1.0 Definition
1.0 Definition
0 Definition
Definition
Transfer price – the price at which goods or services are transferred from one division to another
company, or from one subsidiary to another within a group.
In divisionalised organisations, the output of one division may form the input for
another division. For the purpose of preparing management accounts for the two
divisions, which reflect the work performed by both divisions, a transfer pricing
system is required.
1.1 When Needed
Division A makes components for a cost of $30 and transfers them to Division B for $50. Division B
the components in at $50, incurs own costs of $20, and then sells to outside customers for $90.
At a transfer price of $50, each division makes a profit of $20/unit and the company overall makes
of $40/unit ($90 – ($30 + $20)).
For every $1 increase in the transfer price, Division A will make $1 more profit and Division B will m
less, although the overall profit per unit is unchanged. However, changing transfer price profits can
in each division making different decisions and as a result of those decisions, total profits might be
affected.
Transfer pricing has implications for:
Performance evaluation (ROI and RI);
Performance-related pay;
Motivation;
Make vs buy decisions;
Investment appraisal;
Taxation and remittance of profits (see s.4).
1.2 Objectives of Transfer Pricing
1.2.1 Goal Congruence
Transfer prices should encourage divisional managers to make decisions that
are in the best interests of the organisation as a whole.
In any divisionalised organisation there is a risk of dysfunctional decision
making. Where inter-divisional trading occurs, this risk is particularly high.
A dysfunctional decision occurs when a divisional manager makes a decision
that benefits his division but is detrimental to the group as a whole. Usually
this would involve a transaction that increases divisional contribution, but
reduces group contribution.
Achievement of goal congruence must be the primary objective of a transfer
pricing system.
1.2.2 Divisional Autonomy
Divisional managers should be free to make their own decisions. A transfer
pricing system should eliminate the need for head office to tell divisions what
to do.
Autonomy should improve motivation of divisional managers.
1.2.3 Divisional Performance Evaluation
Transfer prices should be "fair" and allow an objective assessment of
divisional performance.
1.2.4 Which Objective Takes Priority?
There is likely to be conflict between these objectives. Goal congruence must
take priority.
1.2.5 Divisional Profit
The transfer price used should permit each division to make a profit. Profits
are motivating and allow divisional performance to be measured using ROI or
RI.
ABC Consulting has offices in several major cities in Central Europe. Sometimes consultants in one office
work on projects for other offices. The transfer price charged is $1,100 per day of consulting.
The managing director of the Budapest office of ABC Consulting discovered that he could hire reliable
consultants on a freelance basis for $500 per day. On a recent project, in July, he used the services of a
local freelance consultant for five days, paying $2,500 in total. "I've saved the Budapest office $3,000!" he
declared triumphantly at the end of the week.
During the week in question, the Prague office of ABC Consulting had a free consultant who could have
done the work that the freelance consultant was hired to do. This consultant earns a fixed salary, so the
additional cost to the company of this consultant working on the project in Budapest would have been a
Example 2 Goal Congruence
The minimum transfer price acceptable to the selling division is equal to:
Marginal (variable cost) + Opportunity cost
The opportunity cost is usually the lost contribution from external sales – either of the
same product that is the subject of the transfer price, or other products that the
supplying division makes.
No external market
Division Buy requires some components for its electronic games console. Division
Sell has some spare capacity, and could make the components for a variable cost of
$60 each.
Required:
a. Determine the minimum transfer price acceptable to Division Sell.
b. State what will happen if Division Buy can buy externally for $55.
c. Explain whether the actions of Division Buy and Division Sell in part (b)
lead to goal congruence.
*Please use the notes feature in the toolbar to help formulate your answer.
a. Minimum transfer price = Marginal cost + Opportunity Cost = $60 + $0 =
$60.
Opportunity cost is $0 because the 500 units needed could be produced within
the spare capacity of Division Sell.
b. External price $55
Division Buy will buy externally. No transfer takes place.
c. Conclusion
Both divisions are acting in the company's overall best interests. By buying
externally for $55, Division Buy is saving the company $5 per component, since
the cost to the company of making the components is $60.
When to use:
External market
and
Supplying division is at full capacity
Activity 2 No Spare Capacity
Division Red makes Product Y and Product Z. The maximum capacity of the factory
is 5,000 units per month in total.
