Hydropower Project Planning Guide
Hydropower Project Planning Guide
Chapter One
Introduction
Definition:
Hydropower engineering refers to the technology involved
in converting the pressure energy and kinetic energy of water
into more easily used electrical energy.
The prime mover in the case of hydropower is a water wheel or
hydraulic turbine which transforms the energy of the water into
mechanical energy.
Sources of water power?
Hydroelectric Power Plant / Hydropower Plant
Hydropower plants convert the potential energy of water (water falling over
a distance or head) into mechanical energy (rotation of the turbine shaft). This
shaft in turn is connected to the shaft of an electric generator to convert
mechanical energy into electrical energy.
If the quantity of water available for the production
of power is designated as Q and the vertical distance
available is measured as H, the theoretical water
power due to a quantity of water (Q) falling H,
P=QρgH
2
Draft Tube
Diversion type Hydroelectric Power Plant
`
POWER HOUSE
Hydraulic turbines:
converts water energy to
mechanical energy;
Generators:
Converts mechanical energy to
electrical energy
Hydropower Development Cycle
Project Cycle
Three project phases
Project
Project Planning Project Implementation
Operation
Prefeasibility 2 Few
5
Study Stage Alternatives
Reconnaissance Several
1 2 3 4 5
Study Stage Alternatives
Hydropower
The studies to be carried out are:
Development Cycles
Resources studies
Preparation/updating of resources inventories
Preparation/updating of resources rankings
Site specific studies
Preliminary reconnaissance studies
Pre-feasibility studies
Feasibility studies
The main purpose of resource inventory investigation is to identify, register and catalogue the
hydropower resource existing in a river basins; areas; districts and provinces.
Basic Investigations: Having no established development purpose
Purpose oriented Investigations: Carried out for specific purposes, i.e. in order to
meet identified needs
Flow data and data on topography is sufficient to establish the production and generating
capability of a site.
The identified project sites are ranked according to size, cost, electric demand, etc.
Preparation of resources inventories and their updating is a continuous process and should not
be stopped at any time.
A. Reconnaissance Study
It is the first stage of the project planning phase and it is preliminary in nature.
Objectives:
To collect extensive primary and secondary data in order to
Establish the existing condition, i.e., specify clearly the problems and
opportunities,
Formulate alternative options to address the problems and opportunities,
Evaluate effects of the formulated alternative options,
Make comparisons between the alternative options,
Make initial recommendation with respect to the technical and economic viability
of the proposed project,
Select recommended options,
Plan detailed surveys and investigation required for the recommended options,
Activities:
The activities involved at this stage are
Data collection,
Field visit / reconnaissance survey,
Desktop investigation.
In data collection, basic data that are relevant to the project and already available in
various forms are collected.
Field visit or inspection /Reconnaissance survey, reconnaissance survey is carried
out to establish the existing condition at the planned project sites,
In desk top investigation, from the gathered data and reconnaissance survey, the
major problems / opportunities that lead to the initiation of the project are properly
identified and articulated,
Major tasks
1. Determine quantitatively electric power demand or opportunity to be exploited:
How much is the power demand that needs to be addressed
2. Conduct inventory of energy resources:
What are the energy resources available at and near the demand center?
3. Determine the theoretical hydropower potential:
What is the hydropower potential looks like
a) River flow data (Q)
b) Available and created head (H) from Topographic map (potential sites for
hydropower developments)
• Run-of-river
• Diversion canal
• Storage type
c) Determine the theoretical hydropower potential
4. Formulate different alternatives
5. Select two or three alternatives for further study and investigation
Reporting
A Reconnaissance Study Report covering all the aspects mentioned above will be
prepared.
B. Prefeasibility Study
It is the second stage of the project planning phase.
Objectives:
Its principal objective is to collect additional data and carry out detailed investigations to
ascertain the technical, economical, financial, social and environmental viability of the
proposed project,
prepare preliminary engineering design and cost estimate of the options that are
recommended in the reconnaissance stage,
evaluate potential environmental impact,
compare the recommended options in terms of technical, socio-economic, financial,
environmental aspects
arrive at a preferred option from the recommended options,
plan detailed surveys and investigation required for the preferred option,
Activities
The activities that are carried out at this stage include but not limited to:
Collection and evaluation of additional existing data.
Field surveying
Field exploration and investigation
Water resources investigation
Preliminary design of the recommended options,
Environmental and social impact assessment
Major Tasks
A. Hydrological &Topographical Survey
B. Electric Power Demand Estimation
C. System design
E. Engineering Cost Estimate
F. Energy Output and Revenue Estimation
G. Environmental and Social Impact Assessment
i. Hydrological &Topographical Survey.
Hydrological analysis are carried out to establish Flow duration curve (plot of flow
(Q) versus the percent of time a particular flow can be expected to be exceeded).
Long term flow records
Rainfall – runoff of models (catchment geology and soil types)
Long - term information might be backed up by short-term flow measurements.
• The daily, weekly, or monthly flow over a period of several years, to
determine the plant capacity and estimate output,
• Low flows, to assess the primary, firm or dependable power.
ii. Electric Power Demand
Power demand is defined as the total load, which consumers choose, at any instant
of time, to connect to the supplying power system.
The amount of load used at various hours of the day may vary depending upon the
requirements of the consumption (Daily Load Curve).
Peak load (determines the size of the plant)
Average load
Base load
Peak Load
Average Load
Load
[MW]
Base Load
0 6 12 18 24
Time
iii. System design
This would include determination of plant capacity and a description of the overall
project layout, including a drawing showing the general arrangement of the site.
Reporting
- A Feasibility Study Report covering all the aspects mentioned above will be prepared.
C. Feasibility (Detail Study)
It is the last stage of the project planning phase
Feasibility studies are carried out to determine the technical, economical and
environmental viability of a project. This phase of investigation consists of a
detailed study which is directed towards the ultimate permission, financing,
final design and construction of the project under investigation.
