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Optris IR Camera Brochure

The document summarizes infrared cameras from Optris that are used for non-contact temperature measurement. It describes two lines of cameras - the compact Xi line and the precision PI line. The Xi line offers affordable compact cameras for measurements from -20 to 900°C. The PI line offers interchangeable lenses, fast measurement up to 1 kHz, and high sensitivity and resolution for measurements from -20 to 2450°C. Optris infrared cameras are used for temperature monitoring and process control in various industrial applications.

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0% found this document useful (0 votes)
111 views17 pages

Optris IR Camera Brochure

The document summarizes infrared cameras from Optris that are used for non-contact temperature measurement. It describes two lines of cameras - the compact Xi line and the precision PI line. The Xi line offers affordable compact cameras for measurements from -20 to 900°C. The PI line offers interchangeable lenses, fast measurement up to 1 kHz, and high sensitivity and resolution for measurements from -20 to 2450°C. Optris infrared cameras are used for temperature monitoring and process control in various industrial applications.

Uploaded by

qwerty
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 17

INFRARED CAMERAS

The most versatile infrared cameras in the world

when temperature matters


optris Infrared Cameras The Compact and the Precision Line
offer thermal imagers for all applications

Advanced thermal measurement systems Advantages Xi Compact Line Advantages PI Precision Line
Optris‘ infrared cameras are fully radiometric stationary thermographic systems with an excellent price-performance • Compact affordable industrial imager for • Interchangeable lenses
ratio. The thermal imaging cameras are connected to a PC via USB and Ethernet and they are immediately ready to temperature measurements from –20 to 900 °C
• Suited for fast processes (up to 1 kHz)
be used. Temperature data is displayed through optris PIX Connect – the license-free analysis software. • Motorized focus
• High thermal sensitivity (up to 40 mK NETD)
• Autonomous operation (without PC) with
• High optical resolution (up to 764 x 480 Pixel)
Non-contact temperature measurement made in Germany automatic spot finder and direct analog output –
ideal for OEM use (Xi 80 / 410) • Laser blocking filters
• Direct Ethernet interface (Xi 80 / 410) • Temperature measuring ranges from –20 to 2450 °C
Optris IR measurement devices enable constant monitoring Applications Support
and control of virtually every manufacturing process, and Optris application engineers and distribution partners have • Different spectral ranges
reductions in production costs through specific process the experience and technical background necessary to ap- (500 nm 800 nm / 1 µm / 7.9 µm / 8 – 14 µm)
optimization. ply its extensive portfolio of IR cameras and accessories • Delivered with test certificate
Once purchased, thermal imager are essential pieces of to your temperature measurement challenge. Contact us
equipment used in a numerous industrial applications, e.g. directly or attend our numerous technical training events
and YouTube presentations.
• Glass
• Plastics Further information on non-contact
• Metal temperature measurement see our brochure:
• Automotive
• Electric utility sector
i IR Basic Principles
• Fire prevention / Safety www.optris.global/downloads-infrared-cameras
• Maintenance
• Life Sience / Medical Learn more about infrared technology
• 3D printing & Additive manufacturing and check out our website:
Automatic hot spot search Fast measurements
i IR Lexicon
Objects can be thermally analyzed and hot or cold Temperature distributions on a surface can be
For more infos on application examples see page 19. www.optris.global/lexicon spots can be found automatically. precisely recorded at millisecond intervals.

Simple process integration


Autonomous operation with
Have you seen our – Channel? direct analog output Software Development Kit (SDK) for integration of
the camera into customer-specific software via
Up to 9 freely definable measuring areas may be Dynamic Link Library (DLL) or COM-Port.
used as analog outputs when using an external
Learn more about Optris‘ infrared tempera-
process interface. Interfaces to LabView and MATLAB are included
ture measurement devices and their setup, as well.
properties and special features.
The Optris YouTube channel will give you
an overview of our company and the world
of infrared measurement technology. optris Microscope optics
Our videos will help you discover the The interchangeable and focusable microscope
functionality of our products and learn optics enable electrical testing and thermal analysis
how to use them for your business: of smallest components at the same time - with an
optical resolution of up to 28 µm. Fast processes
• New products, can easily be monitored
• How to‘s, with a frame rate of up
• Software tutorials to 125 Hz and, with the
• Hands-on-trainings recording of radiometric
video sequences and
images, be saved for
later analysis.

All optris infrared cameras are compatible with the Data Acquisition (DAQ) Software Dewesoft X by .

2 3
optris Xi 80 / 400 / 410 optris Xi 400 Microscope optics
AFFORDABLE INFRARED CAMERAS RELIABLE TEMPERATURE MEASUREMENT
FOR MULTI-LOCATION INSTALLATIONS ON TINY OBJECTS

Compact spot finder • Industrial imager for precise temperature


measurements from –20 to 900 °C
Microscope optics • Optical resolution of 382 x 288 pixels for exact
temperature measurement of -20 °C to 900 °C
IR camera for the inspection of
• Rugged, compact imager with motorized focus • Small sized rugged camera with motorized focus
assembled circuit boards
• Autonomous operation with automatic spot search • 80 Hz frame rate for monitoring of fast thermal
and direct analog output processes - Real-time thermographic images in high
speed
• Up to 80 Hz frame rate for the monitoring of fast
thermal processes • Recording of radiometric videos

• Extensive ready-to-use package for an attractive • Extensive ready-to-use package for an attractive
price – incl. versatile image processing software price – including versatile image processing software
with line scan mode and connection cables and connection cables

Pyrometer or camera?
The microscope optics for the Xi 400 allows
The Xi series is a fusion of a rugged, compact pyrometer reliable temperature measurement on tiny objects
and a modern IR camera. from 240 µm.
In combination with a suitable stand, this ena-
Thanks to analog and digital outputs as well as the option
bles professional measurement of printed circuit
to process up to nine freely definable measuring areas
boards and components in the electronics indus-
using an external process interface, the Xi camera is
try. The measuring distance between camera and
perfectly suited for OEM applications.
object is variable between 90 and 110 mm. The
built-in motor focus allows for an easy focussing
of the camera with the included software PIX
Connect.

Integrated spot finder function


The integrated spot finder function allows for precise
temperature measurements of moving objects -
without having to readjust the sensor.
The camera figures it out on its own, without being
connected to a PC.

Easy integration into PLCs via


RS485 interface Areas of application
Circuit boards are a core part of electronic devices.
They keep getting smaller while having to be more
powerful at the same time.
Temperatures of assembled circuit boards can easily
be measured with the microscope optics of the optris
Xi 400 thermal imager, thus identifying overheated
Motor focus simplifies handling areas quickly and preventing possible defects.

The Xi models are equipped with a motorized focus. The causes for excessive temperatures can be mani-
fold: defective components, incorrectly dimensioned
The free PIX Connect software enables a remote circuit paths or poorly soldered joints.
focusing from the distance.

4 5
optris Xi series – Compact Line i Optris calculator App with optics calculator · page 27
Accessories Xi series

Compact spot finder Air purge unit Water cooled housing Shutter
IR camera ACXIAPL + ACXIAPLAB (Mounting bracket) ACXIW ACXISCBxx* + ACXIAPLAB (Mounting bracket)
for use in harsh industrial
environments, autonomous Features Features Features
operation possible. New • The air purge attachment can be used in • The rugged water cooled housing allows the • In addition Xi cameras can be equipped
combination with the water cooled housing and Xi infrared cameras to be employed in hot with a shutter
protects the optics from contamination environments up to 250°C • The shutter protects the optics from falling parts
Basic model Xi 80 Xi 400 Xi 410 • Used in rough and dusty areas to guarantee • Respective heat-resistant cables are also available within a response time of 100 ms
a reliabe temperature measurement
Detector FPA, uncooled (34 μm pitch) FPA, uncooled (17 μm pitch) FPA, uncooled (17 μm pitch)

Optical resolution 80 x 80 pixels 382 x 288 pixels 384 x 240 pixels

Spectral range 8 – 14 μm 8 – 14 μm 8 – 14 μm

Temperature ranges –20 ... 100 °C; 0 ... 250 °C; –20 ... 100 °C; 0 ... 250 °C; –20 ... 100 °C; 0 ... 250 °C;
(20) 150 ... 900 °C1) (20) 150 ... 900 °C; 200...1500 °C (option) (20) 150 ... 900 °C1); 200 ... 1500 °C (option)2)
Frame rate 50 Hz 80 Hz / 27 Hz Ethernet: 25 Hz / USB: 4 Hz
autonomous operation: (without PC)
1.5 Hz
Optics (FOV) 30° (f = 5.1 mm / F = 0.9) 29° x 22° (f = 12.7 mm / F = 0.9) 29° x 18° (f = 12.7 mm / F = 0.9)
12° (f = 12.7 mm / F = 1.0) 18° x 14° (f = 20 mm / F = 1.1) 18° x 12° (f = 20 mm / F = 1.1)
55° (f = 3.1 mm / F = 0.9) 53° x 38° (f = 7.7 mm / F = 0.9) 53° x 31° (f = 7.7 mm / F = 0.9)
80° (f = 2.3 mm / F = 0.9) 80° x 54° (f = 5.7 mm / F = 0.9) 80° x 44° (f = 5.7 mm / F = 0.9)