This capacity can be used to make either 5,000 units of Product Y or 5,000 units of
Product Z, or any combination of the two.
Y Z
Contribution $2 $4
Required:
a. Determine which product Division Red would make, and what would be
the monthly contribution of the division.
b. Division Blue has asked Division Red to supply 1,000 units of Product Y per
month.
Determine the minimum transfer price which would be acceptable to
Division Red.
c. Division Blue now informs Division Red that it can buy product Y from an
external supplier for $11 per unit and is not prepared to accept a price above
this from Division Red.
Explain what would happen if both divisions were given autonomy to make
their own decisions. Comment on whether this benefits the company as a
whole.
*Please use the notes feature in the toolbar to help formulate your answer.
The maximum transfer price acceptable to the buying division will be the lower of:
External market price (if an external market exists); and
The net revenue of the buying division.
The net revenue of the buying division means the ultimate selling price of the goods
or services sold by the buying division, less the costs incurred by the buying division.
The bottling division of a large soft drinks manufacturer buys special syrup, made according to a secret
recipe, from the syrup division. The bottling division adds carbonated water to the syrup to make the drink,
bottles the drink, and sells it to the distributors.
Each bottle is sold for $0.50. The bottling division has calculated that the costs of making the drink and
bottling it (excluding the cost of the syrup) are $0.20 per bottle. The net revenue of the bottling division is
therefore $0.30 per bottle.
If the syrup division were to propose a transfer price in excess of $0.30 per bottle for the syrup, the
bottling division would make a loss.
In summary:
Minimum (per selling division) transfer price ≥ Marginal cost of selling division;
And
Maximum (per buying division) transfer price ≤ The lower of external market price (if
an external market exists) and net marginal revenue of buying division.
Activity 3 Alternative Transfer Prices
b. $
Opportunity cost 0
The market price may be used if buying and selling divisions can buy/sell externally
at market price.
Advantages Disadvantages
Optimal for goal congruence if selling division is at full Only possible if a perfectly competitive
capacity. external market exists.
Encourages efficiency – supplying division must Market prices may fluctuate.
compete with external competition.
However, it may need to be adjusted downwards if internal sales incur lower costs
than external sales (e.g. due to lower delivery costs).
Advantages Disadvantages
Easy to calculate if standard Fixed costs of selling division become variable costs of buying
costing system exists. division – may lead to dysfunctional decisions.
Covers all costs of selling If selling division has spare capacity it may lead to dysfunctional
division. decisions.
May approximate to market price. Mark-up is arbitrary.
Standard costs should be used rather than actual to avoid selling divisions
transferring inefficiencies to buying divisions.
Marginal cost = Variable cost + Any incremental fixed costs (e.g. stepped costs)
Advantages Disadvantages
Optimal for goal congruence when: May be difficult to calculate (variable cost is often used as
o the selling division has spare an approximation)
capacity; or
o no external market exists.
3.4 Variations on Variable Cost
There are two approaches to transfer pricing which aim to preserve the economic
information inherent in variable costs while permitting the transferring division to
make a profit, and allowing better performance evaluation.
Definition
Arm's length principle – transactions should be valued as if they had been carried out between
unrelated parties, each acting in his own best interest.
Most countries charge tariffs on the import of products based on the value of the
products imported. When a division in one country sells to a division in another
country, a lower price might be used in order to reduce the import tariffs charged.
As for corporate taxes, tax authorities are aware of such practices and many apply
the "arm's length basis" principle.
Governments in some less developed countries may aim to limit the amount of
profits that multinationals remit back to the "home country". Transfer pricing may
circumvent these controls by charging the divisions in such countries higher prices
for goods imported from other group companies.
Several high-profile investigations into transfer pricing in a number of jurisdictions and the subsequent
underpayment of tax in recent years, include those into Chevron, Facebook, Fiat Chrysler, Microsoft,
Vodafone and Apple.
