ESCORTS

ESCORTS CONSTRUCTION EQUIPMENT

RT 40
PARTS CATALOGUE

Document No. : 73003

Issue No. : 03
Issued on :MAY,15
IMPORTANT

Information Contained in this parts catalogue was correct upto the time of printing (Issue date of
parts catalogue). Any changes after this date will only be included in the next upto date of parts
catalogue.

Illustrations in this parts catalogue are pictorial representation of the component and are not drawn to
scale.
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EQUIPMENT Product Support Representive or post it directly to your nearest CONSTRUCTION
EQUIPMENT branch.

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 Some Other Products Offered By
Escorts Limited- Construction Equipment.
 INDEX
DESCRIPTION PAGE NO.

POWER UNIT ........................................2-36

ENGINE - MNEPL ……………………………….38-130

TRANSMISSION ...................................132-174

FRONT AXLE ……………………………………..176-188

REAR AXLE ..........................................190-204

BOOM ASSY........................................ 206-226

LOWER STRUCTURE ............................228-242

UPPER STRUCTURE ............................244-274

HYD WINCH.........................................276-306

SLEW GEAR BOX..................................308-322

DESCRIPTION PAGE NO.

HYDRAULICS.......................................324-384

PNEUMATICS .....................................386-402

ELECTRICALS.......................................404-435
TABLE OF CONTENTS
S NO. DESCRIPTION PAGE NO.
POWER UNIT
1 POW ER UNIT INSTALLATION 3-4
2 ENGINE INSTALLATION 5-6
3 FUEL SYSTEM 7-8
4 RADIATOR INSTALLATION 9-10
5 ENGINE & THROTTLE INSTALLATION 11-12
6 ENGINE MOUNTING INSTALLATION 13-14
7 EXHAUST & AIR INTAKE INSTALLATION 15-16
8 COOLING SYSTEM 17-18
9 ENGINE COVER INSTALLATION 19-20
10 TRANSMISSION INSTALLATION 21-22
11 FRONT AXLE INSTALLATION 23-24
12 REAR AXLE & AXLE LOCK INSTALLATION 25-26
13 WHEEL & STEERING CYLINDER INSTALLATION 27-28
14 WHEEL ASSY. 29-30
15 RIM 31-32
16 FLEX COUPLING & DRIVE SHAFT INSTALLATION 33-34
17 FLEX COUPLING 35-36
ENGINE - MNEPL
18 VALVE COVER ASSLY 39-40
19 CYLINDER HEAD ASSLY - SHEET 1 41-44
20 ROCKER ARM 45-46
21 INJECTORS ASSLY 47-48
22 PISTON WITH CON ROD AND CAPS 49-50
23 CRANKSHAFT ASSLY 51-52
24 INTAKE MANIFOLD ASSLY 53-60
25 EXHAUST MANIFOLD ASSLY 61-62
26 TURBOCHARGER SYSTEM 63-66
27 ENGINE BREATHER ASSLY 67-68
28 GEAR CASE ASSLY. 69-72
29 FRONT COVER 73-74
30 FILTER HEAD ASSLY 75-76
31 LUBRICANT OIL PUMP 77-78
32 UNIT PAN LUBRIFICATION OIL 79-82
33 FLYWHEEL ASSLY 83-86
34 WATER PUMP 87-90
35 WATER INLET CONNECTION 91-92
36 CRANKSHAFT PULLEY ASSLY 93-94
37 CYLINDER BLOCK ASSLY 95-100
38 CAMSHAFT ASSLY 101-102
TABLE OF CONTENTS
S NO. DESCRIPTION PAGE NO.
39 FUEL SYSTEM 103-110
40 AIR COMPRESSOR 111-112
41 ALTERNATOR 24V ASSY 113-114
42 FILLING TUBE 115-116
43 ENGINE MOUNTING FOOT 117-118
44 FAN ASSEMBLY 119-120
45 HOUSING FAN BEARING 121-122
46 RADIATOR, INTERCOOLER & DEGASING TANK ASSLY. 123-124
47 AIR CLEANER ASSLY. 125-126
48 BELT ASSY 127-128
49 WATER SEPERATOR 129-130
TRANSMISSION
50 TRANSMISSION FOR ESCORTS_7105175A 133-134
51 FRONT COVER AND INPUT SHAFT 135-136
52 CONVERTER HOUSING 137-138
53 TRANSMISSION CASE AND COVER 139-140
54 TURBINE SHAFT 141-142
55 TORQUE CONVERTER ASSY 143-144
56 GEAR 145-146
57 PUMP DRIVE 147-148
58 CHARGING PUMP DRIVE PARTS 149-150
59 FORWARD SHAFT 151-152
60 REVERSE 2ND SHAFT 153-154
61 REVERSE IDLER 155-156
62 LOW SPEED SHAFT 157-158
63 FORWARD HIGH AND 3RD SHAFT 159-160
64 IDLER SHAFT 161-162
65 OUTPUT SHAFT 163-164
66 THRU DRIVER PUMP ASSEMBLY 165-166
67 VALVE 4-6 SPEED 167-168
68 ASSY VALVE DEUTSCH 24V 169-170
69 FLANGE 171-172
70 SINGLE LEVER CAB CONTROL 173-174
FRONT AXLE
71 FRONT AXLE CARRIER ASSEMBLY_ 7101343 177-180
72 FRONT AXLE HOUSING ASSEMBLY_7101343 181-182
73 FRONT AXLE HUB AND SHAFT_7101343 183-186
74 FRONT AXLE BRAKE ASSEMBLY_7101343 187-188
TABLE OF CONTENTS
S NO. DESCRIPTION PAGE NO.
REAR AXLE
75 REAR AXLE CARRIER ASSEMBLY_ 8PP11320008 191-192
76 REAR AXLE HOUSING ASSEMBLY_ 8PP11320008 193-194
77 REAR AXLE HUB AND SHAFT_ 8PP11320008 195-198
78 FRONT AXLE BRAKE ASSEMBLY_ 8PP11320008 199-200
79 STEERING CYLINDER_ 840C1039000 201-202
80 AXLE LOCK CYLINDER_ 8F856300000 203-204
BOOM ASSY
81 BOOM ASSY_7105956A 207-212
82 MAIN BOOM ASSY_ 7105930A 213-214
83 FIRST EXTENSION ASSY_ 7105931A 215-216
84 SECOND EXTENSION ASSY_ 7105932A 217-218
85 JIB HEAD ASSY_ 7105933A 219-220
86 PULLEY COMPLETE_ 7100495A 221-222
87 EXTENSION CYLINDER_ 7106719A 223-224
88 SNATCH BLOCK ASSY_7101333A 225-226
LOWER STRUCTURE
89 PLATFORM INSTALLATION_ 7105854A 229-230
90 FUEL TANK_ 7106095A 231-232
91 HYD TANK ASSY_ 7106101A 233-234
92 OUTRIGGER ASSY_ 7107220A 235-236
93 OUTRIGGER BEAM ASSY_ 7106487A 237-238
94 HORIZONTAL OUTRIGGER CYLINDER_ 8F856400200 239-240
95 VERTICAL OUTRIGGER CYLINDER_ 7106495A 241-242
UPPER STRUCTURE
96 UPPER INSTALLATION_7101332A 245-248
97 SLEW RING INSTALLATION_ 7106187A 249-250
98 ROTARY COUPLING INSTALLATION_ 7106193A 251-252
99 SLEW GEAR BOX INSTALLATION_ 7106188A 253-254
100 COUNTERWEIGHT & WINCH INSTALLATION_ 7106191A 255-256
102 CABIN INSTALLATION_ 7106189A 257-260
103 CABIN ASSY_7105630A 261-264
104 SUB CABIN ASSY_7107273 265-268
105 STEERING UNIT ASSY 269-270
106 CABIN DOORS ASSY 271-272
107 DERRICK CYLINDER_ 8F856900000 273-274
HYD WINCH
108 WINCH_ 7100473A 277-290
109 WINCH DUAL SPEED OPTIONAL_7107420 291-306
SLEW GEAR BOX
110 SLEW GEAR BOX COUPLING_7105804A 309-310
111 SLEW GEAR BOX 500-250 CONNECTION COVER_7105804A 311-312
TABLE OF CONTENTS
S NO. DESCRIPTION PAGE NO.
112 SLEW GEAR BOX 700-250 CONNECTION COVER_7105804A 313-314
113 SLEW GEAR BOX - STATIC BRAKE_7105804A 315-316
114 SLEW GEAR BOX - STOP BOTTOM PLATE KIT_7105804A 317-318
115 SLEW GEAR BOX - EP 250 M_7105804A 319-320
116 SLEW GEAR BOX - EP 700 M_7105804A 321-322
HYDRAULICS
117 COMPLETE LOW ER STRUCTURE HYDRAULICS_7105489A 325-332
118 COMPLETE UPPER STRUCTURE HYDRAULICS_ 7105473A 333-344
119 OUTRIGGER HYDRAULICS 7105474A 345-348
120 SINGLE PUMP_ 7106497A 349-350
121 DOUBLE PUMP_ 7106496A 351-352
122 COMBI COOLER_ 7101795A 353-358
123 OUTRIGGER CONTROL VALVE_ 840B1027000 359-360
124 MAIN CONTROL VALVE_7101754 361-362
125 STOP PLATE ASSY_7101754.00A 363-364
126 HYD. OPERATED VALVE ASSY_7101754.00B 365-366
127 HYD. OPERATED VALVE ASSY_7101754.00C 367-368
128 HYD. OPERATED VALVE ASSY_7101754.00D 369-370
129 HYD. OPERATED VALVE ASSY_7101754.00F 371-372
130 INLET PLATE ASSY_7101754.00G 373-374
131 MOTION CUT VALVE_ 7106807A 375-376
132 BOOSTING VALVE_ 7103046A 377-378
133 JOYSTICK_ 7101979-80 379-382
134 CINDY VALVE_ 7101650A 383-384
PNEUMATICS
135 PNEUMATIC CIRCUIT_ 7105778A 387-394
136 AUTO DRAIN VALVE_8F952801600 395-396
137 DUAL BRAKE VALVE_8V121903910 397-398
138 RELAY VALVE_8F952812200 399-400
139 SYSTEM PROTECTION VALVE_8PP10533000 401-402
ELECTRICALS
140 LOW ER ELECTRICAL_ 7108060 405-414
141 WH PANEL LOWER_7106736 415-416
142 UPPER ELECTRICAL_ 7108061 417-418
143 CABIN ELECTRICAL_ 7108062 419-420
144 WH PANEL CABIN_7108063 421-422
145 DASHBOARD PLATE ASSY_7108064 423-424
146 WH OUTRIGGER SWITCH 425-428
147 SLI_7106583 429-430
148 ELECTRICAL SCHEMATIC 431-435
1
POWER UNIT

2
Power Unit installation_7105488A

3
RT-40
F-Code Power Unit Installation
S No Part No Description Qty Remarks
1 7106168 ENGINE INSTALLATION 1
2 7106129 TRANSMISSION INSTALLATION 1
3 7105651 FLEX COUPLING & DRIVE SHAFT INSTALL 1
4 7105640 FRONT AXLE INSTALLATION 1
5 7105641 REAR AXLE & AXLE LOCKING ASSY 1
6 7105709 WHEEL & STEERING CYL.INSTALL. 1

4
Engine Installation_7106168A

5
RT-40
Power Unit Engine Installation
S No Part No Description Qty Remarks
1 7106269 RADIATOR INSTALLATION 1
2 7106275 ENGINE & THROTTLE INSTALLATION 1
3 7106225 EXHAUST & AIR INTAKE INSTALLATION 1
4 7106277 COOLING SYSTEM INSTALLATION 1
5 7106276 ENGINE COVER INSTALLATION 1

6
Fuel System_7106168B

7
RT-40
Power Unit Fuel System
S No Part No Description Qty Remarks
6 9100040 PUNCHED WASHER A11 IS: 2016-STEEL 4
7 9100044 SPRING LOCK WASHER A10-IS:3063 4
8 9100267 HEXAGON HEAD SCREW-IS 1364 - M10X25-8.8 4
9 9101242 PIPE UNION BOLT 15 IS:3174 2
10 9100596 HOSE CLAMP 20 IS:4762-1984 3
11 41M1023 TEE RETURN LINE 1
12 9100062 PUNCHED WASHER A9 IS: 2016-STEEL 6
13 9100047 HEXAGONAL HEAD BOLT-/M8X20-8.8 2
14 9100557 SEALING WASHER 14X18 IS : 3175 Cu 16
15 9100558 PIPE UNION BOLT 10 IS:3174 8
16 7106272 HOSE(FUEL FILTER TO TEE)_7101557 1
17 7106291 HOSE(FIP TO TEE)_7101557 1
18 9101179 SEALING WASHER 18x22 IS : 3175 Cu 4
19 7108031 HOSE(WATER SEPRATOR TO FEED PUMP)_7101557 1
20 7108032 HOSE(FEED PUMP TO FUEL FILTER)_7101557 1
21 7106273 HOSE ( TEE TO TANK )_7101557 1
22 9100814 CLAMP 2
23 7106287 HOSE ( FUEL TANK TO WATER SEPERATER )_7101557 1
SPRING LOCK WASHER A8-IS:3063 (PHOSPHATE
24 9100046 COATING) 4
HEXAGON HEAD SCREW-IS 1364 (PART 2)/ISO 4017 -
25 9100166 M8X25-8.8 2
HEXAGON HEAD BOLT-IS 1364(PART1)/ISO 4014 -
26 9100208 M8X60-8.8 2

8
Radiator Installation_7106269B

9
RT-40
Engine Installation Radiator Installation
S No Part No Description Qty Remarks
1 7105212 PLATE 3
2 9100052 HEXAGON HEAD SCREW IS 1364- ISO 4017-M8X20-8.8 6
3 9100068 HEXAGON NUT-IS1364(PART-3)/ISO4032-M8-8 19
4 7105213 PLATE-CAC 1
5 9100062 PUNCHED WASHER A9 IS: 2016-STEEL 15
6 9100166 HEXAGON HEAD SCREW-IS 1364/ISO 4017 - M8X25-8.8 3
7 9100040 PUNCHED WASHER A11 IS: 2016-STEEL 10
8 9100044 SPRING LOCK WASHER A10-IS:3063 8
9 9100267 HEXAGON HEAD SCREW-IS 1364//ISO 4017 - M10X25-8.8 2
10 9100266 HEXAGON HEAD SCREW-IS 1364/ISO 4017 - M10X20-8.8 6
11 9100059 PUNCHED WASHER A14 IS: 2016-STEEL 4
12 9100088 SPRING LOCK WASHER A12, IS:3063 2
13 9100537 HEXAGON HEAD BOLT-IS 1364/ISO 4014 -M12X50-10.9 2
14 7201861 RUBBER MOUNT 2
15 9100262 HEXAGON NUT-IS 1364(PART 3)/ISO 4032- LH M10-8 2
16 7101853 COWLING 1
17 7101882 RADIATOR STRIP 2
18 9100046 SPRING LOCK WASHER A8-IS:3063 9
19 7105289 ADAPTOR-RADIATOR DRAIN 1
20 7105297 HOSE (RADIATOR DRAIN) - 7101557 1
21 7105446 PLUG-RADIATOR DRAIN 1
22 9100061 HEXAGON HEAD SCREW 6

10
10
Engine & Throttle Installation_7106275A

11
RT-40
Power Unit Engine & Throttle Installation
S No Part No Description Qty Remarks
1 7101797 ENGINE ( BS111)-169 HP 1
2 9100088 SPRING LOCK WASHER A12, IS:3063 4
3 9100675 HEXAGON HEAD SCREW-IS 1364 - M12X55-10.9 4
4 9100040 PUNCHED WASHER A11 IS: 2016-STEEL 16
5 9100044 SPRING LOCK WASHER A10-IS:3063 8
6 9100614 HEXAGON HEAD SCREW-IS 1364 - M10X35-10.9 8
7 9100076 HEXAGON NUT-IS 1364(PART 3)/ISO 4032- M10,Gr 8 8
8 7105903 THROTTLE CYL BKT FAB 1
9 9100108 SPRING LOCK WASHER A8-IS:3063 6
10 9100052 HEXAGON HEAD SCREW IS 1364 -M8X20-8.8 4
11 F9528007 THROTTLE_CYLINDER 1
12 9100068 HEXAGON NUT-IS1364(PART-3)/ISO4032-M8-8 2
13 9100128 HEXAGON HEAD BOLT-IS:1364:2002(PART I)/M8X55-8.8 1
14 7106263 PLATE THROTTLE 1
15 9100206 HEXAGONAL HEAD BOLT-IS:1364:2002-M8X25-8.8 1
16 9100062 PUNCHED WASHER A9 IS: 2016-STEEL 1
17 7106289 FORK 1
18 9100448 HEXAGON HEAD SCREW-IS 1364 /ISO 4017 - M6X30-8.8 1
19 9100342 HEXAGON NUT-IS 1364(PART 3)/ISO 4032- M6-8 2
20 7105281 PLATE-DIPSTICK 1
21 9100447 HEXAGON HEAD SCREW-IS 1364 /ISO 4017 - M6X25-8.8 1

12
Engine Mounting Installation_7106275A

13
RT-40
Power Unit Engine Mount Installation
S No Part No Description Qty Remarks
2 9100088 SPRING LOCK WASHER A12, IS:3063 4
3 9100675 HEXAGON HEAD SCREW-IS 1364 - M12X55-10.9 4
4 9100040 PUNCHED WASHER A11 IS: 2016-STEEL 16
5 9100044 SPRING LOCK WASHER A10-IS:3063 8
6 9100614 HEXAGON HEAD SCREW-IS 1364 - M10X35-10.9 8
7 9100076 HEXAGON NUT-IS 1364(PART 3)/ISO 4032- M10,Gr 8 8
7101797.388 ENGINE MOUNT 4

14
Exhaust & air intake Installation_7106225A

15
RT-40
Engine Installation Exhaust & Air Intake Installation
S No Part No Description Qty Remarks
1 7107251 INLET PIPE TOP 1 1
2 9100268 HEXAGON HEAD SCREW-IS 1364/ISO 4017- M12X45-10.9 4 2
3 9100060 PREVAILING TORQUE TYPE NUT-M12-IS 7002-8-P 12 3
4 7101978 GASKET 2 4
5 9101354 HEXAGON HEAD SCREW-IS 1364 /ISO 401- M20X45 10.9 16 5
6 9100312 PUNCHED WASHER 22 A IS:2016-1967-STEEL 32 6
7 9100169 HEXAGON NUT-IS 1364(PART 3)/ISO 4032- M20-8 16 7
8 9100110 HEXAGON HEAD BOLT-IS:1364:2002(PART I)/M8X50-8.8 2 8
9 9100068 HEXAGON NUT-IS1364(PART-3)/ISO4032-M8-8 2 9
10 7107185 EXHAUST PIPE FAB 1 10
11 7101970 SILENCER CLAMP 2 11
12 7107188 CLAMP 1 12
13 9100052 HEXAGON HEAD SCREW IS 1364- ISO 4017-M8X20-8.8 10 13
14 7101873 HOSE' 1 14
15 9101021 HOSE CLAMP 120 IS : 4762 3 15
16 7101869 PIPE 1 16
17 7101870 REDUCER 1 17
18 9100770 HOSE CLAMP DIA 150 IS:4762 1 18
19 9100046 SPRING LOCK WASHER A8-IS:3063 4 19
20 9100062 PUNCHED WASHER A9 IS: 2016-STEEL 4 20
21 7106232 GASKET 3 21
22 7107416 BELLOW 1 22
23 7107415 INLET PIPE BOTTOM 1 23
24 9100059 PUNCHED WASHER A14 IS: 2016-STEEL 8 24
25 9101162 HEXAGON HEAD SCREW-IS 1364/ISO 4017- M12X35-10.9 8 25
26 7107476 BEND PLATE 1 26
27 9100040 PUNCHED WASHER A11 IS: 2016-STEEL 1 27
28 9100095 HEXAGON HEAD BOLT-IS:1364:2002(PART I)/M10X30-8.8 1 28
29 9100076 HEXAGON NUT-IS 1364(PART 3)/ISO 4032- M10,Gr 8 1 29

16
Cooling System_7106277B

17
RT-40
Engine Installation Cooling System
S No Part No Description Qty Remarks
1 7101877 PIPE 1
2 7101887 REDUCER 1
3 9100768 HOSE CLAMP 70 IS : 4762 8
4 7105211 HOSE _ 7105424 1
5 7105210 PIPE 1
6 7105209 HOSE_7105424 1
7 9100769 HOSE CLAMP 45 IS : 4762 4
8 7107976 REDUCER 1
9 7108030 PIPE 1
14 7105208 HOSE 1
15 7105292 HOSE _ 7105424 1
16 9100596 HOSE CLAMP 20 IS:4762-1984 2
17 7106173 HOSE ADAPTOR(M) _7106060 1
18 9100812 CLAMP 2
19 9100081 HEXAGONAL NUT-IS1364(PART-4)/ISO4032-M12-05 2
20 9100564 HEXAGON HEAD SCREW -IS 1364ISO 4017 - M12X25-8.8 2
21 7102983 RADIATOR OUTLET HOSE 1
22 7103318 CAC HOSE 2
23 PART OF ENGINE MESH 1

18
18
Engine Cover Installation_7106276A

19
RT-40
Engine Installation Engine Cover Installation
S No Part No Description Qty Remarks
1 7101874 FRONT ENGINE COVER 1
2 7101875 REAR ENGINE COVER 1
4 9100447 HEXAGON HEAD SCREW-IS 1364)/ISO 4017 - M6X25-8.8 16
5 PP10562 LATCH 8
6 9100073 PLAIN WASHER A6 IS: 2016 STEEL 32
7 9100150 SPRING LOCK WASHER A6- IS:3063 16
8 9100486 HEXAGON HEAD SCREW-IS 1364 /ISO 4017 - M6X20-8.8 16
9 9100342 HEXAGON NUT-IS 1364(PART 3)/ISO 4032- M6-8 16
10 7101834 GRILL 1
11 9100166 HEXAGON HEAD SCREW-IS 1364 )/ISO 4017 - M8X25-8.8 4
12 9100046 SPRING LOCK WASHER A8-IS:3063 4
13 7102342 CLIP 8

20
Transmission Installation_7106129B

21
RT-40
Power Unit Transmission Installation
S No Part No Description Qty Remarks
1 7105175 TRANSMISSION (3019 FMHR 24659) 1
2 7100216 TRANSMISSION BKT.(L.H) 1
3 7101717 TRANS. BKT RH 1
4 F0408045 PAD 4
5 9100049 HEXAGON HEAD SCREW-IS 1364 - M12X30-10.9 16
6 9100088 SPRING LOCK WASHER A12, IS:3063 16
7 9101185 UNIFIED HEXAGON HEAD SCREW-3/4" X40 - 10.9- UNC 8
8 9100086 SPRING LOCK WASHER A20-IS:3063 8
HEXAGON SOCKET HEAD CAP SCREW- 3/8''-16 UNC X L
9 9101117 1-1/4'' -12.9 2
10 9100040 PUNCHED WASHER A11 IS: 2016-STEEL 2
11 95601007 DOW TY SEAL 6
12 7106078 ADAPTOR_7101511 4
13 7105155 HOSE_7101557 1
14 7106077 ELBOW (M-F)_7105673 1
15 7105164 HOSE _7101557 1
16 7107987 ADAPTOR_7101511 2
17 PP11222 MINIMASS_COUPLING M10X1 2
7102421-056 TRANSMISSION FILTER ELEMENT 1
7102421-028 TRANSMISSION FILTER ADAPTOR BODY 1

22
22
Front Axle Installation_ 7105640A

23
RT-40
Power Unit Front axle Installation
S No Part No Description Qty Remarks
1 7101343 AXLE ASSY WITH PARKING BRAKE (PSC-826 ) 1
2 7100507 DOWEL 2
3 9101283 WASHER DIN 6916-1989- 25 16
4 9100526 PREVAILING TORQUE TYPE NUT-M24-IS 7002-10-P 8
5 9100573 HEXAGON HEAD BOLT-IS 1364-M24X280-10.9 8

24
Rear Axle & Axle lock Installation_7105641C

25
RT-40
Power Unit Rear Axle & Axle Lock Installation
S No Part No Description Qty Remarks
1 7108024 AXLE 1
2 7105610 ARTICULATED BEAM 1
3 7100507 DOWEL 2
4 9101283 WASHER DIN 6916-1989- 25 8
5 9100698 HEXAGON HEAD BOLT-IS 1364(PART1)/ -M24X240-10.9 8
6 7100701 BUSH 4
7 7105766 PIN 2
8 7106000 LOCKING PLATE 2
9 9100088 SPRING LOCK WASHER A12, IS:3063 8
10 9100564 HEXAGON HEAD SCREW-IS 1364 (PART 2)/ - M12X25-8.8 4
11 8563000 AXLE LOCKING ASSY 2
12 9101299 WASHER DIN 6916-1989- 17 8
13 9100288 HEXAGON HEAD SCREW-IS 1364 (PART 2 - M16X55-10.9 8
15 7105949 RAM STOPPER 2
16 9100749 HEXAGON HEAD SCREW-IS 1364 - M12X50-10.9 4
17 7107542 PLATE 1
18 7107544 BKT 1
19 36229172 MICRO_SW_NEUTRAL.par 1
20 9100447 HEXAGON HEAD SCREW-IS 1364 - M6X25-8.8 2
21 9100073 PLAIN WASHER A6 IS: 2016 STEEL 2

26
Wheel & Steering Cylinder Installation_7105709A

27
RT-40
Power Unit Wheel & Steering Cylinder Installation
S No Part No Description Qty Remarks
1 40C1039 STEERING CYLINDER 4
2 7106190 STEP PIN 4
3 40M1060 BUSH 4
4 29M1003 WASHER 4
5 9100605 SLOTTED NUT 4
6 9100603 SPLIT PIN 4
7 40M1055 SPECIAL WASHER 4
8 40M1054 PIN (FORK END) 4
9 9100702 SPLIT PIN 5X60-IS:549 4
10 7105643 WHEEL ASSY

28
Wheel Assy_7105643A

29
RT-40
Power Unit Wheel Assy
S No Part No Description Qty Remarks
1 85540001 TYRE 4
2 9554005 FLAPPER 4
3 9554004 TUBE 4
4 7106162 RIM WELDMENT 4

30
Rim

31
RT-40
Power Unit Rim
S No Part No Description Qty Remarks
1 RIM BASE 1
2 LOCKRING 1
3 BEAD SEAT BEND
4 DATACHABLE FLANGE 2
5 DRIVER 1