Objectives:
Its principal objective is to collect additional data and carry out detailed design works
of the preferred option. This include preparation of
Detailed hydraulic and structural design,
Construction drawings,
Technical specifications that clearly detail the required construction methods,
material; types, material classes, and testing requirements,
Environmental and social impact assessment
Engineering cost estimate and tender documents.
Activities:
The major activities in this stage are:
Review of the feasibility study,
Detailed field investigation as per the recommendation of the prefeasibility
study:
Detail design:
Preparation of the final contract documents,
Reporting which includes the above mentioned objectives and activities in
detail.
Reporting
A Design Study Report covering all the aspects mentioned above will be prepared.
Tender and Contract Documents Preparation
After the design study report is accepted and approved, the planning phase will
culminate with the preparation of well-organized tender document for competent
bidder selection, and preparation of a standard contract document
Implementation Phase
Project implementation is a multidisciplinary job which
include:
Approval and appropriation of funds
Pre-qualification and hiring of consultants
Detailed design
Preparation of tender/contract documents
Pre-qualification of contractors
Preparation of construction design and engineering design
Preparation of operation manual
Construction supervision
Construction of civil works
Supply and erection of equipment
Testing, commissioning and commercial operation
Preparation of completion report
Hydraulics and Hydrology of Hydropower
Hydraulic Theory
The principal parameters necessary in making hydropower studies are
Water discharge (Q) and
Hydraulic head (h);
Therefore, the power extracted by the hydropower unit is the rate of doing work
and can be represented mathematically as follows
The foregoing equations are for theoretical conditions. The actual output is
diminished by the fact that the turbine has losses in transforming the potential and
kinetic energy into mechanical energy. Thus an efficiency term η, usually called
overall efficiency, must be introduced to give the standard power equation
Bernoulli Energy Equation Approach
The Bernoulli equation is related to the energy grade line, hydraulic grade line, and
the position grade lines.
V = water velocity
P = pressure
Z = potential head referenced to datum
Considering frictional loses
The Bernoulli equation for the hydropower installation is written between point 1 at the
surface of the forebay and point 2 at the entrance to the turbine
When the Bernoulli equation is written between point 2 and point 3 which is the
surface of water at the exit to the draft tube;
For practical purposes, V1, P1 and P3 are set to zero, solving for P2
Solving for h;
Because the Bernoulli equation defines terms in units of N meter per N of water
flowing through the system, it should be recognized that the N of water flowing through
the turbine per unit of time by definition is
Stream flow data are usually available as time series data (flow in chronological
order, flow against time):
550
500
450
400
350
300 Series1
250
200
150
100
July
July
July
July
July
July
July
July
July
July
Oct
Oct
Oct
Oct
Oct
Oct
Oct
Oct
Oct
Oct
Apr
Apr
Apr
Apr
Apr
Apr
Apr
Apr
Apr
Apr
Jan
Jan
Jan
Jan
Jan
Jan
Jan
Jan
Jan
Jan
For evaluating the power out put of a hydropower plant, flow-duration curves are
more suited.
Flow duration curve is
• is a plot of streamflow versus the percent of time a particular flow can be
expected to be exceeded.
•It summarizes streamflow characteristics and can be constructed from daily,
weekly, or monthly streamflow data.
Unlike time series plot where the flow are ordered chronologically, in flow duration
curves, flow are reordered in terms of their magnitude.
ordinate: flow
abssica: percent of the time the given flow is equaled or exceeded
Two methods are available for the construction of flow duration curves
rank order method,
class interval method,
Rank Order Method
A total time series of flows that represent equal increments of time (daily, weekly,
monthly yearly) is considered
The flows are ranked according to their magnitude. Individual order numbers are
given to the rank-ordered values. The largest beginning with order 1.
Exceedance percentage, i.e., the percent of time that the mean flow has been
equalled or exceeded during the period of record,
= Order number X 100
Total Number of Record
The flow value is then plotted versus the respective computed exceedance
percentage.
References to the flow duration values at specific exceedance value are usually made
as Q50, Q30, QI0, and so on, indicating the flow value at the percentage point
subscripted.
Example 1. The following is the record of average yearly flow in a river for 15 years.
Construct the flow duration curve for the river by the rank order method and calculate
Q50, Q30
Year 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970
Flow
(m3/s) 905 865 1050 1105 675 715 850 775 590 625 810 885 1025 1150 925
1400
1200 Streamflow
1000
800
Q
600
400
200
0
1956
1960
1963
1964
1967
1957
1958
1959
1961
1962
1965
1966
1968
1969
1970
Year
1. Reorder the stream flow
interms of magnitude. Order Year Q Order No Q
Excedence
Probability
from the maximum to the 1956
1957
905
865
1
2
1150
1105
6.67
13.33
minimum 1958 1050 3 1050 20.00
1959 1105 4 1025 26.67
1960 675 5 925 33.33
905
2. Assign order number. Starting 1961
1962
715
850
6
7 885
40.00
46.67
with 1 for the maximum. 1963
1964
775
590
8
9
865
850
53.33
60.00
1965 625 10 810 66.67
1966 810 11 775 73.33
3. Calculate the exceedance 1967 885 12 715 80.00
675
percentage (%) 1968
1969
1025
1150
13
14 625
86.67
93.33
1970 925 15 590 100.00
Total No of
Record = 15
e.g, Q = 1150; Order No =1; Total No of record =15; Excedeence Perc = 1/15 *100 = 6.67%
4. Plot Q vs Exceedance
Probability
Flow Duration Curve
1200
1100
1000
900
Q (m3/s)
800
700
600
500
0 10 20 30 40 50 60 70 80 90 100
Exceedance Probability (%)
500
400
300 Series1
200
100
July
July
July
July
July
July
July
July
July
July
Oct
Oct
Oct
Oct
Oct
Oct
Oct
Oct
Oct
Oct
Apr
Apr
Apr
Apr
Apr
Apr
Apr
Apr
Apr
Apr
Jan
Jan
Jan
Jan
Jan
Jan
Jan
Jan
Jan
Jan
1. Categorize the time series in to class intervals
120 flow records, min 120 m3/s; max 540 m3/s
9 class intervals covering all flows
2. Tally the number of flows in each class interval
3. Approach A:
For each class, the number of values greater than the upper limit of the class is determined.