In the case of Facebook, for example, there is an issue concerning the role of the organisation’s
international headquarters in Dublin, Ireland. Facebook claims it was integral to the organisation’s
success, while the Internal Revenue Service (IRS) of the US claims it was used to move profits overseas
and reduce the organisation’s tax bill. The trial began in February 2020 and as at October 2021 is still in
progress. If the IRS’s claim is successful, Facebook estimate it could face a tax liability of up to $9 billion
plus interest and penalties.
https://news.bloombergtax.com/daily-tax-report/breaking-down-facebooks-9-billion-tax-fightwith- irs-
podcast
1.1.1 Features
Not-for-profit organisations are distinguishable from commercial organisations by the
following features:
They do not have shareholders.
They do not pay dividends. Any surplus of income over expenditure is normally
retained within the organisation to support its future activities.
The objectives of not-for-profit (NFP) organisations are normally to provide some
social, philanthropic, welfare or other type of service that may not be provided by
the free market.
NFP organisations include:
Public sector organisations that provide public goods. These are services that
would not be available at the right price to those that need to use them and
include schools, medical care and museums.
Private sector organisations, such as charities, self-help organisations and sports
clubs.
1.1.2 Charities
Additional distinguishing features include:
Existence is entirely to benefit defined groups in society;
Favourable tax treatment available for philanthropic purposes requires
registration with a regulator;
Activities are restricted or limited by a regulator;
Reliance on the financial support of the public and/or businesses;
Heavy reliance on voluntary (unpaid) managers and workers in order to be
financially viable.
BUPA, the health insurance group, states that its purpose is "helping people live longer, healthier, happier
lives". While the organisation operates on a commercial basis with customers paying insurance premiums,
the company has no shareholders, and all profits are reinvested in improving the services of the
organisation.
1.2 Stakeholders
12.2.0 Introduction
2.0 Introduction
Identify the major stakeholder groups of a state maintained school for children, and
for each stakeholder group, identify what the focus of performance measurement
would be for that group.
*Please use the notes feature in the toolbar to help formulate your answer.
The following is a list of some of the stakeholder groups of a school and the focus of
performance measurement that is relevant to their needs. It is by no means an
exhaustive list.
Quality of education
Government Value for money
Quality of teachers
Pupils Range of extra curricular activities
12.2.2 Funding
2.2 Funding
One difficulty of measuring performance in NFP organisations is the fact that it is not
always easy to measure the output of the organisation. In commercial organisations,
output is normally measured in units of production or in monetary terms, such as
revenue. This is not feasible in NFP organisations for the following reasons:
The organisation is not involved in selling as its primary activity. Many of the
services it provides are free to the customer.
It is not always possible to quantify the objectives. A regional health authority
may have as its objective "to improve the health of the citizens of this region".
How can this be measured? Similarly, there may be multiple objectives, such as
the cleanliness of the hospital, the quality of care provided by the nurses and the
technical abilities of the doctors.
It is often difficult to identify a direct cause and effect between the work of the
NFP organisation and the improvements in a situation. An environmental
protection agency, for example, may exist to reduce pollution in a particular
country. What may not be clear is how much of the reduction is due to the work of
the environmental protection agency and how much due to other factors.
The time and cost of collecting and collating the information about output are
increased when the measure of output is less standardised. In a hospital, for
example, a measure of output may be the number of patients treated. This would
include patients from many different departments with many different types of
treatment.
As discussed in the previous section, many different stakeholders imply that there
can be many conflicting objectives for an organisation. This may complicate the
process of selecting a measure of output.
Example 2 Multiple Objectives
A hospital will have a range of stakeholders, each stakeholder group having its own distinct objectives.
For example:
Patients will not want to wait for treatment and will expect a high level of care;
Employees will want job satisfaction and an appropriate work-life balance.
The objectives of these two stakeholder groups may conflict. An appropriate work-life balance might mean
less weekend working, say, or fewer shifts during the evening or at night. This could affect the speed at
Example 2 Multiple Objectives
which patients are seen, however, and the standard of care they receive at certain times of the day.
When stakeholders' objectives conflict, they must be prioritised. In this example, the patients' expectations
around the level of care they receive would be prioritised above the employees' desire for a better work-
life balance. That said, some level of compromise would be needed to maintain staff motivation, which
might include increases in pay.
3.1 Rationale
Private sector bodies face competition from competitors. This provides incentives to
improve performance, as poor performance will most likely lead to loss of customers
and ultimately profits.
