So R2020 BATLrev 01
So R2020 BATLrev 01
SPECIFICATION OF
REPAIRS
Rev.01 27.01.2020
FRONT PAGE
1.01 General Conditions
003.01 HSE at Yard RD01A
10.002 Docking Plan 26282205
100.01 General Expenses
100.02 VESSEL INFORMATION
100.03 General arrangement
100.04 Capacity Plan
101.01 General Expenses
133.00 Erection of staging in tanks
200
300
500
600
700
800
1.2 The Owner request that the accounts are made out in the same sequence as Owner’s
specification, and that the “heading” and corresponding number is repeated for each type of
repairs for bookkeeping purposes.
1.3 The quotation should be accompanied by a preliminary work schedule clearly indicating
which of the specified jobs that are considered critical with respect to time in dry-dock and
total repair time.
1.4 Owners reserve the right to amend or cancel work described in this specification. The Owner
may also ask for extra work to be carried out. Any consequent cost amendments or change in
delivery time shall be agreed on before such work is started.
1.5 The Owner will appoint a representative who will be in charge of the site team. This person
will be the only person of the site team authorised by the Owner to accept changes to the
scope of work and cost, and he will conduct final negotiations on the draft invoice and is
authorised to accept the final settlement.
1.6 The Owner’s representative shall daily be informed about extra work, and the price to be
given according to agreed prices for extra work.
1.7 An English speaking ship repair manager shall be appointed, and Owners demand that the
appointed ship repair manager only takes care of Owner’s vessel during the repair period. In
addition, an assistant repair manager for hull and engine dept. to be available at all times for
Owner’s representative.
1.8 No additional job to be carried out before written agreement is made on either firm lump sum
price, price per unit or price per man-hour. A “Change order” shall be signed by both yard
and owner for each additional job. Change order system to be presented together with the
tender, i.e. description, forms etc.
1.9 Full credit as per quotation to be granted for work which is not carried out.
1.10 Additional jobs or revised jobs to be quoted on a pro-rata basis and “Yard schedule prices”.
1.11 No extra time will be allowed for extra work which can be carried out within the same time as
the work originally specified. If any work should require extra time, the yard to advise the
Owner’s representative immediately in writing and before the extra work is started.
1.12 Dirt and rubbish in connection with repair to be removed and necessary cleaning to be done
by yard on a regular basis throughout the repair period. Cost to be included in the quoted
price.
Ship Management (SM) Page: 2 of 6
Reference Documents Manual Document: PRO-2315
Version: 1
RD01B General Conditions Valid date: 13/09/2011
2 BERTHING AND DRY-DOCKING
2.1 Restrictions on draught and trim for dry-docking and alongside repairs to be stated.
2.2 The Yard shall inform the Owner in case the dry-docking is delayed or schedule is revised
from what is quoted in the tender.
2.3 Unless otherwise agreed the ship to be docked and dry in dock ready for bottom survey within
24 hours from arrival to the yard. Dry-dock to be free from mud, grit and water and in every
way fitted for application of bottom painting. All dry-dock blocks are to be prearranged
according to Owner’s pre submitted docking plan. The plan is considered to be approved by
the yard if no comments are made in the tender.
3 WORKFORCE
3.1 The yard may call upon subcontractors to carry out specified work or additional work. The
Owners shall be informed whenever subcontractors are engaged in the repair work.
3.2 The Owner reserves the right to employ his own labour force including vessel’s crew for
selected onboard maintenance and repair items not included in the final tender including tank
coating repairs or work not directly impending progress of yard’s repairs, overhauls or
general work onboard.
3.3 The Owner reserve the right to employ local or foreign subcontractors of his choice for
onboard maintenance to/or installation of special equipment.
3.4 The Owner reserves the right to employ solely at his account and discretion any specialist
service engineer such as Framo engineer, steering unit specialist etc.
3.5 Yards subcontractors for sandblasting and coating in cargo-tanks to be approved by Owners.
3.6 The account from Owner’s sub-contractors to be sent directly to the Owners without any
additional fee from yard. This also applies to equipment, paint etc. bought by Owners during
repair period.
3.7 Workmanship and material to be of best quality. Execution in accordance with normal ship
repair practice and to the satisfaction of the Class (DNV), the Flag State (NMD) and Owner's
representatives.
4.2 All the Yard supplied materials for the repairs to be on hand, and any delay resulting from
late delivery of material will not be recognised.
4.3 All material used shall be new and of quality fit for marine use. Mild steel plates, profiles and
outside of pipes shall be sandblasted to SA 2,5 and coated with an inorganic zinc primer
before being fitted onboard. All new and old disturbed material to be cleaned and painted,
normally with 4 coats. Paint to be supplied by the Owner.
4.4 All new parts supplied and fitted by yard to be of the original manufacturer type, but if not
available, equivalent parts of the same quality may be used subject, however, to Owner’s and
the Classification Society’s approval.
4.5 All new steel must be equivalent to original drawing dimensions and material specifications.
In case the yard is unable to supply the same thickness, only a higher thickness or a higher
steel grade can be accepted as alternative or as otherwise agreed with Owner and
Classification society as appropriate.
4.6 Ownership of scrap or salvage material will be determined as follows: If the Owner provides
the spare or replacement part, then the scrap or salvage material belongs to the Owner.
Similarly, if the Yard provides the spare or replacement part then the scrap or salvage
material belongs to the Contractor.
5.2 The yard shall have available draughtsmen for making steel renewal drawings and other
drawings as specified in the specification of repairs.
5.3 Final steel weight to be calculated on the basis of steel as fitted, but limited to original
drawing dimensions in cases where yard could not supply steel of specified dimensions.
Weight for mild steel shall be calculated based on 8,00 kg/dm3.
Ship Management (SM) Page: 4 of 6
Reference Documents Manual Document: PRO-2315
Version: 1
RD01B General Conditions Valid date: 13/09/2011
6 TESTS AND INSPECTIONS
6.1 An inspection plan to be prepared, where verification testing, inspection, final acceptance,
activities are to be planned. The plan should also reflect the necessary acceptance criteria and
procedures to be used.
6.2 In general, no job shall be considered finished until a successful test has been performed to
show acceptable workmanship and/or proper functioning. Job to be signed off on completion
sheet specifying job description, tests carried out and accepted by yard- and Owners
representative.
6.3 Classification Society representatives shall be informed of all work and the yard is
responsible to call them in for surveying all items concerning the class.
6.4 As a general rule, the Owner’s representative is to be called for minimum (3) inspections for
all steel works, namely; fit-up, back gouging and final approval.
7.2 Abrasive grit used must satisfy ISO 11 1226. For gritblasting prior to coating with inorganic
zinc silicate the grit size shall be within 0,2 mm - 1,4 mm , with normal distribution. This to
avoid too high steel profile.
7.3 When doing touch-up after spot-/area repair surrounding intact coating must be cleaned and
edges feathered.
7.4 Marking etc. in zinc coated tanks to be done with regular chalk. Measures to be taken to
avoid oil or other contaminants to enter such areas.
7.5 New steel installed in coated cargo tanks to be treated as for such tanks.
7.6 Equipment, materials brought onboard shall be placed on wooden planks or similar. This to
avoid damage to coating. Scaffolding poles to rest on wooden blocks or similar.
7.7 Owner’s dedicated representative shall be called in to verify all steps pertaining to surface
treatment and coating.
7.8 Exposed areas and equipment to be protected from possible damage due to surface treatment -
and coating work.
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Reference Documents Manual Document: PRO-2315
Version: 1
RD01B General Conditions Valid date: 13/09/2011
8 PRICE
8.1 Yard’s quotation shall be given in USD. The quotation to be arranged in the same sequence,
referring to the same numbers and units as the Specification. All quoted prices to include
work according markings done (tick-off) in bottom table of the standard specification of
repair-sheet.
8.2 The price to be quoted separately for each item. All necessary work concerning one item to
be listed under the same.
8.3 Any discounts shall be given as percentage (%) discount off the final invoice.
9 PAYMENT TERMS
9.1 Owners request following Payment Terms:
30% of total agreed bill 60 days after yard's redelivery of vessel
30% of total agreed bill 120 days after yard's redelivery of vessel
40% of total agreed bill 180 days after yard's redelivery of vessel
10 DELIVERY TIME
10.1 Quoted time to count from ship's arrival at the yard or outside yard in certified gas free
condition with notice of readiness given from the ship.
10.2 The yard must immediately notify the Owner’s representative in case of delay and if delay is
to be claimed as force majeure. No delay will be accepted due to lack of yard's labour,
materials and parts or late delivery of same. Force majeure is limited to include war, national
strikes, lock-out and extreme weather conditions like typhoons impeding the progress of
work. Other force majeure reasons will not be accepted unless specifically agreed upon in the
contract.
10.3 The yard shall undertake the specified work under a penalty of USD 30.000 per day pro rata.
12 RESPONSIBILITY
The shipyard is liable for any damage to the ship or Owner supplied materials intended for the
repairs during the stay at the yard which is caused by the yard or any of its subcontractors. Such
damage is to be repaired at yard's cost.
13 WARRANTIES
All work carried out or delivered to Owner from the Yard and its subcontractors in connection with
the specification and additional works shall be guaranteed against construction and design defects
for 2 (two) years from acceptance date.
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Reference Documents Manual Document: PRO-2315
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RD01B General Conditions Valid date: 13/09/2011
14 INSURANCE
During the Yard stay the vessel will be held fully covered against H&M and P&I liability through
Owner’s ordinary policies. Indemnity clauses from yard and/or co-insuance under the ship’s
policies will not be accepted. If a vessel for some reason are staying at the yard with cargo
onboard, her P&I underwriter shall be notified in advance.
15 ARBITRATION
This Contract shall be governed by English Law and any dispute arising out of this Contract shall
be referred to arbitration in London, one arbitrator being appointed by each party, in accordance
with the Arbitration Acts 1950 to 1979, or any statutory modification or re-enactment thereof for
the time being in force. On the receipt by one party of the nomination in writing of the other party's
arbitrator, that party shall appoint their arbitrator within fourteen consecutive days, failing which
the decision of the single Arbitrator appointed shall apply. If two Arbitrators properly appointed
shall not agree, they shall appoint an umpire whose decision shall be final.
Yard to confirm acceptance or rejection of the above Clauses and Conditions. If no confirmation or
rejection is submitted with the quotation for repairs, it will be considered that all above Clauses and
Conditions have been accepted by the Yard. If contract, Owners to countersign same.
1 General
This document outlines Health, Safety and Environment (HSE) minimum requirements for vessels
at Yard under the management of Odfjell Management A/S, and is mandatory for all scheduled dry
dockings and repairs, such as Renewal- and Intermediate Class Surveys.
This document shall be a part of “Specification of Repairs”, and shall be sent to all yards being
invited to bid for scheduled dry dockings and repairs.
The Yard shall carefully evaluate this as a vital part of the quotation process. Should the Yard be
unable to fulfil any of the requirement(s) in this document, a special notice must be given to Owner
at first opportunity, clearly specifying the area(s) of non-compliance, and what steps that will be
taken to compensate for this.
Odfjell Management A/S shall carefully evaluate these alternative steps/measures, and determine
whether this is acceptable or not before any stemming can be done.
Agreed requirements shall be accepted and signed by Yard and Odfjell Management A/S
before, or when stemming of the vessel is done.
2 Definitions
“Yard” is in this document defined as the assigned shipyard with all its employees, all its
subcontractors and all its hired service personnel.
“Owner” is in this document defined as the owner and/or manager of the vessel, normally Odfjell
Management A/S.
The vessel shall also be attended on a 24 hour basis by easily identifiable (e.g. with red boilersuits)
firemen/HSE representatives for the duration of the yard stay, sufficient in number to cover all
relevant areas. Special attention should be paid to areas where potentially hazardous repairs and
testing are ongoing, like hot work, pressure testing, load testing, tank coating etc.
The HSE Officer will be responsible for day-to-day follow up of the HSE of the vessel, crew and
hired service personnel, and shall do daily HSE inspections in all relevant areas.
It should however be underlined that Yard, crew members, site team and Owners hired
service personnel shall all address HSE continuously, and HSE is therefore a joint task.
The HSE Officer – or any member of the crew, site team or Owners called service personnel – shall
interfere and/or stop ongoing work, should he / she find this to be in breach of the given HSE
Manual / Plan, and / or normal HSE standards.
4 Communication
The main contact between Yard and Owner shall be between Owner’s Project Manager (normally
the vessel’s Superintendent) and the Yard’s Ship Repair Manager.
However, all HSE related matters should in general be discussed at daily HSE meetings and
whenever needed, and Owners HSE Officer and Yard HSE Manager shall co-operate and
communicate closely to ensure proper attention to HSE at all times.
5 HSE Meetings
5.1 Initial HSE Meeting
The Yard shall conduct an initial HSE meeting onboard as soon as the vessel arrives the yard or
nearby anchorage, with all key persons from Yard, Ship Management Team (Officers) and Owner’s
site team attending.
Main objectives from the Yard HSE Manual and the Owner HSE requirements outlined in this
document shall be addressed, and a common HSE Plan (containing the main issues) shall be
documented in writing by the Yard.
The Master and HSE Officer are responsible for liaison of the above to the entire crew and any
Owners hired service personnel.
All HSE related matters shall be brought up during this meeting, apart from urgent matters which
shall be addressed immediately.
Planned critical work like hotwork, pressure testing, x-ray, fuel transfer, bunkering, load testing etc
shall be reported at this meeting for Yard HSE Manager to co-ordinate safe work execution.
Should circumstances require so, joint HSE rounds might be called for.
6 Gasfreeing
If nothing else is reported, the vessel will arrive at the shipyard with all cargo- and ballast tanks and
its associated piping clean and in a gas free condition; "Safe for Entry".
The Yard shall however not assume that the entire vessel, its compartments, pumps or piping
systems are free from flammable- and/or dangerous gases, and shall employ a qualified and
preferably independent chemist for gas detection, carrying the equipment needed for proper gas
detection in all relevant tanks and associated lines. This shall be done immediately after arrival yard
or yard anchorage.