Microscope optics – 18° x 14° (f = 20 mm / F=1.1), –


Smallest measuring spot (IFOV): 80 μm
*) xx = for different cable lengths
Focus Motorized focus Motorized focus Motorized focus

Optical resolution (D:S) 190:1 (12° optics) 390:1 (18° optics) 390:1 (18° optics)

Thermal sensitivity (NETD)3) 100 mK 80 mK 80 mK Outdoor protective housing USB server Gigabit 2.0 Industrial process interface (PIF)
for Xi series for Xi 400 for Xi series
System accuracy (at TAmb= 23 ±5 °C) ±2 °C or ±2 %, whichever is greater ±2 °C or ±2 %, whichever is greater ±2 °C or ±2 %, whichever is greater
Xi 80 / Xi 410: ACXIPIFCBx*
ACXIOPH24 ACPIUSBSGB
PC interfaces USB 2.0 / Ethernet (100 Mbit/s) / PoE USB 2.0 / optional USB to GigE (PoE) USB 2.0 / Ethernet (100 Mbit/s) / PoE Xi 400: ACPIPIFMACBx*
interface
Features Features Features
Direct in-/outputs / 1x 0/4–20 mA output 1x 0–10 V input 1x 0/4–20 mA output
Standard process interface (PIF) 1x input (analog or digital) 1x digital input (max. 24 V) 1x input (analog or digital) • Environmental rating IP 66 • Fully USB 2.0 compatible, • Industrial process interface for Xi 400 with
electrically isolated 1x 0–10 V output electrically isolated • Additional air purge collar allows continuous Data rates: 1.5 / 12 / 480 mbps, 3 analog / alarm outputs, 2 analog inputs,
operation in dusty and humid environments USB transfer mode: Isochronous 1 digital input, 3 alarm relais
Industrial process interface (PIF) 3x analog outputs (0/4–20 mA or 2 x 0–10 V inputs, 3x analog outputs (0/4–20 mA or 0–10 V) • Network connection via Gigabit Ethernet • Industrial process interface for Xi 80 and Xi 410
0–10 V) or alarm OUT (relais), 1 x digital input (max. 24 V), and 3x alarm outputs (relais) / • Heating element and built-in fan enable for
a 24/7 operation from -40 °C to 50 °C • Full TCP/IP support incl. routing and DNS with 3 analog- / alarm outputs, 3 inputs (analog or
3x inputs (analog or digital), fail-safe 3x 0/4-20 mA outputs, 3x inputs (analog or digital) / fail-safe
digital), 3 alarm relais
(LED and relay), stackable up to 3 PIFs; 3 x relais (0–30 V / 400 mA), (LED and relay) stackable up to 3 PIFs; • Installation of USB Server Gigabit 2.0 and • Two independent USB ports
electrically isolated faile-safe relay electrically isolated industrial process interface possible for integration • 500 V ACRMS isolation voltage between
• Supply from PoE or external power camera and process
Cable length USB: 1 m, 3 m, 5 m USB: 1 m, 3 m, 5 m, 10 m, 20 m USB: 1 m, 3 m, 5 m into control systems over large outdoor distances supply with 24 – 48 V DC
Ethernet: 100 m, RS485: 500 m Ethernet: 100 m, RS485: 500 m • Separate fail-safe relay output
• Galvanic isolation 500 VRMS (network connection)
• Xi hardware including all cable connections and
Ambient temperature (TAmb) 0 °C ... 50 °C 0 °C ... 50 °C 0 °C ... 50 °C • Remotely configurable via Web Based Management PIX Connect software are permanently observed
during operation
Size Ø 36 x 90 mm (M30x1 thread) Ø 36 x 100 mm (M30x1 thread) Ø 36 mm x 100 mm (M30x1 thread)
• Option Xi 80: stackable up to 3 PIFs
Environmental rating IP 67 (NEMA 4) IP 67 (NEMA 4) IP 67 (NEMA 4)

Weight (without mounting bracket) 201 - 210 g (depending on lens) 216 - 220 g (depending on lens) 216 - 220 g (depending on lens)

Power supply USB / PoE / 5-30 VDC via USB USB / PoE / 5-30 VDC

Power consumption (typical values) 1.5 W 1.5 W 1.5 W

Scope of supply (standard) • Xi camera • Xi camera • Xi camera


• USB cable (1 m) • USB cable (1 m) • Ethernet / PoE cable (1 m) / USB cable
• Cable for in-/outputs (1 m) with • Cable for in-/outputs (1 m) with terminal (1 m)
terminal block block • Cable for in-/outputs (1 m) with terminal
• Mounting bracket with tripod thread, • Mounting bracket with tripod thread, block
mounting nut mounting nut • Mounting bracket with tripod thread,
• Software package optris PIX • Software package optris PIX Connect mounting nut
Connect • Quick start guide • Software package optris PIX Connect
• Quick start guide • Quick start guide
1) Accuracy effective starting at 150 °C
2) If this option is ordered the (20)150 ... 900 °C range is not available
3) LT: Measurement of the noise equivalent temperature difference (NETD) according to VDI 5585 standard, method B; 25 °C black body temperature (-20 - 100 °C range), frame rate 20 Hz averaged
*) x = for different cable lengths

6 7
optris PI series – Precision Line i Optris calculator App with optics calculator · page 27

Infrared cameras Infrared cameras


PI series
with high resolution for fast online
applications and exchangeable lenses,
including line scan function

Basic model PI 400i / PI 450i PI 640i PI 640i Microscope optics PI 450i G7 PI 640i G7
Detector FPA, uncooled (17 μm pitch) FPA, uncooled (17 μm pitch) FPA, uncooled (17 μm pitch) FPA, uncooled (17 μm pitch) FPA, uncooled (17 μm pitch)

Optical resolution 382 x 288 pixels 640 x 480 pixels VGA 640 x 480 pixels @ 32 Hz 382 x 288 pixels 640 x 480 pixels
640 x 120 pixels @ 125 Hz
Spectral range 8 – 14 μm 8 – 14 μm 8 – 14 μm 7.9 μm 7.9 μm
Temperature ranges –20 ... 100 °C –20 ... 100 °C –20 ... 100 °C 150 ... 900 °C 150 ... 900 °C
0 ... 250 °C 0 ... 250 °C 0 ... 250 °C 200 ... 1500 °C 200 ... 1500 °C
(20) 150 ... 900 °C1) (20) 150 ... 900 °C1) (20) 150 ... 900 °C1)
200 ... 1500 °C (option) 200 ... 1500 °C (option) 200 ... 1500 °C (option)
Frame rate 80 Hz / switchable to 27 Hz 32 Hz / 125 Hz in subframe mode 32 Hz / 125 Hz in subframe mode 80 Hz / switchable to 27 Hz 32 Hz / 125 Hz in subframe mode
(640 x 120 pixels) (640 x 120 pixels) (640 x 120 pixels)
PI series Optics (FOV) 29° x 22° ( f = 12.7 mm / F = 0.9 ) 33° x 25° ( f = 18.7 mm / F = 0.8 ) 12° x 9° ( f = 44 mm / F = 1.1 ) 29° x 22° ( f = 12.7 mm / F = 0.9 ) 33° x 25° / f = 18.7 mm / F = 0.8 )
Precision Line exchangeable 18° x 14° ( f = 20 mm / F = 1.1 ) 15° x 11° ( f = 41.5 mm / F = 1.0 ) Smallest measuring spot (IFOV): 28 μm 18° x 14° ( f = 20 mm / F = 1.1 ) 15° x 11° / f = 41.5 mm / F = 1.0 )
53° x 38° ( f = 7.7 mm / F = 0.9 ) 60° x 45° ( f = 10.5 mm / F = 0.8 ) 53° x 38° ( f = 7.7 mm / F = 0.9 ) 60° x 45° / f = 10.5 mm / F = 0.8 )
The PI Precision Line includes numerous 80° x 54° ( f = 5.7 mm / F = 0.9 ) 90° x 64° ( f = 7.7 mm / F = 0.8 ) 80° x 54° ( f = 5.7 mm / F = 0.9 ) 90° x 64° / f = 7.7 mm / F = 0.8 )
IR cameras for temperature measurement Thermal sensitivity PI 400i: 75 mK with 29°, 53°, 80° FOV 40 mK with 33°, 60° und 90° FOV 80 mK 150 mK 80 mK with 33°, 60°, 90° FOV
in industrial process control and research (NETD)2) PI 400i: 100 mK with 18° FOV / F = 1.1 60 mK with 15° FOV 175 mK (with 18 ° FOV) 120 mK with 15° FOV
applications. From the mid-range resolution PI 450i: 40 mK with 29°, 53°, 80° FOV
of the PI 400i / 450i to the high resolution PI 450i: 60 mK with 18° FOV / F = 1.1
PI 640i and special thermal imagers for System accuracy (at TAmb= 23 ±5 °C) ±2 °C or ±2 %, whichever is greater ±2 °C or ±2 %, whichever is greater ±2 °C or ±2 %, whichever is greater ±2 °C or ±2 %, whichever is greater ±2 °C or ±2 %, whichever is greater
metal, glass and microscopic targets,
Temperature coefficient ±0.05 % / K3) ±0.05 % / K3) ±0.05 % / K3) - -
Optris Precision IR cameras meet every
customer requirement. PC interfaces USB 2.0 / optional USB to GigE (PoE) USB 2.0 / optional USB to GigE (PoE) USB 2.0 / optional USB to GigE (PoE) USB 2.0 / optional USB to GigE (PoE) USB 2.0 / optional USB to GigE (PoE)
Interface Interface Interface Interface Interface
Process Standard 1x 0 – 10 V input, 1x 0 – 10 V input, 1x 0 – 10 V input, 1x 0 – 10 V input, 1x 0 – 10 V input,
interface PIF 1x digital input (max. 24 V), 1x digital input (max. 24 V), 1x digital input (max. 24 V), 1x digital input (max. 24 V), 1x digital input (max. 24 V),
(PIF) 1x 0 – 10 V output 1x 0 – 10 V output 1x 0 – 10 V output 1x 0 – 10 V output 1x 0 – 10 V output
Industrial 2x 0 – 10 V input, 2x 0 – 10 V input, 2x 0 – 10 V input, 2x 0 – 10 V input, 2x 0 – 10 V input,
 PIF 1x digital input (max. 24 V), 1x digital input (max. 24 V), 1x digital input (max. 24 V), 1x digital input (max. 24 V), 1x digital input (max. 24 V),
(optional) 3x 0 / 4– 20 mA output, 3x 0 / 4– 20 mA output, 3x 0 / 4– 20 mA output, 3x 0 / 4– 20 mA output, 3x 0 / 4– 20 mA output,
3x relais (0 – 30 V / 400 mA), 3x relais (0 – 30 V / 400 mA), 3x relais (0 – 30 V / 400 mA), 3x relais (0 – 30 V / 400 mA), 3x relais (0 – 30 V / 400 mA),
1x fail-safe-relay 1x fail-safe-relay 1x fail-safe-relay 1x fail-safe-relay 1x fail-safe-relay
Ambient temperature (TAmb) PI 400i: 0 ... 50 °C / PI 450i: 0 ... 70 °C 0 ... 50 °C 0 ... 50 °C 0 ... 70 °C 0 ... 50 °C