Public sector bodies do not normally face such competition. Many public sector
organisations operate as monopolies. Even if customers are not happy with the
service provided, they cannot switch supplier. This is in stark contrast to commercial
organisations, where bad service usually leads to a loss of customers and revenue.
As a result, performance may often fall behind that of private sector bodies in a
range of areas, such as quality of service and efficiency.
Many writers have proposed the use of benchmarking in the public sector as a way
of providing incentive for performance improvement to compensate for this lack of
competition. As benchmarking was described in Chapter 1, this section only deals
with additional discussion relevant to the public sector.
Benchmarking scores are often presented in the form of a league table whereby the
performance of one organisation can be compared with other similar organisations
and ranked. Typically, a score will be given for each of several benchmarks.
These scores will then be added up. Weightings may be applied across items so that
more important factors have a greater impact on the final score.
League tables are often used for schools, hospitals, and even criminal justice.
The UK government publishes league tables for schools. Rather than using one overall performance
score that summarises all performance measures, there are several different league tables, each ranking
schools by different criteria.
For example, in the 2019 league tables, primary school (pupils up to the age of 11) were ranked by the
Example 3 School League Tables
following criteria:
Overall performance
Progress
% meeting expected standards in reading, writing and maths
% of pupils achieving at a higher standard in reading, writing and maths
Average scores in reading and maths
% of pupils achieving each writing standard
Results by prior attainment.
3.3.1 Advantages
League tables encourage competition, which should lead to managers aiming to
improve the performance of their organisation.
League tables summarise many different characteristics into one number (or
rank) making it easy for stakeholders to identify overall performance.
3.3.2 Disadvantages
Can lead to greater levels of dysfunctional behaviour, such as measure fixation
and tunnel vision, since performance evaluation is based on one final score,
without providing additional analysis of the range of performance measures.
Can ignore important differences in the organisations being measured. In
schools, for example, exam results do not only reflect the performance of the
school; they also depend on many other external factors (e.g. the ability of the
children and socioeconomic factors). These are ignored in league tables.
They do not provide any standards of what is acceptable behaviour.
4.1 Historical Background
The period after the Second World War saw an expansion of public services in many
countries throughout the world, particularly in areas such as healthcare provision,
education and housing. However, in the period since the 1980s, many began to
question the continued expansion of such organisations, and began to demand
reform to the way public sector organisations were managed.
Governments in many OECD countries responded by introducing reforms to the way
public sector organisations were organised. These changes have been termed "New
Public Management".
The following goals have been fairly typical of reforms:
To improve the overall efficiency and effectiveness of the public expenditure;
To reduce overall levels of expenditure;
To improve accountability and transparency of the public sector;
To enhance the responsiveness of public sector organisations to citizens.
One of the features of many reform programmes has been the increasing use of
performance measures and targets to measure all aspects of the performance of an
organisation.
4.2 Rationale for the Use of Targets
4.2.2 Accountability
A second reason for the use of targets is accountability. In the public sector, the
managers of the organisation are the agents, who act on behalf of the general public,
the principal (although the role of principal is often played by the government on
behalf of the general public).
Much discussion of accountability focuses on whether managers have acted ethically
(i.e. have not stolen the funds provided to them) and can account for their use. An
equally important aspect of accountability, however, is how well the agent has
performed.
The disclosure of performance information is an essential part of the principal-agent
relationship that exists in the public sector.
In public sector bodies, there may be less of a direct link between intentions and
outcomes. In a hospital, for example, mortality rates may depend on many factors
that are outside of the control of the hospital.
It may be difficult to identify quantifiable goals in the public sector. How does one
measure the effectiveness of the local fire brigade, for example?
Targets may lead to managers focusing on what is measured, and ignoring
qualitative things that are not measured.
If systems are implemented in a very rigid way, without giving consideration to
local issues, or special situations relating to the organisations being measured,
then this may lead to problems such as manipulation of data, tunnel vision, sub-
optimisation, etc.
Often the system can become a meaningless ritual, with management "playing
along" with the system of defining missions and objectives, and setting targets,
but in reality improving nothing
4.4 Politics and Public Sector Performance Measurement
Politics can have negative effects on performance measurement in the public sector:
Long-term objectives can be sacrificed to meet short-term political aspirations.
This is particularly the case when there are frequent changes in government.
