOS...................................................................................................... 41
Moisture Sensor Range............................................................................. 52
Oilcheck Monitor........................................................................................ 58
Guide to Contamination Standards............................................................61
Offer of Sale................................................................................................ 69
Introduction
Parker Hannifin is comprised of eight global groups: Quality Is Top Priority
Aerospace, Climate & Industrial Controls, Fluid Parker Filtration has had a total quality management
Connectors, Seal, Hydraulics, Filtration, Automation system in place for years, as well as a Director of Corporate
and Instrumentation. Quality for all of Parker. This structure helps us continually
meet our customers’ expectations for the highest technical
The Filtration Group consists of ten technical sales standards, reliable supply and responsive service. From the
and service locations: Finite Filter, Hydraulic Filter Group President on down, “Quality” at Parker means more
Division North America, Hydraulic Filter Division than making a product the right way. Quality permeates
Europe (two locations), Process Filter, Racor, our whole organization so that every employee thinks
Parker Hannifin Brazil and Parker Hannifin Korea. about what he or she does and what is expected by our
customers.

Customer Support Information


Technical Support You Can Count On
Parker’s technical resources assure you of the right
filtration technologies, advanced designs, consistent
manufacturing and a network of helpful, specialized
professionals trained to support your team.

We listen to you; then we design the right filtration solution.


Parker holds over 150 patents on innovative filtration “Always Available”
products, including filtration membranes, differential Customer Service
pressure indicators, cartridge bypass valves and spin-in
elements. Parker Filtration
distributors provide
Parker Filtration makes the technological investments local stock and
needed to assure the highest quality products. Examples technical design help
are modern clean rooms, sophisticated testing equipment, including 24-hour
CAD/CAM engineering, and CNC integrated equipment that emergency service.
is helping us design tomorrow’s filtration products today. They are further
supported by our “ever
ready” manufacturing
teams.

So if you need more technical literature or applications


support please call us toll free at 1-800-253-1258 or at our
24 hour corporate help line at 1-800-C-PARKER.

Parker Hannifin Corporation


Hydraulic Filter Division
16810 Fulton County Road #2
Metamora, OH 43540
Toll Free: (800) 253-1258
Phone: (419) 644-4311
Fax: (419) 644-6205
http://www.parker.com/hydraulicfilter
icountLCM20
Fluid Condition Monitoring
Portable Particle Counter

A portable particle
counter designed
to be used in the
field
icountLCM20 is a proven answer
to fluid system contamination
monitoring. Multi-standard ISO and
NAS cleanliness reporting, data entry,
data graphing and integral printing
are all standard on this world proven
contamination monitor.

Product Features
• icountLCM20 is a proven answer to fluid system
contamination monitoring.
• 2-minute test procedure.
• Multi-standard ISO, NAS and AS4059 cleanliness reporting.
• Data entry, data graphing and integral printer.
• 6,000 PSI (420 bar) rated maximum pressure.
• Supported by the offline UBS and online SPS accessories.

1
icountLCM20
Features & Benefits

Test time: 2 minutes Data entry allows individual equipment test log
details to be recorded.
Particle counts: MTD 4+, 6+, 14+, 21+,
38+ and 70+ microns(c) Data retrieval of test results from memory via hand
ACFTD 2+, 5+, 15+, 25+, set display.
50+ and 100+ microns Automatic test cycle logging of up to 300 tests can
International codes: ISO 7-22, NAS 0-12 be selected via hand set display.
Totally portable, can be used as easily in the field
Data retrieval: Memory access gives
as in the laboratory.
test search facility
Automatic calibration reminder.
Max. working pressure: 6000 psi (420 bar)
Instant, accurate results achieved with a 2 minute
Max. flow rate: 106 GPM when used test cycle.
with system 20 Sensors. Data entry allows individual equipment footprint
Higher with single point record.
sampler
Data graphing selectable via the integral printer.
Working conditions: LCM will operate with the Auto 300-test cycle logging via LCD handset input.
system working normally
RS232 to USB computer interface.
Computer compatibility: Interface via RS232 Limit level output to control peripheral equipment
connection @ 9600 baud such as off-line filtration via internal relay limit
rate. switches.
Special ‘diagnostics’ are incorporated into the Auto-testing allows for the conducting of
icountLCM microprocessor control to ensure automatic sequencing tests on flushing systems
effective testing. for example.
Routine contamination monitoring of oil systems Optional bar code swipe wand to allow handset
with icountLCM saves time and saves money. data loading.
Contamination monitoring is now possible during Worldwide service and technical support.
applicaton operation - icountLCM saves on Re-calibration - Annual certification by an
production downtime. approved Parker Service Center.

Typical Applications
Construction machinery
Industrial plant
Hydraulic equipment & system
manufacturers
Research & testing institutes
Offshore & power generation
Marine
Military equipment applications

2
icountLCM20
Specifications
Automatic Particle Counters (APC), have been
widely used for many years in condition monitoring
of hydraulic fluids. However, it is only recently that
APCs have become flexible enough to enable the
instruments to be taken out of the laboratory and
used on-line in order to obtain the most credible form
of results.
Unusually, the move from fixed laboratory use, to
portable field use has not been at the expense of
accuracy or user flexibility, but has actually enabled
the instruments to be used over a wider range of
applications and situations.
The most common monitoring technique used in
APCs is that of light obscuration or light blockage.
Here, a focused light source is projected through
a moving column of oil, (in which the contaminants
being measured are contained), causing an image of Laser Optical Sensing
the contaminant to be projected on to a photo diode
cell, (changing light intensity to an electrical output). icountLCM Proven Core technology
The electrical output of the photo diode cell will vary
in accordance with the size of the particles contained The icountLCM portable particle counter features
in the column of oil; the larger the particle, the bigger microprocessor controlled optical scanning for
the change in the photo diode electrical output. accurate contaminant measurement with a calibration
range from ISO 7 to ISO 22 with no counter saturation.
On-line APCs must be able to test the oil sample at
whatever cleanliness it is delivered to the machine.
How does icountLCM work?
Parker therefore had to develop technology to ensure
the on-line APC was able to test a sample without – The particles are measured by a photo diode that
the conventional laboratory technique which requires converts light intensity to a voltage output which is
dilution - a practice that would have been simply recorded against time.
impossible with a portable unit. – As the particle moves across the window the
By careful design and window sizing, 40,000 amount of light lost is proportional to the size of
particles per ml can be achieved without making the the particle. This reduction in voltage is measured
instrument susceptible to counter saturation. and recorded.
– This “voltage” lost relates directly to the area
of the particle measured, is changed into a
“positive” voltage and then in turn changed into a
capacitance value.
– This value is counted and stored in the icountLCM
computer in one of 6 channels according to
particle size.
– Readouts are displayed on the hand-held LCD in
the accepted ISO and NAS standards ready for
hard copy printing or RS232 computer download.
A focused light source – The on-board computer allows storage of up to
is projected through a
moving column of oil.
300 test results.

3
icountLCM20
Portable Particle Counter

Specification
LaserCM LaserCM
Description (LCM20 20 22) (LCM20 20 62)

ABS structural foam and injection moulded case

4.96 (126mm)
ABS handheld display
Mechanical composition – Brass,
plated steel, stainless steel and aluminium
Fluorocarbon seals
Perfluoroelastomer seals

1.10 (28mm)
Nylon hoses (kevlar braided microbore)
Stainless steel armoured hose ends
1.2m fluid connection hose
Rechargeable battery pack

1.26 (32mm)
9.80 (249mm)
12Vdc power supply
Fast blow fuse
Unique optical scanning system
Bonded glass optical window enclosed in SS plate
Micron channels analysis (Six)
Analysis range ISO 7 to 22 incl. (NAS 0 to 12)
32 character dot matrix LCD. Alpha numeric keypad
Data retrieval
Calibration to ISO standards*
Viscosity range 2 to 100 cSt. 500 cSt.with SPS
Operating temp. 41°F to 176°F (+5°C to +80°C)
Ambient temp. 41°F to 104°F (+5°C to +40°C)
2 minute test completion time
Memory store – 300 test memory
Battery operated 6 x 1.5 D cells dimensions in inch (mm)
Phosphate Ester group compatibility
Mineral oil & petroleum based fluid compatibility Accessory Kit for icountLCM Classic
Up to 420 bar (6000 psi)
Limit socket, fuse ParSmart &
Integral 16 column printer Power supply & jack plug Screwdriver cable assy
RS232 to USB computer interface
Astra board case weight – (lb.) 11 11
Unit weight – (lb.) 17.6 17.6
ParSmart software and cable link pack
Weather protector cover
CE certified
Auto logging

*Note: In compliance with international standards, all Parker portable particle counters can
meet the ISO Medium test dust standards. The icountLCM’s, in addition to the complete
range of Condition Monitoring products, are capable of achieving certification to ISO
4406:1999 and with traceability to ISO 11171 for SRM 2806, via ISO 11943.

Instruction Power lead, Batteries &


Re-chargeable manual & bar printer ribbon, printer reel
battery pack code software bar code pen &
weather cover

4
icountLCM20
Portable Particle Counter

Why On-Site Fluid Contamination Monitoring?

Certification of fluid cleanliness levels.


Early warning instrument to help prevent
catastrophic failure in critical systems.
Immediate results with laboratory accuracy.
To comply with customer cleanliness requirements
and specifications.
New equipment warranty compliance.
New oil cleanliness testing.

Data Download Management


Dedicated software, provides the link between an
icountLCM20 and your computer management system.

16-column printer for hard copy data. A feature of


the icountLCM is the on-board printout data graphing
option developed to support predictive maintenance
procedures.

icountLCM Test

ON LINE TEST
icountLCM Test
TEST NUMBER 022
ON LINE TEST
D M Y
TEST NUMBER 022 Date 04-03-10
Time 15-52
D M Y NAS CLASS: 7
Date 04-03-10
Time 15-52
ISO: 20/15/09 Count / 100ml

Count / 100ml 4/6μ (c) 789157


6/14μ (c) 31250
>4μ (c) 820721 NAS CLASS 7
>6μ (c) 31564 14/21μ (c) 250
>14μ (c) 314 NAS CLASS 3
>21μ (c) 64 21/38μ (c) 50
>38μ (c) 14 NAS CLASS 3
>70μ (c) 0 38/70μ (c) 14
NAS CLASS 4
NOTES >70μ (c) 0
NAS CLASS 0

NOTES

ISO 4406 - 1999 Correlation to NAS 1638

5
icountLCM20
Portable Particle Counter
Introducing the new icountLCM ‘Classic’

There is a new addition to the proven range – the Classic icountLCM20

icountLCM ‘Classic’. Only available from Parker, the


‘Classic’ retains all the technology that made the
icountLCM one of the most accurate, reliable and
popular portable particle counters available.

Our design engineers have re-configured the


icountLCM specification in a way that has reduced
our manufacturing costs. These savings have been
passed onto icountLCM ‘Classic’ customers.
Calibration
certificate
How have we done this?
Parker listened to our existing customers and then to the
engineers and maintenance operatives to find out the
Empty battery pack
features that make the icountLCM a unique predictive
maintenance instrument.

CD user guide
Then, we removed peripheral items such as the Carton box supplied
to house kit
aluminium case and all the accessories, so a
customer receives the icountLCM, with a CD user
guide, professionally and securely boxed. One thing
that has not altered is the icountLCM accuracy
and icountLCM reliability. Our in-house software
engineers have re-configured the EPROM, removing
Data programming, User ID, Automatic Testing, Data
retrieval, Alarm level settings, the barcode pen and
Graph printing functions to reduce costs still further
without in any way reducing the efficiency of the
icountLCM. The icountLCM ‘Classic’ remains an
instrument to be proud of.

Ordering Information (icountLCM and ‘Classic’ icountLCM)


Model Fluid Type Options
LCM2020 2 Hydraulic mineral 1 icountLCM20 (ACFTD calibrated)
6 Skydrol 2 icountLCM20 (MTD calibrated)
3 icountLCM20 ‘classic’ (ACFTD calibrated)
4 icount LCM20 ‘ classic’ (MTD calibrated)

Note 1: Part numbers featured with bold highlighted codes will ensure a ‘standard’ product selection.
Note 2: Alternate displayed part number selection will require you to contact Parker Filtration for availability.

Part Number Supersedes Description


ACC6NE015 B84702 Printer roll x 5
ACC6NE014 P.843702 Printer ribbon
ACC6NE013 B84609 Re-chargeable battery pack
ACC6ND002 P849603 Weather protector cover
ACC6ND000 B84703 USB to RS232 Download Cable
LCM20.ACCKIT Accessory Kit for LCM Classic (see p. 4 for content)

Note 1: Part numbers featured with bold highlighted codes will ensure a ‘standard’ product selection.
Note 2: Alternate displayed part number selection will require you to contact Parker Filtration for availability.

6
icountACM20 Lab Unit
Aviation Fuel Contamination Monitoring

DEFSTAN 91-91
Issue 6 Jet A-1Fuel
Specification,
adopts particle
counting.
The first fully functional particle
counter approved for use on aviation
fuel. After 5 years of development
work carried out by Parker UK and
partner, the ACM20 has passed
all technical barriers and is now
approved for aviation fuel quality per
DEFSTAN 91-91 Issue 6.

Parker has consistently provided


technically superior products to all
fluid conditioning applications.

Product Features
• icountACM20 monitors • Case-mounted pump
aviation fuel contamination enables monitoring
to DEFSTAN 91-91 Issue 6 possibilities.
Jet A-1 fuel specification. For example: Fuel storage/
• Energy Institute Test vehicle tanks and fuel
Method IP 564. storage drums.
• 2-minute test procedure. • Latest averaging software
• Laser optical scanning as standard.
analysis. • ParSmart Downloader
• Multi-standard ISO software.
cleanliness reporting.