Special attention should be paid to the risk of accumulated pockets of flammable gas in pipes, and
especially bends, turns and low points where liquids and fumes can be trapped. If gasfree condition
can not be 100% assured, such pipes shall be properly flushed with fresh water, mechanically
ventilated and tested at ventilation outlet before any hotwork can commence.
The same precautions go for the risk of pockets of fumes/liquids accumulating inside tanks and
enclosed spaces.
No work shall commence before all cargo- and ballast tanks and associated piping is confirmed
gasfree.
Upon completion of test(s), the chemist shall provide four (4) copies of Certificates declaring that
all compartments, pumps, piping etc. have been tested and found free from flammable- and/or
dangerous gases.
These certificates are to be distributed to Owners' Representative and Master, and to be displayed
prominently at vessel's gangways or accommodation ladder and in ship manager's office.
NB! When more than one access to the vessel is being used, duplicate copies of the
certificate must be prominently displayed at each access point.
Yard shall employ a “SAFE TO ENTER” sign posting system for all tanks and other enclosed
spaces.
To maintain the safe, gasfreed condition throughout the entire repair period, the Yard is responsible
for carrying out daily checks and issuing new certificates. The certificates are to be distributed
according to above paragraph. Such re-examinations shall be in accordance with the rules of the
Yard and the local authorities.
In no way does the issue of gasfree certificates relieve the Yard of their responsibility to monitor
and maintain the vessel in a safe and gasfree condition at all times.
Should the presence of dangerous and/or flammable gas be reported by Chemist, by ship's staff or
anyone else, all work must cease immediately and not be resumed until the compartments or
systems in questions have been cleared and confirmed gasfree.
A new certificate verifying gasfree condition must then be issued.
7 Yard Personnel
All Yard workers and its subcontractors shall be professionally and medically fit to perform their
work. The Yard shall have a policy in place with requirements for the following:
• Sufficient training to perform assigned work in a safe and effective way shall be provided.
• Rest hours regulations ensuring awareness and safety shall be in place and implemented for
all workers.
• In case of Yard arranged lodging of personnel, living conditions shall be good and adequate
to ensure sufficient restoration and relaxation.
• In case of Yard arranged food/drinks to personnel, sufficient drinking water (or similar) and
food of good and hygienic quality shall be provided. Drinking water shall be served in a
hygienic way to avoid infections spreading, and shall be available nearby the work sites
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Reference Documents Manual Document: PRO-2314
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RD01A HSE at Yard Valid date: 02/09/2011
where/when needed. This is of utmost importance in areas with high temperatures and/or
humidity.
• All Yard workers shall be offered adequate medical assistance when/if needed.
• Toilet facilities for Yard personnel shall be good and hygienic, and available nearby the
work sites.
Working clothes shall be appropriate for the given temperature / climate, and warm clothing shall
be provided in periods/areas of low temperature.
Personnel doing spray coating, grit blasting, HP washing and UHP blasting shall be wearing special
protective suits and helmets/face shields as needed. Especially UHP operators shall be properly
protected by Kevlar (or similar) suits, –gloves and –boots, as well as appropriate helmets and face
shields.
Cleaners and other personnel working in fume polluted atmospheres like inside HFO- and Diesel
tanks, shall have protective suits, goggles, gloves, boots and helmet, and appropriate breathing
equipment or adequate mechanical ventilation systems shall be utilised.
9 Housekeeping
A very important part of yard HSE is housekeeping and tidiness. The Yard is responsible for
continuously monitoring this, and make sure that the following is taken care of:
• Walkways maintained clear without obstructions.
• Emergency exits/accesses from/to ship in place, well marked and maintained free from
obstructions.
• Blasting grit, water/oil/chemical residues, scrap materials, empty paint tins, used welding
rods, used rags and general waste to be removed immediately.
• All combustible/flammable material to be removed from areas where hotwork is ongoing.
• Equipment like welding machines, compressors, dehumidifiers, vacuum units, material
baskets, gas bottles, staging materials / poles etc. to be placed (with wooden / rubber
protection underneath to avoid paint damage) in an orderly manner, not to block access and
evacuation routes.
• Electrical cables, plastic ventilation tubes, gas hoses etc. to be arranged in an orderly manner
– where needed elevated by means of temporarily cable trays or hooks – allowing safe
access and evacuation routes.
• Hatches and doors to tanks and enclosed spaces to be closed as soon as work allows,
avoiding rain, grit and dirt etc. to enter.
• Food waste (normally in container at Poop-deck) shall be removed minimum once a day,
after the last food serving onboard, i.e. around 20:00 every night.
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Reference Documents Manual Document: PRO-2314
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10 Smoking
Yard’s personnel is not allowed to smoke at any location onboard, unless when given special
permission by the Master, and then only in designated smoking areas.
11 Emergency Response
The Yard is responsible for conducting emergency training of its personnel, including fire fighting,
medical response, first aid etc.
The Yard is responsible for keeping emergency response equipment like fire engines, ambulances,
rescue cars, emergency rescue kits, first aid kits etc. well maintained and ready for use.
In the event of a medical emergency or fire etc., external medical facilities and/or fire brigade etc
must be alerted to ensure quick and adequate action.
The fire extinguishers shall be fully operational and full at all times. Fire hoses shall be pressurised
and ready for (continuous, long time) use.
Gangways shall be of good, safe and modern standard, and well maintained.
Properly rigged safety nets shall be in place under the gangways, and exemptions can only be made
when the gangways are fixed (e.g. “tower”-models), with fixed and solid handrails of sufficient
height.
15 Openings
Openings in decks, platforms and other structures – permanent and temporarily – shall be properly
and adequately marked and fenced.
As soon as work / inspection are completed, openings shall be closed to eliminate risk of falls, dust
entering etc.
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Reference Documents Manual Document: PRO-2314
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16 Scaffolding and Staging
All staging- and scaffolding material shall be of modern standard, of good quality and in good
working condition. All material shall be clean without oil-, chemical- or grit residues.
All staging poles to rest on wood, rubber or similar for protection of the underneath surface.
The Yard shall document that the personnel erecting the staging and scaffolding is well trained and
authorised for the work. The Yard shall have implemented procedures for scaffolding and staging,
according to national industry standards.
Staging and scaffolding shall be inspected by competent inspectors, and clearly marked with
SCAFF-TAG, or similar, before taken into use.
Loose lifting equipment like wires, wire slings, baskets, hooks, chain blocks etc. shall be in safe and
good working order, well maintained, approved and marked according to national requirements
(minimum marked with SWL).
Lifting straps, slings etc. should be marked according to colour coding scheme indicating approved
testing for that time.
Any permanent or temporarily pad eyes or beams used by the Yard shall be properly tested (load
test and/or NDT) and marked with given SWL before taken into use.
All equipment and cranes used for lifting of personnel, including cranes, wires, cherry pickers etc.
to be regularly maintained, inspected, tested and certified according to given national requirements.
This shall be the case, regardless of whether this is included in the given Specification of Repairs
job or not.
Given the last paragraph, a Tank Entry Name Badge system shall be in place. The persons entering
a tank shall leave the Tank Entry Name Badge at the point of entry, e.g. in a box or on a board.
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Reference Documents Manual Document: PRO-2314
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20 Blasting
Due to the risk of respiratory problems, eye injuries etc., and the importance of good housekeeping,
the following must be in place:
• Training of personnel performing grit blasting and spray painting.
• Zoning off work areas.
• Respiratory protection shall be used by all (significantly) exposed personnel. See also item
7. PPE.
• Atmospheric monitoring.
• Old grit/dust to be removed immediately.
• To minimise grit/dust accumulation on deck, “tents” shall be placed above tank entrances
and hatches where blasting is ongoing.
• Dust collectors shall be used. I.e. dust in exhaust air from tanks/enclosed spaces being
blasted shall be collected by means of vacuum hose arrangement in the “tent” covering the
hatch / openings. No dust contaminated exhaust air to be spread freely into the air from
tanks being blasted.
• In the case of extensive blasting of hull side(s) (e.g. more than 30%), heavy duty plastic or
plywood shall preferably be run along the ship side railings, to reduce grit / dust entering the
deck. Grit / debris accumulated on deck after such work should be removed immediately
after completion.
All welding machines and consumables should be kept dry at all times.
Welding cables to be in good condition (no holes, no brittle rubber) and well insulated, and kept
well away from accumulated water (e.g. inside ballast tanks, bilges, drydock bottom etc.).
All bottles and torches used for acetylene liquefied flammable gas and oxygen to be fitted with
flashback arrestors.
Gas cylinders and hoses shall be well arranged and stowed not to hinder/block access or evacuation
routes.
All systems not in use shall be secured by shutting off valves; Torches shall be disconnected from
the hose, and hoses going into tanks shall be disconnected from the gas supply system by some
positive means – such as short jumper hoses.
25 Transfer of Liquids
Before any transfer of liquids, a risk assessment of the entire system’s integrity shall be done.
Potentially hazardous liquids like fuel, lubricating- or hydraulic oils shall be treated with utmost
care, and hotwork must cease in the affected areas in and around tanks, transfer lines, other
connected lines and ventilation.
Proper notification shall be given to all affected workers well in advance of transfer, and involved
tanks shall be checked to be cleared before transfer can commence.
26 Moorings
The vessel shall be securely moored throughout the repair period. The ship can/will be unable to
provide power during the repair period, and mooring winches might be dismantled for repairs. The
Yard shall therefore have a system in place to tighten mooring lines as required.
The prevailing weather shall be monitored and early action shall be taken to increase the moorings
in order to meet any adverse weather conditions.
27 Double-banking
Double-banking is considered an extraordinary event, and should not be accepted.
Triple-banking or more shall be avoided, and is only acceptable in highly extraordinary cases and
only for a limited time.
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In the extraordinary event of double banking (incl. triple- and more), the Yard shall make sure that
two (2) cleared and well marked crossing routes are prepared on the vessel(s) being crossed, one for
each gangway (ref item 12. Access to the Ship).
Owner (i.e. SMT, site team, Owners hires service personnel) shall be kept well informed about HSE
related activities on the other ship that might affect the safety of own ship/personnel.
Running days:
1. Total number of days from vessels arrival to redelivery [Days]
2. Days in dry dock [Days]
3. Days alongside [Days]
Dock fees:
4. Price for first and last day including docking and undocking [USD]
each following day [USD]
5. Keel block arrangement [USD]
6. Price per day wharfage [USD]
7. Divers for docking/undocking operations [USD]
8. Valves inspection during undocking [USD]
Safety:
12. Fire watch during repair period, price per:
- 24[hrs] [USD]
- Hour day shift [USD]
- Hour night shift [USD]
13. Fire line connected to ship system price per day [USD]
14. Connection including disconnection of fire line per time [USD]
No of connections [No]
15. Additional fire extinguishers. Price per unit. [USD]
16. Security man. Price per:
PAGE NO.
- 24[hrs] [USD]
- Hour day shift [USD]
- Hour night shift [USD]
17. CO2 system insulation [USD]
Facility services:
18. Cooling water supply per hose per day (2,5" flexible hose at 4 bar) [USD]
19. Connection including disconnection of cooling water per time [USD]
20. Supply ships system with compressed air 7 bar per day [USD]
21. Connection including disconnection per time [USD]
23. Telephone to be placed in deck office, included connections. Phone to be blocked for
[USD]
Long distance calls. Price per day and line.
Local mobile phone. Price per day and line. [USD]
Connection and disconnection. [USD]
26. Initial gas free inspection. All tanks and lines. [USD]
Daily gas free inspection. All tanks and lines. [USD]
27. Issuing of Hot Work Permit for owner, per location. [USD]
30. Wood scupper plugs for protection during painting including mounting &
[USD]
dismounting per piece.
31. Hull extension shoots/scuppers for protection during painting including mounting &
[USD]
dismounting per piece.
32. Installation of ventilation fan + fan tube in tanks. Price per unit/day. [USD]
34. Container for storage of chemicals. 1 pcs 20 feet Container to be lifted on board first
day and transported back one day before vessel departure yard. [USD]
Price per day.
Lifting of 1pc 20 feet container ashore. [USD]
45. De-ballasting of ballast tanks for docking/undocking per ton with Yard’s pump and
[USD]
necessary equipment per ton
46. Connection including disconnection per time [USD]
[USD]
47. Supply ballast water per ton
48. Connection including disconnection per time [USD]
Engine room bilges & tanks: (Emptying/removal/disposal of engine room bilges & tanks
by use of yard equipment). Prices to include connection/disconnection.