Size 46 x 56 x 68 – 77 mm 46 x 56 x 76 - 100 mm 46 x 56 x 119 - 126 mm 46 x 56 x 68 – 77 mm 46 x 56 x 76 – 100 mm


i IR camera configurator: (depending on lens and focus position) (depending on lens and focus position) (depending on lens and focus position) (depending on lens and focus position) (depending on lens and focus position)
www.optris.global/ir-camera-configurator
Environmental rating IP 67 (NEMA 4) IP 67 (NEMA 4) IP 67 (NEMA 4) IP 67 (NEMA 4) IP 67 (NEMA 4)

Weight 237 - 251 g, depending on lens 269 - 340 g, depending on lens 370 g, depending on lens 237 - 251 g, depending on lens 269 - 340 g, depending on lens

Power supply via USB via USB via USB via USB via USB
For further information on our
infrared cameras visit our website Power consumption (typical values) 1.5 W 1.5 W 1.5 W 2.5 W 2.5 W

i PI series - the Precision Line Scope of supply (standard) • USB camera with 1 lens • USB camera with 1 lens • USB camera with lens kit (standard lens [PI • USB camera with 1 lens • USB camera with 1 lens
• USB cable (1 m) • USB cable (1 m) 640i: O33], microscope lens [MO44]) • USB cable (1 m) • USB cable (1 m)
www.optris.global/pi-precision-line • Table tripod • Table tripod • Microscope stand • Table tripod • Table tripod
• PIF cable with terminal block (1 m) • PIF cable with terminal block (1 m) • Standard USB cable (1 m) • PIF cable with terminal block (1 m) • PIF cable with terminal block (1 m)
• Manual • Manual • Standard-PIF • Manual • Manual
• Aluminum case (PI 400i) • Rugged outdoor case • Manual • Rugged outdoor case • Rugged outdoor case
• Rugged outdoor case (PI 450i) • Software package optris PIX Connect • Rugged outdoor case • Software package optris PIX Connect • Software package optris PIX Connect
• Software package optris PIX Connect • Software package optris PIX Connect

1) Accuracy effective starting at 150 °C


2) LT: Measurement of the noise equivalent temperature difference (NETD) according to VDI 5585 standard, method B; 25 °C black body temperature (-20-100 °C range), frame rate 20 Hz averaged
G7: Measurement of the noise equivalent temperature difference (NETD) according to VDI 5585 standard, method B; 650 °C black body temperature, frame rate 20 Hz averaged
3) For TAmb 10...50 °C and TObj ≤ 500 °C; otherwise: ± 0.1 K/K or 0.1%/K (whichever is greater)

8 9
optris PI 400i optris PI 450i
INFRARED CAMERA WITH HIGH OPTICAL RESOLUTION INFRARED CAMERA
WITH VERY HIGH THERMAL SENSITIVITY

One of the smallest • One of the smallest cameras in its class (46 x 56 x 68 – 77 mm) Detection of • One of the smallest cameras in its class (46 x 56 x 68 – 77 mm)

cameras in its class • Very good thermal sensitivity at 75 mK minimal temperature • Exceptional thermal sensitivity at 40 mK
• Thermal image recording up to 80 Hz
differences • Thermal image recording up to 80 Hz
• Interchangeable lenses & industrial accessories • Interchangeable lenses & industrial accessories
• Detector with 382 x 288 pixels • Detector with 382 x 288 pixels
• Lightweight (237 – 251 g, depending on lens) • Lightweight (237 – 251 g, depending on lens)
• Includes license-free analysis software and full SDK •  sable at ambient temperatures of up to 70 °C without
U
the need for additional cooling
• Includes license-free analysis software and full SDK

High performance for a Highest temperature resolution of 40 mK


wide range of applications
With a thermal resolution of 40 mK, the
The high-performance optris PI 400i optris PI 450i is used for measuring the
infrared camera has a wide range of most subtle temperature differences,
uses in industry.
e.g. in the quality control of products or
For example, thermal image shots in preventive medicine.
help to monitor processes and ensure
the quality of manufactured products 382 x 288 Pixel 10 x 10 Pixel = 40 mm2
in the automotive field, in particular in
the manufacturing of plastics as well SMD chip as measurement object:
as in the semiconductor and photo- measurement field size: 240 mm x 180 mm,
voltaic industry. pixel size: 0.63 mm

80 Hz recordings with Application example in the medical sector


full pixel resolution Due to the very high resolution of the optris PI 450i, even veins
can be made visible under the skin.
The display and recording of thermal
images at full optical resolution can be 80 mK 40 mK (PI 450i)
done at high measurement speeds of
80 frames per second.

Thermal image shots of preforms in PET bottle production Application examples, e.g. in the plastics industry:
www.optris.global/plastics

10 11
optris PI 640i optris PI 640i Microscope optics
THERMOGRAPHY IN VGA RESOLUTION INTERCHANGEABLE LENSES
FOR FULL BOARD AND SMALL DEVICES

One of the most • 640 x 480 pixels Microscope optics • Exchangeable, focusable optics for most flexible use of the camera

compact infrared • Radiometric video recording at 32 Hz / 125 Hz in subframe-mode for the inspection • Analysis of small chip level components down to 28 μm
(640 x 120 pixels)
cameras in the world of electronic boards • Hands-free operation for simultaneous testing and IR imaging
• Compact size of 46 x 56 x 76 – 100 mm (depending on lens) •  rame rates up to 125 Hz allow inspection of fast processes
F
(like pulsed laser diodes)
• Lightweight (269 – 340 g, depending on lens)
• 
Radiometric video or tiff recording with +/-2 °C measurement
• Includes license-free analysis software and full SDK accuracy
• License-free analysis software and complete SDK included

Razor sharp infrared


pictures and videos for High-resolution
microscope optics for
process optimization test & measurement
With a casing size of only 46 x 56 x
The PI 640i can be equipped both with
90 mm and a weight of 320 grams
standard optics to image the entire
(depending on lens), the optris PI 640i
circuit board and microscope optics to
is among the most compact infrared
resolve tiny devices.
cameras on the market.
The PI 640i with microscope optics
The high-definition optris PI 640i
present high resolution infrared images
infrared camera is best used in
detailing thermal variations on targets
applications where finest thermal
as small as 28 µm.
details matter.
The high-quality thermal and geometric
It significantly contributes to process
detail resolution of the infrared came-
optimization in both research and
ras ensures precise functional testing
development and in industry.
of electronic products, as even the
smallest temperature differences can
be accurately detected.