7
icountACM20/icountACM20Z
Features & Benefits
Test Time: Operating Temperature:
2 minutes +41°F to +176°F (+5°C to +80°C)
Repeat Test Time: Memory store:
Every 2 minutes (Manual testing), every 6 minutes (automatic) 300 test capacity
Principle of Operation: Computer compatibility:
Optical scanning analysis and measurement of actual particles and Interface via RS 232 connection @ 9600 baud rate (USB serial cable to
inference to water presence RS232 option available)
Primary Output: Laboratory sampling:
≥4μ(c), ≥6μ(c), ≥14μ(c), ≥21μ(c), ≥25μ(c), ≥30μ(c) counts per ml Utilizes on-board rear mounted pump
Secondary Diagnostic Output: Portability:
% Volume Distribution, via graphical display on handset and printout Battery pack and carry case with wheels included
(printout not available on icountACM20Z)
Power requirement:
International codes: ACM20: 12vDC input, 6 x ‘D’ Cell batteries or rechargeable battery pack
ISO 7-22 in accordance with ISO 4406-1999 ACM20Z: Rechargeable battery pack, or 12vDC input
Data entry: Printer facility:
32 character two line dot matrix LCD. Full alpha numeric entry Integral 16 column printer for hard copy data (not available on
facility on keypad icountACM20Z)
Data retrieval: Certification:
Memory access gives test search facility for up to 300 saved tests Complies with all relevant EC declarations of conformity
Calibration: icount ACM20 Case Mounted Pump
In accordance with Parker Calibration Procedure CM20-N, which • Integrated Pump assembly incorporated onto the ACM20 unit.
complies to ISO11171:1999, Clause 6 (Omitting Annex F) • Powered directly from ACM20 unit, LED power indication with no
additional power supplies required.
Re-calibration: • Direct sampling from fuel sample bottles or tank via 3 metre inlet
Every 12 months by a dedicated Parker Service Centre (Consult suction tube.
Parker) as required under strict EI methods • Incoporated double speed flush and test sequence.
Max. working pressure: • Managed flow rate/correct volume sample as per IP 564 test
6,000 PSI (420 bar) method.

icountACM20 is fully compliant with the EI (Energy Institute) test method

Applications
The Parker icountACM20 Portable Particle Counter • Bottle Sampling - Energy Institute (EI) - IP 564
has been developed from existing technology for
Laboratory determination of the level of
monitoring contamination in Aviation Turbine and other
dispersed contamination in aviation fuel using an
hydrocarbon fuels, in accordance with the Energy
Automatic Particle Counter (APC)
Institute (EI) Method IP 564.
In addition, the ACM can also be used to monitor various • Replace Clear & Bright and Gravimetric
fuels from existing sampling points in With the introduction of the icount ACM20,
locations from refineries, pipelines, distribution all subjectivity surrounding Clear & Bright and
terminals, airport fuel supply systems all the way through Gravimetric methods can be removed
to the point of uplift into aircraft*.
* Hot works permit required for online sampling (ATEX Zone II unit • Also for use on petroleum based hydraulic
available). applications (Skydrol compatible available)
Suitable for use with mineral oil and
• Fuel Testing Laboratories – DEFSTAN 91-91 petroleum based fluid as per standard
Issue 6 hydraulic particle counter, reporting fluid cleanliness
In order to better understand dispersed to ISO 4406:1999
contamination in jet fuel, particle counting is
now included alongside existing laboratory
techniques

8
icountACM20 Lab Unit icountACM20 - rear view
Transfer Pump
Flush Button
Transfer Pump On/Off Switch

Specifications
Construction: Fuse:
ABS structural foam and injection moulded case 1.25 amp fast blow fuse included for Link Hose
Hand-held display - ABS overload protection (spare supplied)
Keypad flurosilicone rubber
icountACM20 Technology:
Sample Hose
Mechanical Components: Patented flow cell, light obscuration Inlet and Outlet
Brass, plated steel, stainless steel and aluminium
Repeatability/Accuracy: Transfer Pump
Housing
Seals: As per or better than ISO 11171
Fluorocarbon Hose Tidy Clips
Coincidence:
Hoses: 40,000 particles per ml
Nylon (Kevlar braided microbore). St. steel
armoured ends Viscosity Range:
1 -100 centistokes
Flow Rate:
Input Power Socket (note that you will have to
25 - 28ml/min (dictated by CMP) 100ml/min with icountACM20 Weight: remove the plastic dust cap to access the 12Vdc
additional flush button 17.6 lbs. power socket).
A fast blow 1.25A fuse and the RS232 connection
Fluid Compatability: Monitor Carrying Case: are located behind the removable cover plate. The
Hydrocarbon Fuel, Mineral Oil. For other fluids Astra Board case RS232 interface is provided to download all test
consult Parker data stored in the instrument. See the ParSmart
Carrying Case Weight: Downloader software for more information.
11 lbs.
Ordering Information
Standard products table - icount ACM20
Product Number Supersedes Description icountACM20 icountACM20Z
ACM202022UK N/A icountACM20 (UK) X

ACM202022US N/A icountACM20 (US) X

ACM202022EUR N/A icountACM20 (EURO) X

ACM202024UK N/A icountACM20 with lab kit - UK (DEFSTAN 9191) X

ACM202024US N/A icountACM20 with lab kit - US (DEFSTAN 9191) X

ACM202024EUR N/A icountACM20 with lab kit - EURO (DEFSTAN 9191) X

ACM202032UK N/A icountACM20 Z2 + online kit & UK battery charger X

ACM202032US N/A icountACM20 Z2 + online kit & US battery charger X

ACM202032EUR N/A icountACM20 Z2 + online kit & Euro battery charger X

ACM202034UK icountACM20 Z2 + online & lab kit + UK battery charger X

ACM202034US icountACM20 Z2 + online & lab kit + US battery charger X

ACM202034EUR icountACM20 Z2 + online & lab kit + Euro battery charger X

ACC6ND000 B84794 1 meter process cable X

ACC6NE006 B84816 Parsmart downloader software X

ACC6NE019 P843855 icountACM20 transit Case X

ACC6NW003 B84746 Vapour/waste bottle assembly X X

ACC6NE029 B84745 Throttle kit X

ACC6NE001 B84645 Millipore adaptor kit X X

ACC6NE013 B84609 Re-chargeable battery pack X

ACC6NE008 B84817 UK power supply X X

ACC6NE010 B84830 US power supply X

ACC6NE009 B84831 Euro power supply X X

ACC6NE020 UK Offline kit X

ACC6NE021 B84832 Euro Offline kit X

ACC6NE022 US Offline kit X

SERMISC067 N/A 500ml verification fluid X

ACC6NE015 B84702 Printer reel (x5) X

ACC6NE014 P843702 Printer ribbon (x1) X

ACC6NE023 B84647 UK battery charger X

ACC6NE025 B84652 US battery charger X

ACC6NE024 B84653 Euro battery charger X

ACC6NE027 B84650 2m process cable assembly X

ACC6NE028 P843066 Carry case X

9
icountACM20Z
ATEX Approved Portable Particle Counter

For use in
explosive and
hazardous areas
icountACM20Z is designed to
be used to monitor various fuels
from existing sampling points
in hazardous locations such as
refineries, pipelines, distribution
terminals, airport fuel supply systems
all the way through to the point of
uplift into aircraft.

Product Features:
• Assembled in an approved • Certified to CE Ex II 3 G Ex
and certified stainless steel nR/nL IIC T6
enclosure to comply with • “A” Class product defined
ATEX Directive 94/9/EC. for the Aviation market.
• Can be used in explosive • ATEX approved Handset
and hazardous areas, and keypad.
including offshore and • Suitable for use with
mining applications. mineral oil and petroleum
• ATEX Zone II based fluid as per ACM20/
LCM20 particle counters.

10
icountACM20Z
Specifications
Construction:
Unit: Stainless Steel
Carrying case: ABS
Hand-held display: ABS
Keypad: polyester membrane
Mechanical components:
Brass, plated steel, stainless steel and
aluminium
Seals: Fluorocarbon
Hoses: Nylon (Kevlar braided microbore)
Fluid compatibility:
All fuels. For other fluids consult Parker
Internal rechargeable battery:
Note: ONLY to be charged outside of the
hazardous area, with the unit switched off
Fuse:
1.25A fast blow fuse included for overload
protection
Return to Parker Hannifin if fuse is blown
icountACM202032 technology:
Unique optical scanning system

Applications in Fuels

Oil Refinery
- To count and verify the levels of dispersed
contamination in accordance with specification
limits. (Consult Parker).
Distribution Terminals/Hubs
- For use on receipt and outbound supply.
Also to provide filtration performance, tank
cleanliness and product quality checks.
Storage
- Settling times can be reduced by monitoring
with the ACM by ensuring that levels of
dispersed contamination are below acceptable
levels.
Airport Fuel Farm
- Monitoring of fuels into storage, through the fuel
farm, hydrant system and during uplift into wing.
Pipeline Commissioning
- Fast real time monitoring of pipelines following
pigging and cleaning processes.
Oil and Gas Platforms
- Used to monitor the filtration performance,
system cleanliness and quality of delivered
product.

11
icountACM20Z
ATEX Approved Portable Particle Counter
Installation Details
14.6 (370mm)

11.8 (300mm)
11.0 (280mm)

dimensions in inch (mm)


13.0 (330mm)

Online Commission Kit

a – icountACM20 Zone II Particle Counter


b – Battery Charger
c – Process Cable
d – User Manual
e – Downloader Software
f – Throttle Kit
g – Millipore Adaptor Assembly
h – Aluminium Case
i – Bottle Assembly
a
i

g
c f

e
d

12
Universal Bottle Sampler
Simple and efficient offline oil sampling

Ideal for batch oil


sampling
The UBS provides the dynamic
link to portable particle counters.
The UBS off-line sampler has
microprocessor technology
to recognize and adjust to the
connecting monitor including the
icountLCM20.

Product Features
Simple operation
Efficient testing procedure
Clean and contamination free sampling
Available for both mineral based and aggressive fluids
Further advances the LCM20’s flexibility into laboratory
bottle sampling environments
Can accept various different sized bottles
Minimal working parts
Internal auto setting fuse for overload protection
Simple maintenance procedures

13
Universal Bottle Sampler
Specifications
Description UBS Offline
Viscosity range 2 to 250 cSt X
Operating temp. 41°F to 176°F (+5°C to +80°C) X
Test time 2m15s / 4m15s (Flush 2m) X
12 Vdc power supply X
Extruded aluminium construction X
Unit weight - (lb.) 8.82
Mineral oil and petroleum based compatibility Fluorocarbon seal
Phosphate Ester group compatibility EPDM seals
CE certified X
Military approved X
Manual operation X
Bottle pack X
De-gassing chamber X
Manual X
Sample tube pack X
Interface cable to LCM20 X

Installation Details

12.6 (319mm)
5.94 (151mm)

5.79 (147mm) 6.5 (165mm)


4.72 (120mm) CTRS
.433 (11mm)

7.05 (179mm)
3.15 (80mm) CTRS
3.94 (100mm) CTRS

dimensions in inch (mm)

14
Universal Bottle Sampler
Simple and Efficient Offline Oil Sampling

System Flow Rate


Samples are best taken from a point in the system
where the flow is TURBULENT (Reynolds No. greater
than 4000). The turbulent flow creates a mixing
action. Where flow is streamline or LAMINAR, larger
particulate may tend to settle toward the lower pipe
surface and not be sampled.

System Condition Changes


Changes in the system operating condition, flow,
temperature, pressure or vibration, can result in
previously sedimented contaminant being retrained
Sampling points should enable extraction of a sample
into the flowing oil. It is also possible that these
without changing the system’s condition. Fine control
changes may cause partially contaminated filter
needle valves are not desirable, as they have a
elements to shed particulate into the system. Samples
tendency to silt up under some operating conditions,
should, therefore, be extracted when the system is in
causing the distribution of contaminants in the fluid to
a steady state condition and the result less likely to
be changed. The sampling port should be protected
be distorted by contaminant peaks.
to maintain cleanliness and thoroughly flushed before
There are a number of proprietary sampling valves collecting the sample for analysis. Allow sufficient
available which adhere to good theoretical principles. airspace in the bottle to enable 80% fill.
However, they do tend to generate a level of precision
and cost which is unnecessary for trend monitoring.

Bottle Cleanliness
It is preferable that bottles have sealing screw caps
and both parts are cleaned to a suitable level in
accordance with ISO3722.
Standard Parker bottles are supplied clean to
ISO15/13/10 (NAS Class 4).
The bottle should remain capped until time of sample
filling and re-capped immediately afterwards.

Sample Mixing
Sedimentation of contaminant in a sample will occur,
the rate of which is dependent upon both fluid and
particle characteristics.
Samples should be analysed, without delay, once
agitated and de-gassed.

ACC6NW001 x 50 = ACC6NW002 ACC6NK001

15
Universal Bottle Sampler
Ordering Information
Standard products table

Part Number Description


UBS9002 Universal bottle sampler (includes aluminium case and accessories)
UBS9003 Universal bottle sampler
UBS9004 Universal bottle sampler for phosphate ester fluids
UBS9005 Universal bottle sampler (Includes aluminium case and accessories)

Accessories
Part Number Supersedes Description
ACC6NK001 B89907 Sample bottle (2/pack)
ACC6NW001 B89911 Sample bottle with extraction hose (2/pack)
ACC6NW002 B89910 Sample bottle with extraction hose (50/pack)
ACC6NK002 S840054 UBS power supply
ACC6NK003 S890005 UBS degassing chamber and pump
ACC6NK004 B89603 UBS degassing chamber only
ACC6NK005 B89902 Cable and adaptor
Note 1: Part numbers featured with bold highlighted codes will ensure a ‘standard’ product selection.
Note 2: Alternate displayed part number selection will require you to contact Parker Filtration for availability.

Typical Applications
Batch sampling
Aircraft rig certification
Oil research
Laboratory testing
Transfer line monitoring

16
icountBS - Bottle Sampler
The benchtop solution to fluid contamination
bottle sampling

17
The Complete Solution - Industrial
Design Combined with State of the
Art Technology
The icountBS - Bottle Sampler from The IBS features an easy to
Parker, with its innovative industrial use interactive touch screen,
icountBS - Bottle
design, has been developed for
customers looking for state of
environmentally controlled pressurized
bottle chamber, an internal
Sampler Features &
the art technology, attention to compressor pump, automated door Benefits
detail and the compactness of locking mechanism, sample tube
a permanent laboratory particle cleaning sleeve that minimizes cross • Customer programmable number
analysis instrument. contamination, and an internal printer. of sample runs/sample bottle
averaging and pre-test flush
Combine this with on-board, laser The icountBS benefits from Parkers volumes from 10ml min. to 100ml
based, leading edge technology knowledge and experience of max.
to bring to all industries a truly providing fluid analysis equipment to
revolutionary Particle Counter. The the market for over 15 years. • Input via fluid resistant touch screen
innovative icountBS is a product display.
from the next generation of Parker’s
fluid particle analysis and monitoring • Repeatable and reproducible
solutions. performance to ISO4406:1999,
jAS4059E, and NAS1638 particle
count distributions. Other calibration
standards are included.

• On-board compressor and ‘shop’ air


capable.

• Design concept allowing for


portability. DC and rechargeable
battery pack options built in.

• Sample tube self cleaning sleeve


minimizing cross contamination.

• 500 test sample memory.

• Data download via USB jump drive


or USB to USB included.

• Internal printer.