49. Price per ton water [USD]
Pump connection [USD]
50. Price per ton oily water [USD]
Connection per day [USD]
51. Price per ton oil/sludge [USD]
52. Connection and pump hire each per day [USD]
53. Cleaning of Fuel oil tank per m3 [USD]
54. Cleaning of Diesel oil tank per m3 [USD]
55. Cleaning of Lub oil tank per m3 [USD]
56. Cleaning of Bilge water tank per m3 [USD]
57. Cleaning of FW tank per m3 [USD]
58. Cleaning of BW tank per m3 [USD]
SHIP's PARTICULARS
Class
TANKER/SPEC.TANKER, RB: Oil, Cargo: Chemical, Cargo: Oil, Parcels, Cargo: Oil-
Products IMO NO.9102928 Official Number: 392842
Lloyds no 9102928
Main dimensions:
WATERBALLAST FRAME M3
WB.1C FORE PEAK 159-FOR 470
WB.2.P 138-159 517,03
WB.2.S 138-159 540,54
WB.3.P 126-138 333,14
WB.3.S 126-138 347,54
WB.4.P 102-126 617,97
WB.4.S 102-126 646,75
WB.5.P 78-102 617,51
WB.5.S 78-102 646,29
WB.6.P 58-78 513,73
WB.6.S 58-78 537,22
WB.7.P 34-58 583,69
WB.7.S 34-58 614,41
WB.8.P 22-34 130,55
WB.8.S 22-34 130,55
WB.9.P 5-15 77,34
WB.9.S 5-15 97,24
GAS OIL TANKS
DO.12. P. DAY TANK 10-15 17,63
DO.13.P EMERGCY. GEN. 5-6 0,82
DO.14.P 22-34 42,36
DO.14.S 22-34 42,36
FUELOIL TANKS
HFO.10 P 34-39 241,23
HFO.10.S 34-39 266,32
HFO.11.P 22-34 105,3
HFO.11.S LSMGO 22-34 105,3
HFO.17.P.SETLTK 34-38 32,89
HFO.17.S.SETL.TK 34-38 32,89
HFO.DRAIN 25.P.CLEAN 30-31 10,10
HFO. 18.P.DAYTK. 34-38 21,92
FRESHWATER
FW.15P AFT-5 61,02
FW.15.S AFT-5 61,02
LUBRICATING OIL
L.O.19.P A/E 7-9 5,58
L.O.20.P 6-7 2,5
L.O.21 U.P 5-6 1,06
L.O.21 L.P 5-6 1,15
L.O.22.S.ME 9-13 9,41
L.O.23.S.ME 5-9 9,41
L.O.33.C.SYSTEM 23-31 12,42
MISCELLANEOUS
TANKS
COOL 16 C AFT-15 38,85
BILGE 24 C 28-34 96,87
FO.DRAIN 26 P. 28-30 18,31
SLUDGE 27 P F.O. 25-28 22,13
SLUDGE 28 L.O. 22-25 16,25
SEWAGE 29.C 16-22 50,84
FW.31.S. BOILER 25-28 22,13
FW.ME.32.S. 22-25 16,25
L.O. 34.C 23-31 13,78
L.O.35P. 18-20 11,66
5. Cargo tanks
Bow thruster:
Steering gear type Tennfjord SR743. Max. rudder Torque: 500 knm
Allowable angle:2 x44 degrees. Maneuvering time H.o to H.o 28 sec.
with one pump. 14sec. with two pumps.
Rudder type: Becker FKSR-1-3700/720/510/1
6.5 Auxiliaries
Shaft generator:
Type Newage MHC 734 E2 output:1.238 KVA /990KW 3X450 V
Coupling gear /generator: Vulcan.
1 anchor 5595 kg total length of shank 2935mm, breadth over flukes 1900
1" 5600 kg " " " " " "
1 " 2015 kg " " 2380mm " " " 1040
The anchor chain cable consists of 21 lengths each of 27,5m, total length
593,70m. chain diam:56mm length of link :336mm, breadth of link:
202mm, total weight 41270 kg.
6.8 Boiler
Running days:
1. Total number of days from vessels arrival to redelivery [Days]
2. Days in dry dock [Days]
3. Days alongside [Days]
Dock fees:
4. Price for first day including docking and undocking [USD]
5. Price for each following day [USD]
Fire watch:
9. Fire watch during repair period, price per 24[hrs] [USD]
10. Fire line connected to ship system price per day [USD]
11. Connection including disconnection of fire line per time [USD]
12. No of connections [nos]
Facility services:
12. Cooling water supply per hose per day (2,5" flexible hose at 4 bar) [USD]
13. Connection including disconnection of cooling water per time [USD]
14. Supply ships system with compressed air 7 bar per day [USD]
15. Connection including disconnection per time [USD]
16. Electric current supply, 440V - 60 HZ - 600A during repair period price per [kwh] [USD]
If separate generator is necessary, quote price per delivered [kwh]
18. Crane assistance for owner spares and stores. Per hour. [USD]
21. Initial gas free inspection. All tanks and lines. [USD]
22. Daily gas free inspection. All tanks and lines. [USD]
23. Issuing of Hot Work Permit for owner, per location [USD]
26. Wood scupper plugs for protection during painting including mounting &
[USD]
dismounting per piece.
27. Hull extension shoots for protection during painting including mounting &
[USD]
dismounting per piece.
30. Container for storage of chemicals. 1 pcs 20 feet Container to be lifted on board first
[USD]
day and transported back one day before vessel departure yard.
Water supply: (Prices delivered on-board the vessel, All quantities to be signed by CHO)
35. Supply drinking water per ton [USD]
36. Connection including disconnection per time [USD]
PAGE NO.
41. De-ballasting of ballast tanks for docking/undocking per ton with Yard’s pump and
[USD]
necessary equipment per ton
42. Connection including disconnection per time [USD]
For inspection and repair of welds, staging towers to be erected in full tank height for some of
the tanks.
On top level of towers are both transverse and longitudinal connections/walkways to be made
for inspection of welds between deck and long/transverse bulkheads. In addition is
connections/walkways between towers to made for every 2,5 m on fwd. and aft transverse
bulkhead. At all vertical access trunks, staging to be arranged in a way that gives access to the
plate stiffeners between trunk and main deck.
The staging should be properly cleaned before entering the tanks and must rest on clean pieces
of wood on tank top.
Staging is not to rest against bulkheads, ladders etc.
Min. distance from bulkheads; 200mm. avoid contact with the heating coils and care to be taken
not to make any damages to the heating coils.
No loose steel wires to be left inside the tanks after erection of staging is complete, and after
dismantling of the staging.
Total volume of staging is calculated to 400 m3 based on experience and measurement from
several previous erections of staging on sister ships (same job).
Give total price for 400 m3 of staging:
Price given :
Yard remarks:
X Light
X Transportation
outside yard
Norw. Maritime
authorities
Drawing
X Ventilation
X Access work MATERIALS: Manufacturers
representative
Sketch
X x
Cleaning before Corrosion Yards supply Underwriters Sample
protection representative
As soon as the ship is dry in the dock hull to be inspected for unforeseen damage to
hull plates, rudder, propeller and bilge keel.
All bottom plugs in double bottom tanks, fore peak, crossover tank, skeg and rudder to
be unscrewed and later refitted before out-docking. All plugs to be refitted with new
lead washers supplied by the yard. Total 21 pcs.
Vacuum testing to be done signed and witnessed by owner representative for all
unscrewed plugs after mounting.
Price per removed and refitted bottom plug as per above: ________________
Yards remarks:
The Owner ask for separate prices pr square meter for Grit blasting.
Yard remarks:____________________________
TO BE INCLUDED:
X Craneage Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
X Gas free
certificate X Internal
transportation
Correction
drawings
Class
representative
Photo
X Light Transportation
outside yard
Norw. Maritime
authorities
Drawing
X Ventilation
X Access work MATERIALS: Manufacturers
representative
Sketch
X Cleaning before
X Corrosion
protection X Yards supply Underwriters
representative
Sample
X Cleaning after
X Paintwork Owners supply Tech.data
All specified cargo tanks to be inspected for defects in vertical and horizontal welding
seams at corrugating nose where staging is erected. See job 224.02.
Inspection to be done by Yard personnel under supervision of Owner’s representative.
It is required that the Yard personnel are familiar with detecting defects in
stainless steel.
All found defects to be registered on tank expansion drawings with clear identification
of type, size and location.
Cracks going through to be marked especially.
Tank expansion drawings to be supplied by Owner. See also paragraph 5 on enclosed
“procedure on follow up.”
Defects detected:
* Type, size and location to be clearly identified on tank expansion drawings.
Local reinforcements:
* Description and extent of each structural strengthening or insert
* Welding procedures
* Electrodes used
Quote total price for inspection of 600 m of welding seams (incl. reports) : _________
NOTE: Ventilation blowers, light, dye penetrant etc. to be included in above price
Yard remarks:
A. Guard rails in WB7P just below the entrance hatch to be renewed with 2-inch hot dip
galvanized steel pipe. The guard rail has two 90 deg. Bends and is 900 mm in height
and 1000 mm in width.
B. The hand grips for access the ladder in ballast tank to be cut off and replaced by 1-
inch round steel bar about 500 mm in each tank. Steel bar to be welded in the same
location as the existing steel bar. Price to be given for one hand grip. How many hand
grips to be changed will be decided on sight.
X Light Transportation
outside yard
Norw. Maritime
authorities
Drawing
Cleaning before
X Corrosion
protection X Yards supply
X Underwriters
representative
Sample
X Cleaning after
X Paintwork Owners supply Tech.data
When painting job on the bottom and ship sides are completed, the ship’s name, draft
marks, plimsoll marks and logo to be re-painted Paint to be ship supply.
Yards remarks:
TO BE INCLUDED:
X Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
Gas free
certificate X Internal
transportation
Correction
drawings
Class
representative
Photo
X Cleaning after
X Paintwork
X Owners supply Tech.data
The total number of tanks which should be cleaned may be changed, but for calculation
purposes the following tanks should be included.
Dirty Oil Tank No 34 C to be empty for oil and sludge Capacity 13,78 m3
Estimated amount of sludge in tank 2 m3
Tank 34 have to be cleaned before tank 33 ME sump Tank, due to oil on tank 33 have to be
dropped to tank 34 before cleaning tank 33.
TO BE INCLUDED:
X Craneage Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
X Gas free
certificate
Internal
transportation
Correction
drawings X Class
representative
Photo
X Light Transportation
outside yard
Norw. Maritime
authorities
Drawing
X Ventilation
X Access work MATERIALS: Manufacturers
representative
Sketch
All tank manhole has to be supplied with new gasket before closing.
We ask for separate prize given for cleaning of tanks. Price to be based on the size of the tank,
and the prices to be stated on the enclosed matrix
Yard remarks:
TO BE INCLUDED:
X Craneage Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
X Gas free
certificate
Internal
transportation
Correction
drawings X Class
representative
Photo
X Light Transportation
outside yard
Norw. Maritime
authorities
Drawing
X Ventilation
X Access work MATERIALS: Manufacturers
representative
Sketch
• Immediately after the dock is “dry”, the entire outside hull from railing to keel plate to be
cleaned by high-pressure fresh water. Min. pressure 350 bars. All loose paint, marine
growth and other contamination to be removed. Minor scraping, if necessary. Oily areas, if
any, to be cleaned by a suitable alkaline detergent and rinsed.
If touch-up coats are applied by brush/roller calculate several coats to obtain specified DFT.
• Temporary extensions to vessel’s scuppers and discharges to be fitted to run water clear of
ship’s sides during surface preparation and painting. Openings not used should be
temporary plugged.
• Cables, hoses etc. must be moved away from ship’s side to provide free access during
blasting and coating.
• Technical data’s, such as thickness, over coating time, drying time before undocking etc. to
be strictly adhered to.
TO BE INCLUDED: X Craneage Function testing THE WORK ALSO TO ENCLOSED:
BE SURVEYED BY:
Gas free X Internal Correction Class Photo
certificate transportation drawings representative
X Light Transportation Norw. Maritime Drawing
outside yard authorities
Ventilation X Access work MATERIALS: X Manufacturers Sketch
representative
X Cleaning before X Corrosion X Yards supply Underwriters Sample
protection representative
X Cleaning after X Paintwork X Owners supply Tech.data
(Paint only)
X Staging Pressure testing
ODFJELL ASA PAGE NO.
• Paintwork must not take place when the steel temperature is less than 3°C above dew point
and/or relative humidity is higher than 85%
• Propellers and anodes to be covered by plastic or similar during paintwork. Other items,
such as, draft censors, echo sounder-diaphragms and portholes to be covered by plywood
or equal.
Item prices (to be used pro rata if actual areas deviate from specification):
Yard’s remarks:
After the ship has been dry-docked, an inspection will take place to determine the amount of
aluminium anodes to be renewed.
Owner ask for price pr kilo, the kilo price also to include the following
• Old anodes to be removed, old welding seems to be grinded to achieve a smooth surface.
• New anodes to be fitted on instructed places and new welds to be grinded and primed
The new anodes to be covered with soap, or similar before paint work is started.
• Before the ship is undocked, the anodes to be cleaned to owners satisfaction.
Quote price for changing zinc anodes on the hull area, incl bow thrusters tunnel . Anodes to
be Yard supply……………………………………………..
Quote price for changing aluminium anodes on the hull area, incl bow thrusters tunnel .
Anodes to be Yard supply……………………………….
Yard remarks:_____________________
TO BE INCLUDED:
X Craneage Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
Gas free
certificate X Internal
transportation
Correction
drawings
Class
representative
Photo
Present condition:
1) Immediately after opening the tank hatches (when surface still wet) hose down the mud
from stiffeners and stringers.
8) Apply 2 thick coats by round brushes, scallops by roller (total DFT 300µ) of Hempel’s
HEMPADUR MASTIC EM 35740.
9) Remove staging.
Item prices:
Item prices (to be used pro rata if actual area deviates from specification):
TO BE INCLUDED: X Craneage Function testing THE WORK ALSO TO ENCLOSED:
BE SURVEYED BY:
X Gas free X Internal Correction X Class X Photo
certificate transportation drawings representative
X Light Transportation Norw. Maritime Drawing
outside yard authorities
X Ventilation Access work MATERIALS: Manufacturers Sketch
representative
X Cleaning before X Corrosion Yards supply Underwriters Sample
protection representative
X Cleaning after X Paintwork X Owners supply Tech.data
(paint only)
Staging Pressure testing
PAGE NO.
Yard’s remarks:
Area inside and outside shall be Coated and Painted up to Owner Spec.
After the steel work is completed all new steel and affected surrounding coating to be grinded
to St 3 and touched up by 2 coats of Jotamastic 87 (owner’s supply)
Paint is Owner supply.
Price Given:
Yard Comment:
X Light Transportation
outside yard
Norw. Maritime
authorities X Drawing
X Ventilation
X Access work MATERIALS: Manufacturers
representative
Sketch
X Cleaning before
X Corrosion
protection X Yards supply Underwriters
representative
Sample
X Cleaning after
X Paintwork
X Owners supply Tech.data
Cut out the original plate and weld an insert plate in the bottom plate under the suction pipe in
all ballast tanks.
A)
2 S/P-3 S/P-4 S/P-5 P and 6 S/P:
insert size 800x500x16mm.
B)
7 P/S and forepeak:
Insert will be located directly below the suction pipe.
