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NM-238 GB

This document provides instructions for maintenance and disassembly of DCX3 mechanical adjustable valves. It is divided into sections covering safety, introduction, disassembly of the valve and actuator, changing seals and reassembly. The valve can be disassembled without removing the actuator to access the plug seals. Removing the actuator requires special tools and precautions as it contains stressed springs. Safety devices are recommended to prevent unintended actuation during maintenance. Parts lists and diagrams are provided.

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Shania Ginting
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0% found this document useful (0 votes)
65 views27 pages

NM-238 GB

This document provides instructions for maintenance and disassembly of DCX3 mechanical adjustable valves. It is divided into sections covering safety, introduction, disassembly of the valve and actuator, changing seals and reassembly. The valve can be disassembled without removing the actuator to access the plug seals. Removing the actuator requires special tools and precautions as it contains stressed springs. Safety devices are recommended to prevent unintended actuation during maintenance. Parts lists and diagrams are provided.

Uploaded by

Shania Ginting
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 27

MAINTENANCE NOTICE

DCX3 MECHANICAL ADJUSTABLE

www.definox.com

NM-238 index 09 Page 1/27 November 2018


MAINTENANCE NOTICE
TABLE OF CONTENTS
1 CHANGE MANAGEMENT 3

2 SAFETY 4
2.1 IMPORTANT INFORMATION 4
2.2 GENERAL INFORMATION 4

3 INTRODUCTION 5
3.1 DISASSEMBLING THE VALVE (Extracting the actuator and Plug assembly from the body of the valve) 5
3.2 DISASSEMBLING THE ACTUATOR (Changing the internal seals) 5

3.2.1 Safety devices 6

4 DISASSEMBLING THE VALVE 7


4.1 DISASSEMBLING THE SIGNALLING BOX 7
4.2 DISASSEMBLING THE DCX3 VALVE CLAMP COLLAR 8
4.3 DISASSEMBLING THE DCX3 VALVE CLAMP COLLAR 8
4.4 DISMANTLING THE ACTUATOR 9
4.4.1 Dismantling the accessories 9
4.4.2 Dismantling the internal components of the actuator 10

5 CHANGING SEALS AND REASSEMBLY 11


5.1 INTRODUCTION 11
5.2 ASSEMBLING THE ACTUATOR 11
5.3 REPLACING PFA SEALS 12
5.4 CHANGING THE ELASTOMER PLUG SEALS 13
5.5 REASSEMBLING OF VALVES 14

6 PARTS 15
6.1 MECHANICAL ADJUSTABLE DCX3 VALVE ACTUATOR DN25-80 15
6.2 MECHANICAL ADJUSTABLE DCX3 VALVE ACTUATOR DN104 16
6.3 MECHANICAL ADJUSTABLE DCX3 PFA VALVE 17
6.4 MECHANICAL ADJUSTABLE DCX3 ELASTOMER SEAL VALVE 18
6.5 LIST OF PART FOR MECHANICAL ADJUSTABLE DCX3 DN25-51 VALVES 19
6.6 LIST OF PART FOR MECHANICAL ADJUSTABLE DCX3 DN63-104 VALVES 20
6.7 LIST OF ACTUATORS FOR DCX3 MECHANICAL ADJUSTABLE VALVES 20
6.8 RELIEF CONFIGURATIONS (37) 21
6.9 LIST OF PART FOR DCX3 MECHANICAL ADJUSTABLE VALVES 22
6.10 LIST DETAILS OF SEAL SETS FOR DCX3 MECHANICAL ADJUSTABLE VALVES 23

NM-238 index 09 Page 2/27 November 2018


MAINTENANCE NOTICE
1 CHANGE MANAGEMENT
CHANGES INDEX DATE PAGE(S) INITIALS

Evolution actuator. 02 March 2012 / T PICOT


Add washer rep:38. 03 June 2012 15/19 T PICOT
Add relief configurations 04 September 2013 21 G.BEGAUD
Adding safety devices 05 October 2015 6 G.BEGAUD
Add clamp collar tightening torque 06 August 2016 14 G.BEGAUD
Change relief configurations 07 January 2018 21 F.BRUN
Replacement of Molykote 111 grease with Paraliq 703 08 October 2018 13 G.BEGAUD
7082850 was 7815030 09 November 2018 6 F.BRUN

NM-238 index 09 Page 3/27 November 2018


MAINTENANCE NOTICE
2 SAFETY
2.1 IMPORTANT INFORMATION

Always read the maintenance notice before manipulating the valve

Failure to observe these instructions can result in serious bodily injury or loss of life.
DANGER !