32
30
Flex Coupling & Drive Shaft Installation_7105651A

33
RT-40
Power Unit Flex Coupling & Drive Shaft Installation
S No Part No Description Qty Remarks
1 7106017 PROPSHAFT 1
2 7100783 PROPSHAFT 1
3 7101261 PROPSHAFT 1
4 9101264 HEXAGON SOCKET HEAD CAP SCREW - M14X45-12.9 16
5 9101034 PREVAILING TORQUE TYPE NUT-M14-IS 7002-10-P 16
UNIFIED SOCKET HEAD CAP SCREW-3/8" X 1"-12.9,24
6 9101266 UNF 4
UNIFIED SOCKET HEAD CAP SCREW-B.S. 2470 : 1973
7 9101262 1/2"X 1 1/2"-12.9,20 UNF 4
8 7101259 FLANGE ADOPTER 1

UNIFIED SOCKET HEAD CAP SCREW-B.S. 2470 : 1973

9 9101267 1/2" X 1 " -12.9,20 UNF 4
10 9101221 PREVAILING TORQUE TYPE NUT 1/2" UNF- IS 7002-10P 4
11 7101607 FLEX COUPLING 1
12 9100190 HEXAGON SOCKET HEAD CAP SCREW - M10X35-12.9 8
13 7106422 FLANGE ADAPTOR 1
14 9100550 HEXAGON SOCKET HEAD CAP SCREW - M14X35-12.9 16
UNIFIED SOCKET HEAD CAP SCREW-B.S. 2470 : 1973
15 9101301 1/2"X 1 1/4"-12.9,20 UNF 4

34
Flex Coupling_7101607

35
RT-40
Power Unit Flex Coupling
S No Part No Description Qty Remarks
1 CASING 1
2 HUB 1
3 STUB SHAFT SAE FLANGE 1
4 INNER CLAMPING RING 1
5 DIAPHRAGM SB 86 1
6 M14 SOC. HD.BOLT 12
7 M8 SOC. HD.SCREW 6
8 M10 HEX HD.SCREW 12
9 INTERMEDIATE FLANGE 1
10 M10 SOC. HD.SCREW 4
11 DOUBLE SPRING DOWEL PIN 4
12 BEARING BUSH 1
13 DISC 1
14 FRICTION DISC 2

36
34
37
ENGINE - MNEPL

38
Valve Cover Assly

39
RT-40
Engine MNEPL Valve Cover Assly
S No Part No Description Qty Remarks
- 7101797.25 Assly, Valve Cover 6
1 7101797.25 Gasket, Valve Cover 6
2 7101797.25 O Ring 12
3 7101797.25 Screw, Hex Flanged Head - M6 X 60 12
4 7101797.25 Valve Cover 6

40
Cylinder Head Assly - Sheet 1

41
RT-40
Engine MNEPL Cylinder Head Assly
S No Part No Description Qty Remarks
14 7101797.07 Assly, Cylinder Head-Valve Seat-Valve Guide 6
1 7101797.077 Valve, Intake 12
2 7101797.074 Insert, Inlet Valve Seat 12
3 7101797.072 Guide, Valve 24
4 7101797.087 Connection, Fuel Return - Nozzle 6
5 7101797.076 Retainer, Spring-Lower 24
6 7101797.082 Seal, Valve Stem 24
7 7101797.079 Spring, Valve-Intake & Exhaust 24
8 7101797.08 Retainer, Spring-Upper 24
9 7101797.081 Lock, Valve-Intake & Exhaust 24
10 7101797.083 Cap, Valve 1,5Mm 24
11 7101797.084 Clamp, Tube-Rocker Shaft Bear Lubrication 6
Screw, Round Head Allen - M5 X 10 X 0.8 X 8.8,Zn
12 7101797.086 12
Yellow Passivation - Din 912
13 7101797.016 Dodecagon Bolt, Cylinder Head - M14 X 152 X 2 10.9 AR
13 7101797.017 Dodecagon Bolt, Cylinder Head - M14 X 152 X 2 10.9 AR
14 Head, Cylinder AR
15 7101797.075 Plug, Expansion - Ø22 - Din 443 54
16 7101797.073 Insert, Exhaust Valve Seat 12
17 7101797.078 Valve, Exhaust 12
18 7101797.013 Gasket, Cylinder Head - 1.4(Def.Epmb) AR
- 7101797.014 Gasket, Cylinder Head - 1.3(Def.Epmb) AR
- 7101797.015 Gasket, Cylinder Head - 1.2(Def.Epmb) AR
19 7101797.085 O Ring 12

42
Cylinder Head Assly - Sheet 1

43
RT-40
Engine MNEPL Cylinder Head Assly
S No Part No Description Qty Remarks
20 7101797.018 Eye Lifting 2

44
Rocker Arm

45
RT-40
Engine MNEPL Rocker Arm
S No Part No Description Qty Remarks
1 7101797.099 O Ring 12
2 7101797.098 Rocker Shaft 6
3 7101797.095 Screw, Valve Setting 6
3 7101797.095 Screw, Valve Setting 6
4 7101797.091 Nut, Valve Setting M8-10 6
4 7101797.091 Nut, Valve Setting M8-10 6
5 7101797.089 Group, Rocker Arm - Intake 6
- Rocker Arm, Intake 6
6 7101797.092 Group, Rocker Arm-Intermediate 6
- Rocker Arm, Intake 6
7 7101797.097 Rocker Arm, Exhaust 6
8 7101797.104 Push Rod 12
9 7101797.105 Tappet 12
10 7101797.093 Pivot, Rocker Arm 6
11 7101797.094 Seat, Pivot Rocker Arm 6
12 Ball, Ø3G10 - Din 5401 12
13 7101797.101 Lock Plate, Rocker Shaft 6
14 7101797.102 Bolt Cover Plate - Iso 1207A- M4X8 12

46
Injectors Assly

47
RT-40
Engine MNEPL Injectors Assly
S No Part No Description Qty Remarks
1 7101797.119 Washer, Fuel Injector 6
1 Washer, Fuel Injector AR
1 Washer, Fuel Injector AR
2 7101797.12 O Ring 6
3 Pan, Lubrification Oil AR
4 7101797.123 Fastening Bridge, Fuel Injector 6
Screw, Round Head Allen - Din 912 - M6X 8.8 Zn
5 7101797.122 6
Yellow Passivation
6 7101797.121 Clip, Fuel Injectors 6
7 7101797.115 Dowel, Spring - Ø4X14-St - Din 8752 6
8 7101797.118 Connector, Fuel High Pressure AR
9 7101797.117 Nut, Fuel High Pressure AR

48
Piston With Con Rod And Caps

49
RT-40
Engine MNEPL Piston With Con Rod And Caps
S No Part No Description Qty Remarks
1 7101797.06 Bolt, Flanged Head - M12 X 1,5 X 58 AR
Bearing Shell, Lower-Connecting Rod, Dr No Will
2 7101797.058 AR
Come In Kit Part No.0312Bav00170N
3 7101797.057 Bearing Shell, Upper-Connecting Rod AR
4 Deflector AR
5 7101797.059 Assly, Connecting Rod AR
- 7101797.061 Connecting Rod AR
6 7101797.062 Bushing, Connecting Rod AR
7 7101797.05 Compression Ring 1 6
8 7101797.049 Compression Ring 2 6
9 7101797.051 Oil Ring Std 6
10 7101797.048 PISTON RING SET AR
Pin Piston, Dr No. 11,12,13 Will Come In Kit
11 7101797.054 AR
No.0312Bav00290N
12 7101797.053 Piston AR
13 7101797.055 Circlip, Piston AR

50
Crankshaft Assly

51
RT-40
Engine MNEPL Crankshaft Assly
S No Part No Description Qty Remarks
1 7101797.041 CRANKSHAFT 1
2 7101797.043 DOWEL, SPRING - Ø4X14-ST - DIN 8752 2
3 BUSHING, CRANKSHAFT FRONT 3
4 DEFLECTOR 4
5 7101797.042 GEAR, CRANKSHAFT 5

52
Intake Manifold Assly - Sheet 1

53
RT-40
Engine MNEPL Intake Manifold Assly
S No Part No Description Qty Remarks
1 7101797.29 Gasket, Intake Manifold 12
Screw, Hex Flanged Head - M8 X 35 X 1.25 X 8.8 12
2 7101797.288 12
X Zn Yellow Passivation - Din 6921
Screw, Hex Flanged Head - M8 X 80 X 1.25 X 8.8 X
3 7101797.289 12
Zn Yellow Passivation - Din 6921
4 7101797.292 Elbow Air Intake 1
Screw, Hex Flanged Head - M8 X 35 X 1.25 X 8.8 X
5 7101797.288 12
Zn Yellow Passivation - Din 6921
6 7101797.293 Gasket, Intake Curve 1
7 7101797.287 Manifold, Intake 1

54
Intake Manifold Assly - Sheet 2

55
RT-40
Engine MNEPL Intake Manifold Assly
S No Part No Description Qty Remarks
10 7101797.144 Bracket, Turbocharger Elbow AR
11 7101797.13 O Ring - Din 3771 – 53 X 3,53 AR
12 7101797.131 Clamp, T-Bolt AR
13 7101797.128 Elbow - Turbocharger / Radiator AR

56
Intake Manifold Assly - Sheet 3

57
RT-40
Engine MNEPL Intake Manifold Assly
S No Part No Description Qty Remarks
9 7101797.291 Plug, Allen Tapered - M12 X 1.5 X 5.8 1

58
Intake Manifold Assly - Sheet 4

59
RT-40
Engine MNEPL Intake Manifold Assly
S No Part No Description Qty Remarks
13 7101797.296 Plug, Allen Straight - M22 X 1.5 X 5.8 Ph- Din 908 2

60
Exhaust Manifold Assly

61
RT-40
Engine MNEPL Exhaust Manifold Assly
S No Part No Description Qty Remarks
1 ELBOW, EXHAUST 1
2 NUT, STOVER - M8 x 1.25 X 10.0 6
3 STUD - M8 X 25 X 1.25 X 12.9 6
4 7101797.305 NUT, SERRATED FLANGED - M10 X 1.5 x 10.0 12
5 7101797.304 STUD - M10 X 1.5 x 10.9 12
6 7101797.303 GASKET, EXHAUST MANIFOLD 6
7 MANIFOLD, FRONT EXHAUST 1
8 RING, COMPRESSION 4
9 MANIFOLD, END EXHAUST 1
10 STUD M10 X 1.5 4
11 NUT, STOVER - M10 4
12 GASKET, EXHAUST ELBOW 1
13 WASHER, PLAIN - 8.4 X 17 X 1.6 -140HV - A3C - DIN 125 6

62
Turbocharger System - Sheet 1

63
RT-40
Engine MNEPL Turbocharger System
S No Part No Description Qty Remarks
1 7101797.136 HOSE, OIL RETURN-TURBOCHARGER 1
2 7101797.137 CLAMP, SPRING 2
3 7101797.135 TUBE, OIL RETURN-TURBOCHARGER 1
4 7101797.141 BRACKET, TURBOCHARGER 1
SCREW, HEX FLANGED HEAD - M8 x 20 X 1.25 X 8.8 - Zn
5 7101797.145 3
YELLOW PASSIVATION - DIN 6921
6 7101797.133 BANJO BOLT - M14 X 2 2
7 7101797.134 WASHER, PLAIN - Al - 14 X 18 - DIN 7603 4
8 7101797.132 TUBE, OIL INLET-TURBOCHARGER 1
9 7101797.139 GASKET, OIL RETURN-TURBOCHARGER 1
10 7101797.125 TURBOCHARGER FOR ESCORTS APL AR
SCREW, SERRATED HEX FLANGED HEAD - M8 X 20 X
11 7101797.14 2
1.25 X 11.9
12 7101797.138 TUBE, OIL OUTLET 1
13 FLANGE NS

64
Turbocharger System • Sheet 2

65
RT-40
Engine MNEPL Turbocharger System
S No Part No Description Qty Remarks
SCREW, HEX FLANGED HEAD - M8 X 30 X 1.25 -10.9 -
14 7101797.065 4
DIN 6921
SCREW, HEX FLANGED HEAD - M8 X 25 X 1.25 X 8.8 X
15 7101797.038 1
Zn YELLOW PASSIVATION - DIN 6921

66
Engine Breather Assly

67
RT-40
Engine MNEPL Engine Breather Assly
S No Part No Description Qty Remarks
SCREW, SERRATED HEX FLANGED HEAD - M8 X 20 X
1 7101797.184 2
1.25 X 11.9
2 7101797.182 HOUSING, BREATHER 1
3 7101797.187 SCREW, HEX FLANGED HEAD - M8 X 16 X 1.25 X 8.8 2
4 7101797.185 TUBE, ENGINE BREATHER 1
5 7101797.186 O RING 1
6 7101797.183 GASKET, BREATHER HOUSING/BLOCK 1

68
Gear Case Assly. Sheet 1

69
RT-40
Engine MNEPL Gear Case Assly
S No Part No Description Qty Remarks
1 7101797.158 GEAR CASE 1
2 7101797.159 GASKET, GEAR CASE 1
3 7101797.173 TUBE, THERMOSTAT CONNECTION 1
4 7101797.162 TUBE, CRANKCASE-GEAR CASE LUBRICATION 1
5 7101797.163 WASHER, PLAIN - A - 8 X 14-AL - DIN 7603 6
6 7101797.165 BANJO BOLT - M8 X 1 3
7 7101797.167 SHIM, IDLER THRUST ADJUSTMENT - 3.43 MM 1
7101797.168 SHIM, IDLER THRUST ADJUSTMENT - 3.48 MM 1
7101797.169 SHIM, IDLER THRUST ADJUSTMENT - 3.54 MM 1
SCREW, SERRATED HEX FLANGED HEAD - M10 X 70 X
8 7101797.17 3
1.5 X 10.9
9 7101797.166 RETAINER, IDLER GEAR 1
10 GEAR, INTERMEDIATE 1
11 BUSH, INTERMEDIATE GEAR 1
SCREW, HEX FLANGED HEAD - M8 X 20 X 1.25 - 8.8 - Zn
12A 7101797.16 10
YELLOW PASSIVATION - DIN 6921
SCREW, HEX FLANGED HEAD - M8 X 50 X 1.25 - 8.8 - Zn
12B 7101797.161 3
YELLOW PASSIVATION - DIN 6921
13 7101797.164 SHAFT, IDLER 1

70
Gear Case Assly- Sheet 2

71
RT-40
Engine MNEPL Gear Case Assly
S No Part No Description Qty Remarks
14 7101797.174 PLUG, UNTHREADED - Ø8 6
15 7101797.172 PLUG, ALLEN TAPERED - M10 X 1 - DIN 906 1

72
Front Cover

73
RT-40
Engine MNEPL Front Cover
S No Part No Description Qty Remarks
SCREW, SERRATED HEX FLANGED HEAD - M8 X 55 X
1 7101797.242 9
1.25 X 11.9 - OILED
2 7101797.237 COVER, TIMING CASE 1
3 7101797.243 GASKET, FRONT COVER 1
4 7101797.239 GASKET, INSPECTION COVER 1
SCREW, HEX FLANGED HEAD - M8 X 16 X 1.25 X 8.8 -
5 7101797.241 16
OILED
6 7101797.238 COVER, INSPECTION-TIMING CASE 1
7 7101797.24 OIL SEAL, CRANKSHAFT FRONT 1

74
Filter Head Assly

75
RT-40
Engine MNEPL Filter Head Assly
S No Part No Description Qty Remarks
1 7101797.223 OIL FILTER, SPIN ON 1
ADAPTOR, OIL PRESSURE SENSOR CUM SWITCH
2 7101797.256 AR
M10X1.5
3 7101797.257 WASHER, PLAIN - DIN 7603 Cu - 14 x 20 AR
ASSLY, VALVE DRIVE LUBRICATION TUBE - MAIN LINE /
4 AR
CYL. HEAD
SCREW, SERRATED HEX FLANGED HEAD - M8 X 30 X
5 7101797.112 10
1.25 X 10.9
6 7101797.254 BANJO BOLT - M10 X 1 AR
7 7101797.255 WASHER, PLAIN - Cu - 10 X 16 - DIN 7603 AR
9 7101797.199 BANJO BOLT - M12 X 1.5 AR
10 7101797.28 WASHER, PLAIN - Cu - 12 X 18 - DIN 7603 2
11 7101797.221 GASKET, OIL COOLER HEAD-BLOCK 1
GASKET, OIL COOLER-FILTER HEAD 1
12 7101797.218 ASSLY, OIL COOLER 2
HEAD, ENGINE OIL COOLER 1
PLUG, ALLEN STRAIGHT - M24 X 1.5 X 5.8 PH - DIN 908 1
WASHER, PLAIN - DIN 7603 - Al - 24 X 29 1
7101797.219 PLUG, ALLEN STRAIGHT - M22 X 1.5 x 5.8 PH- DIN 908 1
WASHER, PLAIN - DIN 7603 - Al - 22 X 27 2
SCREW, ROUND HEAD ALLEN - DIN 912 - M8 X 40 X 1.25
4
X 10.9
PLUG, ALLEN TAPERED - DIN 906 - M14 X 1.5 X 5.8 1
VALVE, RETURN - OIL COOLER 1
COVER, FILTER HEAD 1
SPRING, VALVE -FILTER HEAD 1
SEAT, VALVE - OIL FILTER HEAD 1
BALL, Ø7 - DIN 5401 1
NIPPLE 1
OIL COOLER 1
PLUG, ALLEN STRAIGHT - M20 X 1.5 X 5.8 PH - DIN 908 1
WASHER, PLAIN - DIN 7603 - A20 X 26-AL 1
15 SCREW, HEX FLANGED HEAD - M8 X 12 X 8.8 - DIN 6921 1
16 CLAMP S/F VALVE DRIVE TUBE PA 1
PRESSURE SENSOR CUM SWITCH - VDO SIEMENS
17 7101797.391 1
MAKE

76
Lubricant Oil Pump

77
RT-40
Engine MNEPL Lubricant Oil Pump
S No Part No Description Qty Remarks
1 7101797.203 OIL PUMP 1
2 7101797.204 O RING 1
3 7101797.027 TUBE, OIL SUCTION 1
SCREW, HEX FLANGED HEAD - M8 X 20 X 1.25 X 8.8 X
4 7101797.145 2
Zn YELLOW PASSIVATION - DIN 6921
5 7101797.252 O RING 1
5 7101797.116 O RING 6
5 7101797.186 O RING 1
SCREW, SERRATED HEX FLANGED HEAD - M8 X 20 X
6 7101797.191 3
1.25 X 11.9 - OILED

78
Unit Pan Lubrification Oil • Sheet 1

79
RT-40
Engine MNEPL Unit Pan Lubrification Oil
S No Part No Description Qty Remarks
1 7101797.030 GASKET, ENGINE OIL SUMP 1
SCREW, HEX FLANGED HEAD - M8 x 16 X 1.25 X 8.8 - Zn
2 7101797.031 34
YELLOW PASSIVATION DIN 6921
3 7101797.027 PAN, LUBRIFICATION OIL 1
4 7101797.029 WASHER, PLAIN - A 21.5 x 29.8 x 2 - Al - DIN 7603 1
5 7101797.028 DRAIN PLUG, ENGINE OIL SUMP - R 1/2" 1

80
Unit Pan Lubrification Oil • Sheet 2

81
RT-40
Engine MNEPL Unit Pan Lubrification Oil
S No Part No Description Qty Remarks
6 STIFFENER, OIL FILL TUBE 1
7 NUT, CAGE TYPE - OIL PAN 1

82
Flywheel Assly - Sheet 1

83
RT-40
Engine MNEPL Flywheel Assly
S No Part No Description Qty Remarks
SCREW, ROUND HEAD ALLEN - M16 X 35 X 2 X 10.9 -
2 7101797.046 8
DIN 912
3 FLYWHEEL 1
4 7101797.177 OIL SEAL, FLYWHEEL END 1
SCREW, SERRATED HEX FLANGED HEAD - M12 X 30 X
5 7101797.179 13
1.75 X 11.9
6 7101797.176 HOUSING, FLYWHEEL 1
7 7101797.178 COVER, FLYWHEEL HOUSING 2
SCREW, SERRATED HEX FLANGED HEAD - M6 X 12 X
8 7101797.181 4
1.75 X 11.9
12 7101797.332 STARTER MOTOR 24V 1

84
Flywheel Assly - Sheet 2

85
RT-40
Engine MNEPL Flywheel Assly
S No Part No Description Qty Remarks
10 7101797.045 RING GEAR 1
11 7101797.044 ASSLY, FLYWHEEL WITH RING GEAR 1

86
Water Pump - Sheet 1

87
RT-40
Engine MNEPL Water Pump
S No Part No Description Qty Remarks
7101797.20 GROUP WATER PUMP
1 HOUSING, WATER PUMP 1
SCREW, HEX FLANGED HEAD - M8 X 20 X 1.25 X 8.8 X
2 7101797.208 3
Zn YELLOW PASSIVATION - DIN 6921
4 ROTOR, WATER PUMP 1
5 GEAR, WATER PUMP 1
RETAINER, WATER PUMP 1
SEAL RETAINER, WATER PUMP 1
22 BEARING, WATER PUMP 1

88
Water Pump - Sheet 2

89
RT-40
Engine MNEPL Water Pump
S No Part No Description Qty Remarks
6 7101797.23 CLAMP, SPRING 2
7 7101797.229 HOSE, INTERMEDIATE-BY PASS CONNECTION 1
SCREW, HEX FLANGED HEAD - M8 X 30 X 1.25 X 8.8 X
8 7101797.225 4
Zn YELLOW PASSIVATION - DIN 6921
9 7101797.281 O-RING 6
10 TUBE, WATER OUTLET 1
11 7101797.199 BANJO BOLT, M12X1.5 1
12 7101797.28 WASHER, PLAIN - Cu - 12 X 18 - DIN 7603 2
13 7101797.279 BANJO UNION M12 1
14 7101797.28 WASHER, PLAIN - Cu - 12 X 18 - DIN 7603 12
15 7101797.224 CONNECTION, WATER OUTLET 1
16 7101797.226 THERMOSTAT 1
17 7101797.228 CONNECTION, BY-PASS 1
18 7101797.227 O RING - 60X3,55 - N - EPDM 70 - DIN 3771 1
19 7101797.278 TEMPERATURE SWITCH CUM SENSOR - PRICOL 1
20 7101797.282 PLUG, ALLEN TAPERED - DIN 906 - M12 X 1.5 X 5.8 1
21 7101797.296 PLUG, ALLEN STRAIGHT - M22 X 1.5 x 5.8 PH- DIN 908 1
22 WASHER, PLAIN - DIN 7603 - Cu - 22 x 27 1

90
Water Inlet Connection

91
RT-40
Engine MNEPL Water Inlet Connection
S No Part No Description Qty Remarks
1 7101797.283 TUBE, WATER INLET CONNECTION 1
SCREW, SERRATED HEX FLANGED HEAD - M8 X 20 X
2 7101797.285 3
1.25 X 11.9
3 7101797.284 GASKET, WATER INLET CONNECTION 1

92
Crankshaft Pulley Assly

93
RT-40
Engine MNEPL Crankshaft Pulley Assly
S No Part No Description Qty Remarks
SCREW, ROUND HEAD ALLEN - DIN 912 - M16 x 65 x 2 X
1 7101797.11 4
10.9
2 7101797.108 PULLEY, CRANKSHAFT 1
3 7101797.114 RING, DAMPER 1
4 7101797.113 DAMPER 1
SCREW, SERRATED HEX FLANGED HEAD - M8 X 30 X
5 7101797.112 9
1.25 X 10.9
6 7101797.115 DOWEL, SPRING - Ø4X14-ST - DIN 8752 3

94
Cylinder Block Assly • Sheet 1

95
RT-40
Engine MNEPL Cylinder Block Assly
S No Part No Description Qty Remarks
1 7101797.022 BANJO BOLT, M8 x 1 6
2 7101797.015 NOZZLE, PISTON COOLING 6
3 7101797.011 PLUG, EXPANSION - Ø30 - DIN 443 4
4 7101797.001 GROUP, CYLINDER BLOCK SUB-ASSLY 1
5 7101797.007 O RING 12
6 7101797.012 SHIM, LINER 6
7 7101797.006 LINER Ø105 6
8 7101797.02 DOWEL PIN - Ø10 x 20 - DIN 8734 2
9 7101797.023 PLUG, ALLEN TAPERED - 3/8" - 18 NPTF 1
10 7101797.008 PLUG, UNTHREADED - Ø9.9 8
11 7101797.009 PLUG, EXPANSION - Ø25 - DIN 443 4
12 7101797.01 BUSH, CAMSHAFT BEARING 1

96
Cylinder Block Assly • Sheet 2

97
RT-40
Engine MNEPL Cylinder Block Assly
S No Part No Description Qty Remarks
14 7101797.004 BOLT HEX FLANGED HEAD - M14 x 132 x 2 x 10.9 14
15 7101797.107 K THURST WASHER SET 7
15A THRUST WAHSER, UPPER 6
15B THRUST WAHSER, LOWER 6
16 7101797.002 CAP, BEARING-CENTER 6
17 7101797.002 CAP, BEARING-THRUST 1
18 7101797.005 GROUP, MAIN BEARING ASSLY 7
18A MAIN BEARING, UPPER 7
18B MAIN BEARING, LOWER 7

98
Cylinder Block Assly • Sheet 3

99
RT-40
Engine MNEPL Cylinder Block Assly
S No Part No Description Qty Remarks
19 7101797.005 DOWEL, SPRING - Ø4 x 6 - DIN 8752 7
20 7101797.019 DOWEL, SPRING - Ø8 x 24 - DIN 8752 1
21 7101797.024 PLUG, ALLEN TAPERED - M14 X 1.5 - DIN 906 12
22 7101797.025 DOWEL, SPRING - Ø15 x 18.5 1

100
Camshaft Assly

101
RT-40
Engine MNEPL Camshaft Assly
S No Part No Description Qty Remarks
1 7101797.063 CAMSHAFT 1
2 7101797.064 GEAR, INTERMEDIATE FUEL INJECTION PUMP 1
3 7101797.068 GEAR, CAMSHAFT 1
SCREW, HEX FLANGED HEAD - M8 X 30 X 1.25 -10.9 -
4 7101797.065 4
DIN 6921
SCREW, HEX FLANGED HEAD - M8 X 16 X 1.25 - 8.8 -
5 7101797.067 34
DIN 6921
6 7101797.066 LOCK PLATE, CAMSHAFT 1
7 7101797.069 DOWEL, SPRING - Ø6 X 28 - ST - ISO 8752 1

102
Fuel System Sheet 1

103
RT-40
Engine MNEPL Camshaft Assly
S No Part No Description Qty Remarks
1 PUMP, FUEL INJECTION 1
7101797.188
2 GEAR, FUEL INJECTION PUMP 1
7101797.200
5 7101797.276 BANJO BOLT - M12 X 1.5 1