300 mm from long. Fr. 2 to side of pipe.
300 mm from long. Fr. 3 to side of pipe.
600 mm from Fr. 34 to center of pipe.
Insert min dia. 400mm, Distance from insert to long. fr. 275mm.
Insert max dia 650mm. Distance from insert to long. fr. 100mm
X Light Transportation
outside yard
Norw. Maritime
authorities X Drawing
X Ventilation
X Access work MATERIALS: Manufacturers
representative
Sketch
X Cleaning before
X Corrosion
protection X Yards supply Underwriters
representative
Sample
X Cleaning after
X Paintwork
X Owners supply Tech.data
Example of Insert
List of drawings:
286.06A Insert ballast tks.pdf
A)
All work related to insert in 2 S/P-3 S/P-4 S/P-5 P and 6 S/P. Price pr insert:___________
B)
All work related to insert in 7 P/S and forepeak: Price pr insert:___________
X Light Transportation
outside yard
Norw. Maritime
authorities X Drawing
X Ventilation
X Access work MATERIALS: Manufacturers
representative
Sketch
X Cleaning before
X Corrosion
protection X Yards supply Underwriters
representative
Sample
X Cleaning after
X Paintwork
X Owners supply Tech.data
L an3. Fr.
| .\O oo r..rt
VqC n4
o *?, lin.
B,,{to* f f k,
t flf.r
Fyo^"
{ o-3 . l?r.
I o^ J' Fn.
All found defects will be registered on tank expansion drawings with clear identification
of type, size and location. Defects are to be repaired.
All repairs to be carried out strictly according to enclosed “Owners General precautions
and guidelines for repair work on stainless steel”;
Dye penetrant NDT to be used after grinding to make sure that there is no crack left in
the welding groove. Min. 30 min. penetration time is required.
New welds are to be ground to a smooth blended face in accordance with instructions
from Owner’s representative.
Passivation shall be carried out according to enclosed procedure to be for new welds
on completion.
On completion of inspection and repairs, a report is to be worked out. The report shall
include the following:
Defects detected:
TO BE INCLUDED: Craneage Function testing THE WORK ALSO TO ENCLOSED:
BE SURVEYED BY:
X Gas free
certificate
Internal
transportation
Correction
drawings X Class
representative
Photo
X Light Transportation
outside yard
Norw. Maritime
authorities
Drawing
X Ventilation
X Access work MATERIALS: Manufacturers
representative
Sketch
After work is finished, the tank is to be cleaned. Debris, dust and foot marks to be
removed.
X Light Transportation
outside yard
Norw. Maritime
authorities
Drawing
X Ventilation
X Access work MATERIALS: Manufacturers
representative
Sketch
NOTE: Ventalation blowers, light, dye penetrant etc. to be included in above price.
Yards remarks:
X Light Transportation
outside yard
Norw. Maritime
authorities
Drawing
X Ventilation
X Access work MATERIALS: Manufacturers
representative
Sketch
Before any repair work inside a cargo tank starts, the tank has to be gas free. A gas free
certificate to be issued.
1 CLEANLINESS:
2 HEATING COILS
2.1 Owner’s representative together with Yard’s representative to check and mark all damages
on heating coils before any staging work commence. Agreement/drawing to be signed by
both parties.
2.2 After destaging the heating coils to be reinspected for damages. Damaged heating coils not
recorded during initial inspection to be repaired by yard free of charge.
3 STAGING:
3.1 Any staging used in a stainless steel tank shall be clean. Cleanliness also goes for wooden
planks etc.
3.2 All staging is to rest on clean pieces of wood.
3.3 Good lightning is highly important!
3.4 After staging is erected and accepted by Owner’s representative, amount of staging to be
calculated, agreed and signed by Yard and Owner’s representative. This should be done as
tanks are ready one by one. Yard’s repr. to call for inspection.
4 DEFECT REMOVAL.
1
4.5 To make sure the defect is completely removed, Dye penetrant check is to be carried out.
Penetrating time 30 min.
4.6 Clean the grinding area for grinding dust and remains of the penetrant.
5 WELDING
5.1 No welding to start before the defects are removed, verified by penetrant and inspected of
Owner’s representative.
5.2 Only skilled welders with certificate for, and experience with stainless steel welding are
permitted.
5.3 Grind between every phase. All slag to be removed. Especially the start and stop for each
pass shall be ground off prior to the start of the next pass. The metal should be allowed to
cool to less than 150 °C prior to the start of the next pass. The temperature to be monitored
with temperature stick.
5.4 Weaving of the electrode during welding should be avoided, since this increases heat input,
resulting in formation of hot cracks and deformation.
5.5 Use low current and small electrodes to reduce the heat input.
5.6 New welding seams to be ground smooth and polished.Dye checked upon completion.
Owner’s repr. to accept completed welding. Yard’s repr. to call for inspection.
5.7 When the welding of the defect is finished, it is very important that the dimension of the
welding seam is the same as original, and that the surface is thoroughly polished. Polishing
is very important especially in the Heat Affected Zone (HAZ), on both sides of the welding
joint in the transition to the plate.
5.8 Before welding of pittings, it is important to remove the pitting completely by grinding,
with subsequent dye penetrant inspection. After welding the welding seam to be ground
flush to the base material and polished.
5.9 Before destaging all affected areas and welding seams where dye penetrant has been
applied, are to be washed down with cleaner for penetrant. Any indication of remaining
dye penetrant will not be accepted.
6 WELDING ELECTRODES
6.1 For Stainless Steel: AWS 316L with minimum 2,7% MO, or electrodes with equivalent
properties.
6.2 For Clad Steel: AWS E309 MO – 16 with minimum 2,7%MO, or electrodes with
equivalent properties.
6.3 Welding electrodes to be approved by the ship’s classification society, and certificate to be
presented to the Owner before any welding start.
6.4 The Owner permit only one brand of electrode to be used throughout the repair period on
any individual job.
6.5 It is very important that the welding electrodes are kept in dry storage in order to prevent
electrodes absorbing moisture and thereby causing welding faults and cracks. It is
recommended that electrodes are stored in a heated storage cabinet, or the electrodes to be
kept sealed in a vacuum package.
6.6 When the electrodes are inside a tank ready to be used, the electrodes should be stored in a
heating box and have a temperature of 50°C before the welding starts.
2
7 PICKLING
7.1 After completion of welding, acid pickling is to be carried out. Before the pickling starts, it
is important that the weld has been ground smooth and polished.
7.2 The paste to be based on nitric acid or a mixture of nitric acid and hydrofluoric acid.
Paste containing ferric chloride shall not be used.
7.3 Use a stainless steel brush to remove slag.
7.4 Apply pickling paste with brush (the brush shall not contain components of mild steel).
Allow the pasta to work for 30 min. See instruction for the pickling pasta.
7.5 Wash with lots of fresh water and brush with the stainless steel brush while washing.
8 DOCUMENTATION
8.1 Before any repairs starts, Owner’s repr. to check tank together with yard’s repr. and agree
what defects to be repaired. Yard’s repr. to mark defects and work out report on found
defects.
8.2 On completion of repairs in each tank, Yard’s repr. together with Owner’s repr. to agree
upon number and size of repairs carried out. Number and total length/size of each type of
defect to be marked on copy of report for each tank. Both parties to sign for the agreed
figures.
3
PAGE NO.
The test to be carried out in presence of class surveyor and owners representative.
Test to be done at first stay at yard before any system have been closed down and open
-All lifting appliances to be dynamically tested with 1,25 times SWL in presence of DNV surveyor
and representative from owner.
-Lifting boom to be dynamically tested with 1,1 times SWL in presence of DNV and representative
from owner.
TO BE INCLUDED:
X Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
Gas free
certificate X Internal
transportation
Correction
drawings X Class
representative
Photo
Same procedure to be used on gangways but these must be loaded with 300 kg/m².
Max permissible deflection to be calculated after the same formula.
10000/75=133mm. Max acceptable deflection for a 10-m long gangway is 133mm.
6000/75=80mm. Max acceptable deflection for a 6m long gangway is 80mm.
Actual and max acceptable deflection to be given in certificates prepared by the yard.
Yard’s remarks:____________________
TO BE INCLUDED:
X Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
Gas free
certificate X Internal
transportation
Correction
drawings X Class
representative
Photo
Yard remarks:___________________
TO BE INCLUDED:
X Craneage X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
Gas free
certificate X Internal
transportation
Correction
drawings X Class
representative
Photo
Staging
X Pressure testing
PAGE NO.
TO BE INCLUDED: Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
Gas free
certificate
Internal
transportation
Correction
drawings X Class
representative
Photo
X Light Transportation
outside yard
Norw. Maritime
authorities
Drawing
X Ventilation
X Access work MATERIALS: Manufacturers
representative
Sketch
Staging
X Pressure testing
381.01A Draft Sensor pipe WAltR
t:HLl:it:. 48.4 M3
Fa SLUDGE 8.6 M3
SEWAGE 19.4 M3
FW MAIN ENGINE 12.3 M3
WS 2856.9 M3
DIESEL OIL 51. 7 M3
COOL WATER 34.0 M3
La DIRTY " 9.0 M3
o Fa DIRTY 7.2 M3
La SLUDGE 6.2 M3 " 't
THERMAL OIL 8.6 M3
DISPLACEMENT: 9558 MT
DRAFT AP: 4.353 M
DRAFT FP: 4.197 M
DRAFT LPP /2 : 4.275 M
....• TRIM (AFT. ): 0.156 M
CONDITION NO 7
DOCKING. 10%
- - - - - - - ,- - - - - - _~J[1Ji.- - - - - -
CARGO 0.0 M3
-- -. FUEL OIL 85.9 M3
, FRESH WATER
LUBE OIL
12.9
34.5
M3
M3
, BILGE WATER 48.4 M3
- - -,- ,..J __ 1-, Fa SLUDGE 8.6 M3
SEWAGE 19.4 M3
FW MAIN ENGINE 12.3 M3
WB 2492.3 M3
DIESEL OIL 10.3 M3
COOL WATER 34.0 M3
La DIRTY 9.0 M3
Fa DIRTY 7.2 M3
La SLUDGE 6.2 M3
THERMAL OIL 8.6 M3
DISPLACEMENT: 8779 MT
r
I
I~ W'1
...
I J
• DRAFT AP: 3.974 M
DRAFT FP: 3.924 M
.t DRAFT LPP/2: 3.949 M
TRIM (AFT.): 0.050 M
CONDITION NO 8
DOCKING. 100%
CHO SOUNDER CARGO 0.0 M3
FUEL OIL 804.2 M3
FRESH WATER 126.8 M3
LUBE OIL 51. 4 M3
BILGE WATER 48.4 M3
3 (21 113 5 14(21 145 1)5 (21 1)5 51? (21 1?5 7
1 (21 ~p 175 1~0 Fa SLUDGE 8.6 M3
SEWAGE 19.4 M3
1l-ITilrn-t-I-ITTi-1II 11-rrr-I-I"lllltnTl'IIIIII-lnl-lTTt- FW MAIN ENGINE 12.3 M3
we 3271.1 M3
A)
After the vessel is dry and the hull have been cleaned all the clearances must been taken and
handed over to the owner’s representative. Staging is to be erected and later removed.
Cover plate in rudder in to the nut must be gauged out and later fitted back and welded. Neck
bearing clearances to be taken, and the result to be handed over to owner’s representative.
B)
The cover plate for the rudder bolt to be removed and later welded back. Lifting ears to be
fitted on the rudder, and later removed. The rudder to be dismantled from the rudder stock,
according to enclosed instructions.
C)
The rudderstock to be dismantled from the steering gear, and lowered down in the dry-dock.
See enclosed instruction how to dismantle the rudder stock from the steering gear.
New neck bushing on the rudderstock is to be finally machined to fit the measurements for the
rudderstock and to be installed by shrink fit. (Shrink fit by cooling down the new liner)
The shaft seal must be dismantled and later reinstalled with new sealing rings.
Rudderstock and rudder must be fitted again as original. Measurements for the bearing
surfaces on the rudder stock, and measurements after machining to be taken and handed over
to owner’s representative.
D)
All parts for the rudder Link system and rudder hinge system for the flap have to be dismantled
completely and all pins and bushings have to be calibrated and reported to the supt. This also
include the sliding pieces. New sliding pieces to be fitted according to enclosed drawing no R-
2.30 367
All bushings are to be replaced with new ones supplied by the owner.
All to be fitted back as original and tested.
E)
If required and asked for by the class surveyor the following should be done: Carefully
inspections for cracks must be done of the skeg and the rudder blade where the forces may
put great tension to the rudder.
If necessary an area of 2 m2 on each side and each location may be blasted to SA 2,5, and
dye checked for any defects.
TO BE INCLUDED:
X Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
X Gas free
certificate X Internal
transportation
Correction
drawings X Class
representative X Photo
X Light
X Transportation
outside yard
Norw. Maritime
authorities X Drawing
X Ventilation
X Access work MATERIALS: Manufacturers
representative
Sketch
Cleaning before
X Corrosion
protection X Yards supply Underwriters
representative
Sample
X Staging
X Pressure testing
PAGE NO.
F)
The rudder stock to be grit blasted to SA2,5 and 2 layers of owners supplied coating to be
applied. Areas for the bearing surfaces and surfaces for cone connections to be covered and
protected prior to blasting.
Yard remarks:_______________
TO BE INCLUDED:
X Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
X Gas free
certificate X Internal
transportation
Correction
drawings X Class
representative X Photo
X Light
X Transportation
outside yard
Norw. Maritime
authorities X Drawing
X Ventilation
X Access work MATERIALS: Manufacturers
representative
Sketch
Cleaning before
X Corrosion
protection X Yards supply Underwriters
representative
Sample
X Staging
X Pressure testing
PAGE NO.