Exceedance percentage = number of flows greater than the upper limit of a class interval divided by
the total number of flow values in the data series,
The flow duration curve is produced by plotting the upper limit of the class intervals against the
computed exceedance percentage.
Approach A Approach B
Mean monthly No. of No of Exceed Prob No of Exceed
flow range occurrences Occurence > (%) Occurence >= Prob (%)
upper limit lower limit
500-549 2 0 0.00 2 1.67
450-499 9 2 1.67 11 9.17
400-449 20 11 9.17 31 25.83
350-399 21 31 25.83 52 43.33
300-349 24 52 43.33 76 63.33
250-299 21 76 63.33 97 80.83
200-249 16 97 80.83 113 94.17
150-199 4 113 94.17 117 97.50
100-149 3 117 97.50 120 100.00
600
500
400
300
Q
200
100
0
0 10 20 30 40 50 60 70 80 90 100
Exceedeance Probability
Exercise:
For the10 year monthly streamflow data given above, determine the FDC by the rank
order method using
A - the total period approach, and
B - the calendar year approach.
Characteristics of Flow Duration Curves
The flow duration curve (FDC) shows how flow is distributed over a period (usually a
year).
Catchment characteristics governs shapes of flow duration curves.
1. Generally, a steep flow duration curve implies a flashy catchment – one which
is subject to extreme floods and droughts.
Flashy catchments are characterized by:
Rocky, shallow soil,
Daily flow rates of small storms are useful for the pondage studies in a run-of-
river power development plant,
Monthly flow rates for a number of years are useful in power development plants
from a large storage reservoir
Other Hydrologic Considerations
Hydrologic information is also needed for
developing tailwater curves,
area-capacity curves for reservoirs,
determination of seasonal losses from reservoirs due to evaporation
rule curves for operating reservoirs, and
sedimentation and flood analysis for spillways.
A. Tailwater Relationships
The tailwater elevation below turbine outlet fluctuate
due to water released from spillways
Information on normal tail water, maximum tailwater, and minimum tailwater
elevations is necessary to determine design head and to determine the appropriate
turbine setting.
Therefore, it is important to develop a tailwater elevation versus river discharge curve
over the complete range of flow that is to be expected.
Preparing such a curve requires an adequate contour map of the river channel x-area
and an estimation of velocity in the channel at various stages of flow.
B. Area-Capacity Curves
Most hydropower developments involve an impoundment behind a dam.
In multipurpose reservoirs, when releases from reservoirs are made, the schedule of
releases is often dictated by considerations other than just meeting the flow demands
for power production.
The needs for municipal water supply, for flood control, and for downstream irrigation
use dictate certain restraints.
The restraints are conventionally taken care of by developing reservoir operation rule
curves that can guide operating personnel in making necessary changes in reservoir
water releases.
Figure below shows example of reservoir operation rule curves.
To be effective, rule curves often require the use of rather careful and extensive
reservoir operation studies using historical flow data and estimates of demands for
water that are likely to occur in the future.
Energy and Power Analysis
Power Duration Curve
We have seen in the previous chapter from hydraulics of hydropower that the
theoretical power
We have also seen that the actual output is diminished by the turbine losses and an
efficiency term (ɳ), usually called overall efficiency, is be introduced to give the
standard power equation:
If the river course is divided into a number of stretches, the total power can be
described by
The actual use of the equation for estimating the potential (P); however, is made
difficult due to the fact that the discharge of any river varies over a wide range.
Moreover, the head may also show some variation.
We have seen in the previous chapter that the temporal variation of discharge is
captured by Flow Duration Curve
Similarly the change in head (headwater elevation – tailwater elevation) can be
captured with Headwater and Tailwater Rating Curves (HRC, TRC)
Tailwater Headwater
Elevation Elevation
Q
Q
Since power is proportional to discharge and head, one can also prepare Power
Duration Curve from FDC and the HRC and TRC.
Like FDC, the power Duration Curve is the plot of power against the percentage of
time the power is equaled or exceeded.
Generally, for run-of-river schemes, the head variation is considerably less than the
discharge variation. Thus, head could be taken as a constant.
For such types of plants, the power duration curve will mirror the flow duration curve.
This is adequate for elementary rough calculations. If, however, a precise power
duration curve is desired, the head corresponding to any discharge is required to be
known.
A typical power duration curve is shown below
FDC
Q (m3/s)
0 50 95 100
Percentage of time equaled or exceeded
PDC
Power (MW)
0 50 95 100
Percentage of time equaled or exceeded
Power (MW) P50 Pm P95 P100
0 50 95 100
Percentage of time equaled or exceeded
Minimum potential power computed from the minimum flow available for 100 % of the time (365 days
or 8760 hours). This is represented as P100;
Small potential power computed from the flow available for 95 % of time (flow available for 8322
hours). This is represented as P95;
Average potential power computed from the flow available for 50% of the time (flow available for 6
months or 4380 hours). This is represented as P50;
Mean potential power computed from the average of mean yearly flows for a period of 10 to 30 years,
which is equal to the area of the flow-duration curve corresponding to this mean year. This is known as
‘Gross river power potential’ and is represented as Pm.
It would be more significant to find out the technically available power from the
potential power; According to Mosonyi, the losses subtracted from the P values
present an upper limit of utilization;
Technically available power: With conveyance efficiency of 70% and overall
efficiency of the plant as 80%, a combined multiplying factor of 0.56 should be used
with the average potential power, P50;
Pa 0.56P50
Example 3. For the example 1 given in previous example, construct the power
duration curve if the available head is 15 m. Calculate the average potential power
and the technically available power with conveyance efficiency of 70% and overall
efficiency of 80%.
