Abdul Kadir Et Al, 2005
Abdul Kadir Et Al, 2005
SS
23,1                                   Factors affecting construction
                                     labour productivity for Malaysian
                                            residential projects
42
                                          M.R. Abdul Kadir, W.P. Lee, M.S. Jaafar, S.M. Sapuan and
                                                                A.A.A. Ali
                                                           Universiti Putra Malaysia, Selangor, Malaysia
                                     Abstract
                                     Purpose – Construction labour productivity is of great interest to practitioners and researchers
                                     because it affects project cost and time overrun. This paper evaluates and ranks the importance,
                                     frequency and severity of project delay factors that affect the construction labour productivity for
                                     Malaysian residential projects.
                                     Design/methodology/approach – A total of 100 respondents consisting of 70 contractors,
                                     11 developers and 19 consultants participated in this study. The respondents were asked to indicate
                                     how important each item of a list of 50 project related factors was to construction labour productivity. The
                                     data were then subjected to the calculation of importat indices which enabled the factors to be ranked.
                                     Findings – The five most important factors identified by them were: material shortage at site;
                                     non-payment to suppliers causing the stoppage of material delivery to site; change order by
                                     consultants; late issuance of construction drawing by consultants; and incapability of contractors’ site
                                     management to organise site activities. On the other hand, the five most frequent factors were: material
                                     shortage at project site; non-payment to suppliers causing the stoppage of material delivery to site; late
                                     issuance of progress payment by the client to main contractor; lack of foreign and local workers in the
                                     market; and coordination problem between the main contractor and subcontractor.
                                     Originality/value – The inferences drawn from this study could be used by the project managers to
                                     take account of these factors at an early stage, hence minimising the time and cost overrun.
                                     Keywords Employee productivity, Construction operations, Malaysia
                                     Paper type Research paper
                                     Introduction
                                     Malaysia registered a productivity growth of 2.7 percent from RM 24,013 m in 2002 to
                                     RM24,652 m in 2003 (current exchange rate 1USD ¼ RM3.8). Productivity contributed
                                     51.2 percent while employment contributed 47.8 percent to the GDP growth of 5.8
                                     percent. For the period 1998-2003, Malaysia’s economy posted a productivity growth of
                                     2.3 percent (National Productivity Corporation, 2003). This growth surpassed that of
                                     several major countries of the Organisation for Economic Co-operation and
                                     Development (OECD) namely, the US (2.2 percent), the UK (1.3 percent), Japan
                                     (1.2 percent), Canada (1.1 percent), France (1.0 percent), Germany (0.9 percent), and
                                     Italy (0.1 percent) as shown in Figure 1. Among the selected Asian countries,
                                     Malaysia’s productivity growth was better than Indonesia (0.1 percent), Singapore
                                     (1.1 percent), Thailand (1.1 percent), Hong Kong (1.8 percent), and Philippines
Structural Survey
Vol. 23 No. 1, 2005
pp. 42-54                            The authors would like to acknowledge the help provided by Construction Industry
q Emerald Group Publishing Limited
0263-080X
                                     Development Board, Malaysia (CIDB) and Intensification of Research in Priority Areas, (IRPA) of
DOI 10.1108/02630800510586907        the seventh Malaysia Plan for funding this study.
                                                                                                Construction
                                                                                                      labour
                                                                                                productivity
43
                                                                                                          Figure 1.
                                                                                                      Comparison of
                                                                                                productivity growth
                                                                                             between Malaysia and
                                                                                           selected OECD countries
                                                                                                  for year 1998-2003
(2 percent) but lower than that of Republic of Korea (3.5 percent) and Taiwan
(2.8 percent) – refer Figure 2.
    The construction sector registered a productivity growth of 2.6 percent and output
growth of 1.9 percent. The principal factor contributing to this positive growth was the
improvement in domestic demand due to lower interest rates. Furthermore, initiatives
taken by the government to revive large scale infrastructure and to encourage house
ownership also helped to improve the development of this sector.
    Although the government’s policy objective in the seventh Malaysia Plan was
productivity driven growth, alas it was not the case. Low productivity combined with
high capital and labour inputs seemed to affect economic growth during the years
preceding the crisis. This was evidenced by low total factor productivity (TFP) growth
and an increasing incremental capital output ratio (ICOR), both of which adversely
affected the economy’s long-run competitiveness (Zaini, 2000). Therefore, in order to
face the challenges of the 21st century, particularly in the building construction
industry, novel methods of construction for improving productivity and reducing the
amount of site labour involved in the building operations have to be developed through
continuous productivity improvement, more value added operations and enhanced
product quality.
44
Figure 2.