6 7101797.192 NUT, SERRATED HEX FLANGED - M8 x 1.25 X 10.0, 3

7 7101797.193 WASHER, FUEL INJECTION PUMP - 8.5 X 20 X 3.5 3

8 7101797.295 STUD - M8 X 30 - 10.9 - DIN 939 3
9 TUBE, FUEL RETURN 1
10 7101797.342 BANJO BOLT - M14 X 1.5 2
24V INTEGRATED FEED PUMP WITH WATER
11 1
SEPERATOR

17 7101797.195 GASKET, FUEL INJECTION PUMP 1

18 7101797.28 WASHER, PLAIN - Cu - 12 X 18 - DIN 7603 2

19 WASHER PLAIN Al - 14 X 18 - DIN 7603 4
19 7101797.28 WASHER, PLAIN - Cu - 12 X 18 - DIN 7603 2
22 BRACKET, HIGH PRESSURE TUBE 1
22 BRACKET, HIGH PRESSURE TUBE 1
23 RUBBER ELEMENT 2
SCREW, HEX FLANGED HEAD - M8 X 16 X 1.25 X 8.8 -
24 7101797.271 4
OILED
24 7101797.27 SCREW, HEX FLANGED HEAD - M8 X 12 X 8.8 - DIN 6921 1
25 7101797.273 NUT, HEX FLANGED - M8 X 1.25 X 10 2

104
Fuel System Sheet 2

105
RT-40
Engine MNEPL Fuel System
S No Part No Description Qty Remarks
35 BANJO BOLT, M12X1.5 1
14 7101797.210 FUEL FILTER 1
15 7101797.209 ASSLY, FUEL FILTER 1
SCREW, HEX FLANGED HEAD - M10 X 30 X 1.5 X 8.8 X
16 7101797.211
Zn YELLOW PASSIVATION - DIN 6921 2

106
Fuel System Sheet 3

107
RT-40
Engine MNEPL Fuel System
S No Part No Description Qty Remarks
20 7101797.260 K ASSLY, HIGH PRESSURE TUBE - CYL. 1,2,3 1
20 7101797.264 K ASSLY, HIGH PRESSURE TUBE - CYL. 4,5,6 1
20 ASSLY, HIGH PRESSURE TUBE - CYL. 3 1
NUT, HIGH PRESSURE TUBE AR
DETAIL, HIGH PRESSURE TUBE 1
SPACER, HIGH PRESSURE PIPE END 2
NUT, HIGH PRESSURE TUBE 2
20 7101797.262 ASSLY, HIGH PRESSURE TUBE - CYL. 2 1
20 7101797.262 ASSLY, HIGH PRESSURE TUBE - CYL. 2 1
20 7101797.262 ASSLY, HIGH PRESSURE TUBE - CYL. 2 AR
NUT, HIGH PRESSURE TUBE 1
DETAIL, HIGH PRESSURE TUBE 2
SPACER, HIGH PRESSURE PIPE END 2
NUT, HIGH PRESSURE TUBE 1
20 7101797.261 ASSLY, HIGH PRESSURE TUBE - CYL. 1 1
20 7101797.261 ASSLY, HIGH PRESSURE TUBE - CYL. 1 AR
20 7101797.261 ASSLY, HIGH PRESSURE TUBE - CYL. 1 1
NUT, HIGH PRESSURE TUBE 2
DETAIL, HIGH PRESSURE TUBE 2
SPACER, HIGH PRESSURE PIPE END 1
NUT, HIGH PRESSURE TUBE AR

108
Fuel System Sheet 4

109
RT-40
Engine MNEPL Fuel System
S No Part No Description Qty Remarks
SCREW, ROUND HEAD ALLEN - DIN 912 - M6 x 16 x 1 X
26 2
8.8 Zn YELLOW PASSIVATION,
SCREW HEX FLANGED HEAD - M8 X 25X 1.25 X 8.8 X Zn
28 7101797.038 1
YELLOW PASSIVATION - DIN 6921
29 FEED PUMP MECH ADAPTOR 4
31 7101797.116 O RING 6
32 7101797.134 WASHER, PLAIN - DIN 7603 Cu - 14 x 20 2
33 7101797.338 BANJO UNION M14 2
34 7101797.257 WASHER, PLAIN - DIN 7603 Cu - 14 x 20 2

110
Air Compressor Assly

111
RT-40
Engine MNEPL Air Compressor Assly
S No Part No Description Qty Remarks
GROUP, AIR COMPRESSOR ASSLY 1
1 7101797.334 AIR COMPRESSOR 1
2 7101797.335 SCREW HEX FL M10X1.5X30X8.8XZN 2
3 7101797.336 SOCKET HEAD M10X1.5X30X8.8XZn 1
4 7101797.337 GEAR, AIR COMPRESSOR 1
5 7101797.338 BANJO UNION M14 2
6 7101797.339 BANJO UNION M16 2
7 7101797.340 HOSE, WATER INLET-COMPRESSOR 1
8 7101797.341 HOSE, WATER OUTLET-COMPRESSOR 1
9 7101797.342 BANJO BOLT-M14X1.5 2
10 7101797.343 WASHER, PLAIN - DIN 7603 Cu - 14 x 20 4
11 7101797.344 BANJO BOLT-M16X1.5 2
12 7101797.345 WASHER, PLAIN - DIN 7603 Al - 16 x 22 4
13 7101797.346 CLAMP, SPRING 4
14 7101797.347 CAP, PROTECTION - COMPRESSOR AIR-PORT 2
15 7101797.348 O-RING Ø120 1
16 7101797.349 ADAPTOR M26x1.5 2
17 7101797.350 "O" RING - M26x1.5 2
18 7101797.351 SCREW, HEX FLANGED HEAD - M10 X 16 X 1.5 X 10.9 2
19 7101797.352 SEALING RING - M26x1.5 2
20 7101797.353 PLATE, AIR COMP PS PUMP 1

112
Alternator 24V Assy

113
RT-40
Engine MNEPL Alternator 24V Assy
S No Part No Description Qty Remarks
1 7101797.149 BRACKET, ALTERNATOR 1
SCREW, HEX FLANGED HEAD - M10 x 35 X 1.5 X 8.8 - Zn
2 7101797.15 3
YELLOW PASSIVATION - DIN 6921
3 7101797.151 PIN, GUIDE 2
4 7101797.152 BUSH, SLACK PULLEY 1
SCREW, HEX FLANGED HEAD - M10 X 110 X 1.5 X 8.8 -
5 7101797.157 1
Zn YELLOW PASSIVATION - DIN 6921
6 7101797.156 BRACKET, ALTERNATOR 1
SCREW, HEX FLANGED HEAD - M12 x 35 X 1.75 X 8.8 -
7 7101797.155 1
Zn YELLOW PASSIVATION - DIN 6921
SCREW, HEX FLANGED HEAD - M8 x 20 X 1.25 X 8.8 - Zn
8 7101797.153 2
YELLOW PASSIVATION - DIN 6921
9 7101797.148 ALTERNATOR 24V, 55A 1

114
Filling Tube

115
RT-40
Engine MNEPL Filling Tube
S No Part No Description Qty Remarks
1 7101797.036 TUBE, OIL FILLING 1
2 7101797.037 BRACKET, TUBE OIL FILLING 1
3 7101797.034 DIPSTICK 1
SCREW HEX FLANGED HEAD - M8 X 25X 1.25 X 8.8 X Zn
4 7101797.038 1
YELLOW PASSIVATION - DIN 6921
5 7101797.035 ADAPTER, OIL PAN 1
6 7101797.039 NUT, VALVE SETTING M8-10 1

116
Engine Mounting Foot

117
RT-40
Engine MNEPL Engine Mounting Foot
S No Part No Description Qty Remarks
1 7101797.311 ENGINE MOUNTING FOOT 2
SCREW, SERRATED HEX FLANGED HEAD - M12 X 30 X
2 7101797.312 3
1.75 X 11.9

118
Fan Assembly

119
RT-40
Engine MNEPL Fan Assembly
S No Part No Description Qty Remarks
1 7101797.367 FAN 1
SCREW, HEX FLANGED HEAD - M8 x 20 X 1.25 X 8.8 - Zn
2 7101797.368 6
YELLOW PASSIVATION - DIN 6921
3 7101797.369 AUTO TENSIONER DIA.75 1
4 7101797.370 FAN HUB 1
SCREW, SERRATED HEX FLANGED HEAD - M10 X 70 X
5 7101797.371 6
1.5 X 10.9
6 7101797.372 PULLEY FAN Dia. 144 mm 1
7 7101797.373 BRACKET, FAN ASSLY S/F AUTO BELT TENSIONER 1
8 7101797.374 HOUSING ASSLY. FAN BEARING 1
15 7101797.382 WASHER, PLAIN - 11 X 23 1
16 7101797.383 BOLT HEX. FLANGED HEAD-M10X50X1.5X8.8 1
SCREW, HEX FLANGED HEAD - M8 X 80 X 1.25 X 8.8 X
17 7101797.384 3
Zn YELLOW PASSIVATION - DIN 6921
SCREW, HEX FLANGED HEAD - M10 X 40 X 1.5 X 8.8 X
18 7101797.385 1
Zn YELLOW PASSIVATION - DIN 6921
SCREW, HEX FLANGED HEAD - M10 X 30 X 1.5 X 8.8 X
19 7101797.386 4
Zn YELLOW PASSIVATION - DIN 6921
SCREW, SERRATED HEX FLANGED HEAD - M10 X 70 X
20 7101797.387 1
1.5 X 10.9

120
HOUSING FAN BEARING

121
RT-40
Engine MNEPL Housing Fan Bearing
S No Part No Description Qty Remarks
7101797.375 KIT BEARING HOUSING 1
9 7101797.376 CIRCLIP, HSG FAN BEARING 1
10 7101797.377 BEARING BALL 1
11 7101797.378 HOUSING, FAN BEARING 1
12 7101797.379 SHAFT FAN 1
13 7101797.380 WASHER, FAN BEARING 1
16 7101797.383 BOLT HEX. FLANGED HEAD-M10X50X1.5X8.8 1

122
RADIATOR, INTERCOOLER & DEGASING TANK ASSLY.

123
RT-40
Engine MNEPL RADIATOR, INTERCOOLER & DEGASING TANK ASSLY
S No Part No Description Qty Remarks
1 7101797.315 RADIATOR, INTERCOOLER & DEGASING TANK ASSLY. 1

124
AIR CLEANER ASSLY.

125
RT-40
Engine MNEPL Air cleaner Assly
S No Part No Description Qty Remarks
1 7101797.356 VACUATOR VALVE 1
2 7101797.357 PRIMARY FILTER 1
3 7101797.355 AIR FILTER ASSEMBLY 1
4 7101797.358 SAFETY FILTER SERVICE 1
5 7101797.359 AIR FILTER INDICATOR 1

126
BELT ASSY

127
RT-40
Engine MNEPL Belt Assly
S No Part No Description Qty Remarks
1 7101797.435 V - BELT LENGTH 1970 MECH. ENGINE 1
SCREW, HEX FLANGED HEAD - M10 x 35 X 1.5 X 8.8 - Zn
4 7101797.150 3
YELLOW PASSIVATION - DIN 6921
SCREW, HEX FLANGED HEAD - M10 x 20 X 1.5 X 8.8 - Zn
5 7101797.154 1
YELLOW PASSIVATION - DIN 6921

128
WATER SEPERATOR

129
RT-40
Engine MNEPL Water Seperator
S No Part No Description Qty Remarks
1 7101797.402 GROUP, WATER SEPERATOR 1
2 7102972.124 FILTER CARTIGE 1
3 7102972.125 BOWL, WATER SEPERATOR 1

130
131
TRANSMISSION

132
Transmission For Escorts_7105175A

133
RT-40
Transmission Transmission For Escorts
S No Part No Description Qty Remarks
1 7105175-176 Flange-Output Gwb 387/40 1
2 7105175-176 Flange-Output Gwb 387/40 1

134
Front Cover and Input Shaft

135
RT-40
Transmission Front Cover and Input Shaft
S No Part No Description Qty Remarks
1 7105175-033 Oil Seal 1
2 Cover Front 1
3 7105175-049 Gasket Front Cover To Converter 1
4 Lockwasher-Screw 1
5 1C634 Screw-Front Cover To Converter 12
6 Bearing-Ball 1
7 18c612 Screw-Input Shaft To Converter 6
8 Lockwasher-Screw 6
9 Shaft-Input 1
10 7105175-264 Fitting-45 Degree Hose 1
11 7105175-076 Assembly-Drain Hose 1

136
Converter Housing

137
RT-40
Transmission Converter Housing
S No Part No Description Qty Remarks
1 7105175-201 Housing-Converter 1
2 7105175-168 Sleeve-Converter Housing 2
3 7105175-085 Plug-Pipe 2
4 7105175-232 Plug-Pipe Temp Pickup 1
5 7105175-249 Plug 1
6 7105175-086 Plug-Pipe 2
7* 7105175-092 Gasket-Conv Hsg To Trans Case 1
8 7105175-235 Screw-Conv Hsg To Trans Case 17
9 7105175-222 Lockwasher-Conv Hsg To Trans Case 17
10 7105175-005 Pin-Conv Hsg To Trans Case Dowel 1
11 7105175-026 Clip 2
12 7105175-238 Screw-Clip 2
13 7105175-173 Lockwasher-Clip Screw 2
14 7105175-034 Assembly-Screen 1
15 7105175-010 Plug-Case Assembly Hole Lower 1
16* 7105175-011 Gasket-Screen Assembly 2
17 7105175-083 Breather-Air 1
18 7105175-251 Plug-Lube Pressure & Clutch Pressure 2
19 Not Used On This Model AR
- 7105175-167 Shim-Washer AR
- 7105175-197 Bushing-Speed Sensor 1
- 7105175-198 Spacer-Speed Sensor AR
- 7105175-233 Plug-Pipe 2
- 7105175-247 Plug-Speed Sensor Port 1
- 7105175-255 O Ring-Sensor Sensor Port 1

138
Transmission Case And Cover

139
RT-40
Transmission Transmission Case And Cover
S No Part No Description Qty Remarks
1 17105175-200 Assy-Transm. Case & Tube-Incl. Items 2 Thru 14 1
2 27105175-107 Assy-Suction Tube - Part Of Item 1 1
3 7105175-257 O Ring - Part Of Item 1 1
4 7105175-238 Screw-Clip 2
5 57105175-173 Lockwasher-Clip Screw 2
6 67105175-103 Tube-Low Speed Clutch Pressure-Part Of Item 1 1
7 77105175-014 Sleeve-Press & Lubr. Tube - Part Of Item 1 4
8 87105175-148 Tube Lube - Part Of Item 1 1
9 97105175-096 Tube-3Rd Clutch - Part Of Item 1 1
10 7105175-095 Tube-High Clutch - Part Of Item 1 1
11 7105175-108 Clip-Suction Tube - Part Of Item 1 2
12 7105175-239 Capscrew - Part Of Item 1 1
13 7105175-175 Lockwasher-Bearing Support 1
14 7105175-013 Tube Sleeve - Part Of Item 1 1
15 7105175-233 Plug-Pipe 1
16 7105175-234 Plug-Pipe 1
17 7105175-169 Baffle-Oil 1
18 7105175-142 Assy-Rear Cover & Plug- Incl. Item 19 1
19 7105175-086 Plug-Pipe 1
20 7105175-005 Pin-Conv Hsg To Trans Case Dowel 2
21 7105175-236 Screw-Rear Cover To Case 20
22 7105175-222 Lockwasher-Conv Hsg To Trans Case 20
23 Not Used On This Model AR
24* 7105175-256 O-Ring 7
25* 7105175-254 O Ring-Clutch Pressure 1
26* 7105175-070 Gasket-Rear Cover To Transmission Case 1
27 7105175-007 Plug-Magnetic Drain 2
28 7105175-102 Dipstick 1
29 7105175-071 Assembly-Dipstick Tube 1
30 Not Used On This Model
31 7105175-166 Bushing-Speed Sensor 1
32 7105175-247 Plug-Speed Sensor Port 1
33 7105175-255 O Ring-Sensor Sensor Port 1
31A 7105175-167 Shim-Washer AR

140
Turbine Shaft

141
RT-40
Transmission Turbine Shaft
S No Part No Description Qty Remarks
1 Assy-Turbine Shaft Hub 1
2 7105175-205 Bearing-Ball 1
3 7105175-057 Snap Ring External-Special 1
4 7105175-058 Washer-Bearing Support 1
5 7105175-037 Bearing Retining Ring 1
6 7105175-018 Piston Ring 1
7 Support-Stator 1
8 7105175-093 Screw-Stator Support 6
9 7105175-151 Piston Ring 1
10 7105175-170 Spring Piston Ring Expander 1
11 7105175-114 Baffle-Oil 1
13 7105175-089 Ring -Oil Baffle Seal 1
14 7105175-152 Ring -Oil Baffle Retaining 1
15 Spacer Turbine 1
16 Ring Snap 1
17 7105175-062 Ring-Drive Gear Bearing Locating 1
18 7105175-126 Bearing Impeller Hub 1
19 Ring Snap 1

142
Torque Converter Assy

143
RT-40
Transmission Torque Converter Assy
S No Part No Description Qty Remarks
1 Torque Converter 3019F 1
2 Kit Torque Converter Plug 1
3 Plug Torque Converter 1
4 Snao Ring 1
5 O Ring 1

144
Gear

145
RT-40
Transmission Gear
S No Part No Description Qty Remarks
1 7105175-163 Gear-Reverse Idler 1
2 7105175-208 Gear-Reverse Clutch 1
3 Not Used On This Model AR
4 7105175-164 Gear-Idler 1
5 7105175-134 Assy-4Th Gear & Hub 1
6 Not Used On This Model AR
7 7105175-144 Gear-Forward Shaft 1
8 7105175-209 Gear-Low Clutch 1
9 Not Used On This Model AR
10 7105175-146 Gear-Idler Shaft 1
11 7105175-139 Gear-Idler Shaft 1
12 7105175-140 Gear-Output Shaft 1

146
Pump Drive

147
RT-40
Transmission Pump Drive
S No Part No Description Qty Remarks
1 7105175-059 Support-Pump Drive Bearing 1
2 7105175-241 Screw-Bearing Support 2
3 7105175-175 Lockwasher-Bearing Support 2
4 7105175-081 Bearing-Pump Drive Gear 1
5 7105175-062 Ring-Drive Gear Bearing Locating 1
6 7105175-020 Ring-Drive Gear Bearing Retaining 1
7 7105175-137 Gear-Pump Drive 1
8 7105175-009 Cover-Permanent Pump Adaptor 1
9 7105175-196 Gasket-Pump Mounting Cover 1
10 7105175-245 Screw-Pump Mounting Permanent Cover 4
11 7105175-222 Lockwasher-Conv Hsg To Trans Case 4
12 7105175-136 Adaptor-"B" To "C" Mounting 1
13* 7105175-138 Gasket-Adaptor To Converter 1
14 7105175-266 Screw-Adaptor To Converter 4
15 7105175-224 Lockwasher-Adaptor To Converter Screw 4

148
Charging Pump Drive Parts

149
RT-40
Transmission Charging Pump Drive Parts
S No Part No Description Qty Remarks
1 7105175-059 Support-Pump Drive Bearing 1
2 7105175-081 Bearing-Pump Drive Gear 1
3 7105175-062 Ring-Drive Gear Bearing Locating 1
4 7105175-020 Ring-Drive Gear Bearing Retaining 1
5 7105175-171 Gear-Pump Drive 1
6 7105175-079 Gear-Pump Drive Idler 1
7 7105175-080 Shaft-Idler Gear Stub 1
8 7105175-231 Ball-Idler Shaft Lock 1
9 7105175-082 Bearing-Idler Gear Stub Shaft 1
10 7105175-062 Ring-Drive Gear Bearing Locating 2
11 7105175-019 Ring-Idler Gear Bearing Ret 2
12 7105175-241 Screw-Bearing Support 2
13 7105175-175 Lockwasher-Bearing Support 2
- 7105175-206 Spacer-Pump Drive 1

150
Forward Shaft

151
RT-40
Transmission Forward Shaft
S No Part No Description Qty Remarks
1 7105175-109 Assy-Forward Shaft, Drum & Plug 1
2 7105175-203 Assy-Clutch Piston & Seals - Incl. Items 6 & 7 1
3* 7105175-073 Seal-Clutch Piston - Outer - Part Of Item 2 1
4* 7105175-054 Seal-Clutch Piston - Inner - Part Of Item 2 1
5 7105175-072 Disc-Clutch Inner 12
6 7105175-052 Disc-Clutch Outer 12
7 7105175-075 Spacer-Piston Return Spring 1
8 7105175-104 Plate-Clutch Disc Backing 1
9 7105175-053 Ring-Backing Plate Retaining 1
10 7105175-160 Assy-Disc Spring - Incl. 7 Washers 1
11 7105175-061 Snap Ring-Spring Retainer 1
12 7105175-094 Retainer-Spring 1
13 7105175-088 Sleeve-Piston Ring 1
14* 7105175-105 Ring-Forward Shaft Pilot 3
15* 7105175-074 Spring-Forward Shaft Piston Ring Expander 3
16 7105175-065 Bearing-Forward Shaft Pilot 1
17 7105175-066 Ring-Piston Ring Sleeve Retainer 1
18 7105175-100 Bearing-Forward Shaft Rear 1
19 7105175-078 Ring-Gear Retainer 1
20 Forward Shaft Gear - See Gear Group AR

152
Reverse 2nd Shaft

153
RT-40
Transmission Reverse 2nd Shaft
S No Part No Description Qty Remarks
1 7105175-156 Assy-Rev & 2Nd Shaft, Drum & Plug 1
2 7105175-207 Assy-Cl Piston, Ball, Seat & Seals - Incl. Items 3 & 14
3 7105175-073 Seal-Clutch Piston - Outer - Part Of Item 2 1
4 7105175-054 Seal-Clutch Piston - Inner - Part Of Item 2 1
5 7105175-203 Assy-Clutch Piston & Seals - Incl. Items 6 & 7 1
6 7105175-073 Seal-Clutch Piston - Outer - Part Of Item 2 1
7 7105175-054 Seal-Clutch Piston - Inner - Part Of Item 2 1
8 7105175-072 Disc-Clutch Inner 12
9 7105175-072 Disc-Clutch Inner 6
10 7105175-052 Disc-Clutch Outer 18
11 7105175-075 Spacer-Piston Return Spring 1
12 7105175-104 Plate-Clutch Disc Backing 2
13 7105175-053 Ring-Backing Plate Retaining 2
14 7105175-069 Spring-Piston Return 1
15 7105175-068 Retainer-Spring 1
16 7105175-160 Assy-Disc Spring - Incl. 7 Washers 1
17 7105175-061 Snap Ring-Spring Retainer 1
18 7105175-091 Assy-Clutch Driven Gear Bearing 1
19 7105175-098 Bearing-Wd Hi & 3Rd Shaft Front 1
20 7105175-157 Snap Ring-Frt Brg Next To Piston Ring Groove 1
21 7105175-029 Snap Ring-Front Bearing 1
22 7105175-210 Piston-Ring 3
23 7105175-061 Snap Ring-Spring Retainer 1
24 7105175-094 Retainer-Spring 2
25 7105175-097 Snap Ring-Retainer 1
26 7105175-199 Hub-3Rd Clutch 1
27 7105175-051 Bearing-Reverse & 2Nd Shaft Rear 1
28 7105175-061 Snap Ring-Spring Retainer 1
29 7105175-223 Kit-Ret-Ring 1
30 Reverse Cl Gear & Hub Assy - See Gear Group AR
31 Retaining Ring - See Gear Group AR

154
Reverse Idler

155
RT-40
Transmission Reverse Idler
S No Part No Description Qty Remarks
1 7105175-118 Shaft-Reverse Idler 1
2 7105175-263 O Ring-Idler Shaft 1
3 7105175-226 Ball 1
4 7105175-084 Washer Tanged 2
5 7105175-162 Assy-Bearing 1
6 7105175-004 Nut-Bearing Retaining Plate 1
7 Gear-Reverse Idler - See Gear Group AR

156
Low Speed Shaft

157
RT-40
Transmission Low Speed Shaft
S No Part No Description Qty Remarks
1 7105175-145 Assy-Low Clutch Shaft Drum & Blled Valve 1
2 7105175-204 Assy-Clutch Piston & Seals - Incl. Items 3 & 4 1
3* 7105175-073 Seal-Clutch Piston - Outer - Part Of Item 2 1
4* 7105175-054 Seal-Clutch Piston - Inner - Part Of Item 2 1
5 7105175-060 Disc-Clutch Inner 10
6 7105175-052 Disc-Clutch Outer 10
7 7105175-104 Plate-Clutch Disc Backing 1
8 7105175-053 Ring-Backing Plate Retaining 1
9 7105175-161 Assy-Disc Spring - Including 7 Washers 1
10 7105175-165 Retainer-Spring 1
11 7105175-061 Snap Ring-Spring Retainer 1
12 7105175-106 Spacer-Piston Return Spring 1
13 7105175-099 Bearing-Low Speed Gear 1
14 7105175-027 Bearing-Low Speed Gear 1
15 7105175-090 Spacer-Low Speed Gear Bearing 1
16 7105175-021 Ring-Low Speed Gear Bearing Locating 2
17* 7105175-172 Ring-Low Shaft Piston Meldin 1
18 7105175-205 Bearing-Ball 1
19 7105175-220 Bearing-Ball 1
20 Not Used On This Model AR
21 7105175-055 Spacer-Front Bearing 1
22* 7105175-110 Gasket-Rear Bearing Cap 1
23 7105175-127 Screw-Rear Bearing Cap 4
24 7105175-222 Lockwasher-Conv Hsg To Trans Case 4
25* 7105175-253 O Ring-Rear Bearing Cap 1
26 7105175-048 Ring-Rear Bearing Retaining 1
27 7105175-111 Assy-Rear Bearing Cap & Plug-Incl. Item 28 1
28 7105175-248 Plug - Part Of Item 29 1
29 Assy-Low Gear Hub & Ring - See Gear Group AR
30 Retaining Ring - See Gear Group AR