Year 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970
Flow
(m3/s) 905 865 1050 1105 675 715 850 775 590 625 810 885 1025 1150 925
A. Construct the Flow Duration Curve
B. Using the Power equation, calculate the theoretical power from the FDC for constant head = 15 m
P=ρgQh ρ = 1000 kg/m3;
g = 9.81 m/s2
h = 15m
Excedence P =ρgQh;
Year Q Order No Q Probability (MW)
1956 905 1 1150 6.67 169.05
1957 865 2 1105 13.33 162.435
1958 1050 3 1050 20.00 154.35
1959 1105 4 1025 26.67 150.675
1960 675 5 925 33.33 135.975
1961 715 6 905 40.00 133.035
1962 850 7 885 46.67 130.095
1963 775 8 865 53.33 127.155
1964 590 9 850 60.00 124.95
1965 625 10 810 66.67 119.07
1966 810 11 775 73.33 113.925
1967 885 12 715 80.00 105.105
1968 1025 13 675 86.67 99.225
1969 1150 14 625 93.33 91.875
1970 925 15 590 100.00 86.73
Flow Power
1200 180
170
1100
160
1000 150
140
900
Q (m3/s)
P (MW)
130
800
120
700 110
100
600
90
500 80
0 10 20 30 40 50 60 70 80 90 100
Exceedance Percentage (%)
2100.40 2087.00
2100.20 2086.00
2100.00 2085.00
2099.80 2084.00
2099.60 2083.00
2099.40 2082.00
2099.20 2081.00
2099.00 2080.00
500 600 700 800 900 1000 1100 1200
Q(m3/s)
A. Construct the Flow Duration Curve
B. Read from the headwater and tailwater rating curves, the headwater elevation and the tailwater
elevation for each discharge value.
C. Calculate the gross head h;
h = Headwater Elevation – Tailwater Elevation
D. Calculate power P = ρ g Q h
ρ = 1000 kg/m3;
g = 9.81 m/s2
h is variable
120
110
100
90
80
0 10 20 30 40 50 60 70 80 90 100
Exceedance Percentage (%)
Average load
load curve represents the
energy consumed in kWh;
Base load
0 2 4 6 8 10 12 14 16 18 20 22 24
Time
A daily load factor may also be defined as the ratio of the actual energy
consumed during 24 hours to the peak demand assumed to continue for 24
hours, i.e.
The capacity factor for hydroelectric plants generally varies between 0.25 and 0.75.
The capacity factor would be identical with load factor if the peak load were equal to
the plant capacity. However, the load factor would be different if the plant were not used
to its full capacity.
Thus, in the above example, if the peak load was 75 MW instead of 100 MW, then
Utilization Factor: is the ratio of the quantity of water actually utilized for power
production to that available in the river. If the head is assumed to be constant, then
the utilization factor would be equal to the ratio of power utilized to that available.
The value of utilization factor varies between 0.4 and 0.9 depending on the plant
capacity, load factor and storage.
From the definition of capacity factor, load factor and utilization factor, it would be
noticed that if the load factor is very high and there is full pondage available at the
plant, the utilization factor may go as high as 1.00 whereas the capacity factor would
go only up to value of about 0.75. The capacity factor could be equal to unity only
with a 100% load factor, complete pondage, complete storage, and at the plant
capacity equal to the average flow. Obviously, such a proposition is only hypothetical
Load factor approaching zero. The
Peak
load duration curve will approach a
narrow spike, i.e., a peak load of very Load
short duration with very low or no load
during the major portion of the time.
Average
Time
Time
Load Duration Curve
Study of the variation of load and various factors such as load factor, capacity factor
etc for a particular duration (day, week, month) is to use load curves.;
When the duration is very long, e.g., year, load curves become cumbersome.
daily load curves are prepared
The daily load curves are utilized for various calculations on annual basis
The area under load duration curve for a time duration would be the same as that of a
load curve for the same particular period of time.
The area under a load duration curve represents the total energy production for the
duration.
Thus, annual load factor is given by the ratio of the area under the curve to the area
of the rectangle corresponding to the maximum demand occurring during the course
of the year.
The firm power could be increased by the use of pondage (storage).
Curve without
storage
Curve with
storage
Discharge
Primary power
with storage
Primary power without storage
0 100
Percentage of time
Secondary power: Also known as surplus or non-firm power, is the power other
than the primary power and is, thus, comparatively less valuable
Estimation of flow to ungauged sites:
In this case the stream flow data of the sites will have a considerable
difference from the recorded data.
There are also some project sites which have stream flow data neither
upstream nor downstream
Cont.….
Hence based on the above conditions the selection of source and data
analysis performed has been summarized as follows
A) Direct data from the gauged stations:
Depending on the similarity of area between the proposed reservoir site
and the stream flow gage location, direct mean monthly stream flow
data was computed from the available years mean monthly data of the
gauged stations updated to the recent record.
B)Simple Area ratio method
The area ratio method was used to determine the flows
at the required sites from the main or tributary rivers
mean stream gauge values.
Asite n
Qsite ( ) * Qgauge
Agauge
Where
Qsite is the discharge required at the reservoir site
Qgauge is the discharge at the near by gauge site
Asite and Agauge are the drainage areas at the reservoir and gauge
respectively.
n is a coefficient that varies between 0.6 and1.2
If Asite is 20% of the Agauge or lies with in the range of
0.8<=Asite/Agauge<=1.2 then n=1
Cont.….
To the right of the runner discharge capacity point, Qc, the amount
flowing in the river go through the turbine . This shows that full-
rated power production will not be produced.
Residual, reserved or compensation flow :
Chapter Two
POWER PLANT STATIONS
Components of Hydropower Projects
To generate electric power from water, three basic elements are necessary
1. A means of creating head: Dams, Weirs, barrages etc
2. A means for conveying water from dam to turbine
Intake: directs water from reservoir to penstock/power conduit
Power canal,
Forebay,
Penstock: pressurized conduit conveying water to turbines
Draft tube:
Surgetank:
Tail race:
3. A power plant: power house to generate electric power
• Turbines: converts potential and kinetic energy of the water to mechanical
energy
• Generators: converts mechanical energy to electrical energy
Storage type Hydroelectric Power Plant
2
Draft Tube
Dams, Barrages and Reservoirs
Water control structures: dams, barrages, and weirs play two major functions.
