Rasm 07 Skve
Rasm 07 Skve
SVM-07034-2
SERVICE MANUAL
SPLIT TYPE
Indoor Unit
<High Wall, Heat Pump Type>
RAS-M07SKV-E
RAS-M10SKV-E
RAS-M13SKV-E
RAS-M16SKV-E
<High Wall, Cooling Type>
RAS-M10SKCV-E
RAS-M13SKCV-E
RAS-M16SKCV-E
R410A
Revised May, 2009
CONTENTS
2. SPECIFICATIONS ..................................................................................... 5
–2–
1. SAFETY PRECAUTIONS
CAUTION
New Refrigerant Air Conditioner Installation
• THIS AIR CONDITIONER ADOPTS THE NEW HFC REFRIGERANT (R410A) WHICH DOES NOT
DESTROY OZONE LAYER.
R410A refrigerant is apt to be affected by impurities such as water, oxidizing membrane, and oils because
the working pressure of R410A refrigerant is approx. 1.6 times of refrigerant R22. Accompanied with the
adoption of the new refrigerant, the refrigeration machine oil has also been changed. Therefore, during
installation work, be sure that water, dust, former refrigerant, or refrigeration machine oil does not enter into
the new type refrigerant R410A air conditioner circuit.
To prevent mixing of refrigerant or refrigerating machine oil, the sizes of connecting sections of charging
port on main unit and installation tools are different from those used for the conventional refrigerant units.
Accordingly, special tools are required for the new refrigerant (R410A) units. For connecting pipes, use new
and clean piping materials with high pressure fittings made for R410A only, so that water and/or dust does
not enter. Moreover, do not use the existing piping because there are some problems with pressure fittings
and possible impurities in existing piping.
CAUTION
TO DISCONNECT THE APPLIANCE FROM THE MAIN POWER SUPPLY
This appliance must be connected to the main power supply by a circuit breaker or a switch with a contact
separation of at least 3 mm.
DANGER
• ASK AN AUTHORIZED DEALER OR QUALIFIED INSTALLATION PROFESSIONAL TO IN-
STALL/MAINTAIN THE AIR CONDITIONER.
INAPPROPRIATE SERVICING MAY RESULT IN WATER LEAKAGE, ELECTRIC SHOCK OR FIRE.
• TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE
ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
–3–
• DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS. FAILURE
TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
• TO PREVENT THE INDOOR UNIT FROM OVERHEATING AND CAUSING A FIRE HAZARD, PLACE
THE UNIT WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEAT
REGISTORS, FURNACE, STOVES, ETC.
• WHEN MOVING THE AIR-CONDITIONER FOR INSTALLATION IN ANOTHER PLACE, BE VERY CARE-
FUL NOT TO ALLOW THE SPECIFIED REFRIGERANT (R410A) TO BECOME MIXED WITH ANY
OTHER GASEOUS BODY INTO THE REFRIGERATION CIRCUIT. IF AIR OR ANY OTHER GAS IS
MIXED IN THE REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CIRCUIT WILL
BECOME ABNORMALLY HIGH AND IT MAY RESULT IN THE PIPE BURSTING AND POSSIBLE PER-
SONNEL INJURIES.
• IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE SERVICE
WORK AND THE INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE
REFRIGERANT GAS IS HEATED, SUCH AS BY FIRE, GENERATION OF POISONOUS GAS MAY
RESULT.
WARNING
• Never modify this unit by removing any of the safety guards or bypass any of the safety interlock
switches.
• Do not install in a place which cannot bear the weight of the unit. Personal injury and property
damage can result if the unit falls.
• After the installation work, confirm that refrigerant gas does not leak.
If refrigerant gas leaks into the room and flows near a fire source, such as a cooking range, noxious gas
may generate.
• The electrical work must be performed by a qualified electrician in accordance with the Installation
Manual. Make sure the air conditioner uses an exclusive circuit.
An insufficient circuit capacity or inappropriate installation may cause fire.
• When wiring, use the specified cables and connect the terminals securely to prevent external
forces applied to the cable from affecting the terminals.
• Be sure to provide grounding.
Do not connect ground wires to gas pipes, water pipes, lightning rods or ground wires for telephone cables.
• Conform to the regulations of the local electric company when wiring the power supply.
Inappropriate grounding may cause electric shock.
CAUTION
• Exposure of unit to water or other moisture before installation may result in an electrical short.
Do not store in a wet basement or expose to rain or water.
• Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise or discharged air might disturb neighbors.
• To avoid personal injury, be careful when handling parts with sharp edges.
• Perform the specified installation work to guard against an earthquake.
If the air conditioner is not installed appropriately, accidents may occur due to the falling unit.
For Reference:
If a heating operation would be continuously performed for a long time under the condition that the outdoor
temperature is 0°C or lower, drainage of defrosted water may be difficult due to freezing of the bottom plate,
resulting in a trouble of the cabinet or fan.
It is recommended to procure an antifreeze heater locally for a safe installation of the air conditioner.
For details, contact the dealer.
–4–
Revised-2
2. Specifications
: Combination available
X : Combination unavailable
: Combination available
X : Combination unavailable
This service manual describes about M**SKV-E series indoor units, RAS-M07SKV-E,RAS-M10SKV-E,
RAS-M13SKV-E,RAS-M16SKV-E,RAS-M10SKCV-E,RAS-M13SKCV-E and RAS-M16SKCV-E only.
For the multi outdoor unit to be combined, refer to the service manual.
Outdoor unit
File name
Heat Pump Model Cooling only model
RAS-M14GAV-E RAS-M14GACV-E
A05-009-1
RAS-M18GAV-E RAS-M18GACV-E
RAS-3M18SAV-E RAS-3M18SACV-E A06-013
RAS-3M23GACV-E A05-014-1
RAS-4M23SAV-E RAS-4M23SACV-E A06-014
RAS-3M26GAV-E,RAS-4M27GAV-E RAS-4M27GACV-E A05-011-1
–5–
Revised-2
Specifications
Note
The specifications may be subject to change without notice for purpose of improvement.
–6–
Revised-2
Note
The specifications may be subject to change without notice for purpose of improvement.
–7–
3. REFRIGERANT R410A
This air conditioner adopts the new refrigerant HFC 6. When an air conditioning system charged with a
(R410A) which does not damage the ozone layer. large volume of refrigerant is installed in a small
The working pressure of the new refrigerant R410A room, it is necessary to exercise care so that,
is 1.6 times higher than conventional refrigerant even when refrigerant leaks, its concentration
(R22). The refrigerating oil is also changed in does not exceed the marginal level.
accordance with change of refrigerant, so be careful If the refrigerant gas leakage occurs and its
that water, dust, and existing refrigerant or refrigerat- concentration exceeds the marginal level, an
ing oil are not entered in the refrigerant cycle of the oxygen starvation accident may result.
air conditioner using the new refrigerant during 7. Be sure to carry out installation or removal
installation work or servicing time. according to the installation manual.
The next section describes the precautions for air Improper installation may cause refrigeration
conditioner using the new refrigerant. Conforming to trouble, water leakage, electric shock, fire, etc.
contents of the next section together with the
8. Unauthorized modifications to the air conditioner
general cautions included in this manual, perform
may be dangerous. If a breakdown occurs
the correct and safe work.
please call a qualified air conditioner technician
or electrician.
3-1. Safety During Installation/Servicing Improper repair’s may result in water leakage,
As R410A’s pressure is about 1.6 times higher than electric shock and fire, etc.
that of R22, improper installation/servicing may
cause a serious trouble. By using tools and materi- 3-2. Refrigerant Piping Installation
als exclusive for R410A, it is necessary to carry out
installation/servicing safely while taking the following 3-2-1. Piping Materials and Joints Used
precautions into consideration. For the refrigerant piping installation, copper pipes
1. Never use refrigerant other than R410A in an air and joints are mainly used. Copper pipes and joints
conditioner which is designed to operate with suitable for the refrigerant must be chosen and
R410A. installed. Furthermore, it is necessary to use clean
If other refrigerant than R410A is mixed, pressure copper pipes and joints whose interior surfaces are
in the refrigeration cycle becomes abnormally less affected by contaminants.
high, and it may cause personal injury, etc. by a 1. Copper Pipes
rupture.
It is necessary to use seamless copper pipes
2. Confirm the used refrigerant name, and use tools which are made of either copper or copper alloy
and materials exclusive for the refrigerant R410A. and it is desirable that the amount of residual oil
The refrigerant name R410A is indicated on the is less than 40 mg/10 m. Do not use copper
visible place of the outdoor unit of the air condi- pipes having a collapsed, deformed or discolored
tioner using R410A as refrigerant. To prevent portion (especially on the interior surface).
mischarging, the diameter of the service port Otherwise, the expansion valve or capillary tube
differs from that of R22. may become blocked with contaminants.
3. If a refrigeration gas leakage occurs during As an air conditioner using R410A incurs pres-
installation/servicing, be sure to ventilate fully. sure higher than when using R22, it is necessary
If the refrigerant gas comes into contact with fire, to choose adequate materials.
a poisonous gas may occur. Thicknesses of copper pipes used with R410A
4. When installing or removing an air conditioner, do are as shown in Table 3-2-1. Never use copper
not allow air or moisture to remain in the refrig- pipes thinner than 0.8 mm even when it is
eration cycle. Otherwise, pressure in the refrig- available on the market.
eration cycle may become abnormally high so
that a rupture or personal injury may be caused.
5. After completion of installation work, check to
make sure that there is no refrigeration gas
leakage.
If the refrigerant gas leaks into the room, coming
into contact with fire in the fan-driven heater,
space heater, etc., a poisonous gas may occur.
–8–
Table 3-2-1 Thicknesses of annealed copper pipes
Thickness (mm)
2. Joints
For copper pipes, flare joints or socket joints are used. Prior to use, be sure to remove all contaminants.
a) Flare Joints
Flare joints used to connect the copper pipes cannot be used for pipings whose outer diameter exceeds
20 mm. In such a case, socket joints can be used.