158
Forward High And 3rd Shaft

159
RT-40
Transmission Forward High And 3rd Shaft
S No Part No Description Qty Remarks
1 7105175-155 Assy-3Rd & 4Th Shaft, Hub, Drum & Plug 1
2 7105175-207 Assy-Cl Piston, Ball, Seat & Seals - Incl. Items 3 & 14
3* 7105175-073 Seal-Clutch Piston - Outer - Part Of Item 2 1
4* 7105175-054 Seal-Clutch Piston - Inner - Part Of Item 2 1
5 7105175-203 Assy-Clutch Piston & Seals - Incl. Items 6 & 7 1
6* 7105175-073 Seal-Clutch Piston - Outer - Part Of Item 2 1
7* 7105175-054 Seal-Clutch Piston - Inner - Part Of Item 2 1
8 7105175-072 Disc-Clutch Inner 12
9 7105175-052 Disc-Clutch Outer 12
10 7105175-104 Plate-Clutch Disc Backing 2
11 7105175-053 Ring-Backing Plate Retaining 2
12 7105175-069 Spring-Piston Return 2
13 7105175-068 Retainer-Spring 2
14 7105175-061 Snap Ring-Spring Retainer 2
15 7105175-123 Bearing-Clutch Driven Gear 2
16 7105175-122 Spacer-Clutch Driven Gear Brg 1
17 7105175-121 Washer-Thrust Driven Gear Front 1
18 7105175-230 Ball-Thrust Washer 1
19 7105175-124 Washer-Thrust Driven Gear Rear 1
20 7105175-229 Ball-Thrust Washer 1
21 7105175-061 Snap Ring-Spring Retainer 1
22 7105175-098 Bearing-Wd Hi & 3Rd Shaft Front 1
23 7105175-157 Snap Ring-Frt Brg Next To Piston Ring Groove 1
24 7105175-028 Snap Ring-Front Bearing 1
25 7105175-210 Piston-Ring 3
26 7105175-199 Hub-3Rd Clutch 1
27 7105175-050 Bearging-Fwd Hi & 3Rd Shaft Rear 1
28 7105175-061 Snap Ring-Spring Retainer 1
29 Forward Hi Gear Assembly - See Gear Group AR

160
Idler Shaft

161
RT-40
Transmission Idler Shaft
S No Part No Description Qty Remarks
1 7105175-025 Bearing 1
2 7105175-067 Spacer-Output Shaft Gear 1
3 7105175-036 Bearing (Roller) 1
4 7105175-228 Ball 1
5 7105175-032 Snap Ring 1
6 7105175-006 Nut-Idler Shaft 1
7 7105175-035 Cap-Idler Shaft Rear Bearing 1
8* 7105175-030 Gasket-Idler Shaft Rear Bearing Cap 1
9 7105175-133 Rear Bearing Cap Screw 4
10 7105175-252 Lockwasher 4
11 7105175-141 Shaft-Idler 1
12 Not Used On This Model AR
13 Not Used On This Model AR
14 Not Used On This Model AR
15 Not Used On This Model AR
16 Not Used On This Model AR
17 Gear-Idler Shaft - See Gear Group AR
18 Gear-Idler Shaft - See Gear Group AR

162
Output Shaft

163
RT-40
Transmission Output Shaft
S No Part No Description Qty Remarks
1 7105175-135 Assy-Output Shaft & Bushing-Incl. Item 2 1
2 7105175-023 Bushing - Part Of Item 1 1
3 7105175-067 Spacer-Output Shaft Gear 1
4 7105175-130 Cup-Bearing 1
5 7105175-129 Cone-Bearing 1
6 7105175-131 Cup-Bearing 1
7 7105175-159 Cone-Bearing 1
8 7105175-047 Cap-Output Shaft Rear Bearing 1
9* 7105175-258 O-Ring 1
10* 7105175-256 O-Ring 1
11 Not Used On This Model AR
12 7105175-128 Cap Screw 4
13 7105175-225 Lock Washer 4
14* 7105175-033 Oil Seal 1
15 7105175-039 Disconnect Housing 1
16 7105175-250 O Ring 1
17 7105175-031 Shaft Disconnect 1
18 7105175-237 Capscrew 4
19 7105175-225 Lock Washer 4
20A 7105175-043 Shim Disconnect Bearing Cap (.004) AR
20B 7105175-044 Shim Disconnect Bearing Cap (.007) AR
20C 7105175-045 Shim Disconnect Bearing Cap (.010) AR
20D 7105175-046 Shim Disconnect Bearing Cap (.020) AR
21 7105175-016 Plug 1
22 7105175-024 Ball Bearing 1
23 7105175-022 Snap Ring 2
24 7105175-033 Oil Seal 1
25 7105175-227 Detent Ball 1
26 7105175-002 Detent Spring 1
27 7105175-042 Rail-Shift 1
28 7105175-041 Fork-Disconnect Shift 1
29 7105175-003 Lockscrew-Shift Fork 1
30 7105175-040 Hub-Shift 1
31 7105175-087 Oil Seal - Disconnect 1
32 7105175-260 O -Ring 2
33 7105175-015 Washer-Flange 2
34 7105175-017 Nut-Flange 2
35 Flange-Output Front - See Front Page AR
36 Gear-Output Shaft - See Gear Group AR
37 Flange-Output Rear - See Front Page AR

164
Thru Driver Pump Assembly

165
RT-40
Transmission Thru Driver Pump Assembly
S No Part No Description Qty Remarks
1 7105175-215 Assy-Charging Pump 1
2* 7105175-064 Gasket-Pump Assembly To Convert Housing 1
3* 7105175-254 O Ring-Clutch Pressure 1
4 7105175-222 Lockwasher-Conv Hsg To Trans Case 3
5 7105175-261 Screw Pump Mounting 5.75" Long 5

166
Valve 4-6 Speed

167
RT-40
Transmission Valve 4-6 Speed
S No Part No Description Qty Remarks
1 7105175-218 Assy Valve Deutsch 24 V 1
2 7105175-216 Gasket 1
3 7105175-242 Capscrew 3
4 7105175-243 Capscrew 4
5 7105175-244 Capscrew 2
6 7105175-175 Lockwasher-Bearing Support 9
- 7105175-221 Shipping Cover Dropin Solenoids 1

168
Assy Valve Deutsch 24V

169
RT-40
Transmission Assy Valve Deutsch 24V
S No Part No Description Qty Remarks
1 7105175-217 Solenoid-Deutsch 24V-Incl. Items 1A, 1B, 1C & 1D 5
1B 7105175-212 O-Ring 15.1X1.60 MM Viton - Part Of Item 1 5
1C 7105175-213 O-Ring 14.1X1.60 MM Viton - Part Of Item 1 5
1D 7105175-214 O-Ring 12.1X1.60 MM Viton - Part Of Item 1 5
2 7105175-086 Plug-Pipe 6
3 Body 1
4 7105175-219 Cover-Solenoid 1
5 7105175-246 Capscrew M5X10 10
6 Plug-Expansion 18

170
Flange

171
RT-40
Transmission Flange
S No Part No Description Qty Remarks
1 7105175-012 Flange-Output 1
2 7105175-262 O Ring 1
3 7105175-001 Washer-Flange 1
4 7105175-008 Lock Nut 1

172
Single Lever Cab Control

173
RT-40
Transmission Single Lever Cab Control
S No Part No Description Qty Remarks
1 7105175-189 Knob 1
2 7105175-191 Rubber Gaiter 1
3 7105175-190 Assy-Shift Lever 1
4 7105175-192 Knurled Ring Nut 1
5 7105175-195 Shift Pattern Ident. Plate 1
6 7105175-194 Internal Shift Pattern Plate 1
7 7105175-177 Cam 1
7A 7105175-178 Cam 1
7B 7105175-179 Cam 1
7C 7105175-180 Cam 1
7D 7105175-180 Cam 1
7E 7105175-180 Cam 1
7F 7105175-181 Cam 1
7G 7105175-182 Cam 1
7H 7105175-183 Cam 1
7I 7105175-184 Cam 1
7J 7105175-185 Cam 1
7K 7105175-186 Cam 1
7L 7105175-187 Cam 1
8 7105175-188 Microswitch 13
9 7105175-193 Body Protection Cab 1

174
175
FRONT AXLE

176
Front Axle Carrier Assembly_ 7101343B- Sheet 1

177
RT-40
Front Axle Front Axle Carrier Assembly
S No Part No Description Qty Remarks
1 PP11320-113 Kit-Minor 1
2 PP11320-057 Shim .075 2
3 PP11320-058 Shim .125 0
4 PP11320-059 Shim .250 0
5 PP11320-060 Shim .500 1
6 PP11320-121 Cone-Bearing 2
7 PP11320-122 Cup-Bearing 2
8 PP11320-049 Ring-Brg Adj,Fin. 2
9 PP11320-086 Screw-Special 2
10 PP11320-085 Screw-Thrust 1
11 PP11320-080 Nut-Jam 1
12 PP11320-021 Snap-Ring E 1.364X.062 1
13 7101343-033 Cage Assy-Pinion 1
14 PP11320-004 Cup-Bearing 1
15 PP11320-001 Cup-Bearing 1
16 PP11320-010 Seal Assy-Oil 3.003X4.944X1.00 1
17 PP11320-023 Washer-Hardened 8
18 7101343-036 M12X1.75X45/30-10.9 Hhcs 8
19 PP11320-092 Cone-Bearing 1
20 PP11320-115 Kit-Service Shim/Spacer 1
21 PP11320-091 Cone-Bearing 1
22 PP11320-114 Kit-Misc Hardware 1
23 PP11320-083 Screw-Special 12
24 PP11320-028 Washer-Hardened 12
25 PP11320-081 Nut-Lock,Fin. 12
26 PP11320-019 Bearing-Roller 1
27 PP11320-108 Gear & Pinion Assy 1
28 PP11320-026 Washer-Flat 1
29 PP11320-082 Nut-Lock,Fin. 1
30 7101343-027 Case-Diff, & Nest Assy 1
31 7101343-026 Case Assy-Diff 1
32 PP11320-023 Washer-Hardened 16
33 PP11320-084 M12X1.75X90/30-12.9 Hhcs 16
34 PP11320-098 Differential Kit 1
35 PP11320-031 Washer-Thrust 2
36 PP11320-052 Gear-Diff Side,Fin. 2
37 PP11320-073 Spider-Diff,Fin. 1
38 PP11320-051 Pinion-Diff,Fin. 4
39 PP11320-020 Washer-Thrust 4
40 7101343-022 Yoke 1

178
Front Axle Carrier Assembly_ 7101343B- Sheet 1

179
RT-40
Front Axle Front Axle Carrier Assembly
S No Part No Description Qty Remarks
41 PP11320-063 Carrier & Cap Assy 1
42 PP11320-043 Ball 4
43 PP11320-087 Washer 4
44 PP11320-120 Capscrew 4
45 PP11320-116 Hardware Kit 1
46 PP11320-109 Gear Set 1
47 7101343-024 Adapter-Brake,Fin. 1
48 7101343-037 Capscrew 5
49 7101343-021 Disc-Brake,Fin. 1
50 7101343-005 Washer-Hardened 8
51 7101343-038 Screw-Cap 8
52 7101343-035 Sahr Parking Brake 1
53 7101343-011 Cap 1
54 7101343-004 Nut-Lock,Fin. 1
55 7101343-019 Screw-Set 1
56 7101343-006 Retainer,Fin. 1
57 7101343-031 Ring-O 1
58 7101343-010 Stop 1
59 7101343-030 Ring-O 1
60 7101343-015 Spring 6
62 7101343-013 Piston 1
63 7101343-003 Cup-Brake Cyl 1
64 7101343-002 Cup-Brake Cyl 1
65 7101343-029 Ring-O 1
66 7101343-014 Sleeve 1
67 7101343-009 Pin-Slide 2
69 7101343-016 Boot 1
70 7101343-032 Shoe-Brake,& Lining Assy 2
71 7101343-018 Magnet 2
72 7101343-020 Sleeve,Fin. 2
73 7101343-017 Screw-Bleeder 1
74 7101343-028 Nut 2
75 7101343-001 Cotter 2
76 7101343-023 Hsg-Brake,Fin. 1
77 7101343-008 Washer-Flat 1
78 7101343-012 Fitting-Connector 1
79 7101343-034 Yoke Assy 1

180
Front Axle Housing Assembly_7101343B

181
RT-40
Front Axle Front Axle Housing Assembly
S No Part No Description Qty Remarks
1 PP11320-064 Hsg Assy-Axle 1
3 PP11320-094 Breather, Axle Housing 1
4 PP11320-028 Washer-Hardened 16
5 PP11320-005 Capscrew 12
6 PP11320-006 Screw-Special 4
10 PP11320-015 Bushing 4
11 PP11320-014 Bushing - Spindle / Hsg 2
12 PP11320-011 Seal Assy - Oil 2
13 PP11320-040 Plug-Fill/Drain Magnetic 1
14 PP11320-123 Plug 3/4-14 Ptf, Sq Socket 1
15 PP11320-053 Magnet 6
18 PP11320-039 Plug-Expansion Disc 4

182
Front Axle Hub And Shaft_7101343B - Sheet 1

183
RT-40
Front Axle Front Axle Hub And Shaft
S No Part No Description Qty Remarks
1 PP11320-061 Knuckle-Steering,Fin. RH 1
2 PP11320-056 Set Screw-Steering Stop 2
3 PP11320-035 Nut 2
4 PP11320-062 Knuckle-Steering,Fin. LH 1
5 PP11320-072 Cap-King Pin 2
6 PP11320-037 Washer-Thrust 2
7 PP11320-045 Shim-.003 12
8 PP11320-046 Shim-.005 8
9 PP11320-047 Shim-.020-Use As Reqd 4
10 PP11320-124 Screw-Cap 16
11 PP11320-007 Fitting-Grease 4
12 PP11320-034 Cap - Grease Fitting 4
13 PP11320-071 Cap-King Pin 2
14 PP11320-100 Joint Assy-Universal LH 1
15 PP11320-099 Joint Assy-Universal RH 1
16 PP11320-102 Spindle Assy 2
17 PP11320-014 Bushing - Spindle / Hsg 2
18 PP11320-011 Seal Assy - Oil 2
19 PP11320-030 Washer-Hardened 36
20 PP11320-129 .56-12Uncx1.50/1.38 Hhcs 36
21 PP11320-012 Seal Assy-Oil 2
22 PP11320-118 Cone-Bearing 2
23 PP11320-097 Hub & Cup Assy 2
24 PP11320-117 Cup-Bearing 2
25 PP11320-003 Cup-Bearing 2
26 PP11320-044 Stud-Wheel 24
27 PP11320-002 Cone-Bearing 2
28 PP11320-066 Hub-Planetary Ring Gear, Fin. 2
29 PP11320-079 Gear-Planetary Ring,Fin. 2
30 PP11320-017 Nut 2

184
Front Axle Hub And Shaft_7101343B - Sheet 2

185
RT-40
Front Axle Front Axle Hub And Shaft
S No Part No Description Qty Remarks
31 PP11320-025 WASHER-THRUST 2
32 PP11320-110 KIT-CENTER PARTS 2
33 PP11320-093 SHAFT-UNIVERSAL INNER 1
34 PP11320-095 SHAFT-UNIVERSAL OUTER 2
35 PP11320-096 SHAFT-UNIVERSAL INNER 1
36 PP11320-027 WASHER - LOCK 2
37 PP11320-016 NUT 2
38 PP11320-078 GEAR-PLANETARY SUN,FIN. 2
39 PP11320-041 RING-SNAP 2
40 PP11320-101 SPIDER ASSY-PLANETARY 2
41 PP11320-107 SPIDER ASSY-PLANETARY 2
42 PP11320-042 BUTTON-THRUST 6
43 PP11320-054 BUTTON-THRUST 2
44 PP11320-038 WASHER-THRUST 6
45 PP11320-077 GEAR-SPUR,FIN. 6
46 PP11320-036 WASHER-THRUST 6
47 PP11320-105 SHAFT ASSY-PINION 6
48 PP11320-076 RING-O 6
49 PP11320-055 SCREW -SET 6
50 PP11320-022 WASHER-HARDENED 60
51 PP11320-128 .50-13UNCX1.75/1.25 HHCS 60
52 PP11320-040 PLUG-FILL/DRAIN MAGNETIC 2
53 PP11320-103 ROD ASSY-TIE 1
54 PP11320-065 ROD-TIE 1
56 PP11320-104 END ASSY-TIE ROD 2
57 PP11320-112 COTTER 2
58 PP11320-126 CAPSCREW 24
59 PP11320-029 WASHER 24
60 PP11320-067 DISC-BRAKE, FIN. 2
62 N5141 NUT 2
63 PP11320-008 .75-16UNF-2B NUT RH 24

186
Front Axle Brake Assembly_7101343B

187
RT-40
Front Axle Front Axle Brake Assembly
S No Part No Description Qty Remarks
1 PP11320-111 Brake Assy - Disc 2
2 PP11320-069 Caliper Finish - Disc Brake 2
3 PP11320-013 Ring - Backup 8
4 PP11320-088 O - Ring 8
5 PP11320-090 Seal Wiper 8
6 PP11320-050 Piston, Fin. 8
7 PP11320-089 O - Ring 4
8 PP11320-070 Cap - Cylinder Head 4
9 PP11320-032 Plug-Hex Head 4
10 PP11320-009 Screw - Bleeder 4
11 PP11320-033 Cap Bleeder 4
12 PP11320-068 Brake Pad Assembly 4
13 PP11320-048 Plate-Lining Retainer 8
14 PP11320-125 Capscrew 16
15 PP11320-127 Capscrew 8
16 PP11320-024 Washer 8

188
189
REAR AXLE

190
Rear Axle Carrier Assembly_ 7108024A

191
RT-40
Rear Axle Rear Axle Carrier Assembly
S No Part No Description Qty Remarks
1 PP11320-113 Kit-Minor 1
2 PP11320-057 Shim .075 2
3 PP11320-058 Shim .125 0
4 PP11320-059 Shim .250 0
5 PP11320-060 Shim .500 1
6 PP11320-121 Cone-Bearing 2
7 PP11320-122 Cup-Bearing 2
8 PP11320-049 Ring-Brg Adj,Fin. 2
9 PP11320-086 Screw-Special 2
10 PP11320-085 Screw-Thrust 1
11 PP11320-080 Nut-Jam 1
13 PP11320-106 Cage Assy-Pinion 1
14 PP11320-004 Cup-Bearing 1
15 PP11320-001 Cup-Bearing 1
16 PP11320-010 Seal Assy-Oil 3.003X4.944X1.00 1
17 PP11320-023 Washer-Hardened 8
18 PP11320-119 Capscrew 8
19 PP11320-092 Cone-Bearing 1
20 PP11320-115 Kit-Service Shim/Spacer 1
21 PP11320-091 Cone-Bearing 1
22 PP11320-114 Kit-Misc Hardware 1
23 PP11320-083 Screw-Special 12
24 PP11320-028 Washer-Hardened 12
25 PP11320-081 Nut-Lock,Fin. 12
26 PP11320-019 Bearing-Roller 1
27 PP11320-108 Gear & Pinion Assy 1
28 PP11320-026 Washer-Flat 1
29 PP11320-082 Nut-Lock,Fin. 1
30 PP11320-075 Case Assy-Diff 1
31 PP11320-074 Case Assy-Diff 1
32 PP11320-023 Washer-Hardened 16
33 41X1284 M12X1.75X90/30-12.9 Hhcs 16
34 PP11320-098 Differential Kit 1
35 PP11320-031 Washer-Thrust 2
36 PP11320-052 Gear-Diff Side,Fin. 2
37 PP11320-073 Spider-Diff,Fin. 1
38 PP11320-051 Pinion-Diff,Fin. 4
39 PP11320-020 Washer-Thrust 4
41 PP11320-063 Carrier & Cap Assy 1
42 PP11320-043 Ball 4
43 PP11320-087 Washer 4
44 PP11320-120 Capscrew 4
45 PP11320-116 Hardware Kit 1
47 PP11320-109 Gear Set 1
48 PP11320-021 Snap-Ring E 1.364X.062 1
49 320001023A19 Carier Service Level

192
Rear Axle Housing Assembly_ 7108024A

193
RT-40
Rear Axle Rear Axle Housing Assembly
S No Part No Description Qty Remarks
1 PP11320-064 Hsg Assy-Axle 1
3 PP11320-094 Breather, Axle Housing 1
4 PP11320-028 Washer-Hardened 16
5 PP11320-005 Capscrew 12
6 PP11320-006 Screw-Special 4
10 PP11320-015 Bushing 4
11 PP11320-014 Bushing - Spindle / Hsg 2
12 PP11320-011 Seal Assy - Oil 2
13 PP11320-040 Plug-Fill/Drain Magnetic 1
14 PP11320-123 Plug 3/4-14 Ptf, Sq Socket 1
15 PP11320-053 Magnet 6
18 PP11320-039 Plug-Expansion Disc 4

194
Rear Axle Hub And Shaft_ 7108024A -Sheet-1

195
RT-40
Rear Axle Rear Axle Hub And Shaft
S No Part No Description Qty Remarks
1 PP11320-061 Knuckle-Steering,Fin. RH 1
2 PP11320-056 Set Screw-Steering Stop 2
3 PP11320-035 Nut 2
4 PP11320-062 Knuckle-Steering,Fin. LH 1
5 PP11320-072 Cap-King Pin 2
6 PP11320-037 Washer-Thrust 2
7 PP11320-045 Shim-.003 12
8 PP11320-046 Shim-.005 8
9 PP11320-047 Shim-.020-Use As Reqd 4
10 PP11320-124 Screw-Cap 16
11 PP11320-007 Fitting-Grease 4
12 PP11320-034 Cap - Grease Fitting 4
13 PP11320-071 Cap-King Pin 2
14 PP11320-100 Joint Assy-Universal LH 1
15 PP11320-099 Joint Assy-Universal RH 1
16 PP11320-102 Spindle Assy 2
17 PP11320-014 Bushing - Spindle / Hsg 2
18 PP11320-011 Seal Assy - Oil 2
19 PP11320-030 Washer-Hardened 36
20 PP11320-129 .56-12Uncx1.50/1.38 Hhcs 36
21 PP11320-012 Seal Assy-Oil 2
22 PP11320-118 Cone-Bearing 2
23 PP11320-097 Hub & Cup Assy 2
24 PP11320-117 Cup-Bearing 2
25 PP11320-003 Cup-Bearing 2
26 PP11320-044 Stud-Wheel 24
27 PP11320-002 Cone-Bearing 2
28 PP11320-066 Hub-Planetary Ring Gear, Fin. 2
29 PP11320-079 Gear-Planetary Ring,Fin. 2
30 PP11320-017 Nut 2

196
Rear Axle Hub And Shaft_ 7108024A -Sheet-1

197
RT-40
Front Axle Front Axle Hub And Shaft
S No Part No Description Qty Remarks
31 PP11320-025 WASHER-THRUST 2
32 PP11320-110 KIT-CENTER PARTS 2
33 PP11320-093 SHAFT-UNIVERSAL INNER 1
34 PP11320-095 SHAFT-UNIVERSAL OUTER 2
35 PP11320-096 SHAFT-UNIVERSAL INNER 1
36 PP11320-027 WASHER - LOCK 2
37 PP11320-016 NUT 2
38 PP11320-078 GEAR-PLANETARY SUN,FIN. 2
39 PP11320-041 RING-SNAP 2
40 PP11320-101 SPIDER ASSY-PLANETARY 2
41 PP11320-107 SPIDER ASSY-PLANETARY 2
42 PP11320-042 BUTTON-THRUST 6
43 PP11320-054 BUTTON-THRUST 2
44 PP11320-038 WASHER-THRUST 6
45 PP11320-077 GEAR-SPUR,FIN. 6
46 PP11320-036 WASHER-THRUST 6
47 PP11320-105 SHAFT ASSY-PINION 6
48 PP11320-076 RING-O 6
49 PP11320-055 SCREW -SET 6
50 PP11320-022 WASHER-HARDENED 60
51 PP11320-128 .50-13UNCX1.75/1.25 HHCS 60
52 PP11320-040 PLUG-FILL/DRAIN MAGNETIC 2
53 PP11320-103 ROD ASSY-TIE 1
54 PP11320-065 ROD-TIE 1
56 PP11320-104 END ASSY-TIE ROD 2
57 PP11320-112 COTTER 2
58 PP11320-126 CAPSCREW 24
59 PP11320-029 WASHER 24
60 PP11320-067 DISC-BRAKE, FIN. 2
62 N5141 NUT 2
63 PP11320-008 .75-16UNF-2B NUT RH 24

198
Front Axle Brake Assembly_ 7108024A

199
RT-40
Rear Axle Rear Axle Brake Assembly
S No Part No Description Qty Remarks
1 PP11320-111 Brake Assy - Disc 2
2 PP11320-069 Caliper Finish - Disc Brake 2
3 PP11320-013 Ring - Backup 8
4 PP11320-088 O - Ring 8
5 PP11320-090 Seal Wiper 8
6 PP11320-050 Piston, Fin. 8
7 PP11320-089 O - Ring 4
8 PP11320-070 Cap - Cylinder Head 4
9 PP11320-032 Plug-Hex Head 4
10 PP11320-009 Screw - Bleeder 4
11 PP11320-033 Cap Bleeder 4
12 PP11320-068 Brake Pad Assembly 4
13 PP11320-048 Plate-Lining Retainer 8
14 PP11320-125 Capscrew 16
15 PP11320-127 Capscrew 8
16 PP11320-024 Washer 8

200
Steering Cylinder_ 840C1039000

201
RT-40
Steering Cyl. Instt. Steering Cylinder
S No Part No Description Qty Remarks
1 40-C-1-039-01 Tube Assy 1
2 40-C-1-039-02 Piston Rod Assy 1
3 40-C-1-039-03 Piston 1
4 40-C-1-039-04 Gland 1
5 40-C-1-039-05 Set Screw 1
6 Syldring 2
7 O-Ring(Gland) 1
8 O-Ring(Piston) 1
9 Rod Wiper 1
10 Rod Seal 1
11 Piston Seal 1
12 40-C-1-039-06 Spacer 1
13 40-C-1-039-07 Sph. Bearing 1
14 40-C-1-039-08 Grease Nipple 1
15 SDF.2367.000 Seal Kit Of Consist 27 To 36 1

202
Axle Lock Cylinder_ 8F856300000

203
RT-40
Axle Locking Instt. Axle Lock Cylinder
S No Part No Description Qty Remarks
1 8563-000-1 Tube Final Weldment 1
2 8563-000-2 Piston Rod 1
3 Slyd Ring * 3
4 Slyd Ring * 1
5 Slyd Ring * 1
6 Slyd Ring * 1
7 8563-000-3 Allen Plug 1
8 8563-000-4 Bonded Seal 1
9 8563-000-5 Allen Plug 2
10 8563-000-6 Bonded Seal 2
11 SDF.2368.000 Seal Kit Consist 3 To 6 1

