PF 206SMEng
PF 206SMEng
PF-206
SERVICE MANUAL
                                                                10794
FrameMaker Ver.5.5(PC) PF-206 OPTION FOR EP1054/EP1085/EP2030
98.06.08
                                               CONTENTS
GENERAL, MECHANICAL/ELECTRICAL
  1.   SPECIFICATIONS ........................................................................................... M-1
  2.   COMPONENT IDENTIFICATION .................................................................... M-1
  3.   CROSS-SECTIONAL VIEW ............................................................................ M-2
  4.   DRIVE SYSTEM .............................................................................................. M-2
  5.   ELECTRICAL PARTS LAYOUT ...................................................................... M-3
  6.   VERTICAL TRANSPORT SECTION ............................................................... M-4
  7.   PAPER TAKE-UP/FEEDING SECTION .......................................................... M-5
       7-1. Paper Take-Up Mechanism ..................................................................... M-5
            (1) Paper Take-Up Mechanism ............................................................. M-5
            (2) Paper Separating Mechanism ......................................................... M-6
            (3) Paper Pressure Releasing Mechanism ........................................... M-7
            (4) Paper Take-Up Roll Retraction Mechanism .................................... M-7
       7-2. Paper Take-Up Control ............................................................................ M-8
            (1) Paper Take-Up Motor Control ......................................................... M-8
            (2) Paper Take-Up Retry Control .......................................................... M-8
            (3) Paper Take-Up Interval Control (30 cpm Copier Only) .................... M-9
            (4) Double Feed Paper Take-Up Control (30 cpm Copier Only) ........... M-9
       7-3. Fixed Drawer ........................................................................................... M-10
       7-4. Drawer-in-Position Detection ................................................................... M-10
       7-5. Drawer Paper Lift-Up Mechanism ............................................................ M-11
       7-6. Paper Empty Detection ............................................................................ M-13
       7-7. Paper Level Detection (30 cpm Copier Only) .......................................... M-14
       7-8. Cabinet Paper Dehumidifying Heater (option) ......................................... M-15
DIS/REASSEMBLY, ADJUSTMENT
  1. DISASSEMBLY ............................................................................................... D-1
     1-1. Removal of Exterior Parts ........................................................................ D-1
     1-2. Removal of the Guide Plates and Cover Plates ...................................... D-2
     1-3. Removal of Paper Take-Up Roll and Feed Roll Assy from Drawer ......... D-2
     1-4. Disassembly of Paper Take-Up Roll/Feed Roll Assy ............................... D-3
     1-5. Removal of Separator Roll Assy .............................................................. D-4
     1-6. Cleaning of Paper Take-Up Roll, Feed Roll and Separator Roll .............. D-5
     1-7. Cleaning of Transport Roller .................................................................... D-5
  2. ADJUSTMENT ................................................................................................. D-6
     2-1. Adjustment of 3rd and 4th Drawer Reference Position ............................ D-6
     2-2. Adjustment of Vertical Transport Timing Belt .......................................... D-7
                                                           i
FrameMaker Ver.5.5(PC) PF-112 OPTION FOR EP1054/EP1085/EP2030
98.06.08
                GENERAL,
               MECHANICAL/
               ELECTRICAL
FrameMaker Ver.5.5(PC) PF-206 OPTION FOR EP1054/EP1085/EP2030
98.06.08
1 SPECIFICATIONS
2 COMPONENT IDENTIFICATION
1 2
10 3
                                                                                       4
 9
1174M016AA
8 7 6 5
                                                M-1
FrameMaker Ver.5.5(PC) PF-206 OPTION FOR EP1054/EP1085/EP2030
98.06.08
3 CROSS-SECTIONAL VIEW
                                                                1       2
                                                                                     3
                                                                                     4
        14
                                                                                         5
                                                                                         6
                                                                                 9
           13                         12     11                             4425M016AA
                                                       10
4 DRIVE SYSTEM
4425M017AA
                                            M-2
FrameMaker Ver.5.5(PC) PF-206 OPTION FOR EP1054/EP1085/EP2030
98.06.08
4425M018AA
                                       M-3
FrameMaker Ver.5.5(PC) PF-206 OPTION FOR EP1054/EP1085/EP2030
98.06.08
                                                                         Vertical Transport
 Vertical Transport Roller 1
                                                                         Motor M21
4425M010AA
4479T51MCB
                                           M-4
FrameMaker Ver.5.5(PC) PF-206 OPTION FOR EP1054/EP1085/EP2030
98.06.08
Take-Up Roll
Feed Roll
Separator Roll
                                            M-5
FrameMaker Ver.5.5(PC) PF-206 OPTION FOR EP1054/EP1085/EP2030
98.06.08
Driven or stationary
<Double Feeding>
                                                • Since the coefficient of friction between the
                                                  top side of the first sheet of paper and the
 Feed Roll                                        Feed Roll is greater than that between the
                                                  first and second sheets of paper, the first
 1st Sheet of                                     sheet of paper is fed into the copier by the
 Paper                                            Feed Roll.