This can also result in less serious injuries or damage to the equipment.

CAUTION !

Electricity can result in serious bodily injury or loss of life.

DANGER !

This can also result in less serious injuries or damage to the equipment.

CAUTION !

2.2 GENERAL INFORMATION

The following advice is given to ensure optimum use of the equipment.


NOTE

• The tasks must be performed in the order specified.

NM-238 index 09 Page 4/27 November 2018


MAINTENANCE NOTICE

MAINTENANCE NOTICE: Automatic DCX3 mechanical adjustable

3 INTRODUCTION
The disassembly process for DCX3 or DCX4 changeover valve is divided into two distinct
steps:

3.1 DISASSEMBLING THE VALVE (Extracting the actuator and Plug assembly from the
body of the valve)
This operation enables access to the plug seals (Changing the seals) and the removal of the
actuator.
This is a straightforward procedure and can be performed on-site as it does not present any
particular problems.
This is the case in the majority of maintenance operations on this type of valve.
3.2 DISASSEMBLING THE ACTUATOR (Changing the internal seals)
CAUTION: This operation must be performed using a special tool ensuring that the
necessary precautions are taken. (STRESSED SPRING)
DANGER ! For changing from a NC valve to a NO or double-acting valve and vice versa, see "Changing
configuration".

NOTE: After carrying out any maintenance work on DEFINOX products it is essential that you
NOTE
check the correct function of the equipment concerned: tightness, pressure, etc…

NM-238 index 09 Page 5/27 November 2018


MAINTENANCE NOTICE
3.2.1 Safety devices

For the maintenance of NC and NO actuators, we offer on request maintenance sets preventing
unintended operation of the plug when the actuator is supplied with air.

DCX3/4 NC (rod out)


DANGER !
RISKS SOLUTIONS
When changing seals: Risk of Maintenance tools for the NC actuator
trapping fingers between the
actuator axis and the top of the seal DN Reference
plate DN25 - 40 7814986
DN51 and DN63 – 76 7814972
DN80 – 104 7814987
DN125 - 150 7814988

Safety device

DCX4 NO (rod in)


DANGER !
RISKS SOLUTIONS
When fitting and removing the valve: Maintenance tool for NO actuator
Risk of trapping fingers between the
valve and the valve body DN Reference
DN25 – 150 7814976

Safety device

A tool case reference 7082850 is available which includes the following tools:
• 7814986 Maintenance tool for actuator NC DN25-40
• 7814972 Maintenance tool for actuator NC DN51-76
• 7814987 Maintenance tool for actuator NC DN80-104
• 7814976 Maintenance tool for actuator NO DN25-150

NM-238 index 09 Page 6/27 November 2018


MAINTENANCE NOTICE
4 DISASSEMBLING THE VALVE
Before starting the disassembly procedure, if the valve is fitted with a signalling box it may be
necessary to detach the signalling unit from the actuator.

4.1 DISASSEMBLING THE SIGNALLING BOX


Dismantling without disconnection
IMPORTANT: Before starting any work on the box, it is important to ensure that
CAUTION ! the air supply is closed and that the circuit is purged.

Dismantling with disconnection


IMPORTANT: Before starting any work on the box, it is important to ensure that
the mains supply is switched off, that the air supply is closed and that the circuit
CAUTION ! is purged.

To fit and remove the control top, refer to maintenance notice:

ACS LED
Maintenance notice
NM-259

For the previous generations control top, refer to maintenance notice:


• NM-187 for the ACS control top

NM-238 index 09 Page 7/27 November 2018


MAINTENANCE NOTICE
4.2 DISASSEMBLING THE DCX3 VALVE CLAMP COLLAR
• Supply air to the NC actuator to relieve the pressure on the clamp collar from the spring,
• Disassemble the clamp collar,
• Switch off the actuator air supply,
• Remove actuator [155] on DCX3 body [01].

155

07

01

4.3 DISASSEMBLING THE DCX3 VALVE CLAMP COLLAR


• Unscrew the plug [02] by means of the turning flats on the valve and on the actuator
stem [155] then remove the seal support plate [22].

155

22

02

NM-238 index 09 Page 8/27 November 2018


MAINTENANCE NOTICE
4.4 DISMANTLING THE ACTUATOR
4.4.1 Dismantling the accessories
Remove the air connection [13], the pierced cap [20], the plastic caps [35], as well as the
screws [28] [14], and the washer [27] and the seal [36] and the holding plate [15].