Application examples, e.g. the early detection Application examples for the analysis of
of fires in garbage bunkers: electronic boards:
Recording of a circuit board with the optris PI 640i
www.optris.global/fire-prevention www.optris.global/electronics-industry

12 13
optris PI 450i G7 / PI 640i G7 optris PI 05M / PI 08M / PI 1M
INFRARED CAMERAS FOR SURFACE TEMPERATURE INFRARED CAMERAS FOR THE SHORTWAVE DOMAIN
MEASUREMENTS ON GLASS WITH LOW REFLECTIONS

High-resolution • 
Usable at ambient temperatures of up to 70 °C without the need
for additional cooling
Ultra-compact • Highly dynamic CMOS detector with an optical resolution of up to
764 x 480 pixels
thermography for • With an integrated filter for the spectral range of 7.9 μm
infrared cameras for • V
 ery large temperature measurement ranges (without sub-ranges)
the glass industry • Compact size of 46 x 56 x 76 mm the metal industry of 450 °C to 1800 °C (PI 1M), 575 °C to 1900 °C (PI 08M) and of 900 °C
to 2450 °C (PI 05M)
• Frame rate up to 125 Hz
• Frame rates and line scanning function up to 1 kHz for fast processes
• Line scan function through license-free analysis software
• Real-time output of 8x8 pixels with 1 ms response time
PIX Connect
• Includes license-free analysis software and full SDK
• Max. scan angle of 111 ° with 800 pixels per line
• New:
 PI 08M - Ideally suited for all laser processing applications with
solid-state lasers in NIR through excellent blocking of radiation

Smart temperature measurement –


Innovative and fast
The IR cameras optris PI 05M, PI 08M and
PI 1M are specially suited for measuring
the temperature of metals, as these exhibit
a distinctly higher emissivity at the short
measurement wavelength of 500 nm and
Infrared camera with line scan function 1 μm than at measurements in the
previously conventional wavelength
range of 8 – 14 μm.

Especially the spectral range of 500 nm Measurement during laser welding process
Glass panes between heating and cooling zone
enables for more precise measurements at
changing emissivities and is less sensitive
Heating zone Cooling zone
to atmospheric influences. Thus, the PI 05M
600 °C 50 °C
Exact temperature measurements on glass surfaces is ideally suited for temperature measure-
Glass tempering: Small optris IR cameras replace old ments of molten metals.
bulky mechanical scanners
via line scan camera function
A direct 1 ms analog output allows all
Glass temperature measurements are more accurate when reflections camera models a readout of a freely
are minimized. Induction heating selectable 8x8 pixel region in real-time.
The optris PI 450i G7 and PI 640i G7 use an integrated 7.9 µm spectral The use of these image sensors allows a
filter to capture images and measurements where reflections are minimal. large dynamic range for temperature
Its compact size makes the optris PI 450i/ 640i G7 particularly suitable measurement so that the previously
for use in confined spaces and for installation in industrial facilities. necessary use of relatively many and
The infrared camera is fully operational at ambient temperatures of narrowly defined sub-ranges is no longer
Measurement of a pouring stream
up to 70 °C without the need for cooling. With an imaging frequency required. The PI 1M, PI 08M and PI 05M's
Glass tube manufacturing two-dimensional temperature measurement
of up to 125 Hz, glass products can be continuously tested,
even in fast processing. opens up new options compared to the
Induction heating
usual spot measurement of pyrometers.
The line scan camera function (line
scan mode) of the PIX Connect Thanks to the large measurement
software enables the exact tempera- temperature range of 450 °C up to 2450 °C,
ture measurement of panes of glass the optris PI 05M, PI 08M and PI 1M
during transport on conveyor belts. IR camera satisfies practically all demands
This is a particularly important quality in the fields of metal production and
factor in tempering processes, e.g. in processing.
ESG and VSG.
Application examples for the glass industry: Application examples for the metal industry:

Hot-spot measurement in the production of glass bottles www.optris.global/glass www.optris.global/metal Electrical upsetting

14 15
optris PI series – Precision Line i Optris calculator App with optics calculator · page 27
Accessories PI series

Outdoor protective housing for infrared cameras PI NetBox


Infrared cameras
PI series part number: ACPIOPH part number: OPTPINBW732G

Features Features
• Environmental rating IP 66 • Miniature PC as an add-on to the PI series for stand-alone system
• Additional air purge collar allows for a continuous or for cable extension via GigE
operation in dusty and humid conditions • Integrated hardware and software watchdog
• Heating element and built-in fan enable for a 24/7 • Installation of additional user software possible
Basic model PI 05M PI 08M PI 1M operation from -40 °C to 50 °C • Status LEDs
• Installation of USB Server Gigabit 2.0 and industrial process interface possible for • Processor: Intel® E3845 Quad Core / 1.91 GHz, 16 GB SSD, 2 GB RAM
Detector CMOS (15 µm pitch) CMOS (15 µm pitch) CMOS (15 µm pitch) integration into control systems over largeoutdoor distances
• Connections: 2x USB 2.0, 1x USB 3.0, 1x Mini USB 2.0,
Optical resolution 764 x 480 pixels @ 32 Hz 764 x 480 pixels @ 32 Hz 764 x 480 pixels @ 32 Hz
382 x 288 pixels @ 80 Hz (switchable to 27 Hz) 382 x 288 pixels @ 80 Hz (switchable to 27 Hz) 382 x 288 pixels @ 80 Hz (switchable to 27 Hz) Micro HDMI, Ethernet (Gigabit Ethernet), Micro SDHC / SDXC card
72 x 56 pixels @ 1 kHz 72 x 56 pixels @ 1 kHz 72 x 56 pixels @ 1 kHz • Wide supply voltage range (8 – 48 V DC) or Power over Ethernet (PoE)
764 x 8 pixels @ 1 kHz (fast line scan mode) 764 x 8 pixels @ 1 kHz (fast line scan mode) 764 x 8 pixels @ 1 kHz (fast line scan mode)
• Can be integrated into CoolingJacket Advanced
Spectral range 500 – 540 nm 780 – 820 nm 0.85 – 1.1 μm
Temperature range 900 ... 2450 °C (27 Hz mode) 575 ... 1900 °C (27 Hz mode) 4501) ... 1800 °C (27 Hz mode)
950 ... 2450 °C (32 / 80 Hz modes) 625 ... 1900 °C (32 / 80 Hz mode) 5001) ... 1800 °C (80 / 32 Hz mode)
1100 ... 2450 °C (1 kHz mode) 750 ... 1900 °C (1 kHz mode) 6001) ... 1800 °C (1 kHz mode)
Frame rate Up to 1 kHz / 1 ms real time analog output Up to 1 kHz / 1 ms real time analog output Up to 1 kHz / 1 ms real time analog output
(0 - 10 V) of 8 x 8 pixels (freely selectable) (0 - 10 V) of 8 x 8 pixels (freely selectable) (0 - 10 V) of 8 x 8 pixels (freely selectable)

Optics (FOV) FOV @ 764 x 480 px: FOV @ 382 x 288 px: FOV @ 764 x 480 px: FOV @ 382 x 288 px: FOV @ 764 x 480 px: FOV @ 382 x 288 px:
exchangeable 26° x 16° (f = 25 mm) 13° x 10° (f = 25 mm) 26° x 16° (f = 25 mm) 13° x 10° (f = 25 mm) 39° x 25° (f = 16 mm) 20° x 15° (f = 16 mm)
39° x 25° (f = 16 mm) 20° x 15° (f = 16 mm) 26° x 16° (f = 25 mm) 13° x 10° (f = 25 mm)
13° x 8° (f = 50 mm) 7° x 5° (f = 50 mm)
9° x 5° (f = 75 mm) 4° x 3° (f = 75 mm)
F-number 1.4 1.4 1.4 ( 39° and 26° lens)
2.4 ( 13° lens)
2.8 ( 9° lens)
Thermal sensitivity NETD2) < 2 K (< 1400 °C) < 2 K (< 1000 °C) < 2 K (< 900 °C)
< 4 K (< 2100 °C) < 4 K (< 1600 °C) < 4 K (< 1400 °C)
System accuracy For object temperature < 2000 °C: For object temperature < 1500 °C: For object temperature < 1400 °C:
(at TAmb= 23 ±5 °C) ±1 % of reading for 27/32/80 Hz ±1 % of reading for 27/32/80 Hz ±1 % of reading for 27/32/80 Hz USB Server Gigabit 2.0 for optris PI cameras Industrial Process Interface (PIF) for optris PI series
±1.5 % of reading for 1 kHz ±1.5 % of reading for 1 kHz ±1.5 % of reading for 1 kHz
For object temperature > 2000 °C: For object temperature > 1500 °C: For object temperature < 1600 °C: part number: ACPIUSBSGB part number: ACPIPIFMA
±2 % of reading for 27/32/80 Hz ±2 % of reading for 27/32/80 Hz ±2 % of reading for 27/32/80 Hz
±2.5 % of reading for 1 kHz ±2.5 % of reading for 1 kHz ±2.5 % of reading for 1 kHz Features Features
USB 2.0 / optional USB to GigE (PoE) USB 2.0 / optional USB to GigE (PoE) USB 2.0 / optional USB to GigE (PoE) • Fully USB 2.0 compatible, Data rates: 1.5 / 12 / 480 mbps, • Industrial process interface for PI series with
PC interfaces
interface interface interface USB transfer mode: Isochronous 3 analog / alarm outputs, 2 analog inputs, 1 digital input,
• Network connection via Gigabit Ethernet 3 alarm relais
Process Standard PIF 1x 0 – 10 V input, 1x digital input 1x 0 – 10 V input, 1x digital input 1x 0 – 10 V input, 1x digital input
Interface (max. 24 V), 1x 0 – 10 V output (max. 24 V), 1x 0 – 10 V output (max. 24 V), 1x 0 – 10 V output • For optris PI series and Xi 400 as well as CTvideo / CSvideo series • 500 V ACRMS isolation voltage between camera and process
(PIF) • Separate fail-safe relay output
Industrial PIF 2x 0 – 10 V inputs, 1x digital input (max. 24 V), 2x 0 – 10 V inputs, 1x digital input (max. 24 V), 2x 0 – 10 V inputs, 1x digital input (max. 24 V), • Full TCP/IP support incl. routing and DNS
(optional) 3x 0 / 4-20 mA outputs, 3x relais (0 – 30 V / 3x 0 / 4-20 mA outputs, 3x relais (0 – 30 V / 3x 0 / 4-20 mA outputs, 3x relais (0 – 30 V / • PI hardware including all cable connections and PIX Connect software
400 mA), 1x fail-safe relay 400 mA), 1x fail-safe relay 400 mA), 1x fail-safe relay • Two independent USB ports
are permanently observed during operation
• Supply from PoE or external power supply with 24 – 48 V DC
Ambient temperature (TAmb) 5 ... 50 °C 5 ... 50 °C 5 ... 50 °C
• Galvanic isolation 500 VRMS (network connection)
Size 46 x 56 x 88 – 129 mm with protection tube 46 x 56 x 88 – 129 mm with protection tube 46 x 56 x 88 – 129 mm with protection tube
(depending on lens and focus position) (depending on lens and focus position) (depending on lens and focus position) • Remotely configurable via Web Based Management