The greater the public’s interest in an area of the public sector, the greater the
likelihood of political interference. Education and health are particularly prone to
this.
Example 4 Politics and Undesirable Service Outcomes
Politicians often claim they will increase funding to and ensure improved performance in the public sector
as these are often high on the list of voters’ objectives, but such action can have undesirable service
outcomes.
Negative effects of increased funding include:
Funding that is not used effectively or efficiently;
Other parts of the public sector might lose funding;
Only high-profile areas that voters are interested in receiving funding;
Funding is only a short-term measure, to gain voters’ approval.
Negative effects of improved performance include:
Improvements due to data manipulation with no actual changes;
Possible increased pressure on employees;
Not all users of the service may benefit;
Performance in other areas may suffer.
One method that is widely used for assessing the performance of NFP organisations
particularly in the public sector is the value for money criteria, or the "3Es". This is
based on the rationale that funding is limited for NFP organisations, and therefore it
is desirable to measure how well those organisations perform, given their limited
resources.
Three performance measures were designed by the UK's Audit Commission:
1. Economy – minimising inputs (in terms of lowest cost for the quality
required);
2. Efficiency – maximising the output/input ratio;
3. Effectiveness – achievement of objectives.
It is clear that high effectiveness may conflict with economy and efficiency.
Multiple and conflicting objectives may also exist due to the multiple stakeholders
involved.
Activity 2 Economy, Efficiency and Effectiveness
Continuing with the example of a state maintained school, and using a teacher as a
unit of input, suggest measures for economy, efficiency and effectiveness of a
school.
*Please use the notes feature in the toolbar to help formulate your answer.
Economy Cost per teacher (total costs of the school divided by the number of teachers.
Economy The institution has reduced its costs by purchasing Use of purchasing
goods or services for a lower unit price or by consortia/framework
lowering staff headcount. contracts
Review of existing contracts
and purchasing
arrangements
Competitive tendering for
goods and services
Negotiation with existing
suppliers
Efficiency The institution has achieved cash savings by making Energy efficiency measures
– cash- more efficient use of its resources, i.e. achieving the Organisational or
releasing same or a greater level of output for a lower input of departmental restructuring
Use of IT-based processes
financial resources. to reduce costs
Effectiveness The institution has implemented better ways of Initiatives to enhance the
achieving desirable outcomes, such as improved student experience
student satisfaction or staff engagement. Actions to increase staff
engagement or productivity
Restructuring activities to
better respond to student
need
Equity The institution has taken action to enhance its ability Providing support to
to reach all of the people for whom its activities and students with additional
services are intended. needs
Taking action to identify and
support disengaged students
Improving personal tutor
support to students
Income The institution has created new income streams that Introduction of charges for
generation bring in additional financial resources. specific services
Improved marketing of
facilities to external users
Introduction of public short
course programmes
the level of salaries may be very different in the locations where the hospitals are
located. This gives an advantage to hospitals in lower cost areas.
In practice, the VFM performance systems that have been implemented are not
complete due to the sheer complexity of the situations. This does not mean that
they do not provide any value, but that more work is required to complete them.
VFM audits may be undertaken to ascertain whether projects have achieved their
objectives in a way that is most economic, efficient and effective. They are often
conducted on behalf of charities. The purposes of the audit are:
To learn lessons for the future.
To evaluate sub-contractors who have been engaged to perform parts of a
project.
Exhibit 1 Value For Money
Set out below is an extract from the Value For Money Report for 2016/17 for Queen Mary College of the
University of London, showing definitions for the three measures and how the Higher Education Funding
Council of England’s key themes have been addressed.
The American Institute of Philanthropy uses a rating system to help potential donors
select which charities to donate to. Their rating system includes the following criteria:
Percentage of total expenses that go to charitable programmes. According to the
institute, 60% or more is reasonable, with the remaining 40% being used for fund-
raising activities, administration and management salaries.
Amount spent to raise $100 of donations. This looks at marketing costs as a
percentage of revenue raised. The lower the amount spent to raise $100 the
better. It is important that only the revenue raised as a result of the marketing
activity is included.
While the American Institute of Philanthropy method is useful in seeing how efficient
the operations of charities are, and therefore what portion of the charity's revenues
are ultimately spent on the charity, it does not really give any indication of how
effective the charities are at achieving their objectives.