Picture of rudder
TO BE INCLUDED:
X Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
X Gas free
certificate X Internal
transportation
Correction
drawings X Class
representative X Photo
X Light
X Transportation
outside yard
Norw. Maritime
authorities X Drawing
X Ventilation
X Access work MATERIALS: Manufacturers
representative
Sketch
Cleaning before
X Corrosion
protection X Yards supply Underwriters
representative
Sample
X Staging
X Pressure testing
402.01A Rudder inspection and repairs C/o}..o(
KSR-lagerung
- Optimale Balancierung
- Optimale Flossenflache
,, - Gr61Ste Biegeschwingungs
~
sicherheit
- Beste Eigenschwingungswerte
- Einlachste Montage
- Maximale Sicherheit bei
leichten Bauarten
- Hochleistungs·GSK-
Anlenkung und Super
Doppel· Y- Flosse
- H6chste Wechselbean-
spruchungs- Sicherheit
- Einfachste Wartung
- Schmierung durch Seewasser
KSR-Bearing
;:::
-&~
- Optimum balance
- Optimum flap area
s(j) .. - Highest security against
"'-'
flexural vibration
- Best values of natural
vibration
- Easiest mounting
- Maximum security at little
damages
co
.~'-'.'.'
'-.. - High performance GSK-link
l· system and super twin· Y-f1ap
T.-'
Willi Becker
Ingenieurbiiro GmbH
Danziger StralSe 22
0-2000 Hamburg 1
West Germany
Telelon (040) 24 1990
Telex 21 63 154 RBH
Telelax (040) 280 18 99
- 1-
Note
- Rudder blade and rudder stock must be at the same temperature during fitting
procedure
- For mounting as well as dismounting do NOT heat the rudder blade casting,
as the casting is to be widened by oil-pressure.
- The mounting procedure is to be surveyed according to the rules of
classification society.
Mounting procedure
In order to mount the rudder blade to the rudder stock proceed as follows:
1. Set the rudder to zero position, the pivot of the link system need not be
removed.
f
2. Place the slide block of link system in position on the slide bass of the link
system and secure it against sliding out. Tighten the screw through the cover
plate carefully in that way that slide block is still moveable.
5. Lubricate both cones with clean hydraulic oil as used for the hydraulic pumps
6. Connect the rudder blade to lifting gears and move it into position below the
rudder stock.
7. Ensure that the steering gear, the rudder stock the rudder blade and the flap are
in zero position (as shown on drawing "arrangement of Becker-Rudder")
Cantrall marks on rudder stock liner and upper side hub.
8. Lift the rudder blade, taking care that the pivot liner of link system smoothly slides
into the slide bar hole without damage. Lubricate pivot liner with grease before
mounting. Check as lanes as possible during the fitting procedure that the mating
surface are still clean. Move the rudder blade until it has the mechanical contact
with the rudder stock. Take care that O-ring of hub remains in groove.
9. Examine O-rings between hydraulic nut and hub as well as the O-rings for the hydro
piston. For first mounmg the hydraulic nut will be delivered with inserted hydraulic
piston and O-rings from the supplier.
10. Turn the nut so that the impregnated letter "X" on the circumference of the nut is
at 3 o'clock postion, indicating the starting point between the threads.
11. Screw on the nut as far as possible until the nut has contact with the rudder
blade hub.
-2-
13. Check connecting threads for cleanness and connect the hydraulic pump
to the nut
14. Check connecting threads for cleanness and connect the hydraulic pump
to the rudder blade hub.
15. Increase the pressure, in the nut, untill zero position mark on stock liner is in line with the
upper side of distance block if any. - Or point 16.
16. Increase the pressure of the hydraulic nut up to 10% of the pressure showing
in the drawing "Mounting Instruction".
17. Set up a dial gauge to indicate vertical movement of the rudder blade relative
to the rudder stock as indicated on the drawing. Jhe gauge should read to
O.lmm or less. If the gauge has a magnatic base, fitting is especially easy.
Set to zero position or notice the starting point.
18. Operate the rudder blade hub pump (widening pressure) until the pressure
reaches abt. 10% of the minimum widening pressure.
19. Operate the hydraulic nut pump to lift the rudder blade up to abt. 1mm is shown
on the gauge. Stop and note widening and lifting pressure. Increase the pressure
til the gauge shows 2mm and note the pressures as well etc., til rudder blade is
in its final position. You will see that the widening pressures is increasing
automatically. Ensure that the maximum limits for the pressure as indicated in the
table on the drawing are NOT exceed. The pressure are dependent with one
another and can differ slightly from the estimated values. If the axial pressure comes
to the maximum before the push up distance is reached and the widening pressure
is not at the maximum, then slowly operate the widening pressure pump. In case
the widening pressure becomes too high, then unbend the widening pressure pump
a bit. Continue to operate the pumps until the dial gauge shows on the drawing
within the given tolerances. The mounting distance is important, not the pressures
except the maximum widening pressure, whitch shall not be exceeded. For recording
purpose note the final pressures and push up distance and sign the mounting
protocol. Please send one copy to our office. Blank forms are enclosed.
20. Once the required axial push-up is reached, unbend the widening pressure,
disconnect the hydraulic hose from the rudder blade hub and remove the pump.
Don't close the connection opening yet so that the oil still present in the hub can
leak out.
Wait for about 60 minutes, depending on the cone diameter, and maintain the
final pressure on the hydraulic piston press during that time. Then unbend that
pressure as well, disconnect the hydraulic hose and close the hub opening with
the drain plug.
21. Put the strike key into position on the nut and screw on the support plates as shown
on the drawing.
-3-
22. Screw on the nut tight by hitting the strike key and remove both support plates
and key.
23. Place the nut lock flatbar (see dtawing "Rudder Stock") into the rudder stock
groove and secure it by welding its ends to the nut.
24. Grease the internal surface of the protection cap and screw the cap onto the nut.
Note the remarks at the dtawing "Mounting Instruction" regarding the sealing
compound between nut and protection cap.
26. Remove the ropes and the lifting gear from the rudder blade.
27. Weld the round bar to the nut as shown on the,drawing (only for rudder with
BIS-check).
28. Apply shop primer and a [mal coating to all surfaces in this assembly opening.
Dismounting Procedure
In order to dismount the rudder blade from the rudder stock follow the steps as
stated below:
1. Set rudder to zero position, the pivot of the link system need not to be removed
2. Secure the rudder blade via chain lifter against downward motion
3. Bum off the cover plates for assembly opening on both sides of rudder blade
6. Put the strike-key into position on the nut. Unscrew the nut for about 1.5 to 2
revolutions to obtain a clearance a little bit more than the push-up distance
between the nut and the rudder blade hub
9. Unscrew the drain plug from rudder blade hub. Check connection threads for
cleanness and connect the hydraulic pump to the rudder blade hub.
10. Increase the pressure of hydraulic nut up to 80% of the max. pressure, widen
the hub with 110% of the max. widening pressure keep all pressures contant
for 60 minutes
11. Reduce the pressure at the hydraulic piston and check if the rudder moves down
by its own weight .
12. When the blade comes down onto the nut suppon the rudder blade in this position
and unscrew the nut whilst lowering the mounting device.
14. Lower the rudder blade by means of the chain lifter so that the boltom face of the
rudder stock is above the top of the rudder blade hub, secure the slide block
against falling out and move it to pons ide
15. Unlock the slide block of the link system and remove it
:e~-:
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DTY. I DESCRIPTION I DRAWS. NO. I MATERIAL lITEM I SEMI FINISH, REM. Iwr.
BECKER - RUDERANLAGEN und KORTDOSEN
\'ion$detlils sirld unser "'tvm
tliII M lllinel Z*'-t d-=lte~ I ( ~ ""' KonstnlIt·
THE ll£SlGN AND TIE CONSTRUCIIONAL DfTAllS SHOWN lit TIIS
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DftAWIfG ARE DUll Pflllf'ERTY AND MAY HOT II(' l1SHI HOff lIE
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to.R StU •. 19.6.01) ClJIIYri9Irts ""Ml'l'tlI (D.A. GESEll •• IU.OT)
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IIIllUl1HM£SS CLASS DIN ISO 1302 I I " I .. I H. H. H.lblllJlll SEMI FINISH' AnleoeIPI.A"T.ft'.:
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ToltrlnUna,
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bi$ 3 6 3D 120
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1000 2000 '000 Gewichll WEIGHT:
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402.01B Rudder inspection and repairs
TENF ..TORD TENFJORD A. S CHAPTER
6264 TENNFJORD, ~ORWAY.
2
TELEPHONE .41 7G 2J JO 00 TELEfAX, +41 10 21 16 31
.'-.- "~
. ....-~~~~~~~-'--~~.~~.~~~.~~-~.~~-~
The ;f..Ounti.ng 'piston with seal. ring is fitted after the sleeve is
positioned in the rotor. The sleeve is supplied in a separate box
during cG~signment from t~e factory. T~is to ensuee that r~s~
protection ca~ be applied to all scrtaces.
no not open or~~~~eev~1 mou~ting piston or rotor bore
unp~otected ?rior to installation.
1
= I .Tum in.£;. collar tHO
~;::':::[':t.-:.:-~-e~~p"r-~'
I
I
nozzle flange
Release all scr:ews a few turns. Insert lockir~g sc.(eW$ into all
release threads ~r.ovided i::l the front. thrust ring and T-p:::-ofile, parL
1 and 3. See drawi,ng No. H~6096 section B-B
P,re-t.ighten scrp.ws opposi te to sli t.
'fJghten the screws evenly, ':"n dia90:1ally op!?osite sequence as showr.
on· dcawir:g No H"H6096, by torque wrencl: step--by-step' until the front
and rear trust ring are locse. Fit the rigging device provided for
the rings, to lift out t~e locking assenbly.
Sea drawing No. H-6105
NO'l'E: After the installation of rudder act.uator is completed, sorr.e
classification authoryt.ies ~ecommend that two alignw.ent marks
should be stampnd, one on rudder stock and one on rotor
eventually on rotor ccve~. This to easier observe if the
connection should slide a bi'.:. {if the rudder for: instance has
touched the bottom}.
TENFJORD TENFJORD A.S CHAPTER
6264 TENNFJORD, NORWAY.
:2
TElEPH:lNE +41 70 21 30 00 TELEFAX, "-47 70 21 36 37
1: MOUNTING PISTON
2: SEAL RING
3: ROTOR
4: TAPERED SLEEVE
5: RUDDER STOCK
3-:-1----~0
5CALE: 1: 7.5
H-5895
\INSTRUK\SR74G-1
TENFJORD TENFJORD A.S CHAPTER.
6261 TENNFJORD, NORWAY.
2
TElEPHCtOE +47 70 21 30 00 TElEFAX: +47 70 21 36 37
The mounting piston with seal ring is fitted after the sleeve is
positioned in the rotor. The sleeve is supplied in a separate box
during consignment from the factory. This to ensure that rust
protection can be applied to all surfaces.
The coupling is provided with four threaded bores for connecting oil
pressure.
The three injection pumps connected to the rotor (A), two at the top
and onc at the bottom, provides a thin oil film between the rotor
and sleeve. They also develop the pressure required to expand the
rotor hub and thus increase the inner bore dim.
When the oil pressure between the rotor and sleeve is evacuated, the
rotor will shrink. This develops the surface pressure and require
friction between the rotor sleeve and rudder stock to transfer the
necessary torque.
\lNSTRUk\SR740-1
402.01C Rudder inspections and
repairs
402.01D Rudder inspections and repairs
PAGE NO.
A)
Both anchors are to be ranged in dry dock and HP-washed. Markings on chain to be
renewed and painted. Both chains also to be measured, and result handed over to the
superintendent only. All moving parts on anchor to be inspected for wear.
After all work is completed all is to be fitted back as originally.
Note the PS chain is marked two times with no4, this to be corrected
B)
Missing chain studs, if any, to be supplied and welded to chain link.
C)
If found necessary quote for replacement of 10 lengths of 27,5 m of anchor chain.
Expect that the swivel may be reused.
Yard remarks:_______________________
TO BE INCLUDED:
X Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
X Gas free
certificate X Internal
transportation
Correction
drawings
Class
representative
Photo
X Light Transportation
outside yard
Norw. Maritime
authorities
Drawing
X Ventilation
X Access work MATERIALS: Manufacturers
representative
Sketch
Cleaning before
X Corrosion
protection X Yards supply Underwriters
representative
Sample
X Cleaning after
X Paintwork
X Owners supply
X Owners
representative
Tech.data
A)
After the anchor chain has been removed from the chain locker the brake band on SB and Port
windlass are to be dismantled completely. All pins and bushes must be freed up, calibrated
and greasing socket to be replaced if required.
Brake lining must be renewed on upper and lower half of the two winches.
Brake liners for brake band to be renew
All to be fitted back again adjusted and tested.
B)
Capillaries (cast iron) to be built up by welding due to wear and tear
C)
Capillaries (cast iron) to be dismantled from the anchor winch, brought to workshop and built
up by welding due to wear and tear.
D)
Main shaft on both mooring winches is to be dismantled and sent to workshop for rebuilding
due to wear. Mooring winch drums to be taken ashore, sandblasted and coated. After
rebuilding the shaft is to be machined back to original size.
Shaft is to be mounted back after repair. The mooring winches should be dismounted from its
foundation, and brought to workshop. All mooring drums should be dismounted, and the
bearings should be re-placed with owner supplied new ones.
E)
When the shaft is ashore, and the mooring winch is dismounted, the winch foundation and
mooring rope drums is to be sandblasted to SA 2,5, primed and coated.
Yard remarks:_______________________
-I
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IAt a co.icno: -<okoBe, unscrev t'e foo SeIO S, itam 1. Then withcIoW
I gland t wiper, 'tern 2, Old o-ring item 3. Moin pocki~g rings item 4
and support ring ite~ 5 to be removed, m~in packings to be replaced by
I new ones.
If shaft surface under pocking not is worn, pockings ~oy remain i~
stcndo~d position, If surface is worn, 0 distance ring moy be placed 1n
position inside dis once ring item 6,
One pocking can also be placed in position 7. A ternative pocking always
wIth support ring. If te Ion pockings hove to b. used, this moy be placed
i..side d'stonce ring item 6, or 'n posi ion I.