18
Home Screen Sample ID Input Number of Sample Runs

Sample Volume Flush Volume Start Test

19
Analyzing the Test Results

Once the automatic oil levels relating to three sizes. 1,300 - 2,500 particles that
sample test has been The first scale number are equal to and greater than
completed, what next? represents the number of 6μm(c), and between 80 - 160
particles that are equal to and particles that are equal to and
Solid contaminants in fluid greater than 4μm (c) per ml of greater than 14μm(c).
power systems vary in size, fluid, the second number for
shape, form and quantity. The particles that are equal to and
most harmful contaminants greater than 6 μm(c) per ml of
are normally between 6 fluid and the third number for
microns and 14 microns. The particles that are equal to and
ISO code is the preferred greater than 14 μm(c) per ml
method of reporting quantity of fluid.
of contaminants.
For example: An ISO code
The ISO code number 20/18/14 indicates that there
corresponds to contamination are between 5,000 - 10,000
particles that are equal to and
greater than 4μm(c), between

20
icountBS Product Specification

Principle of Operation Laser based light obscuration

Dimensions H=20.9” x W=7.48” (8.27” Door) x D=16.1”


Weight 31 lb. (14kg)
Mechanical Composition Stainless steel 316, plated mild steel and aluminum
Plastics Composition Precision polyurethane RIM moldings and ABS plastic
Environmental Operating Temperature
41°F to 140°F (+5°C to +60°C)
(Tested)
Operating RH Range 20 - 85% [Tested at 86°F (30°C), no condensation]
Storage Temperature 40°F to 194°F (-40°C to +90°C)
Storage RH Range 10 - 90% (Tested at 30°C, no condensation)
MTD - >4μ(c), >6μ(c), >14μ(c), >21μ(c), >38μ(c), >70μ(c), ACFTD - >2μ, >5μ, >15μ,
Channel Sizes
>25μ, >50μ, >100μ
Analysis Range ISO 7 to 21, NAS 0 to 12
MTD - ISO 4406:1999 & NAS 1638 ACFTD - ISO 4406:1987, ISO 4406:1991, NAS
Contamination Standards 1638, and jAS4059E
For further contamination standards consult Parker
ISO MTD and ACFTD calibration to traceable ISO Standards. (Contact Parker for
Calibration Standard
further details)
Fluid Management Maximum single sample = 100ml, Minimum single sample = 10ml
User selectable from single test up to 5 tests per run (eg. 1 x 100ml up to 5 x 50ml
Possible Test Configurations
per run)
Pre-Test Flush Volume Minimum = 10ml, Maximum = 100ml
Viscosity Range 5 to 400 cSt
Mineral oils, petroleum and hydrocarbon based fluids. For all other fluids, consult
Fluid Compatibility
factory.
No specific bottle required. Maximum size = 2.95” (Dia.) x 5.90” (H). Maximum
Sample Bottle Size
volume = 250ml
Memory Storage 500 tests (capacity warning after 450 tests)
Output Display Backlight 256 color STN transmissive
Output Display Resolution 320 x 3 (RGB) (H) x 240 (W) dots
Display Active Area 115 (H) x 86 (W) mm
Data Input Via icon driven resistive touch screen
Printer Thermal dot-line printing
Printer Paper Ø50mm - (57mm x 25mm)
Test Certification Calibration & Certificate of Conformity
DC output - 12V @ 6.60Amps, 80 watts max. AC input - 100 to 240V @ 1.2Amps (50
Power Supply
- 60 Hz)
Battery Power 2 hours (recommended to be fully charged every 3 months)
Battery Stand-By Time 1 month (then 1 hour of operation)
Battery Fuse 6.3 Amps (anti-surge)
Air Pressure Source 50 psi (3.5 bar) internal mini-compressor or 101 psi (7 bar) shop air

21
icountBS - Bottle Sampler Ordering
Information

Part Number
IBS3100US
IBS3000FUS (fuel version)
IBS3000MUS (minilab version)

Accessories Part Number Included


250ml Sample Bottle (2/pk) ACC6NW001 * (2 pks.)
Sample Bottle Pack (50) ACC6NW002
Vapour/Waste Bottle ACC6NW003 *
Waste Bottle Folder ACC6NW004
Printer Paper Reel (x1) ACC6NW005 *
Transport Case P893865 *
1m Waste Tube (Clear) ACC6NW009 *
1m Vapour Hose (Blue) ACC6NW010 *
USB Memory Stick ACC6NW011 *
icountBS CD Manual ACC6NW012 *
Air Connector P.893318 *

* These items included with IBS unit within a transportation case.

22
Single Point Sampler
Online Sampling

The effective link


to ensure accurate mineral based fluids
contamination
monitoring
The SPS (Single Point Sampler) is
a lightweight, compact and easy
to use online sampling unit that
connects an icountLCM20 to a single
pressure test point in a fluid system.
Suitable for use with mineral and
biodegradable oils, petroleum based
and phosphate ester fluids, the SPS
offers fingertip operated control even
at high pressures - 6,000 PSI (420
bar) rated maximum pressure.

phosphate ester fluids

Product Features:
• Lightweight, compact and easy to use online sampling unit.
• Connects an icountLCM20 to a single pressure test point in
a fluid system.
• Suitable for use with mineral and biodegradable oils,
petroleum based and phosphate ester fluids.
• 6,000 PSI (420 bar) rated maximum pressure

23
Single Point Sampler
Features & Benefits

The Single Point Sampler provides a Suitable for fluid temperatures from +5°C to
means to connect an icountLCM20 to a +80°C (+41°F to +176°F)
single pressure test point and balance the High quality polished finish. (stainless
differential pressure across the system, steel/ aircraft grade aluminium)
to provide a controlled flow of oil into the Capable of working with an icountLCM20
icountLCM20 and away into a waste oil connected into a system via the standard
receptacle. one metre extension hose kit
Lightweight, compact and easy to use Suitable for use with mineral and
design biodegradable oils, petroleum based and
Fingertip operated control valve even at phosphate ester fluids
high pressures Phosphate ester version utilizes the 5/8”
6,000 PSI (420 bar) rated BSF HSP style fitting
Facilitates testing from large diameter Designed so that it meets the lowest
pipework possible level of magnetic permeability
Capability to test up to 500cSt viscosity Supplied with accessories kit
oils (pressure permitting) It will maintain the set flow rate between
Pressure compensated flow control upper and lower limits within a 100 bar
mechanism inline pressure change
Possible to control the valve with the Clear product identification to ensure that
same level of accuracy whether the device it is connected correctly (i.e. downstream
is operating at high or low pressure of the icountLCM20).
Capable of allowing a flow rate in excess
of 10ml/min when operating at any
viscosity within the product specification

Connection Instructions

1. Ensure valve is closed (A).


System 2. Connect P2 on icountLCM20 to P2 on Single Point Sampler (SPS) (C).
3. Connect drain line on SPS (D).
(F) (D) 4. Connect P1 of icountLCM20 to the system (F).
Prs.
R 5. The SPS is ready to operate.
6. Open valve (A) slowly until the oil flows continuously from the drainline
(A) (D) into a reservoir or recepticale (R).
Single 7. Switch on monitor and begin testing.
point
sampler icountLCM20 Only
(C) Carry out flow test as shown in the manual. If test is showing below Dt
38.5°F (3.6°C) then carry out test as normal. If, however, test is above Dt
(E) P1 P2 (B) 38.5°F (3.6°C) then increase oil flow by turning valve (A) anticlockwise and
then carry out flow test. Do this until Dt is below 38.5°F (3.6°C) and carry
out test as normal once achieved.
WARNING! Ensure that SPS valve is closed and icountLCM20 is
icountLCM20
connected to the SPS BEFORE connection to system.

24
Single Point Sampler
Specifications
Fluid Compatibility:
Mineral oil and petroleum based fluids
Phosphate ester fluid
For other fluids consult factory
Seals:
Fluorocarbon or Perfluoroelastomer 4.84 (123mm)
Maximum Working Pressure:
6,000 PSI (420 bar)

2.09 (53mm)
Weight:
500 grams max. (Not including hoses) SWP 6,000 psi
Unit Size:
1.77in dia x 4.8in long (45mm dia x 123mm long)
System Connection: 3.15 (80mm)
Mineral petroleum fluids - M16 (G1/4” BSP) with cap,
Phosphate ester - 5/8” BSF HSP
Operating Temperature Range:
+41°F to +176°F (+5°C to +80°C) P2

Storage Temperature Range:


-15°F to +176°F (-26°C to +80°C)
Construction: Ø1.77 (45mm)

Body: Aluminium BS 1470 – pressurized end stainless steel


Finish: Anodized blue - Mineral fluid
Anodized red - Phosphate ester fluid

dimensions in inch (mm)

Ordering Information

Standard products table


Part Number Supersedes Description
SPS2021 SPS.2021 Single point sampler (mineral fluids)
SPS2061 SPS.2061 Single point sampler (phosphate ester fluids)
ACC6NW003 B84784 Waste bottle (Universal)
ACC6NH001 B84224 Extension hose/coupling (mineral fluids)
ACC6NH002 B84225 Extension hose/coupling (phosphate ester fluids)
ACC6NH003 B84788 Waste hose (mineral fluid)
ACC6NH004 B84787 Waste hose (phosphate ester fluids)

Note 1: Part numbers in bold are ‘standard’ product selection with all accessories.

25
System20
Inline Sensors & Monitors

Effective in-line
system sensors
and monitors
In-line System20 sensors and
hand-held monitors designed to
give accurate and instant fluid
system readings of flow, pressure
and temperature. 3 sizes of inline
System20 sensor for pressures up
to 6,000 PSI (420 bar), an analog
monitor that utilizes 3 day-glow
gauges with protective cover. EM20
electronic monitor with full digital
display and 300 test memory.

Product Features
• 2 types of System20 sensor are available.
STI = industrial with reverse flow capability.
STS = mobile without reverse flow capability.
• 3 sizes of industrial inline System20 sensor for pressures
up to 6,000 PSI (420 bar). 2 sizes of Mobile System20
sensor.
• Analog monitor utilizes 3 day-glow gauges with protective
cover.
• EM20 electronic monitor with full digital display and 300
test memory.
• For use with all mineral oils, water and oil/water emulsions.

26
System20
Features & Benefits

Covering a wide range of flow rates, fluid


types and applications, Parker’s System 20
sensors are designed to be used with System
20 electronic or analog monitors, icountLCM,
icountPD and the. Specially developed
System20 sensors are available for use with
phosphate ester fluids (EPDM Seals).
System20 monitors, combined with the inline
sensor, give the user accurate and instant
readings of flow, pressure and temperature
without the need for costly system downtime.
For use with all mineral oils, water and water/
oil emulsions.
Analog Monitor (STM)
Utilizes 3 Day-Glo dial gauges with a
protective hinged cover.
Industrial STI family
Calibrated up to 100 gpm with dual scale PSI/
bar & °F/°C. (USGPM also available)
Electronic Monitor (EM20)
Gives a full digital display.
Automatically calibrated for all 3 sizes of
sensor.
Indicates line, differential and rising peak
pressure.
Easily scrolled from metric to US.
300 test memory.
Capable of downloading saved data to
download software.

Typical Applications
Drilling equipment
Mining
Grinding and conveying
Industrial hydraulics
Mobile applications

2 sizes of System20 Inline Mobile Sensors are available

Hydraulic system users need to ensure that lost


production is kept to the absolute minimum.
To ensure this, predictive maintenance utilizing
routine condition monitoring of hydraulic systems
is essential.

27
System20
Specifications: Sensors

Construction:
Industrial: (STI)
Body: 303 SS
Internal components: SS and Brass
Mobile: (STS)
Body: 303 SS
Internal components: Cast Aluminium
and SS
Flow Capacities:
All suitable for use with oil, water and
oil/water emulsion
Size 0: 0.5-7 GPM (6-25 l/min)
Size 1: 5-26 GPM (20-100 l/min)
Size 2: 21-100 GPM (80-380 l/min)
Max. Working Pressure:
6,000 PSI (420 bar)
Capability:
Reverse flow (STI only) Dimensions inches (mm)
Pressure Drop: Size Model AØ B C
At max. rated flow, p is 16 psi (1.1
0 STI 1.18 (30) 3.74 (95) 2.20 (56)
Industrial

bar), mineral oil fluid at 30 cSt 140


SSU 1 STI 1.61 (41) 5.39 (137) 2.62 (66.5)

Ports: 2 STI 2.63 (66.7) 9.11 (231.3) 2.89 (73.5)


Size 0: G6
Mobile

1 STS 1.61 (41) 4.13 (105) 3.11 (79)


Size 1: G12
2 STS 2.36 (60) 6.5 (165) 3.82 (97)
Size 2: G20
Repeatability:
±1% FSD
Accuracy:
Flow ±2.5% full scale deflection*
Ordering Information
Weight:
Size 0: 1.2 lbs. (0.5kg) Standard products table
Size 1: 8.4 lbs. (3.5kg) Product Flow Range SAE Port Reverse Flow
Supersedes Size Fluid Type
Size 2: 9 lbs. (4.4kg) Name (GPM) Threads Capability

Aggressive Fluid Applications: STI0144100 STI.0344.100 0 .5-7 Mineral SAE-6 Yes


EPDM internal/external seals STI1144100 STI.1344.100 1 5-26 Mineral SAE-12 Yes
STI2144100 STI.2344.100 2 21-100 Mineral SAE-20 Yes
STI0148100 STI.0348.100 0 .5-7 Aggressive SAE-6 Yes
STI1148100 STI.1348.100 1 5-26 Aggressive SAE-12 Yes
STI0248100 STI.2348.100 2 21-100 Aggressive SAE-20 Yes
STS5117210 STS.5117.210 1 5-26 Mineral SAE-12 No
STS5217210 STS.5217.210 2 21-100 Mineral SAE-20 No

Note 1: Part numbers featured with bold highlighted codes will ensure a ‘standard’ product selection.
Note 2: Alternate displayed part number selection will require you to contact Parker Filtration for availability.
Note 3: Mobile Sensors are also available - Contact Parker
Note 4: *Accuracy 5.5% > 25 gpm. (Applies to STI1144100 and STI1148100 only)

28
System20
Electronic Monitor Specification
Construction: Temperature Section:
A sealed assembly requiring no routine maintenance or Temperature reading between 14°F to 230°F (-10°C and
adjustment. Body molding in ABS. Key pad molded in +110°C).
silicon rubber. The monitor is suitable for use with all Weight:
mineral oils, water and oil/water emulsions. 3 lbs. (1.4kg)
Display Details Data Logging:
Each test logs the following data:
Flow section:
Test number; time & date; sensor size; media tested; flow
The analog flow scale has reverse flow and overflow
rate, pressure & temperature.
indication and provides a percentage reading of the digital
full scale display automatically calibrated for all sizes of Data Download:
System 20 Sensor. The System 20 electronic monitor is capable of
downloading saved test data to a compatible PC via an
Pressure Section:
RS232 connection using datum.
Designed to indicate line pressure, differential pressure
and rising peak pressure. Connected to a System 20 Batteries:
Sensor it will monitor pressure up to 6,000 PSI (420 bar) 6 x AA batteries.
with an accuracy of ±1% FSD. Re-calibration:
Annual certification by an approved Parker Service Center.