Sizes of flare pipe ends, flare joint ends and flare nuts are as shown in Tables 3-2-3 to 3-2-6 below.
b) Socket Joints
Socket joints are such that they are brazed for connections, and used mainly for thick pipings whose
diameter is larger than 20 mm.
Thicknesses of socket joints are as shown in Table 3-2-2.
–9–
d) Flare Processing
Make certain that a clamp bar and copper
pipe have been cleaned.
ØD
By means of the clamp bar, perform the flare A
processing correctly.
Use either a flare tool for R410A or conven-
tional flare tool.
Flare processing dimensions differ according
to the type of flare tool. When using a con-
ventional flare tool, be sure to secure “dimen-
sion A” by using a gauge for size adjustment. Fig. 3-2-1 Flare processing dimensions
A (mm)
Nominal Outer Thickness
diameter Flare tool for R410A Conventional flare tool
diameter (mm) (mm)
clutch type Clutch type Wing nut type
A (mm)
Nominal Outer Thickness
diameter Flare tool for R22 Conventional flare tool
diameter (mm) (mm)
clutch type Clutch type Wing nut type
– 10 –
Table 3-2-6 Flare and flare nut dimensions for R22
6˚
to 4
45˚
B A C D
43˚
to 4
5˚
Fig. 3-2-2 Relations between flare nut and flare seal surface
NOTE :
When applying oil to the flare surface, be sure to use oil designated by the manufacturer.
If any other oil is used, the lubricating oils may deteriorate and cause the compressor to burn out.
– 11 –
3-3. Tools
3-3-1. Required Tools
The service port diameter of packed valve of the outdoor unit in the air-water heat pump using R410A is
changed to prevent mixing of other refrigerant. To reinforce the pressure-resisting strength, flare processing
dimensions and opposite side dimension of flare nut (For Ø12.7 copper pipe) of the refrigerant piping are
lengthened.
The used refrigerating oil is changed, and mixing of oil may cause a trouble such as generation of sludge,
clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types.
1. Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))
2. Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)
3. Tools commonly used for R410A and for conventional refrigerant (R22)
The table below shows the tools exclusive for R410A and their interchangeability.
Tools exclusive for R410A (The following tools for R410A are required.)
Tools whose specifications are changed for R410A and their interchangeability
R410A Conventional air-water
air-water heat pump installation heat pump installation
No. Used tool Usage Existence of Whether conven- Whether new equipment
new equipment tional equipment can be used with
for R410A can be used conventional refrigerant
1 Flare tool Pipe flaring Yes *(Note 1) ¡
Copper pipe gauge for
Flaring by
2 adjusting projection Yes *(Note 1) *(Note 1)
conventional flare tool
margin
3
Torque wrench
(For Ø12.7)
Connection of flare nut Yes × ×
4 Gauge manifold Evacuating, refrigerant
5 Charge hose charge, run check, etc.
Yes × ×
6 Vacuum pump adapter Vacuum evacuating Yes × ¡
7
Electronic balance for
refrigerant charging
Refrigerant charge Yes × ¡
8 Refrigerant cylinder Refrigerant charge Yes × ×
9 Leakage detector Gas leakage check Yes × ¡
10 Charging cylinder Refrigerant charge (Note 2) × ×
(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection
margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.
(Note 2) Charging cylinder for R410A is being currently developed.
Also prepare the following equipments for other installation method and run check.
1. Clamp meter 3. Insulation resistance tester
2. Thermometer 4. Electroscope
– 12 –
3-4. Recharging of Refrigerant
When it is necessary to recharge refrigerant, charge the specified amount of new refrigerant according to the
following steps.
(Water heat
(Outdoor unit)
exchanger unit)
Opened
Refrigerant cylinder
(with siphon)
Check valve
Opened
Opened
Open/close Closed
valve for charging
Service port
Electronic balance for refrigerant charging
– 13 –
1. Be sure to make setting so that liquid can be charged.
2. When using a cylinder equipped with a siphon, liquid can be charged without turning it upside down.
It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant.
Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the
cylinder upside down if cylinder is not equipped with siphon.
cylinder
Refrigerant
Refrigerant
cylinder
Electronic Electronic
balance balance
Siphon
Fig. 3-4-2
– 14 –
2. Characteristics required for flux 3-5-3. Brazing
• Activated temperature of flux coincides with the As brazing work requires sophisticated techniques,
brazing temperature. experiences based upon a theoretical knowledge, it
• Due to a wide effective temperature range, flux must be performed by a person qualified.
is hard to carbonize. In order to prevent the oxide film from occurring in
• It is easy to remove slag after brazing. the pipe interior during brazing, it is effective to
• The corrosive action to the treated metal and proceed with brazing while letting dry Nitrogen gas
brazing filler is minimum. (N2) flow.
• It excels in coating performance and is harm-
less to the human body.
As the flux works in a complicated manner as Never use gas other than Nitrogen gas.
described above, it is necessary to select an
1. Brazing method to prevent oxidation
adequate type of flux according to the type and
shape of treated metal, type of brazing filler and 1) Attach a reducing valve and a flow-meter to
brazing method, etc. the Nitrogen gas cylinder.
2) Use a copper pipe to direct the piping mate-
3. Types of flux rial, and attach a flow-meter to the cylinder.
• Noncorrosive flux 3) Apply a seal onto the clearance between the
Generally, it is a compound of borax and boric piping material and inserted copper pipe for
acid. Nitrogen in order to prevent backflow of the
It is effective in case where the brazing tem- Nitrogen gas.
perature is higher than 800°C. 4) When the Nitrogen gas is flowing, be sure to
• Activated flux keep the piping end open.
Most of fluxes generally used for silver brazing 5) Adjust the flow rate of Nitrogen gas so that it
are this type. is lower than 0.05 m3/Hr or 0.02 MPa
It features an increased oxide film removing (0.2kgf/cm2) by means of the reducing valve.
capability due to the addition of compounds 6) After performing the steps above, keep the
such as potassium fluoride, potassium chloride Nitrogen gas flowing until the pipe cools down
and sodium fluoride to the borax-boric acid to a certain extent (temperature at which
compound. pipes are touchable with hands).
4. Piping materials for brazing and used 7) Remove the flux completely after brazing.
brazing filler/flux
Nitrogen gas
1. Do not enter flux into the refrigeration cycle. cylinder
– 15 –
Revised-2
4. CONSTRUCTION VIEWS
RAS-M07SKV-E, RAS-M10SKV-E, RAS-M13SKV-E, RAS-M16SKV-E
RAS-M10SKCV-E, RAS-M13SKCV-E, RAS-M16SKCV-E
790
63
48 Heat exchanger 48
7
7
49
62 69
116 480 193
Installation plate hanger
157
56 19
Wireless remote controller
125
(For 07,10,13 series; Flare 9.52mm) (Flare 6.35mm)
(For 16 series; Flare 12.7mm)
84.5 621 84.5 63 26
235 235
215 215 Remote controller holder
Minimum
65 or more
Hanger distance
to ceiling
45
Minimum Minimum
distance distance
to wall to wall
275
190
40
Hanger Hanger
84.5 150 160.5 160.5 150 84.5
Center line Installation plate outline
– 16 –
Revised-2
5. WIRING DIAGRAM
5-1. RAS-M07SKV-E, RAS-M10SKV-E, RAS-M13SKV-E,
RAS-M10SKCV-E, RAS-M13SKCV-E
– 17 –
Revised-2
5-2. RAS-M16SKV-E
RAS-M16SKCV-E
– 18 –
Revised-2
Indoor Unit
– 19 –
Revised-2
T1 Temp. measurement
INDOOR UNIT
Indoor heat TCJ
exchanger
TC
M16SKV-E, M16SKCV-E
Deoxidized copper pipe
Outer dia. : 12.7mm
Thickness : 0.8mm
– 20 –
Revised-2
Functions Louver
Heat Exchanger Sensor (Tc) Motor
• Cold draft preventing Function
Room Temperature Sensor (Ta)
Louver Motor
• 3-minute Delay at Restart for Compressor Drive Control
Infrared Rays Signal Receiver
and Indication • Fan Motor Starting Control
Indoor Fan
• Processing Motor Control
Initializing Circuit (Temperature Processing)
• Timer Indoor
Clock Frequency Fan Motor
Oscillator Circuit • Serial Signal Communication
• Clean Function
Power Supply
Circuit
Converter
(D.C circuit)
Thermo. Setting
ON TIMER Setting
ECO
Hi-POWER
COMFORT SLEEP
QUIET
– 21 –
RAS-M10SKCV-E, RAS-M13SKCV-E, RAS-M16SKCV-E
• Timer Indoor
Clock Frequency Fan Motor
Oscillator Circuit • Serial Signal Communication
• Clean Function
Power Supply
Circuit
Converter
(D.C circuit)
Thermo. Setting
ON TIMER Setting
ECO
Hi-POWER
COMFORT SLEEP
QUIET
– 22 −
9. OPERATION DESCRIPTION
9-1. Outline of Air Conditioner Control • Detection of inverter input current and current
release operation
This air conditioner is a capacity-variable type air
conditioner, which uses AC or DC motor for the indoor • Over-current detection and prevention operation
for motor and the outdoor fan motor. And the capacity- to IGBT module (Compressor stop function)
proportional control compressor mounted. The DC • Compressor and outdoor fan stop function when
motor drive circuit is mounted to the indoor unit. serial signal is off (when the serial signal does not
The compressor and the inverter to control fan motor reach the board assembly of outdoor control by
are mounted to the outdoor unit. trouble of the signal system)
The entire air conditioner is mainly controlled by the • Transferring of operation information (Serial
indoor unit controller. signal) from outdoor unit controller to indoor unit
controller
The indoor unit controller drives the indoor fan motor
based upon command sent from the remote controller, • Detection of outdoor temperature and operation
and transfers the operation command to the outdoor revolution control
unit controller. • Defrost control in heating operation (Temp.