204
205
Boom Assy

206
Boom Assy_7105956A-Sheet-1

207
RT-40
F-Code Boom Assy
S No Part No Description Qty Remarks
1 7105930 MAIN BOOM ASSY. 1
2 7106719 EXTENSION CYLINDER 1
3 7105931 1st EXTENSION ASSY 1
4 7105932 2nd EXTENSION ASSY. 1
5 7105933 JIB HEAD ASSY 1
6 35150583 JIB CYLINDER LUG 2
7 7105920 EXT. CHAIN ROLLER BKT.FAB 1
8 331702481 CYL. RAM PIN 1
9 7100487 SIDE BRACKET 2
10 29M2017 EXTENSION CHAIN ROLLER SHAFT 1
11 29F2012 ROLLER FABRI. 1
12 29P0805 PLATE (EXTN. CHAIN) 2
13 7107325 EXTEN. BAR FABRI. 2
14 29M2011 ROLLER RETRACT CHAIN 2
15 7107261 PIN RETRACT FAB 2
16 29M2010 GUIDE ROLLER 1
17 7107264 GUIDE ROLLER PIN 1
18 91201061 INNER BUSH 2
19 90302086 BALL BEARING 4
20 22C3092 PULLEY 1
21 7105779 CHAIN TRAY FAB 1
22 40M3021 PULLEY PIN 1
23 40C3015 GM BUSH 1
24 40C3016 WIRE ROPE SLING 2
25 40M3024 COLLAR BUSH 1
26 40A3010 LOCK PIN ASSY. 1
27 7106004 PIN 1
28 40C3017 SPRING 1
29 40F3024 LOCKING PLATE 1
30 40M3025 STUD 2
31 7107324 PIN 2
32 7107330 2 WAY CHAIN BLOCK LH 1
33 7107331 2 WAY CHAIN BLOCK RH 1
34 7100509 BLOCK RETRACT CHAIN 2
35 29M2014 PIN EXTNSION CHAIN 4
36 29M2015 PIN RETRACT CHAIN 4

SPHERICAL ROLLER BEARING (SPHERICAL ROLLER

39 29C2004 BEARING(SKF 22318CC/W33) 2
40 9100092 SPRING LOCK WASHER A16, IS:306 8

208
Boom Assy-7105956A- Sheet-2

209
RT-40
F-Code Boom Assy
S No Part No Description Qty Remarks
41 9101268 HEXAGON SOCKET HEAD CAP SCREW - M16X110-10.9 4
42 9100046 SPRING LOCK WASHER A8-IS:3063 16
44 9100317 HEXAGON SOCKET HEAD CAP SCREW ISO- M8X20-8.8 14
43 9100265 HEXAGON HEAD SCREW-IS 1364 - M8X50-8.8 4
45 9100553 HEXAGON NUT-IS 1364(PART 3)/ISO 4032- M42-12 2
46 9100552 HEXAGON THIN NUT-IS 1364(PART 4)/ISO 4035- M42-5.6 4
47 9100039 SPLIT PIN 5x40-IS:549 4
48 9100101 SPLIT PIN 3x32 -IS : 549 4
49 9100044 SPRING LOCK WASHER A10-IS:3063 1
50 9100208 HEXAGON HEAD BOLT-IS 1364-M8X60-8.8 4
51 9100244 HEXAGON HEAD BOLT-IS:1364:2002(PART I)/M16X65-8.8 4
52 9100059 PUNCHED WASHER A14 IS: 2016-STEEL 6
53 9100081 HEXAGONAL NUT-IS1364(PART-4)/ISO4032-M12-05 7
54 40C3004 EXTENSION CHAIN (Each 8978.9 mm long / 202 Links) 2
55 45C3004 RETRACT CHAIN (Each 8610.6 mm long / 452 links) 2
56 9100175 PUNCHED WASHER 26 A IS:2016-1967-STEEL 4
57 9100570 UNIFIED HEXAGON HEAD SCREW- 1"X2"-8.8 4
58 9100571 HEXAGON SOCKET SET SCREW M8X10-IS:6094-FP 2
59 9100280 COUNTERSUNK SCREW M8X16 IS1365-8.8 12
HEXAGON HEAD SCREW-IS 1364 (PART 2)/ISO 4017 -
60 9100191 M10X16-10.9 1
HEXAGON HEAD BOLT-IS 1364(PART1)/ISO 4014 -
61 9100698 M24X240-10.9 2
SPRING LOCK WASHER A24- IS:3063 PHOSPHATE
62 9100168 COATING 2
63 9100189 HEXAGON NUT-IS 1364(PART 3)/ISO 4032- M24-8 4
64 ISA12F416 3/4" CAP SCREW x 2" 10 Lg.-8.8G 8
65 33130015 JIB CYLINDER DOWEL 4
37 7106005 SPACER 1
38 9100065 HEXAGON HEAD BOLT-IS:1364:2002-/M12X100-8.8 1
66 7105785 CLAMP FAB 6
67 9100040 PUNCHED WASHER A11 IS: 2016-STEEL 12
68 9100076 HEXAGON NUT-IS 1364(PART 3)/ISO 4032- M10,Gr 8 12
69 9101283 WASHER DIN 6916-1989- 25 2

210
Boom Assy_7105956A-Sheet-3

211
RT-40
Boom Assy
S No Part No Description Qty Remarks
70 7107292 PIPE FAB 1
71 7107285 PIPE FAB 2
72 7107287 PIPE FAB 1
73 7107290 PIPE FAB 1
74 7107288 PIPE FAB 1
75 7107289 PIPE FAB 2
76 9100073 PLAIN WASHER A6 IS: 2016 STEEL 32
77 9100486 HEXAGON HEAD SCREW-IS 1364- M6X20-8.8 22
78 9100062 PUNCHED WASHER A9 IS:2016-STEEL 4
79 7106328 ANGLE 2
80 9100445 HEXAGON HEAD SCREW-IS 1364 (PART 2) - M6X15-8.8 10
81 7107299 ANGLE FAB 1
82 7107301 ANGLE 1
83 7106367 SLI WIRE BKT 1
84 9101196 SPRING COTTER 4 DIN 11024 (ROD DIA 14 TO 20 ) 2

212
Main Boom Assy_ 7105930A

213
RT-40
Boom Assy Main Boom Assy
S No Part No Description Qty Remarks
1 7105934 MAIN BOOM FAB 1
2 7107284 SLIDING PAD ROUND 4
3 40M3015 PAD HOLDER 4
4 40C3009 ROPE GAURD FRONT 2
5 7106117 LOCKING PLATE 4
6 40C3008 SLIDING PAD 3
7 40C3010 ROPE GAURD REAR 4
8 9100044 SPRING LOCK WASHER A10-IS:3063 34
9 9100267 HEXAGON HEAD SCREW-IS 1364 - M10X25-8.8 32
10 7100702 BUSH 2
11 7100462 PLATE 1
12 40M3030 PAD HOLDER 1
13 7100607 NYLON PAD 1
14 7100606 PAD HOLDER 2
15 7100608 SLIDING PAD 2
16 9100607 COUNTERSUNK SCREW M8X12 IS1365-8.8 14
17 9100125 HEXAGON THIN NUT-IS1364(PART 4)-M10-05 4
18 9100266 HEXAGON HEAD SCREW-IS 1364 - M10X20-8.8 6
19 7101449 PLATE 2
20 7107440 PLATE 1
21 9100320 HEXAGON SOCKET HEAD SCREW - M10X20-12.9 2

214
First Extension Assy_ 7105931A

215
RT-40
Boom Assy First Extension Assy
S No Part No Description Qty Remarks
1 7105935 1st EXTENSION FABRI 1
2 7100609 SLIDING PAD 5
3 7107284 SLIDING PAD ROUND 4
4 40M3015 PAD HOLDER 4
5 7106117 LOCKING PLATE 4
6 40C3011 ROPE GAURD 2
7 40C3012 SLIDING PAD 1
8 9100044 SPRING LOCK WASHER A10-IS:3063 26
9 9100267 HEXAGON HEAD SCREW-IS 1364 - M10X25-8.8 16
10 7100513 PAD HOLDER 2
11 7100608 SLIDING PAD 2
12 7100462 PLATE 1
13 40M3030 PAD HOLDER 1
14 7100607 NYLON PAD 1
15 9100266 HEXAGON HEAD SCREW-IS 1364 - M10X20-8.8 14
16 9100125 HEXAGON THIN NUT-IS1364(PART 4)-M10-05 4
17 9100607 COUNTERSUNK SCREW M8X12 IS1365-8.8 34
18 7101450 PLATE 1

216
Second Extension Assy_ 7105932A

217
RT-40
Boom Assy Second Extension Assy
S No Part No Description Qty Remarks
1 7105936 2nd EXTENSION FAB 1
2 7100609 SLIDING PAD 5
3 7107284 SLIDING PAD ROUND 4
4 40M3015 PAD HOLDER 4
5 7106117 LOCKING PLATE 4
6 40C3011 ROPE GAURD 2
7 7100462 PLATE 1
8 40C3014 SLIDING PAD 1
9 9100044 SPRING LOCK WASHER A10-IS:3063 26
10 9100266 HEXAGON HEAD SCREW-IS 1364 - M10X20-8.8 26
11 7100513 PAD HOLDER 2
12 7100608 SLIDING PAD 2
13 40M3030 PAD HOLDER 1
14 7100607 NYLON PAD 1
15 9100607 COUNTERSUNK SCREW M8X12 IS1365-8.8 34
16 9100125 HEXAGON THIN NUT-IS1364(PART 4)-M10-05 4
17 9100267 HEXAGON HEAD SCREW-IS 1364 - M10X25-8.8 4

218
Jib Head Assy_ 7105933A

219
RT-40
Boom Assy Jib Head Assy
S No Part No Description Qty Remarks
1 7105937 JIB HEAD FAB 1
2 7100495 PULLEY COMPLETE 6
3 7105974 SPACER 1
4 7101688 PULLEY GUARD 1
5 7107302 INSERT PIN 2
6 7100609 SLIDING PAD 5
7 9100607 COUNTERSUNK SCREW M8X12 IS1365-8.8 20
8 9100106 PUNCHED WASHER A18 IS: 2016-STEEL 4
9 9100151 HEXAGON HEAD SCREW-IS 1364 - M16X30-8.8 4
10 9101196 SPRING COTTER 4 DIN 11024 (ROD DIA 14 TO 20 ) 2
11 7105996 PIN TOP 1
12 7105994 PIN BOTTOM 1
13 9100043 CONICAL HEAD GREASE NIPPLE A, M10X1 4
14 7105995 LOCKING PLATE 2
15 7102076 SPACER 4
16 7105982 SPACER 3
17 9100059 PUNCHED WASHER A14 IS: 2016-STEEL 4
18 9101300 HEXAGON SOCKET HEAD SCREW - M12Xx30-12.9 4

220
Pulley Complete_ 7100495A

221
T-40
Jib Head Assy Pulley Complete
S No Part No Description Qty Remarks
1 7100494 PULLEY 1
2 30C3005 CYLINDRIAL ROLLER BEARING 1
3 30C3007 SNAP RING 2

222
Extension Cylinder_ 7106719A

223
RT-40
Boom Assy Extension Cylinder
S No Part No Description Qty Remarks
1 29-C-4-004-001 Tube Final Weldment 1
2 29-C-4-004-002 Piston Rod Weldment 1
3 29-C-4-004-003 Piston 1
4 29-C-4-004-004 Gland 1
5 29-C-4-004-005 Gland Cap 1
6 29-C-4-004-006 Cushionning Plate 1
7 29-C-4-004-007 Circlip-Internal 1
8 29-C-4-004-008 Circlip-Internal 2
9 29-C-4-004-009 Allen Bolt 20
10 29-C-4-004-010 C/B Valve Sun 1
11 29-C-4-004-011 Allen Plug 4
12 29-C-4-004-012 Metallic Plug 8
13 29-C-4-004-013 Metallic Plug 4
14 29-C-4-004-014 Metallic Plug 1
15 29-C-4-004-010 C/B Valve Sun 4
16 29-C-4-004-015 Allen Plug 1
17 29-C-4-004-016 Steel Ball 4
18 29-C-4-004-017 Spring 4
19 29-C-4-004-018 Allen Bolt 4
20 29-C-4-004-019 Metalic Plug 1
21 29-C-4-004-020 Copper Washer 6
22 29-C-4-004-021 Copper Washer 1
23 29-C-4-004-022 Greasing Nipple 1
24 29-C-4-004-023 Grub Screw 1
25 29-C-4-004-024 Sph Bearing 1
26 29-C-4-004-025 Spring Washer 4
27 SLYD Ring Bore 6
28 SLYD Ring 2
29 Piston Seal Compact 1
30 Back Up Ring 2
31 O Ring 1
32 SLYD Ring Rod 4
33 Slid Ring Rod 2
34 Rod Seal 1
35 Step Seal 1
36 Wiper Seal 1
37 O Ring 2
38 Back Up Ring 2
39 SDF.2374.000 Seal Kit Of Consist 27 To 36 1

224
Snatch Block Assy_7101333A

225
RT-40
Boom Assy Snatch Block Assy
S No Part No Description Qty Remarks
1 840C3001000 HOOK 1
2 7101331 PLATE 1
3 7105718 PLATE FAB 1
4 7106115 CRADLE 1
5 7105710 NUT ASSY 1
6 7107267 PIN(SNATCH BLOCK) 5
7 9100084 PLAIN WASHER A22 IS: 2016-STEEL 10
8 9101196 SPRING COTTER 4 DIN(ROD DIA 14 TO 20 ) 10
9 7107367 STUD 4
10 C9100094 HEXAGON NUT-IS1364ISO4032-M16-05 8
11 9100092 SPRING LOCK WASHER A16, IS:3063 8
12 8PP10816000 THRUST BEARING_FAG51322MP 1
13 7100495 PULLEY COMPLETE 4
14 7105929 PULLEY PIN 1
15 830M3006000 LOCKING PIECE 2
16 9100088 SPRING LOCK WASHER A12 4
17 9100049 HEXAGON HEAD SCREW-IS 1364 - M12X30-10.9 4
18 7105716 PLATE 1
19 9100061 HEXAGON HEAD SCREW-IS 1364 - M8X30-8.8 4
20 9100046 SPRING LOCK WASHER A8-IS:3063 5
21 840C3002000 THIMBLE 1
22 840M3009000 PIN 1
23 9100043 CONICAL HEAD GREASE NIPPLE A, M10X1, 4
24 7105982 SPACER 2
25 7102076 SPACER 3
26 9100167 HEXAGON HEAD SCREW-IS 1364 - M8X16-8.8 1
27 840M3010000 PLATE 1
28 9100237 HEXAGON HEAD BOLT-IS 1364 -M12X180-10.9 1
29 9100059 PUNCHED WASHER A14 IS: 2016-STEEL 2
30 9100081 HEXAGONAL NUT-IS1364-M12-05 1

226
 Lower
Structure

227
228
Platform Installation_ 7105854A

229
RT-40
Platform Installation
S No Part No Description Qty Remarks
1 7105855 MUDGUARD FAB 1
2 7105827 BALATA PACKING 6
3 7105826 BALATA PACKING 2
4 7106095 FUEL TANK ASSY 1
5 7105938 TIGHTING STRAP 2
6 9100076 HEXAGON NUT-IS 1364(PART 3)/ISO 4032- M10,Gr 8 12
7 7105822 BALATA PACKING 3
8 7106101 HYD TANK ASSY 1
9 9100090 HEXAGON HEAD BOLT-IS:1364:2002 6
10 9100059 PUNCHED WASHER A14 IS: 2016-STEEL 12
11 9100081 HEXAGONAL NUT-IS1364(PART-4)/ISO4032-M12-05 6
12 7105882 PLATE 2
13 9100073 PLAIN WASHER A6 IS: 2016 STEEL 78
14 9100486 HEXAGON HEAD SCREW-IS 1364 69
15 C9100077 PLAIN WASHER A5 IS: 2016 STEEL 4
16 7105124 BATTERY BOX 1
17 8PP10356000 HANDLE BONNET 1
18 9100166 HEXAGON HEAD SCREW-IS 1364 - M8X25-8.8 58
19 9100078 HEXAGONAL HEAD BOLT-IS:1364:2002)M5X20-8.8 2
20 9100447 HEXAGON HEAD SCREW-IS 1364 - M6X25-8.8 8
21 7105684 COVER PLATE 1
22 7106025 PLATE 3
23 7105723 COVER PLATE 1
24 7101269 MIRROR BRACKET 2
25 9100048 HEXAGON HEAD SCREW-IS 1364 - M10X30-10.9 8
26 7105223 COVER PLATE 1
27 9100068 HEXAGON NUT-IS1364(PART-3)/ISO4032-M8-8 58
28 7105816 COVER PLATE 1
29 7101134 LADDER 2
30 9100040 PUNCHED WASHER A11 IS: 2016-STEEL 28
31 7105939 BEND PLATE 1
32 9100062 PUNCHED WASHER A9 IS: 2016-STEEL 97
33 7105940 BEND PLATE 1
34 7105714 COMBI COOLER COVER 1
35 7105267 LIGHT GUARD 2
36 9100266 HEXAGON HEAD SCREW-IS 1364 - M10X20-8.8 8
37 28-F-1-100 LIGHT GUARD 2
38 7105881 PLATE 1
39 7101245 MIRROR BRACKET 2
40 9100150 SPRING LOCK WASHER A6- IS:3063 69
41 8PP10441000 MIRROR 4
42 7107397 PLATE 1
43 7106196 RADIATOR BACK COVER 1
44 7106195 COMBI COOLER MESH 1
45 8T080600200 RUBBER PAD BIG 10
46 9100046 SPRING LOCK WASHER A8-IS:3063 39
47 9100044 SPRING LOCK WASHER A10-IS:3063 8
48 9100341 HEXAGON NUT-IS 1364(PART 3)/ISO 4032- M5-8 2

230
Fuel Tank_ 7106095A

231
RT-40
Platform Fuel Tank
S No Part No Description Qty Remarks
1 7106045 FUEL TANK FAB 1
2 48B1001 LOCKABLE CAP 1
3 95601007 DOWTY SEAL-3/4" 2
4 7106109 FUEL PIPE 2
5 8536027 FUEL FLOAT 1
6 9100077 PLAIN WASHER A5 IS: 2016 STEEL 5
7 9100017 HEXAGON HEAD SCREW-IS 1364 - M5X12-8.8 5
8 7601693 COVER 1
9 9100073 PLAIN WASHER A6 IS: 2016 STEEL 3
10 9100124 HEXAGON HEAD SCREW-IS 136 - M6X12-8.8 3
11 01010221 COPPER WASHER 2
12 05030009 DRAIN PLUG 2

232
Hyd Tank Assy_ 7106101B

233
RT-40
Lower Structure Hydraulic Tank
S No Part No Description Qty Remarks
1 7105897 HYD TANK FAB 1
2 7107268 SEALING GASKET 2
3 7106423 COVER FABRI. 1
4 9100040 PUNCHED WASHER A11 IS: 2016-STEEL 7
5 9100118 HEXAGON HEAD SCREW 7
6 8F771329000 SEALING GASKET 1
7 7106645 COVER PLATE 1
8 7106644 RETURN LINE FILTER (RLT-500-10) 1
9 7106643 VENTILATION FILTER 1
10 8T010102210 COPPER WASHER 2
11 8T050300090 DRAIN PLUG 2
12 7107497 FLUID LEVEL GAUGE 1
13 7107259 COVER PLATE 1
14 7107270 SEALING GASKET 1
15 7107271 COVER PLATE 1
16 7107116 RETURN LIN E FILTER ELEMENT (ARGO HYTOS) 2
17 7107072 PLUG(FEMAIL)_7107071 1
18 7106302 DOWTY SEAL M12 1
19 7106979 PRESSURE SWITCH 1
20 7106976 TEE CONNECTOR_7106975 1
21 7107498 FLUID LEVEL SENSOR 1
22 7107527 GASKET 1
23 7107528 COVER PLATE 1

234
Outrigger Assy_ 7107220A

235
RT-40
F-Code Outrigger Assy
S No Part No Description Qty Remarks
1 7107214 PIN 4
2 7103383 PLATE 4
3 9100059 PUNCHED WASHER A14 IS: 2016-STEEL 4
4 9100049 HEXAGON HEAD SCREW-IS 1364 - M12X30-10.9 4
5 7106062 OUTRIGGER PAD 4
6 9100052 HEXAGON HEAD SCREW IS 1364-M8X20-8.8 12
7 7106487 OUTRIGGER BEAM ASSY 4
8 29C1039 ROLLER SUPPORT 4
9 00367190 BUSH 4
10 9100106 PUNCHED WASHER A18 IS: 2016-STEEL 8
11 9100286 HEXAGON NUT-IS 1364(PART 3)/ISO 4032- M16-10 8
12 9100309 PREVAILING TORQUE TYPE NUT-M16-IS 7002-8-P 8
13 40C5028 DOWTY SEAL M18 8
14 7106128 EXTENSION ADAPTOR_7106127 4
15 7105049 EXTENSION ADAPTOR_7106127 4
16 7101508 HOSE_7101557 4
17 7100469 HOSE 12
18 7103413 COVER PLATE 4
19 9100073 PLAIN WASHER A6 IS: 2016 STEEL 8
20 9100486 HEXAGON HEAD SCREW-IS 1364 - M6X20-8.8 8
21 7107196 COVER PLATE 4
22 9100062 PUNCHED WASHER A9 IS: 2016-STEEL 12
23 7107357 SHIM 4
24 7107358 SHIM 4
25 7107359 SHIM 4
26 9100040 PUNCHED WASHER A11 IS: 2016-STEEL 8
27 9100614 HEXAGON HEAD SCREW-IS 1364- M10X35-10.9 8

236
Outrigger Beam Assy_ 7106487A

237
RT-40
Outrigger Assy Outrigger Beam Assy
S No Part No Description Qty Remarks
1 7106090 OUTRIGGER BEAM 1
2 7106238 SHIM 12
3 7106493 SHIM 12
4 7106417 SLIDING PAD 4
5 9100508 COUNTERSUNK SCREW M6X15 IS1365-8.8 16
6 7106495 VERTICAL CYLINDER 1
7 9100327 HEXAGON SOCKET HEAD CAP SCREW- M16X40 4
8 7106107 ROLLER PIN 1
9 7106160 BUSH 1
10 29M1012 WASHER 4
11 9100276 CIRCLIP 25x1.3 N-IS : 3075 (PART 1 4
12 95601005 DOWTY SEAL 1/2" BSP 2
13 7101531 ADAPTOR 1/2"-3/8" BSP_7101511 2
14 7107207 HOR.CYLINDER ASSY 1
15 7105639 PIN 1

238
Horizontal Outrigger Cylinder_ 8F856400200

239
RT-40
Outrigger Horizontal Outrigger Cylinder
S No Part No Description Qty Remarks
1 8564-101 TUBE ASSY 1
2 8564-101 PISTON ROD ASSY 1
3 8564-102 PISTON 1
4 8564-103 GLAND 1
5 8564-104 SET SCREW 1
6 SYLDRING 2
7 O-RING (GLAND) 1
8 O-RING (PISTON) 1
9 ROD WIPER 1
10 ROAD SEAL 1
11 PISTON SEAL 1
12 SDF.2370.000 Seal Kit Of Consist 6 to 11 1

240
Vertical Outrigger Cylinder_ 7106495A

241
RT-40
Outrigger Vertical Outrigger Cylinder
S No Part No Description Qty Remarks
1 8564-000-01 Tube Assy 1
2 8564-000-02 Piston Rod 1
3 8564-000-03 Piston 1
4 8564-000-04 Gland 1
5 8564-000-05 Spacer 1
6 Syldring 2
7 O-Ring(Gland) 1
8 O-Ring(Piston) 1
9 Rod Wiper 1
10 Rod Seal 1
11 Piston Seal 1
12 8564-000-06 Check Valve 2
13 8564-000-07 Set Screw 1
14 8564-000-08 Lock Nut 1
15 8564-000-09 Copper Washer 3
16 8564-000-10 Copper Washer 1
17 8564-000-11 Allen Plug 3
18 8564-000-12 Allen Plug 1
19 SDF.2382.000 Seal Kit Of Consist 6 to 11 1

242
243
UPPER STRUCTURE

244
Upper Installation_7101332A Sheet-1

245
RT-40
Upper Assy Upper Installation
S No Part No Description Qty Remarks
1 7106187 SLEW RING INSTALLATION 1
2 7105680 SUPER STRUCTURE FAB 1
3 7106193 ROTARY INSTALLATION 1
4 7106188 SLEW GEAR BOX INSTALLATION 1
5 7106191 COUNTER & WINCH INSTALLATION 1
6 C7106233 PIN 1
7 7106197 LOCKING PLATE 2
8 9100151 HEXAGON HEAD SCREW - M16X30-8.8 8
9 8F856900000 DERRICK CYLINDER 1
10 8F771331140 PIN 1
11 8F771331200 PIN 1
12 7106198 LOCKING PLATE 2
13 8PP11507000 WEDGE SOCKET 1
14 8PP15230000 WIRE ROPE CLAMP 3
15 7106189 CABIN INSTALLATION 1
16 7105797 HOSE GUARD 2
17 9100073 PLAIN WASHER A6 IS: 2016 STEEL 12
18 C9100124 HEXAGON HEAD SCREW-IS 1364 - M6X12-8.8 12
19 8F8573002A0 WIRE ROPE 170 mt.
20 7105916 COVER PLATE 1
21 9100062 PUNCHED WASHER A9 IS: 2016-STEEL 2
22 9100166 HEXAGON HEAD SCREW-IS 1364 - M8X25-8.8 2
23 7106202 ATB BKT FAB 1
24 9100046 SPRING LOCK WASHER A8-IS:3063 3
25 9100167 HEXAGON HEAD SCREW-IS 1364 - M8X16-8.8 2
26 9100171 HEXAGON HEAD SCREW-IS 1364 - M8X35-8.8 1
27 7106672 SHIM 2
28 9100106 PUNCHED WASHER A18 IS: 2016-STEEL 8

246
Upper Installation_7101332A Sheet-2

247
RT-40
Upper Assy Upper Installation
S No Part No Description Qty Remarks
1 7106187 SLEW RING INSTALLATION 1
2 7105680 SUPER STRUCTURE FAB 1
3 7106193 ROTARY INSTALLATION 1
4 7106188 SLEW GEAR BOX INSTALLATION 1
5 7106191 COUNTER & WINCH INSTALLATION 1
6 C7106233 PIN 1
7 7106197 LOCKING PLATE 2
8 9100151 HEXAGON HEAD SCREW - M16X30-8.8 8
9 8F856900000 DERRICK CYLINDER 1
10 8F771331140 PIN 1
11 8F771331200 PIN 1
12 7106198 LOCKING PLATE 2
13 8PP11507000 WEDGE SOCKET 1
14 8PP15230000 WIRE ROPE CLAMP 3
15 7106189 CABIN INSTALLATION 1
16 7105797 HOSE GUARD 2
17 9100073 PLAIN WASHER A6 IS: 2016 STEEL 12
18 C9100124 HEXAGON HEAD SCREW-IS 1364 - M6X12-8.8 12
19 8F8573002A0 WIRE ROPE 170 mt
20 7105916 COVER PLATE 1
21 9100062 PUNCHED WASHER A9 IS: 2016-STEEL 2
22 9100166 HEXAGON HEAD SCREW-IS 1364 - M8X25-8.8 2
23 7106202 ATB BKT FAB 1
24 9100046 SPRING LOCK WASHER A8-IS:3063 3
25 9100167 HEXAGON HEAD SCREW-IS 1364 - M8X16-8.8 2
26 9100171 HEXAGON HEAD SCREW-IS 1364 - M8X35-8.8 1
27 7106672 SHIM 2
28 9100106 PUNCHED WASHER A18 IS: 2016-STEEL 8