Comparison of
productivity growth
between Malaysia and
selected Asian countries
for year 1998-2003
                           are the main reasons for the great housing demand. The industrial revolution caused
                           an increase in building demand, and because of this, new developments in building
                           construction systems emerged. Furthermore, the conventional construction method,
                           which is commonly being practiced in the building construction industry, is unable to
                           respond to this huge demand in a short time with standard quality (Senturer, 2001).
                               Although developments in the building construction sector started at the beginning
                           of the twentieth century, the real developments were realised after the Second World
                           War during the restoration of the ruined cities (Warszawski, 1999). Today, the Western
                           World has mad substantial progress in solving its housing problems. However, it is
                           still a paramount problem for developing countries such as Malaysia, together with the
                           issue of having better environmental quality. This is a multidimensional problem and
                           there are many issues related to the reasons for, and the solutions to, the problem. If the
                           problem is considered from the viewpoint of the building industry (the design,
                           production, construction and economy of the building), industrialised building systems
                           seem to be a solution. Buildings constructed by this method have a short construction
                           time and standard quality (Senturer, 2001).
                               Although Malaysia did not face the devastating impact of World War II, the
                           increasing population has prompted the country to put emphasis on housing
                           particularly the low cost housing as evidenced in the periodic 5 year Malaysia Plan.
                               Historically, the provision of housing was addressed during the first Malaya Plan
                           (1956-1960), where a small provision of about RM10 million was allocated for the
development of low cost housing followed by the provision of RM40 million in the                            Construction
second Malaya Plan (1961-1965). Further, in 1964, the government established the new                              labour
Ministry of Local Government and Housing to oversee the housing development in the
country. Since then, more vigorous programmes of public housing have been planned                           productivity
particularly targeted at the low income group. The need of this group was more evident
when over 8,000 applications were received for only a 100 units of low cost house in
Penang (Peng, 1986). This eventually prompted the government to allocate more funds                                       45
in the first and second Malaysia Plan (1966-1976), where RM150 million was devoted to
low cost housing. As a result, a total of 22,500 low cost housing units were completed
during this period compared to 7,500 units during the previous plan.
    During the third Malaysia Plan (1976-1980) and the fourth Malaysia Plan
(1981-1985), a total of 500,000 units and 923,300 units of various categories of houses
were planned, respectively. Subsequently, a total of 701,500 units of houses were
envisaged during the fifth Malaysia Plan (1986-1990). Out of this 71 percent was
allocated to the low cost houses (Peng, 1986). Further, during the sixth Malaysia Plan
(1991-1995), 667,745 houses were required in which the public sector contributed
15.7 percent (104,524 units) while the private sector contributed 84.3 percent
(563,221 units). The number of projects and totals of low cost housing completed
during the Malaysia Plans from 1976-1995 are shown in Table I.
    In the seventh Malaysia Plan, the country intended to construct about 800,000 units
of houses for its population. These houses are categorised in Table II. By the end of the
1999, about 70 percent of the target had been achieved. Of the 110,644 units approved
by the Ministry of Housing and Local Government to be built within the first 6 months
of 2000, 25.4 percent of the approved units were for low cost unit housing, 38.7 percent
medium cost houses and 35.5 percent higher end houses. A total of 57,925 units of
residential properties were launched in housing schemes in the first half of 2000. Out of
this, 39.4 percent are represented by condominium/apartment units and primarily
concentrated in Selangor and Kuala Lumpur. Nevertheless, the huge supply of
Item Category of house Cost per unit No. of units No. of units (percentage)
                             Research objective
                             Having described the Malaysia’s housing need, it is imperative to identify the project
                             delay factors that can impede Malaysian residential construction labour productivity
                             at the project level. Specifically, the objective of this study is to rank the importance,
                             frequency and severity of project delay factors on labour productivity. By
                             acknowledging the factors, a preliminary blueprint could be devised by project
                             managers to minimise the construction time and cost overrun.
                             Research design
                             Data for this study were collected through a survey questionnaire administered to 200
                             participants. A total of 100 questionnaires (or 100 residential projects) were completed
                             by 70 contractors, 11 developers and 19 consultants, represented a response rate of
                             50 percent. Of these 100 projects, the majority was apartment (54 percent) followed by
                             condominium (24 percent percent), link house (11 percent), bungalow (5 percent)
                             semi-detached (6 percent) as shown in Figure 3. In terms of structural building system
                             used to construct the house, 55 projects used the conventional building system (timber
                             and plywood formwork) followed by cast in-situ table form system (16 projects), cast
                             in-situ half tunnel form system (nine projects), full precast concrete system (precast
                             concrete wall with precast half slab) (15 projects), composite system (precast concrete
                             wall with cast in-situ slab) (three projects), block system (one project) and timber
                             framing system (one project) as shown in Figure 4.
                                The respondents were asked to indicate how important each item of a list of
                             50 project related factors was to construction labour productivity (in terms of “strongly
                             important”, “important”, “neutral”, “not important” or “strongly not important”).
