COMMENT RESOLUTION SHEET

NAME OF DOC:-TDS OF PAINT

DOC NO :- EFEPL-DCM-FPS-TDS-02
REV NO :-01

SR NO COMMENTS ON TDS EXTINCT REPLY

1 Minimum 25 Microns per coat Primer and paint DFT required . Noted & Complied .
2 Please revise data sheet/ paint procedure as per attached format Noted & Complied .
 Document No EFEPL-DCM-FPS-TDS-02

TECHNICAL DATASHEET OF PAINT DCM SHRIRAM LIMITED. Rev.No Date Prepared By Checked By Approved By

EXTINCTFIRE ENGINEERS PVT LTD 0 07.07.2023 AMAR AKSHAY VAIBHAV

CONSULTANT:- TATA CONSULTING ENGINEERS LIMITED 1 25.07.2023 AMAR AKSHAY VAIBHAV

PROJECT 52,500 MTPA H2O2 PLANT & ECH PLANT CUSTOMER DCM SHRIRAM LIMITED.
PHASE DETAIL ENGINEERING PLANT JHAGADIYA , GUJRAT.
FORMAT A4 SIZE
ISSUED FOR APPROVAL

Sr.
Description Details Remarks
No.
1 Item Paint /Primer

2 For Pipes
Red Oxide Zinc Chromate primer - 1 coat @ 25 microns/coat for MS Pipe
3 Primer
Etch Primer- 1 Coat @ 10 Microns/coat For GI Pipe
4 Finish Apcomin Industrial Enamel paint- 2 coats @ 25 microns/coat

5 Shade PO Red IS : 5 Shade : 538

75 microns for MS Pipes

6 Total DFT
60 microns for GI Pipes

7 For Structure

8 Shade Black Paint

9 Make Asian Paints / Berger paints

IDENTIFICATION

EQUIPMENT MANUFACTURER Asian Paints / Berger paints

NOTES
1.Please find the attached catalogue of Asian Paints / Berger paints Make for Paint.
 1 FOR CARBON STEEL BLACK PIPES ,FITTINGS & STRUCTURAL STEELS

Prior to paint application the pipe shall be

1.01 SURFACE PREPARATION : cleaned to remove any wetness
contamination.

1.02 PRIMER PAINT :

1.02.01 NO. OF COATS : 1 Coat

1.02.02 DRY FILM THICKNESS : 25 Microns

1.02.03 SHADE : Red Oxide Zinc Chromate primer

1.02.04 FINISH : Red Oxide

Surface dry : 1 hour

1.02.05 AIR DRYING TIME :
Hard dry : 12 hours

1.02.06 APPLICATION REQUIRED : Thinner T284 (Brush Painting)

Red Oxide Zinc Chromate primer - 1 coat

1.02.06.01 FIRST COAT :
@ 25 microns/coat for MS Pipe

1.04 FINISH PAINT :

1.04.01 NO. OF COATS : 2 Coats

1.04.02 DRY FILM THICKNESS : 25 Microns/Coat = 50 Microns

1.04.03 SHADE : PO Red IS : 5 Shade : 538

Apcomin Industrial Enamel paint- 2 coats

1.04.04 FINISH :
@ 25 microns/coat

Surface dry : 4 hour

1.04.05 AIR DRYING TIME :
Hard dry : 12 hours

1.04.06 APPLICATION REQUIRED : Thinner T284 (Brush Painting)

 2 FOR CARBON STEEL GALVANISED PIPES & FITTINGS

Prior to paint application the pipe shall be

2.01 SURFACE PREPARATION : cleaned to remove any wetness
contamination.

2.02 PRIMER PAINT : ETCH PRIMER

2.02.01 NO. OF COATS : 1 Coat

2.02.02 DRY FILM THICKNESS : 10 Microns

Etch Primer- 1 Coat @ 10 Microns/coat For

2.02.03 SHADE :
GI Pipe

2.02.04 FINISH : -

Surface dry : 1 hour

2.02.05 AIR DRYING TIME :
Hard dry : 2 hours

2.04 FINISH PAINT :

2.04.01 NO. OF COATS : 2 Coats

2.04.02 DRY FILM THICKNESS : 25 Microns/Coat = 50 Microns

2.04.03 SHADE : PO Red IS : 5 Shade : 538

Apcomin Industrial Enamel paint- 2 coats

2.04.04 FINISH :
@ 25 microns/coat

Surface dry : 4 hour

2.04.05 AIR DRYING TIME :
Hard dry : 12 hours

2.04.06 APPLICATION REQUIRED : Thinner T284 (Brush Painting)

3 FOR EQUIPMENTS

3.01 SURFACE PREPARATION : AS PER MANUFACTURER STANDARD

3.02 PRIMER,INTERMEDIATE &

FINISH PAINT : AS PER SERIAL NO. 1.02 ONWORD

– Designed as an anticorrosive primer for industrial application
– Suitable for use in mildly corrosive environments
– Easy application by brush