Other measures are likely to focus on the output of the charity in quantitative terms.
For example:
The number of people who were given food in a famine- affected region.
The number of homeless people that an organisation managed to help.
The number of teachers provided to a special needs school.
5.4 Qualitative Measures
Quality of service is an area that is important in both commercial and not-for-
profit organisations. Given the difficulty of measuring performance in not-for-
profit organisations, however, it is likely that qualitative measures will be used
more for not- for-profit organisations.
*Please use the notes feature in the toolbar to help formulate your answer.
The following is not an exhaustive list of all possible measures.
Knowledge and skills
Number of staff with relevant qualifications (e.g. number of qualified ACCA staff
in the finance function).
Number of days training per year provided to employees.
Total number of years' experience of all staff.
Attitude
Rankings from customer feedback forms.
Absentee records (number of days off work due to sickness per year).
Punctuality records.
Rankings from colleagues and managers.
Morale
Staff turnover.
Confidential staff surveys conducted by independent third parties.
1.4 Performance Measures in Relation to Quality
Suggest measures that might be used to assess the quality of treatment provided by
a hospital.
*Please use the notes feature in the toolbar to help formulate your answer.
The following measures could be used. However, this is not an exhaustive list, and
other sensible suggestions could be equally valid.
Percentage of cases where initial diagnosis was incorrect.
The number of successful operations as a percentage of total operations
performed. The number of remedial operations undertaken could measure this.
Mortality rates.
Number of instances of drug administrative errors.
Percentage of patients who return to the hospital within three months due to
original treatment being insufficient.
Rankings based on patient feedback. This would focus on areas such as
responsiveness of staff to patients' requests.
Example 1
A fast food restaurant recently asked its customers to complete the following questionnaire:
In one particular week, 100 responses were received. For the question "How friendly were the staff?" 40
respondents rated it as poor, 10 rated it as satisfactory and 50 rated it as excellent. Here are some potential
Example 1
13.2.1 Significance
2.1 Significance
Definition
Total quality management (TQM) – continuous improvement in activities involving everyone (ma
and workers) in the organisation in a totally integrated effort towards improving performance at eve
level.
Internal failure costs – costs arising from inadequate quality identified before transfer of ownersh
supplier to purchaser (i.e. before delivery to the customer).
Internal failure costs include:
Re-work costs;
Disposal of defective products; and
Downtime due to quality problems.
External failure costs – costs arising from inadequate quality identified after transfer of ownership
Definition
Appraisal costs – costs incurred to ensure that output meets required quality standards.
Costs of monitoring and inspecting products in terms of specified standards before
the products are released to the customer. For example:
Measurement equipment;
Inspection and tests;
Product quality audits;
Process control monitoring;
Test equipment expense.
Prevention costs – costs incurred to prevent defective or substandard products or services from being
produced (therefore incurred prior to or during production).
Investments in machinery, technology and education programmes designed to
reduce the number of defective products during production. For example:
Customer surveys;
Research of customer needs;
Field trials;
Quality education and training programmes;
Supplier reviews;
Investment in improved production equipment;
Quality engineering;
Quality circles.
Appraisal and prevention costs are collectively refer to as "costs
of conformance".
Definition
Just-in-time (JIT) manufacturing – a manufacturing production method that aims to produce the
required items at the required quality and in the required quantities at the precise time they are req
JIT manufacturing includes the following goals:
Elimination of non-value added activities
Zero inventory
Zero defects
Batch sizes of one
Zero breakdowns
A 100% on-time delivery service.
These goals represent perfection and are unlikely to be achieved in practice.
The Financial Times reported on 13 February 2020 that digger maker JCB, an organisation using JIT
supply chains, was to cut production and working hours at its UK factories owing to a shortage of
components from China. This marked the first significant impact of the coronavirus outbreak on a British
manufacturer.
More than 25% of JCB’s component suppliers in China were closed as a result of the Covid-19 outbreak.
JCB sources hundreds of components from China and its announcement underlined the risk to global
supply chains from the coronavirus outbreak.
Source: Financial Times, February 13 2020
In traditional cost plus pricing models, the cost of a product is the starting point for
calculating price; a profit margin is added to the unit cost. In a competitive world,
such an approach may not be realistic. The price calculated in this way may be too
high for the market to accept.