Environmental rating IP 67 (NEMA 4) IP 67 (NEMA 4) IP 67 (NEMA 4)


Weight 245 - 311 g, depending on lens 245 - 311 g, depending on lens 245 - 311 g, depending on lens

Power supply via USB via USB via USB


Power consumption 2.5 W 2.5 W 2.5 W
(typical values)
Scope of supply (standard) • USB camera with 1 lens • USB camera with 1 lens • USB camera with 1 lens
• Lens tube incl. protective window • Lens tube incl. protective window • Lens tube incl. protective window
• USB cable (1 m) • USB cable (1 m) • USB cable (1 m)
• Table tripod • Table tripod • Table tripod
• PIF cable with terminal block (1 m) • PIF cable with terminal block (1 m) • PIF cable with terminal block (1 m)
• Software package optris PIX Connect • Software package optris PIX Connect • Software package optris PIX Connect
• Manual • Manual • Manual
• Aluminum case • Aluminum case • Aluminum case
• Optional: CoolingJacket, HT cable • Optional: CoolingJacket, HT cable • Optional: CoolingJacket, HT cable

1) Lenses with focal lengths f = 50 mm and f = 75 mm have an elevated starting temperature of +75 °C
2) Measurement of the noise equivalent temperature difference (NETD) according to VDI 5585 standard, method B; NETD value applies to all frame rates

16 17
Accessories PI series Applications

CoolingJacket Advanced Laminar air purge


part number: ACPICJA part number: ACCJAAPLS
Application examples for non-contact temperature measurement
Features Features
The process and product temperature is an important physical indicator for manufacturing processes and ensures a
high quality level of the production line.
• Operation at ambient temperatures up to 315 °C • Protection for rugged environments
• Air/ water cooling with integrated air purging and optional protective windows • Air and water cooling, flexible laminar air stream for protection from dirt and dust All Optris products apply in different areas, covering the non-contact temperature measurement. This covers the automotive
• Modular concept for easy installation of different devices and optics • Easy maintenance due to folding mechanism industry, the food industry as well as 3D printing & additive manufacturing.
• Trouble-free sensor disassembling on site with quick release chassis • Focussable from the outside once installed
• Integration of additional components like PI NetBox, USB Server Gigabit 2.0 • Protection window for mechanical protection integrated Electronics industry Plastics industry Fire prevention Metal industry
and Industrial Process Interface (PIF) in extended version • Also available as line scanner version

1)

Component inspection Injection molding Infrared technology Workpiece control


of circuit boards in waste processing during drop forging
More and more manufacturers In order to prevent component Early fire detection with infrared In drop forging, the semi-finished
of electronic circuit boards rely distortion during injection molding, cameras is an important protective products must be at a certain
on noncontact temperature the process is monitored by thermal measure in industry to prevent forging temperature before forming.
Connection options measurement due to the constantly imaging cameras detecting and irreparable damage to industrial In order to achieve the optimum
increasing performance of their adjusting temperature over- or plants and buildings. production result, the surface
Industrial Process Interface (PIF) 5–24 V DC components. undershoots during molded part temperature of the material is
Terminal box for
PLC
measurement. controlled accordingly.
convenient connection
of process cables Vcc
R Recommended devices: Recommended device: Recommended device: Recommended devices:
FS Low = OK
Digital IN
PI 640i Microscope optics, PI 450i Xi 400 PI 1M,
High = FS
Xi 400 Microscope optics PI 05M

References: 1) GTT Willi Steinko

PC
PIX Connect
Further information see our
application brochures:

PI NetBox
Analog OUT / IN
Digital IN
8 – 48 V DC Control monitor
PI Process
Interface HDMI
i Metal i Plastics i Glass
USB Keyboard / Mouse
PIX Connect
www.optris.global/metals www.optris.global/plastics www.optris.global/glass
Network
GigE PC

Remote access / setup


Industries Application notes More infos
www.optris.global/battery-monitoring-with-ir-temperature-
USB Server Gigabit 2.0 Fire prevention / Battery monitoring with IR temperature measurement
measurement
Network / Internet Safety
24 – 48 V DC or
Power over Ethernet
www.optris.global/infrared-technology-for-fire-protection-
Early fire detection with infrared cameras
detect-fires-early
PoE PC
PIX Connect Infrared cameras monitor planing systems - from fire www.optris.global/infrared-cameras-monitor-planing-
protection to quality control systems-from-fire-protection-to-quality-control
USB Server Gigabit 2.0
Electric utility sector Web Access Converter Module www.optris.global/electric-utility-sector

18 19
optris PIX Connect Software
FEATURES

Measuring areas
Comprehensive • No additional costs or licensing restrictions

IR camera software • Modern software with intuitive user interface


It is not just a matter of size, but also depends on the content:
• Remote control of camera designing a suitable measurement area
• Display of numerous images in different windows
• Compatible with Windows 7, 8, 10 and 11
• Two Software Development Kits for Windows and Linux included The size and shape of measurement area can be freely
designed and moved. For an easy introduction, a large
• Various language options, incl. translation function selection of pre-defined measurement area shapes is
• Temperature display in °C or in °F available.

You can set up as many measurement areas as you like


in the camera's field of view. To do this, it is possible to
make a distinction between main and ancillary fields.
Pre-defined layouts make it quick and easy to start with
your applications. And because we know that every Various modes can be set in a measurement area, such
measurement task has its own individual requirements, as minimum value, maximum value, or average value, or
we have ensured that it is quite easy to adapt the pre- you can rule out the detection of hot or cold spots.
Temperature information
in main window, as digital set layout to suit your individual requirements.
The separate setting of the emissivity for measurement
display or as graphic
The user interface of the PIX Connect software can areas allows various material surfaces to be monitored
also be adapted to suit your personal workflow: Soft- with a single camera.
ware windows can be easily arranged using drag &
drop; in the toolbar you can save shortcuts for functi- Differences and averaging between different measure-
ons relevant to your application – or even remove links ment areas are easy to calculate with the PIX Connect
which you do not need. software.

Our layouts – Regardless of whether you are working on a desktop Saved measurement areas can be displayed as an
as individual as your applications PC or a tablet, the user interface can be adapted. image, a digital display or a diagram and can then be
saved for further analysis.

The PIX Connect software makes a wide range of preset


color palettes available. This allows optimal depiction of
thermal contrasts. The pre-defined color palettes can be
individually adapted to be able to cater for the specific
requirements of your respective application.

Associated temperature groups (isotherms) can be Graphic display


identified by color markers and highlighted. Palette Iron Palette Rainbow
of the temperature values
It is also possible to define temperature values in
advance; pixels above, below, or between these values The right color palette
Temperature values can be shown along a straight line
are highlighted in color. for every application as temperature profiles as well as as 3D diagrams.

A temperature/time diagram can be used to analyze


the temperature development over time. Individual
time sections can be lifted out of the diagram and be
analyzed in detail by zooming in and out.

Diagrams defined in this way can be exported from the


software and be saved in Excel for further analysis.

Palette Blue Hi Palette Rainbow Hi Palette Rainbow Medical Palette Gray (Black = Cold)

20 21
optris PIX Connect Software
FEATURES

Recording and display Merging

Recording video sequences – The merging function


for later analysis and documentation combines several camera angles
Beside of single snapshots also video
recordings can be made with the soft- together in a single picture
ware, both with radiometric data inclu-
ded. This allows a detailed analysis of
the measurement results afterwards. The PIX Connect software gives you the
option of grouping together several came-
An integrated screen capture function ras within a software instance, i.e. the field
makes it simple to retrospectively gene- of view of several infrared cameras are
rate videos in wmv format. merged together to make a single picture.
Videos recorded can be processed For processes with several control points in
retrospectively. For example, individual particular, it is helpful to concentrate the va-
The fields of vision of three cameras (top) are converted into one single image
sections can be cut out of a recording rious angles on one screen. Merging several
via the merging function. (bottom)
and can be saved as an independent cameras also makes it possible to get an
sequence. all-round view of a 3D object.