Hose
retainers

39.4 (1000mm) nominal


Display
11.46 (291mm)

Function
keys

Purge
knob Battery
covers

4.13 (105mm) 3 (76mm)

Ordering Information dimensions in inch (mm)


Standard products table
Part Number Supersedes Description
EM209000 EM20.9000 System 20 electronic monitor
ACC6NK000 P653607 Transit case*
ACC6NJ001 B85617 Dongle and cable assembly*
* Not included with monitor.

29
System20
Analog Monitor
Construction: When the system is in reverse flow or when the high
A sealed assembly requiring no routine maintenance pressure lines to the sensor have been transposed, a
or adjustment. Body moulding in ABS. The monitor is ‘below zero’ indication is given.
suitable for use with all mineral oils, water and oil/water Pressure Section:
emulsions. The monitor has 3 dayglo dial gauges and Dial readings in both bar and psi up to 6,000 PSI (420
features a protective hinged cover. bar).
Display Details Temperature section:
The temperature dial gives readings between 14°F to
Flow Section:
230°F (-10°C and +110°C).
The flow scale has double scales for size 1 and 2
sensors only. Calibrated up to 26 GPM (100 l/min) and Weight:
100 GPM (380 l/min). The flow dial has excess-flow 3 lbs. (1.4kg)
indication.
A viscosity chart is provided for mineral oil applications
where monitoring is required at variable viscosities (cSt).

Hose
retainers

System
flow rate

39.4 (1000mm) nominal


System
11.50 (292mm)

pressure

System
Purge temperature
knob

2.64
4.25 (108mm) (67mm) 7.79 (198mm)

Ordering Information dimensions in inch (mm)

Standard products table


Part Number Supersedes Media Type Flow Readings Pressure Readings Temperature Readings
STM6211110 STM.6211.110 Oil l/min Dual scale PSI/bar Dual scale°F/°C
STM6611110 STM.6611.110 Oil GPM Dual scale PSI/bar Dual scale°F/°C
STM6211120 STM.6211.120 Water l/min Dual scale PSI/bar Dual scale°F/°C
STM6611120 STM.6611.120 Water GPM Dual scale PSI/bar Dual scale°F/°C

Accessories
Product Number Supersedes Description
ACC6NJ000 P653607 Transit Case
ACC6NJ002 P653106 Metal sensor protective cap

30
icountPD
Online Particle Detector

31
icountPD
The icountPD from Parker represents the most up-to-date
technology in solid particle detection.
3 Versions Available Features and benefits of
the icountPD include:
Standard icountPD is designed • Independent monitoring of
for test stand, flushing skids, system contamination trends.
filter carts and other industrial
applications. • Early warning LED or
digital display indicators
icountPDR is designed for for Low, Medium and High
mobile equipment or any outside contamination levels.
use other than hazardous
• Moisture % RH LED indicator
environment.
(optional).
icountPDZ is intended for • Cost effective solution in
applications that require a prolonging fluid life and
Zone II safety such as off-shore reducing machine downtime.
platforms or any other hazardous
• Visual indicators with power
environment.
and alarm output warnings.
For Zone I applications the
• Continuous performance for
standard icountPD can be used
dependable analysis.
within a NEMA7 enclosure.
The design dynamics, attention • Hydraulic, phosphate ester
to detail, and small size of & fuel fluid compatible
the permanently mounted, construction.
on-line particle detector brings • Self diagnostic software.
a truly innovative product to • Fully integrated PC/PLC
all industry. The laser based, integration technology such
leading-edge technology is a cost as:
effective market solution to fluid
management and contamination RS232 and 0-5 Volt, 4-20mA,
control. and CANBUS J1939.

icountPDR

Typical Applications
Mobile Equipment Power Generation
• Earth Moving Machinery • Wind Turbines
• Harvesting • Gearboxes
• Forestry • Lubrication Systems
• Agriculture

Industrial Equipment Maintenance


• Production Plants • Test Rigs
• Fluid Transfers • Flushing Stands
• Pulp & Paper
• Refineries

32
icountPD/icountPDR/icountPDZ
Diagnostic self check start-up time 5 seconds
Measurement period 5 to 180 seconds
Reporting interval through RS232 0 to 3600 seconds
Digital LED display update time Every second
Limit relay output Changes occur +/- 1 ISO code at set limit (Hysteresis ON)
or customer set (Hysteresis OFF)
4-20mA output signal Continuous
Principle of operation Laser diode optical detection of actual particulates
Reporting codes ISO 7 – 21, NAS 0 – 12, (AS 00 – 12 contact Parker)
Icount will also report less than ISO 7, subject to the statistical uncertainty
defined in ISO4406:1999, which is shown in the RS232, reporting results
as appropriate e.g “>6”
Calibration By recognized on-line methods, confirmed by the relevant International
Standards Organization procedures
Calibration recommendation 12 months (24 months for icountPDZ)
Performance +/- 1 ISO Code (dependant on stability of flow)
Reproducibility / Repeatability Better than 1 ISO Code
Power requirement Regulated 9 to 40Vdc
Maximum current draw 150mA
Hydraulic connection icountPD: M16 x 2 hydraulic test points (5/8” BSF for aggressive version)
icountPD Z2: Size: 066, Connection: EO 24 cone end
Flow range through the device 40 to 140 ml/min (optimum flow = 60ml/min)
Online flow range via System 20 Inline Sensors Size 0 = 1.59 to 6.6 gpm - (optimum flow = 3.96 gpm)
Size 1 = 6.34 to 26.4 gpm - (optimum flow = 18.5 gpm)
Size 2 = 44.9 to 100 gpm - (optimum flow = 66 gpm)
Required differential pressure across Inline Sensors 5.8 psi (0.4 bar) minimum
Viscosity range 10 to 500 cSt, 1 to 500 cSt
Temperature (icountPD and icountPDR) Operating environment: -4°F to +140°F (-20°C to +60°C)
Storage: -40°F to +176°F (-40°C to +80°C)
Operating fluid: +32°F to +185°F (0°C to +85°C)
Temperature (icountPDZ) Operating environment: -22°F to +140°F (-30°C to +60°C)
Storage: -40°F to +176°F (-40°C to +80°C)
Operating fluid: +41°F to +176°F (+5°C to +80°C)
Working pressure 30 to 6,000 PSI (2 to 420 bar)
Moisture sensor calibration ±5% RH (over compensated temperature range of +10°C to +80°C)
Operating humidity range 5% RH to 100% RH
Moisture sensor stability ±0.2% RH typical at 50% RH in one year
Certification IP66 rated (icountPD), IP69K (icountPDZ)
EMC/RFI –EN61000-6-2:2001(icountPD, PDR), EN6100-6-2:2005 (icountPDZ)
EN61000-6-3:2001(icountPD, PDR), EN61000-6-3:2007 (icountPDZ)
Materials Stainless Steel case construction (icountPDZ)
Stainless Steel hydraulic block (icountPD and icountPDR)
Viton seals, (icountPDZ: fluorocarbon seals)
Dimensions icountPD: 7.2” x 6.1” x 3.4” (182mm x 155mm x 86mm)
icountPDR: 4.52” x 7.01” x 4.53” (114.7mm c 178.8mm x 115mm)
icountPDZ: 10.2” x 4.49” x 4.33” (260mm x 114mm x 110mm)
Weight icountPD: 2.9 lbs. (1.3 kg), icountPDZ: 5.73 lbs. (2.6 kg)
Default Settings See table on page 39

33
icountPD
Dimensions / Installation Details

Communications Cable

3.4”
(86)
1.9”
(49)

1.5”
(37)
Supply and Limit Relay Cable
0.6”
(16)

2.4” CTRS
(60 CTRS)

(182)
(110)

7.2”
4.3”

0.8”
(21) 2 mounting locations to suit M5 socket head cap screw.
(Screw pack supplied with icountPD)
2.0”
(52) icountPD flange thickness = 0.4” (10mm)
6.1”
(155) Maximum Torque 5Nm

dimensions in inch (mm)

*Limit Relay Wiring Instructions


NORMALLY OPEN
NORMALLY CLOSED
COMMON
Pin #2

Pin #3

Pin #8

34
icountPD
Variable mA Output Settings The following table can be used to equate the analog
output for channels A, B, and C independently.
Example: ISO code 12 is equal to 10mA.

mA ISO mA NAS
4.0 0 4 00
20.0 4.5 1 5 0
18.0 5.0 2 6 1
16.0 5.5 3 7 2
Milliamp Output

14.0 6.0 4 8 3
12.0 6.5 5 9 4
10.0 7.0 6 10 5
8.0 7.5 7 11 6
6.0 8.0 8 12 7
4.0 8.5 9 13 8
2.0 9.0 10 14 9
0.0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
9.5 11 15 10
ISO CODE 10.0 12 16 11
10.5 13 17 12
11.0 14 18 **
11.5 15 19 **
12.0 16 20 ERROR
20 12.5 17
18 13.0 18
16 13.5 19
4-20mA output settings
Milliamp Output

14 14.0 20
12 14.5 21 ISO Setting
10 15.0 ** mA current = (ISO Code / 2) +4
8 15.5 ** eg. 10mA = (ISO 12 / 2) +4
6 16.0 ** or
4 16.5 ** ISO Code = (mA current - 4) *2
2 17.0 ** eg. ISO 12 = (10mA -4) *2
0 17.5 ** NAS Setting
0 1 2 3 4 5 6 7 8 9 10 11 12 13
18.0 ** mA current = NAS Code +5
NAS CODE
18.5 ** eg. 15mA = NAS 10 +5
19.0 OVERRANGE or
19.5 OVERRANGE NAS Code = mA current -5
20.0 ERROR eg. NAS 10 = 15mA – 5

Variable Voltage Output Settings


The variable voltage output The full list of commands on For example, in a 0-5Vdc range,
option has the capability of how to change the voltage ISO code 16 is eaual to an
two different voltage ranges: a output is available from Parker. output of 3.5Vdc. In a 0-3Vdc
0-5Vdc range as standard, and a The following tables can be range, ISO code 8 is equal to an
user-selectable 0-3Vdc range. used to relate the analog output output of 1.0Vdc.
to an ISO or NAS code.
Table relating ISO codes to voltage output

ISO Err 0 1 2 3 4 5 6 7 8 9 10 11
0-5Vdc <0.2 0.3 0.5 0.7 0.9 1.1 1.3 1.5 1.7 1.9 2.1 2.3 2.5
0-3Vdc <0.15 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3

ISO 12 13 14 15 16 17 18 19 20 21 22 Err
0-5Vdc 2.7 2.9 3.1 3.3 3.5 3.7 3.9 4.1 4.3 4.5 4.7 >4.8
0-3Vdc 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 >2.45

Table relating NAS codes to voltage output


ISO Err 00 0 1 2 3 4 5 6 7 8 9 10 11 12 Err
0-5Vdc <0.4 0.6 0.9 1.2 1.5 1.8 2.1 2.4 2.7 3.0 3.3 3.6 3.9 4.2 4.5 >4.6
0-3Vdc <0.2 N.S. 0.3 0.5 0.7 0.9 1.1 1.3 1.5 1.7 1.9 2.1 2.3 2.5 2.7 >2.8

35
icountPD
Display Parameters (ISO 4406/NAS 1638)

Digital display indication


The digital display will show the The order of trigger for both of the • Flashing digit(s) = code(s) that
actual measured codes, the codes and moisture sensor option are above the set point (limit)
channel (μ) size and the user is:
defineable limits. Visible display The display for ISO4406 and
of the channel size and user • Solid digit(s) = code(s) that NAS1638 are identical. The ISO
definable limits will alternate. are at or below the set point display is shown below.
(limit)
The moisture sensor reading
(%RH) will also be shown – if the
moisture sensor option is fitted.

MTD calibrated

Channel sizes/limits Measured ISO codes

Moisture sensor reading


Automatic light sensor

LED display indication


The LED display uses 3 sets of LED Moisture sensor output
for the indication of ISO 4406 and settings
NAS1638 code figures. Individual The moisture sensor is an option
code lights will trigger based on the that can be included when
customer settings. specifying the icountPD. The
moisture sensor reports on the
The order of trigger will be: saturation levels of the fluid
passing through the icountPD
sensing cell. The output is a
• Solid green = one ISO code, or better, below the linear scale, reporting within the
set point (limit) range of 5% saturation to 100%
• Blinking green = ISO code at the set point (limit) saturation.
• Solid red = one ISO code above the set point Saturation 4-20mA 0-3Vdc 0-5Vdc
(limit) 5% 4.8 0.15 0.25
• Blinking red = two ISO codes, or more, above the 25% 8 0.75 1.25
set point (limit) 50% 12 1.50 2.50
75% 16 2.25 3.75
100% 20 3.00 5.00

36
icountPD
Auxiliary Flow Device

This simple to use flow control


device fits on the downstream
(outlet) side of the icountPD
and is fitted with a differential
pressure valve that adjusts the
system flow to a range inside the
icountPD specifications.
The flow control device will
operate correctly between 150
psi (10.3 bar) and 2900 psi (200
bar) and the return back to an P/N ACC6NN019
open system of 0 psi (0 bar) (DP
= 2900 psi, 200 bar).

Optional Accessories
Part Number
Description Mineral/Fuel Phosphate IPD IPDR IPDZ
Esters
1 Meter Hose Length ACC6NN001 ACC6NN002 X
2 Meter Hose Length ACC6NN003 ACC6NN004 X
5 Meter Hose Length ACC6NN005 ACC6NN006 X
1/4” BSP Test point ACC6NN007 ACC6NN008 X
1/8” BSP Test point ACC6NN009 ACC6NN010 X
1/8” NPT Test point ACC6NN011 ACC6NN012 X
Single Point Sampler SPS2021 SPS2061 X X X
US Power Supply ACC6NE010 X X X
European Power Supply ACC6NN013 X X X
5 meter, M12, 8-pin plug and ACC6NN014 ACC6NN015 X
socket cable kit*
Deutsch 12-pin connector kit ACC6NN016 X X
RS232 to USB converter ACC6NN017 X X X
12” long M12 8-way RS232 & ACC6NN018 X X
power cable kit
External Flow Device ACC6NN019 X X X
M12, 12 way cable ACC6NN024 X
* Cable Kit consists of two 5 meter cables to enable all output
options (Communications cable and Relay/Power Supply cable).

37
icountPDZ
ATEX Approved Online Particle Detector

For use in explosive


and hazardous areas
The icountPD Particle Detector
from Parker represents the most
up to date technology in solid
particle contamination analysis.
This compact, permanently
mounted laser-based ATEX
approved particle detector
module is designed for use in
Zone II areas and is housed in
a robust Stainless Steel IP69K
approved enclsoure that provides
a cost effective solution to fluid
management and contamination
control.