35
0 28

27 20

36

15

14

13

NM-238 index 09 Page 9/27 November 2018


MAINTENANCE NOTICE
4.4.2 Dismantling the internal components of the actuator
CAUTION: This is a hazardous operation if performed without using the correct tools.
We recommend using a hydraulic press or a tool of the type shown in the diagram opposite
(This tool must be made to accommodate a spring expansion of 100 mm).
DANGER !
With the actuator placed in vertically:
• Push down the lantern [05] to remove the snap-ring [16].
• Remove the snap-ring [16] from its recess using a small screwdriver.
• Release the pressure to allow the lantern to rise back [05].
• Take out the lantern [05] together with its seal [18].
• Remove the stem/piston [23] and the spring [37] from the actuator body [24].

05

16

18

23

24

37

NM-238 index 09 Page 10/27 November 2018


MAINTENANCE NOTICE
5 CHANGING SEALS AND REASSEMBLY
5.1 INTRODUCTION
Our valve components are listed and referenced in this document, together with the
information necessary for ordering your spare parts.
5.2 ASSEMBLING THE ACTUATOR

This procedure is performed in the reverse order to dismantling. However, it is necessary to


take into account the following information:
• A guide pin centered on the actuator stem [23] ensured that the piston is properly centered
in the body [24]. It also avoids also avoids the piston jumping if the spring [37] slip
sideways during compression,
• Before reassembling the parts, ensure that the assembly is lubricated with an appropriate
lubricant (water-resistant and temperature-resistant food grade grease → E.g., for
information: 4025 H1 QUINPLEX by Lubrication Engineers). Ensure that the grease used
is compatible with the elastomer seals,
• Take care not to damage the lantern [05] seal [18] when fitting it with the press,
• Ensure that the snap-ring [16] is properly positioned in the recess of the body [24] before
releasing pressure,
• Test operation of the actuator before continuing assembly.

05

16

18
23

Guide pin No.


24 DN references
25 - 40 7300453
37 51 7300454
63 - 76 7300455
80 - 125 7302723

NM-238 index 09 Page 11/27 November 2018


MAINTENANCE NOTICE
5.3 REPLACING PFA SEALS
To change PFA seals, follow the guidelines given below:
• Remove the defective seal using a cutter taking care not to mark the bearing surface
of the plug [02] (protect the stainless steel surface using the edge of a steel rule or a
plastic off-cut),
• Place the new seals in an oven at 140°C (+/- 3%) for 30 minutes.
Do not exceed 200 °C.
If the temperature is too low, there is a risk that the seal will deform or tear during
installation.
• Insert the seal [08] quickly from one side of the groove, then progressively push it into its
housing.
NOTE: always insert the seal [08] on the beveled side.

NOTE !

08

CAUTION !

02

NM-238 index 09 Page 12/27 November 2018


MAINTENANCE NOTICE
5.4 CHANGING THE ELASTOMER PLUG SEALS
To Change the elastomer seal [09], it is necessary to take into account the following
information:
• Without specification into the order, we advise to use EPDM for process seals.
• Other elastomer seal are available :
• Silicone, EPDM, FKM.
Before replacing the faulty seal (see list of seals and kits at the end of the notice), grease
the seal lightly with a suitable silicone lubricant (type Paraliq 703).
• Unscrew the plug using two dishes operation located on the plug [08] and the elastomeric
valve plate [03].
• Unscrew the plug by means of the 2 turning flats on the lower plate [3] and the plug [8].

03

09

08

NM-238 index 09 Page 13/27 November 2018


MAINTENANCE NOTICE
5.5 REASSEMBLING OF VALVES
This operation is carried out in the reverse order to disassembly. You should follow the
guidelines given below:
• We recommend using a medium thread lock compound to lock the plug during
reassembly on the actuator and retightening the plug of diaphragm valves after first usage
with temperature,
• Do not forgot to supply air to the actuator before tightening the clamp collars,
• Before making the final network connections, check that the valve is operating normally.
If you encounter difficulties when performing the operations described here, do not
hesitate to contact us,
• You can also contact us regarding maintenance for your valves either on-site or at our
own premises.