Saved video recordings are available You can merge several cameras either using
for analysis. The sequences can be a direct USB connection or via Ethernet.
played back in slow motion or time lap- While in the first case, every camera needs
se for this purpose. It is also possible to to have its own USB port; for the second
play back as a continuous loop. option, one Ethernet connection is enough.
The cameras here are each connected to the
Ethernet switch on the PC via a USB Server
Gigabit 2.0.

Event grabber

The snapshot option works like a Snapshots – Alarms


screenshot; an individual image
is recorded from the live picture.
all temperature information in one picture
This snapshot is a radiometric
image (*.tiff), where all the tem-
Defining several alarm values –
perature and measurement area
information at the time of the re- allows quick intervention
cording is saved for every pixel.
Alarms for freely definable measurement areas, calcula-
Saving and exporting the image
ted objects, uncommitted values of external transmitters
for further analysis in Excel is
as well as the internal temperature of the camera can
possible thanks to the option of
be chosen via the software. Apart from minimum and
saving the temperature matrix in
maximum values, it is also possible to set so-called
text format, e.g. as comma-se-
advance alarms. These will emit a warning when the
parated values (.csv format). It is
measured temperature approaches the defined minimum
also possible to continue proces-
or maximum value, therefore giving you more options
sing the image data with stan-
and time to react.
dard programs such as Photos-
hop or Windows Media Player. If the measured temperature reaches one of the previ-
ously defined values, then the software will trigger an
Sections of the saved image can
alarm which can be forwarded to a PLC via the process
be zoomed in to get a closer
interface. In addition to that, the critical event can be
look. 3D display is also possible.
easily documented as a snapshot or video recording and
be used for analysis later on.

22 23
optris PIX Connect Software optris Top Down GIS 640 R
FEATURES

For the measurement Glass inspection system


of moving objects for process control in New
glass tempering machines
The optris PIX Connect software is equipped with
a line scan camera function.

The line scanner is primarily used for processes involving With the new glass inspection system, temperature
moving measurement objects, like rotary kiln measurements differences during glass hardening processes can be
or large quantities on conveyor belts (batch process). Application example:
quickly detected, thus avoiding rejects and providing
rotary kiln in the chemical industry automatic quality monitoring.

Only 3 steps to The Top Down GIS 640 R system with temperature referen-
The advantages
initialize the function cing by means of a sensor from below as well as automatic
emissivity correction for standard and low-E glasses was
Simple monitoring of processes with limited visual access Step 1
specially developed for process control in glass tempering
Activation of the line scan camera machines.
IR camera function (continuous, self-triggered,
external trigger) and definition of the
position of the lines in the thermal
Heating zone Cooling zone
image. For this the camera itself serves
as an orientation aid. Measurement principle PIX Connect Software

Step 2 A variety of optics with different field of views allows Comprehensive IR camera software without
Indirect visualization an optimal mounting of the camera at a larger distance licensing restrictions and with intuitive user
Product Configuration of line scan function, e.g. interface.
of heat distribution (no cooling needed) and avoids influences by the angle
number of lines displayed or set trigger
in ovens via camera dependent emissivity.
for automatic saving of images.
installation at oven exit

Reference pyrometer Step 3 Positioning of IR camera and reference pyrometer


in a Top Down Glass Inspection System.
Definition of individual layouts,
e.g. display of saved images in the
snapshot process.

Increase the number


640 pixels 800 pixels of pixels, e.g. from
Shutter incl.
640 pixels to 800 pixels mounting bracket
IR imager PI 640i
by diagonal screen Monitoring temperatures of glass sheets
measurement

Important specifications
Layout example for display of line scan camera function
• Top down system with additional reference
Lines have FOV of up to 111° for detailed process
pyrometer from underneath for automatic
analysis, e.g. on wide conveyer belts
Heating process Cooling process emissivity correction
111 ° • Digitally controlled lens protection system (DCLP)
600 °C 50 °C
Any number of lines avoids extra air purging
800 pixels • Glass area calculation
For more software
tutorials watch our • Pre-assembled system for easy installation
Up to 32 Hz data recording* of unlimited lines which in turn on glasstempering furnaces
produce a thermal image of any given resolution. – Channel
• Automatic scan line adjustment –
or visit our website: Shutter incl. Reference pyrometer
mounting bracket CT G5L insensitive to distortions
*Up to 125 Hz data recording when using 90° in subframe mode (640 x 120px) www.optris.global/software-tutorials

24 25
optris IRmobile optris Calculator
APP APP

Tool for all optris infrared cameras


Precise measuring at HFOV Horizontal expansion of the total measuring field

various distances on the object plane

VFOV Vertical expansion of the total measuring field


A choice of lenses allows you to precisely measure objects
• The cameras of the PI series have a direct connection to an android on the object plane
at various distances, from close and standard distances
smartphone or tablet right up to large distances. The IR cameras of the optris
IFOV Size of individual pixels on the object plane
• IRmobile App downloadable for free from the Google Play Store PI series allow for changing between several lenses.

• For connection to the device the IR App Connector is recommended DFOV Diagonal expansion of the total measuring field
With infrared cameras there are various parameters which
on the object plane
display the relationship between the distance from the
Xi 80 / 410 Part number: ACXI80IACM (Micro-USB) or ACXI80IACC (USB-C)
measuring object and the size of the pixel on the object MFOV Recommended, smallest measuring object size
Xi 400 Part number: ACPIIACM (Micro-USB) or ACPIIACC (USB-C) plane. In choosing the correct lens, the following should be of 3 x 3 pixels or 2 x 2 pixels when using the
taken into account: PI microscope optics or the Xi 80, respectively

1.3 mm 0.51 m 5.2 mm 2m IFOV 10.5 mm

IRmobile app features:


• Live IR image with automatic hot and
cold spot search 0.5

2.8 m
m

• Taking snapshots and analyze them

m
2m

4.9
later with PIX Connect software

VFOV
• Adjustable camera features like 4m

temperature measuring range, frame

OV
rate and selectable color palettes

DF
• Changing the temperature unit: 4.0 m
V
Celsius or Fahrenheit Measuring field of the infrared camera HFO
optris PI 450i using a 53° x 38° lens
• Integrated simulator

Optris Calculator
Supported for The measuring spot size
Combines the measuring spot size calculator of the respective device
• PI and Xi series and all pyrometers of the IR pyrometers and the optics calculator is calculated for each
distance
• For android devices from version 5.0 of the IR cameras
or higher with micro-USB or USB-C
connectors that support USB OTG Pyrometers IR cameras
• The spot size calculator determines the exact • Based on camera / lens combination and the distance to
spot size for all sensor / optics combinations the object, the measuring field dimensions and pixel size
for any entered distance are calculated precisely.
• For reliable measurements • Ensures an optimal positioning of the camera and
the avoidance of measuring errors

Features Supported for


• Calculates for each distance • All android devices
the measuring spot size of (5.0 or higher)
the respective device
• Always the current software and
features through regular updates

26 27
Optical data
OPTICS
Xi 80 Distance to measurement object [m] Xi 410 Distance to measurement object [m]

measurement

measurement
Focal length

Focal length
distance*

distance*
Minimum

Minimum
Angle

Angle
[mm]

[mm]
80 x 80 px 0.05 0.1 0.2 0.3 0.5 1 2 4 6 10 30 100 384 x 240 px 0.05 0.1 0.2 0.3 0.5 1 2 4 6 10 30 100

F05 5 0.2 m 30° HFOV [m] 0.028 0.056 0.11 0.17 0.28 0.56 1.1 2.2 3.3 5.6 16.7 55.8 F13 13 0.35 m 29° HFOV [m] 0.059 0.112 0.17 0.27 0.53 1.07 2.1 3.2 5.3 15.9 52.9
Standard lens 30° VFOV [m] 0.028 0.056 0.11 0.17 0.28 0.56 1.1 2.2 3.3 5.6 16.7 55.8 Standard lens 18° VFOV [m] 0.036 0.068 0.10 0.16 0.32 0.64 1.3 1.9 3.2 9.5 31.7
43° DFOV [m] 0.039 0.079 0.16 0.24 0.39 0.79 1.58 3.15 4.7 7.9 23.7 78.9 35° DFOV [m] 0.069 0.131 0.19 0.32 0.62 1.24 2.5 3.7 6.2 18.5 61.6
7 mrad IFOV [mm] 0.3 0.7 1.4 2.1 3.5 7.0 13.9 27.9 41.8 69.7 209.2 697.1 1.4 mrad IFOV [mm] 0.2 0.3 0.4 0.7 1.4 2.8 5.5 8.3 13.8 41.3 137.7

F13 13 0.3 m 12° HFOV [m] 0.022 0.043 0.065 0.11 0.21 0.43 0.85 1.28 2.1 6.4 21.3 F20 20 0.35 m 18° HFOV [m] 0.069 0.102 0.17 0.33 0.66 1.31 2.0 3.3 9.8 32.6
Telephoto lens 12° VFOV [m] 0.022 0.043 0.065 0.11 0.21 0.43 0.85 1.28 2.1 6.4 21.3 Telephoto lens 12° VFOV [m] 0.043 0.064 0.10 0.21 0.41 0.82 1.2 2.1 6.1 20.5
17° DFOV [m] 0.031 0.061 0.092 0.15 0.30 0.60 1.20 1.81 3.0 9.0 30.1 21° DFOV [m] 0.081 0.120 0.20 0.39 0.78 1.55 2.3 3.9 11.5 38.5
2.7 mrad IFOV [mm] 0.3 0.5 0.8 1.3 2.7 5.3 10.6 16.0 26.6 79.8 266 0.9 mrad IFOV [mm] 0.2 0.3 0.4 0.9 1.7 3.4 5.1 8.5 25.5 84.8