Product Features:
• Independent monitoring of • Warning limit relay outputs
system contamination trends. for low, medium and high
• Assembled in an approved contamination levels.
and certified Stainless Steel • Continuous performance for
enclosure to comply with ATEX prolonged analysis.
Directive 94/9/EC. • Self diagnostic software.
• Can be used in explosive and • Full PC/PLC integration
hazardous areas. technology such as:- RS232
• ATEX Zone II. and 0-5Volt, 4-20mA,
• Certified to CE Ex II 3GD,Ex nA CAN(J1939) (Contact Parker for
IIC T4 Gc,Ex tc IIIC Dc SIRA other options.
09ATEX4340X and IECEx SIR • Set up and Data logging
09.0137X (-30°C<Ta<+60°C). support software included.
• Moisture & %RH indicator
(optional).

38
icountPD
Ordering Information
BOX 1 BOX 2 BOX 3 BOX 4 BOX 5 BOX 6 BOX 7 BOX 8
IPD 1 2 2 2 2 1 30

BOX 1: Basic Assembly BOX 5: Limit Relay


Symbol Description Symbol Description
IPD Standard Particle Detector 1 No (iPDR only)
IPDR Particle Detector - Robust Construction
2 Yes
IPDZ Particle Detector - Hazardous (Zone 2)

BOX 6: Communication3, 4
BOX 2: Fluid Type1, 2
Symbol Pressure Setting
Symbol Description
2 RS232 / 4-20mA
1 Mineral Oil
3 RS232 / 0-5V (iPD, iPDR only)
2 Phosphate Ester (iPD, iPDR only)
5 RS232 / CAN-bus (J1939)
3 Aviation Fuel (4 channel) (iPD, iPDZ only)

BOX 7: Moisture
BOX 3: Calibration
Symbol Description
Symbol Description
1 No
2 MTD
2 Yes

BOX 4: Display
Symbol Description
1 None (iPDR, iPDZ only) BOX 8: Cable Connector5
Symbol Description
2 LED (iPD only)
10 Deutsch DT Series (iPD, iPDR only)
3 Digital (iPD only)
30 M12, 8-pin plug connector (iPD, iPDZ only)
40 M12, 12-pin plug connector (iPDR only)

Notes:
Standard Default Settings for all icountPDs
1. When “3” is selected in Box 2, “1”
Comms echo OFF must be selected in Box 7.
Verbose errors OFF 2. Aviation Fuel option can also be used
STI Senors used OFF for diesel fluids.
3. For iPD and iPDR units, when “5”
Reporting standards ISO
is selected in Box 6, “10” must be
Particle limits 19/18/15 selected in Box 8.
Measurement period 60 seconds 4. Contact Parker for additional
Reporting interval 30 seconds communication options (RS485,
GPRS, LAN, WiFi, Sat, etc.)
Power-on mode AUTO
5. The required connecting cables are
Auto start delay 5 seconds available as a kit. The kit consists of
Date Format dd/mm/yy two 5 meter cables (Communications
cable and Relay/Power Supply
Default if Options Fitted
cable) to enable all output options.
Relay hysteresis ON See Accessory table on page 37 for
Relay operation for particle limits ON applicable part number.

Relay operation for moisture sensor limits ON


Digital display orientation 0 degrees
Digital display brightness level 3-mid
0-5V/0-3V output voltage range 0-5V
Moisture sensor limit 70%

39
Notes

40
icount Oil Sampler (IOS)
Portable Condition Monitoring for Hydraulic
Oil and Fuel Systems

41
Accurate Condition Monitoring made
Quick, Simple and Cost Effective
The icountOS (IOS) is an innovative Able to sample directly from a The IOS uses Parker’s proven laser
solution to the challenge of measuring hydraulic reservoir, barrel, vehicle fuel detection technology, which delivers
the quality of hydraulic oils and tank or from a high pressure online precise, repeatable, reproduceable
hydrocarbon fuels in many different hydraulic system with the addition of results, in real time detection of both
applications: from renewable a pressure reducing adaptor; the IOS particulates, down to 4 microns and
energy, marine and offshore, to is undoubtedly the most adaptable dissolved water.
manufacturing, mobile, agriculture, contamination service tool available
military and aerospace. today. Just as importantly, the IOS has
been developed to offer a wealth of
Compact, lightweight and robust, the The system is completely self features, combined with simplicity and
truly portable IOS makes field analysis contained, with laser detection ease of use, at a cost that is far lower
simple, quick and easy. particle counter, battery and pump than competing systems, and which
plus memory with web page generator fits within most maintenance budgets.
for data download onto any PC or
laptop - combined into a single unit.

Powerful and easy to use

Lightweight and portable

42
Wherever, Whenever you need to be
100% sure of Oil and Fuel Quality
With its robust carrying case, sealed to IP67, and proven laser and diagnostics technologies, the IOS is the perfect
tool for maintenance and plant engineers to use with all fixed and mobile plant and machinery.

IOS technology is proven in many different applications, under the most demanding conditions, and is used by
leading companies around the world.

In the construction and mining In the defence industry, IOS The IOS is the primary diagnostic
sector, IOS is ideally suited to provides essential condition instrument to help automotive
service and fluid monitoring of monitoring support for mission manufacturers develop predictive
essential equipment and services. critical front line battle tanks and monitoring programs.
military vehicles.

Ease of on-site use, light weight Accuracy and speed of use make In the aviation sector, the ability to
and portability are key IOS features the IOS ideal for wind turbine meet strict quality controls makes
for monitoring fuel quality in military engineers, for both rountine the IOS the ideal choice for ground
bulk fuel installations in theatre. maintenance and emergency handling support companies,
repairs, flushing and commissioning. ensuring clean and dry fuel
deliverance.

43
icountOS
How It Works
The IOS quality condition
monitor for hydraulic oils and
Measurements are taken every
second as standard, although
Proven Laser
hydrocarbon fuels uses advanced measurement intervals and test period Detection Technology
technology to produce extremely can be defined by the user, with
repeatable results. results being reported immediately Parker’s experience in developing
and updated in real time. laser light obscuration or blockage
At the heart of the system is a and applying that technology in
sophisticated laser detector, using a Data is displayed on a built-in OLED portable particle counting and
light obscuration flow cell, providing digital display and can also be detection is what makes Parker’s
continuous measurement of fluid flow stored for subsequent upload via range of contamination analyzers so
passing through a sample tube. the embedded icount’s web page very special.
interface connecting through an RJ45
cable.

Fig 1. In simple terms a controlled


column of contaminated fluid
enters the laser optical scanner
chamber. This design maintains
contamination distribution within
the fluid.

Fig 2. On reaching the photo diode


Hydraulic Circuit cell, the highly accurate laser light is
applied and projected through that
Motor oil column. The laser diode projects
an image of the sample onto a
0.3 bar photo diode cell.
PRV Check Valve
INPUT

350 bar 2.5 bar max. Pump Flowcell


max.input input pressure
pressure to icountOS
(Optional)

10 bar
Check Valve
Fig 3. A cast image or shadow
OUTPUT created by the contaminant in the
oil creates a measurable change in
the light intensity.

44
icountOS
dimensions are in mm (inches)

Low Pressure Connection Setup


We recommend that the IOS is positioned in a safe, stable area, as close as possible to the system output and
only the hose fittings provided are used.

Option 1 Option 2

High Pressure Connection Setup (Optional equipment needed)


(High pressure is defined for this unit as more than 2.5 bar, with a maximum of 350 bar)
We recommend that the IOS is positioned in a safe, stable area, as close as possible to the system output
and only the hose fittings provided are used. For pressure systems (more than 2.5 bar) one high pressure hose
assemblies: ACC6NN034, and a Pressure Reducing Valve (PRV) ACC6NN027 are required.

Attach OUTLET (Ø 4mm) hose To remove the PRV, press down on


the removal tool at the same time
as lifting PRV off.

45
icountOS
Features
Proven Laser Detecton Technology
The IOS uses light obscuration, light blockage technology. A light source is
projected through a moving column of oil or fuel. Contaminants in the fluid
interrupt the light beam, casting images on a photo diode cell, where the
resulting change in light intensity produces a directly proportional change in
electrical output.

High Onboard
board Test Data Storage Capacity
Class leading onboard memory provides storage capacity for up to 250,000
sets of test results. Data is displayed instantly, stored or downloaded to a PC
or laptop for analysis via a standard IP68 RJ 45 patch cord connection; a 2m
cable is supplied as standard. (File types - text/CSV or XMI)

46
Quick Connection
Connecting the IOS is quick and reliable. The fluid connectors are on the front
panel, with two secure push fittings: .236” diameter (6mm) inlet and .157”
diameter (4mm) outlet/drain. Parker can supply dedicated hoses and fittings for
use with most hydraulic and hydrocarbon fluids.

Tough Storm Case


The robust waterproof IP54 (when open) case and fully sealed impact resistant
brushed stainless steel front panel provide excellent protection in the most
demanding of applications. The combined unit weighs under 12.1 lb (5.5kg),
making it an ideal ‘first use’ diagnostic service tool. Results are viewed in the OLED
digital display window

Fast Contamination Detection


The IOS provides fast detection of the presence of contaminants, with the
results being shown on the front panel mounted, high visibility OLED digital
display. This provides easy identification of fluid condition, showing measured
codes, the sizes per channel in microns, the user definable limits and moisture
sensor readings as a % of relative humidity.

Complies with the Latest Standards


The IOS is designed in accordance with the latest global standards including:

• CE marking • EMC EN61000-6-3:2001


• EC Declaration of Conformity • EMC EN61000-6-2:2001
• Machinery Directive
High Pressure Connection
• EN 61010-1:2001
Manual Connection: Press the
Pressure Reducing Valve firmly into
Long Life Remote Operation the INLET port.
The IOS uses a long life regulated 12 Vdc power supply, with an M12, 4 pin
connector, plus a rechargeable NiMH detector battery unit for use onsite or in
remote locations.

Fluid and Pressure Control


The IOS automatically adjusts flow rates, to an optimum level of 60ml/min.
Total flow range is between 40 and 140ml/min, with maximum online operating
pressure being 36 psi (2.5Bar). An optional inlet reduction valve is also available
for high pressure applications.

Pressure Reducing Valve (PRV) Low Pressure Connection


A pressure compensated PRV device (Parker Hannifin part
number ACC6NN027) has been developed to enable testing Connect INLET .236” Ø (6mm) hose.
where flow pressures in the hose exceeds 35 psi (2.5 bar), up
to a maximum of 5000 psi (350 bar).

Parameter Value
Working pressure range 0 to 35 psi (2.5 bar)
Working pressure with PRV 35 psi (2.5) to 5000 psi (350 bar)
Working viscosity 1 to 300 cSt

47
icountOS
Web Interface

The IOS is a unique product in that Utilizing a computer’s Internet


it has its own web page generator Explorer utility, simply plug in the
which means that the stored data can supplied network cable, open Explorer
be downloaded or viewed on any PC and enter the IOS’s unique IP/MAC
or laptop. address.

Home Page
Key

1. Product description
2. Key features
1
3. Register the product at
www.parker.com/unlock

Data Log Page


Key

1. Start and Stop data logging


2. Save data in one of three date formats: 1
- TXT format
- CSV (Comma Separated Variables) 2
- XML (eXtended Markup Language)
3
3. Clear data logging memory
4. List of the five last samples taken
5. Memory usage

48
icountOS
Web Interface

Unit Status Page


1
Key

1. The Unit Status page is a list of


current values for various
parameters for the connected IOS
unit.

Configuration Page
Key
1
1. Alarm limit settings for:
- 4μm channel
2
- 6μm channel
3 - 14μm channel
4 2. Alarm limit setting for Relative Humidity
5 3. Measurement period
6 4. Data logging interval
5. Unit name
6. Unit location

Configuration:
Set Report Standard Page
Key
1

1. Select either the ISO4406:1999 2


or NAS1638 standard.
2. Confirm the selected standard.

49
icountOS
Specifications
Feature Specification
Product start-up time 10 seconds minimum
Measurement period Default 30 seconds run time; 15 seconds data logging time
Reporting interval Onboard data storage every second. Output via RJ45 connection
Principle of operation Laser diode optical detection of actual particulates
International codes range Up to ISO 22 (+/- 1 ISO code) NAS 0-12
Calibration Calibration by recognized online methods confirmed by the relevant ISO procedures.
MTD – via a certified primary ISO 11171 automatic particle detector using ISO 11943
principles. Particle distribution reporting to ISO 4406:1999
Recalibration and Servicing Recommended every 12 months
Working pressure 35-5000 psi (2.5–350 bar) Pressures above 35 psi require the use of a Parker
Pressure Reducing Valve (PRV) – ACC6NN027
Working viscosity 1-300 cSt
Flow range through IOS 40–140ml/minute; controlled at 60ml/min by IOS’s internal pump
Fluid connection interface INLET: .236 inch (6mm) push-fit. DRAIN: .157 inch (4mm) push-fit
Ambient storage temperature for unit –40ºC to +80ºC; –40ºF to +176ºF
Operating temperature for unit –30ºC to +80ºC; –22ºF to +176ºF
Operating humidity range 5%RH to 100%RH
Fluid operating temperature (Oil) +5ºC to +80ºC; +41ºF to +176ºF
Fluid operating temperature (Fuel) –20ºC to +70ºC; –4ºF to +158ºF
Moisture sensor Linear scale within the range 5%RH to 100%RH
Computer compatibility IP68-rated RJ45 connection that may be connected to a laptop computer’s RJ45
LAN port using the 2m cable supplied
Power requirement Regulated power supply supplied with the unit
Certification IP54 rating (unit open)
IP67 rating (unit closed)
EC Declaration of Conformity
Machinery Directive
EMC EN61000-6-3:2001
EMC EN61000-6-2:2001
EMC EN61010-1:2001
CE Certified

What is included?
Offline IOS 1210 EUR/UK/US Online IOS 1220 EUR/UK/US
1x IOS Oil Sampler Unit 1x IOS Oil Sampler Unit
+ 1x Power Supply + 1x Power Supply
+ 1x RJ45 LAN Cable + 1x RJ45 LAN Cable
+ Low Pressure Hoses + 1x Low Pressure Hose
+ 1x PRV
+ 1x High Pressure Hose
Important Information
WARNING-USER RESPONSIBILITY

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND
PROPERTY DAMAGE.

– This document and other information from Parker-Hannifin Corporation, its subsidiaries and authorized distributors provide product or system options for further investigation by users
having technical expertise.

– The user, through their own analysis and testing, is solely responsible for making the final selection of the system and components and assuring that all performance, endurance,
maintenance, safety and warning requirements of the applications are met.

– The user must analyze all aspects of the application, follow applicable industry standards, and follow the information concerning the product in the current product catalog and in any other
materials provided from Parker or its subsidiaries or authorized distributors.