The outdoor unit controller receives operation com- measurement by outdoor heat exchanger and
mand from the indoor unit side, and controls the control for 4-way valve and outdoor fan)
outdoor fan and the pulse motor valve. (P.M.V) 3. Contents of operation command signal
Besides, detecting revolution position of the compres-
sor motor, the outdoor unit controller controls speed of
(Serial signal) from indoor unit controller to
the compressor motor by controlling output voltage of outdoor unit controller
the inverter and switching timing of the supply power The following three types of signals are sent from
(current transfer timing) so that motors drive according the indoor unit controller.
to the operation command. • Operation mode set on the remote controller
And then, the outdoor unit controller transfers reversely • Compressor revolution command signal defined
the operating status information of the outdoor unit to by indoor temperature and set temperature
control the indoor unit controller. (Correction along with variation of room tempera-
As the compressor adopts four-pole brushless ture and correction of indoor heat exchanger
DC motor, the frequency of the supply power temperature are added.)
from inverter to compressor is two-times cycles • Temperature of indoor heat exchanger
of the actual number of revolution. • For these signals ([Operation mode] and [Com-
pressor revolution] indoor heat exchanger tem-
1. Role of indoor unit controller perature), the outdoor unit controller monitors the
The indoor unit controller judges the operation input current to the inverter, and performs the
commands from the remote controller and assumes followed operation within the range that current
the following functions. does not exceed the allowable value.
• Judgment of suction air temperature of the indoor 4. Contents of operation command signal
heat exchanger by using the indoor temp. sensor. (Serial signal) from outdoor unit controller
(TA sensor) to indoor unit controller
• Judgment of the indoor heat exchanger tempera-
The following signals are sent from the outdoor unit
ture by using heat exchanger sensor (TC sensor)
controller.
(Prevent-freezing control, etc.)
• The current operation mode
• Louver motor control
• The current compressor revolution
• Indoor fan motor operation control
• Outdoor temperature
• LED (Light Emitting Diode) display control
• Existence of protective circuit operation
• Transferring of operation command signal (Serial
signal) to the outdoor unit For transferring of these signals, the indoor unit
controller monitors the contents of signals, and
• Reception of information of operation status
judges existence of trouble occurrence.
(Serial signal including outside temp. data) to the
outdoor unit and judgment/display of error Contents of judgment are described below.
• Whether distinction of the current operation
2. Role of outdoor unit controller status meets to the operation command signal
• Whether protective circuit operates
Receiving the operation command signal (Serial
signal) from the indoor unit controller, the outdoor When no signal is received from the outdoor
unit performs its role. unit controller, it is assumed as a trouble.
• Compressor operation control
• Operation control of outdoor fan motor Operations followed to judgment
• P.M.V. control of serial signal from indoor side.
• 4-way valve control (Heat Pump model only)
− 23 −
9-2. Operation Description
– 24 −
Item Operation flow and applicable data, etc. Description
Remote controller
Indoor unit
Outdoor unit
~
Serial signal send/receive Outdoor unit control Inverter
• Frequency control of inverter output
Outdoor unit control • Waveform composite function
• Calculation function • Compressor
(Temperature calculation) • Outdoor fan motor
• AD conversion function • 4-way valve
• Quick heating function • Pulse motor valve
• Delay function of compressor reactivation (P.M.V.)
• Current release function
• GTr over-current preventive function
• Defrost operation function
– 25 –
Item Operation flow and applicable data, etc. Description
No. Indoor unit Set operating mode Actual indoor unit operation Actual outdoor unit operation
Pressed first Cooling (dry) Cooling (dry)
1 Cooling
Pressed last Cooling (dry) Cooling (dry)
Pressed first Heating Heating
2 Heating
Pressed last Heating Heating
Pressed first Fan only Fan only
3 Stopped
Pressed last Fan only Fan only
Pressed first Fan only Fan only
4 Cooling
Pressed last Cooling (dry) Cooling (dry)
Pressed first Cooling (dry) Cooling (dry)
5 Cooling
Pressed last Fan only Fan only
Pressed first Cooling (dry) Cooling (dry)
6 Cooling
Pressed last Heating Fan stopped
Pressed first Heating Heating
7 Heating
Pressed last Cooling (dry) Fan stopped
Pressed first Cleaning operation Cleaning operation
8 Stopped
Pressed last Cleaning operation Cleaning operation
Pressed first Cleaning operation Cleaning operation
9 Cooling
Pressed last Cooling (dry) Cooling (dry)
Pressed first Cooling (dry) Cooling (dry)
10 Cooling
Pressed last Cleaning operation Cleaning operation
Pressed first Cleaning operation Cleaning operation
11 Stopped
Pressed last Fan only Fan only
Pressed first Fan only Fan only
12 Stopped
Pressed last Cleaning operation Cleaning operation
Pressed first Cleaning operation Cleaning operation
13 Stopped
Pressed last Heating Fan stopped
Pressed first Heating Heating
14 Heating
Pressed last Cleaning operation Fan stopped
3. Cooling/Heating operation
The operations are performed in the following parts by controls according to cooling/heating conditions.
1) Receiving the operation ON signal of the remote controller, the cooling or heating operation signal
starts being transferred from the indoor controller to the outdoor unit.
2) At the indoor unit side, the indoor fan is operated according to the contents of "2. Indoor fan
motor contr " land the louver according to the contents of "9. Louver control", respectively.
3) The outdoor unit controls the outdoor fan motor, compressor, pulse motor valve and
4-way valve according to the operation signal sent from the indoor unit.
*1. The power coupler of 4-way valve is usually turned off, and it is turned on during defrost
operation. (Only in heating)
Compressor revolution control / Outdoor fan motor control / 4-way valve control
Outdoor unit control [In cooling operation: OFF, In heating operation: ON]
Pulse motor valve control
– 26 –
Item Operation flow and applicable data, etc. Description
− 27 −
Revised-2
Fan speed setup MANUAL * The fan speed broadly varies due
(Fig. 1) to position of the louver, etc.
The described value indicates one
AUTO Indication Fan speed under condition of inclining
downward blowing.
L W6
1) When setting the fan speed to L,
L+ (L + M) / 2 L+, M, M+ or H on the remote
M W9 controller, the operation is
performed with the constant
M+ (M + H) / 2 speed shown in Fig. 1.
H WC 2) When setting the fan speed to
AUTO on the remote controller,
(Fig. 2) revolution of the fan motor is
controlled to the fan speed level
shown in Fig. 2 and Table 1
Air volume AUTO according to the setup tempera-
Ta ture, room temperature, and heat
[˚C]
exchanger temperature.
M+(WB)
+2.5
+2.0 a *3 *3 : Fan speed = (M + –L) x 3/4 + L
– 28 –
Item Operation flow and applicable data, etc. Description
2. Indoor fan <In heating operation> 1) When setting the fan speed to L,
motor control L+, M, M+ or H on the remote
controller, the operation is per-
formed with the constant speed
HEAT ON shown in Fig. 3 and Table 1.
2) When setting the fan speed to
AUTO on the remote controller,
Fan speed setup MANUAL revolution of the fan motor is
(Fig. 3) controlled to the fan speed level
shown in Fig. 5 according to the set
Indication Fan speed temperature and room temperature.
L W8 3) Min air flow rate is controlled by
temperature of the indoor heat
L+ (L + M) / 2 exchanger (Tc) as shown in Fig. 4.
AUTO
M WA 4) Cold draft prevention, the fan
M+ (M + H) / 2 speed is controlled by temperature
H WE of the indoor heat exchanger (Tc)
as shown in Fig. 6.
YES 5) In order to prevent Cold draft when
TC ≥ 42˚C Min air flow rate control compressor step during heating
operation. Then louver will move to
NO upper position and fan speed will
reduce or off.
Tc Limited to Min WD tap
52
51
42
41
*
No limit
* Fan speed =
(Fig. 4) (TC – – W8) + W8
Cold draft preventive control
In starting In stability
• Until 12 minutes passed after operation start • When 12 to 25 minutes passed after operation start
FAN AUTO • When 12 to 25 minutes passed after operation and room temp. is higher than (set temp. –3°C)
start and room temp. is 3°C or lower than set temp. • When 25 minutes or more passed after operation start
FAN Manual • Room temp. < Set temp. –4°C • Room temp. ≥ Set temp. –3.5°C
– 29 –
Item Operation flow and applicable data, etc. Description
3. Capacity The cooling or heating capacity depending on the load is 1) The difference between set
control adjusted. temperature on remote controller
According to difference between the setup value of tempera- (Ts) and room temperature (Ta)
ture and the room temperature, the capacity is adjusted by is calculated.
the compressor revolution. 2) According to the temperature
difference, the correction value of
Remote controller Indoor unit Hz signal which determines the
compressor speed is set up.
Set temp. (Ts) Room temp. (Ta)
3) The rotating position and speed
of the motor are detected by the
electromotive force occurred on
Ts –Ta the motor winding with operation
of the compressor.
4) According to the difference
Correction of Hz signal
resulted from comparison of the
correction value of Hz signal with
Detection of electromotive force the present operation Hz, the
of compressor motor winding inverter output and the commuta-
tion timing are varied.
5) Change the compressor motor
Detection of motor speed and rotor position speed by outputting power to the
compressor.
Correction value of Hz signal ≤ Operating Hz * The contents of control
operation are same in cooling
operation and heating
Inverter output change operation
Commutation timing change
Current About "Current release control", Please refer to a service manual of connected Multi outdoor unit.
release control
– 30 –
Item Operation flow and applicable data, etc. Description
– 31 –
Item Operation flow and applicable data, etc. Description
5. Louver control This function controls the air direction of the indoor unit.
1) Louver • The position is automatically controlled according to the operation
position mode (COOL/HEAT).
• The set louver position is stored in memory by the microcomputer,
and the louver returns to the stored position when the next operation
is performed. (Cooling/Heating memory position)
The angle of the louver is indicated as the louver closes fully is 0°.