F03 3 0.2 m 55° HFOV [m] 0.057 0.11 0.21 0.32 0.52 1.04 2.1 4.1 6.2 10.4 31.1 103.7 F08 8 0.25 m 53° HFOV [m] 0.100 0.20 0.30 0.49 0.99 2.0 4.0 5.9 9.9 29.7 98.9
Wide angle lens 55° VFOV [m] 0.057 0.11 0.21 0.32 0.52 1.04 2.1 4.1 6.2 10.4 31.1 103.7 Wide angle lens 5.5 16.5 54.9
31° VFOV [m] 0.057 0.11 0.17 0.28 0.55 1.1 2.2 3.3
77° DFOV [m] 0.081 0.15 0.30 0.45 0.74 1.47 2.9 5.9 8.8 14.7 44.0 146.6 61° DFOV [m] 0.115 0.23 0.34 0.57 1.13 2.3 4.5 6.8 11.3 33.9 113.1
13 mrad IFOV [mm] 0.7 1.4 2.7 3.9 6.5 13.0 25.9 51.7 77.8 129.7 388.9 1296 2.6 mrad IFOV [mm] 0.3 0.5 0.8 1.3 2.6 5.1 10.3 15.5 25.8 77.2 257.4

F02 2 0.2 m 80° HFOV [m] 0.089 0.17 0.34 0.51 0.85 1.69 3.4 6.7 10.1 16.9 50.7 169.0 F06 6 0.2 m 80° HFOV [m] 0.084 0.16 0.32 0.48 0.81 1.6 3.3 6.5 9.8 16.6 49.9 166.4
Super wide 80° VFOV [m] 0.089 0.17 0.34 0.51 0.85 1.69 3.4 6.7 10.1 16.9 50.7 169.0 Super wide 44° VFOV [m] 0.044 0.08 0.17 0.25 0.41 0.8 1.6 3.2 4.8 8.0 24.1 80.4
angle lens angle lens
113° DFOV [m] 0.126 0.24 0.49 0.72 1.2 2.4 4.8 9.5 14.3 23.9 71.7 239.0 91° DFOV [m] 0.095 0.18 0.36 0.54 0.91 1.8 3.6 7.3 10.9 18.5 55.4 184.8
21 mrad IFOV [mm] 1.1 2.2 4.3 6.4 10.6 21.2 42.2 84.3 126 211 634 2113 4.3 mrad IFOV [mm] 0.2 0.4 0.8 1.3 2.1 4.2 8.5 16.9 25.5 43.4 130.0 433.2

Xi 400 Distance to measurement object [m] PI 400i / 450i Distance to measurement object [m]
measurement

measurement
Focal length

Focal length
PI 450i G7
distance*

distance*
Minimum

Minimum
Angle

Angle
[mm]

[mm]
382 x 288 px 0.05 0.1 0.2 0.3 0.5 1 2 4 6 10 30 100 382 x 288 px 0.05 0.1 0.2 0.3 0.5 1 2 4 6 10 30 100

F13 13 0.35 m 29° HFOV [m] 0.059 0.111 0.16 0.27 0.53 1.06 2.1 3.2 5.3 15.8 52.5 O29 13 0.35 m 29° HFOV [m] 0.060 0.11 0.17 0.27 0.53 1.06 2.1 3.2 5.3 15.8 52.5
Standard lens 22° VFOV [m] 0.043 0.082 0.12 0.20 0.39 0.78 1.5 2.3 3.9 11.6 38.5 Standard lens
22° VFOV [m] 0.044 0.083 0.12 0.20 0.39 0.78 1.5 2.3 3.9 11.6 38.5
37° DFOV [m] 0.073 0.138 0.20 0.34 0.66 1.31 2.6 3.9 6.5 19.5 65.1 37° DFOV [m] 0.075 0.14 0.21 0.34 0.66 1.31 2.6 3.9 6.5 19.5 65.1
1.5 mrad IFOV [mm] 0.2 0.3 0.4 0.7 1.4 2.8 5.5 8.3 13.8 41.2 137.4 1.4 mrad IFOV [mm] 0.2 0.3 0.4 0.7 1.4 2.8 5.5 8.3 13.8 41.2 137.4

F20 20 0.35 m 18° HFOV [m] 0.069 0.102 0.17 0.33 0.66 1.30 1.9 3.2 9.7 32.4 O18 20 0.5 m 18° HFOV [m] 0.102 0.16 0.33 0.66 1.3 2.0 3.3 9.8 32.5
Telephoto lens 14° VFOV [m] 0.051 0.076 0.12 0.25 0.49 0.98 1.5 2.5 7.4 24.6 Telephoto lens
14° VFOV [m] 0.076 0.13 0.25 0.50 1.0 1.5 2.5 7.4 24.7
23° DFOV [m] 0.086 0.127 0.21 0.41 0.82 1.63 2.4 4.1 12.2 40.7
23° DFOV [m] 0.127 0.21 0.41 0.83 1.6 2.5 4.1 12.3 40.9
0.9 mrad IFOV [mm] 0.2 0.3 0.4 0.9 1.7 3.4 5.1 8.5 25.4 84.8
0.9 mrad IFOV [mm] 0.3 0.4 0.86 1.7 3.4 5.1 8.5 25.6 85.2

F08 8 0.25 m 53° HFOV [m] 0.099 0.20 0.30 0.49 0.99 2.0 4.0 5.9 9.9 29.6 98.6 O53 8 0.25 m 53° HFOV [m] 0.059 0.107 0.21 0.31 0.51 1.01 2.0 4.0 6.0 10.0 29.9 99.5
Wide angle lens 38° VFOV [m] 0.071 0.14 0.21 0.34 0.68 1.4 2.7 4.1 6.8 20.4 68.1 Wide angle lens
38° VFOV [m] 0.041 0.076 0.14 0.21 0.35 0.70 1.4 2.8 4.2 6.9 20.8 69.2
65° DFOV [m] 0.122 0.25 0.36 0.60 1.20 2.4 4.8 7.2 12.0 36.0 119.9 65° DFOV [m] 0.072 0.131 0.25 0.37 0.62 1.23 2.4 4.9 7.3 12.1 36.4 121.2
2.6 mrad IFOV [mm] 0.26 0.53 0.78 1.3 2.6 5.2 10.4 15.5 25.9 77.5 258.2 2.7 mrad IFOV [mm] 0.2 0.3 0.5 0.8 1.3 2.6 5.2 10.5 15.7 26.1 78.2 260.5

F06 6 0.2 m 80° HFOV [m] 0.084 0.16 0.32 0.48 0.81 1.6 3.3 6.5 9.8 16.6 49.9 166.4 O80 6 0.2 m 80° HFOV [m] 0.093 0.17 0.33 0.49 0.81 1.6 3.2 6.5 9.8 16.6 49.9 166.4
Super wide Super wide
54° VFOV [m] 0.056 0.11 0.21 0.31 0.51 1.0 2.0 4.1 6.1 10.2 30.6 101.9 54° VFOV [m] 0.059 0.11 0.21 0.31 0.52 1.0 2.0 4.1 6.1 10.2 30.6 101.9
angle lens angle lens
96° DFOV [m] 0.101 0.19 0.38 0.57 0.96 1.9 3.8 7.7 11.6 19.5 58.5 195.1 96° DFOV [m] 0.110 0.21 0.39 0.58 0.96 1.9 3.8 7.7 11.6 19.5 58.5 195.1
4.3 mrad IFOV [mm] 0.2 0.4 0.8 1.3 2.1 4.2 8.5 17.0 25.7 43.6 130.7 435.5 4.2 mrad IFOV [mm] 0.2 0.5 0.9 1.3 2.1 4.2 8.5 17.0 25.7 43.6 130.7 435.5

Table with examples showing which measurement field sizes and pixel sizes will be reached at which distance. For optimal configuration of the camera there are various Table with examples showing which measurement field sizes and pixel sizes will be reached at which distance. For optimal configuration of the camera there are various lenses
lenses available. Wide angle lenses have radial distortion due to the angle of their aperture. The PIX Connect software has an algorithm which corrects this distortion. available. Wide angle lenses have radial distortion due to the angle of their aperture. The PIX Connect software has an algorithm which corrects this distortion.
*Please note: Please use the optics calculator on our website in order to calculate measurement fields with shorter measurement distances: *Please note: Please use the optics calculator on our website in order to calculate measurement fields with shorter measurement distances:
www.optris.global/optics-calculator www.optris.global/optics-calculator
The measurement accuracy of the camera may lie outside of the specifications for distances below the defined minimum measurement distance. The measurement accuracy of the camera may lie outside of the specifications for distances below the defined minimum measurement distance.