TECHNICAL DATA
Colour Red oxide Drying time at 30° C Surface dry : 1 hour
Hard dry : 12 hours
Gloss Matt
Volume Solids Approx. 30% Over coating Interval at 30° C Min.: 12 hours
Recommended DFT / Coat 20 - 25 microns Max.: Unlimited, provided
surface is dry and clean
Theoretical covering capacity 15.0 sq. mtr/l at 20 microns DFT from all contamination
12.0 sq. mtr/l at 25 microns DFT
Flash point Not below 30o C Shelf Life (cool and dry place at 30° C) At least 12 months

DIRECTIONS FOR USE

SURFACE PREPARATION & SUBSTRATE CONDITION:
– Steel; blast cleaned to Sa 2.5 of Swedish specification.
– If blast cleaning is impractical, remove loose rust/scale using power tools/ hand tools to achieve St3/ St2 grade of surface preparation, as per Swedish
standards.
– Remove contaminants like grease, oil etc. with aromatic solvents. Ensure the surface is clean and dry before priming
– Substrate temperature should be at least 3°C above dew point and not above 50°C

MIXING
If settling is observed in the drum, loosen the settled material with the help of hand stirrer followed by power driven stirrer for quick homogenous mixing.

APPLICATION
Application Method Brush / Roller Air Spray Airless Spray
Thinner T 284 T 284 T 284
Thinner intake 0 - 5% by volume 5 - 10% by volume 0 - 5% by volume
Nozzle orifice 1.5 - 3.0 mm 0.38 - 0.46 mm
Spray pressure 0.3 - 0.4 MPa 10 - 13 MPa
(= approx. 3 - 4 atm; (= approx. 100 - 130 atm;
43 - 57 p.s.i) 1400 - 1800 p.s.i)

STORAGE & PACKING

Storage : Store in a cool, dry place. Store in accordance with local regulations.
Packing : 20 litre packs

SAFETY INFORMATION
As a general safety measure, inhalation of solvent vapours or paint mist and contact of liquid paint with skin and eyes should be avoided. Forced ventilation should be provided when applying
paint in confined spaces or stagnant air. Even when ventilation is provided, respiratory, skin and eye protection are always recommended when spraying paint.
Please refer our Material Safety Data Sheet prior to using the product.

Disclaimer: To the best of our knowledge the information provided herein is true and accurate at the date of issuance. Since we have no control over the quality or condition of the substrate or the various
factors affecting the use and application of the product, we do not accept any responsibility or liability arising out of use of the product. The company reserves the right to modify data contained herein without
prior notice. Any change in data would normally be followed by issue of a new data-sheet. The user should check with the nearest sales office of the company and confirm the validity of the information, prior
to using the product.

Regd. Office: Asian Paints Ltd., 6 A, Shanti Nagar, Santacruz (E), Mumbai - 400 055, India.
Tel: 022 - 39818000, Fax: 022 - 39818888, E-mail: customercare@asianpaints.com, Website: www.asianpaints.com
September 2008
Product Information Sheet - PC 2128
 PROTECTIVE COATINGS

APCOMIN INDUSTRIAL ENAMEL

Alkyd
PROTECTIVE, PERFORMANCE AND POWDER COATINGS

Product Description

Single pack, air drying, high gloss alkyd finish paint

Features and Recommended use

• General purpose enamel suitable for industrial atmospheric conditions

• Easy application by brush with good flow
• Can be applied over intact alkyd, epoxy and polyurethane coatings
• Good colour retention

Technical Data

Colour Range
Gloss Glossy
Volume Solids Approx. 34%
Recommended DFT / Coat 20 - 25 microns
Theoretical Coverage Capacity 17.0 sq.mtr/ ltr @ 20 microns DFT
13.6 sq.mtr/ ltr @ 25 microns DFT
Drying time at 30°C Surface Dry : 4 hours
Hard Dry : 12 hours
Over coating interval at 30°C Min. : 12 hours
Max. : Unlimited, provided surface is dry and clean from
all contamination.