                                                  Since the friction coefficient between the
 2nd Sheet of                                     second sheet of paper and the Separator
 Paper                                            Roll is greater than that between the first
                                                  and second sheet of paper, the Separator
                                   4425M013AA
 Separator Roll                                   Roll is not driven and holds the second
                                                  sheet of paper.
                       Stopped
                                            M-6
FrameMaker Ver.5.5(PC) PF-206 OPTION FOR EP1054/EP1085/EP2030
98.06.08
Feed Roll
                                                         4444M004AA
               Drawer        Pressure spring
       Take-Up Roll/Feed
                                                               Front
       Roll Assy
   Pressure
   Release Lever
Rear 4425M015AA
                                        M-7
FrameMaker Ver.5.5(PC) PF-206 OPTION FOR EP1054/EP1085/EP2030
98.06.08
4479T52MCB
4479T53MCB
                                           M-8
FrameMaker Ver.5.5(PC) PF-206 OPTION FOR EP1054/EP1085/EP2030
98.06.08
(4) Double Feed Paper Take-Up Control (30 cpm Copier Only)
• Even if the Paper Take-Up Roll takes up two sheets of paper at one time, the double feed
  paper take-up control uses the second sheet of paper for the next copy cycle without
  causing a paper misfeed. It eliminates a paper misfeed that would otherwise result when
  two sheets of paper are taken up at once.
• If the second sheet of paper is stationary blocking Paper Take-Up Sensor when the trail-
  ing edge of the first sheet of paper moves past Vertical Transport Sensor, the copier
  determines that it is a double feed condition and provides double feed control.
• If, however, the second sheet of paper has reached the Vertical Transport Roller, the dou-
  ble feed control is not provided since the paper is fed further into the copier by the Verti-
  cal Transport Roller. This could result in a paper misfeed or the second sheet of paper
  being fed through the copier with the first one.
Paper Path
4444M040AA
                                           M-9
FrameMaker Ver.5.5(PC) PF-206 OPTION FOR EP1054/EP1085/EP2030
98.06.08
Rear
                                                                       3rd/4th Drawer
                                                                       Set Sensor
               Front
                                                                       PC25, 26
1174M018AA
                                         M-10
FrameMaker Ver.5.5(PC) PF-206 OPTION FOR EP1054/EP1085/EP2030
98.06.08
                                                                         3rd/4th Drawer
                                                                         Paper Lift-Up
                                                                         Motor M24/25
                                                                             Front
                                                                       4425M004AA
 When Drawer is Slid in                      • The Paper Lifting Arm further raises the
                                               paper after the top sheet of paper is
       3rd/4th Drawer Paper Lift-Up            pressed against the Paper Take-Up Roll.
       Sensor (PC19/PC23)                      As the light blocking plate blocks the Paper
                                               Lift-Up Sensor (goes low), the Paper Lift-Up
                                               Motor stops.
4425M005AA
4479T54MCB
                                         M-11
FrameMaker Ver.5.5(PC) PF-206 OPTION FOR EP1054/EP1085/EP2030
98.06.08
During Copying
                                           • As sheets of paper are used, the Paper
                                             Take-Up Roll lowers accordingly, unblocking
                                             the Drawer Paper Lift-Up Sensor (goes
                                             high).
