NM-238 GB
NM-238 GB
www.definox.com
2 SAFETY 4
2.1 IMPORTANT INFORMATION 4
2.2 GENERAL INFORMATION 4
3 INTRODUCTION 5
3.1 DISASSEMBLING THE VALVE (Extracting the actuator and Plug assembly from the body of the valve) 5
3.2 DISASSEMBLING THE ACTUATOR (Changing the internal seals) 5
6 PARTS 15
6.1 MECHANICAL ADJUSTABLE DCX3 VALVE ACTUATOR DN25-80 15
6.2 MECHANICAL ADJUSTABLE DCX3 VALVE ACTUATOR DN104 16
6.3 MECHANICAL ADJUSTABLE DCX3 PFA VALVE 17
6.4 MECHANICAL ADJUSTABLE DCX3 ELASTOMER SEAL VALVE 18
6.5 LIST OF PART FOR MECHANICAL ADJUSTABLE DCX3 DN25-51 VALVES 19
6.6 LIST OF PART FOR MECHANICAL ADJUSTABLE DCX3 DN63-104 VALVES 20
6.7 LIST OF ACTUATORS FOR DCX3 MECHANICAL ADJUSTABLE VALVES 20
6.8 RELIEF CONFIGURATIONS (37) 21
6.9 LIST OF PART FOR DCX3 MECHANICAL ADJUSTABLE VALVES 22
6.10 LIST DETAILS OF SEAL SETS FOR DCX3 MECHANICAL ADJUSTABLE VALVES 23
Failure to observe these instructions can result in serious bodily injury or loss of life.
DANGER !
This can also result in less serious injuries or damage to the equipment.
CAUTION !
DANGER !
This can also result in less serious injuries or damage to the equipment.
CAUTION !
3 INTRODUCTION
The disassembly process for DCX3 or DCX4 changeover valve is divided into two distinct
steps:
3.1 DISASSEMBLING THE VALVE (Extracting the actuator and Plug assembly from the
body of the valve)
This operation enables access to the plug seals (Changing the seals) and the removal of the
actuator.
This is a straightforward procedure and can be performed on-site as it does not present any
particular problems.
This is the case in the majority of maintenance operations on this type of valve.
3.2 DISASSEMBLING THE ACTUATOR (Changing the internal seals)
CAUTION: This operation must be performed using a special tool ensuring that the
necessary precautions are taken. (STRESSED SPRING)
DANGER ! For changing from a NC valve to a NO or double-acting valve and vice versa, see "Changing
configuration".
NOTE: After carrying out any maintenance work on DEFINOX products it is essential that you
NOTE
check the correct function of the equipment concerned: tightness, pressure, etc…
For the maintenance of NC and NO actuators, we offer on request maintenance sets preventing
unintended operation of the plug when the actuator is supplied with air.
Safety device
Safety device
A tool case reference 7082850 is available which includes the following tools:
• 7814986 Maintenance tool for actuator NC DN25-40
• 7814972 Maintenance tool for actuator NC DN51-76
• 7814987 Maintenance tool for actuator NC DN80-104
• 7814976 Maintenance tool for actuator NO DN25-150
ACS LED
Maintenance notice
NM-259
155
07
01
155
22
02
35
0 28
27 20
36
15
14
13
05
16
18
23
24
37
05
16
18
23
NOTE !
08
CAUTION !
02
03
09
08
Clamp collar
tightening
Clamp collar torque: 10 Nm
tightening
torque: 10 Nm
32
29
24
26
34
25
33
34
37
19 155
23 17
11
18
16
05
15
14
13
8
36
32
24
38
30
38
31
26
34
25
33
34
23
37
155
19
17
18
16
11
14
05
15 13
155
12
11
22
06
11
02 10
08
07
01
F1, F2
Seal kit family: orF3
(According to material grade)
155
12
11
22 06
11
02 10
09
07
01
DN80 ACT.104
Guide Description Qty DN25-40 DN50-51 DN63-76 DN80
DN104
155 Actuator DCX3 mechanical adjustable 1 7100768 7100769 7100770 7100771
7020054
1,5 bar 7007849 7007849 7007871
(7007797+7007806)
7007776
7020054
2 bar 7007849 7007849 7007871
(7007797+7007806)
7007776
7020054
2,5 bar 7007849 7007849 7007871
(7007797+7007806)
7007776
7020054 7020055
3 bar 7007849 7007854 7020035
(7007797+7007806) (7007776+7007861)
7020055
3,5 bar 7007854 7007854 7007796 7007726
(7007776+7007861)
7020055
4 bar 7007854 7007854 7007796 7007726
(7007776+7007861)
7020055
4,5 bar 7007854 7007854 7007796 7007726
(7007776+7007861)
7007711 7007709
5 bar 7007854 7007854 7007796
(7007807+7007760) (7007776+7007762)
DN DN DN DN DN80 DN
DESCRIPTION
25-40 50-51 63-76 80 ACT.104 100-104
For details of kit A see
following chapter
4 Actuator seal kit for DCX3 mechanical adjustable 7071214 7071215 7071216 7071217
For details of kit B see
1 PFA/EPDM FDA seal kit for DCX3 standard valve (Complete) 7070608 7070609 7070610 7070998 7070550 7070611
following chapter
2 PFA/FKM FDA seal kit for DCX3 standard valve (Complete) 7070624 7070625 7070626 7070999 7070551 7070627
3 PFA/VMQ FDA seal kit for DCX3 standard valve (Complete) 7070628 7070629 7070630 7071000 7070552 7070631
For details of kit C see