Oui~r secl I-~g hove to e s ppo d by _he 910 d 0- support ~ng: nd
:l. ne 9 y--supc r r':ng. To obtoir, _' is os'. 'on; ol~ays sc g1!l
Ii 0
i us 'en1 rinos into stu'fino ox. No~e 'roo s 01 in-~. oy b domoged
~ wt:en p..rshing ~eo I) n s on 5 - aft_
1/.£11 l 5tu~ ing box tc be illed up wii
rt::.t.: 5: ! [ .:: I. 2t!.5-191
all bearing greose. Rc~sisk tekst:i37-340
/(.11.1' 1- NAVN, 11'''£. lllMef<lSJeN i
,£:s.
MilT., Nl'l
=~~~. : NAME. lV"E. D1M~NSION
MODill CoIA.l,\NM.'S10.
MOOh NO.fNO'·EI~HO,
_I-
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TEGN.;A"'" NFl,
DRAW ..'ART.NO.
MAHHI"U
MA'i'RI;c1..
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STUF-FING ARRANGEMENT
M Ul ·rr~o· ~-S-
.,
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STANDARD STU~FiNG BOX ~ I urrll~' -:JVA.'
P
T
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In case of leakage, the two screw~1 must be loosen, and the gland 2
con be dismounted. Loosen the screws 3 o~d dismount the stuffing
box 4. Place thE st~f ing box as shown on fig.! and di moc t the
e,er:t p~ck;'ngs.
The new pockirl9, .... hicr. ...must be pressed in ..e the stuff: fig box: can be
moun 'ed os shown Ol~ fig.II. L~se a tube ~r () shaft 'with ::n airier- dia.
like the ou't:e:r: die. of the pock.i.ng. Use oll,.,luys new SLJ PPCrti/19 .dngs
when new pec' ings ore mou~ted.
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F 670 700
F 01 670
F 02 670 765
F 03 670 758
= 04 670 700 FOR SERVICE
= 05 670 FOR SERVICE
= 06 670 765 FOR SERVICE
= 07 670 758 FOR SERVICE
:r:
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SIGN
WM41 OElmg 061293
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REVISION
This document and Its contents shall not be made available to any third party without written permission from Rolls-Royce Manne AS
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W.M22.008C ORIGINATOR
KL 16.06.88
BEARING BLOCK VERIFIED
Rolls-Royce ~
EN ISO 13921. daIS A and E
SCALE
REVISION
Information contained herein is the property of Rolls-Royce Marine AS and may not be copied, or communicated to a third party,
or used, for any purpose other than that for which it is supplied without the express written consent of Rolls-Royce Marine AS.
433.01D Anchor winch
PAGE NO.
A)
The brake band on SB and Port mooring winces are to be dismantled completely. All pins and
bushes must be freed up, calibrated and greasing socket to be replaced if required.
Brake lining must be renewed on upper and lower half of the two winches.
Brake liners for brake band to be renew
All to be fitted back again adjusted and tested.
B)
Main shaft on both mooring winches is to be dismantled and sent to workshop for rebuilding
due to wear. Mooring winch drums to be taken ashore, sandblasted and coated. After
rebuilding the shaft is to be machined back to original size.
Shaft is to be mounted back after repair. The mooring winches should be dismounted from its
foundation, and brought to workshop. All mooring drums should be dismounted, and the
bearings should be re-placed with owner supplied new ones.
C)
When the shaft is ashore, and the mooring winch is dismounted, the winch foundation and
mooring rope drums is to be sandblasted to SA 2,5, primed and coated.
Yard remarks:_______________________
Lifeboat & MOB Boat to be lifted ashore and stored on a safe place.
Lifeboat to be inspected for damages in topcoat and repair according to maker’s
recommendation
Preferably close to the ship with easy access for ship crew to carry out maintenance (painting,
overhaul, cleaning etc.) on boats.
Alternative relocation onboard where no work commences.
RESQUE
Window frame and hinges to be carefully removed for paint and hinges freed up
Window to be open and detached from hinges
Gasket to be remove and frame to be cleaned for and rust paint
Frame to be proper coated with tree layers of paint before new gasket install
Window to be tested for water tightness
Price given:
Yard’s remarks:
TO BE INCLUDED: Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
Gas free
certificate
Internal
transportation
Correction
drawings
Class
representative X Photo
X Cleaning after
X Paintwork Owners supply
X Owners
representative
Tech.data
X Staging
X Pressure testing
New evaporator and condenser to be install and system filled up with media and started
Electrical switches to be reused for the new plant
Drawings for new unit to be submitter when new unit have been purchased
TO BE INCLUDED: Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
X Gas free
certificate X Internal
transportation
Correction
drawings
Class
representative X Photo
Cleaning before
X Corrosion
protection X Yards supply Underwriters
representative
Sample
X Cleaning after
X Paintwork
X Owners supply
X Owners
representative
Tech.data
Staging
X Pressure testing
PAGE NO.
A wasted ventilation duct to be removed on top of F.W. heater and under the stairs
See Attached picture
New vent duct to be installed with same layout design. See Attached drawings.
Estimated materials:
All material yard supply.
Top View
800mm
570mm
Front View
570mm 800mm
130mm
Side View
AIR DUCT TOP OF F.W. WATER HEATER
Top View
405mm
1100mm
Front View
1100mm 405mm
255mm
Side View
440mm
200mm
255mm
200mm
PAGE NO.
Immediate after arrival yard and before any work is started, the crankshaft deflection has to be
measured. Given price shall include opening and closing of the crankcase covers.
As soon as all work is finished and vessel is afloat, a new crankshaft deflection has to be
carried out. Given price shall include opening and closing of the crankcase covers.
After measurement, a report should be issued, and handed over to Owners representative
immediately after each measuring.
………………………………………………
Yard remarks:
A)
Scavenging air cooler is to be dismantled and taken ashore for ultrasonic cleaning and
pressure testing. Pressure test to be carried out in CHIEF ENGINEER presence.
After approval of CHIEF ENGINEER, cooler to be fitted back on board as original.
Cooler and covers are to be fitted with new gaskets and bolts as necessary.
Leak at top to be repair by alignment the sealing flange.
B)
If the owner decide to purchase a new air cooler the exciting cooler must be dismantled and
transported to shore.
Transport the new air cooler into the engine room lower platform and fit it into the location on
the main engine. Cooler and covers are to be fitted with new gaskets and bolts as necessary.
C)
Some broken bolts for the side cover on the air cooler need to be replaced. Remains from the
broken bolts must be removed and new bolts is to be fitted
Yard remarks:___________________
TO BE INCLUDED:
X Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
Gas free
certificate X Internal
transportation
Correction
drawings x Class
representative
Photo
X Light
X Transportation
outside yard
Norw. Maritime
authorities X Drawing
Ventilation
X Access work MATERIALS: Manufacturers
representative
Sketch
Staging
X Pressure testing
PAGE NO.
TO BE INCLUDED:
X Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
Gas free
certificate X Internal
transportation
Correction
drawings x Class
representative
Photo
X Light
X Transportation
outside yard
Norw. Maritime
authorities X Drawing
Ventilation
X Access work MATERIALS: Manufacturers
representative
Sketch
Staging
X Pressure testing
601.02 ME Scav air cooler
PAGE NO.
A)
Dismantling of all eight cylinders covers and bring them to the workshop for dismantling of
valves etc. Cylinder covers are to be carefully cleaned and all valves (two for inlet and one
starting valve) to be grinded and lapped as pr instructions in the service manual. After repairing
it must be fitted back to the engine and adjusted as pr instructions.
B)
Control of water-cooling water flange connection for pitting at cylinder cover.
If necessary, to machine the surface, this is to be done by making insert according to Drwg.
601.04E ME cooling water insert.pdf Material 316L
C)
Dismantle all eight pistons with piston rods and big end bearings and transport to the
workshop. The piston and rods are to be dismantled completely and carefully cleaned and
calibrated. Old piston rings may be scrapped and new spare piston rings to be fitted.
After the piston must be assembled again and reused. Worn out piston crown will be replaced
wit new spare from the vessel stock.
D)
If it is found necessary, the piston skirt may be machined on the mating surface and the piston
ring grove. If so, recondition the piston skirt according to maker’s manual with over sized piston
ring 1 mm.
E)
Cylinder liners no 1,2,3,4,5,6,7 and 8 are to be pulled out and sent to shore for cleaning and
calibration
If wear down is too big the owner may decide to replace any of the liners with new ones.
After the liners must be fitted back in the engine wit new O-rings supplied by the vessel
NOTE: The cylinder liners are nitrated and cannot be honed
F)
TO BE INCLUDED:
X Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
Gas free
certificate X Internal
transportation
Correction
drawings X Class
representative
Photo
X Light
X Transportation
outside yard
Norw. Maritime
authorities
Drawing
Ventilation
X Access work MATERIALS: Manufacturers
representative
Sketch
Staging
X Pressure testing
PAGE NO.
If it is found any pitting in the sealing surface on the cylinder block this may be repaired by
“BELZONA” plastic or equal.
Yard remarks:___________________
TO BE INCLUDED:
X Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
Gas free
certificate X Internal
transportation
Correction
drawings X Class
representative
Photo
X Light
X Transportation
outside yard
Norw. Maritime
authorities
Drawing
Ventilation
X Access work MATERIALS: Manufacturers
representative
Sketch
Staging
X Pressure testing
601.04A ME Cylinder units overhaul
601.04E ME cooling water insert
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PAGE NO.
Piston rods and crankpin to be thoroughly cleaned and checked before assembling.
Crankshaft bearings to be opened for inspection if necessary, renew crankshaft bearing. The
cranks shaft pin to be checked for stripes or other damages.
Yard remarks:___________________
TO BE INCLUDED: Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
X Gas free
certificate X Internal
transportation
Correction
drawings X Class
representative
Photo
X Light Transportation
outside yard
Norw. Maritime
authorities
Drawing
Ventilation
X Access work MATERIALS:
X Manufacturers
representative
Sketch
M552C
18,000/30,00
Inspection:
one big-end bearing after 18,000 h
all big-end bearings after 30,000 h
Tools:
Set of hydraulic tools, 7.9203 ZF
consisting of:
Hydraulic Maximator, complete Wl * 0.9204 K
High-pressure hose W2 0.9205 A
Hydraulic pulling device W3 0.9213 B
Supporting ring W4 7.9203-094
Spacer W5 7.9203-033
Threaded supporting ring W6 0.9203-065
Pin W7 8.9203-001
Socket for wrenches W8* 1.9449-936
Single ring wrench W9* 0.9203-043
Piston intercepting device Wl0 7.9229 A
Support for big-end bearing shell Wll 7.9229 H
Lifting device for bearing cap, 7.9214E
consisting of:
Support for lifting device, complete W12 7.9214-051
Head piece, complete W13 * 7.9214-055
Intermediate arm, complete W14 * 7.9214-053
Support for big-end bearing cap, complete W15 * 7.9214-019
Test arrangement W16 7.92280
Auxiliary material:
Molykote paste "G-Rapid" **'
Attention:
=
The minimum bending radius of the high-pressure hoses is r 120 mm. Use only hydraul .
oil. The device is to be coated with anti-corrosion agent during storage.
Safety note:
Do not place any part of your body over pressurized devices.
en / 23.04.96 18000355
Big-End Bearings A5.05.02.04.01.01
Inspection / Disassembly
M552C
18,000 / 30,000
Note:
Measure the gap before the big-end
bearing is dismounted.
II
Sequence of operations:
1. Turn the big-end body to a convenient
working position, arrange the dial
gauge on the control side in accordance
with Fig. 1/W16 and set the dial gauge
to "Zero".
2.4
bearing cover (step 4).
<::::r
Fig. 2
M552C
18,000/30,OC
Fig. 4
en / 23.04.96 18000355
Big-End Bearings A5.05. 02.04.01.0·~
Inspection / Disassembly
M552C
18,000 / 30,0(:;
Limit of stroke
Fig. 5
s =2,5 mm
is obtained.
p = 650 bar
Attention:
Optical limit of stroke - "red ring mark"
on the supporting ring (W4) must not
be exceeded (Fig. 5).
Max. stroke = 5 mm
·M552C
Tools:
Refer to job card 02.04.01.nn.
Auxiliary material:
Molykote paste "G-Rapid" *
Attention:
The actual value must not fall below the minimum bending radius r =120 mm of the hit!.
pressure hoses. Use only hydraulic oil.
Safety note:
Do not place any parts of your body over pressurized devices.
Note:
Bearing cap, bearing shells and split connecting rod are marked on the control side in
accordance with their appropriate cylinder, and must not be mixed up. New parts are to:e
marked accordingly.
Sequence of operations:
1. Reassembly of the top bearing shell
Fig. 1
en / 20.10.92 IB000357
Big-End Bearings A5.05. 02.04.02.01
Inspection / Reassembly
M552C
Note:
Position of groove and bearing shell
centering always on the control side.
1
x
II
1.3 Turn the crankshaft until the crankshaft
journal is engaged in the connecting
rod foot. Dismount piston intercepting
2.
device (Fig. 2/W10) and support (W11).