Tap each side of the


clamp collar with
a mallet before
tightening

Clamp collar
tightening
Clamp collar torque: 10 Nm
tightening
torque: 10 Nm

Tap each side of the


clamp collar with
a mallet before
tightening

NM-238 index 09 Page 14/27 November 2018


MAINTENANCE NOTICE
6 PARTS
6.1 MECHANICAL ADJUSTABLE DCX3 VALVE ACTUATOR DN25-80
35
20
28
27
Seal kit family: A4
36

32

29

24

26

34

25

33

34

37

19 155

23 17
11
18

16
05
15

14
13
8

NM-238 index 09 Page 15/27 November 2018


MAINTENANCE NOTICE

6.2 MECHANICAL ADJUSTABLE DCX3 VALVE ACTUATOR DN104


35
28
20 Seal kit family: A4
27

36
32

24

38
30
38
31
26

34

25
33
34

23

37

155

19

17

18
16
11
14
05
15 13

NM-238 index 09 Page 16/27 November 2018


MAINTENANCE NOTICE
6.3 MECHANICAL ADJUSTABLE DCX3 PFA VALVE

Seal kit family (complete):B1, B2 or B3


Seal kit family (Without PFA seal): C1, C2 or C3
(According to material grade)

155

12

11
22
06

11

02 10

08

07

01

NM-238 index 09 Page 17/27 November 2018


MAINTENANCE NOTICE
6.4 MECHANICAL ADJUSTABLE DCX3 ELASTOMER SEAL VALVE

F1, F2
Seal kit family: orF3
(According to material grade)

155

12

11
22 06

11
02 10

09

07

01

NM-238 index 09 Page 18/27 November 2018


MAINTENANCE NOTICE
6.5 LIST OF PART FOR MECHANICAL ADJUSTABLE DCX3 DN25-51 VALVES
DN25 DN1’’ DN25 DN32 DN38 DN1’’1/2 DN40 DN2’’ DN51 DN50
Rp Description Qty SMS US DIN SMS SMS US DIN US SMS DIN
01 DCX3 valve body 1 On configuration
02 DCX3 standard seat valve plug 1 7005634 7005580 7005509
03 Plate elastomer seal plug 1 7300005 7300077
04 DCX3 plug elastomer seal 1 7300004 7300070 7300071
05 Lantern for DCX3/4 DA (double-acting) valve 1 7301591 7301592
06 Seal support plate O-ring EPDM FDA 1 7380158 7380159
- Seal support plate O-ring FKM FDA 1 7380607 7006130
- Seal support plate O-ring VMQ FDA 1 7006171 7006175
07 Clamp collar 1 7441831 7441832
08 Plug seal for DCX3/4 PFA 1 7005138 7005147
09 Elastomer plug O-ring EPDM FDA 1 7006174 7380158
- Elastomer plug O-ring FKM FDA 1 7006173 7380607
- Elastomer plug O-ring VMQ FDA 1 7006172 7006171
10 Seal support plate O-ring Plug EPDM FDA 1 7380137 7380179
- Seal support plate O-ring Plug FKM FDA 1 7006157 7380899
- Seal support plate O-ring Plug VMQ FDA 1 7006170 7006035
11 Lantern of body and seal support plate 1 7009993 7009972
12 Seal support plate scraper seal 1 7006147 7006030
13 Adjustable male elbow 1 7010116
14 Holding plate TH screw 4-5 7006782 7380356
15 Holding plate 1 7300244 7300246
16 Stainless steel snap-ring 1 7380174 7380157
17 Lantern and body O-ring NBR 1 7380808 7380152
18 Lantern O-ring NBR 1 7380176 7380160
19 Piston Torque seal NBR 1 7380316 7380161
20 Pierced plastic cap 1 7002496
21 Plastic indicator (aseptic version 3A) 1 7300810
22 Seal support plate for DCX3 standard valve 1 7301474 7301475
23 DCX3 stem/piston assembly mechanical adjustable 1 7302160 7302165
24 DCX3 actuator body mechanical adjustable 1 7302155 7302164
25 Threaded shaft DCX3 mechanical adjustable 1 7302154 7302163
26 Relief piston DCX3 mechanical adjustable 1 7302156 7302167
27 Holding washer 1 7302161
28 Screw CHC M8 x08 2 7006952
29 Ring 1 7302345
30 Roll cage 1
31 Ring cage 1
32 Body O-ring NBR 1 7013513
33 O-ring NBR 1 7380808 7380152
34 Threaded shaft bush 2 7009993 7009972
35 Plastic cap 1 7008123
36 Washer seal 1 7008815
37 Springs On configuration