The data given is for guideline only. The physical values are subject to normal manufacturing tolerances, colour and testing variances
The volume solids indicated are as per ASTM D 2697 air drying method.
The actual drying time/ overcoat interval may be shorter or longer, depending on film thickness, ventilation, humidity, temperature etc.
The information provided above is at 30°C and 65% relative humidity.

Directions For Use

Surface Preparation

General
• Suitable alkyd / epoxy primer or intermediate coat, dry and free from any contamination.
• Ensure removal of dirt, dust, oil and all other contaminants that could interfere with adhesion of the coating. Oil
and grease should be removed as per SSPC-SP1 solvent cleaning.
• In case of aged alkyd or epoxy coating, the surface should be sufficiently roughened if necessary

PRODUCT DATA SHEET Page 1/3 Product Data Sheet - PC 7051

 Application Conditions

• Substrate temperature should be at least 3°C above dew point but not above 50°C.
• Relative humidity should be below 85%
• Good ventilation is required in confined areas to ensure proper curing

Mixing

• If settling is observed in the drum, loosen the settled material with the help of hand stirrer followed by power driven
stirrer for quick homogenous mixing
• Thinner should be added after mixing. Addition of excessive thinner will lead to reduced sag resistance.

Application

Air Spray
Recommended thinner T - 284
Volume of thinner 10 - 15%
Nozzle orifice 1.5 - 3.0 mm
Nozzle Pressure 0.3 – 0.4 MPa
(= approx. 3 – 4 atm; 43 – 57 p.s.i.)

Cleaning Thinner T - 284

Airless Spray
Recommended thinner T - 284
Volume of thinner 0 - 5%
Nozzle orifice 0.28 mm (11 Thou)
Nozzle Pressure 12 MPa
(= approx. 120 atm; 1700 p.s.i.)

Cleaning Thinner T - 284

Brush / Roller
Recommended thinner T - 284
Volume of thinner 0 - 5%

Cleaning

• Do not allow the product to remain in hoses, gun or spray equipment. Clean all equipments immediately after use
with thinner T -284. It is recommended to periodically flush out spray equipment during the course of the working
day. The frequency of cleaning will depend on amount sprayed, temperature and time gap.
• All surplus material and empty containers should be disposed off in accordance with appropriate regional legislation.

Product Characteristics

• The product is not recommended for continuous immersion in water or continuous splash of water
• The maximum performance is achieved after complete drying
• At higher relative humidity, drying may get retarded
• At higher DFT wrinkling of the surface will be seen

PRODUCT DATA SHEET Page 2/3 Product Data Sheet - PC 7051

 PACK SIZE 20 ltrs

Shelf Life: Atleast 12 months @ 30°C for original unopened pack, subject to
STORAGE inspection thereafter.
Store in a cool, dry place and in accordance with local regulations

Flash point: Not less than 35°C

REGULATORY
VOC: 550 ± 50 gm/ ltr (depending on shades)as per USA-EPA Method 24
INFORMATION
Product Weight: Approx. 0.95 ± 0.06 kg/ ltr (depending on shades)

SAFETY INFORMATION

• As a general safety measure, inhalation of solvent vapours or paint mist and contact of liquid paint with skin
& eyes, should be avoided. Forced ventilation should be provided when applying paint in confined spaces or
stagnant air. Even when ventilation is provided, respiratory, skin and eye protection are always recommended
when spraying paint.
• Please refer our Material Safety Data Sheet prior to using the product.

Disclaimer: To the best of our knowledge the information provided herein are true and accurate at the date of issuance. Since we have no control over the quality or
condition of the substrate or the various factors affecting the use and application of the product, we do not accept any responsibility or liability arising out of use of
the product. The company reserves the right to modify data contained herein without prior notice. Any change in data would normally be followed by issue of a new
data-sheet. The user should check with the nearest sales office of the company and confirm the validity of the information, prior to using the product.

‘APCOMIN’ is Trademark of Asian Paints Ltd| Licensed user: Asian Paints PPG Pvt. Limited.

Head Office: Asian Paints PPG Private Limited,Plot No-5, Gaiwadi Industrial Estate, Near Religare Building, S.V. Road, Goregaon (W),
Mumbai 400 062. Tel No: 022 61089800, Email: customercare.apppg@asianpaintsppg.com, Website: www.asianpaintsppg.com

January 2016 Page 3/3 Product Data Sheet - PC 7051

BP Synthetic Enamel To IS : 2932
USES
Recommended for use on tank exterior, structurals, pipelines, cladding gantries etc

SCOPE
BP Synthetic Enamel is formulated to give a glossy durable coating meeting IS: 2932 specification. It is ideally suitable
for application on primed steel structures in polluted atmosphere.