M552C
Fig. 3
3.7 Lengthen the big-end bearing bolts
stepwise as follows:
Z
Step Bolt p (bar)
1 1,4 390
2 2,3 650
3 1,4 650 Red ring mark
Limit of stroke
M552C
18,000 /30,000
Maintenance:
a) of one of the most used main bearings,
according to the table after 18,000 h
6 M 552 C 5 resp. 6
8 M 552 C 4 resp. 6
Tools:
Set of hydraulic tools, 7.9203 ZF
consisting of:
High pressure pump Wl * 0.9204 K
High pressure hose W2 0.9205 A
Hydraulic jack W3 0.9213 F
Supporting sleeve W4 7.9203-184
Bolt extension W5 7.9203-093
Reaction nut W6 0.9203-035
Pin W7 0.9203-009
Single end box wrench W8* 0.9203-043
Socket wrench W9* 1.9449-936
Lifting gear for bearing caps, 7.9214 E
consisting of:
Bracket and fork assembly Wl0 7.9214-051
Head assem bly Wll 7.9214-055
Intermediate arm assembly W12 7.9214-053
Mount assembly W13 7.9214-054
Mounting device for bearing shells, consisting of: 7.9114 YK
Cross-bar W14 7.9114-551
Hydraulic cylinder W15 7.9114-552
Valve refacer W16 7.9100-209
Beat segment W17 7.9114-003
Plug-in segments L = 162 mm W18 7.9114-009
Plug-in segments L = 111 mm W19 7.9114-010
Plug-in segments L = 84 mm W20 7.9114-011
Plug-in semengts L = 56 mm W21 7.9114-012
M552C
1 1 and 3 270 /
2 2 and 4 550
3 1 and 3 1,000
4 2 and 4 1,000
Note:
After the last tightening step (step 4), tighten the third
pair of bolts (1 - 3/step 3) once again with the final step
(1,000 bar).
4. Fit and secure the oil feed pipe on the bearing cap.
M552C
18,000/30,000
Auxiliary material:
Molykote paste "G-Rapid" **
Safety note:
Do not place any part of your body over hydraulic components under pressure.
Attention:
The smallest bending radius for high pressure hoses is r = 120 mm. Use hydraulic oil only.
Store the tools protected against corrosion.
Note:
The bearing caps and shells are marked with cylinder numbers and must not be
interchanged.
In addition to the above intervals, the main bearings must be removed, inspected and
measured when
• the foundation has been deformed or the crank web deflection has become excessive
after piston seizure or grounding of a vessel and/or
• the big end bearings are in a bad condition (heavy scoring by dirt or heavy wear, for
instance in the event of defective filters or poor lubrication).
Sequence of operations:
1. Measuring the gap and the end clearance.
1.2 Remove the crank case doors on the camshaft and ex-
haust sides as well as the crank sealing case.
1.3 Disconnect the oil feed pipe from the bearing cap.
s = s, + s2
New Limit
mm mm
Fig. 1
0,4 - 0,54 1,0
M552C
18,000 /30,OC
I = Camshaft side
II = Exhaust side
~<~1~~
Standard Limit Standard Limit
Note:
The removal of a bearing cap succeed
on the camshaft side and only on the W11
shells being replaced.
en 123.04.96 18000457
Main Bearing A5.05.02.05.01.0f
Inspection I Disassembly
M552C
18,000/30,00r
Note: I
I
I
I
For the removal of the bottom bearing I
,
shell, the crankshaft will always be \
\
Control dimension
K2 ""'365 mm
r.:;r---u---- 2
3.3 Place cross-bar with a handle (Fig. 4/1) lcT-:--_ 1
showing towards camshaft side into
the mounting plate recesses. J
Fig. 6 II
I = Web 1
II = 1st normal main bearing
(end-main bearing)
III = locating main bearing III
I
~i
I ) I
\ J
L j l\
Fig. 6
en / 23.04.96 18000457 4
Main Bearing A5.05. 02.05.01.06
Inspection I Disassembly
M552C
18,000/30,000
I = camshaft side
Fig. 7
II = exhaust side
Fig. 9
M552C
Note:
To facilitate the removal of the cross-
bar (W14), turn the crank web into the
Fig. 2
18° CW position.
W14 W15
Fig. 3
M552C
Fig. 5
M552C
~
Fig.7
M552C
18,000/30,000
Fig. 11
4.5 Slacken the nut (W6) with a pin (W7),
until a gap of
s =2,5 mm
is reached, to lower the nut (W6) after
unloading the jack.
p =1000 bar
and slacken the bearing nuts with a pin
(W7) about 2,5 mm.
Attention:
The optical lift of stroke, "red ring mark" on supporting sleeve (W4l, should not be
exceeded (Fig. 11 I. Limit of lift = 5 mm
4.7 Unload the hydraulic device, slacken the remaining main bearing bolts according to 4.1 up
to 4.6.
M552C
See also:
87.05.03.7.7200
II
Time requirement: 2 Pers./ 3 h
Tools:
Bolt retainer W22 7.9100-006
Auxiliary material:
Molykote paste uG-Rapid" *
Safety note:
Do not place any part of your body over hydraulic components under pressure.
Attention:
The smallest bending radius for high pressure hoses is 120 mm.
Use hydraulic oil only.
Note:
The bearing caps and shells are marked with cylinder numbers and must not be
interchanged. New parts must be marked accordingly.
When fitting the bottom bearing shell, make sure that the dowel pin is not sheared off.
Sequence of operations:
1. Reassembly the bearing shells.
II
W17
1.1 Clean and oil the journal.
Note:
The fitting of the bottom bearing shell always takes place
by beginning with the exhaust side (Fig. 1), because the
bearing shell on the exhaust side is fixed inside the
bearing housing with the pin (Fig. X).
Fig. 1
The governor to be dismantled and brought ashore for overhauling and cleaning.
After overhaul, the governor to be brought back on the vessel, and fitted. The governor then to
be adjusted and tested.
Quoted price for overhaul only, necessary used spares will be invoiced separately
Quoted price:________________
Yard remarks:_______________
TO BE INCLUDED:
X Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
Gas free
certificate X Internal
transportation
Correction
drawings
Class
representative
Photo
Light
X Transportation
outside yard
Norw. Maritime
authorities
Drawing
Ventilation
X Access work MATERIALS:
X Manufacturers
representative
Sketch
Yard to assist service engineer with overhaul gear according to service report.
Price given:
Yard’s remarks:
TO BE INCLUDED: Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
Ventilation
X Access work MATERIALS:
X Manufacturers
representative
Sketch
Brunvoll Volda Project No.: Purchase Order No.: Time period for visit:
1050 22152 22.05.2018 – 23.05.2018
Running hours Port side: Running hours Starboard: Gearbox oil type:
123000 Castrol
Approved by
Responsible Service Project Engineer Rune Olav Olsen
Purpose of visit
Control of gearbox alongside.
In front of gearbox there is some hydraulic hoses inside feeding the CPP. They are from 1993 and is brittle as
glass and should be changed soon as possible
Gearbox is starting to bee black inside with deposits of soot some places.
One of the oil hoses to the CPP in front of gearbox is rubbing on gearbox wall.
Brunvoll Volda AS Hamnegata 24, P.O. Box 205, NO-6100 Volda, Norway, Doc No: 05100102.docx Rev.05
DT: +47 70 05 90 00 F: +47 70 05 90 01 E: volda@brunvoll.no W: brunvoll.no E No: 917 225 702 VAT B: DNB Bank ASA 1 of 5
Report no.: 1050-02-043 Date: 25.05.2018
0-pitch marked
Clutch pressures
Bearing temperature
Clutch pressure
Bearing temperature
Brunvoll Volda AS Hamnegata 24, P.O. Box 205, NO-6100 Volda, Norway, Doc No: 05100102.docx Rev.05
DT: +47 70 05 90 00 F: +47 70 05 90 01 E: volda@brunvoll.no W: brunvoll.no E No: 917 225 702 VAT B: DNB Bank ASA 2 of 5
Report no.: 1050-02-043 Date: 25.05.2018
The gearbox is starting to fill up with sludge, and heat is slowly starting to increase. This tells me that
white metal bearings is starting to being worn out.
Pictures
Brunvoll Volda AS Hamnegata 24, P.O. Box 205, NO-6100 Volda, Norway, Doc No: 05100102.docx Rev.05
DT: +47 70 05 90 00 F: +47 70 05 90 01 E: volda@brunvoll.no W: brunvoll.no E No: 917 225 702 VAT B: DNB Bank ASA 3 of 5
Report no.: 1050-02-043 Date: 25.05.2018
Found some particles in the felt ring under suction filters, and they look’s as they are made from white metal
and brass.
Brunvoll Volda AS Hamnegata 24, P.O. Box 205, NO-6100 Volda, Norway, Doc No: 05100102.docx Rev.05
DT: +47 70 05 90 00 F: +47 70 05 90 01 E: volda@brunvoll.no W: brunvoll.no E No: 917 225 702 VAT B: DNB Bank ASA 4 of 5
Report no.: 1050-02-043 Date: 25.05.2018
Brunvoll Volda AS Hamnegata 24, P.O. Box 205, NO-6100 Volda, Norway, Doc No: 05100102.docx Rev.05
DT: +47 70 05 90 00 F: +47 70 05 90 01 E: volda@brunvoll.no W: brunvoll.no E No: 917 225 702 VAT B: DNB Bank ASA 5 of 5
PAGE NO.
A)
Provide labour, materials and equipment to accomplish wear down reading of
the propeller shaft. Rope guard have to be dismantled and later installed and welded again after
completion of all work. Reading to be taken in centre between blades no.1 & no.4 in top position.
Written record to be submitted to owner representative. Draining of stern tube oil and re-filling with
owner supply oil upon completed job.
B)
If found necessary new sealing rings are to be fitted on the Fwd. And aft. Shaft seal. The existing
chrome liners are to be used.
If it is found necessary, the spacer must be inserted or taken out to facilitate new locations for new
seal rings on the chrome liner. After all seals are been installed the stern tube must be re filled with
new oil supplied by the owner.
If yard not authorised by Simplex for changing seal, service to be arranged from vendor.
Yard remarks:______________
X Light Transportation
outside yard
Norw. Maritime
authorities X Drawing
X Staging
x Pressure testing
634.01A Propeller stern tube and seals
Aft Forward
r
* Sealing Rings 1 Perbunan-S 4 +5 Viton Plain
,, 2 + 3 Viton Superlip
Operating Instructions
Name of Ship
\
r Building Yard Ulstein Verft
~
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PAGE NO.
If it is found necessary dismantle all four propeller blades and send ashore for cleaning,
calibration and repair.
After repair all blades must be installed back according to the instructions from the
manufacturer with new o-rings and the new oil refilled. Test for any oil leaks.
After the repair the entire blades must be polished to the same standard as new blades.
All repairs must be done to the requirement from the vessel owner, DNV class
requirements.
Price quoted:A_______________
TO BE INCLUDED:
X Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
X Gas free
certificate X Internal
transportation
Correction
drawings X Class
representative
Photo
X Light
X Transportation
outside yard
Norw. Maritime
authorities X Drawing
Ventilation
X Access work MATERIALS: Manufacturers
representative
Sketch
TO BE INCLUDED:
X Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
X Gas free
certificate X Internal
transportation
Correction
drawings X Class
representative
Photo
X Light
X Transportation
outside yard
Norw. Maritime
authorities X Drawing
Ventilation
X Access work MATERIALS: Manufacturers
representative
Sketch
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KA.E.AGi~iVICAL DESCRIPTION PROPELLER Rev.a
EXCELLENCE IN PROPULSION
XF2/XF3 Sbs/C31
94-06-13
Page 1 of 2
c'
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TECHNICAL 01
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:ated by Copa-Slip
screw heads in-
Iy ''''eared by
INO.
!dge.
lten the screws
Iy drawing. .
~ hydraulic system.
eller has to be filled
eparate instruction.
rt of the propeller
ti on. .
0, spot welded
..
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PAGE NO.
A)
All valves on starboard, port and exhaust gas boiler to be disconnected, opened and inspected
for wear and tear. Se enclosed list of boiler valves.
Valves to be overhauled/lapped as found necessary.
After overhaul valves to be fitted back with steam resistant joint packing and gaskets. All bolts
and nuts are to be exchanged with new ones.
Safety valves are to be adjusted to 7,5 bar opening pressure.
B)
Open up the furnace on the two boilers and the exhaust chamber on the exhaust gas boiler.
Clean the area for soot and particles and make area ready for inspection with DNV class.
After inspection all hatches and burners must be installed back as original.
C)
Open up hatches to the water chamber on the two oil-fired boilers. Clean the water side as
found necessary and make ready for DNV inspection.
After inspection fit back the hatches with new gaskets, and fill boiler up with water.
Vessel crew will fire up the boiler when everything has been inspected and approved by DNV.
DNV also is going to witness the firing of the two oil-fired boilers up to the maximum working
pressure. Everything has to be accepted by DNV before the final testing is completed.
Only the safety valve on the exhaust gas boiler will be tested by CHE after sailing.
Yard remarks:________________
TO BE INCLUDED:
X Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
X Gas free
certificate
Internal
transportation
Correction
drawings X Class
representative
Photo
X Light Transportation
outside yard
Norw. Maritime
authorities
Drawing
Ventilation
X Access work MATERIALS: Manufacturers
representative
Sketch
Staging
X Pressure testing
...,
t-;OZZLE NO.
A , SERViCE
STEAM n, <TLET
DIM. iORIEN_IION ARUATURENAlV£S
DN12S PN40 45' ON TOP All! Fi•. 3~006
SAFm~
~
8 2 ONSO PN40 ON TOP Li;RR ....,
C ON40 PN40 "'0 MI Fio.35006
01
2
, FrEn-WA R
BLOW-OFF DN40 PN40 1J~' 37~ KUNCER KHI
L? 02 1 ., nW-OFF DN40 PN40 300 37~ KUNQER KHI
345' ON TOP MOB~EY
E'
E2
1
,
WATER lEVEl CONTROlER
,
ON TOP MOBREY
,
~.
1 WATER LEVEL CONTROlER
F,
F2 , WATER LEVEL GAUGES (GLASS)
REMOTE lEVEL INDICATOR DN20 PN40
~.
.~.
45'J!! /""5 KUNGER 08
~IJS KUBLER
G 1 SCUt.A VALVE DN25 PN40 75' 4~gO KUNGER KHI
H 1 EXHAUST OUTLET (Din 8604-4-) DN500 330' '30
J
I
,
1 FROM EX.CAS BOILER
OIL BURNER
ON80 PN40 120'
a500 30'
ON TOP ARI Fia.35006
1~50 ~H"UPT RM$10
K 1 MANOMETER R1 /2" ext. 60' .g7~ JUN "'-2600
l
, TO EX.GAS BOILER ON65 PN40 330'
~
ARI Fi•. 3S006
M
N 1
PRESSURE CONTROlER
AIR / VACU'" VALVE
R 1- ext.