Heating operation/
AUTO (HEAT)
3) Swing • Swing operation is performed in width 35° with the stop position as • Swing
the center. When pressing
• If the stop position exceeds either upper or lower limit position, [SWING] button during
swing operation is performed in width 35° from the limit which the operation, the louver
stop position exceeded. starts swinging.
– 32 –
Revised-2
6. ECO When pressing [ECO] button on the remote controller, a <Cooling operation>
operation Economic operation is performed.
1) The control target temperature
<Cooling operation> increase 0.5ºC per hour up to 2ºC
This function operates the air conditioner with the difference starting from the set temperature
between the set and the room temperature as shown in the when ECONO has been received.
following figure.
2) The indoor fan speed is depend
on presetting and can change
Zone Frequency every speed after setting ECO
TA
12 Dry Max
FAN operation.
+6.5
11 *12
+6.0 3) The compressor speed is
-2.0
OFF
1H 2H 3H 4H Time
<Heating operation>
<Heating operation>
30 minutes → Time Compressor 1) Setting the compressor speed to
speed Max. aHz, the temperature zone
0Hz
0 in which the operation can be
A
–0.5 performed with Max. cHz is
–1.0 gradually widened after 30
–1.5 B minutes passed when starting
(Room temp. – Set temp.)
A A zone
–2.0 ECO operation.
–2.5 aHz
–3.0 2) The indoor fan speed is depend
–4.0 on presetting and can change
–5.0 every speed after setting ECO
–6.0 operation.
–7.0
–8.0 C B B zone
–9.0 a to cHz
–10.0
–11.0
C zone
C
cHz
M10SKCV-E M16SKV-E
Hz M07SKV-E M13SKCV-E
M13SKV-E M16SKCV-E
a 20 20 13 13
b 50 50 43 50
– 33 –
Item Operation flow and applicable data, etc. Description
7. Temporary Pressing [RESET] button starts the temporary opera- 1) When pressing [RESET] button, the
operation tion of [AUTO] operation. When keeping [RESET] temporary [AUTO] operation starts.
button pressed for 10 seconds or more, the temporary 2) When keeping [RESET] button pressed
[COOL] operation is performed. for 3 seconds or more, Pi, Pi, Pi sound is
heard and [AUTO RESTART] control is
changed.
YES 3) When keeping [RESET] button pressed
Filter lamp ON Press RESET button.
for 10 seconds or more, “Pi” sound is
NO heard and the temporary [COOL]
Did you press [RESET] button NO operation starts.
Temporary [AUTO] operation
for 3 seconds or more? 4) If the filter lamp goes on, press [RESET]
YES button to go off the filter lamp, and then
press [RESET] button again.
Did you press [RESET] button YES
5) To stop the temporary operation, press
for 10 seconds or more?
the button again.
NO
Switch to [AUTO RESTART] control. Temporary [COOL] Operation
– 34 –
Item Operation flow and applicable data, etc. Description
8. Self-Cleaning 1. Purpose
function The Self-Cleaning operation is to minimize the
growth of mold, bacteria etc. by running
the fan and drying so as to keep the
inside of the air conditioner clean.
Unit now performing cooling or dry operation
Self-Cleaning operation
When the cooling or dry operation shuts
down, the unit automatically starts the Self-
Press “STOP” button Cleaning operation which is then performed
for the specified period based on duration
of the operation which was performed
prior to the shutdown, after which the
Only timer indicator lights, and Self Cleaning operation starts Self-Cleaning operation stops.
(The Self-Cleaning operation is not
performed after a heating operation.)
2. Operation
Time set now elapses 1) When the stop signal from the remote
controller or timer-off function is received,
only the timer indicator light.
2) The period of the Self-Cleaning operation
Operation stops is determined by the duration of the
operation performed prior to the
reception of the stop code.
3) After the Self-Cleaning operation has
been performed for the specified period,
the unit stops operating.
– 35 –
Item Operation flow and applicable data, etc. Description
ON ON
FCU fan OFF
rpm is depend on presetting. (500RPM)
ON or OFF ON or OFF
Timer display ON
depend on presetting of timer function. depend on presetting of timer function.
ON or OFF
Compressor OFF OFF
depend on presetting per room temperature.
Operation time
Cool mode or dry mode Self-Cleaning mode
operation more than 10 mins. operate 30 mins.
Automatically turn-off.
Turn off by remote controller or
timer-off function.
− 36 −
Item Operation flow and applicable data, etc. Description
− 37 −
Item Operation flow and applicable data, etc. Description
11. QUIET mode When the [QUIET] button is pressed, the fan of the Quiet mode is the system which, control the
indoor unit will be restricted the revolving speed at revolving speed of indoor fan to work
speed L − until the [QUIET] button is pressed once constantly at lower than speed L. In addition,
again (cancel Quiet mode). noise level of indoor unit is less than usual.
Remarks :
1. Quiet mode is unable to work in dry mode.
2. Quiet mode is appropriate to work with less
cooling load and less heating load condition.
Because of the fan speed L- may cause not
enough the cooling capacity or heating
capacity.
12. COMFORT Cooling mode The principles of comfort sleep mode are:
SLEEP • The preset temperature will increase as • Quietness for more comfortable. When
show on ECO operation (Item No. 9) room temperature reach setting temperature
• Save energy by changing room temperature
• Press the [COMFORT SLEEP] button to
automatically.
choose the operating hours. Repeat
• The air condition can shut down by itself
pressing to select the hours.
automatically.
(1hr, 3hr, 5hr or 9hr)
Remarks:
• If the [COMFORT SLEEP] button is pressed
again means cancel comfort sleep mode. 1. Comfort sleep mode will not operate in dry
mode and fan only mode.
Heating mode
• The preset temperature will drop down as
show on ECO operation (Item No. 9)
• Press the [COMFORT SLEEP] button to
choose the operating hours. Repeat
pressing to setect thehours.
(1hr, 3hr, 5hr or 9 hr)
• If the [COMFORT SLEEP] button is pressed
again means cancel comfort sleep mode.
13. Short Timer In the normal condition, after switching one circuit Purpose
breaker, 3-minute delay time for compressor and To start the unit immediately for the purpose of
1 hour for plasma air purifier are set for the testing, trial...etc, short timer can be used.
maintenance of the unit. maintenance of the unit.
Short Timer Setting
j Press [ ] button to turn the unit OFF.
k Set the operation mode or plasma air
purifier on the remote control without
sending the signal to the unit.
l Use the tip of the pencil to push the
[CHK] button and hold, "00" will show
on display, them press [SET] button
to make "00" disappear.
m Press [ ] button to turn the unit ON.
n When short timer is activated, all
setting on the remote operates
immediately, besides, all indicatiors on
front panel turns ON continuously for
3 seconds.
− 38 −
Item Operation flow and applicable data, etc. Description
14. One-Touch One touch comfort is the fully automated operation Operation condition for model to Europe
Comfort that is set according to the preferable condition in market
a region.
When an indoor unit receives "One Touch
Comfort Signal" from the remote controller,
the indoor unit operates as following.
Fan 1) Air conditioner starts to operation when
Operation
AUTO
the signal is received, even if the air
* AUTO/L L
conditioner was OFF.
2) Operation mode is set according to room
temperature, the same as AUTO mode.
3) Target temperature is 24ºC.
Time after operation
0 12 25 starts (min) 4) Louver position is set as stored position
of the operating mode.
*AUTO/L: Fan operates depends on the setting
temperature and room temperature. 5) Fan is controlled as followings.
16. FILTER When the elapsed time reaches 1000 hours after air
Indicator purifier operation, the FILTER indicator lights.
After cleaning the filters, turn off the FILTER indicator.
How to Turn Off FILTER Indicator
Press [RESET] button on the indoor unit.
NOTE :
If [RESET] button is pushed while the FILTER indicator
is not lit, the indoor unit will start the automatic
operation.
When you want a temporary operation while the
FILTER lamp lights, press [RESET] button to turn off
the FILTER lamp. (See page 34)
− 39 −
9-3. Auto Restart Function
This indoor unit is equipped with an automatic restarting function which allows the unit to restart operating with
the set operating conditions in the event of a power supply being accidentally shut down.
The operation will resume without warning three minutes after power is restored.
This function is not set to work when shipped from the factory. Therefore it is necessary to set it to work.
Operation Motions
Operation Motions
Press [RESET] button for more than The unit is in operation. The green indicator is on.
three seconds. (Less than 10 seconds)
↓
The unit stops operating. The green indicator is turned off.
↓ After approx. three seconds,
The unit beeps three times. The green indicator flashes
for 5 seconds.
Hi POWER FILTER PAP TIMER OPERATION
• While the filter check indicator is on, the RESET button has the function of filter reset betton.
– 40 –
9-3-2. How to Cancel the Auto Restart Function
To cancel auto restart function, proceed as follows :
Repeat the setting procedure : the unit receives the signal and beeps three times.
The unit will be required to be turned on with the remote controller after the main power supply is turned off.
Operation Motions
Operation Motions
Press [RESET] button for more than The unit is in operation. The green indicator is on.
three seconds. (Less than 10 seconds)
↓
The unit stops operating. The green indicator is turned off.
↓ After approx. three seconds,
The unit beeps three times.
– 41 –
9-4. Remote control
9-4-1. Remote control and its functions
1 Infrared signal emitter 1
2 Start/Stop button
3 Mode select button (MODE)
4 Temperature button (TEMP)
5 Fan speed button (FAN
6 Swing louver button (SWING)
7 Set louver button (FIX) PRESET FAN
13 5
8 On timer button (ON) TEMP
4
9 Off timer button (OFF) ONE-TOUCH MODE
14 3
18
10 Sleep timer button (SLEEP)
2 18
19
11 Setup button (SET) QUIET
COMFORT
SLEEP
12
20 Clear button (CLR) 17
15
SWING FIX Hi-POWER ECO
13 Memory and Preset button (PRESET) 6 16
14 One Touch button (ONE-TOUCH) 7 12
TIMER CLR
1. ONE-TOUCH
Press the "ONE-TOUCH" button for fully automated operation that is customised to the typical consumer
preferences in your region of the world. The coutomised settings control temperature air flow strength, air flow
direction and other settings to provide you alternate contact with "ONE-TOUCH" OF THE BUTTON. If you
prefer other settings you can select from the many other operation functions of your Toshiba unit
Press ONE-TOUCH : Start the operaton.