It creates the head necessary to move the turbine, and
It stores water used to maintain the daily or seasonal flow release pattern.
The height of the dam or diversion weir establishes the head and storage from
available water for generation.
Storage capacity is the volume of a reservoir available to store water.
This storage is divided into active and inactive storage.
o Active storage: that portion of the storage capacity in which water will
normally be stored or withdrawn for beneficial uses.
o Inactive storage: that portion of the storage capacity from which water is not
normally withdrawn, in accordance with operating agreements or restrictions.
1. Active storage
2. Inactive storage
3 Live storage
4 Dead storage
5 Flood storage
It can be provided as
an integral part of the dam / weir or
in isolation from the diversion weir or dam
Intake as integral part of the Dam
Gate
Bellmouth
Trashrack
Draft Tube
Functions of Intakes
The main functions of intakes are:
1. To control flow of water into the conveyance system.
The control is achieved by a gate or a valve.
2. To provide smooth, easy and vortex or turbulence free entry of water in
the conveyance system to minimize head loss.
This can be achieved through providing bell-mouth shaped entrance.
3. To prevent entry of coarse river born trash matter such as boulders, logs,
tree branches etc.
Provisions of trash racks at the entrance achieve this function.
4. To exclude heavy sediment load of the river from interring the conveyance
system.
Special devices such as silt traps and silt excluders are used to control & trap
the silt.
Power Canals
It is an appropriate choice when the general topography of the terrain is moderate
with gentle slopes.
However, when the topography is highly rugged and with steep slope
It becomes uneconomical to construct canals on the grounds that
as the canal follows longer distances; and
may need provision of cross-drainage works and deep cuts and fills at a
number of appropriate locations.
In such cases, it is advisable to go for tunnels or pipes.
The choice, in fact, has to be made based on economic analysis.
Where the topography of the region presents special formations, the alternating
use of open-canal and open-surface tunnel sections may ensure the most
economical development.
Tunnels
Tunnels are underground conveyance structures constructed by special tunneling
methods without disturbing the natural surface of the ground. In many modern
high head plants, tunnels form an important engineering feature.
Advantages of tunnels
It provides a direct and short route for the water passage thus resulting in
considerable saving in cost
Tunneling work can be started simultaneously at many points thus leading to
quicker completion,
Natural land scape is not disturbed
Tunneling work has become easier with development techniques of drilling and
blasting
Development of rock mechanics and experimental stress analysis has given
greater confidence to engineers regarding stability of tunnels.
Forebay
Acts as a transition section between power canal and penstock.
Distributes water carried by the power canal among penstocks that lead to
turbines,
Acts as a regulating reservoir
Water is temporarily stored in a Forebay in the event of load rejection by the
turbine and is withdrawn from it when the load is instantenously increased..
Serve as a final settling basin where any water borne debris which either passed
through the intake or was swept into the power canal can be removed before the
water passes into the turbine.
A forebay is formed simply by widening the power canal at the end.
Forebay advantages:
To decrease the length of the penstock,
To decrease the distance to the power house so as to get the turbine on and off
within a shorter period.
To halt the propagation of pressure waves to the power canal
Penstocks
Pipes of large diameter used for conveying water from the source
(reservoir or forebay) to the power house.
They are usually high-pressure pipelines designed to withstand stresses
Static pressure and
Water hammer pressures created by sudden changes in power demands
(i.e. valve closures and openings according to power rejection and demand).
The provision of such a high-pressure line is very uneconomical if it is too
long, in which case it can be divided into two parts,
a long low-pressure conveyance (tunnel) followed by short high-
pressure pipeline (penstock) close to the turbine unit, separated by a
surge chamber which absorbs the water hammer pressure rises and
converts them into mass oscillations.
Surge Tanks
Surge tanks are vertical standpipes that act as a Forebay and shorten the
distance for relief from the pressure wave of water hammer.
Supper structure
Intermediate
Substructure
Substructure
It is that part which extends from the bottom of the turbine to the soil or rock. It usually
lies below ground.
It houses the passage (draft tube / exit channel) for the water coming out of the turbine.
Hydraulic function: water passageway
For reaction turbines: it provides a diverging passage (draft tube) where the
velocity of the exit water is gradually reduced in order to reduce the loss in
pushing out the water.
For impulse turbine: a draft tube is not required and only an exit channel would
serve the purpose.
Exit Channel
Impulse turbine
Impulse turbines
Utilizes the kinetic energy of the water.
All the available hydraulic energy is converted in to kinetic energy
The runner is not filled with water and the pressure distribution along the turbine
runner is almost atmospheric
The most common example of an impulse turbine is
Pelton turbine (patented by Pelton in 1889)
Pelton Turbine (Impulse Turbine)
Shaft (rotating)
connected to
generator
Runner
115
Bucket
Disc
Turbine
Runner
Shaft
Reaction turbines
Utilize both kinetic energy and pressure energy of the water. The
hydraulic energy is converted to both kinetic and pressure energy.
The runner passage is completely filled with water and the water acting on
the runner blades / vanes is under pressure greater than atmospheric
The most common example of reaction turbines are
Francis Turbine (patented by Francis in 1849)
Propeller and Kaplan Turbines ( patented by Kaplan in 1913)
A typical reaction turbine has water passageways that incorporate
a. Spiral case / scroll case - to distribute water from the penstock to the
runner
b. Runner: water from the spiral case flows under pressure through the
blades attached to the runner thus changing the pressure and kinetic
energy of the water to mechanical energy
c. Draft tube: conduit to pass the water past the runner back to the tail
water / tail race
shroud
Vanes
Francis Turbine
Runner
shroud
Underground Powerhouse
In deep gorges, areas frequented by quakes, hazardous land and rock slides
underground powerhouses are good alternatives,
Advantages of underground powerhouse:
Shorter underground conduit
Cheaper penstock design (smaller diameter)
Favorable construction conditions
Preserve the landscape
Disadvantages
Higher construction cost
Higher operational cost
The lighting cost.