EPDM FDA seal kit for DCX3 standard valve (Without PFA
1 seal)
7070612 7070613 7070614 7070615
following chapter
FKM FDA seal kit for DCX3 standard valve (Without PFA
2 seal)
7070616 7070617 7070618 7070619
VMQ FDA seal kit for DCX3 standard valve (Without PFA
3 seal)
7070620 7070621 7070622 7070623
For details of kit F see
1 EPDM FDA valve seal kits for DCX3 elastomer seal valves 7070566 7070567 7070568 7071004 7070569 7070570
following chapter
2 FKM FDA valve seal kits for DCX3 elastomer seal valves 7070571 7070572 7070573 7071005 7070574 7070575
3 VMQ FDA valve seal kits for DCX3 elastomer seal valves 7070576 7070577 7070578 7071006 7070579 7070580
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80
DIN
DN80 ACT.104-
104 SMS 100 DIN
DN4’’ US
DN1’’-1’’1-2
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN
ACT.104 100 DIN
DN4’’ US
US
DN1’’-1’’1-2
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN
ACT.104 100 DIN
DN4’’ US
US
DN1’’-1’’1-2
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN
ACT.104 100 DIN
DN4’’ US
US
EPDM FDA valve seal kits for DCX3 standards valves (Without PFA seal):
DN25-38 SMS DN51 SMS DN63-76 SMS
DN80 104 SMS
DN1’’-1’’1-2
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN
ACT.104 100 DIN
DN4’’ US
US
FKM FDA valve seal kits for DCX3 standards valves (Without PFA seal):
DN25-38 SMS DN51 SMS DN63-76 SMS
DN80 104 SMS
DN1’’-1’’1-2
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN
ACT.104 100 DIN
DN4’’ US
US
VMQ FDA valve seal kits for DCX3 standards valves (Without PFA seal):
DN25-38 SMS DN51 SMS DN63-76 SMS
DN80 104 SMS
DN1’’-1’’1-2
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN
ACT.104 100 DIN
DN4’’ US
US
DN1’’-1’’1-2
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN
ACT.104 100 DIN
DN4’’ US
DN125 DIN DN150 DIN
DN6’’ US
US
Kit No. 7070566 7070567 7070568 7071004 7070569 7070570 7071201 7071202
Guide Description Qty Seal Reference
06 Seal support plate O-ring EPDM FDA 1 7380158 7380159 7006164 7006183 7006216
09 Elastomer plug O-ring EPDM FDA 1 7006174 7380158 7006193 7006002 7006008 7006162 7006183 7006199
Seal support plate O-ring Plug EPDM
10 FDA
1 7380137 7380179 7006160
11 Lantern of body and seal support plate 2 7009993 7009972 7009973 7010261
12 Seal support plate scraper seal 1 7006147 7006030 7006034
FKM FDA valve seal kits for DCX3 elastomer seal valves:
DN25-38 SMS DN51 SMS DN63-76 SMS
DN80 104 SMS
DN1’’-1’’1-2
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN
ACT.104 100 DIN
DN4’’ US
DN125 DIN DN150 DIN
DN6’’ US
US
Kit No. 7070571 7070572 7070573 7071005 7070574 7070575 7071203 7071204
Guide Description Qty Seal Reference
06 Seal support plate O-ring FKM FDA 1 7380607 7006130 7010810 7381043 7013688
09 Elastomer plug O-ring FKM FDA 1 7006173 7380607 7380609 7380601 7380606 7006136 7381043 7006121
10 Seal support plate O-ring Plug FKM FDA 1 7006157 7380899 7010881
11 Lantern of body and seal support plate 2 7009993 7009972 7009973 7010261
12 Seal support plate scraper seal 1 7006147 7006030 7006034
VMQ FDA valve seal kits for DCX3 elastomer seal valves:
DN25-38 SMS DN51 SMS DN63-76 SMS
DN80 104 SMS
DN1’’-1’’1-2
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN
ACT.104 100 DIN
DN4’’ US
DN125 DIN DN150 DIN
DN6’’ US
US
Kit No. 7070576 7070577 7070578 7071006 7070579 7070580 7071205 7071206
Guide Description Qty Seal Reference
06 Seal support plate O-ring VMQ FDA 1 7006171 7006175 7006180 7006184
09 Elastomer plug O-ring VMQ FDA 1 7006172 7006171 7006057 7006181 7006083 7006198
10 Seal support plate O-ring Plug VMQ FDA 1 7006170 7006035 7006589
11 Lantern of body and seal support plate 2 7009993 7009972 7009973
12 Seal support plate scraper seal 1 7006147 7006030 7006034
www.definox.com
FRANCE
DEFINOX SAS
3 Rue des Papetiers - Z.A.C de Tabari 2
44190 CLISSON - France
Tel: +33 (0)2 28 03 98 50 Fax : +33 (0)2 28 03 88 00
info@definox.com
USA
DEFINOX INC.
16720 W. Victor Road
New Berlin – WISCONSIN 53151 – USA
Tel : (1) 262 797 5730 - Fax : (1) 262 797 5735
lbuckett@definox-usa.com
CHINA
The product specifications of this document are indicative and may be modified according to technological developments.
None of the photographs, designs and diagrams are binding.
This document is our property. It may not be copied, reproduced, modified or translated without our express authorization.
DEFINOX is a registered trademark.