2. AUTOMATIC OPERATION
To automatically select cooling, heating, or fan only operation.
1. Press MODE : Select A.
2. Press MODE : Select A.
− 42 −
4. DRY OPERATION (COOLING ONLY)
For dehumidification, a moderate cooling performance is controlled automatically.
1. Press MODE : Select Dry .
2. Press MODE : Set the desired temperature.
5. Hi-POWER OPERATION
To automatically control room temperature and airflow for faster cooling or heating
operation (except in DRY and FAN ONLY mode)
Press HI-POWER : Start and stop the operation.
6. ECO OPERATION
To automatically control room to save energy (except in DRY and FAN ONLY mode)
Press ECO : Start and stop the operation.
Note: Cooling operation; the set temperature will increase automatically 1 degree/
hour for 2 hours (maximum 2 degrees increase). For heating operation the
set temperature will decrease.
7. TEMPORARY OPERATION
In case of the misplaced or discharged remote control
• Pressing the RESET button, the unit can start or stop
without using the remote control.
• Operation mode is set on AUTOMATIC
operation, preset temperature is 24°C
and fan operation is automatic speed.
8. TIMER OPERATION
1 Press
ON
: Set the desired ON timer. Press
OFF
: Set the desired OFF timer.
2 Press SET
: Set the timer. Press SET
: Set the timer.
3 Press CLR
: Cancel the timer. Press CLR
Everyday timer allows the user to set both the ON & OFF timers and will be activated on a daily basis.
Setting Everyday Timer
SET
1 Press
ON
: Set the ON timer. 3 Press .
SET
· During the every day timer is activation, both arrows ( or ) are indicated.
Note:
· Keep the remote control in accessible transmission to the indoor unit;
otherwise, the time lag of up to 15 minutes will occur.
· The setting will be saved for the next same operation.
– 43 –
9. PRESET OPERATION
Set your preferred operation for future use. The setting will be memorized by the
unit for future operation (except air flow direction).
1. Select your preferred operation.
2. Press and hold PRESET for 3 seconds to memorize the setting. The P mark
displays.
3. Press PRESET : Operate the preset operation.
− 44 −
9-4-3. Name and Functions of Indications on Remote Controller
[Display]
All indications, except for the clock time indicator, are displayed by pressing the button.
11 Quiet
Indicates when quiet is activated.
Press quiet button to start and press it again to stop
operation.
11 12 One-Touch
Indicates when one touch comfort is activated.
Press one-touch button to start the operation.
13 Swing
Indicates when louver is swing.
Press swing button to start the swing operation
and press it again to stop the swing operation.
8 5
6 4
3 7
– 45 –
9-5. Intermittent Operation Control for Indoor Fans of the Indoor Unit at Thermo-off
Side in Heating Operation
While heating operation is executed in two rooms, if room temperature reached the setup temperature in one
room and thermo-off occurred, the following operations start. (Refer to the figure belox.)
1. The indoor unit of the room (A room) in which thermo-off did not occur starts a continuous operation with the
setup number of revolution.
2. The indoor unit of the room (B room) in which thermo-off occurred starts intermittent operation of the indoor
fan.
The indoor fan operates with number of revolution of UL or SUL. Fan-ON time is 2 minutes and Fan-OFF
time is 2 to 4 minutes.
However if temperature of the indoor heat exchanger becomes over 55°C or more in B room, the indoor fan
stops the intermittent operation and starts continuous operation.
While heating operation is executed in two rooms, if room temperature reached the setup temperature in both
room nad thermo-off occurred, both indoor units start intermittent operation of the indoor fan.
B room thermo-ON
Operated with setup number
Thermo-OFF of revolution
T on T on T on
– 46 –
Revised-2
65 mm or more
1 70 For the rear left and left piping
mm Hook
o rm j Installation
o re
plate
Wall
Ho o 170
k mm
or m Insert the cushion between the indoor
ore unit and wall, and tilt the indoor unit for
better operation.
Air
Fi lter
Do not allow the drain hose to get slack.
(A
tta
ch
to Cut the piping
the
fro Shield pipe hole sloped
n tp slightly.
an
el .
n )
Super Oxi
Deo filter
o Make sure to run the drain hose sloped
Super downward.
Sterilizer filter
l Batteries
q Pan head
wood screw m Remote control holder The auxiliary piping can be connected to
the left, rear left, rear right, right, bottom
right or bottom left.
Right
Rear
k Wireless remote control right
Left
Bottom Rear
right left Bottom left
• Loading Batteries
A
C
L
– 47 –
Revised-2
Refrigerant piping
Indoor unit name Liquid side (Outer diameter) Gas side (Outer diameter)
Y 1 ea.
RAS-M07SKV-E, M10SKV-E, M10SKCV-E
RAS-M13SKV-E, M13SKCV-E
6.35 mm 9.52 mm
RAS-M16SKV-E, M16SKCV-E 6.35 mm 12.7 mm
Part No. Part name (Q’ty) Part No. Part name (Q’ty)
Installation plate × 1 Super Oxi Deo filter x 1
ONE -T OUC H
QUIE T
S WING
T IME R
SLEEP
PR ESET
C HK
F IX
ON
F IL T E R
T E MP
Hi-P OWE R
OF F
C L OC K
C OMF OR T
MODE
FAN
SLEEP
ECO
CLR
SET
<Others>
Name
Installation manual
Important information and warning*
Remote control
holder mounting screw B/W strips*
Remote control holder × 1 Ø3.1 × 16L × 2 (Energy efficiency labels)
– 48 –
10-2-3. Installation/Servicing Tools
¡
charge hose. The charge hose connecting part has two ports-one
Vacuum pump adapter for conventional refrigerant (7/16 UNF 20 threads per inch) and
one for R410A. If the vacuum pump oil (mineral) mixes with R410A
a sludge may occur and damage the equipment.
• Incidentally, the “refrigerant cylinder” comes with the refrigerant designation (R410A) and protector coating in the
U. S’s ARI specified rose color (ARI color code: PMS 507).
• Also, the “charge port and packing for refrigerant cylinder” require 1/2 UNF 20 threads per inch corresponding to
the charge hose’s port size.
– 49 –
10-3. Indoor Unit 10-3-2. Drilling a Hole and Mounting Instal-
lation Plate
10-3-1. Installation Place
• A place which provides enough spaces around the Drilling a hole
indoor unit as shown in the diagram.
When install the refrigerant pipes from the rear.
• A place where there are no obstacle near the air
inlet and outlet.
• A place which allows easy installation of the piping
to the outdoor unit.
• A place which allows the front panel to be opened.
• The indoor unit shall be installed so that the top of
the indoor unit is positioned at least 2m in height.
Pipe
• Also, avoid putting anything on the top of the hole
∅65 mm
indoor unit.
CAUTION 100 mm
Indoor unit
170
85
Reception 1
Reception Remote range Hook Installation
range controller Pipe hole Hook
Remote controller Thread Pipe hole plate
Indoor unit 7
Weight Mounting screw
– 50 –
When the installation plate is directly 10-3-3. Electrical Work
mounted on the wall 1. The supply voltage must be the same as the
rated voltage of the air conditioner.
1. Securely fit the installation plate onto the wall by
screws with the upper and lower catches, that 2. Prepare a power source for the exclusive use of
hold the indoor unit, facing out. the air conditioner.
2. To mount the installation plate on a concrete wall NOTE :
use anchor bolts. Drill the anchor bolt holes as
• Wire type :
illustrated in the above figure.
More than 1.5 mm2 H07RN-F or 60245IEC66.
3. Install the installation plate horizontally and level.
CAUTION
CAUTION
• This appliance can be connected to a main
When installing the installation plate with mount- circuit breaker in either of the following two
ing screw, do not use the anchor bolt hole. ways.
Otherwise the unit may fall down and result in
1. Connection to fixed wiring:
personal injury and property damage.
A switch or circuit breaker which discon-
nects all poles and has a contact separa-
tion of at least 3 mm must be incorporated
in the fixed wiring. An approved circuit
breaker or switch must be used.
Anchor bolt 2. Connection with power supply plug:
Attach power supply plug with power cord
Projection
and plug it into wall outlet. An approved
15mm or less power supply cord and plug must be used.
NOTE :
• Perform wiring work being sure the wire length is
Fig. 10-3-4 long enough.
– 51 –
10-3-5. Piping and Drain Hose Installation
CAUTION
• Be sure to refer to the wiring system diagram Piping and drain hose forming
labeled inside the front panel.
• Since condensation results in machine trouble,
• Check local electrical regulations for any make sure to insulate both the connecting pipes
specific wiring instructions or limitations. separately.
(Use polyethylene foam as insulating material.)
Rear right
Cord clamp
Piping preparation
Terminal block Rear left
drain hose
Changing
Terminal cover
Bottom left
Die-cutting
3
Bottom right
Earth line
Right
Fig. 10-3-10
Screw
Screw Connecting cable
1. Die-cutting front panel slit
Cut out the slit on the left or right side of the front
Fig. 10-3-6 panel for the left or right connection and the slit
on the bottom left or side of thefront panel for the
Terminal block bottom left or right connection with a pair of
nippers.
2. Changing drain hose
1 2 3
For left connection, left-bottom connection and
rear-left connection’s piping, it is necessary to
relocate the drain hose and drain cap.
Fig. 10-3-7
How to remove the drain cap
Clip drain cap with needle-nose pliers, and pull out.