The running cost of air-conditioned plant.
The removal of water seeping
Turbine Setting
There are two types of turbine setting: vertical and horizontal
Generator
Generator
Turbine
Turbine
Horizontal
Vertical
Factors affecting the choice between horizontal and vertical setting of machines are
Relative cost of plant,
Foundations,
Building space and layout of the plant in general.
Horizontal
Setting
Generator
Francis
turbine
Horizontal Setting
Shaft
Generator
Generator
Vertical
Setting
Pelton turbine
123
124
Vertical Setting
Vertical arrangements offer many advantages over horizontal especially when
there are great variations in tail-race level.
Horizontal machines turbine-house should be above the tail-race level or
the lower part of the house must be made watertight.
The efficiency of the vertical arrangement is 1 to 2% higher than for a similar
horizontal arrangement. This is due to the absence of a suction bend near the
runner.
In vertical turbine setting as the generator being mounted above the turbine, it is
completely free from flooding.
Advantages of vertical arrangement:
More compact and needs less floor area for the power house
Design of hydraulic passages is simple
In reaction turbines the runners can be placed nearer to the tail water without
disturbing the PH arrangement.
Horizontal Setting
In horizontal machine setting:
Two turbines could drive one generator, and turbines would operate at
a higher speed bringing about a smaller and lighter generator.
Though the horizontal machines would occupy a greater length than the
vertical, the foundations need not be so deep as required for vertical
machines.
The horizontal arrangement require higher settings to reduce or
eliminate the cost of sealing the generator, the auxiliary electrical
equipment and cable ducts against water.
In actual cases, the overall cost will determine which arrangement to
choose.
The majority of impulse turbines are of the horizontal shaft types. Mainly
because this setting lends itself readily to the use of multiple runner units.
The horizontal arrangement is simpler than vertical from constructional and
maintenance point of view.
Cont.….
The following items of equipment are considered for planning and
dimensioning of the power house:
Hydraulic equipment:
Turbines
Gate and gate valves
Relief valves of penstocks
Governors
Flow measuring equipment
Electrical equipment:
Generator
Excitors
Transformers, pumps, cooling systems, connections, funs and plate forms
Switching equipment:
Low tension buses
Switch board panels
Switch board equipment and instruments
Oil switching and
Reactors
Cont...
High tension system:
Buses
Oil circuit breakers
Lightening arrestors
Out going connections
Auxiliaries:
Storage batteries
Station lighting
Miscellaneous equipment:
Crane
Work shops
Office rooms
Other facilities,( clinic, Store , etc)
Power House Dimensions
The dimensions in the plant are determined by the dimensions of the
Generating units or
Dimensions of the spiral case particularly when the head is low.
The width of the working bay is generally equal to about one unit bay, if the
unit is planned to be major overhauled in the power house.
Clearance between the switch board / control panel and other apparatus
should be at least 2m,
Clearance B/n switchboard and the wall should be about 0.8m.
For the side unit, its unit bay should have an additional width (about 1m
per Units).
The determination of the setting elevation of the turbine is very important
for the Power House design, taking in to consideration the minimum
tailrace level and the suction head of the turbine.
The height of the Power House is mainly determined by over head craning
of the heaviest part of the unit.
Preliminary dimensions of power House for Medium and large
Hydro (Reaction Turbine installation )
Unit spacing in terms of discharge (for steel scroll case )
Unit spacing in terms of discharge diameter
Cont...
Cont...
Bay’s Dimension
The three essential bays in a power house complex are:-
Unit bay or machine hall
Erection bay
Control room
Machine hall
Length:
Depends on the number of units and the size of machine.
For vertical alignment machine the centre to centre distance is controlled by
the size of the scroll casing layout.
Standard layout indicates a distance of 4.50 to 5.0D,
where D is the turbine out let diameter.
Added to this dimension is the minimum clearance of 2 to 3m.
So, the preliminary dimension between centre to centre of two units is 5.0D
+ 2.5m.
For higher specific speed it can be 4.0D + 2.5m or smaller.
Knowing the number of machines, the total length of the machine hall can be
worked out.
Cont.…
Width:
Width of the machine hall is determined by the size and
clearance spacing between the walls – needed as gangway.
Since the gangway requirement is of the order of 2.5m, as a first
approximation the width of the power house can be presumed to
be at least equal to the centre to center distance of two
machines.
In the Machine hall, the generator placing is not exactly at the
centre of the machine hall but towards one side so as to provide
enough operation space for the crane operator.
Height:
Height of the Machine hall is fixed by the head room requirement
(about 2 to 2.5m) of the crane operation.
The hall must have a height which will enable the crane to lift
the rotor of the generator or the runner of the turbine clear of the
floor without any obstruction.
Cont....
Loading and Erection bay:
This space is required for unloading or loading heavy machines and for its
erection.
Small assembly is also done on the space.
The size of the erection should be sufficient to keep the larger parts like
the rotor of the generating unit.
Service crane:
The crane should be designed for such a capacity that it can lift the heaviest
component in the power house.
Normally, the heaviest part is the rotor and the stator.
Cable and bus bar:
These are placed in the cable ducts made in the floor of the generator in the bus bar
galleries (cable galleries).
High voltage cables should be carried separately.
Switch Yard:
This is the yard with step up transformers. This should be located near the power
house. In most cases switch yards are kept out side the power house
Cont.….
Control bay:
The control bay houses the control equipment.
Signal is sent from the control bay to the operating bay from where the
Chapter Four
TRANSMISSION OF ELECTRIC POWER
Introduction
Like any other industry, the electric power system may be thought of as
consisting of three main divisions:
Manufacture, production or generation, cogeneration,
Delivery or transmission and distribution,
Consumption.