248
Slew Ring Installation_ 7106187A

249
RT-40
Upper Assy Slew Ring Installation
S No Part No Description Qty Remarks
1 857007808 SLEW RING 1
2 9100499 HEXAGON NUT-IS 1364(PART 3)/ISO 4032- M20-10 68
3 9101188 HEXAGON HEAD BOLT-IS 1364 - M20X150-10.9 136
4 9101282 WASHER DIN 6916-1989- 21 204

250
Rotary Coupling Installation_ 7106193A

251
RT-40
Upper Assy Rotary Coupling Installation
S No Part No Description Qty Remarks
1 40M2009 ADAPTOR PLATE 1
2 9100092 SPRING LOCK WASHER A16, IS:3063 8
3 9101263 HEXAGON HEAD SCREW_IS 1364-M16X45-10.9 8
4 PP11552 ROTARY COUPLING 1
PP11552H HYDRAULIC ROTORY COUPLING ASSY 1
PP11552E ELECTRICAL ROTOR COUPLING ASSY(SLIP RING) 1
PP11552SK SEAL KIT ROTARY COUPLING 1
5 9100088 SPRING LOCK WASHER A12, IS:3063 6
6 9101162 HEXAGON HEAD SCREW-IS 1364 -M12X35-10.9 6
7 9100044 SPRING LOCK WASHER A10-IS:3063 4
8 40M2011 LOCKING PLATE( ON ROTARY COUPLING) 1
9 9100097 HEXAGON HEAD SCREW IS:1364-M10x35-10.9 4
10 7101885 LOCKING PLATE 1

252
Slew Gear Box Installation_ 7106188A

253
RT-40
Upper Assy Slew Gear Box Installation
S No Part No Description Qty Remarks
1 7100840 ADOPTER RING 1
2 7105804 SLEW GEAR BOX WITHOUT PINION (COMER) 1
3 9100684 HEXAGON HEAD SCREW-IS 1364 - M16x70_10.9 12
4 7105775 PINION RT-40 1
5 9101299 WASHER DIN 6916-1989- 17 12
6 7100030 PLATE 1
7 9101237 COUNTER SANK SREAW 3

254
Counterweight & Winch Installation_ 7106191A

255
RT-40
Upper Assy Counterweight & Winch Installation
S No Part No Description Qty Remarks
1 7106030 COUNTER WEIGHT 1
2 C9101283 WASHER DIN 6916-1989- 25 12
3 9100580 HEXAGON NUT-IS 1364- M24-10, SOURCE-UNBRAKO 24
4 7101340 THREADED ROD 6
5 7100473 WINCH (SINGLE SPEED) 1
5 7107420 WINCH DUAL SPEED OPTIONAL 1
6 C9101347 WASHER DIN 6916-1989- 23 4
7 C9101319 HEXAGON HEAD SCREW-IS 1364- M22X80-10.9 4
10 7106206 COUNTERWEIGHT SHIM 2

256
Cabin Installation_ 7106189A- Sheet-1

257
RT-40
Upper ASSY Cabin Installation
S No Part No Description Qty Remarks
1 7105493 CABIN MTG BKT 2
2 7600634 CABIN MOUNT REAR 4
3 9100118 HEXAGON HEAD SCREW-IS 1364 - M10X20-10.9 16
4 7105630 CABIN ASSY 1
5 7106200 WASHER 8
6 9100106 PUNCHED WASHER A18 IS: 2016-STEEL 16
7 9101255 HEXAGON HEAD BOLT-IS 1364-M16X80-10.9 4
8 9100309 PREVAILING TORQUE TYPE NUT-M16-IS 7002-8-P 4
9 7106317 SLEW LOCK CABLE 1
10 9100496 COUNTERSUNK SCREW M6X20 IS1365-8.8 4
11 26C2076 CLAMP 1
12 9100068 HEXAGON NUT-IS1364(PART-3)/ISO4032-M8-8 2
13 7105512 SLEW LOCKING PIN 1
14 7105789 FORK 1
15 7105790 FORK PIN 1

258
Cabin Installation_ 7106189A- Sheet-2

259
RT-40
Upper ASSY Cabin Installation
S No Part No Description Qty Remarks
16 9100111 SPLIT_PIN_2.5x15 IS:549 1
17 9100286 HEXAGON NUT-IS 1364(PART 3)/ISO 4032- M16-10 8
18 9101191 HEXAGON HEAD BOLT-IS 1364 -M16X50-10.9 8
19 7107238 BEND PLATE 1
20 7103437 ANTI VIBRATION MOUNT 2
21 9100040 PUNCHED WASHER A11 IS: 2016-STEEL 22
22 9100843 HEXAGON HEAD SCREW-IS 1364- M10X25-10.9 6
23 9100076 HEXAGON NUT-IS 1364 -/ISO 4032- M10,Gr 8 2
24 7107237 BEND PLATE 1
25 7105734 SWITCH MTG PLATE 1
26 9100073 PLAIN WASHER A6 IS: 2016 STEEL 4
27 9100447 HEXAGON HEAD SCREW-IS 1364- M6X25-8.8 4
28 836229172 MICRO_SW_NEUTRAL.par 1
29 9100133 PUNCHED WASHER A4 IS: 2016-STEEL 2
30 9101317 HEXAGON HEAD SCREW-IS 1364 - M4X30-8.8 2
31 7107338 MTG PLATE 1

260
Cabin Assy_7105630A

261
RT-40
Upper Assy Cabin Assy
S No Part No Description Qty Remarks
1 7107273 SUB CABIN ASSY 1
2 7102734 OPERATOR SEAT (KAB) 1
3 7105609 FLOOR MAT 1
4 8PP100870 STEERING WHEEL 1
5 7101298 LEVEL INDICATOR 1
6 C8F853602 HYD. PRESSURE GAUGE 1
7 7106242 HYD PRESSURE GAUGE LEAD 6 METER 1
8 7106304 PILOT PRESSURE GAUGE 1
9 7106303 PILOT PRESSURE GAUGE LEAD 4.5 METER 1
10 C9100307 PREVAILING TORQUE TYPE NUT-M8-IS 7002-8-P 4
11 9100073 PLAIN WASHER A6 IS: 2016 STEEL 2
12 9100445 HEXAGON HEAD SCREW-IS 1364 1
13 9100062 PUNCHED WASHER A9 IS: 2016-STEEL 4
14 9100177 HEXAGON HEAD SCREW-IS 1364 3
15 38C1020000 FIRE EXTENGUISHER 2
16 C9100133 PUNCHED WASHER A4 IS: 2016-STEEL 4
17 9100615 HEXAGON HEAD SCREW-IS 1364 4
18 9100166 HEXAGON HEAD SCREW-IS 1364 4
19 7106309 LEVEL INDICATOR PLATE 1
20 9100132 HEXAGON NUT-IS1364(PART-3)/ISO4032-M4-05 3

262
Cabin Assy_7105630A

263
RT-40
Cabin Assy Cabin Assy
S No Part No Description Qty Remarks
5 7105609 FLOOR MAT 1
8 7102734 OPERATOR SEAT (KAB) 1
22 9100073 PUNCHED WASHER 12
23 9100150 SPRING LOCK WASHER 8
24 9100448 HEXAGON HEAD SCREW 8
25 9100342 HEXAGON NUT 8
26 9100166 HEXAGON HEAD SCREW-IS 1364 - M8X25-8.8 4
27 9100307 PREVAILING TORQUE TYPE NUT-M8-IS 7002-8-P 4
28 7106167 CAB SEAT KNOB 1

264
Sub Cabin Assy_7107273

265
RT-40
Upper Assy Sub Cabin Assy
S No Part No Description Qty Remarks
1 7105556 CABIN FAB 1
2 8PP117420 STEERING UNIT OSPC 500 ON 1
3 9100044 SPRING LOCK WASHER A10-IS:3063 4
4 9100048 HEXAGON HEAD SCREW-IS 1364 - M10X30-10.9 4
5 7602563 STEERING_COLUMN 1
6 7960341 FRONT CONSOLE 1
7 9100062 PUNCHED WASHER A9 IS: 2016-STEEL 11
8 9100052 HEXAGON HEAD SCREW IS 1364 -M8X20-8.8 11
9 7106306 SIDE CONSOLE 1
10 9100445 HEXAGON HEAD SCREW-IS 1364 - M6X15-8.8 5
11 7107276 PLATE FAB 1
12 9100167 HEXAGON HEAD SCREW-IS 1364 - M8X16-8.8 12
13 7103393 COVER PLATE 1
14 9100073 PLAIN WASHER A6 IS: 2016 STEEL 5
15 7106576 WIPER MOTOR WITH BLADE 1
16 7105503 W/H CABIN 1
17 7302266 CABIN LIGHT 24 V 1
7108079 WIPER MOTOR 1
7108077 WIPER ARM 1
7108078 WIPER BLADE 1

266
Sub Cabin Assy_7107273

267
RT-40
Cabin Assy Sub Cabin Assy
S No Part No Description Qty Remarks
1 PP11742 STEERING UNIT OSPC500 ON 1
2 7602573 STEERING CLOUMN 1
3 PP10087 STEERING WHEEL 1
20 9100044 PUNCHED WASHER 4
21 9100048 HEXAGON HEAD SCREW 4

268
Steering Unit_PP11742

269
RT-40
Cabin Assy Steering Unit Assy
S No Part No Description Qty Remarks
SPY.2121.000 SEAL KIT 1 SET

270
Cabin Doors Assy_7105556A

271
RT-40
Cabin Assy Cabin Doors Assy
S No Part No Description Qty Remarks
1 7102526 CABIN FRAME 1
10 7102536 FRONT GLASS 1
12 7101408 FRAME 1
13 7101410 GLASS SLIDING 2
15 7300062 BEADING (LENGTH AS REQUIRED) 2
16 7102545 GLASS 2
17 7300062 BEADING (LENGTH AS REQUIRED) 1
18 7102546 GLASS 1
24 7300062 BEADING (LENGTH AS REQUIRED) 1
25 7102551 GLASS 1
27 7300062 BEADING (LENGTH AS REQUIRED) 1
28 7102552 GLASS REAR 1
34 7102555 TOP GRILL 1
36 7102553 BRACKET 2
37 7100217 HEXGOAN HEAD BOLT 2
38 9100040 PUNCHED WASHER 2
39 9100076 HEXGOAN NUT 2
9100784 DOOR HANDLE WITH LOCK 2

272
Derrick Cylinder_ 8F856900000

273
RT-40
Upper Installation Derrick Cylinder
S No Part No Description Qty Remarks
1 8569-000-01 Tube Assy 1
2 8569-000-02 Piston Rod Assy 1
3 8569-000-03 Piston 1
4 8569-000-04 Gland 1
5 Syldring 4
6 Syldring 3
7 O-Ring (Gland) 1
8 O-Ring (Piston) 1
9 Rod Wiper 1
10 Rod Seal 1
11 Piston Seal 1
12 B/U Ring 1
13 B/U Ring 2
14 8564-000-07 Set Screw 5
15 8569-000-05 Bonded Seal 2
16 8564-000-12 Allen Plug 2
17 40-C-1-039-08 Grease Nipple 4
18 8569-000-06 Bush 4
19 SDF.2371.000 Seal Kit Of Consist 5 to 13 1

274
275
HYD WINCH

276
Winch_ 7100473A

277
RT-40
Upper Installation Winch
S No Part No Description Qty Remarks
1 7100473 HEX SCREW 4
4 7100473.01 BRAKE GROUP 1
5 7100473.02 SCREW 8
6 7100473.03 SEAL RING 2
7 7100473.04 MOTOR SIDE SUPPORT 1
8 7100473.05 MOTOR SIDE FLANGE 1
9 7100473.06 SCREW 8
10 7100473.07 BALL BEARING 2
11 7100473.08 HOLE SEEGER 2
12 7100473.09 1/2"GAS PLUG 1
13 7100473.1 COPPER WASHER 1
47 7100473.11 DRIVE SHAFT ES70-F 1
48 7100473.12 STRAIGHT CONNECTOR 1
49 7100473.13 BRAKE CONNECTION PIPE 1
50 7100473.14 STRAIGHT CONNECTOR 1

278
Winch_ 7100473A

279
RT-40
Winch Winch
S No Part No Description Qty Remarks
2 7100473.16 CALANDERED ROD 1
14 7100473.17 THREADED DRUM 1 1
15 7100473.18 HEX SOCKET HEAD CAP SCREW 8
16 7100473.19 HEX SOCKET HEAD CAP SCREW 12
17 7100473.2 HEX SOCKET HEAD CAP SCREW 16
18 7100473.21 INTERMEDIATE FLANGE 1
19 7100473.22 O-RING 2
20 7100473.23 GEARBOX SIDE FLANGE 1
21 7100473.24 SW6 THIMBLE 1
22 7100473.25 GEAR SIDE SUPPORT 1
23 7100473.26 ANTIROTATION FLANGE 1
28 7100473.27 SCREW 11
29 7100473.28 SCREW 8
31 7100473.29 SUN GEAR 1
32 7100473.3 FIXING PLATE 2
34 7100473.31 GEAR SUBASSEMBLY 1
35 7100473.32 RING GEAR 1
36 7100473.33 ELASTIC PIN 2
37 7100473.34 RING GEAR 1
38 7100473.35 GEAR SUBASSEMBLY 1
39 7100473.36 HOLE SEEGER 1
40 7100473.37 SUN GEAR 1
41 7100473.38 INTERMEDIATE FLANGE 1
42 7100473.39 GEAR SUBASSEMBLY 1
43 7100473.4 RING GEAR 1
44 7100473.41 SUN GEAR 1
45 7100473.42 SPLINED COUPLING 1

280
Winch_ 7100473A

281
RT-40
Winch Winch
S No Part No Description Qty Remarks
24 7100473.44 SCREW 8
25 7100473.45 CROSS MEMBER 2
27 7100473.46 SCREW 8
51 7100473.47 MOTOR SUNFAB 1
52 7100473.48 VALVE 1
53 7100473.49 SCREW 7
54 7100473.5 SCREW 8
55 7100473.02 SCREW 8
56 7100473.52 O-RING 2
57 7100473.53 FLANGE 2

282
Winch_ 7100473A

283
RT-40
Winch Winch
S No Part No Description Qty Remarks
1 7100473.55 O-RING 3
2 7100473.56 O-RING 1
3 7100473.57 MOTOR FIXING FLANGE 1
4 7100473.58 O-RING 1
5 7100473.59 ANTIEXTRUSION FLUORTEN 1
6 7100473.6 BRAKE PISTON 1
7 7100473.61 SHOULDER RING 1
8 7100473.62 HOLE SEEGER 1
9 7100473.63 FLANGED COUPLING 1
10 7100473.64 SHAFT SEEGER 1
11 7100473.65 16010 BALL BEARING 1
12 7100473.66 112X57X4 CUP SPRING 2
13 7100473.67 HEX SOCKET HEAD CAP SCREW 8
14 7100473.68 BRAKE BODY GROUP WINCH 1
17 7100473.69 CARRIER FLANGE SE60 1
18 7100473.7 O-RING 1
19 7100473.71 ANTIEXTRISION RING FLUORTEN 1
20 7100473.72 SINTERED DISK MIBA 3
21 7100473.73 STEEL DISK 4
22 7100473.74 HEX SOCKET HEAD CAP SCREW 3
23 7100473.75 ROLLER BEARING 1
24 7100473.76 BRAKE DISK GEAR 1
25 7100473.77 ELASTIC PIN 3
26 7100473.78 COMPENSATION DISK 1
27 7100473.79 ELASTIC PIN 3

284
Winch_ 7100473A

285
RT-40
Winch Winch
S No Part No Description Qty Remarks
1 7100473.81 Ø20 NYLON CLAMP GROUP 2
2 7100473.82 CABLE PRESS ARM 2
3 7100473.83 CABLE PRESS SUPPORT X WINCH 1
4 7100473.84 SCREW 1
5 7100473.85 SCREW 3
6 7100473.86 END STROKE LEVER 1
7 7100473.87 NUT 1
8 7100473.88 SCREW 1
9 7100473.89 SCREW 2
10 7100473.9 MICRO PLATE SUPPORT 1
27 7100473.91 SPRING COUPLING 4
28 7100473.92 TRACTION SPRING 4

286
Winch_ 7100473A

287
RT-40
Winch Winch
S No Part No Description Qty Remarks
11 7100473.94 ELASTIC PIN 5
12 7100473.95 WASHER 2
13 7100473.96 NYLON WASHER 5
14 7100473.97 CABLE PRESS SUPPORT 1
15 7100473.98 SHAFT SEEGER 2
16 7100473.99 NYLON WASHER 6
17 7100474 BALL BEARING 6
18 7100474.01 DISCHARGED ROLLER 1
19 7100474.02 CABLE PRESS PIN 1
20 7100474.03 ROLLER PIN 1
25 7100474.04 SCREW 2
26 7100474.05 NUT 2

288
Winch_ 7100473A

289
RT-40
Winch Winch
S No Part No Description Qty Remarks
3 7100473.83 CABLE PRESS SUPPORT 1
16 7100473.99 NYLON WASHER 6
17 7100474 BALL BEARING 6
21 7100474.1 CABLE PRESS ROLLER 1
22 7100474.11 CABLE PRESS ROLLER 1
23 7100474.12 SCREWS+BOLT KIT 1
24 7100474.13 SPRING PIN 1
25 7100474.04 SCREW 2
26 7100474.05 NUT 2

290
Winch Dual Speed Optional_7107420

291
RT-40
Winch Winch Dual Speed Optional_7107420
S No Part No Description Qty Remarks
1 7107420-031 HEX HEAD CAP SCREW M16X40 8.8 UNI 5739 4
4 7107420-012 BRAKE GROUP SE60 AC 1
5 7107420-028 HEX SOCKET HEAD CAP SCREW M12X35 8.8 UNI 5931 8
6 7107420-038 OIL SEAL 100X120X12 BASL 2
7 7107420-015 MOTOR SIDE SUPPORT 1
8 7107420-013 MOTOR SIDE FLANGE X WINCH SE60 1
9 7107420-029 HEX HEAD CAP SCREW M16X40 10.9 UNI 5739 8
10 7107420-022 BALL BEARING 6217 TYPE B 2
11 7107420-040 CLIP RING DIA 150MM UNI 7437 2
12 7101425-094 CYLINDRICAL PLUG 1/2" BSP PLUG DIN 908 1
13 7101425-101 SOFT COPPER WASHER 1/2" (21X27X2) 1
14 7107420-017 Ø18 GROOVED DRUM ES70-F SX WITH CALANDERED 1
47 7107420-003 DRIVE SHAFT ES70-F 1
48 7101425-113 STRAIGHT CONNECTOR 1/8"G CONICAL Ø6 PIPE 1
61 7101425-112 CONNECTOR 90° 1/8"BSP TAPERED Ø6 PIPE 2

292
Winch Dual Speed Optional_7107420

293
RT-40
Winch Winch Dual Speed Optional_7107420
S No Part No Description Qty Remarks
15 7107420-035 HEX SOCKET HEAD CAP SCREW M10X40 12.9 UNI5931 8
16 7101425-078 HEX SOCKET HEAD CAP SCREW M10X75 12.9 UNI 5931 12
17 7107420-032 HEX SOCKET HEAD CAP SCREW M12X90 12.9 UNI 5931 16
18 7107420-010 INTERMEDIATE FLANGE 810 X SW4/S60 1
19 7107420-025 O-RING 2-276 2
20 7107420-014 GEARBOX SIDE FLANGE S/SE 60 1
21 7107420-021 SW6 THIMBLE Ø18 1
22 7107420-016 GEAR SIDE SUPPORT 1
23 7107420-020 ANTIROTATION FLANGE TW6 (NEW) 1
28 7107420-037 HEX SOCKET HEAD CAP SCREW M16X35 12.9 UNI 5931 11
29 7101425-073 HEX SOCKET HEAD CAP SCREW M16X40 12.9 UNI 5931 8
31 7107420-008 SUN GEAR R=1:3.56 RE 1020 1
32 7107420-004 FIXING PLATE X WINCH ES70-F 2
34 7107420-019 GEAR SUBASSEMBLY RE 1020 R1:3.56 X TW5-6 1
35 7107420-001 RING GEAR RE1020 1
36 7107420-044 ELASTIC PIN SPIROL Ø12X70 UNI6875 2
37 7203548.063 RING GEAR RE500 1
38 7203548.024 GEAR SUBASSEMBLY RE 510 3,6 '00 1
39 7107420-041 CLIP RING DIA 21MM 1
40 7203548.064 SUN GEAR 2ST R 3,6 RE 510 1
41 7101425-117 INTERMEDIATE FLANGE RE310/510 PER RE110/21 1
42 7107420-018 GEAR SUBASSEMBLY RE 210 N 4,26 1
43 7203548.001 RING GEAR RE210/240 1 ST 1
44 7107420-047 SOLAR GEAR RE210 4,2 1
45 7101425-049 SPLINED COUPLING SW4 - S45 1
46 7101425-095 CLIP RING DIA 40MM 1

294
Winch Dual Speed Optional_7107420

295
RT-40
Winch Winch Dual Speed Optional_7107420
S No Part No Description Qty Remarks
24 7107420-030 HEX HEAD CAP SCREW M14X40 10.9 UNI-EN 24017 8
25 7107420-005 CROSS MEMBER WINCH ES70-F 2
27 7107420-033 HEX SOCKET HEAD CAP SCREW M18X45 12.9 UNI 5931 8
51 7107420-043 H1B 110-A-E2-AA-N-B-TB-DN-JN-N-N-NN-NN-055-N-00- 1
52 7107420-045 VALVE VOC130 F.MR.P.SE.CH.SAE6/1 21A 1
53 7101425-074 HEX SOCKET HEAD CAP SCREW M12X35 12.9 4
54 7107420-032 HEX SOCKET HEAD CAP SCREW M12X90 12.9 UNI 5931 7
55 7107420-036 HEX SOCKET HEAD CAP SCREW M12X40 12.9 12
56 7107420-026 O-RING 2-219 NBR 70SH 3
57 7107420-011 FLANGE SAE6000 1"G WITH 1/8" HOLE 2
58 7107420-046 FLANGE SAE 6000 1" GAS CFS 403 1
59 7107420-039 PLUG TCEI 1"GAS DIN 908 1
60 7107420-042 SOFT COPPER WASHER 1" 1

296
Winch Dual Speed Optional_7107420

297
RT-40
Winch Winch Dual Speed Optional_7107420
S No Part No Description Qty Remarks
1 7101425-058 O-RING 2-163 N 674-70 (PARKER) 3
2 7107420-023 O-RING 2-008 1
3 7107420-007 MOTOR FIXING FLANGE TW6 1
4 7203548.034 HEX SOCKET HEAD CAP SCREW M10X30 8.8 UNI 5931 4
5 7107420-027 O-RING 2-164 1
6 7101425-090 ANTIEXTRUSION FLUORTEN T-2306/A 1
7 7101425-007 BRAKE PISTON S20--->S100 1
8 7101425-086 SHOULDER RING BR112 FOR HOLE 1
9 7101425-098 HOLE SEEGER Ø80 1
10 7107420-009 FLANGED COUPLING SE60-->SE80 1
11 7101425-096 CLIP RING DIA 50MM 1
12 7101425-051 BALL BEARING 16010 TYPE B 1
13 7107420-006 MOTOR CENTERING RING TW6 1
14 7107420-024 O-RING 2-165 (3650 A+P) 1
15 7101425-091 DISC SPRING 112X57X4 2
16 7101425-093 3/8" BSP HEX HEAD PLUG DIN 908 1
17 7101425-100 3/8" COPPER WASHER UNI 6953 1
18 7101425-017 BRAKE BODY 1
19 7107420-002 CARRIER FLANGE SE60 TW4-5-6 1
20 7101425-057 OR 2-159 N 674-70 (PARKER) 1
21 7107420-034 HEX SOCKET HEAD CAP SCREW M10X70 12.9 8
22 7101425-089 ANTIEXTRUSION RING FLUORTEN T-2307/A 1
23 7101425-088 DISK SINTER MIBA 7351104 C SP.1,6 3
24 7101425-087 EXTERNAL STEEL DISK 5" SP.1 4
25 7101425-081 HEX SOCKET HEAD CAP SCREW M10X16 10.9 DIN7984 3
26 7101425-053 ROLLER BEARING HK 4512 1
27 7101425-006 BRAKE DISK GEAR S20--->S100 1
28 7101425-109 DOWEL PIN Ø10X24 UNI6873 HEAVY TYPE (ISO 8752) 3
28 7101425-110 ELASTIC PIN Ø6X24 UNI6873 HEAVY TYPE (ISO 8752) 3
29 7101425-016 COMPENSATION DISK SP 5,2 1

298
Winch Dual Speed Optional_7107420

299
RT-40
Winch Winch Dual Speed Optional_7107420
S No Part No Description Qty Remarks
1 7100473.81 Ø20 NYLON CLAMP GROUP 2
2 7100473.82 CABLE PRESS ARM MODEL 09-L FE360 2
3 7100473.83 CABLE PRESS SUPPORT X W INCH ES70-F 1
4 7100473.84 SCREW TSPEI M14X45 GEOMET 500B 1
5 7100473.85 SCREW TE M14X45 10.9 GEOMET 500B 3
6 7100473.86 END STROKE LEVER 1
7 7100473.87 NUT M8 UNI 5588 INOX A2-70 1
8 7100473.88 SCREW TE M8X25 INOX A2-70 1
9 7100473.89 SCREW TCEI M8X20 A2-70 (INOX) 2
10 7100473.90 MICRO PLATE SUPPORT 1
27 7100473.91 SPRING COUPLING PLAQUE I=8 WIN35L 4
28 7100473.92 TRACTION SPRING DIM T42720 4

300
Winch Dual Speed Optional_7107420

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RT-40
Winch Winch Dual Speed Optional_7107420
S No Part No Description Qty Remarks
11 7100473.94 ELASTIC PIN Ø 5X30 UNI6873 INOX 5
12 7100473.95 WASHER Ø21 UNI6592 INOX SP.3 2
13 7100473.96 NYLON WASHER Ø20.2X31.5X1 5
14 7100473.97 CABLE PRESS SUPPORT X WINCH ES70 F 1
15 7100473.98 SHAFT SEEGER Ø20 INOX 2
16 7100473.99 NYLON WASHER Ø21X41.5X1 6
17 7100474.00 BALL BEARING 6004 2RS TIPO B 6
18 7100474.01 DISCHARGED ROLLER L70 Ø68X112 PLA6 1
19 7100474.02 CABLE PRESS PIN WINCH ES70 F FE360 1
20 7100474.03 ROLLER PIN Ø20X527 WINCH ES70-F (FE360) 1
25 7100474.04 SCREW TCEI M10X50 A2-70 INOX 2
26 7100474.05 NUT M10 UNI 5588 INOX 2