Target costing is an approach that starts with the market price of a product. The
required profit margin is deducted from this to calculate a target cost. The target cost
is then compared to the actual (expected) cost, and ways are found to narrow the
"gap" between the two.
Target costing is normally used during the design phase of a new product.
Source: Skurai M., Journal of Cost Management for the Manufacturing Industries,
"Target Costing and How to Use It," vol. 3, No 2 (1989).
3.5.1 TQM
As management will need to be aware of quality costs, an analysis will be needed,
based on the four categories of quality cost mentioned above. (Such costs are
typically "invisible" within general overheads in traditional management accounting
systems.)
It also may be appropriate to introduce activity-based management systems in order
to calculate quality costs accurately. This involves showing costs analysed by activity
rather than under traditional cost headings (see Chapter 15).
3.5.3 JIT
In a traditional manufacturing environment, a lot of time may be spent calculating the
value of work in progress and finished products. In a JIT, such items should be
minimal, so complex valuations will not be needed.
The accounting and logistics system will need to focus on ensuring that the
production systems are able to meet planned demand. This will include:
accurately predicting customer demand; and
ensuring that all materials received from suppliers are of the right quality, as
poor-quality materials may lead to bad production that will prevent the system
from meeting planned production.
4.1 Meaning of Quality
Ultimately, a system can be judged on the quality of the information that it produces.
Qualities of good information are:
Accurate – the information should be arithmetically correct or objective.
Complete – all relevant information should be included.
Cost beneficial – the cost of obtaining the information should be less than the
benefits.
User targeted – it should address the needs of the user and avoid information
overload.
Relevant – to the person to whom the information is given.
Authoritative – users need to be able to trust the information provided.
Timely – the earlier the information is available, the more useful it is.
Easy to use – excessive detail should be avoided and tables and graphics used
to convey summarised information.
⇒ ACCURATE acronym.
13.5.1 Meaning
5.1 Meaning
13.5.2 Aims
5.2 Aims
Six Sigma focuses on business processes. The programme examines the existing
processes in an attempt to identify what causes variations in the process – in other
words, what causes the processes to deviate from the required output. The
methodology attempts to find ways of improving the process, using tools such as
Business Process Re-engineering (Chapter 4) and benchmarking (Chapter 1).
Many versions of the Six Sigma methodology exist. Most of them are based on the
DMAIC methodology:
1. Define the customer requirement/problem. This is usually the factor that
causes customer dissatisfaction. It could be some product quality issue, such as
the number of products that break down within a few weeks, or it could be related
to service, such as the number of delays in receiving a response to a query.
2. Measure existing performance. This normally involves measuring the number
of occurrences of the problem that was identified in stage 1. Measurement often
involves sending out customer questionnaires.
3. Analyse the existing process – identify the key variables that cause the
processes to deviate. At this point of the project, the team is trying to identify the
root causes of the problems identified in steps 1 and 2.
4. Improve – generate solutions based on what was identified during the analyse
stage and put them into action.
5. Control – develop monitoring processes for continued high-quality performance.
This is concerned with monitoring performance after the project has been
complete, in order to check that the expected improvement in performance has
taken place.
Six Sigma also helps to drive innovation. For example, when an organisation
understands what customers want but cannot satisfactorily eliminate mistakes or
improve current products to match customers’ expectations, it tends to innovate to
retain the customer.
Example 2 DMAIC
An online bank in the US had no branches. If customers wished to make deposits to their account, they
sent cheques and cash by post to the bank.
Many customers complained that it was taking too long for the deposits to be credited to their bank
accounts, so the bank instigated a Six Sigma programme for the deposit process.
The process worked as follows: Customers mailed their deposits to an office in the state they lived in.
These were then sent on by courier to the central US office. The following reasons for delays were
discovered:
1. Many of the state offices were not sending the deposits on to the central office the same day due to
lack of formal procedures.
2. Many of the state offices were not receiving post every day from the US post, so there was a delay in
receiving the deposits as the state office.
3. The courier company did not work on weekends – so deposits received by post on Saturday morning
were not sent to the central office until Monday evening.