NM-238 index 09 Page 19/27 November 2018


MAINTENANCE NOTICE
6.6 LIST OF PART FOR MECHANICAL ADJUSTABLE DCX3 DN63-104 VALVES
DN2’’1/2 DN63 DN65 DN76 DN80 DN4’’ DN104
Description Qty US SMS DIN
DN3’’ US
SMS
DN80 DIN
ACT.104 US SMS
01 DCX3 valve body 1 On configuration
02 DCX3 standard seat valve plug 1 7005651 7005667 7005601 7301953 7005560 7005528
03 Plate elastomer seal plug 1 7300078 7301958 7300079 7300080
04 DCX3 plug elastomer seal 1 7300072 7300073 7300074 7301957 7300075 7300076
05 Lantern for DCX3/4 DA (double-acting) valve 1 7301593 7301594
06 Seal support plate O-ring EPDM FDA 1 7006164 7006183
- Seal support plate O-ring FKM FDA 1 7010810 7381043
- Seal support plate O-ring VMQ FDA 1 7006180 7006184
07 Clamp collar 1 7441833 7441837
08 Plug seal for DCX3/4 PFA 1 7005156 7301963 7140038 7005291
09 Elastomer plug O-ring EPDM FDA 1 7006193 7006002 7006008 7006162
- Elastomer plug O-ring FKM FDA 1 7380609 7006181 7380606 7006136
- Elastomer plug O-ring VMQ FDA 1 7006057 7380601 7006083 7006198
10 Seal support plate O-ring Plug EPDM FDA 1 7380179 7006160
- Seal support plate O-ring Plug FKM FDA 1 7380899 7010881
- Seal support plate O-ring Plug VMQ FDA 1 7006035 7006589
11 Lantern of body and seal support plate 1 7009972 7009973
12 Seal support plate scraper seal 1 7006030 7006034
13 Adjustable male elbow 1 7010116
14 Holding plate TH screw 4-5 7380356 7006722
15 Holding plate 1 7300248 7300250
16 Stainless steel snap-ring 1 7007770 7007771
17 Lantern and body O-ring NBR 1 7380152 7380802
18 Lantern O-ring NBR 1 7006118 7006049
19 Piston Torque seal NBR 1 7006101 7006137
20 Pierced plastic cap 1 7002496
21 Plastic indicator (aseptic version 3A) 1 7300810 7300900
22 Seal support plate for DCX3 standard valve 1 7301449 7301476
DCX3 stem/piston assembly mechanical
23 1 7302064 7302171
adjustable
24 DCX3 actuator body mechanical adjustable 1 7302065 7302169
25 Threaded shaft DCX3 mechanical adjustable 1 7302061 7302168
26 Relief piston DCX3 mechanical adjustable 1 7302062 7302170
27 Holding washer 1 7302161
28 Screw CHC M8 x08 2 7006952
29 Ring 1 7302345
30 Roll cage 1 7010678
31 Ring cage 1 7302346
32 Body O-ring NBR 1 7013513
33 O-ring NBR 1 7380152
34 Threaded shaft bush 2 7009972
35 Plastic cap 1 7008123
36 Washer seal 1 7008815
37 Springs On configuration
38 Washer 2 7010680

6.7 LIST OF ACTUATORS FOR DCX3 MECHANICAL ADJUSTABLE VALVES

DN80 ACT.104
Guide Description Qty DN25-40 DN50-51 DN63-76 DN80
DN104
155 Actuator DCX3 mechanical adjustable 1 7100768 7100769 7100770 7100771

NM-238 index 09 Page 20/27 November 2018


MAINTENANCE NOTICE

6.8 RELIEF CONFIGURATIONS (37)

SMS 25 SMS 38 SMS 51 SMS 63 SMS 76 SMS 104


DN DIN 25 DIN 40 DIN 50 DIN 65 DIN 80 DIN 100
US 1’’ US 1''1/2 US 2’’ US 2'' 1/2 US 3” US 4’’
Taring

1 bar 7007849 7007849 7007872 7007807 7007776

7020054
1,5 bar 7007849 7007849 7007871
(7007797+7007806)
7007776

7020054
2 bar 7007849 7007849 7007871
(7007797+7007806)
7007776

7020054
2,5 bar 7007849 7007849 7007871
(7007797+7007806)
7007776

7020054 7020055
3 bar 7007849 7007854 7020035
(7007797+7007806) (7007776+7007861)

7020055
3,5 bar 7007854 7007854 7007796 7007726
(7007776+7007861)

7020055
4 bar 7007854 7007854 7007796 7007726
(7007776+7007861)

7020055
4,5 bar 7007854 7007854 7007796 7007726
(7007776+7007861)

7007711 7007709
5 bar 7007854 7007854 7007796
(7007807+7007760) (7007776+7007762)

7007713 7007711 7007709


5,5 bar 7007871 7007898
(7007748+7007871) (7007807+7007760) (7007776+7007762)

7007713 7007711 7007709


6 bar 7007871 7007898
(7007748+7007871) (7007807+7007760) (7007776+7007762)

7007713 7007711 7007709


6,5 bar 7007871 7007898
(7007748+7007871) (7007807+7007760) (7007776+7007762)