– To the extent that Parker or its subsidiaries or authorized distributors provide component or system options based upon data or specifications provided by the user, the user is responsible
for determining that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems. The operation of the
products described here in is subject to the operating and safety procedures details of which are available upon request.

Sales conditions
The items described in this document are available for sale by Parker Hannifin Corporation, its subsidiaries or its authorized distributors. Any sale contract entered into by Parker will be
governed by the provisions stated in Parker’s standard terms and conditions of sale (copy available upon request).

50
icountOS
How To Order
Key Fluid Type Calibration Connection Options
IOS1220EUR Mineral MTD Online No options
IOS1210EUR Mineral MTD Offline No options

Key Fluid Type Calibration Connection Options Region


IOS 1 Mineral 2 MTD 1 Offline 0 No options UK
Aviation fuel
3 2 Online EUR
(4 channels*)
USA
*Fluid Type 3: Contact Parker Hannifin

Accessory Part Numbers


Description Part number Description Part number
Hose Kit Bag ACC6NN029UK RJ45 LAN Connector Cable ACC6NE028
(includes one power pack, ACC6NN029EUR
RJ45 patch cable and low ACC6NN029US
pressure hose connectors)

Carry Strap ACC6NN030


The Carry Strap option
Pressure Reducing Valve (PRV) ACC6NN027 MUST be selected at
(Standard with the time of placing the
IOS 1220) IOS order.

Low Pressure Hoses ACC6NN031


Power Pack (UK 2m cable) ACC6NE023 (4mm and 6mm)

Power Pack (EUR 2m cable) ACC6NE024


High Pressure Hose Assembly ACC6NN034
(Standard with
IOS 1220)

Power Pack (US 2m cable) ACC6NE025


Verification Fluid SER.MISC.067

51
icountMS Range
Moisture Sensors

Fast, reliable and


accurate inline
detection of
moisture in fluids
MS moisture sensors provide fast,
reliable and accurate inline detection
of moisture in fluids. Technology
developed for preventative
maintenance programmes. MS200
is the ‘Programmable’ sensor
monitoring and reporting relative
humidity (RH), moisture content in
oils. MS300 ‘Intrinsically safe’ sensor
ATEX certified for use in hazardous
Zone 0 environments.

Product Features
• MS moisture sensors provide fast, reliable and accurate
inline detection of moisture in fluids.
• Technology developed for preventative maintenance
programs.
• MS200 ‘Programmable’ sensor monitoring and reporting
relative humidity (RH), moisture content in oils. 6,000 PSI
(420 bar) MAOP.
• MS300 ‘Intrinsically safe’ sensor ATEX certificated for use
in hazardous Zone 0 environments. 6,000 PSI (420 bar)
MAOP.
• Temperature Outputs on all versions.

52
icountMS Range
Features and Benefits

Continuous, online moisture indication, for A purpose designed tee adaptor allows for
hydraulic and lubricating systems. easy installation into an existing fluid system.
Reporting of % relative humidity of water The MS200 can also be specified with a
content, giving the user information on how bench top wand offering the end user greater
close to the fluids real saturation point. flexibility.
Reliable data on the rate of water absorption.
Sensing cell technology using a laser trimmed
thermoset polymer, for capacitive sensing that
is capable of absorbing water molecules due
to its micro porous structure.
Uses a thermistor for temperature
compensation correction. Offering total
confidence in reporting the %RH relative
humidity over the sensors temperature range.

Typical Applications

Ground support vehicles Earth moving applications


Pulp and paper plants Agricultural
Marine hydraulics Hazardous Areas (Zone II)
Power transmission & Simulators
distribution
Forestry
Industrial hydraulics

In-Line Moisture Measurement of Hydraulic


& Lubricating Fluids.
Parkers Moisture Sensor Range offers fast, reliable and accurate
in-line detection of moisture in fluids. The MS transducer type
technology has been especially designed with the preventative
maintenance programme environment in mind.
The industry accepted sensing cell device will monitor and report
Relative Humidity (RH), moisture content in oils. The water content
measurement technique offers the end user benefits over the
current standard form of water content reporting (PPM).
This allows for real time preventative maintenance to be
undertaken and corrective actions to be made. By knowing that
the water contamination is still within the oils absorbing range, less
than 100%, reclaiming fluid properties before additive damage
occurs can initiate calculable cost savings.

53
MS200 Moisture Sensor
Specifications
% Saturation Calibration Accuracy: +3% RH
Temperature Calibration Accuracy: ±1°C
Thermal Stability: ±1% RH (over compensated temperature range +10 to +80°C)
Stability: ±0.2% RH typical at 50% RH in 1 year
Linearity: ±0.5% RH typical
Analog Output Hysteresis: ±0.5% RH Full Scale
Switched Output Hysteresis: 2% RH
Operating Temperature Range: -40°F to +185°F (-40°C to +85°C)
Operating Humidity Range: 5 to 100% RH (non condensing)
Response Time: 60 sec in slow moving air at 25°C
Maximum Rated Pressure: 6,000 PSI (420 Bar)
Maximum Torque: 22 ft-lbs
Seal Material (depending on MS): Fluorocarbon, EPDM, Perfluoroelastomer
Material: Stainless Steel 303
Connector Details: M12x1, 8 Way, IP67 Connector (IP68 when mated with molded cable)
Maximum Cable Length: 33 ft (10 m) with Voltage Output, 330 ft (100 m) with current output
Output: SEE ORDERING INFORMATION
Installation Details
4.17-4.21 (106-107mm)
Ø1.02 (26mm).0

Ø1.97 (50mm) .945 (24mm) 2.24 (57mm)


.512 (13mm)
M12, 8 Way Connector
.394 (10mm)
Pin 2
Ø.472 (12mm)

Pin 8
.157 (4mm)
Thread detail
dice pattern
.945 (24mm) M12 x 1.0 pitch Pin 1
A/F
Hexagon 1.65 (42mm) Pin Details

Moisture Sensor Wiring and Pin Designations dimensions in inch (mm)

Pin Wire Colour Designation I/O Description


1 White Alarm Switch Output Alarm Switch.
Constant 5Vdc when in normal operation.
Switch to 0Vdc when in alarm condition.
Red LED illuminates when Sensor is in an alarm condition.

2 Brown Analogue Output Temperature - Degí Celsius.


User Select Output (0-3Vdc, 0-5Vdc, 1-6Vdc and 4-20mA).

3 Green Alarm Limit Output Alarm Limit (0-6V).


Output that directly corresponds to the alarm set point.

4 Yellow Analogue Output % Saturation.


User Select Output (0-3Vdc, 0-5Vdc, 1-6Vdc and 4-20mA).

5 Grey Receive Input RS232 Communication.

6 Pink Send Output RS232 Communication.

7 Blue Common Input Common (0Vdc).


Ground from power supply.

8 Red Supply Input Supply Voltage (+8 to +30Vdc).


Green LED illuminates when power is properly applied.

54
MS300 Intrinsically Safe
Specifications

Pressure: Outputs:
(MAOP): 6,000 PSI (420 bar) 4-20mA (current loop)
Operating temperature: Calibration accuracy:
Minimum: -40°F (-40°C) - dependent on seal material +/- 5% RH
Maximum: +185°F (+85°C) Compensated thermal stability:
Flow through sensor cell: +/- 1% RH (+ 50°F to +176°F)
Installed in active flowstream Materials:
Fluid compatibility: Stainless steel 303
Mineral oils, petroleum-based and Phosphate ester- Sensor size/weight:
Skydrol option available 4.21in x ø1.97in/0.66 lb (107mm x ø50mm/0.3Kg)
Viscosity range: IP ratings:
Unlimited IP68 (with specified molded cable)
Thread form connections:
See ordering information Developed in association with Triteq Ltd.

4.17-4.21 (106-107mm)
Ø1.97 (50mm) .945 (24mm) 2.24 (57mm)
.512 (13mm)

Ø26.0 .394 (10mm)


Ø.472 (12mm)

.157 (4mm)
Thread detail
dice pattern
.945 (24mm) M12 x 1.0 pitch
A/F
Hexagon 1.65 (42mm)
dimensions in inch (mm)

Moisture Sensor Connection Diagram


1. Supply (4-20 mA - IN) - Brown
2. Signal (4-20 mA - OUT) - White
3. Not Used - Blue
4. Not Used - Black
5. Not Used - Grey

The MS300 has been certified as Intrinsically Safe Electrical Apparatus and offers fast, reliable and accurate in-line
detection of moisture in fluids for use in hazardous areas.

ATEX Certification allows the MS300 into areas of a potentially explosive atmosphere, that have previously not been
allowed without permits, it is intended for use in Zone 0 hazardous areas requiring the use of category 1G equipment
and has been designed for use with galvanic isolators to the specified values stated below:

The electrical parameters: Ui: 28V Ii: 93mA Pi:0.65W Ci: 380nF Li: 0

The following instructions apply to MS300 - 4-20mA Current Loop Moisture Sensor covered by certificate number Sira 07ATEX2255:

1. The equipment may be located where flammable gases of Group I may be present. The equipment is only certified for use in ambient tempera
tures in the range -4°F to +104°F (-20°C to +40°C) and should not be used outside this range.

2. The equipment has not been assessed as a safety-related device (as referred to by Directive 94/9/EC Annex II, clause 1.5).

3. Installation of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of practice.

4. Repair of this equipment shall be carried out by the manufacturer or in accordance with the applicable code of practice (IEC 60079-19).

55
Moisture Sensor Displays
Specifications
Bar Graph Indicator (PBG8341A)
Construction:
Housing – nylon 6/6, window – acrylic,
Alternative Indicator
bezel/board supports – ABS,
pins – phosphor bronze Description DDU1001 DDU1002
Power supply: Power supply 11 - 30 Vdc 110 - 240 Vdc
11 – 30 Vdc Accuracy ± 0.1% typical ± 0.1% typical

Signal input: (By dipswitch configuration) Sample rate 2.5 per second 2.5 per second
Off – differential up to 5V Operating temp (°C) 0 - 50 0 - 50
A – single signal (Ref. 0V) up to 5V Storage temp (°C) -10 to +70 -10 to +70
B – single signal (Ref. 1V) up to 6V Display N3.5 digit LEDA 31/2 digit LED
Cut out size: Power output (Vdc) 24 24
45.6mm x 45.6mm Weight (kg) 0.30 0.30
Fixing: Panel cutout (mm) 93x45 ± 0.5 93x45 ±/0.5
Push fit panel thickness 0.9mm to 3.2mm Dimensions (mm) 48x96x93 48x96x93
Sealing:
Designed to IP50 standard.
(Front face may be silicon sealed after LED configuration)
Scale:
Supplied 0 to 100% in horizontal
Other scales, in volume, consult Parker Hannifin
Scaling factors:
10% to 100% range. Fully adjustable
Lamp intensity:
4mcd each PBG8341A DDU1001/DDU1002
Front viewing:
Polarized
Weight:
29gms
Product accessories part numbers
Product Number Supersedes Description

DDU1001 P.9732PVC-10 Digital display unit 22-55 Vdc


DDU1002 P.9732PVC-05 Digital display unit 110-240 Vdc
PBG8341A PBG.8341.1A Bar Graph Indicator (+11 to +30 Vdc)
PAM8342 PAM.8342 Bar Graph alarm module
ACC6NF000 B97200 5 meter M12, 8 pin molded cable (IP68)
ACC6NF001 P973200 M12, 5 pin rewireable connector (IP65)
ACC6NF002 S970410 10 meter extension box
ACC6NE008 S970400 UK 12 volt power supply
ACC6NE009 S970400 European 12 volt power supply
ACC6NE010 S970400 US 12 volt power supply
ACC6NF003 N/A 5 meter M12, 5 pin molded cable (IP68)

Moisture sensor output setting


The Moisture sensor reports on the saturation levels of the fluid passing through the sensing cell. The output
is a linear scale, reporting within the range of 5% saturation to 100% saturation.
Saturation 4–20mA 0–3Vdc 0–5Vdc
5% 4.8 0.15 0.25
25% 8 0.75 1.25
50% 12 1.50 2.50
75% 16 2.25 3.75
100% 20 3.00 5.00

56
Ordering Information

MS200 - Product Configurator


Key Model Fluid Type Output Options Thread Forms Connector Future
Option
MS 2 Programmable 2 Mineral 01 0 -3 Vdc 1 G 1/4” BSP Bonded Seal 1 M12 8 Way 0 No
6 Aggressive 02 0 - 5 Vdc 2 G 1/4” BSP Integral Seal
03 1 - 6 Vdc 3 R 1/4” Taper
04 4 - 20 mA 4 1/4” NPT Taper
5 9/16 - 18 UNF 2A Integral Seal
6 Hand Held Unit
7 G 3/8” BSP Female Swivel Equal
T Adaptor

MS300 - Product Configurator


Output Future
Key Model Fluid Type Thread Forms Connector
Options Option
MS 3 Programmable 2 Mineral 04 4 - 20 mA 1 G 1/4” BSP Bonded Seal 1 5 Way 0 No
6 Aggressive 2 G 1/4” BSP Integral Seal
3 R 1/4” Taper
4 1/4” NPT Taper
5 9/16 - 18 UNF 2A Integral Seal
6 G 3/8” BSP Female Swivel Equal Tee

57
Oilcheck
Hand-held Oil Condition Monitor

Portable and battery


powered for ‘go-
anywhere’ monitoring
Hand-held condition monitor
provides a visual comparison
between new and used oils
Parker’s Oilcheck is completely
portable and battery powered with
a numerical display that indicates
positive or negative increase in
dielectrics. Oilcheck gives an early
warning of impending failure and the
simplistic hand-held design makes it
easy to use.

Product Features
• Oilcheck hand-held condition monitor provides a visual
comparison between new and used oils.
• Completely portable and battery powered.
• Numerical display shows positive or negative increase in
dielectrics.
• Gives early warning of impending failure.

58
Oilcheck
Features & Benefits
Using Oilcheck
• A comparator between new and used oils. Following the simple sampling procedure.
• Oilcheck gives early warning of impending Parker’s Oilcheck will ensure effective and highly
failure. repeatable results. Once a clean oil sample has
been placed in the ‘Sensor Well’ and the ‘TEST’
• Cost effective solution to save money
button has been pressed, the instrument will
and help improve system reliability.
‘zero’ on the sample.
• Completely portable, battery powered.
• Ideal for reliability, engineers, and Once cleaned out with a suitable solvent, such as
maintenance personnel. petroleum ether, and replaced by a contaminated
sample, a new reading is obtained on the LCD,
• Numerical display to show positive or
which can be easily compared against the green/
negative increase in dielectrics.
amber/red efficiency scale.

Typical Applications

Fleet Maintenance Garages


Construction equipment maintenance
Plant maintenance

The Oilcheck from Parker detects and measures


the dielectric constant of oil, by comparing the
measurements obtained from used and unused
oils of the same brand.
Used as a regular service monitoring instrument,
the Oilcheck will give the user warning of fluid
degredation and promote increased system
component life.