R11'2:' ext.
0'
30' ON TOP tA A=26~
A 260O
-
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1 WATER SAMPLE
INSPECTION HATCH (Mc.Nell)
R, 17' ext.
300/400
60'
0'
2700
2Q60
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0'
02
•
1
SOOT HATCH
SOOT HATCH
See Own.
4001(400
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Om. ON TOP
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~~
03 1 SOOT HATCH 1501(200 330'
R 1 ruRNANCE ORAlN R11/4-out. IS" &00 KUNG£R BAU.OTOP
S 3 Uf11NG lUGS ,/trrl!M ON TOP
U
T
•
1
INSPECTION HATCH
INSPECTION GLAS TO FURNANCE
1Il100
.SO 30'
g60
2QQO
W
X ,
1 DRAlN - EXH.GAS OUTLET BOX
NOZZLE F/ TEMP. INDICATOR
11/2-ins.
R' /?"in c .
1~.
330'
17~
'"'...!!1
NOTES :
,. NOZZLE STANDOUT: 185mm Outside shell
2. A.H. will sUP7
counterllonqes (Din 2635)
for 011 inJet- outlet c:onnections.
wi bolts, nul. " gc.kell
Corrosion ollowance
· 250 C
1.0 mm
·
Heat treotment , Not opplicable,
Vc, (V(l; ~
N,D,T, - CONTROL : eX'~tcV)~gC::7 fx.;1cr-
Radi09raphic . 107. of 011 buttwelds,
.
M.P,1. , 100% of welds to Iiftin9 IU9S.
WEIGHT,
PAGE NO.
The condensate return pipe Approx. 15.1mtrs long 4 inch pipe to be dismantled connected with
11 pcs DN100 PN16 flange and 1 pc DN100 PN40 flange, 5 pcs 90°elbow and transported
ashore to workshop.
New pipe to be fabricated use old flange and welded to the new pipe.
After welding completed the pipe to be pressure tested to 10 bar before brought back to ship.
New bolts & nuts fitted lubricated with copa slip.
Materials 5 pcs 90° elbow 15,1mtrs long pipe, 8pcs 100A U bolts, 40pcs M16 bolts & nuts, 8
pcs M20 bolt & nuts and gasket to be yard supply.
Flange OD-220mm
Flange ID-115,5mm
Pitch- 180mm
Hole- 8x18mm
Thickness- 20mm
Renew boiler feed water pipe from feed tank to boiler approx. 60 mtrs long DN40A pipe to be
dismantled transported ashore to workshop.
New pipe to be fabricated use new flange and welded to the new pipe.
After welding completed the pipe to be pressure tested to 10 bar before brought back to ship.
New bolts & nuts fitted lubricated with copa slip.
Flange OD-150mm
Flange ID- 49mm
Pitch- 110mm
Hole- 4x18mm
Thickness- 16mm
Price given :
30.000 Service
A)
Service required by the manufacturer for approximately 30000 running hours service and15
years in service for one auxiliary engine. Owners will ask a fixed price (excl used spare parts)
to do this complete overhaul by a Cummins approve company/service technician with
assistance from the yard.
B)
If owner arranging service technician from yard, we will ask for the hourly rate for skilled
technician from yard for assisting the Cummins service technician
Yard remarks:________________
TO BE INCLUDED: Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
Gas free
certificate X Internal
transportation
Correction
drawings
Class
representative
Photo
X Light Transportation
outside yard
Norw. Maritime
authorities
Drawing
Ventilation
X Access work MATERIALS:
X Manufacturers
representative
Sketch
DNV requirements:
Crank bearings:
Visual inspection of bearings and pins by opening up fully or partly. Verify measurements
of wear and ovality.
Crankshaft:
Crankshaft deflections shall be taken in hot condition (30 minutes after engine is stopped)
when vessel is at the same draft as for previous deflection measurements. Readings shall
be compared with previous reports. For acceptance criteria, see engine instruction manual
and contact engine manufacturer.
TO BE INCLUDED: Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
Gas free
certificate X Internal
transportation
Correction
drawings
Class
representative
Photo
X Light Transportation
outside yard
Norw. Maritime
authorities
Drawing
Ventilation
X Access work MATERIALS:
X Manufacturers
representative
Sketch
Camshaft arrangement:
Visual inspection by opening up fully or partly as found necessary. Function test if deemed
necessary. Examine for pitting and corrosion. Examine chain tension, backlash, tooth
contact and rubber guides.
Vibration dampers:
Visual inspection without dismantling if possible. Dampers shall be overhauled after defined
lifetime.
TO BE INCLUDED: Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
Gas free
certificate X Internal
transportation
Correction
drawings
Class
representative
Photo
X Light Transportation
outside yard
Norw. Maritime
authorities
Drawing
Ventilation
X Access work MATERIALS:
X Manufacturers
representative
Sketch
Fixation arrangement:
Examine condition of foundation, chocks and bolts. Look for loose bolts, cracks etc. Test for
pretension.
Starting system:
Visual inspection of starting system and reversing arrangement by opening up fully or
partly. Function test if deemed necessary. Verify maintenance of start air valves.
Gas free
certificate X Internal
transportation
Correction
drawings
Class
representative
Photo
X Light Transportation
outside yard
Norw. Maritime
authorities
Drawing
Ventilation
X Access work MATERIALS:
X Manufacturers
representative
Sketch
- Aneroid
- Hydraulic governor
CLEAN/CHANGE:
- Crankcase breather
- Air compressor breather
CLEAN oil bath air cleaner tray/screen.
Yard remarks:________________
TO BE INCLUDED: Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
Gas free
certificate X Internal
transportation
Correction
drawings
Class
representative
Photo
X Light Transportation
outside yard
Norw. Maritime
authorities
Drawing
Ventilation
X Access work MATERIALS:
X Manufacturers
representative
Sketch
The following sea valves (intake and overboard) located in engine room, pump room and thruster
room to be opened up.
Price quoted:_______________
Yard remarks:_______________
TO BE INCLUDED:
X Craneage
x Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
X Gas free
certificate X Internal
transportation
Correction
drawings X Class
representative
Photo
X Light Transportation
outside yard
Norw. Maritime
authorities
Drawing
Ventilation
X Access work MATERIALS: Manufacturers
representative
Sketch
Cleaning before
X Corrosion
protection x Yards supply
X Underwriters
representative
Sample
Staging
X Pressure testing
PAGE NO.
The Inlet cooling pipe for N2 compressor Approx. 4,8 mtrs long 4 inch pipe to be dismantled
connected with 3 pcs DN100 PN16 flange and 2 pcs 90°elbow and 1 pc 45° elbow transported
ashore to workshop.
New pipe and flange to be installed.
After welding completed the pipe to be pressure tested to 10 bar before brought back to ship.
New bolts & nuts fitted lubricated with copa slip.
Materials 2 pcs 90° elbow 4,80 mtrs long pipe, 4pcs 100A U bolts, 24pcs M16 bolts & nuts and
gasket to be yard supply.
Flange OD-220mm
Flange ID-115,5mm
Pitch- 180mm
Hole- 8x18mm
Thickness- 20mm
90°elbow
45°elbow
300mm
355mm
860mm
90°elbow
1970mm
PAGE NO.
In the workshop the motor to be dismantled, cleaned with electro cleaner, oven-baked, re-
varnished and overhauled.
When assembling together, new bearings to be installed.
Any damages found on motor stator, rotor, bearing houses to be reported to owner’s
representative. Repair of the damages only to be carried out when approved.
Motor to be transported back to the vessel protected from any kind of weather exposure, paint,
grit etc.
The motor to be tested in electrical work shop after assembly, and when installed back on
board the vessel
In the workshop the motor to be dismantled, cleaned with electro cleaner, oven-baked, re-
varnished and overhauled.
When assembling together, new bearings to be installed.
Any damages found on motor stator, rotor, bearing houses to be reported to owner’s
representative. Repair of the damages only to be carried out when approved.
Motor to be transported back to the vessel protected from any kind of weather exposure, paint,
grit etc.
The motor to be tested in electrical work shop after assembly, and when installed back on
board the vessel
In the workshop the motor to be dismantled, cleaned with electro cleaner, oven-baked, re-
varnished and overhauled.
When assembling together, new bearings to be installed.
Any damages found on motor stator, rotor, bearing houses to be reported to owner’s
representative. Repair of the damages only to be carried out when approved.
Motor to be transported back to the vessel protected from any kind of weather exposure, paint,
grit etc.
The motor to be tested in electrical work shop after assembly, and when installed back on
board the vessel
In the workshop the motor to be dismantled, cleaned with electro cleaner, oven-baked, re-
varnished and overhauled.
When assembling together, new bearings to be installed.
Any damages found on motor stator, rotor, bearing houses to be reported to owner’s
representative. Repair of the damages only to be carried out when approved.
Motor to be transported back to the vessel protected from any kind of weather exposure, paint,
grit etc.
The motor to be tested in electrical work shop after assembly, and when installed back on
board the vessel
Owner supply:
Yard Supply: Bearings
July 2020
Renew 2 pcs corroded vent pipe length approx. 560mm in each pipe.
Cut the pipe at the bottom and change with new pipe and flange.
AFT VENT
Size of Pipe DN80 PN10
FWD VENT
Size of Pipe DN65 PN10
TO BE INCLUDED: Craneage
x Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
x Gas free
certificate x Internal
transportation
Correction
drawings
Class
representative
Photo
Cleaning before
x Corrosion
protection x Yards supply Underwriters
representative
Sample
Staging
x Pressure testing
PAGE NO.
TO BE INCLUDED: Craneage
x Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
x Gas free
certificate x Internal
transportation
Correction
drawings
Class
representative
Photo
Cleaning before
x Corrosion
protection x Yards supply Underwriters
representative
Sample
Staging
x Pressure testing
PAGE NO.
All maintenance to be carried out in accordance with Original Equipment Makers (OEM)
manual. This can be provided by request.
Cable connections and their insulation to be checked and repaired as found necessary.
Function test to be carried out after assembly.
TO BE INCLUDED:
X Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
Gas free
certificate X Internal
transportation
Correction
drawings
Class
representative
Photo
Light
X Transportation
outside yard
Norw. Maritime
authorities
Drawing
X Cleaning after
X Paintwork
X Owners supply
Bearings X Tech.data
TO BE INCLUDED:
X Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
Gas free
certificate X Internal
transportation
Correction
drawings
Class
representative
Photo
Light
X Transportation
outside yard
Norw. Maritime
authorities
Drawing
X Cleaning after
X Paintwork
X Owners supply
Bearings X Tech.data
TO BE INCLUDED:
X Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
Gas free
certificate X Internal
transportation
Correction
drawings
Class
representative
Photo
Light
X Transportation
outside yard
Norw. Maritime
authorities
Drawing
X Cleaning after
X Paintwork
X Owners supply
Bearings X Tech.data
Temporary lighting shall be arranged in accommodation alleys during black out as necessary
and agreed with Owners Representative.
A)
Complete dry cleaning of internal components of Main switchboard, buss bars, and controllers.
Require vacuum cleaning by use of heavy duty vacuum cleaner and cleaning by use of
brushes and electro cleaner liquid. Insulators to be checked and renewed if required.
Retightening of bolts on bus bars and cable lugs by use of proper tools.
B)
Complete cleaning of internal components of the Emergency switchboard, bus bars, and
controllers. Switchboard requires vacuum cleaning by use of heavy duty vacuum cleaner and
cleaning by use of brushes and electro cleaner liquid. Insulators to be checked and renewed if
required.
Overhaul circuit breakers.
Retightening of bolts on bus bars and cable lugs by use of proper tools.
Upon completion, safety devices test/survey to be carried out like over current trip, etc.
Yard remarks:__________________
TO BE INCLUDED: Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
X Ventilation
X Access work MATERIALS: Manufacturers
representative
Sketch
TO BE INCLUDED: Craneage
X Function testing THE WORK ALSO TO
BE SURVEYED BY:
ENCLOSED:
X Gas free
certificate
Internal
transportation
Correction
drawings
Class
representative
Photo
Price quoted:____________________
Yard remarks:___________________
Number to be decided
Open expantion boxes for cable pipe and clean proper for rust
Apply coating and new paint
New bolts supplied by yard to be fitted and expantion boxes to be fitted back
Where boxes are broken, new split boxes to be install
Yard remarks:___________________
Light Transportation
outside yard
Norw. Maritime
authorities X Drawing
Cleaning after
X Paintwork
X Owners supply Tech.data
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.
pipes 263.85.053-0
l.deck FILE NAME 26385053
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SECTION B-B
VELDING OF SOCKETS
IN BOTTOM PLATES
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PAGE NO.
Around the fore mast a scaffolding on approx. 100m3 to be erected for access to work
around the fore mast.
All electrical cables to be loosened from the navigation lights (3 pcs), steering light and flood
light facing fwd (winch light). Total 5 cables to be disconnected.
Cables to be marked for later tracing.
In the mast the cable supports to be checked, any damages/rust to be repaired and
removed. Estimate to replace approx. 1m with 30mm flat bar as support.
When steelwork is completed, all affected areas with new steel to be coated with three
layers of primer, and two layers of top coat
From the terminal box up to the mast, new cables to be pulled and connected.
Estimated is to pull approx. 100m with cable.
Cables to be fastened according to regulation.
Penetration to be sealed with class approved sealant. If nothing else is mentioned will the
owner supply KVM cable penetration system.
Any other damages found on the steel in the mast to be reported to owner, this repair to be
carried out after change order has been made by owner.
If decided by owner, vessels crew to paint the complete mast. Anyhow shall the yard
complete the paintwork on areas affected by them according to instructions above.
If decided by owner, additional cables to the flood lights in the mast to be replaced. This is
condition based. Change order will be made.
Cover Size
L=1120mm
W=590mm
Holes=30X14mm
Bolts =M12x30pcs
Plate thickness=8mm
H=45mm
W=40mm
Price Quote:________