7020051 7020052 7007709


7 bar 7020053 7007898
(7007871+7007797) (7007726+7007776) (7007776+7007762)

7020051 7020052 7007710


7,5 bar 7020053 7007898
(7007871+7007797) (7007726+7007776) (7007761+7007762)

7007714 7020052 7007710


8 bar 7020053 7007898
(7007796+7007797) (7007726+7007776) (7007761+7007762)

7007714 7020052 7007710


8,5 bar 7020053 7007898
(7007796+7007797) (7007726+7007776) (7007761+7007762)

7007714 7020052 7007710


9 bar 7020053 7007898
(7007796+7007797) (7007726+7007776) (7007761+7007762)

7007714 7020052 7007710


9,5 bar 7007898 7007898
(7007796+7007797) (7007726+7007776) (7007761+7007762)

7007714 7020052 7007710


10 bar 7007898 7007898
(7007796+7007797) (7007726+7007776) (7007761+7007762)

NM-238 index 09 Page 21/27 November 2018


MAINTENANCE NOTICE
6.9 LIST OF PART FOR DCX3 MECHANICAL ADJUSTABLE VALVES

DN DN DN DN DN80 DN
DESCRIPTION
25-40 50-51 63-76 80 ACT.104 100-104
For details of kit A see
following chapter

4 Actuator seal kit for DCX3 mechanical adjustable 7071214 7071215 7071216 7071217
For details of kit B see

1 PFA/EPDM FDA seal kit for DCX3 standard valve (Complete) 7070608 7070609 7070610 7070998 7070550 7070611
following chapter

2 PFA/FKM FDA seal kit for DCX3 standard valve (Complete) 7070624 7070625 7070626 7070999 7070551 7070627

3 PFA/VMQ FDA seal kit for DCX3 standard valve (Complete) 7070628 7070629 7070630 7071000 7070552 7070631
For details of kit C see

EPDM FDA seal kit for DCX3 standard valve (Without PFA
1 seal)
7070612 7070613 7070614 7070615
following chapter

FKM FDA seal kit for DCX3 standard valve (Without PFA
2 seal)
7070616 7070617 7070618 7070619

VMQ FDA seal kit for DCX3 standard valve (Without PFA
3 seal)
7070620 7070621 7070622 7070623
For details of kit F see

1 EPDM FDA valve seal kits for DCX3 elastomer seal valves 7070566 7070567 7070568 7071004 7070569 7070570
following chapter

2 FKM FDA valve seal kits for DCX3 elastomer seal valves 7070571 7070572 7070573 7071005 7070574 7070575

3 VMQ FDA valve seal kits for DCX3 elastomer seal valves 7070576 7070577 7070578 7071006 7070579 7070580

NM-238 index 09 Page 22/27 November 2018


MAINTENANCE NOTICE
6.10 LIST DETAILS OF SEAL SETS FOR DCX3 MECHANICAL ADJUSTABLE VALVES

NBR actuator seal sets for DCX3 mechanical adjustable valves:


DN25-38 SMS DN51 SMS DN63-76 SMS

A4 Diameter DN25-40 DIN

DN1’’-1’’1-2 US
DN50 DIN

DN2’’ US
DN65 DIN

DN3’’ US
DN80
DIN
DN80 ACT.104-
104 SMS 100 DIN
DN4’’ US

Kit No. 7071214 7071215 7071216 7071217

Guide Description Qty Seal reference


11 Lantern of body and seal support plate 1-3 7009993 7009972 7009973
17 Lantern and body O-ring NBR 1 7380808 7380152 7380802
18 Lantern O-ring NBR 1 7380176 7380160 7006118 7006049
19 Piston Torque seal NBR 1 7380316 7380161 7006101 7006137
32 Body O-ring NBR 1 7013513
33 O-ring NBR 1 7380808 7380152
34 Threaded shaft bush 2 7009972

NM-238 index 09 Page 23/27 November 2018


MAINTENANCE NOTICE
PFA/EPDM FDA valve seal kits for DCX3 standard valves (Complete):
DN25-38 SMS DN51 SMS DN63-76 SMS
DN80 104 SMS

B1 Diameter DN25-40 DIN

DN1’’-1’’1-2
DN50 DIN

DN2’’ US
DN65 DIN

DN3’’ US
DN80 DIN
ACT.104 100 DIN

DN4’’ US
US

Kit No. 7070608 7070609 7070610 7070998 7070550 7070611


Guide Description Qty Seal Reference
06 Seal support plate O-ring EPDM FDA 1 7380158 7380159 7006164 7006183
08 Plug seal for DCX3/4 PFA 1 7005138 7005147 7005156 7301963 7140038 7005291
Seal support plate O-ring Plug EPDM
10 FDA
1 7380137 7380179 7006160
11 Lantern of body and seal support plate 2 7009993 7009972 7009973
12 Seal support plate scraper seal 1 7006147 7006030 7006034