PRODUCT DATA

Type: Single Pack Chemical Resistance:

Composition: Modified alkyd medium suitably EXPOSURES SPLASH MilD FUMES I
pigmented & SPilLAGE OUTDOOR RESISTANCE

Acids NJR Fair

Application: Brush,Conventional or air less spray Alkalis NJR Fair

Solvents N/R Fair

Recommended OFT: 20 -25 microns per coat Salt Good Good

Water Good Good

Theoretical Spreading Rate: 12.0 -15.0 Sq. Mtr.lLtrfcoat * Not recommended for immersion.

Drying Time: Temperature Resistance:

TOUCH : 3-4 hours Continuous
Intennittent
HARD ~Overnight

Weatherability: Good under milde industrial

Overcoating Interval: and chemical exposure
MIN: : Overnight Flexibility: Excellent

Flash Point: Above 30° C Abrasion Resistance: Moderate

Colour: Assorted shades I Snow white

Packing: 20 Ltrs.

Thinner/Cleaner: Thinner 800

Finish: Glossy
Storage Life: Upto twelve months as long as the
sealed containers are kept under cover in a dry place
under normal temperature conditions.

DATA SHEET No. : 008/2

Issue Date : Dee 2007
 BP Synthetic Enamel To IS : 2932

SURFACE PREPARATION
STEEL: Remove grease, oil and other contaminants preferably by using Bison Degreasing Solvent Blast clean to a
minimum Sa 2 1/2 Swedish Standards SIS 05 5900 with a surface profile not exceeding 65 microns.
If blasting is not practical, make full use of mechanical tools alongwith manual chipping and wire brushing to remove
loose rust and scale to St2 Swedish Standard SIS 05 5900. Excessive burnishing of steel is to be avoided. Thoroughly
dust down all surfaces. Best results can be achieved if the manually cleaned surface is treated with Bison Metal
Conditioning Solution.
The surface should be clean and dry before application of appropriate primer coat.

APPLICATION _
Mix the contents thoroughly before and during use.

Brush: Apply without any thinning.

Airfess spray: Add upto 5% Thinner 800 if required. Use any standard equipment having pump ratio 30: 1. Tip size
0.28.0.38 mm. tip pressure 110-160 kg 1 cm2.

TYPICAL PAINTING SPECIFICATIONS

Surface 1st Coat 2nd Coat 3rd Coat 4th Coat
Steel ROZC or Bison Syn ROZC or Bison Syn BP Synthetic Enamel BP Syntheticlinamc '
RlLOr Bison HE ZiP RILor Bison HE ZiP
Primer Or LuxQI ZJC Primeror Luxol ZJC
Primer Primer
do do Bison HB MIO do do
Concrete
Luxol Clear Varnish or
Thinned coat of BP do
Synthetic Enamel BP Synthetic Enamel

Galvanished iron Degreasing and abrade the surface. Apply Bison Wash Primer followed by any of the above
and Aluminium systems excliding the primer coats.
Notes:
1. Do not apply when temperature falls below 10° C or rises above 50° C and
when relative humidity rises above 90%. Do not apply during rain, fog or mist.
2. Primed steel work should not be exposed with one coat for a long period.
For long term protection, one coat of Bison HB Mia or other top coats may be applied.

Health & Safety: Please refer to the separate Safety Data Sheet available with detailed information.
DISCLAIMER

The information contained within this Data Sheet is based on information believed to be reliable Data Sheet No. :
at the time of its preparation. The Company Will not be liable for loss or damage howsoever 008/2
caused including liability for negligence, which may be suffered by the user of the data contained
herein. It is the users' responsibility to conduct all necessary tests to confirm the suitability of
Issue Date:
any product or system for their intended use. No guarantee of results is implied since conditions
Dee 2007
of use are beyond our control.

BERGER PAINTS INDIA LIMITED Berger House,129 Park Street, Kolkata 700017
Phone: (033) 2229 9724 (5 lines) /249 9754 (4 lines) Fax: 91-33-22499729/22499009
Email: NORTH:bpiLokh@mantraonline.comSOUTH:bpiLch2@sify.com
EAST: bpiLcl1@vsnl.net WEST: bpiLvsh@vsnl.net