4. In some states the postal service was very slow – sometimes taking three days for deposits to arrive.
As a result of the project, it was decided that customers should post their deposits directly to the central
office. This cut out most of the delays. It also saved the company stationery costs, as it only had to print
one address for customers all over the US, instead of one address for each state. The bank reported
savings of US 4 million per year as a result of the programme.
Definition
Joint venture – a business arrangement between two (or more) parties to pool resources for a sp
project or activity. The most common structure for a joint venture is a separate business entity (e.g
partnership or company).
Definition
Strategic alliance − an arrangement between two (or more) organisations to undertake a mutuall
beneficial project, with each remaining independent.
The organisations in a strategic alliance remain independent organisations, and so
retain their own procedures, culture and objectives. There could therefore be
different approaches to performance management and control if partners have
differing cultures and objectives.
In this type of complex business structure, it is more difficult to put in place common
performance measures and to collect and analyse management information. And, as
for joint ventures, there are likely to be concerns around sharing sensitive
commercial information to assist with performance management.
Although the following example concerns a joint venture that was formed nearly 20
years ago, it is an excellent illustration of the problems that can arise in a joint
venture and hence is highly relevant.
TNK-BP, a joint venture, was formed in 2003 between the international major oil company BP and the
Russian consortium AAR to benefit from the extensive knowledge of BP and the oil rights of AAR,
estimated at 4.1 billion barrels.
The venture included oil production in Siberia, oil refining and a network of filling stations across Russia. It
was agreed to share profits 50:50. BP had the right to appoint the CEO and AAR had the right to appoint
the chairman.
The first four years of the venture were claimed to be a success by both parties. However, during 2007,
the relationship soured and a long period of disputes began.
BP claimed that it was being put under pressure by the Russian government, which wanted to
repatriate Russian oil interests.
The government threatened to close a large oil field that was owned by the venture, citing
environmental protection issues, but eventually sold it instead to Russian state-owned Gazprom.
The CEO of the venture had his Russian visa revoked in 2008.
AAR complained about the high costs of the salaries of the expatriate staff sent over by BP.
In 2012, the interests of TNK-BP were sold to the Russian oil company Rosneft, with BP taking a major
stake in Rosneft.
1.4.1 Planning
Planning requires coordination with the external partners, unlike traditional
planning, which involves only coordination with internal departments.
Targets will need to be set during the planning process for partners. Commonly
used terms will need to be clearly defined so there is no misunderstanding.
There may be less use of detailed budgets as the prices of goods and services
supplied by the partners will be agreed in advance. More emphasis will be placed
on quality.
TrendyClothes is a fashion retailer that makes all of its sales though a website. The organisation was
founded by Clare White and is run from a small office close to Clare's house. The company employs a
small team of fashion designers and an IT team that manages the website.
The clothes are made to order by suppliers carefully chosen by Clare. Orders have to be placed three
months before required delivery dates. Once complete, the finished clothes are sent to the warehouse.
The warehouse is owned and operated by another company. It stores the finished clothes until they are
ready for dispatch to customers. As customers order clothes from the TrendyClothes.com website, the
orders are passed automatically to the warehouse company's system. The warehouse company then
packages the clothes and sends them directly to the customer.
TrendyClothes has signed a contract with the warehouse company. The warehouse charges a fixed
monthly fee for storing all the finished goods on behalf of TrendyClothes, plus a fee of $10 per order for
packaging and dispatch to the customer. The service level agreement also specifies penalties that will be
payable to TrendyClothes if there are delays in dispatching goods.
Clare has recently reviewed the way the organisation works and has identified the following problems:
It is difficult to know how much to order three months before the clothes are required. This has led to a
shortage of some popular lines and a surplus of some less popular lines, which have had to be sold at
clearance prices.
There have been complaints about customers receiving faulty clothes. The warehouse company
blames the suppliers, but the warehouse company is supposed to check the quality of the clothes
when they arrive from the supplier.
Customers complain about orders being delivered late, but the warehouse company claims that it
cannot be held responsible if the post is slow.
In complex supply chains (e.g. the manufacture of cars or computer equipment) the
manufacturers rely on their suppliers to provide vital components for their products
(e.g. braking or ignition systems). Alliances may also exist with independent
organisations that provide complementary products (e.g. Apple has alliances with the
developers that produce applications that can be used on Apple products).