Electric Transmission
Electric power transmission is the bulk transfer of energy, from
generating power plants to electric substations located near demand
centers.
Transmission lines, when interconnected with each other become
transmission networks.
The combined transmission and distribution network is known as the
“Power Grid”.
Cont….
If the power plant and the load centers are close to each other, the
costs of electric power transmission and maintenance are
minimum.
But, in most cases power plants are located in remote areas and
inside gorges which demands high cost for transmission of electric
power to load centers.
A design criterion of transmission lines considers:
The maximum allowable voltage variation from no load to full load
The maximum economic power loss
Protection from lightning and other damages
Structural stability in high winds, in temperate areas, in ice and snow
Safety for people living and working near the lines
Safety of animals and plants which may be affected due to power line
Classification of Power Line
Overhead Power Line
is a structure used in electric power transmission and distribution to
transmit electrical energy along large distances and insulation is provided
by air.
It consists of one or more conductors (commonly multiples of three)
suspended by towers or utility poles.
Cont…
Advantage
Using air as the cable insulator, the cable is less expensive
Insulation can be cheap and simple.
Most time used in developing countries.
Disadvantage
Uninsulated cables are exposed to lightning and to falling trees.
The land close to the lines has to be cleared of trees, and this
has to be carried out periodically.
The poles may also have a finite life, and so may need replacing,
perhaps every 15 years.
Less efficient for a given conductor size because the wide
spacing of the conductors gives rise to inductive losses.
Cont….
Overhead power transmission lines are classified in the electrical
power industry by the range of voltages:
Low voltage (LV) – less than 1000 volts, used for connection between a
residential or small commercial customer and the utility.
Medium voltage (MV; distribution) – between 1000 volts (1 kV) and to
about 33 kV, used for distribution in urban and rural areas.
High voltage (HV; subtransmission less than 100 kV; subtransmission or
transmission at voltage such as 115 kV and 138 kV), used for sub-
transmission and transmission of bulk quantities of electric power and
connection to very large consumers.
Extra high voltage (EHV; transmission) – over 230 kV, up to about 800 kV,
used for long distance, very high power transmission.
Ultra high voltage (UHV) – higher than 800 kV.
Cont…..
Undergrounding
Refers to the replacement of overhead cables providing electrical
power or telecommunications, with underground cables.
Underground lines have to be insulated, and protected against
ground movement, ploughing, new buildings
Cont….
Advantage
Underground cables take up less right-of-way than overhead lines, have
lower visibility, and are less affected by bad weather.
Once installed, the line should run without maintenance until the
insulating material deteriorates.
Disadvantage
Long underground AC cables have significant capacitance, which may
reduce their ability to provide useful power to loads beyond 50 miles.
Long underground DC cables have no such issue and can run for
thousands of miles.
Costs of insulated cable and excavation are much higher than overhead
construction.
Faults in buried transmission lines take longer to locate and repair.
Planning and Design
New transmission and distribution systems are planned and designed by
a variety of professionals.
Transmission planning engineers use information collected by utility
forecasters to identify when and where more power lines are needed
for the system to operate reliably.
Siting, land rights, and permitting agents work with government
agencies and landowners to acquire land and the rights to use land.
CAD designers design the layouts for new transmission and distribution
lines and facilities.
Cont…..
The planning process may have the following phases
Establishing the database
Electrical system data
Load data
Determine the main principles for system layout/renovation
strategy
Technical analysis of different system alternatives
Establishing investment costs and operation costs
Cost minimization
Decision of investment plan
Design Philosophy of Overhead Lines
The main parts of a power line are
Conductors,
Supports (towers or poles) which hold the bare conductors,
Insulators needed between the conductors and the support
Shield wires attached to tower extensions.
Conductors, supports and insulators constitute the
main types of components of an overhead power line.
Towers keep the conductors at suitable distance from
the ground and other objects (external clearances) and
mutually apart (internal clearances)
Cont….
Supports need either foundations, or the lower part is buried in
the ground, to keep them in a fixed position, and hardware and
clamps are used to fix the insulators between supports and
conductors
The clearance has to be large enough to avoid discharge.
The components must have the mechanical strength to resist the
stresses they are exposed to.
Standards and regulations are required to layout and design over head
power lines, which outline the criteria for
Electro technical and
Mechanical aspects
Framework of Standard
Probabilistic methods
Based on statistical Knowledge of an event(climate load)
Loads (Analyzing loads)
Mechanical aspects: Analyzing the loads acting on the line
Additional loads:
Climate loads
Special loads
Security loads
Safety loads
Electro technical aspects : electrical stresses acting on the line have to be
analyzed
The loads are classified as the following voltages:
Continuous power frequency voltage
Temporary over voltages
Slow front over voltages
Fast front over voltages
Right Way of Planning
Laying to Transmission lines needs extensive work of planning:
The planning process may include:
Early clarification of possibilities and alternatives
Close contact with local interests and users of the areas in question
Recording of all important interests connected with the actual
alternatives
Consultations where all justifiable feasible alternatives are included
Transmission network
To transport the electric power from the point
of generation to the load centers
All above a certain voltage
(Sub transmission)
Distribution network
To distribute the electric power among the
consumers
Below a certain voltage
Distribution System
Mainly distribution systems are two types
Primary Distribution (33KV/11KV)
Secondary Distribution (11KV/440V)
Household electricity is alternating current (AC)
Household voltages are typically 120V or 240V
Three broad classifications of choices need to be considered in
design of distribution system:
The type of electric system: dc or ac, and if ac, single-phase or poly phase.
The type of delivery system: radial, loop, or network.
Radial systems include duplicate and throw over systems.
The type of construction: overhead or underground.
Types of Delivery Systems:
Primary Distribution
Which carries the load at higher than utilization voltages from the
substation (or other source)to the point where the voltage is stepped
down to the value at which the energy is utilized by the consumer.