4425M006AA
4425M005AA
• Energizing and deenergizing of the Paper Lift-Up Motor keeps constant the pressure
  between the Paper Take-Up Roll and paper regardless of the height of the paper stack.
                                       M-12
FrameMaker Ver.5.5(PC) PF-206 OPTION FOR EP1054/EP1085/EP2030
98.06.08
4425M009AA
                                       M-13
FrameMaker Ver.5.5(PC) PF-206 OPTION FOR EP1054/EP1085/EP2030
98.06.08
                                                      • 50 to 200 sheets
                                                                              1134M059AA
                                                      • 500 sheets up
                                                                              1134M062AA
                                       1134M020AA
                                        M-14
FrameMaker Ver.5.5(PC) PF-206 OPTION FOR EP1054/EP1085/EP2030
98.06.08
                                        M-15
FrameMaker Ver.5.5(PC) PF-112 OPTION FOR EP1054/EP1085/EP2030
98.06.08
        DIS/REASSEMBLY,
          ADJUSTMENT
FrameMaker Ver.5.5(PC) PF-206 OPTION FOR EP1054/EP1085/EP2030
98.06.08
1 DISASSEMBLY
                                                                                     7
                                        1
                                            2
6
                                                11
                                   1174D003AA                                    4425D001AA
                                                        10
                                                                             8
    5                4                                                   9
                                   3
                                         D-1
FrameMaker Ver.5.5(PC) PF-206 OPTION FOR EP1054/EP1085/EP2030
98.06.08
4425D003AA
1-3. Removal of Paper Take-Up Roll and Feed Roll Assy from Drawer
4479D001AA
4425D004AA
4425D005AA
                                         D-2
FrameMaker Ver.5.5(PC) PF-206 OPTION FOR EP1054/EP1085/EP2030
98.06.08
4425D006AA
                                   NOTE
                                   To reinstall the Paper Take-Up Roll/Feed Roll Assy:
                                   1. Close the drawer
                                   2. Engage the shaft coupling with the pin of the Cabi-
                                       net
                                   3. Insert the assy. bracket above the Pressure
                                       Release Lever
                      4425D007AA   4. Hold down the torsion spring and install the assy.
                                   NOTE
                                   Keep the lock pin for later use.
4479D002AA
(5)
(4)
                       (1)
                                                 (3)
                                                   4479D003AA
                                    (2)
                                          D-3
FrameMaker Ver.5.5(PC) PF-206 OPTION FOR EP1054/EP1085/EP2030
98.06.08
4479D004AA
4479D005AA
4479D001AA
4479D006AA
                                        D-4
FrameMaker Ver.5.5(PC) PF-206 OPTION FOR EP1054/EP1085/EP2030
98.06.08
4444M006AA
4425D017AA
                                        D-5
FrameMaker Ver.5.5(PC) PF-206 OPTION FOR EP1054/EP1085/EP2030
98.06.08
2 ADJUSTMENT
1074D089
1139D027AA
                    Tighten the    4. If the copied line deviates from the reference line,
                    screws            pull out the 3rd drawer. Loosen 3 screws on the
                                      adjusting plate and then move the plate forward or
                                      backward to adjust the line position.
                                   NOTE
                                   If copied width A<18 mm, move the adjusting plate
                                   toward the rear.
                      1139U100A    If copied width A>22 mm, move the adjusting plate
                                   toward the front.
1139U037AA
                                        D-6
FrameMaker Ver.5.5(PC) PF-206 OPTION FOR EP1054/EP1085/EP2030
98.06.08
                                        D-7
FrameMaker Ver.5.5(PC) PF-112 OPTION FOR EP1054/EP1085/EP2030
98.06.08
               MISFEED
             DETECTOIN &
             MALFUNCTION
              DETECTION
FrameMaker Ver.5.5(PC) PF-206 OPTION FOR EP1054/EP1085/EP2030
98.06.08
1 MISFEED DETECTION
4425T201AA
                                               T-1
FrameMaker Ver.5.5(PC) PF-206 OPTION FOR EP1054/EP1085/EP2030
98.06.08
2 MALFUNCTION DETECTION
T-2