302
Winch Dual Speed Optional_7107420

303
RT-40
Winch Winch Dual Speed Optional_7107420
S No Part No Description Qty Remarks
3 7100473.83 CABLE PRESS SUPPORT X WINCH ES70-F 1
16 7100473.99 NYLON WASHER Ø21X41.5X1 6
17 7100474.00 BALL BEARING 6004 2RS TIPO B 6
21 7100474.10 CABLE PRESS ROLLER Ø68X293 1
22 7100474.11 CABLE PRESS ROLLER Ø68X112 ERTALON 6 PLA 1
23 7100474.12 SCREWS+BOLT KIT M6 (LEVA FINEC.NYLON) 1
24 7100474.13 SPRING PIN Ø20X730 ES70-F 1
25 7100474.04 SCREW TCEI M10X50 A2-70 INOX 2
26 7100474.05 NUT M10 UNI 5588 INOX 2

304
Winch Dual Speed Optional_7107420

305
RT-40
Winch Winch Dual Speed Optional_7107420
S No Part No Description Qty Remarks
1 7101425-001 MICROSWITCH PIZZATO FR501-V9 1
2 7101425-115 REDUCTION MF PG13,5-PG7 RTG 86782 1
3 7101425-114 FIXED MALE CONNECTOR PG7 RTG84310 1
4 7101425-069 HEX SOCKET HEAD CAP SCREW M4X40 INOX A2-70 2
5 7101425-105 CHAMFERED WASHER Ø4 UNI 1750 INOX 2

306
307
SLEW GEAR BOX

308
Slew Gear Box Coupling_7105804A

309
RT-40
Slew Gear Box Slew Gear Box Coupling
S No Part No Description Qty Remarks
1 7105804.002 Coupling Z20 Z27 1
2 7105804.022 Int.Retaining Ring D.36 Uni 7437 1
3 7105804.025 Ext.Retaining Ring D.58 Uni 7435 1

310
Slew Gear Box 500-250 Connection Cover_7105804A

311
RT-40
Slew Gear Box Slew Gear Box 500-250 Connection Cover
S No Part No Description Qty Remarks
1 7105804.008 Connection Flange 1
2 7105804.03 O Ring 3800 (2.62X202.87) 2
3 7105804.042 Plug 3/8G Din 908 Na41/A 2

312
Slew Gear Box 700-250 Connection Cover_7105804A

313
RT-40
Slew Gear Box Slew Gear Box 700-250 Connection Cover
S No Part No Description Qty Remarks
1 7105804.009 Connection Flange 1
2 7105804.03 O Ring 3800 (2.62X202.87) 1
3 7105804.031 O Ring 3900 (2.62X228.27) 1
4 7105804.042 Plug 3/8G Din 908 Na41/A 2

314
Slew Gear Box - Static Brake_7105804A

315
RT-40
Slew Gear Box Slew Gear Box - Static Brake
S No Part No Description Qty Remarks
1 7105804.001 Extense 1/4G 2
2 7105804.003 Spring D14X28,14 16
3 7105804.004 Spring D7.5X29,25 12
4 7105804.012 Brake Housing 1
5 7105804.013 Support For Gls 1
6 7105804.014 Brake Coupling For Motor Gfs 1
7 7105804.015 Static Brake Piston 1
8 7105804.016 Dinamic Brake Piston 1
9 7105804.017 Disk Brake For Spring 2
10 7105804.018 Shim 1
11 7105804.019 Paper Disk 2
12 7105804.024 External Snap Ring 50 1
13 7105804.026 External Snap Ring 80 1
14 7105804.027 External Snap Ring 175 1
15 7105804.028 O Ring 2-155 (2,62X101,27) 1
16 7105804.029 O Ring 2-170 (2,62X196,52) 1
17 7105804.032 O Ring 2-242 (3,53X101,19) 1
18 7105804.033 O Ring 2-250 (3.53X126,59) 1
19 7105804.034 O Ring 2-260 (3.53X164,69) 1
20 7105804.035 O Ring 2-265 (3.53X196,44) 1
21 7105804.036 Ball Bearing 6010 50X80X16 1
22 7105804.037 Elbow 1/4G 1
23 7105804.038 Spring 5,8X12,9 6
24 7105804.039 Shim Kit 155X175.8 1
25 7105804.04 Plug 7/16-20Unf With O-Ring 2
26 7105804.041 Plug 1/4 G 2
27 7105804.043 Livel Pole 1/4G 1
28 7105804.044 Bolt M8X40 3

316
Slew Gear Box - Stop Bottom Plate Kit_7105804A

317
RT-40
Slew Gear Box Slew Gear Box - Stop Bottom Plate Kit
S No Part No Description Qty Remarks
1 7105804.005 Stop Botton Plate 1
2 7105804.045 Bolt M10X20 3

318
Slew Gear Box - EP 250 M_7105804A

319
RT-40
Slew Gear Box Slew Gear Box - EP 250 M
S No Part No Description Qty Remarks
1 7105804.006 Sun Gear 1
2 7105804.007 Ring Gear 1
3--10 7105804.02 Complete Planetary Carrier 1
11 7105804.023 Ext.Retaining Ring D.40 Uni 7435 1

320
Slew Gear Box - EP 700 M_7105804A

321
RT-40
Slew Gear Box Slew Gear Box - EP 700 M
S No Part No Description Qty Remarks
1 7105804.01 Sun Gear 1
2 7105804.011 Ring Gear 1
3÷9 7105804.021 Complete Planetary Carrier 1
10 7105804.025 Ext.Retaining Ring D.58 Uni 7435 1

322
323
HYDRAULICS

324
Complete Lower Structure Hydraulics_7105489B-Sheet-1

325
325
RT-40
Hydraulics Complete Lower Structure Hydraulics
S No Part No Description Qty Remarks
1 C7106506 BARE HOSE_7105424 1
2 C7106427 SUCTION TUBE 1
3 C7106496 DOUBLE PUMP 1
4 C7106507 BARE HOSE_7105424 2
5 C7106429 SUCTION TUBE 1
6 C8G956010080 DOWTY SEAL 1-1/4" BSP 2
7 C8G956010070 DOWTY SEAL 3/4" BSP 2
8 C8G956010020 DOWTY SEAL 1" BSP 6
9 C8F956010050 DOWTY SEAL 1/2" BSP 23
10 C7101820 ADAPTOR (M-M)_7101511 1
11 C7105683 HOSE_7101557 1
12 C7101523 ADAPTOR (M-M)_7101511 3
13 C7101512 ADAPTOR (M-M)_7101511 21
14 C7106428 SUCTION TUBE 1
15 C7106497 SINGLE PUMP 1
16 C828C5060000 HOSE_7101557 1
17 C7101767 HOSE_7101557 1
18 C7105616 HOSE_7101557 1
19 C7103042 SAE ELBOW_7103044 1
20 C7105449 ADJUSTABLE ELBOW_7105447 1
21 C7106083 ADAPTOR (M-F)_7105072 1
22 C9101106 O-RING 32.92x3.53 - SAE J518 2
23 C826C20670 SAE FLANGE HALF (1") 4
24 C7105115 ADAPTOR (M-M)_7101511 1
25 C8V164202600 HOSE 2
26 C7105880 TEE FAB. (STEERING REAR) 1
27 C7101491 HOSE_7101557 4
28 C7105191 HOSE_7101557 6
29 C7105187 TUBE 2
30 C828B1019000 SINGLE SOLENOID DCV(HIGH PRESSURE) 2
31 C7101521 ADAPTOR (M-M)_7101511 1
32 C7100924 HOSE_7101557 1
33 C7105691 HOSE_7101557 1
34 C840C5012A00 HOSE 1
35 C7101517 ADAPTOR (M-M)_7101511 3
36 C7105509 TEE-CONECTOR (M-M-F)_7105508 3
37 C7106082 HOSE_7101557 1
38 C7105186 TUBE 1
39 C7105198 HOSE_7101557 2
40 C8G940812360 QUICK ACTION STOP VALVE 2

326
Complete Lower Structure Hydraulics_7105489B-Sheet-2

327
327
RT-40
Hydraulics Complete Lower Structure Hydraulics
S No Part No Description Qty Remarks
41 C7101532 ADAPTOR (M-M)_7101511 4
42 C840C5023000 HOSE 2
43 C828B1020000 SINGLE SOLENOID DCV(LOW PRESSURE) 1
44 C7105521 ELBOW (M)_7105591 1
45 C7105158 HOSE_7101557 1
46 C7105174 TUBE 1
47 C7106675 TUBE 1
48 C829C5030000 CHECK VALVE 1
49 C7101518 ADAPTOR (M-M) 7101511 1
50 C828C5008000 HOSE 1
51 C7101795 COMBI COOLER 1
52 C7105069 ADAPTOR (M-M)_7101511 2
53 C7101716 DOWTY SEAL M22 2
54 C7101525 ADAPTOR (M-M)_7101511 2
55 C7105862 TEE-FAB. (COMBI COOLER) 1
56 C7105126 T - CONNECTOR (M-M-F)_7105508 1
57 C7101774 HOSE_7101557 1
58 C7105705 HOSE_7101557 1
59 C7105742 HOSE_7101557 1
60 C7105743 HOSE_7101557 1
61 C8PP11220000 CHECK VALVE 1
62 C7105878 TEE-FAB. (STEERING FRONT) 1
63 C8G956010010 DOWTY SEAL 1/4" BSP 3
64 C8G956010040 DOWTY SEAL 3/8" BSP 6
65 C7400813 CHECK VALVE 1
66 C9101107 O-RING 69.44x3.53 - SAE J518 1
67 C8V123502000 PLUG 1/2" (M) 3
68 C9100181 O-RING 47.22x3.53 - SAE J518 1
69 C7105150 ANTI VIBRATION MOUNT 4
70 C9101162 HEXAGON HEAD SCREW M12X35-10.9 4

328
Complete Lower Structure Hydraulics_7105489B-Sheet-3

329
RT-40
Hydraulics Complete Lower Structure Hydraulics
S No Part No Description Qty Remarks
71 C9100088 SPRING LOCK WASHER M12 4
72 C9100223 HEXAGON HEAD BOLT M10X30-10.9 8
73 C9100044 SPRING LOCK WASHER M10 8
74 C9100076 HEXAGON NUT M10, Gr 8 8
75 C9100739 HOSE CLAMP 50 IS:4762 8
76 C840C5013000 HOSE 1
77 C7105704 HOSE_7101557 1
78 C7105697 HOSE_7101557 2
79 C7106647 ADAPTOR (M-M) 7101511 1
80 C7105589 TEE-CONECTOR (M)_7101541 1
81 C7105993 TUBE (TRANS. SENSOR) 1
82 C7105617 HOSE_7101557 2
83 C7105586 ADAPTOR (M-M)_7101511 2
84 C7105587 ADAPTOR (M-M)_7101511 2
85 C8G956010030 DOWTY SEAL 1/8" BSP 2
86 C8G956010090 DOWTY SEAL 1-1/2" BSP 2
87 C7101553 ADAPTOR (M-M)_7101511 1
88 C7600713 SAE FLANGE HALF (1-1/2") 2
89 C7106624 ELBOW (M-F)_7105673 1
90 C8PP11222000 MINIMAX COUPLING 4
91 C7101529 ADAPTOR (M-M)_7101511 1
92 C7105751 ADAPTOR (M-M)_7101511 1
93 C7102835 DOWTY SEAL M10 1
94 C9100208 HEXAGON HEAD BOLT M8X60-8.8 4
95 C9100062 PUNCHED WASHER M8 10

330
Complete Lower Structure Hydraulics_7105489B-Sheet-4

331
RT-40
Hydraulics Complete Lower Structure Hydraulics
S No Part No Description Qty Remarks
90 C8PP11222000 MINIMAX COUPLING 4
91 C7101529 ADAPTOR (M-M)_7101511 1
92 C7105751 ADAPTOR (M-M)_7101511 1
93 C7102835 DOWTY SEAL M10 1
94 C9100208 HEXAGON HEAD BOLT M8X60-8.8 4
95 C9100062 PUNCHED WASHER M8 10
96 C9100203 HEXAGON HEAD BOLT M6X45-8.8 2
97 C9100150 SPRING LOCK WASHER M6 6
98 C9101138 HEXAGON HEAD SCREW M6X55-8.8 4
99 C9100206 HEXAGON HEAD BOLT M8X25-8.8 4
100 C7106476 SAE ELBOW_7103044 1
101 C7106477 SAE ELBOW_7103044 1
102 C7102580 DOWTY SEAL M14 2
103 C836C4037000 HALF CLAMP 2
104 C836C4039000 PLATE 1
105 C9100217 HEXAGON HEAD SCREW M10X55-8.8 2
106 C9100719 HOSE CLAMP 75 IS:4762 6
107 C7106510 SAE FLANGE HALF (2-1/2") 2
108 C9100542 HEXAGON SOCKET HEAD CAP SCREW M12x40 4
109 C9100461 SPRING LOCK WASHER A16 IS:3063 2
110 C9101292 UNIFIED HEXAGON HEAD SCREW 5/8"-11 UNC-1- 2
111 C9100686 HEXAGON SOCKET HEAD CAP SCREW M12x35 4
112 C9100088 SPRING LOCK WASHER A12 IS:3063 2
113 C9101110 UNIFIED HEXAGON HEAD SCREW 1/2"-13 UNC-1- 2
114 C9100223 HEXAGON HEAD BOLT M10x30 12
115 C7600712 SAE FLANGE HALF (3/4") 2
116 C9100180 O-RING 24.99x3.53 - SAE J518 1
117 C9100040 PUNCHED W ASHER M10 2
118 C8F176708600 TEMP SENSOR (UP TO 200C) 1
119 C7105674 ELBOW (M-F)_7105673 2

332
Complete Upper Structure Hydraulics_7105473C-Sheet-1

7 7

333
RT-40
Hydraulics Complete Upper Structure Hydraulics
S No Part No Description Qty Remarks
1 C7101754 MAIN CONTROL VALVE 1
2 C7101529 ADAPTOR (M-M)_7101511 20
3 C7101523 ADAPTOR (M-M)_7101511 3
4 C7101521 ADAPTOR (M-M)_7101511 2
5 C7105096 U TUBE 4
6 C7101650 C.B. VALVE 1
7 C7105088 TUBE 1
8 C7105089 TUBE 1
9 C7105090 TUBE 1
10 C7105091 TUBE 1
11 C7105086 TUBE 1
12 C7105087 TUBE 1
13 C7106807 MOTION CUT VALVE 1
14 C7105701 HOSE_7101557 5
15 C7105703 HOSE_7101557 4
16 C7106481 MKG. BRACKET 1
17 C7101820 ADAPTOR (M-M)_7101511 1
18 C7101517 ADAPTOR (M-M)_7101511 41
19 C7105111 U TUBE 4
20 C7105083 TUBE 1
21 C7105084 TUBE 1
22 C7105085 TUBE 1
23 C7105082 TUBE 1
24 C7105092 TUBE 1
25 C7105093 TUBE 1
26 C7105094 TUBE 1
27 C7105095 TUBE 1
28 C8G956010040 DOWTY SEAL 3/8" BSP 7
29 C7105586 ADAPTOR(M-M)_7101511 4
30 C7101049 CB_VALVE_SLEW 1
31 C7101512 ADAPTOR(M-M)_7101511 10
32 C7105113 ADAPTOR(M-M)_7101511 2
33 C7105435 HOSE_7101557 1
34 C7105436 HOSE_7101557 1
35 C7105543 HOSE_7101557 1
36 C7105434 HOSE_7101557 2
37 C7105118 HOSE_7101557 3
38 C7105616 HOSE_7101557 1
39 C7105617 HOSE_7101557 1
40 C7107978 CONNECTING STUD 1

334
Complete Upper Structure Hydraulics_7105473C-Sheet-2

7 7

335
RT-40
Hydraulics Complete Upper Structure Hydraulics
S No Part No Description Qty Remarks
41 C7101660 CONNECTING STUD 1
42 C9100040 PLAIN WASHER M10 8
43 C9100267 HEXAGON HEAD SCREW M10x25-8.8 4
44 C9100543 HEXAGON SOCKET HEAD CAP SCREW M10x50 2
45 C9100153 HEXAGON SOCKET HEAD CAP SCREW M10x30 12
46 C8G956010070 DOWTY SEAL 3/4"BSP 23
47 C8G956010010 DOWTY SEAL 1/4"BSP 41
48 C8G956010020 DOWTY SEAL 1"BSP 4
49 C7105240 ADAPTOR(M-M)_7101511 3
50 C7105448 ADJUSTABLE ELBOW_7105447 2
51 C828C5010000 HOSE 3
52 C7101543 TEE-CONNECTOR(M)_7101541 2
53 C828B1020000 SINGLE SOLENOID DCV 2
54 C8F956010050 DOWTY SEAL 1/2" BSP 15
55 C7105449 ADJUSTABLE ELBOW_7105447 4
56 C7102701 DRAIN BOX FAB 1
57 C7101671 SLEW BRAKE VALVE WITH PEDAL 1
58 C7105588 ADAPTOR(M-M)_7101511 3
59 C7105704 HOSE_7101557 4
60 C7105706 HOSE_7101557 1
61 C836267457A0 SAE FLANGE HALF 2
62 C7105157 HOSE_7101557 1
63 C840C5076000 HOSE 1
64 C7101979 JOY STICK RIGHT 1
65 C7101980 JOY STICK LEFT 1

336
Complete Upper Structure Hydraulics_ 7105473C-Sheet-3

337
RT-40
Hydraulics Complete Upper Structure Hydraulics
S No Part No Description Qty Remarks
67 C7101767 HOSE_7101557 1
68 C7105681 HOSE_7101557 1
69 C7101492 HOSE_7101557 1
70 C7105683 HOSE_7101557 4
71 C7103046 BOOSTING VALVE 1
72 C7105674 ELBOW (M-F)_7105673 1
73 C7105690 HOSE_7101557 1
74 C7106089 FLANGE PIPE 1
75 C9100180 O_RING_24_99X3_53 1
76 C7105498 ADAPTOR (M-F)_7105072 1
77 C7102828 ROTARY FITTING 2
78 C8PP11222000 MINIMAX COUPLING 1
79 C7105691 HOSE_7101557 1
80 C7101709 COIL 24V MAKE REXROTH 1
81 C7105164 HOSE _7101557 4
82 C7106028 TEE CONNECTOR (1/4" F-M-M-MINIMAX)_7106027 2
83 C7201302 HOSE_9100597 1
84 C7105692 HOSE _7101557 3
85 C7105693 HOSE _7101557 5
86 C7105694 HOSE _7101557 2
87 C7105695 HOSE _7101557 1
88 C7105697 HOSE _7101557 2
89 C7105705 HOSE _7101557 1
90 C7105674 ELBOW (M-F)_7105673 5

338
Complete Upper Structure Hydraulics_ 7105473C-Sheet-4

339
RT-40
Hydraulics Complete Upper Structure Hydraulics
S No Part No Description Qty Remarks
81 C7105164 HOSE _7101557 4
82 C7106028 TEE CONNECTOR (1/4" F-M-M-MINIMAX)_7106027 2
83 C7201302 HOSE_9100597 1
84 C7105692 HOSE _7101557 3
85 C7105693 HOSE _7101557 5
86 C7105694 HOSE _7101557 2
87 C7105695 HOSE _7101557 1
88 C7105697 HOSE _7101557 2
89 C7105705 HOSE _7101557 1
90 C7105674 ELBOW (M-F)_7105673 5
91 C7105702 HOSE _7101557 1
92 C7105115 ADAPTOR(M-M)_7101511 4
93 C7105698 HOSE _7101557 1
94 C7105700 HOSE _7101557 4
95 C7105509 TEE CONNECTOR (F-M-M )_7105508 1
96 C7101903 DOWTY SEAL (M16) 3
97 C8G956010080 DOWTY SEAL (1-1/4") 2
98 C9100129 HEXAGON SOCKET HEAD CAP SCREW M10x100 4
99 C7105485 DOWTY SEAL (M24) 1
100 C7105486 DOWTY SEAL (M30) 1
101 C819M4001000 PLUG 1/2" (F) 1
102 C9100203 HEXAGON HEAD BOLT M6X45-8.8 4
103 C9100150 SPRING LOCK WASHER M6 4
104 C9100047 HEXAGON HEAD BOLT M8X20-8.8 8
105 C9100046 SPRING LOCK WASHER M8 9
106 C9100045 HEXAGON HEAD BOLT M10X25-8.8 2
107 C9100044 SPRING LOCK WASHER M10 6
108 C840C5001000 HOSE 1
109 C7101553 ADAPTOR(M-M)_7101511 2
110 C7105823 PHENOLEX PIPE 1
111 C9100266 HEXAGON HEAD SCREW M10x20-8.8 4
112 C9100167 HEXAGON HEAD SCREW M8x16-8.8 4
113 C9100068 HEXAGON NUT M8-8 5
114 C9100486 HEXAGON HEAD SCREW M6x20-8.8 8
115 C9100073 PUNCHED WASHER M6 8

340
Complete Upper Structure Hydraulics_ 7105473C-Sheet-5

341
RT-40
Hydraulics Complete Upper Structure Hydraulics
S No Part No Description Qty Remarks
116 C9100342 HEXAGON NUT M6-8 8
117 C7101901 DOWTY SEAL (7/8-14 UNF ) 2
118 C7101902 DOWTY SEAL (7/16-20 UNF ) 3
119 C8V123502000 PLUG 1/2" (M) 1
120 C8V1642026000 HOSE 1
121 C7106083 ADAPTOR ( M-F)_7105072 1
122 C7107989 TEE-CONNECTOR (F-M-M)_7106027 1
123 C7106077 ELBOW (M-F)_7105673 1
124 C7106810 ADAPTOR (M-F)_7106809 1
125 C9100052 HEXAGON HEAD SCREW M8X20-8.8 6
126 C9100062 PUNCHED WASHER 9 A IS:2016-1967-STEEL 4
127 C9100610 HEXAGON HEAD BOLT IS 1364 M10X20-8.8 4
128 C9100292 HEXAGON SOCKET HEAD CAP SCREW M6x60 2
129 C8PP11081000 CHECK VALVE 1
130 C7107478 ACCUMULATOR 1
131 C7106811 ADAPTOR_7106809 1
132 C989150 TEMP SENSOR 1
133 C7107481 BEND PLATE 1
134 C9100641 HEXAGON HEAD SCREW M10X45-8.8 1
135 C9100076 HEXAGON NUT-IS1364(PART-3)/ISO4032-M10-05 1
136 C7101037 ANGLE CLAMP 1
137 C7101007 BLOCK 1
138 C9100110 HEXAGON HEAD BOLT-IS 1364(PART1)-M8X50-8.8 1
139 C7106082 HOSE_7101557 2
140 C7105446 PLUG 3/8"BSP 1
141 C7105586 ADAPTOR_7101511 2
142 C7105431 HOSE_7101557 1
143 C84050112000 HOSE 2

342
Complete Upper Structure Hydraulics_ 7105473C-Sheet-6

343
RT-40
Hydraulics Complete Upper Structure Hydraulics
S No Part No Description Qty Remarks
116 C9100342 HEXAGON NUT M6-8 8
117 C7101901 DOWTY SEAL (7/8-14 UNF ) 2
118 C7101902 DOWTY SEAL (7/16-20 UNF ) 3
119 C8V123502000 PLUG 1/2" (M) 1
120 C8V1642026000 HOSE 1
121 C7106083 ADAPTOR ( M-F)_7105072 1
122 C7107989 TEE-CONNECTOR (F-M-M)_7106027 1
123 C7106077 ELBOW (M-F)_7105673 1
124 C7106810 ADAPTOR (M-F)_7106809 1
125 C9100052 HEXAGON HEAD SCREW M8X20-8.8 6
126 C9100062 PUNCHED WASHER 9 A IS:2016-1967-STEEL 4
127 C9100610 HEXAGON HEAD BOLT IS 1364 M10X20-8.8 4
128 C9100292 HEXAGON SOCKET HEAD CAP SCREW M6x60 2
129 C8PP11081000 CHECK VALVE 1
130 C7107478 ACCUMULATOR 1
131 C7106811 ADAPTOR_7106809 1
132 C989150 TEMP SENSOR 1
133 C7107481 BEND PLATE 1
134 C9100641 HEXAGON HEAD SCREW M10X45-8.8 1
135 C9100076 HEXAGON NUT-IS1364(PART-3)/ISO4032-M10-05 1
136 C7101037 ANGLE CLAMP 1
137 C7101007 BLOCK 1
138 C9100110 HEXAGON HEAD BOLT-IS 1364(PART1)-M8X50-8.8 1
139 C7106082 HOSE_7101557 2
140 C7105446 PLUG 3/8"BSP 1
141 C7105586 ADAPTOR_7101511 2
142 C7105431 HOSE_7101557 1
143 C84050112000 HOSE 2

344
Outrigger Hydraulics 7105474A-Sheet-1

345
RT-40
Hydraulics Outrigger Hydraulics
S No Part No Description Qty Remarks
1 40B1027 OUTRIGGER VALVE 1
2 7101532 ADAPTOR(M)_7101511 16
3 7101531 ADAPTOR(M)_7101511 1
4 7101512 ADAPTOR(M)_7101511 1
5 7101517 ADAPTOR(M)_7101511 2
6 7105450 ADJUSTABLE ELBOW 2
7 7101997 TUBE 1
8 7105003 TUBE 1
9 7105009 TUBE 1
10 7105013 TUBE 1
11 7105000 TUBE 1
12 7105006 TUBE 1
13 7105011 TUBE 1
14 7105015 TUBE 1
15 16420260 HOSE (1/2") 1
16 7105010 TUBE 1
17 7105014 TUBE 1
18 7105012 TUBE 1
19 7105016 TUBE 1
20 7101998 TUBE 4
21 7101999 TUBE 1
22 7105005 TUBE 1
23 7105002 TUBE 1
24 7105008 TUBE 1
25 7105042 TUBE 1
26 7105037 TUBE 1
27 7105039 TUBE 1
28 7105038 TUBE 1
29 7105040 TUBE 1