                             The 50 factors were categorised into consultant factors, client factors, type of contract,
Figure 3.
Classification of projects
according to type of
building
                                                                                                  Construction
                                                                                                        labour
                                                                                                  productivity
47
                                                                                                            Figure 4.
                                                                                             Classification of projects
                                                                                                 according to type of
                                                                                           structural building system
contractor factors and external factors to facilitate the ranking. The factors were
taken from relevant literature, as well as from the authors’ practical experience.
The “importance index” was derived for each factor using the following formula
(Lim and Alum, 1995):
                                        5n1 þ 4n2 þ 3n3 þ 2n4 þ n5
                  Importance index ¼
                                         5ðn1 þ n2 þ n3 þ n4 þ n5 Þ
where n1 is the number of respondents who answered “strongly important”, n2 the
number of respondents who answered “important”, n3 the number of respondents who
answered “neutral”, n4 the number of respondents who answered “not important”, and
n5 the number of respondents who answered “strongly not important”.
   The respondents were then asked to rate the frequency of occurrence for each factor
according to three ordinal scales: high (3), medium (2), or low (1). The “frequency
index” for each factor was derived from the following formula:
                                              3n1 þ 2n2 þ n3
                         Frequency index ¼
                                              3ðn1 þ n2 þ n3 Þ
where n1 is the number of respondents who answered “high”, n2 the number of
respondents who answered “medium”, and n3 the number of respondents who
answered “low”.
   Finally, an overall index, the multiplication of “importance index” by the “frequency
index” was named the “severity index”. The severity index was used to rank the
overall implication of each factor on labour productivity for residential projects.
           “Severity index” ¼ “Importance index” £ “Frequency index”:
Lack of foreign and local workers in the market (importance index ¼ 0.832)
The Malaysian construction industry is facing an acute shortage of construction workers
due to vacancies left by the local workers who prefer to join lucrative and conducive
working environments in the manufacturing and service sectors. It was reported that 30.6
percent out of 425,041 legal foreign workers ( July 1992-December 1995) were working on
construction projects, while the percentage of illegal workers was 46.6 percent out of a total
133,397 illegal workers (February 1993-1996) as quoted in Abdul-Aziz and Abdul-Rashid
(2001). Delay caused by inadequate construction workers was ranked eighth with an
importance index of 0.824. In order to discount this delay factor, the government should
take proactive measures to train and encourage local people to join the construction
industry. This helps to reduce the reliance on foreign workers.
Recommendation
The results of the survey indicated that the top two most important, frequent and
severe factors that are adversely affecting construction labour productivity at a project
level were material shortage at site and non-payment to suppliers causing the stoppage
of material delivery. Lack of material means that the workers are idling doing nothing.
This would affect the workers’ motivation and productivity. To overcome this
problem, the procurement department should always coordinate with site staff on the
material shortage at site. Something, the materials shortage is linked to artificial
shortage created by the suppliers who prefer to export them to other countries for extra
profit. For instance, the artificial shortage of steel bar in the early part of 2004 causing
the price increases by 60 percent in local markets and many projects experienced delay.
In this matter, the government should take proactive action by restricting the export
since the steel bar is subject to price control in Malaysia.
Conclusion
The Malaysian residential industry experiences time and cost overrun due to various
project delay factors that affect construction labour productivity. This paper has
identified and ranked those factors that affect construction labour productivity.
Results indicated that the five most important factors, they are as follows:
   (1) material shortage at project site;
   (2) non-payment (financial problem) to suppliers causing the stoppage of material
        delivery to site;
   (3) change order by consultants causing project delay;
   (4) late issuance of construction drawing by consultants; and
   (5) incapability of contractor’s site management to organise site activities.
On the other hand, the five most frequent factors are listed below:
  (1) material shortage at project site;
  (2) financial problem (non-payment) to suppliers causing the stoppage of material
      delivery to site;
  (3) late issuance of progress payment by the client to main contractor;
  (4) lack of foreign and local workers in the market; and
  (5) coordination problem between the main contractor and subcontractor.
SS     Finally, the five most severe project delay factors are listed below:
23,1      (1) material shortage at project site;
          (2) non-payment (financial problem) to suppliers causing the stoppage of material
              delivery to site;
          (3) late issuance of progress payment by the client to main contractor;
54        (4) lack of foreign and local workers in the market; and
          (5) incapability of site management to organise site activities.
       It was concluded that the most important, frequent and severe factors were related to
       the availability of materials at site. This result was substantiated by studies carried out
       in Indonesia, Iran, Singapore and Nigeria. By acknowledging the project delay factors
       that cause low construction labour productivity, project managers can address the
       problems at an early stage, thus minimising time and cost overruns.
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