28 29
Optical data
OPTICS
PI 640i / Distance to measurement object [m] PI 1M /1) Distance to measurement object [m]

measurement
measurement

Focal length
Focal length
PI 640i G7 PI 08M1) /

distance*
distance*

Minimum
Minimum
PI 05M

Angle
Angle

[mm]
[mm]
640 x 480 px 0.05 0.1 0.2 0.3 0.5 1 2 4 6 10 30 100 764 x 480 px 0.1 0.2 0.3 0.5 1 2 4 6 10 30 100

O33 19 0.3 m 33° HFOV [m] 0.064 0.12 0.18 0.30 0.60 1.20 2.4 3.6 6.0 17.9 59.7 OF16 16 0.2 m 39° HFOV [m] 0.14 0.21 0.36 0.72 1.43 2.87 4.30 7.2 21.5 71.6
Standard lens Wide angle lens 25° VFOV [m] 0.09 0.14 0.23 0.45 0.90 1.80 2.70 4.5 13.5 45.0
25° VFOV [m] 0.047 0.09 0.14 0.23 0.45 0.9 1.8 2.7 4.5 13.4 44.5
42° DFOV [m] 0.079 0.15 0.23 0.38 0.75 1.5 3.0 4.5 7.5 22.4 74.5 46° DFOV [m] 0.17 0.25 0.42 0.85 1.69 3.38 5.08 8.5 25.4 84.6

0.9 mrad IFOV [mm] 0.1 0.2 0.3 0.5 0.9 1.9 3.7 5.6 9.3 28.0 93.3 0.94 mrad IFOV [mm] 0.2 0.3 0.5 0.9 1.9 3.8 5.6 9.4 28.1 93.8

O15 42 0.5 m 15° HFOV [m] 0.14 0.27 0.53 1.0 1.6 2.6 7.8 26.2 OF25 25 0.5 m 26° HFOV [m] 0.046 0.09 0.14 0.23 0.46 0.92 1.83 2.75 4.6 13.8 45.8
Telephoto lens Standard lens 16° VFOV [m] 0.029 0.06 0.09 0.14 0.29 0.58 1.15 1.73 2.9 8.6 28.8
11° VFOV [m] 0.10 0.20 0.40 0.8 1.2 2.0 5.9 19.6
19° DFOV [m] 0.17 0.33 0.66 1.3 2.0 3.3 9.8 32.7 30° DFOV [m] 0.054 0.11 0.16 0.27 0.54 1.08 2.17 3.25 5.4 16.2 54.1

0.4 mrad IFOV [mm] 0.2 0.4 0.8 1.6 2.4 4.1 12.3 40.9 0.60 mrad IFOV [mm] 0.1 0.1 0.2 0.3 0.6 1.2 2.4 3.6 6.0 18.0 60.0

O60 11 0.2 m 60° HFOV [m] 0.07 0.13 0.24 0.35 0.60 1.2 2.3 4.7 7.0 11.7 34.9 116.4 OF50 50 1.5 m 13° HFOV [m] 0.11 0.23 0.46 0.92 1.38 2.3 6.9 22.9
Wide angle lens Telephoto lens 8° VFOV [m] 0.07 0.14 0.29 0.58 0.86 1.4 4.3 14.4
45° VFOV [m] 0.05 0.09 0.17 0.26 0.42 0.8 1.7 3.3 5.0 8.3 24.9 82.9
75° DFOV [m] 0.09 0.16 0.30 0.44 0.73 1.4 2.9 5.7 8.6 14.3 42.9 142.9 15° DFOV [m] 0.14 0.27 0.54 1.08 1.62 2.7 8.1 27.1

1.9 mrad IFOV [mm] 0.1 0.2 0.4 0.6 0.9 1.8 3.7 7.3 10.9 18.2 54.6 182 0.30 mrad IFOV [mm] 0.2 0.3 0.6 1.2 1.8 3.0 9.0 30.0

O90 8 0.2 m 90° HFOV [m] 0.11 0.22 0.42 0.62 1.0 2.0 4.0 8.1 12.1 20.2 60.4 201.4 OF75 75 2.0 m 9° HFOV [m] 0.15 0.31 0.61 0.92 1.5 4.6 15.3
Super wide Telephoto lens 5° VFOV [m] 0.10 0.19 0.38 0.58 1.0 2.9 9.6
64° VFOV [m] 0.07 0.14 0.26 0.39 0.6 1.3 2.5 5.0 7.6 12.6 37.7 125.7
angle lens
110° DFOV [m] 0.14 0.26 0.49 0.73 1.2 2.4 4.8 9.5 14.2 23.8 71.3 237.4 10° DFOV [m] 0.18 0.36 0.72 1.08 1.8 5.4 18.0

3.2 mrad IFOV [mm] 0.2 0.3 0.7 1.0 1.6 3.2 6.3 12.6 18.9 31.5 94.4 315 0.20 mrad IFOV [mm] 0.2 0.4 0.8 1.2 2.0 6.0 20.0

The optris PI 05M is only available with OF25 lens and the optris PI 08M is available with OF16 and OF25 lens.
1)

Microscope Distance to measurement PI 1M /1) Distance to measurement object [m]

measurement
measurement

object [m] PI 08M1) /

Focal length
Focal length

optics PI 640i

distance*
Minimum
distance*
Minimum

PI 05M

Angle
Angle

[mm]
[mm]

640 x 480 px 0.08 0.09 0.1 382 x 288 px 0.1 0.2 0.3 0.5 1 2 4 6 10 30 100

MO44 44.2 0.08 m 12° HFOV [m] 0.018 0.021 0.023 OF16 16 0.2 m 20° HFOV [m] 0.07 0.11 0.18 0.36 0.72 1.43 2.15 3.6 10.7 35.8
Microscope optics Wide angle lens 15° VFOV [m] 0.05 0.08 0.14 0.27 0.54 1.08 1.62 2.7 8.1 27.0
9° VFOV [m] 0.014 0.016 0.017
25° DFOV [m] 0.09 0.13 0.22 0.45 0.90 1.79 2.69 4.5 13.5 44.9
15° DFOV [m] 0.023 0.026 0.029
0.94 mrad IFOV [mm] 0.2 0.3 0.5 0.9 1.9 3.8 5.6 9.4 28.1 93.8
0.36 mrad IFOV [mm] 0.028 0.032 0.036
OF25 25 0.5 m 13° HFOV [m] 0.023 0.05 0.07 0.11 0.23 0.46 0.92 1.38 2.3 6.9 22.9
Standard lens 10° VFOV [m] 0.017 0.03 0.05 0.09 0.17 0.35 0.69 1.04 1.7 5.2 17.3
16° DFOV [m] 0.029 0.06 0.09 0.14 0.29 0.57 1.15 1.72 2.9 8.6 28.7

Distance to measurement 0.60 mrad IFOV [mm] 0.1 0.1 0.2 0.3 0.6 1.2 2.4 3.6 6.0 18.0 60.0
Microscope object [m]
measurement

optics Xi 400 OF50 50 1.5 m 7° HFOV [m] 0.06 0.11 0.23 0.46 0.69 1.1 3.4 11.5
Focal length

distance*
Minimum

Telephoto lens 5° VFOV [m] 0.04 0.09 0.17 0.35 0.52 0.9 2.6 8.6
Angle
[mm]

8° DFOV [m] 0.07 0.14 0.29 0.57 0.86 1.4 4.3 14.4
382 x 288 px 0.09 0.1 0.11
0.30 mrad IFOV [mm] 0.2 0.3 0.6 1.2 1.8 3.0 9.0 30.0
F20 CF 20 0.09 m 18° HFOV [m] 0.031 0.034 0.037
OF75 75 2.0 m 4° HFOV [m] 0.08 0.15 0.31 0.46 0.8 2.3 7.6
Microscope optics 14° VFOV [m] 0.024 0.026 0.028
Telephoto lens 3° VFOV [m] 0.06 0.12 0.23 0.35 0.6 1.7 5.8
23° DFOV [m] 0.039 0.043 0.047 5° DFOV [m] 0.10 0.19 0.38 0.57 1.0 2.9 9.6

0.9 mrad IFOV [mm] 0.08 0.09 0.10 0.20 mrad IFOV [mm] 0.2 0.4 0.8 1.2 2.0 6.0 20.0

Table with examples showing which measurement field sizes and pixel sizes will be reached at which distance. For optimal configuration of the camera there are various
lenses available. Wide angle lenses have radial distortion due to the angle of their aperture. The PIX Connect software has an algorithm which corrects this distortion.
*Please note: Please use the optics calculator on our website in order to calculate measurement fields with shorter measurement distances:
www.optris.global/optics-calculator
The measurement accuracy of the camera may lie outside of the specifications for distances below the defined minimum measurement distance.
1)
The optris PI 05M is only available with OF25 lens and the optris PI 08M is available with OF16 and OF25 lens.

30 31
Specifications are subject to change without notice · Infrared cameras BR-EN2022-03-B

More about Optris:


www.optris.global
Optris GmbH
Ferdinand-Buisson-Str. 14
13127 Berlin · Germany
linkedin.com/company/optris
Phone: +49 30 500 197-0
youtube.com/c/OptrisEN Fax: +49 30 500 197-10
E-mail: info@optris.global
twitter.com/optris www.optris.global
facebook.com/optris.gmbh when temperature matters

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