Connecting cable
abou
t 15
cm
Fig. 10-3-8
Fig. 10-3-11
110 mm
Earth line
10 mm
How to remove the drain hose
The drain hose is secured in place by a screw.
Remove the screw securing the drain hose, then pull
out the drain hose.
10 mm
50 mm
Fig. 10-3-9
– 52 –
How to attach the drain cap In case of bottom right or bottom left piping
1. Insert hexagonal wrench (4 mm). • After making slits on the front panel with a knife or
similar tool, cut them out with a pair of nippers or
an equivalent tool.
Slit
Fig. 10-3-16
4 mm
Fig. 10-3-13
Left-hand connection with piping
2. Firmly insert drain cap. Bend the connecting pipes so that they are posi-
tioned within 43 mm above the wall surface.
If the connecting pipes are positioned more than
No gap 43 mm above the wall surface, the indoor unit may
Do not apply lubricating oil be unstable.
(refrigerant machine oil) When bending the connecting pipe, make sure to
when inserting the drain cap.
If applied, deterioration and use a spring bender to avoid crushing the pipe.
drain leakage of the drain
Insert a hexagon plug may occur.
wrench (Ø4mm) Refer to the table below for the bending
radius of each connection pipe.
Fig. 10-3-14 Outer diameter Bending radius
6.35 mm 30 mm
9.52 mm 40 mm
How to attach the drain hose
12.7 mm 50 mm
Always use the original screw that secured the
drain hose to the unit. If using a different screw
may cause water to leak. To connect the pipe after installation of the
Insert the drain hose firmly until the connector unit (figure)
contacts with the insulation, then secure it in place (To the front flare)
using the original screw.
270 mm
Gas side
230 mm
CAUTION Liquid side
Securely insert the drain hose and drain cap;
otherwise, water may leak.
R30 or less (Ø6.35), R40 or less (Ø9. 52), R50 or less (Ø12. 7)
Use polishing (polyethylene core or the like for bending pipe).
43 mm
Fig. 10-3-17
NOTE :
If the pipe is incorrectly bent, the indoor unit may be
unstable on the wall.
Slit
After passing the connecting pipe through the pipe
hole, connect the connecting pipe to the auxiliary
Fig. 10-3-15 pipes and wrap the facing tape around them.
– 53 –
10-3-7. Drainage
CAUTION
1. Run the drain hose at a downward sloped angle.
• Bind the auxiliary pipes (two) and connecting
cable with facing tape tightly. NOTE :
In case of leftward piping and rear-leftward • Hole should be made at a slight downward slant
piping, bind the auxiliary pipes (two) only with on the outdoor side.
facing tape.
Indoor unit Do not rise the drain hose. Do not form the drain hose
into the waved shape.
Auxiliary pipes
Connecting
cable 50 mm
Installation or more
plate
Drain
guide
Space for
pipes
Push Push
Fig. 10-3-20 Fig. 10-3-23
– 54 –
11. HOW TO DIAGNOSE THE TROUBLE
Table 11-1-1
1 When power breaker is turned “ON”, the The OPERATION lamp of the indoor unit flashes when
operation indicator (Green) of the indoor power source is turned on. If [START/STOP] button is
unit flashes. operated once, flashing stops.
(Flashes also in power failure)
2 Compressor may not operate even if the The compressor does not operate while compressor
room temperature is within range of restart delay timer (3-minutes timer) operates.
compressor-ON. The same phenomenon is found after power source has
been turned on because 3-minutes timer operates.
3 In Dry and ECO mode, FAN (air flow) The air flow indication is fixed to [AUTO].
display does not change even though FAN
(air flow select) button is operated.
4 Increasing of compressor motor speed For smooth operation of the compressor, the compres-
stops approx. 30 seconds after operation sor motor speed is restricted to Max. 41 rps for 2 min-
started, and then compressor motor speed utes, and Max.91 rps for 2 minutes to 3 minutes, respec-
increases again approx. 30 seconds after. tively after the operation has started.
5 In AUTO mode, the operation mode is After selecting Cool or Heat mode, select an operation
changed. mode again if the compressor keeps stop status for 15
minutes.
6 In HEAT mode, the compressor motor The compressor motor speed may decrease by high-
speed does not increase up to the maxi- temp. release control (Release protective operation by
mum speed or decreases before the temp.-up of the indoor heat exchanger) or current
temperature arrives at the set temperature. release control.
– 55 –
11-2. Primary Judgment
To diagnose the troubles, use the following methods.
1) Judgment by flashing LED of indoor unit
2) Self-diagnosis by service check remote controller
3) Judgment of trouble by every symptom
Firstly use the method 1) for diagnosis. Then, use the method 2) or 3) to diagnose the details of troubles.
Table 11-3-1
Check
Item code Block display Description for self-diagnosis
OPERATION (Green)
A Power failure (when power is ON)
Indoor indication Flashing display (1 Hz)
lamp flashes.
OPERATION (Green)
B Protective circuit operation for indoor P.C. board
Which lamp Flashing display (5 Hz)
does flash?
OPERATION (Green)
Protective circuit operation for connecting cable
C TIMER (Yellow)
and serial signal system
Flashing display (5 Hz)
OPERATION (Green)
D FILTER (Orange) Protective circuit operation for outdoor P.C. board
Flashing display (5 Hz)
OPERATION (Green)
TIMER (Yellow) Protective circuit operation for others
E
FILTER (Orange) (including compressor)
Flashing display (5 Hz)
NOTES :
1. The contents of items B and C and a part of item E are displayed when air conditioner operates.
2. When item B and C, and item B and a part of item E occur concurrently, priority is given to the block of item B.
3. The check codes can be confirmed on the remote controller for servicing.
– 56 –
11-4. Self-Diagnosis by Remote Controller (Check Code)
1. If the lamps are indicated as shown B to E in Table 11-3-1, execute the self-diagnosis by the remote controller.
2. When the remote controller is set to the service mode, the indoor controller diagnoses the operation condi-
tion and indicates the information of the self-diagnosis on the display of the remote controller with the check
codes. If a fault is detected, all lamps on the indoor unit will flash at 5Hz and it will beep for 10 seconds
(Beep, Beep, Beep ... ). The timer lamp usually flashes (5Hz) during self-diagnosis.
TOSHIBA
2 Press [ON ] or [OFF ] button
If there is no fault with a code, the indoor unit will beep
once (Beep) and the display of the remote controller will
change as follows :
TEMP
ONE -T OUC H MODE
• The TIMER indicator of the indoor unit flashes continuously.
(5 times per 1 sec.)
QUIE T P UR E
C OMF OR T
SLEEP
• Check the unit with all 52 check codes ( to )
as shown in Table-11-4-1.
S WING F IX Hi-P OWE R ECO • Press [ON ] or [OFF ] button to change the check
code backward.
T IME R CLR
If there is a fault, the indoor unit will beep for 10
ON OF F
SLEEP SET
seconds (Beep, Beep, Beep...).
C HK F IL T E R C L OC K Note the check code on the display of the remote
controller.
• 2-digits alphanumeric will be indicated on the display.
• All indicators on the indoor unit will flash.
(5 times per 1 sec.)
Fig. 11-4-1
– 57 –
11-4-2. Caution at Servicing
1. After servicing, press the START/STOP button to return to the normal mode.
2. After servicing by the check code, turn off breaker of the power supply, and turn on breaker of the power
supply again so that memory in the microcomputer returns the initial status.
However, the check codes are not deleted even if the power supply is turned off because they are stored in
the fixed memory.
3. After servicing, press [CLR] button under check mode status and then send the check code “7F” to the
indoor unit. The error code stored in memory is cleared.
Table 11-4-1
Indoor P.C. Short-circuit or discon- Operation Displayed when 1. Check the room temp. sensor.
board etc. nection of the room continues. error is detected. 2. When the room temp. sensor is
temperature sensor normal, check P.C. board.
(TA sensor).
Being out of place, Operation Displayed when 1. Check heat exchanger sensor.
disconnection, short- continues. error is detected. 2. When heat exchanger sensor is
circuit, or migration of normal, check P.C. board.
heat exchanger sensor
(TC sensor)
Lock of indoor fan or All off Displayed when 1. Check the motor.
trouble on the indoor fan error is detected. 2. When the motor is normal,
circuit check P.C. board.
Not Trouble on other indoor Operation Displayed when Replace P.C. board.
displayed P.C. boards continues. error is detected.
Connecting Return serial signal is not Operation Flashes when 1. When the outdoor unit never
cable and sent to indoor side from continues. trouble is detected operate:
serial signal operation started. on Return serial 1) Check connecting cable, and
1) Defective wiring of signal, and normal correct if defective wiring.
connecting cable status when signal
is reset. 2) Check 25A fuse of inverter
2) Operation of compres- P.C. board.
sor thermo Gas 3) Check 3.15A of inverter P.C.
shortage Gas leak board.
2. To display [Other] block during
operation, check compressor
thermo. operation and supply
gas (check gas leak also).
3. Unit operates normally during
check.
If return serial signal does not
stop between indoor terminal
board 2 and 3, replace inverter
P.C. board.
If signal stops between indoor
terminal board 2 and 3, replace
indoor P.C. board.
– 58 –
Block distinction Operation of diagnosis function
Air Judgment and action
Check Check
Block Cause of operation conditioner Remarks
code code
status
Outdoor P.C. Inverter over-current All off Displayed when Even if trying operation again, all
board protective circuit error is detected. operations stop immediately. :
operates. (Short time) Replace P.C. board.
Position-detect circuit All off Displayed when 1. Even if connecting lead wire of
error or short-circuit error is detected. compressor is removed,
between windings of position-detect circuit error
compressor occurred. : Replace P.C. board.
2. Measure resistance between
wires of compressor, and
perform short-circuit. : Replace
compressor.
Current-detect circuit All off Displayed when Even if trying operation again, all
error error is detected. operations stop immediately. :
Replace P.C. board.