Primary distribution systems include three basic types:
Radial systems, including duplicate and throwover systems
Loop systems, including both open and closed loops
Primary network systems
Cont…
Secondary Distribution
Which includes that part of the system operating at utilization voltages,
up to the meter at the consumer’s premises.
The maximum generation voltage in advanced countries is 33 kV while
that in India is 11 kV.
The amount of power that has to be transmitted through transmission
lines is very large and if this power is transmitted at 11kV the line
current and power loss will be large.
There fore the voltage is stepped to a higher level by using step-up
transformers located in sub-stations.
Cont….
Distribution system is consist of
Substation Cut out
Utility or Distribution Pole Transformer
Primary wires Neutral wire
Cross arm Secondary wire
Insulators Grounding
Lighting Arrestor Guy wire
Substation
A substation is a part of an electrical generation, transmission,
and distribution system.
Substations may be owned and operated by an electrical utility, or may
be owned by a large industrial or commercial customer.
Utility pole
A utility pole is a column or post used to support overhead
power lines and various other public utilities, such as cable, fiber
optic cable, and related equipment such as transformers and street
lights.
Most utility poles are made of long straight trees and pressure-
treated with some type of preservative for protection against rot,
fungi and insects.
Cross arm
The woods most commonly used for cross arms are Douglas Fir or
Longleaf Southern Pine because of their straight grain and durability.
The top surface of the arm is rounded so that rain or melting snow and
ice will run off easily.
The usual cross-sectional dimensions for distribution cross arms are 3.5
inches by 4.5 inches; their length depending on the number and spacing
of the pins.
Insulator
An electrical insulator is a material whose internal electric
charges do not flow freely, and therefore make it very hard to conduct
an electric current under the influence of an electric field.
A perfect insulator does not exist, but some materials such
as glass, paper andTeflon, which have high resistivity, are very good
electrical insulators.
Types of Insulators
Pin type insulator
Suspension insulator
Strain insulator
Shackle insulator
Line post insulator
Station post insulator
Cut-out
Pin Type Insulator
As the name suggests, the pin type insulator is mounted on a pin on the
cross-arm on the pole.
There is a groove on the upper end of the insulator.
The conductor passes through this groove and is tied to the insulator
with annealed wire of the same material as the conductor.
Pin type insulators are used for transmission and distribution of electric
power at voltages up to 33 kV.
Beyond operating voltage of 33 kV, the pin type insulators become too
bulky and hence uneconomical.
Suspension Insulator
For voltages greater than 33 kV, it is a usual practice to use suspension
type insulators
Consist of a number of porcelain discs connected in series by metal
links in the form of a string.
The conductor is suspended at the bottom end of this string while the
other end of the string is secured to the cross-arm of the tower.
The number of disc units used depends on the voltage.
Strain Insulator
A dead end or anchor pole or tower is used where a straight section of
line ends, or angles off in another direction.
These poles must withstand the lateral (horizontal) tension of the long
straight section of wire.
In order to support this lateral load, strain insulators are used.
For low voltage lines (less than 11 kV), shackle insulators are used as
strain insulators.
However, for high voltage transmission lines, strings of cap-and-pin
(disc) insulators are used, attached to the crossarm in a horizontal
direction.
Shackle Insulator
In early days, the shackle insulators were used as strain insulators.
But now a day, they are frequently used for low voltage distribution
lines.
Such insulators can be used either in a horizontal position or in a
vertical position.
They can be directly fixed to the pole with a bolt or to the cross arm.
Conductor
Conductor is an object or type of material that permits the flow
of electrical current in one or more directions.
For example, a wire is an electrical conductor that can carry
electricity along its length.
Cont….
Requirements of good conductor:
Good conductivity or low specific resistance
High tensile strength to withstand mechanical stresses
Not brittle
Not too expensive
Low specific gravity for low weight
Materials may be:
Copper
Aluminum
ACSR ( Aluminum conductor steel core reinforced
Galvanized steel
Phosphor bronze
Cadmium copper
Cont….
Lightning Arresters
Lightning arrester is a device used on electrical power systems and
telecommunications systems to protect the insulation and conductors
of the system from the damaging effects of lightning.
The typical lightning arrester has a high-voltage terminal and a ground
terminal.
When a lightning surge (or switching surge, which is very similar)
travels along the power line to the arrester, the current from the surge
is diverted through the arrestor, in most cases to earth.
Wire Sizes
In the United States, it is common practice to indicate wire sizes by gage
numbers.
The source of these numbers for electrical wire is the American Wire
Gage (AWG) (otherwise known as the Brown & Sharpe Gage).
A small wire is designated by a large number and a large wire by a small
number
Cut out
Fuse cutout or cut-out fuse is a combination of a fuse and a
switch, used in primary overhead feeder lines and taps to
protect distribution transformers from current surges and overloads.
An overcurrent caused by a fault in the transformer or customer
circuit will cause the fuse to melt, disconnecting the transformer from
the line.
It can also be opened manually by utility linemen standing on the
ground and using a long insulating stick called a "hot stick".
Transformers
Transfers energy between two or more circuits through electromagnetic
induction.
Phone/Cables Wires
These wires were typically copper, although aluminium has also been
used, and were carried in balanced pairs separated by about 25 cm
(10") on poles above the ground, and later as twisted pair cables.
Modern lines may run underground, and may carry analog or digital
signals to the exchange, or may have a device that converts the analog
signal to digital for transmission on a carrier system.
Grounding
Electrical circuits may be connected to ground (earth) for several
reasons.
In mains powered equipment, exposed metal parts are connected to
ground to prevent user contact with dangerous voltage if electrical
insulation fails.
Connections to ground limit the build-up of static electricity when
handling flammable products or electrostatic-sensitive devices.
Guy wire
A guy-wire or guy-rope, also known as simply a guy, is a tensioned
cable designed to add stability to a free-standing structure.
They are used commonly in ship masts, radio masts, wind turbines,
utility poles, fire service extension ladders used in church raises and tents.