Contents_ Avmiree INTRODUCTION USER AGREEMENT ... USE OF THE MANUAL . VEHICLE IDENTIFICATION. CONTACT INFORMATION . . SAFETY. GENERAL HEALTH AND SAFETY GUIDELINES: SAFETY SIGNS GENERAL DESCRIPTION . TECHNICAL SPECIFICATION (SUMMARY) . - CHASSIS... WATER PUMP... FOAM PROPORTIONING SYSTEM WATER TANK FOAM TANK .. ROOF MONITOR i HOSE REEL - WATER | FOAM. GENERAL ARRANGEMENT ... PIPING ASSEMBLY, PIPING SCHEMATIC. PNEUMATIC DIAGRAM. «..-200:0208200+ ADDITIONAL ELECTRICAL COMPONENTS PUMP CONTROL PANEL ... HMI DISPLAY. . WATER/FOAM VALVES . LIGHTS. MENU. SETTINGS DIAGNOSTICS .... PTO HOUR METER DRIVER'S CABIN CONTROL PANEL HMI DISPLAY (DRIVER'S CABIN) 4 a WATER/FOAM VALVES (DRIVER'S CABIN) . . ‘SETTINGS (DRIVER'S CABIN). GENERAL PRE-TRIP INSPECTION .......-‘paper LC OPERATION... POWER TAKE OFF (PTO) OPERATION... WATER PUMP OPERATION RATION FROM EX’ OPERATION WITH FOAM... OPERATION W TANF OPERATION WITH FOAM FROM EXTERNAL WATER TANK FILLING TANK FILLING WATER TANK FOAM TANK FILLING. JAM TANK Fi MROUGH OVERHEAD FILLING t MONITOR OPERATION. . DISCHARGE LINES OPERATION. ... HOSE REEL OPERATION FOAM FLUSHING. .... 3 at PNEUMATIC CONTROL BOX EMERGENCY OPERATION. IN CASE OF ELECTRICAL FAILURE. ... IN CASE OF FRL FAILURE. GENERAL INSTRUCTIONS, POINTS PECULIAR TO HIGH ALTITUDE AND SUB-ZERO TEMPERATURE CONDITIONS ........ 55 ADDITIONAL INFORMATION, MAINTENANCE,...., PUMP FUNCTIONAL CHECKS.......... 4 8 03 EXTINGUISHING AGENTS TANKS VISUAL CHECKS. ... PNEUMATIC SYSTEM FUNCTIONAL CHECKS. ELECTRICAL SYSTEM FUNCTIONAL CHECKS. STRUCTURAL VISUAL AND TORQUE CHECKS. . DISPOSAL . RECYCLING AND DISPOSAL OF PARTS 504 3d Soe RECYCLING AND DISPOSAL AFTER END OF SERVICE LIFE, ATTACHMENT.NAFFCO INTRODUCTION a Meow eee USER AGREEMENT NAFFCO FZCO is not liable for any personal injury or damage caused by personnel who is not familiar with operation as described in this manual, and/or failure to comply with the regulations, according to working, safety and accident prevention. NAFFCO FZCO reserves the right to discontinue or change specifications or designs at any time without prior notice and without incurring any obligation whatsoever, The principles presented in this manual are limited to the facts related directly to operation of the apparatus, while the responsibility for application of these principles belongs to the operator. Operator safety and the safety of personnel around the vehicle depend on the vehicle operator's care and judgment when operating, servicing or maintaining the vehicle. Damage caused by failing to follow the instructions provided in the manual renders the warranty void. This publication is provided for the use of NAFFCO FZCO product owners. Permission to reproduce all or any part of this publication must be obtained in writing from the NAFFCO FZCO Customer Service Department.USE OF THE MANUAL This manual describes the proper use and care of the product, which will help the ‘operator achieve years of safe and trouble free operation. Operator should have a thorough understanding of this manual along with the corresponding equipment manufacturer's literature (e.g. user and safety manual of chassis, pump, generator, fire and rescue equipment) before starting the operation. Due to a wide range of models available bear in mind that some equipment, controls and functions may or may not available in your unit. Country-specific deviation is possible. This also applies to operation, maintenance and safety relevant systems and fuctions. Information contained in this manual are based on the latest information available at the time of printing, Illustrations in this manual are intended for reference use only and may not be the exact representation of the product. All directional references such as front, rear, left side and right side can be viewed when seated in the cab driver's seat.VEHICLE IDENTIFICATION NAFFCO manufacturing plate is typically located inside one of the storage lockers. Itis important to provide the vehicle identification (Description, Chassis No., Serial No., Project No. and Manufacturing Date) printed in the manufacturing plate when sending queries and requests related to spare Parts or technical issues. The vehicle identification is also required when processing a warranty claim. CONTACT INFORMATION NAFFCO FZCO Jebel Ali Free Zone Dubai, United Arab Emirates P.O. Box: 262169 Tel: +971 48151111 Fax: +971 48151222 Email: info@naffco.com Website: www.nafico.com FOR ANY ASSISTANCE, PLEASE CONTACT $00-NAFFCO 800 623383 2 6 MANUFACTURED BY > NAFFCO FZCOaT = GENERAL HEALTH AND SAFETY GUIDELINES * Only qualified personnel who has + Relieved the pressure from the hydraulic an adequate training in safety and system before performing any maintenance accident preventaion and has thorough activity. understanding of this manual can operate the unit. + Read and understand carefully the safety instruction and additional notes provided in + Qualified personnel must be in good this manual as well as the safety instruction physical and mental health and not under affixed to the product or the equipment, the influence of any substances (drugs, alcohol, etc.) when operating the unit. + Wearing personal protective equipment (PPE) during operation or maintenance is mandatory. + Incase of contact with hazardous chemicals follow the instruction in material safety data sheet (MSDS) and information given by the