PFA/FKM FDA valve seals for DCX3 standard valves(Complete):


DN25-38 SMS DN51 SMS DN63-76 SMS
DN80 104 SMS

B2 Diameter DN25-40 DIN

DN1’’-1’’1-2
DN50 DIN

DN2’’ US
DN65 DIN

DN3’’ US
DN80 DIN
ACT.104 100 DIN

DN4’’ US
US

Kit No. 7070624 7070625 7070626 7070999 7070551 7070627


Guide Description Qty Seal Reference
06 Seal support plate O-ring EPDM FDA 1 7380607 7006130 7010810 7381043
08 Plug seal for DCX3/4 PFA 1 7005138 7005147 7005156 7301963 7140038 7005291
Seal support plate O-ring Plug EPDM
10 FDA
1 7006157 7380899 7010881
11 Lantern of body and seal support plate 2 7009993 7009972 7009973
12 Seal support plate scraper seal 1 7006147 7006030 7006034

PFA/VMQ FDA valve seals for DCX3 standard valves (Complete):


DN25-38 SMS DN51 SMS DN63-76 SMS
DN80 104 SMS

B3 Diameter DN25-40 DIN

DN1’’-1’’1-2
DN50 DIN

DN2’’ US
DN65 DIN

DN3’’ US
DN80 DIN
ACT.104 100 DIN

DN4’’ US
US

Kit No. 7070628 7070629 7070630 7071000 7070552 7070631


Guide Description Qty Seal Reference
06 Seal support plate O-ring EPDM FDA 1 7006171 7006175 7006180 7006184
08 Plug seal for DCX3/4 PFA 1 7005138 7005147 7005156 7301963 7140038 7005291
Seal support plate O-ring Plug EPDM
10 FDA
1 7006170 7006035 7006589
11 Lantern of body and seal support plate 2 7009993 7009972 7009973
12 Seal support plate scraper seal 1 7006147 7006030 7006034

NM-238 index 09 Page 24/27 November 2018


MAINTENANCE NOTICE

EPDM FDA valve seal kits for DCX3 standards valves (Without PFA seal):
DN25-38 SMS DN51 SMS DN63-76 SMS
DN80 104 SMS

C1 Diameter DN25-40 DIN

DN1’’-1’’1-2
DN50 DIN

DN2’’ US
DN65 DIN

DN3’’ US
DN80 DIN
ACT.104 100 DIN

DN4’’ US
US

Kit No. 7070612 7070613 7070614 7070615


Guide Description Qty Seal Reference
06 Seal support plate O-ring EPDM FDA 1 7380158 7380159 7006164 7006183
Seal support plate O-ring Plug EPDM
10 FDA
1 7380137 7380179 7006160
11 Lantern of body and seal support plate 2 7009993 7009972 7009973
12 Seal support plate scraper seal 1 7006147 7006030 7006034

FKM FDA valve seal kits for DCX3 standards valves (Without PFA seal):
DN25-38 SMS DN51 SMS DN63-76 SMS
DN80 104 SMS

C2 Diameter DN25-40 DIN

DN1’’-1’’1-2
DN50 DIN

DN2’’ US
DN65 DIN

DN3’’ US
DN80 DIN
ACT.104 100 DIN

DN4’’ US
US

Kit No. 7070616 7070617 7070618 7070619


Guide Désignation Qty Seal Reference
06 Seal support plate O-ring FKM FDA 1 7380607 7006130 7010810 7381043
Seal support plate O-ring Plug FKM
10 FDA
1 7006157 7380899 7010881
11 Lantern of body and seal support plate 2 7009993 7009972 7009973
12 Seal support plate scraper seal 1 7006147 7006030 7006034

VMQ FDA valve seal kits for DCX3 standards valves (Without PFA seal):
DN25-38 SMS DN51 SMS DN63-76 SMS
DN80 104 SMS

C3 Diameter DN25-40 DIN

DN1’’-1’’1-2
DN50 DIN

DN2’’ US
DN65 DIN

DN3’’ US
DN80 DIN
ACT.104 100 DIN

DN4’’ US
US

Kit No. 7070620 7070621 7070622 7070623


Guide Description Qty Seal Reference
06 Seal support plate O-ring VMQ FDA 1 7006171 7006175 7006180 7006184
Seal support plate O-ring Plug VMQ
10 FDA
1 7006170 7006035 7006589
11 Lantern of body and seal support plate 2 7009993 7009972 7009973
12 Seal support plate scraper seal 1 7006147 7006030 7006034