59
Oilcheck
Specifications Using Oilcheck
Case construction:
ABS The Oilcheck can remove the need for
Circuitry: costly and time consuming laboratory
Microprocessor control analysis of mineral and synthetic oils
Battery: used in hydraulics, gear boxes, bearing
1 x 9V alkaline (supplied) lubrication systems, and engines. It
detects wear debris and any loss of
Display:
lubricating properties in the oil.
LCD
Suitable oil types: The Oilcheck is able to show changes
Green/amber/red
Mineral and synthetic based oils numerical value in the oil condition brought about by
Repeatability: the ingress of water content, metallic
Better than 5% content, and fuel contamination.
Readout:
Green/amber/red grading, Numerical value (0-100%)
Battery lifetime:
>150 hours or 3,000 tests
Dimensions:
9.8” x 3.7” x 1.3” (250mm x 95mm x 34mm)
Weight:
Function
0.4kg buttons
Installation Details

Ø3.74 (95mm)
Visual
display

Numerical
display

Sample
sensor
9.84 (250mm)

Re cal
button

Test
button

On/Off
Hi/Lo switch

2.52 (64mm)
1.26 (32mm)
1.34 (34mm)

Ordering Information dimensions in inch (mm)

Standard products table


Product Number Description
OLK605 Oilcheck kit with numerical readout

Note: Petroleum ether can be used as a between sample cleaner.

60
Guide to Contamination Standards

This guidebook is aimed at engineers, technicians and quality control personnel involved
in contamination control. Its purpose is to make available accepted and widely-used
cleanliness specification levels for liquid samples.
The tables in this guide allow users of using automatic portable particle counters to see the
relationship between raw particle counts at various sizes and the reporting code numbers of
various contamination standards.

A NOTE ON THE FIGURES USED


Note that some of the table entries are defined as cumulative counts (e.g. “> 6μm”) and
others are defined as differential counts (e.g. 6–14μm”).
Instances of particle sizes given as “μm” refer to ACFTD (i.e. Air Cleaner Fine Test Dust)
distributions. Instances of particle sizes given as “μm(c)” refer to MTD (i.e. ISO Medium Test
Dust) distributions.
All standards are in counts per volume, and provide easy methods for converting particle
counts into limits that are simple to interpret. By noting the requirements of the standard,
particle counts can be accurately converted to contamination levels.

61
ISO Cleanliness Code
Hydraulic Fluid Contamination

Number of particles per ml


ISO code
number More than Up to and
including
22 20,000 40,000
21 10,000 20,000
20 5,000 10,000
19 2,500 5,000
18 1,300 2,500
17 640 1,300
16 320 640
15 160 320
14 80 160
13 40 80
12 20 40
11 10 20
10 5 10
09 2.5 5
08 1.3 2.5
07 0.64 1.3

62
Suggested Acceptable Contamination
Codes
ISO code Typical
Type of system Sensitivity
numbers components
23 / 21 / 17 Low pressure systems with large clearances Ram pumps Low
20 / 18 / 15 Typical cleanliness of new hydraulic oil straight Flow control valves Average
from the manufacturer.
Cylinders
Low pressure heavy industrial systems or
applications where long-life is not critical
19 / 17 / 14 General machinery and mobile systems Gear pumps/motors Important
Medium pressure, medium capacity
18 / 16 / 13 World Wide Fuel Charter cleanliness standard for Valve and piston Very important
diesel fuel delivered from the filling station nozzle. pumps/motors
High quality reliable systems Directional and
pressure control valves
General machine requirements
17 / 15 / 12 Highly sophisticated systems and hydrostatic Proportional valves Critical
transmissions
16 / 14 / 11 Performance servo and high Pressure long-life Industrial servovalves Critical
systems
e.g. Aircraft machine tools, etc.
15 / 13 / 09 Silt sensitive control system with very high High performance Super critical
reliability servovalves
Laboratory or aerospace

NOTE: The three figures of the ISO code numbers represent ISO level contamination grades for
particles of >4μm(c), >6μm(c) and >14μm(c) respectively.

63
NAS 1638 Table

The NAS 1638 cleanliness standard was developed for aerospace components in the US and is still
widely used for industrial and aerospace fluid power applications.
The figures are differential counts, and the NAS class is usually reported as a single figure representing
the maximum allowed particle counts (i.e. worst case) for designated particle size ranges.

Size range 5–15 μm 15–25 25–50 50–100 >100 μm


00 125 22 4 1 0
contamination limits, particles per 100ml)

0 250 44 8 2 0
NAS classes (based on maximum

1 500 89 16 3 1
2 1,000 178 32 6 1
3 2,000 356 63 11 2
4 4,000 712 126 22 4
5 8,000 1,425 253 45 8
6 16,000 2,850 506 90 16
7 32,000 5,700 1,012 180 32
8 64,000 11,400 2,025 360 64
9 128,000 22,800 4,050 720 128
10 256,000 45,600 8,100 1,440 256
11 512,000 91,000 16,200 2,880 512
12 1,024,000 182,400 32,400 5,760 1,024

64
SAE AS4059 rev E Table

Note that this standard is technically identical to ISO 11218.

Maximum contamination limits (particles per ml)


MTD >4μm(c) >6μm(c) >14μm(c) >21μm(c) >38μm(c) >70μm(c)
ACFTD >2μm >5μm >15μm >25μm >50μm >100μm
Size code A B C D E F
000 195 76 14 3 1 0
00 390 152 27 5 1 0
0 780 304 54 10 2 0
1 1,560 609 109 20 4 1
2 3,120 1,220 217 39 7 1
3 6,250 2,430 432 76 13 2
4 12,500 4,860 864 152 26 4
5 25,000 9,730 1,730 306 53 8
6 50,000 19,500 3,460 612 106 18
7 100,000 38,900 6,920 1,220 212 32
8 200,000 77,900 13,900 2,450 424 64
9 400,000 156,000 27,700 4,900 848 128
10 800,000 311,000 55,400 9,800 1,700 256
11 160,000 623,000 111,000 19,600 3,390 512
12 320,000 1,250,000 222,000 39,200 6,780 1,024

MTD ISO11171 (Calibration or optical microscope count – particle size based on projected area
equivalent diameter)
ACFTD ISO4402 (Calibration or optical microscope count – particle size based on longest
dimension)

65
GOST 17216-2001 Table

The GOST standard is developed by the Technical Committee of Standardization TK 184


“Ensuring Industrial Cleanliness” introduced by the Government of Russia.
Adopted by the Inter-governmental Committee of Standardization Metrology and Certification
(Protocol No. 19 dated 24 May 2001).

Size range 5–10μm 10–25μm 25–50μm 50– >100μm


00 8 4 1 0 0
0 16 8 2 0 0
Particle contamination level by class (particles per 100ml)

1 32 16 3 0 0
2 63 32 4 1 0
3 125 63 8 2 0
4 250 125 12 3 0
5 500 250 25 4 1
6 1,000 500 50 6 2
7 2,000 1,000 100 12 4
8 4,000 2,000 200 25 6
9 8,000 4,000 400 50 12
10 16,000 8,000 800 100 25
11 31,500 16,000 1,600 200 50
12 63,000 31,500 3,150 400 100
13 – 63,000 6,300 800 200
14 – 125,000 12,500 1,600 400
15 – – 25,000 3,150 800
16 – – 50,000 6,300 1,600
17 – – – 125,000 3,150

66
NAV AIR 10-1A-17 Table

The Navy Standard for Hydraulic Fluids used for aircraft hydraulic systems is defined in the Aviation
Hydraulics Manual (1989), Table 2-1, Navy Standard for Particulate Cleanliness.

NAVY STANDARD FOR HYDRAULIC FLUIDS – USED FOR AIRCRAFT HYDRAULIC SYSTEMS

Particle Contamination Level by Class


Particle size in μm 0 1 2 3 4 5 6
Number of particles per 100ml
5–10 2,700 4,600 9,700 24,000 32,000 87,000 128,000
10–25 670 1,340 2,680 5,360 10,700 21,400 42,000
25–50 93 210 380 780 1,510 3,150 6,500
50–100 16 28 56 110 225 430 1000
>100 1 3 5 11 21 41 92

67
ISO/NAS/SAE Code Comparison Table
The comparisons relate to particle count data only. To conform to any particular standard,
reference should be made to the recommended experimental procedure.

ISO/DIS 4406 Defence Std. 05/42


NAS 1638 SAE 749
BS 5540/4 codes Table A Table B
13 / 11 / 08 2
14 / 12 / 09 3 0
15 / 13 / 10 4 1
16 / 14 / 09 400F
16 / 14 / 11 5 2
17 / 15 / 09 400
17 / 15 / 10 800F
17 / 15 / 12 6 3
18 / 16 / 10 800
18 / 16 / 11 1300F
18 / 16 / 13 7 4
19 / 17 / 11 1300 2000
19 / 17 / 14 8 5
20 / 18 / 12 2000
20 / 18 / 13 4400F
20 / 18 / 15 9 6
21 / 19 / 13 4400 6300F
21 / 19 / 16 10
22 / 20 / 13 6300
22 / 20 / 17 11
23 / 21 / 14 15,000
23 / 21 / 18 12
24 / 22 / 15 21,000
25 / 23 / 17 100,000

PPM Conversion Table


Percent contamination vs. PPM (parts per million)
Percent PPM
100% 1,000,000
10% 100,000
1% 10,000
0.1% 1,000
0.01% 100
0.001% 10

Volume
1 litre = 1 000 ml
1 PPM = 1 μl in 1 litre
Example 1
400 PPM in 1 litre = 400 μl
Example 2
A reading of 250 PPM equates to a quantity of absorbed water in a 400 litre
capacity system of 0.1 litre.
68
Offer of Sale
The items described in this document and other documents and descriptions provided by Parker Hannifin Corporation, its subsidiaries and its authorized
distributors (“Seller”) are hereby offered for sale at prices to be established by Seller. This offer and its acceptance by any customer (“Buyer”) shall be
governed by all of the following Terms and Conditions. Buyer’s order for any item described in its document, when communicated to Seller verbally, or in
writing, shall constitute acceptance of this offer. All goods or work described will be referred to as “Products”.

1. Terms and Conditions. Seller’s willingness to offer Products, or accept 7. Contingencies. Seller shall not be liable for any default or delay in
an order for Products, to or from Buyer is expressly conditioned on Buyer’s performance if caused by circumstances beyond the reasonable control of
assent to these Terms and Conditions and to the terms and conditions found Seller.
on-line at www.parker.com/saleterms/. Seller objects to any contrary or
additional term or condition of Buyer’s order or any other document issued 8. User Responsibility. The user, through its own analysis and testing, is
by Buyer. solely responsible for making the final selection of the system and Product
and assuring that all performance, endurance, maintenance, safety and
2. Price Adjustments; Payments. Prices stated on the reverse side or warning requirements of the application are met. The user must analyze
preceding pages of this document are valid for 30 days. After 30 days, Seller all aspects of the application and follow applicable industry standards and
may change prices to reflect any increase in its costs resulting from state, Product information. If Seller provides Product or system options, the user
federal or local legislation, price increases from its suppliers, or any change is responsible for determining that such data and specifications are suitable
in the rate, charge, or classification of any carrier. The prices stated on the and sufficient for all applications and reasonably foreseeable uses of the
reverse or preceding pages of this document do not include any sales, use, Products or systems.
or other taxes unless so stated specifically. Unless otherwise specified by
Seller, all prices are F.O.B. Seller’s facility, and payment is due 30 days from 9. Loss to Buyer’s Property. Any designs, tools, patterns, materials, drawings,
the date of invoice. After 30 days, Buyer shall pay interest on any unpaid confidential information or equipment furnished by Buyer or any other items
invoices at the rate of 1.5% per month or the maximum allowable rate under which become Buyer’s property, may be considered obsolete and may be
applicable law. destroyed by Seller after two consecutive years have elapsed without Buyer
placing an order for the items which are manufactured using such property.
3. Delivery Dates; Title and Risk; Shipment. All delivery dates are Seller shall not be responsible for any loss or damage to such property while
approximate and Seller shall not be responsible for any damages resulting it is in Seller’s possession or control.
from any delay. Regardless of the manner of shipment, title to any products
and risk of loss or damage shall pass to Buyer upon tender to the carrier 10. Special Tooling. A tooling charge may be imposed for any special tooling,
at Seller’s facility (i.e., when it’s on the truck, it’s yours). Unless otherwise including without limitation, dies, fixtures, molds and patterns, acquired to
stated, Seller may exercise its judgment in choosing the carrier and means of manufacture Products. Such special tooling shall be and remain Seller’s
delivery. No deferment of shipment at Buyers’ request beyond the respective property notwithstanding payment of any charges by Buyer. In no event will
dates indicated will be made except on terms that will indemnify, defend Buyer acquire any interest in apparatus belonging to Seller which is utilized in
and hold Seller harmless against all loss and additional expense. Buyer shall the manufacture of the Products, even if such apparatus has been specially
be responsible for any additional shipping charges incurred by Seller due to converted or adapted for such manufacture and notwithstanding any
Buyer’s changes in shipping, product specifications or in accordance with charges paid by Buyer. Unless otherwise agreed, Seller shall have the right to
Section 13, herein. alter, discard or otherwise dispose of any special tooling or other property in
its sole discretion at any time.
4. Warranty. Seller warrants that the Products sold hereunder shall be free
from defects in material or workmanship for a period of twelve months 11. Buyer’s Obligation; Rights of Seller. To secure payment of all sums due
from the date of delivery to Buyer or 2,000 hours of normal use, whichever or otherwise, Seller shall retain a security interest in the goods delivered and
occurs first. The prices charged for Seller’s products are based upon the this agreement shall be deemed a Security Agreement under the Uniform
exclusive limited warranty stated above, and upon the following disclaimer: Commercial Code. Buyer authorizes Seller as its attorney to execute and
DISCLAIMER OF WARRANTY: THIS WARRANTY COMPRISES THE SOLE file on Buyer’s behalf all documents Seller deems necessary to perfect its
AND ENTIRE WARRANTY PERTAINING TO PRODUCTS PROVIDED security interest. Seller shall have a security interest in, and lien upon, any
HEREUNDER. SELLER DISCLAIMS ALL OTHER WARRANTIES, EXPRESS property of Buyer in Seller’s possession as security for the payment of any
AND IMPLIED, INCLUDING MERCHANTABILITY AND FITNESS FOR A amounts owed to Seller by Buyer.
PARTICULAR PURPOSE. 12. Improper use and Indemnity. Buyer shall indemnify, defend, and hold
5. Claims; Commencement of Actions. Buyer shall promptly inspect all Seller harmless from any claim, liability, damages, lawsuits, and costs
Products upon delivery. No claims for shortages will be allowed unless (including attorney fees), whether for personal injury, property damage,
reported to the Seller within 10 days of delivery. No other claims against patent, trademark or copyright infringement or any other claim, brought
Seller will be allowed unless asserted in writing within 60 days after delivery by or incurred by Buyer, Buyer’s employees, or any other person, arising
or, in the case of an alleged breach of warranty, within 30 days after the out of: (a) improper selection, improper application or other misuse of
date within the warranty period on which the defect is or should have been Products purchased by Buyer from Seller; (b) any act or omission, negligent
discovered by Buyer. Any action based upon breach of this agreement or or otherwise, of Buyer; (c) Seller’s use of patterns, plans, drawings, or
upon any other claim arising out of this sale (other than an action by Seller for specifications furnished by Buyer to manufacture Product; or (d) Buyer’s
any amount due to Seller from Buyer) must be commenced within thirteen failure to comply with these terms and conditions. Seller shall not indemnify
months from the date of tender of delivery by Seller or, for a cause of action Buyer under any circumstance except as otherwise provided.
based upon an alleged breach of warranty, within thirteen months from the 13. Cancellations and Changes. Orders shall not be subject to cancellation
date within the warranty period on which the defect is or should have been or change by Buyer for any reason, except with Seller’s written consent and
discovered by Buyer. upon terms that will indemnify, defend and hold Seller harmless against all
6. LIMITATION OF LIABILITY. UPON NOTIFICATION, SELLER WILL, AT ITS direct, incidental and consequential loss or damage. Seller may change
OPTION, REPAIR OR REPLACE A DEFECTIVE PRODUCT, OR REFUND product features, specifications, designs and availability with notice to Buyer.
THE PURCHASE PRICE. IN NO EVENT SHALL SELLER BE LIABLE TO 14. Limitation on Assignment. Buyer may not assign its rights or obligations
BUYER FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL under this agreement without the prior written consent of Seller.
DAMAGES ARISING OUT OF, OR AS THE RESULT OF, THE SALE,
DELIVERY, NON-DELIVERY, SERVICING, USE OR LOSS OF USE OF 15. Entire Agreement. This agreement contains the entire agreement between
THE PRODUCTS OR ANY PART THEREOF, OR FOR ANY CHARGES OR the Buyer and Seller and constitutes the final, complete and exclusive
EXPENSES OF ANY NATURE INCURRED WITHOUT SELLER’S WRITTEN expression of the terms of the agreement. All prior or contemporaneous
CONSENT, EVEN IF SELLER HAS BEEN NEGLIGENT, WHETHER IN written or oral agreements or negotiations with respect to the subject matter
CONTRACT, TORT OR OTHER LEGAL THEORY. IN NO EVENT SHALL are herein merged.
SELLER’S LIABILITY UNDER ANY CLAIM MADE BY BUYER EXCEED THE
PURCHASE PRICE OF THE PRODUCTS.