manufacturer. + Read the corresponding equipment manufacturer's safety guidelines before using the equipment. + Modification of the product or incorrect usage of the product can result to serious injury and damage to property. + Always keep unit in parking mode and ‘engage the secondary brakes or parking brakes when doing maintenance or when the unit is not in used. + Do not keep ignition key in ignition switch while performing any maintenance activity. + Do not dispose any damaged batt garbage which can cause fire. + Disconnect the battery when the electrical system is in maintenance. + Do not perform any maintenance on engine ‘compartment while the engine is running,SAFETY SIGNS Safety instructions and additional notes are identified as follows: This symbol indicate(s) a hazardous situation that, if not avoided, will result in death or serious injury. The signal word “DANGER? is to be limited to the most extreme situations. DANGER (signs) should not be used for property damage hazards unless personal injury risk appropriate to this level is also involved. This symbol indicate(s) a hazardous situation ‘that, if not avoided, could result in death or serious injury. WARNING (signs) should not be used for property damage hazards unless personal injury risk appropriate to this level is also involved. This symbol indicate(s) a hazardous situation that, if not avoided, could result in minor or moderate injury. CAUTION (signs) without a safely alert symbol may be used to alert against unsafe practices that can result in property damage only. This symbol is used to provide instructions or relevant notes for clearer understanding of the subject.GENERAL DESCRIPTION a te FIRE FIGHTING VEHICLE ON IVECO TRAKKER AD380T38H 6X4 DOUBLE CABIN CHASSIS. This vehicle is designed to operate in tropical zones at high temperatures and in a salt laden, high humidity atmosphere. Itis also designed to provide ease of operation, safety, reliability and accessibility for repair and maintenance. This vehicle is designed and built according to NAFFCO procedures fulfilling the Standards of AS 9100D. aR aTECHNICAL SPECIFICATION (SUMMARY) a Maree The technical specification information in this chapter are summarized, please refer to the respective manufacturer's literature for more details. Model | Configuration [ex4 a cee eee ‘Steering ‘oylinder | ‘Fuel type | Emission WATER PUMP _ SD-4010-N-AL Centrifugal pump, single stage, normal pressure Location ________ Rear mounted es ee [Material Anti-corrosion material | Pump drive me (PTO EGE ee anaes oa Performance | 4000 LPM at 10 bar_ e | A[FOAM PROPORTIONING SYSTEM _ | Manufacturer Model Typ Mixing ratio | WATER TANK Capacity “Construction Se Adjustable flow with air aspirated foam pipe Up to 3200 LPI Manual lever “Hose (Rated oufput____GENERAL ARRANGEMENTuopernon, Eeaaeeed ‘srucnaeeoor | weo-raL a0 NAFFCO FZCOPIPING ASSEMBLY 16a PIPING SCHEMATICPNEUMATIC DIAGRAMADDITIONAL ELECTRICAL COMPONENTS ietiamseieeed |. |aacaac lecmeeraermine| SES | (+ [eecmtemene stCONTROLS PUMP CONTROL PANELHMI DISPLAY | Bows up won ta PTO wo a eo ‘Stow up pad | aaren/rouht VALVES on 86022WATER/FOAM VALVES & ©. Oo oO o Tie adic pin ay feng ‘occ ery ate eeESSE ESE SI LIGHTS | nieteediotum on cette pone oii Iie wedo wn on ratte conte peti.ca amen sraerneScnCREesa DIAGNOSTICS a IR cece acannonDRIVER'S CABIN CONTROL PANEL iaemacdeaptoene] ee | | sees encan of nee be FT. | Seeansaoacancl | tbanaber pose scupment | For further information about chassis controls please refer to respective manufacturer's, literature.HMI DISPLAY (DRIVER’S CABIN)WATER/FOAM VALVES (DRIVER’S CABIN) ——— oeSETTINGS (DRIVER'S CABIN)GENERAL PRE-TRIP INSPECTION a NSEFSS, [UUUEEEEINGTICERENENNNNINNN - Operate the major equipment installed in Described in this chapter are general the unit (@.g., roof and bumper monitor, checks only, It is intended that the following pumps, generator, pump, hose reel, winch, inspections be accomplished by the visual aerial platform, etc). and “feel” method and not an extensive test. Check the equipment storage and see if the unless|suctvections oc uen si eguiiods equipment is stored where it should be and that it's stowed properly. Please refer to the corresponding manufacturer's literature if a more detailed + Check the operation of the brake system, instructions are required. make sure that it’s working property. Due to a wide range of product that NAFFCO. FZCO provides, some of the information here may or may not be applicable to your product, it is the responsibilty of the operator to filter out whichever instruction is useful for them. + Perform a walk-around inspection to see the general condition of the unit. Look for damage, leakage, obstruction or any discrepancies; e.g., damage in the tanks, leakage in the piping or valves, flat tires, broken lights, deformed hand rails etc. + Check the engine compartment, check the fluid levels (e.g. engine oil, radiator fluid, transmission fluid, power steering fluid, brake fluid, windshield washer fluid). + Inspect other engine components; wires, engine belts, hoses for leaks, chafing, wear or any damage. Check the battery, its terminals and electrolyte. Ensure that the battery is in good condition at all the times and is fully charged. Operate the functions and controls: lights, siren, PA system, indicators, gauges, screens, camera, remote controls, etc.