Being out of place, All off Displayed when 1. Check sensors (TE, TS).
disconnection or short- error is detected. 2. Check P.C. board.
circuit of the outdoor
heat exchanger sensor
(TE) or suction temp.
sensor (Ts)
Disconnection or short- All off Displayed when 1. Check discharge temp. sensor
circuit of discharge error is detected. (TD).
temp. sensor 2. Check P.C. board
Outdoor fan drive All off Displayed when Position-detect error, over-current
system error error is detected. protective operation of outdoor fan
drive system, fan lock, etc. :
Replace P.C. board or fan motor.
Not Outdoor heat exchanger Operation 1. Check outdoor temp. sensor
displayed temp. sensor error continues —— (TO).
2. Check P.C. board.
Outdoor P.C. Compressor drive output All off Displayed when Check 5-serial LED of outdoor unit.
board error, Compressor error error is detected. When 20 seconds passed after
(lock, missing, etc.), start-up, position-detect circuit error
Break down occurred. : Replace compressor.
Trouble on P.M.V.
Others Return serial signal has Operation Flashes when 1. Repeat Start and Stop with
(including been sent when continues trouble is detected interval of approx. 10 to 40
compressor) operation started, but it on return serial minutes. (Code is not displayed
is not sent from halfway. signal, and normal during operation.)
1) Compressor thermo. status when signal Supply gas.
operation is reset. (Check also gas leak).
Gas shortage 2. Unit operates normally during
Gas leak check.
2) Instantaneous power If return serial signal does not
failure stop between indoor terminal
block 2 and 3, replace inverter
P.C. board.
If signal stops between indoor
terminal block 2 and 3, replace
indoor P.C. board.
Compressor does not All off Displayed when 1. Trouble on compressor
rotate. error is detected. 2. Trouble on wiring of compressor
(Current protective (Missed phase)
circuit does not operate
when a specified time
passed after compressor
had been activated.)
Discharge temp. All off Displayed when 1. Check dischage temp. sensor
exceeded 117°C error is detected. (TD).
2. Gas leakage
3. Trouble on P.M.V.
Break down of All off Displayed when 1. Check power voltage.
compressor error is detected. (220–230–240 V +10%)
2. Overload operation of refrigera-
tion cycle
Check installation condition
(Short-circuit of outdoor diffuser).
4-way valve inverse error Operation 1. Check 4-way valve operation.
(TC sensor value continues
——
lowered during heating
operation.)
– 59 –
Revised-2
NO
Item by symptoms
Is OPERATION indicator flashing?
YES
Is voltage
NO (DC12V or 5V) YES
Microcomputer
indicated on rear of Replace main
indoor control is defective.
P.C. board
board normal?
• Be sure to disconnect the motor connector CN31 after shut off the power supply, or it will be a cause of
damage of the motor.
NO NO
Does OPERATION indicator flash? Is wired correctly to white and
black lead wires of terminal block? Correct wiring.
YES YES
To item of
“Power supply is not turned on”.
– 60 –
( RAS-M16 Series )
Operation
Check Item
NO
Item by symptoms
Is OPERATION indicator flashing?
YES
Is DC310–340V NO
supplied between Parts of a power supply circuit
CN10 1 – 3 ? defective.
• Be sure to disconnect the motor connector CN31 after shut off the power supply, or it will be a cause of
damage of the motor.
NO NO
Does OPERATION indicator flash? Is wired correctly to white and
black lead wires of terminal block? Correct wiring.
YES YES
To item of
“Power supply is not turned on”.
– 61 –
Revised-2
YES
Does fan motor Control P.C. board failure
continue to operate?
Start to operate
indoor unit in cooling
operation at airflow
level “LOW”.
Dose AC120V or NO
Does indoor NO ligher voltage apply to Replace main
fan operate? between red and black lead P.C. board.
of the motor?
YES
YES
Is it possible to NO Replace
rotate cross-flow fan by bearing.
hand properly?
YES
Is it possible to NO
change airflow level Stop the operation
to “HIGH”?
YES
YES
– 62 –
( RAS-M16 Series )
Is it possible to detect
Does fan motor
YES DC 1V or more between NO
continue to operate? 5 + and 3 – of
motor connector (CN31). Peplace indoor
NO fan motor.
YES
Start to operate
indoor unit in cooling
operation at airflow
level “LOW”.
Is it possible to detect
Does indoor
NO DC 310–340V between NO
fan operate? 1 + and 3 – of motor
connector (CN31).
YES
YES
Turn off indoor unit and remove
(Motor connection condition)
Is it possible to detect DC 15V NO connector from motor.
Then push START/STOP button
between 4 + and 3 – of on remote controller to stop
motor connector (CN31). flashing lamp on indoor unit.
YES
Is it possible to detect
Change airflow level DC 15V between 4 + NO Peplace main
to “HIGH”. and 3 – of motor P.C. board.
connector (CN31).
YES
Start to operate the
indoor unit in except
heating operation. NO Turn off indoor unit and
At this time, is it possible to remove connector from motor.
detect DC 1V or more between Then start to operate indoor
5 + and 3 – of motor
unit with remote controller.
connector (CN31)?
YES
Start to operate the
indoor unit in except
heating operation.
Is it possible to NO At this time, is it possible NO
change airflow level to detect DC 1V or more
to “HIGH”? between 5 + and 3 –
of motor connector (CN31)?
YES (Check this condition
within 15 seconds after
starting unit.)
YES
Is it possible to NO Peplace
rotate cross-flow fan by
hand properly? bearing.
YES
– 63 –
(4) Indoor fan motor automatically starts to rotate by turning on power supply
(For DC fan motor in RAS-M16SKV-E, RAS-M16SKCV-E)
<Cause>
The IC is built in the indoor fan motor. Therefore the P.C. board is also mounted to inside of the motor.
If the P.C. board is soldered imperfectly or the IC is defective, the fan motor may automatically rotate by turning
on power supply.
<Inspection procedure>
1. Remove the front panel. (Remove 2 screws.)
2. Remove the cover of the fan motor lead wires.
3. Check DC voltage with CN31 connector while the fan motor is rotating.
NOTE :
• Do not disconnect the connector while the fan motor is rotating.
• Use a thin test rod.
P.C. board
CN31
(Check output DC voltage of fan motor on P.C. board.)
6 (Blue)
Yellow 5 (Yellow)
Measure voltage between 3 (GND : BLACK) 4 (White)
and 5 (V line : YELLOW) of motor connector (CN31) Black 3 (Black)
while indoor fan motor is rotating.
2 –
1 (Red)
DC
– 64 –
Revised-2
(For AC fan motor in RAS-M07, 10,13SKV-E, RAS-M10,13SKCV-E)
<Inspection procedure>
1. Remove the front panel. (Remove 2 screws.)
2. Remove the cover of the fan motor lead wires.
3. Check AC voltage with CN31 connector while the fan motor is rotating.
NOTE :
• Using a tester, measure the resistance value of each winding coil.
• Use a thin test rod.
AFS-220-20-4AR
• Do not disconnect the connector while the fan motor is rotating.
• For P.C. board side, proceed to the item "Only indoor fan does not oper-
ate" of "Judgment of Trouble by Every Symptom".
WHI
5
CN31 BLK BLK BLK
3 3 3
WHI WHI
RED 2 2
1 RED RED
1 1
– 65 –
(5) Troubleshooting for remote controller
<Primary check>
Check that A or B selected on the main unit is matched with A or B selected on the remote controller.
NO
Is transmission
mark indicated?
YES
Batteries are
exhausted.
YES
Does radio sound
is affected by remote NO
controller when a signal is
transmitted at distance of
5 cm from radio?
YES
– 66 –
11-5-2. Wiring Failure (Interconnecting and Serial Signal Wire)
(1) Outdoor unit does not operate
1) Is the voltage between R and S of the indoor terminal block varied?
Confirm that transmission from indoor unit to outdoor unit is correctly performed based upon the follow-
ing diagram.
NOTE:
• Measurement should be performed 2 minutes and 30 seconds after starting of the operation.
• Be sure to prepare a diode for judgment.
Normal time : Voltage swings between DC15 and 60V. ...................Inverter Assembly check (11-8-1.)
Abnormal time : Voltage does not vary.
2) If the unit stops once, it does not operate until the power will be turned on again.
3) The outdoor unit stops 10 minutes to 1 hour after operation started, and an alarm is displayed.
(Discharge temp. error check code 03, 1E Sensor temp. error check code 02, 1C)
Gas leak
P.M.V. is defective. Refer to the service manual
Miswiring of connecting wires of indoor/outdoor units of the outdoor unit.
Clogging of pipe and coming-off of TC sensor
– 67 –
11-9. How to Check Simply the Main Parts
11-9-1. How to Check the P.C. Board (Indoor Unit)
(1) Operating precautions
1) When removing the front panel or the P.C. board, be sure to shut off the power supply breaker.
2) When removing the P.C. board, hold the edge of the P.C. board and do not apply force to the parts.
3) When connecting or disconnecting the connectors on the P.C. board, hold the whole housing. Do not pull
at the lead wire.
(2) Inspection procedures
1) When a P.C. board is judged to be defective, check for disconnection, burning, or discoloration of the
copper foil pattern or this P.C. board.
2) The P.C. board consists of the following 2 parts
a. Main P.C. board part :
DC power supply circuit, Indoor fan motor control circuit, CPU and peripheral circuits,
buzzer, and Driving circuit of louver.
b. Indication unit of infrared ray receiving infrared ray receiving circuit, LED :
To check defect of the P.C. board, follow the procedure described below.
– 68 –
Revised-2
1 Turn off the power supply breaker Check whether or not the fuse (F01) Impulse voltage was applied or the
and remove the P.C. board is blown. indoor fan motor short-circuited.
assembly from electronic parts
base. Remove the connecting
cables from the terminal block.