69
Offer of Sale
The items described in this document and other documents and descriptions provided by Parker Hannifin Corporation, its subsidiaries and its authorized
distributors (“Seller”) are hereby offered for sale at prices to be established by Seller. This offer and its acceptance by any customer (“Buyer”) shall be
governed by all of the following Terms and Conditions. Buyer’s order for any item described in its document, when communicated to Seller verbally, or in
writing, shall constitute acceptance of this offer. All goods or work described will be referred to as “Products”.

16. Waiver and Severability. Failure to enforce any provision of this agreement 20. Taxes. Unless otherwise indicated, all prices and charges are exclusive
will not waive that provision nor will any such failure prejudice Seller’s right of excise, sales, use, property, occupational or like taxes which may be
to enforce that provision in the future. Invalidation of any provision of this imposed by any taxing authority upon the manufacture, sale or delivery of
agreement by legislation or other rule of law shall not invalidate any other Products.
provision herein. The remaining provisions of this agreement will remain in full
force and effect. 21. Equal Opportunity Clause. For the performance of government
contracts and where dollar value of the Products exceed $10,000, the equal
17. Termination. This agreement may be terminated by Seller for any employment opportunity clauses in Executive Order 11246, VEVRAA, and 41
reason and at any time by giving Buyer thirty (30) days written notice of C.F.R. §§ 60-1.4(a), 60-741.5(a), and 60-250.4, are hereby incorporated.
termination. In addition, Seller may by written notice immediately terminate
this agreement for the following: (a) Buyer commits a breach of any provision
of this agreement (b) the appointment of a trustee, receiver or custodian
for all or any part of Buyer’s property (c) the filing of a petition for relief in
bankruptcy of the other Party on its own behalf, or by a third party (d) an
assignment for the benefit of creditors, or (e) the dissolution or liquidation of
the Buyer.
18. Governing Law. This agreement and the sale and delivery of all Products
hereunder shall be deemed to have taken place in and shall be governed and
construed in accordance with the laws of the State of Ohio, as applicable
to contracts executed and wholly performed therein and without regard to
conflicts of laws principles. Buyer irrevocably agrees and consents to the
exclusive jurisdiction and venue of the courts of Cuyahoga County, Ohio with
respect to any dispute, controversy or claim arising out of or relating to this
agreement. Disputes between the parties shall not be settled by arbitration
unless, after a dispute has arisen, both parties expressly agree in writing to
arbitrate the dispute.
19. Indemnity for Infringement of Intellectual Property Rights. Seller shall
have no liability for infringement of any patents, trademarks, copyrights,
trade dress, trade secrets or similar rights except as provided in this Section.
Seller will defend and indemnify Buyer against allegations of infringement
of U.S. patents, U.S. trademarks, copyrights, trade dress and trade secrets
(“Intellectual Property Rights”). Seller will defend at its expense and will pay
the cost of any settlement or damages awarded in an action brought against
Buyer based on an allegation that a Product sold pursuant to this Agreement
infringes the Intellectual Property Rights of a third party. Seller’s obligation
to defend and indemnify Buyer is contingent on Buyer notifying Seller within
ten (10) days after Buyer becomes aware of such allegations of infringement,
and Seller having sole control over the defense of any allegations or actions
including all negotiations for settlement or compromise. If a Product is
subject to a claim that it infringes the Intellectual Property Rights of a third
party, Seller may, at its sole expense and option, procure for Buyer the right
to continue using the Product, replace or modify the Product so as to make it
noninfringing, or offer to accept return of the Product and return the purchase
price less a reasonable allowance for depreciation. Notwithstanding the
foregoing, Seller shall have no liability for claims of infringement based
on information provided by Buyer, or directed to Products delivered
hereunder for which the designs are specified in whole or part by Buyer, or
infringements resulting from the modification, combination or use in a system
of any Product sold hereunder. The foregoing provisions of this Section shall
constitute Seller’s sole and exclusive liability and Buyer’s sole and exclusive
remedy for infringement of Intellectual Property Rights.

70
Parker Hannifin Corporation
About Parker Hannifin Corporation Parker’s Charter
Parker Hannifin is a leading global motion-control To be a leading worldwide manufacturer of components
company dedicated to delivering premier customer and systems for the builders and users of durable goods.
service. A Fortune 500 corporation listed on the More specifically, we will design, market and manufacture
New York Stock Exchange (PH), our components products controlling motion, flow and pressure. We will
and systems comprise over 1,400 product lines that achieve profitable growth through premier customer service.
control motion in some 1,000 industrial and aerospace
markets. Parker is the only manufacturer to offer its Product Information
customers a choice of hydraulic, pneumatic, and North American customers seeking product information, the
electromechanical motion-control solutions. Our location of a nearby distributor, or repair services will receive
Company has the largest distribution network in its prompt attention by calling the Parker Product Information
field, with over 12,000 distributors serving our customers Center at our toll-free number:
around the world. 1-800-C-PARKER (1-800-272-7537). In the UK, a similar
service is available by calling 0500-103-203.

The Aerospace Group The Climate & Industrial Con-


is a leader in the development, trols Group
design, manufacture and designs, manufactures and
servicing of control systems markets system-control and
and components for aerospace fluid-handling components
and related high-technology and systems to refrigeration,
markets, while achieving air-conditioning and industrial
growth through premier customers worldwide.
customer service.

The Fluid Connectors Group The Seal Group designs,


designs, manufactures and manufactures and distributes
markets rigid and flexible industrial and commercial
connectors, and associated sealing devices and related
products used in pneumatic products by providing
and fluid systems. superior quality and
total customer satisfaction.

The Hydraulics Group The Filtration Group


designs, produces and designs, manufactures and
markets a full spectrum markets quality filtration
of hydraulic compnents and clarification products,
and systems to builders providing customers with
and users of industrial the best value, quality,
and mobile machinery technical support, and
and equipment. global availability.

The Automation Group The Instrumentation Group is


is a leading supplier of a global leader in the design,
pneu-matic and electro- manufacture and distribution
mechanical components of high-quality critical flow
and systems to automation components for worldwide
customers worldwide. processinstrumentation,
ultra-high-purity, medical
and analytical applications.
Parker Hannifin Corporation Asia Pacific
Filtration Group Europe Australia
Global Headquarters Compressed Air Treatment 9 Carrington Road, Castle Hill
domnick hunter Industrial NSW 2154, Australia
6035 Parkland Boulevard
Worldwide Manufacturing Locations
Dukesway, Team Valley Trading Estate T +61 2 9634 777, F +61 2 9899 6184
Cleveland, OH 44124-4141 Gateshead,Tyne & Wear www.parker.com/australia
T 216 896 3000, F 216 896 4021 England NE11 OPZ China
www.parker.com T +44 (0) 191 402 9000, 280 YunQiao Road
F +44 (0) 191 482 6296 JinQiao Export Processing Zone
www.domnickhunter.com Shanghai 101206 China
North America T +86 21 5031 2525, F +86 21 5834 3714
Compressed Air Treatment Hiross Zander
www.parker.com/china
Filtration & Separation/Balston Padova Business Unit
242 Neck Road Strada Zona Industriale 4 India
Haverhill, MA 01835-0723 35020 S. Angelo di Piove Padova, Italy Plot EL 26, MIDC, TTC Industrial Area
T 978 858 0505, F 978 858 0625 T +39 049 9712 111, F +39 049 9701 911 Mahape, Navi Mumbai 400 709 India
www.parker.com/balston www.dh-hiross.com T +91 22 5613 7081, 82, 83, 84, 85
Filtration & Separation/Finite Hiross Zander F +91 22 2768 6618 6841
www. parker.com/india
500 Glaspie Street, PO. Box 599 Essen Business Unit
Oxford, MI 48371-5132 Zander Aufbereitungstechnik GmbH Japan
T 248 628 6400, F 248 628 1850 Im Teelbruch 118 626, Totsuka-cho, Totsuka-ku
www.parker.com/finitefilter D-45219 Essen, Germany Yokohama-shi, 244-0003 Japan
T +49 2054 9340, F +49 2054 934164 T +81 45 870 1522, F +81 45 864 5305
Purification, Dehydration and www.zander.de www.parker.com/japan
Filtration Division
Parker Gas Separations Korea
4087 Walden Avenue Oude Kerkstraat 4 1-C Block, Industrial Complex of Jangan,
Lancaster, NY 14086 P O Box 258 615-1, Geumui-Ri Jangan-Myeon,
T 716 685 4040, F 716 685 1010 4870 AG Etten- Leur, Netherlands Hwaseong-City Gyeonggi-Do, Korea
www.airtek.com T +31 76 508 5300, F +31 76 508 5333 T +82 31 359 0771, F +82 31 359 0770
Sales Office www.parker.com/korea
5900-B Northwoods Parkway Engine Filtration &
Charlotte, NC 28269 Water Purification Singapore
T 704 921 9303, F 704 921 1960 Racor 11, Fourth Chin Bee Road
www.domnickhunter.com Shaw Cross Business Park Singapore 619 702
Churwell Vale Dewsbury, T +65 6887 6300, F +65 6261 4929
Engine Filtration & WF12 7RD England www.parker.com/singapore
Water Purification T +44 (0) 1924 487000,
Racor Thailand
F +44 (0) 1924 487038
3400 Finch Road, PO Box 3208 1023 3rd Floor, TPS Building
www.parker.com/rfde
Modesto, CA 95353 Pattanakam Road, Suanluang,
T 209 521 7860, F 209 529 3278 Racor Research & Development Bangkok 10250 Thailand
www.parker.com/racor Parker Hannifin GmbH & Co KG T +66 2717 8140, F +66 2717 8148
Inselstrasse 3 – 5 www.parker.com/thailand
Racor 70327 Stuttgart Germany
850 North West St., PO Box 6030 T +49 (0)711 7071 290-0, Latin America
Holly Springs, MS 38635 F +49 (0)711 7071 290 -70 Parker Comercio Ltda.
T 662 252 2656, F 662 274 2118 www.parker.com/racor Filtration Division
www.parker.com/racor
Estrada Municipal Joel de Paula
Racor Hydraulic Filtration 900 Eugenio de Melo,
302 Parker Drive Hydraulic Filter Sao Jose dos Campos
Beaufort, SC 29906 Stieltjesweg 8, 6827 BV CEP 12225-390 SP Brazil
T 843 846 3200, F 843 846 3230 P.O. Box 5008 6802 EA T +55 12 4009 3500, F +55 12 4009 3529
www.parker.com/racor Arnhem, Holland www.parker.com/br
T +31 26 3760376, F +31 26 3643620
Racor -- Village Marine Tec. www.parker.com/eurofilt Pan American Division - Miami
2000 West 135th Street
7400 NW 19th Street, Suite A
Gardena, CA 90249 Urjala Operation Miami, FL 33128
T 310 516 9911, F 310 538 3048 Salmentie 260 T 305 470 8800 F 305 470 8808
www.villagemarine.com 31700 Urjala as Finland www.parker.com/panam
T +358 20 753 2500, F +358 20 753 2501
Hydraulic Filtration
www.parker.com/fi Africa
Hydraulic Filter
16810 Fulton County Road #2 Condition Monitoring Center Parker Hannifin Africa Pty Ltd
Metamora, OH 43540-9714 Brunel Way Thetford, Parker Place, 10 Berne Avenue,
T 419 644 4311, F 419 644 6205 Norfolk IP 24 1HP England Aeroport Kempton Park,
www.parker.com/hydraulicfilter T +44 1842 763299, F +44 1842 756300 1620 South Africa
www.parker.com/cmc T +27 11 9610700, F +27 11 3927213
Process Filtration www.parker.com/eu
Process Advanced Filtration Process Filtration
2340 Eastman Avenue domnick hunter Process
Oxnard, CA 93030 Durham Road, Birtley Co. Durham,
T 805 604 3400, F 805 604 3401 DH3 2SF England
www.parker.com/processfiltration T +44 (0) 191 410 5121,
F +44 (0) 191 410 5312
© 2011 Parker Hannifin Corporation www.domnickhunter.com
Catalog 2300-ConMon

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