NM-238 index 09 Page 25/27 November 2018


MAINTENANCE NOTICE
EPDM FDA valve seal kits for DCX3 elastomer seal valves:
DN25-38 SMS DN51 SMS DN63-76 SMS
DN80 104 SMS

F1 Diameter DN25-40 DIN

DN1’’-1’’1-2
DN50 DIN

DN2’’ US
DN65 DIN

DN3’’ US
DN80 DIN
ACT.104 100 DIN

DN4’’ US
DN125 DIN DN150 DIN

DN6’’ US
US

Kit No. 7070566 7070567 7070568 7071004 7070569 7070570 7071201 7071202
Guide Description Qty Seal Reference
06 Seal support plate O-ring EPDM FDA 1 7380158 7380159 7006164 7006183 7006216
09 Elastomer plug O-ring EPDM FDA 1 7006174 7380158 7006193 7006002 7006008 7006162 7006183 7006199
Seal support plate O-ring Plug EPDM
10 FDA
1 7380137 7380179 7006160
11 Lantern of body and seal support plate 2 7009993 7009972 7009973 7010261
12 Seal support plate scraper seal 1 7006147 7006030 7006034

FKM FDA valve seal kits for DCX3 elastomer seal valves:
DN25-38 SMS DN51 SMS DN63-76 SMS
DN80 104 SMS

F2 Diameter DN25-40 DIN

DN1’’-1’’1-2
DN50 DIN

DN2’’ US
DN65 DIN

DN3’’ US
DN80 DIN
ACT.104 100 DIN

DN4’’ US
DN125 DIN DN150 DIN

DN6’’ US
US

Kit No. 7070571 7070572 7070573 7071005 7070574 7070575 7071203 7071204
Guide Description Qty Seal Reference
06 Seal support plate O-ring FKM FDA 1 7380607 7006130 7010810 7381043 7013688
09 Elastomer plug O-ring FKM FDA 1 7006173 7380607 7380609 7380601 7380606 7006136 7381043 7006121
10 Seal support plate O-ring Plug FKM FDA 1 7006157 7380899 7010881
11 Lantern of body and seal support plate 2 7009993 7009972 7009973 7010261
12 Seal support plate scraper seal 1 7006147 7006030 7006034

VMQ FDA valve seal kits for DCX3 elastomer seal valves:
DN25-38 SMS DN51 SMS DN63-76 SMS
DN80 104 SMS

F3 Diameter DN25-40 DIN

DN1’’-1’’1-2
DN50 DIN

DN2’’ US
DN65 DIN

DN3’’ US
DN80 DIN
ACT.104 100 DIN

DN4’’ US
DN125 DIN DN150 DIN

DN6’’ US
US

Kit No. 7070576 7070577 7070578 7071006 7070579 7070580 7071205 7071206
Guide Description Qty Seal Reference
06 Seal support plate O-ring VMQ FDA 1 7006171 7006175 7006180 7006184
09 Elastomer plug O-ring VMQ FDA 1 7006172 7006171 7006057 7006181 7006083 7006198
10 Seal support plate O-ring Plug VMQ FDA 1 7006170 7006035 7006589
11 Lantern of body and seal support plate 2 7009993 7009972 7009973
12 Seal support plate scraper seal 1 7006147 7006030 7006034

NM-238 index 09 Page 26/27 November 2018


MAINTENANCE NOTICE

www.definox.com

FRANCE

DEFINOX SAS
3 Rue des Papetiers - Z.A.C de Tabari 2
44190 CLISSON - France
Tel: +33 (0)2 28 03 98 50 Fax : +33 (0)2 28 03 88 00
info@definox.com

USA

DEFINOX INC.
16720 W. Victor Road
New Berlin – WISCONSIN 53151 – USA
Tel : (1) 262 797 5730 - Fax : (1) 262 797 5735
lbuckett@definox-usa.com

CHINA

DEFINOX Beijing Stainless Steel Equipment Ltd


No 18 Anningzhuang East Road – HAIDIAN District
BEIJING 100085 – CHINA
Tel: (86) 10.6293.4909 - Fax: (86) 10.6293-4835
lk@definox.com.cn

The product specifications of this document are indicative and may be modified according to technological developments.
None of the photographs, designs and diagrams are binding.
This document is our property. It may not be copied, reproduced, modified or translated without our express authorization.
DEFINOX is a registered trademark.

NM-238 index 09 Page 27/27 November 2018

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