2 Remove the connector of the Check power supply voltage : 1. The terminal block or the crossover
motor and turn on the power 1. Between No. 1 and No. 3 of CN01 cable is connected wrongly.
supply breaker. If OPERATION (AC 220–240V) 2. The capacitor (C01), line filter
indicator flashes (once per 2. Between and of C03 (L01), resistor (R02), or the diode
second), it is not necessary to (DC 310–340V) (D01, D02, D03, D04) is defective.
check steps (1 to 3) in the right 3. T101 is defective.
next column. 3. Between 12V and GND
4. Between 5V and GND 4. IC12 and T101 are defective.
3 Push [START/STOP] button once Check power supply voltage : IC51 and IC52 are defective.
to start the unit. (Do not set the 1. Between CN51 and
mode to On-Timer operation.) No. 1 of CN01 (DC 15–60V)
4 Shorten the restart delay timer Check whether or not all indicators The indicators are defective or the
and start unit. (OPERATION, TIMER, FILTER, housing assembly (CN21) is defective.
PURE) are lit for 3 seconds and they
return to normal 3 seconds later.
5 Push [START/STOP] button once 1. Check whether or not the com- 1. The temperature of the indoor heat
to start the unit, pressor operates. exchanger is extremely low.
• Shorten the restart delay timer. 2. Check whether or not the OP- 2. The connection of the heat ex-
• Set the operation mode to ERATION indicator flashes. changer sensor is loose.
COOL. (The connector is disconnected.)
(CN62)
• Set the fan speed level to
AUTO. 3. The heat exchanger sensor and the
P.C. board are defective.
• Set the preset temperature
(Refer to Table 11-4-1.)
much lower than the room
temperature. (The unit (com- 4. The main P.C. board is defective.
pressor) operates continuously
in the above condition.)
6 If the above condition (No. 5) still 1. Check whether or not the com- 1. The temperature of the indoor heat
continues, start the unit in the pressor operates. exchanger is extremely high.
following condition. 2. Check whether or not the OP- 2. The connection of the heat ex-
• Set the operation mode to ERATION indicator flashes. changer sensor short-circuited.
HEAT. (CN62)
• Set the preset temperature 3. The heat exchanger sensor and the
much higher than room tem- P.C. board are defective.
perature. (Refer to Table 11-4-1.)
4. The main P.C. board is defective
7 Connect the motor connector to 1. Check it is impossible to detect 1. The indoor fan motor is defective.
the motor and turn on the power the voltage (AC120V or higher (Protected operation of P.C. board.)
supply. voltage) between red and black 2. The P.C. board is defective.
Start the unit the following lead of the motor. 3. The connection of the motor
condition. 2. The motor does not operate or connector is loose.
• Set the fan speed level to HIGH. the fan motor does not rotate with
(The unit (compressor) operates high speed.
continuously in the above (But it is possible to receive the
condition in No. 5.) signal from the remote controller.)
3. The motor rotates but vibrates
strongly.
– 69 –
( RAS-M16 Series )
Table 11-9-1
1 Turn off the power supply breaker Check whether or not the fuse (F01) Impulse voltage was applied or the
and remove the P.C. board is blown. indoor fan motor short-circuited.
assembly from electronic parts
base. Remove the connecting
cables from the terminal block.
2 Remove the connector of the Check power supply voltage : 1. The terminal block or the crossover
motor and turn on the power 1. Between No. 1 and No. 3 of CN23 cable is connected wrongly.
supply breaker. If OPERATION (AC 220–240V) 2. The capacitor (C01), line filter
indicator flashes (once per 2. Between and of C03 (L01), resistor (R02), or the diode
second), it is not necessary to (DC 310–340V) (DB01) is defective.
check steps (1 to 3) in the right 3. IC11, IC13 and T101 are defective.
next column. 3. Between of C10 and output
side of IC08 (DC 15V) 4. IC11, IC13 and T101 are defective.
4. Between 12V and GND 5. IC11, IC13, IC14 and T101 are
5. Between 5V and GND defective.
3 Push [START/STOP] button once Check power supply voltage : IC51 and IC52 are defective.
to start the unit. (Do not set the 1. Between CN51 and
mode to On-Timer operation.) No. 1 of CN01 (DC 15–60V)
4 Shorten the restart delay timer Check whether or not all indicators The indicators are defective or the
and start unit. (OPERATION, TIMER, FILTER, housing assembly (CN21) is defective.
PURE) are lit for 3 seconds and they
return to normal 3 seconds later.
5 Push [START/STOP] button once 1. Check whether or not the com- 1. The temperature of the indoor heat
to start the unit, pressor operates. exchanger is extremely low.
• Shorten the restart delay timer. 2. Check whether or not the OP- 2. The connection of the heat ex-
• Set the operation mode to ERATION indicator flashes. changer sensor is loose.
COOL. (The connector is disconnected.)
(CN62)
• Set the fan speed level to
AUTO. 3. The heat exchanger sensor and the
P.C. board are defective.
• Set the preset temperature
(Refer to Table 11-4-1.)
much lower than the room
temperature. (The unit (com- 4. The main P.C. board is defective.
pressor) operates continuously
in the above condition.)
6 If the above condition (No. 5) still 1. Check whether or not the com- 1. The temperature of the indoor heat
continues, start the unit in the pressor operates. exchanger is extremely high.
following condition. 2. Check whether or not the OP- 2. The connection of the heat ex-
• Set the operation mode to ERATION indicator flashes. changer sensor short-circuited.
HEAT. (CN62)
• Set the preset temperature 3. The heat exchanger sensor and the
much higher than room tem- P.C. board are defective.
perature. (Refer to Table 11-4-1.)
4. The main P.C. board is defective
7 Connect the motor connector to 1. Check it is impossible to detect 1. The indoor fan motor is defective.
the motor and turn on the power the voltage (DC 15V) between 3 (Protected operation of P.C. board.)
supply. and 4 of the motor terminals. 2. The P.C. board is defective.
Start the unit the following 2. The motor does not operate or 3. The connection of the motor
condition. the fan motor does not rotate with connector is loose.
• Set the fan speed level to HIGH. high speed.
(The unit (compressor) operates (But it is possible to receive the
continuously in the above signal from the remote controller.)
condition in No. 5.) 3. The motor rotates but vibrates
strongly.
– 70 –
Revised-2
+5V
+12V
100
90
80
Resistance value (k )
70
60
50
40
TA, TC, TCJ
30 TA : Room temp. sensor
20 TC : Heat exchanger temp. sensor
TCJ : Heat exchanger temp. sensor
10
0
0 10 20 30 40 50
Temperature (˚C)
– 71 –
( RAS-M16 Series )
GND
+12V +5V
100
90
80
Resistance value (k )
70
60
50
40
30 TA, TC, TCJ
TA : Room temp. sensor
20 TC : Heat exchanger temp. sensor
TCJ : Heat exchanger temp. sensor
10
0
0 10 20 30 40 50
Temperature (˚C)
– 92 –
11-9-3. Indoor Unit (Other Parts)
No. Part name Checking procedure
1 Room temp. (TA) sensor Disconnect the connector and measure the resistance value with tester.
Heat exchanger (TC, TCJ) (Normal temp.)
sensor Temperature
Sensor 10°C 20°C 25°C 30°C 40°C
TCJ, TA, TC (kΩ) 20.7 12.6 10.0 7.9 4.5
– 73 –
12. HOW TO REPLACE THE MAIN PARTS
WARNING
• Since high voltages pass through the electrical parts, turn off the power without fail before proceeding with
the repairs.
Electric shocks may occur if the power plug is not disconnected.
• After the repairs have been completed (after the front panel and cabinet have been installed), perform a
test run, and check for smoking, unusual sounds and other abnormalities.
If this check is omitted, a fire and/or electric shocks may occur.
Before proceeding with the test run, install the front panel and cabinet.
• Ensure that the following steps are taken when doing repairs on the refrigerating cycle.
1. Do not allow any naked flames in the surrounding area.
If a gas stove or other appliance is being used, extinguish the flames before proceeding.
If the flames are not extinguished, they may ignite any oil mixed with the refrigerant gas.
2. Do not use welding equipment in an airtight room.
Carbon monoxide poisoning may result if the room is not properly ventilated.
3. Do not bring welding equipment near flammable objects.
Flames from the equipment may cause the flammable objects to catch fire.
• If keeping the power on is absolutely unavoidable while doing a job such as inspecting the cir-
cuitry, wear rubber gloves to avoid contact with the live parts.
Electric shocks may be received if the live parts are touched.
High-voltage circuits are contained inside this unit.
Proceed very carefully when conducting checks since directly touching the parts on the control circuit
board may result in electric shocks.
Front panel
Press
– 74 –
No. Part name Procedures Remarks
2 Screws
Three hooks
– 75 –
No. Part name Procedures Remarks
– 76 –
No. Part name Procedures Remarks
2 screws
– 77 –
No. Part name Procedures Remarks
Two screws
<Caution at assembling>
• If the bearing is out from the housing, push it
into the specified position and then incorporate
it in the main body.
Bearing
Bearing base
– 78 –
No. Part name Procedures Remarks
Set screw
– 79 –
No. Part name Procedures Remarks
U groove
– 80 –
Revised-2
12-2. Microcomputer
Common procedure 1) Turn the power supply off to stop the Replace terminal block,
operation of air-conditioner. microcomputer ass’y and the
2) Remove the front panel. P.C. board ass’y.
• Remove the 2 fixing screws.
3) Remove the electrical part base.
C01
FUSE
L01
C02
C03
IC12
CN51 C121 C133
T01
– 81 –
( RAS-M16 Series )
DB01
C03
T01
– 82 –
Revised-2
– 83 –
Revised-2
407
403
405
402 401
404
406
– 84 –
(THAILAND) CO.,LTD.
144/9 MOO 5, BANGKADI INDUSTRIAL PARK, TIVANON ROAD, TAMBOL BANGKADI,
AMPHUR MUANG, PATHUMTHANI 12000, THAILAND.