30 7105017 TUBE 1
31 7105023 TUBE 1
32 7105029 TUBE 1
33 7105033 TUBE 1
34 7105020 TUBE 1
35 7105026 TUBE 1

346
Outrigger Hydraulics 7105474A-Sheet-2

347
RT-40
Hydraulics Outrigger Hydraulics
S No Part No Description Qty Remarks
36 7105031 TUBE 1
37 7105035 TUBE 1
38 7105018 TUBE 1
39 7105024 TUBE 1
40 7105021 TUBE 1
41 7105027 TUBE 1
42 7105030 TUBE 1
43 7105034 TUBE 1
44 7105032 TUBE 1
45 7105036 TUBE 1
46 7105019 TUBE 1
47 7105025 TUBE 1
48 7105022 TUBE 1
49 7105028 TUBE 1
50 95601005 DOWTY SEAL 1/2"BSP 1
51 9100046 SPRING LOCK WASHER 4
52 9100167 HEXAGON HEAD SCREW M8X196-8.8 4
53 28C5010 HOSE (1/4") 1
54 95601001 DOWTY SEAL 1/4"BSP 2
55 95601004 DOWTY SEAL 3/8"BSP 19
56 PP11222 MINIMAX COUPLING 1
57 7106083 ADAPTOR(M-F)_7105072 1

348
Single Pump_ 7106497A

349
RT-40
Lower Hydraulics Single Pump
S No Part No Description Qty Remarks
1 Housing (Metric) 1
2 Mounting flange (Metric) 1
3 Mounting Screw 4
4 Retaining ring 1
5 Shaft seal(S1-0.7 barl 1
6 Shaft and bearing ass'y (Splined) (Code-3) 1
6a Shaft (splined) ICode-3) 1
6b Round section ring 2
6c Ball bearing 1
7 Cartridge assembly 817 C.W. 1
7a Port plate - rear Bi-dir 1
7b Pin vane holdout 10
7c Vane 10
7d Cam ring - B17 1
7e Dowel pin 2
7f Back-up ring 1
7g Port plate - pressure Bi-dir 1
7h Sq. secticn seal
7j Bush 1
7k Dowel pin
7m Screw 2
7n Rotor-insert ass'y
7p Sq. secticn seal
7q 0' ring 1
5, 7f, VS24-10133 Seal kit (S1 -0.7 bar) 1
h.7p
7q,
7a,7j Port plate - rear and bush ass'y
7k 1
1 Housing (Metric) 1

350
Double Pump_ 7106496A

351
RT-40
Lower Hydraulics Double Pump
S No Part No Description Qty Remarks
1 Housing !Metric} IS = 2"I 1
2 Mounting flange !Metric) 1
3 End caD (Metric) (P2 = 3/4"I 1
4 Mounting Screw 7
5 Mounting Screw 4
6 Retaining ring 1
7 Shaft seal 151-0.7 barl 1
8 Shaft and bearing ass'y (Code-Y) 1
8a Shaft (splinediiCode-YI-IM117S 1
8b Round sedion ring 12-R-X-W-V-T-0-S) 2
8c Be Ball bearing 1
9 Cartridge assembly *10 C.W. (P1)
Cartridge assembly *05 C.W. (P2) 1
9a Port plate - rear Bi-dir IP11
Port plate - rear Bi-dir IP21 1
9b Pin vane holdout 20
9c Vane 20
9d tam ring - 005 1
1-- am ring - 010 1
9e Dowel pin 4
9f Back-up ring 2
9g Port plate - pre,,ure Bi-dir 2
9h Sq. settion seal 2
9j Sq. section seal 2
9k Rotor-insert ass'y 1
9m Screw 4
9n Dowel pin 2
9p Rotor-insert ass'y 1
9s,9. VS14-97724 Seal kit (S1 -0.7 bar) 1
9j,9h
,9f
9a,9
Port Dlate - rear ass'v Bi-dir lP1\ 1
n
9a,9
Port plate - rear and bush ass'y Bi-dir (P2) 1
q
9n
NOT AdaDtor Dlate 1
Adaptor mounting screws 2

352
Combi Cooler_ 7101795A

353
RT-40
Lower Hydraulics Combi Cooler
S No Part No Description Qty Remarks
1 3706200 OCN CMS3/OO/H8/S/195A-11 LEFT 1
2 3711490 FOOT CMS3/OO/H8/S/195A-11 RAL9005 2
3 3711546 SHROUND CMS3/OO/H8/S/195A-RAL9005 1
4 3711578 SUPPORT CMS3/OO/H8/S/195A-RAL9005 2
5 3674399 FAN 600/10-10/30LD/PAG/S/FM17 K1-5 1
6 3121812 PROTECTION GRID OK-ELH8/1.0 RAL9005 1
7 3106375 SUPPORT-HYDR.MOT.OK-ELH4-11 1
8 3668362 KM 1/8 L2LD X00 4NL2/375 + SOV 4 B 01473 1
9 3601307 SUPPORT-CRANE EL/SC RAL 9005 OPAQUE 2
10 3726203 OCN CMS3/OO/H8/S/195A-11 RIGHT 1
11 3711317 BRACKET CMS3/OO/H8/S/195A-RAL9005 2

354
Combi Cooler_ 7101795A

355
RT-40
Combi Cooler CombiCooler
S No Part No Description Qty Remarks
2 B.0144410001 ASSEMBLY PRESSURE RELIEF VALVE 1
SOV 4 B 0173 A - 20
10 E.0223150004 HOUSING 1
20 E.0224690001 FLANGE COVER 1
40 E.0185600001 THRUST PLATE 2
50 B.0113500005 ASSEMBLY GEAR 1
70 E.0178770001 SEALING 2
90 E.0204610001 NAME PLATE 1
100 E.0092210001 WASHER 2
120 L.0017020179 O-RING 62,0X2,0 FP-90 2
150 N.0014760002 NOTCHED NAIL 2X5 AL 2
160 N.0009120222 HEX.SOCKET HEAD CAP SCREW M10X80 10.9 2
170 L.0064070034 PROTECTION CAP 2
230 E.0094350001 PLUG 2
280 N.0063250101 PARALLEL PIN 6m6X16 2
1210 N.0009120386 HEX.SOCKET HEAD CAP SCREW M10X125 10.9 2
1220 E.0092210001 WASHER 2
1230 L.0017030170 O-RING PRP133 FP-70 1
3010 E.0208590001 HOUSING OUTBOARD BEARING 1
3020 B.0098930001 ASSEMBLY SHAFT OUTBOARD BEARING 1
3040 L.0044170187 ROTARY SHAFT SEAL 20X40X7 BABSL 75 FKM585 1
3050 L.0010000140 ROLLER BEARING 1
3060 N.0009880080 SUPPORTING RING 20X28X2 1
3070 N.0004710025 RETAINING RING 20X1,2 SPRING STEEL 1
3100 N.0068880002 WOODRUFF KEY 3X6,5 1
3110 N.0001370004 CS SPRING WASHER 12 SPRING STEEL 1
3120 N.0286750001 CS HEXAGON NUT M12X1,5-05 1
3130 E.0051600001 CS CARDBOARD SLEEVE 1
3150 N.0009120243 CS HEX.SOCKET HEAD CAP SCREW M5X35 8.8 1

356
Combi Cooler_ 7101795A

357
RT-40
Power Unit Combi Cooler
S No Part No Description Qty Remarks
4010 E.0200440001 HOUSING 1
4020 E.0200450001 PISTON 1
4030 E.0200460001 SLEEVE 1
4040 E.0200470001 WASHER 1
4050 E.0200480001 SPRING HOUSING 1
4060 E.0200500001 FLANGE 1
4070 E.0200490001 SPRING CAP 1
4080 E.9187390001 COMPRESSION SPRING 1
4090 E.0062330001 COMPRESSION SPRING 1
4100 L.0023000065 SCREW PLUG VSTI G3/8-ED 1
4110 L.0014120001 HEX.SEAL LOCK NUT 1
4120 N.0009140044 HEADLESS SCREW M8X30 45H 1
4130 L.0017170011 O-RING 17,17X1,78 8307 1
4140 L.0072250087 NOZZLE G-M4X0,80 MS 1
4150 N.0009120140 HEX.SOCKET HEAD CAP SCREW M6X16 10.9 1
4010 E.0200440001 HOUSING 1
4020 E.0200450001 PISTON 1
4030 E.0200460001 SLEEVE 1
4140 L.0072250087 NOZZLE G-M4X0,80 MS 1
4150 N.0009120140 HEX.SOCKET HEAD CAP SCREW M6X16 10.9 2

358
Outrigger Control Valve_ 840B1027000

359
RT-40
Lower Hydraulics Outrigger Control Valve
S No Part No Description Qty Remarks
1 40-B-1-027/001 ANELLO DIP ROTE ZIONE DIAM. 12 9
2 40-B-1-027/002 ANELLO 9.3X19X1.5 9
3 40-B-1-027/003 16X20X1 RING 1
4 40-B-1-027/004 SPACER 28 X 16 X 6 SD6 18
5 40-B-1-027/005 BOCCOLA VERS.8 ME/S5 9
6 40-B-1-027/006 MANIFOLD EI-SD6/9 1
7 40-B-1-027/007 SPOOL 1/SD6 5
8 40-B-1-027/008 TYPE 2 NICKEL-PLATED SPOOL FOR SD6 4
9 40-B-1-027/009 *ELEMENTO SD6/P-BSP 9
10 40-B-1-027/010 SD6/FE-B SP, INLET COVER 1
11 40-B-1-027/011 SD6/FS-B SP OUTLET COVER 1
12 40-B-1-027/012 GIUNTO 8E D3/S5 9
13 40-B-1-027/013 GIUNTO VO8E S5 9
14 40-B-1-027/014 N.3 VMP Y5 SPRING (BLU) 1
15 40-B-1-027/015 MOLLA "E" VERS.8-17/S5 9
16 40-B-1-027/016 VITE M6X4.5-F C =1 9
17 40-B-1-027/017 VMPY5 INLET PART 1
18 40-B-1-027/018 LEVER KIT L/S5 9
19 40-B-1-027/019 P3T/SD6 PLUG WITH O-RING 16
20 40-B-1-027/020 HS H BSP 1/4 PLUG 2
21 40-B-1-027/021 PLUG, BSP 3/8 NBR 1
22 40-B-1-027/022 HEX. SOC HEAD PLUG, BSP 1/2 NBR 1
23 40-B-1-027/023 PARBAK RING 16.26X1.4 (8-114) 18
24 40-B-1-027/024 CONNECTOR C02-DIN 43650 18
25 40-B-1-027/025 DADO M8-DE008-Biovalizzato Fe/Zn8c1B 3
26 40-B-1-027/026 OR 8.73X1.78 NBR 70 SH 18
27 40-B-1-027/027 14.00X1.78 NBR 70 SH O-RING SEAL 60
28 40-B-1-027/028 15.88X2.62 NBR 70 SH O-RING SEAL 18
29 40-B-1-027/029 GUARNIZIONE BAGUES JF4-9A 9
30 40-B-1-027/030 M 8 SPRING WASHER 3
31 40-B-1-027/031 BOB INA BT/CS 24 VDC 18
32 40-B-1-027/032 SOCKET HEAD CAP SCREWS M5X25 18
33 40-B-1-027/033 VITE TCE I UNI 5931-M5X37-12.9(lev.punz.) 18
34 40-B-1-027/034 VITE TCE I UNI 5931-M5X100-8.8 36
35 40-B-1-027/035 KIT ELETTROVAL VOLA 3 VIE VSE EJ08F/20NB3 18
36 40-B-1-027/036 VR6 KIT-SD6 9
37 40-B-1-027/037 KIT VALVOLA P(G3)/SD5-SD6 (130-210 bar) 2
38 40-B-1-027/038 ANELLO DITE NUTA VERS.8ED/S5 9
39 40-B-1-027/039 CILINDRO 8E D3/S5 CON GUARNIZIONI 9
39 40-B-1-027/040 PISTON 8ED3/S5 9
40 40-B-1-027/041 SUPPORTO VERS. 8ED/S5 9
40 40-B-1-027/042 TIR SD6/9 3
41 40-B-1-027/043 SP RING BODY VMD5/GT 1
42 40-B-1-027/044 PLUG, SV/VMP5 1

360
Main Control Valve_7101754

361
RT-40
Lower Hydraulics Main Control Valve
S No Part No Description Qty Remarks
7101754 MAIN CONTROL VALVE 1

362
Stop Plate Assy_7101754.00A

363
RT-40
Main Control Valve Stop Plate Assy_7101754
S No Part No Description Qty Remarks
1 7101754 .001 PLUG WITH PROFIL SEALING RING 1
2 7101754 .002 PLUG WITH PROFIL SEALING RING 2
3 7101754 .003 PRESSURE RELIEF VALVE 1
4 7101754 .004 SCREW PLUG COMPL. 1
04.01. 7101754 .005 SCREW PLUG 1
04.02. O-RING 1
5 7101754 .006 PRESSURE REDUCING VALVE 1
A 7101754 .00K SEAL KIT

364
Hyd. Operated Valve Assy_7101754.00B

365
RT-40
Main Control Valve Hyd. Operated Valve Assy_7101754
S No Part No Description Qty Remarks
1 7101754 .006 SPRING RETAINER 2
2 7101754 .007 COMPRESSION SPRING 2
3 7101754 .008 PILOT HEAD 2
03.01. 7101754 .009 VAL VE HOUSING 1
03.02. 7101754 .010 HEXAGON SOCKET HEAD SCREW 4
03.03. O-RING 2
03.04. O-RING 1
03.05. 7101754 .011 ORIFICE 1
03.06. 7101754 .015 SETTING SCREW 1
03.07. SEAL-LOCK SEALING NUT 1
4 O-RING 4
5 O-RING 2
6 O-RING 1
7 7101754 .003 PRESSURE RELIEF VALVE 1
8 7101754 .003 PRESSURE RELIEF VALVE 1
9 7101754 .004 SCREW PLUG COMPL. 2
09.01. SCREW PLUG 1
09.02. O-RING 1
A 7101754 .00K SEAL KIT 1

366
Hyd. Operated Valve Assy_7101754.00C

367
RT-40
Main Control Valve Hyd. Operated Valve Assy_7101754
S No Part No Description Qty Remarks
1 7101754 .006 SPRING RETAINER 2
2 7101754 .007 COMPRESSION SPRING 2
3 7101754 .008 PILOT HEAD 2
03.01. 7101754 .009 VALVE HOUSING 1
03.02. 7101754 .010 HEXAGON SOCKET HEAD SCREW 4
03.03. O-RING 2
3.04 O-RING 1
03.05. 7101754 .011 ORIFICE 1
03.06. 7101754 .015 SETTING SCREW 1
03.07. SEAL-LOCK SEALING NUT 1
4 O-RING 4
5 O-RING 2
6 O-RING 1
7 7101754 .003 PRESSURE RELIEF VALVE 1
8 7101754 .013 PRESSURE RELIEF VALVE 1
9 7101754 .004 SCREW PLUG COMPL. 2
09.01. SCREW PLUG 1
09.02. O-RING 1
A 7101754 .00K SEAL KIT 1

368
Hyd. Operated Valve Assy_7101754.00D

369
RT-40
Main Control Valve Hyd. Operated Valve Assy_7101754
S No Part No Description Qty Remarks
1 7101754 .006 SPRING RETAINER 2
2 7101754 .007 COMPRESSION SPRING 2
3 7101754 .008 PILOT HEAD 2
03.01. 7101754 .009 VALVE HOUSING 1
03.02. 7101754 .010 HEXAGON SOCKET HEAD SCREW 4
03.03. O-RING 2
03.04. 7101754 .011 O-RING 1
03.05. 7101754 .011 ORIFICE 1
03.06. 7101754 .015 SETTING SCREW 1
03.07. SEAL-LOCK SEALING NUT 1
4 O-RING 4
5 O-RING 2
6 O-RING 1
7 7101754 .013 PRESSURE RELIEF VALVE 1
8 7101754 .013 PRESSURE RELIEF VALVE 1
9 7101754 .004 SCREW PLUG COMPL. 2
09.01. SCREW PLUG 1
09.02. O-RING 1
A 7101754 .00K SEAL KIT 1

370
Hyd. Operated Valve Assy_7101754.00F

371
RT-40
Main Control Valve Hyd. Operated Valve Assy_7101754
S No Part No Description Qty Remarks
1 7101754 .006 SPRING RETAINER 2
2 7101754 .007 COMPRESSION SPRING 2
3 7101754 .008 PILOT HEAD 2
03.01. 7101754 .009 VALVE HOUSING 1
03.02. 7101754 .010 HEXAGON SOCKET HEAD SCREW 4
03.03. O-RING 2
03.04. O-RING 1
03.05. 7101754 .011 ORIFICE 1
03.06. 7101754 .015 SETTING SCREW 1
03.07. SEAL-LOCK SEALING NUT 1
4 O-RING 4
5 O-RING 2
6 O-RING 1
A 7101754 .00K SEAL KIT 1

372
Inlet Plate Assy_7101754.00G

373
RT-40
Main Control Valve Inlet Plate Assy_7101754
S No Part No Description Qty Remarks
1 7101754 .017 ORIFICE 1
2 7101754 .007 COMPRESSION SPRING 1
3 7101754 .018 SCREW PLUG COMPL. 1
03.01. SCREW PLUG 1
03.02. 7101754 .019 PROFIL SEALING RING 1
4 7101754 .020 PLUG WITH PROFIL SEALING RING 1
5 7101754 .021 PLUG WITH PROFIL SEALING RING 2
6 7101754 .022 STOP 1
7 7101754 .023 COMPRESSION SPRING 1
8 7101754 .024 SPOOL 1
9 7101754 .025 PLUG WITH PROFIL SEALING RING 1
10 7101754 .014 PRESSURE RELIEF VALVE 1
11 7101754 .017 ORIFICE 1
12 O-RING 4
13 O-RING 2
14 O-RING 1
15 7101754 .002 PLUG WITH PROFIL SEALING RING 1
16 7101754 .026 SAFETY CAP YELLOW 1
A 7101754 .00K SEAL KIT 1

374
Motion Cut Valve_ 7106807A

375
RT-40
Upper Hydraulics Motion Cut Valve
S No Part No Description Qty Remarks
1 - ALU BLOCK 1
2 - EMDV 1
3 - CHECK VALVE 3
4 - NAME PLATE 1
5 - REVIT 2

376
Boosting Valve_ 7103046A

377
RT-40
Upper Hydraulics Boosting Valve
S No Part No Description Qty Remarks
1 - STEEL BLOCK 3
2 - DCPS-16-N 1
3 - DWDP-2D 1
4 - CVFP-12-N 1
5 - PSXS-08-N 1
6 - ORIFICE 1
7 - ORIFICE 1
8 - CHECK VALVE ASSY 1

378
Joystick_ 7101979-80- sheet-1

379
RT-40
Upper Hydraulics Joystick
S No Part No Description Qty Remarks
1 7101980.001 Handle Mfe-X-Xxxxxx-T0S4 AR
2 7101980.002 Square Boot Hpvc AR
3 7101980.003 Nut M10 Uni 5589 Zinc Plated AR
4 7101980.004 Selector Disc AR
5 7101980.005 Universal Joint Prsvc/Hpv1C AR
6 7101980.006 Spindle Dia. 10 Mm (Step 8,7 MM) AR
7 7101980.007 Spindle Guide Kit Hpv AR
8 7101980.008 Mounting Flange AR
9 7101980.009 Body Kit Hpv1C01 (1/4" Bsp) AR
10 7101980.01 Spring Pack Cr156N0 AR
11 7101980.011 Spring Pack Cr113N0 AR

380
Joystick_ 7101979-80- sheet-1

381
RT-40
Upper Hydraulics Joystick
S No Part No Description Qty Remarks
1 7101980.001 Handle Mfe-X-Xxxxxx-T0S4 AR
2 7101980.002 Square Boot Hpvc AR
3 7101980.004 Selector Disc AR
4 7101980.003 Nut M10 Uni 5589 Zinc Plated AR
5 7101980.005 Universal Joint Prsvc/Hpv1C AR
6 7101980.006 Spindle Dia. 10 Mm (Step 8,7 MM) AR
7 7101980.007 Spindle Guide Kit Hpv AR
8 7101980.008 Mounting Flange AR
9 7101980.009 Body Kit Hpv1C01 (1/4" Bsp) AR
10 7101980.011 Spring Pack Cr113N0 AR

382
Cindy Valve_ 7101650A

383
RT-40
Upper Hydraulics Cindy Valve
S No Part No Description Qty Remarks
1 300.0306743 COMPLETE SEAL KIT FOR CINDY 16 1

384
385
PNEUMATICS

386
 Pneumatic Circuit_7105778B

16
FROM AIR
3
AIR
ENGINE INLET OUTLET
AIR INTAKE 91
PORT 1 2 PORT
COMPRESSOR
4 5
21
1
6 2 23
11
12
92
1
24
22 3
10
2
44

GEAR
BOX
REAR AXLE OFF\ON
11

3
8
12
7
9
3 13
13
14
30
14

15

ROTARY THROTTLE
DISTRIBUTOR(ALA) SYSTEM

15

24
20
INLET

SERVICE
18
PORT
17
58
SUPPLY 58
15 DELIVERY PORT
PORT 15

FRONT AXLE
18
SERVICE
REAR AXLE

61
20 57
57 PORT 56
INLET INLET
56 SUPPLY SERVICE
PORT PORT
18 56
DELIVERY 58
SUPPLY
PORT PORT
20 DELIVERY 58
PORT 17
58

17

387
RT-40
Hydraulics Pneumatic Circuit
S No Part No Description Qty Remarks
1 C8F952800100 UNLOADER VALVE WITH TYRE 1 S.CLAYTON -M 302300
2 C8F952800200 RESERVOIR 50 LITRES 2
3 C8F952801600 AUTO DRAIN VALVE 4 S.CLAYTON - M302450
4 C8PP10533000 SYSTEM PROTECTION VALVE 1 S.CLAYTON - M 302920
5 C8F952800300 RESERVOIR 25 LITRES 1 S.CLAYTON - M 411000
6 C8PP10532000 AIR FILTER 1 S.CLAYTON - M250810

7 C8PP10877000 AIR CYLINDER(DIA 25X50MM STROKE) 1 DANCAL INDIA LTD-

8 C8PP10934000 SOLONOID OPERATED D.C.V 1 SHREDER BELLOWS-
G53014
9 C8PP10934000 LPI SWITCH 4.09 BAR 2
10 C8V051715000 AIR PRESSURE GUAGE 1
11 C8F952800900 THROTTLE VALVE 1 S.CLAYTON -M830490
12 C8V121903910 DUAL BRAKE VALVE 1 S.CLAYTON -M600190
13 C8F952800400 RESERVOIR 10 LITRES 1
14 C8F952801000 GRADUATED HAND CONTROL VALVE 1 S.CLAYTON -M302160
15 C8V194904710 BOWL 3
16 C7105291 HOSE_7101557 1
17 C8V121918100 MASTER CYLINDER 3
18 C8F952812200 RELAY VALVE 3 S.CLAYTON -M302970
19 C8V194904500 STOP LIGHT SWITCH 1
20 C8V194901400 AIR CYLINDER 3 S.CLAYTON - M 500180
21 C7101517 ADAPTOR(M)_7101511 2
22 C7105911 5 WAY ADAPTOR 1
23 C8V194902400 SPACER 3
24 C7105699 HOSE_7101557 1
25 C7102617 HOSE ADAPTOR M22X1.5 (F)_7106140 1
26 C8PP10796000 WORM DRIVE HOSE CLAMP 80
27 C8M105402600 WASHER M22 27
28 C7102599 HOSE ADAPTOR M22X1.5 (M)_7106060 5
29 C7106183 HOSE ELBOW M22X1.5 (M)_7106061 14
30 C7100924 HOSE_7101557 2
31 C8F952805200 DOUBLE SOCKET 1
32 C8F952803400 DOUBLE SOCKET(M22X1.5 XM14X1.5) 4
33 C8F952803000 WASHER M14 9
34 C8V121901300 WASHER M16 24
35 C7106174 HOSE ADAPTOR M16X1.5 (M)_7106060 9
36 C7106173 HOSE ADAPTOR M14X1.5 (M)_7106060 3

388
 Pneumatic Circuit_7105778B

31 27
FROM 26 32 27 33
27 38
ENGINE 40 29 27 26
28 34 35 26
AIR INTAKE 70
COMPRESSOR 1 2
49 27
21 29 27 26
23
26 49 27 26 29 27
27
33 72 39 34 35 26
26
26 67 68 28 26 29 27
26 25 1
24 26 29 27
34 35 26
26 29 27 22 32 27 33
26 34 65 62 49 27
46
42
45 72 26 29 27
26 26 35 34
26
45
50 65
27 29
64 34 22 GEAR

32
26 REAR AXLE OFF\ON BOX
11

27
21 47

33
72 45
12
26 47 66 26
27 29
33 27 32 26 13
71 73
26 28 27
14

15 45 63 26
26 66 47
26 28 27

ROTARY THROTTLE
DISTRIBUTOR(ALA) SYSTEM 51 60

48 52

INLET

26 36 33 SERVICE
PORT
29 27 26 55 50

26 27 28 23
55 50 51 60 DELIVERY
51 60
PORT 27 29 26
SUPPLY
34 37
PORT

FRONT AXLE
48 52
33 36 26
SERVICE 26 35 34 43
DELIVERY PORT
PORT INLET 54
INLET SERVICE
SUPPLY 26 36 33
50 55 PORT 59
PORT
27 29
REAR AXLE

26
DELIVERY 29 27 26
48 34 35 26 PORT 27 29 26
SUPPLY
52 34 37
26 35 34 PORT
23 55
55 50 34 37 23 50

389
RT-40
Hydraulics Pneumatic Circuit
S No Part No Description Qty Remarks
37 C8V121903000 PLUG M16X1.5 9
38 C7105863 TEE FAB. 1
39 C8PP11786000 PLUG M14X1.5 1
40 C8M105402900 LOCK NUT M22X1.5 1
41 C7106545 BALATA PACKING 2
42 C7102586 4-WAY ADAPTOR 1
43 C7105674 ELBOW 1/4" (M-F)_7105673 1
44 C8V194902500 HOSE 1

45 C8F952803800 WASHER M12 5

46 C7106163 LOCK NUT M14X1.5 1
47 C8G956010010 DOWTY SEAL ,1/4"B.S.P 9
48 C7106038 ADAPTOR (M14x1.5-1/4" BSP)_7101511 3
49 C7106164 PLUG M22x1.5 3
50 C8G956010050 DOWTY SEAL (1/2"BSP) 16
51 C8V122904100 DOWTY SEAL ,M22 3
52 C7101903 DOWTY SEAL M16 3
53 C7106165 TIGHTING STRAP 4
54 C7101902 DOWTY SEAL (7/16"-20UNF) 1
55 C7105791 ADAPTOR(M)_7101511 8
56 C7105860 U-TUBE 4
57 C7105861 TUBE 2
58 C828C5010000 HOSE 5
59 C7105240 ADAPTOR (7/16-20 UNF - 1/4" 1
60 C8V194801900 ADAPTOR FOR BOWL 3
61 C7105695 HOSE_7101557 1
62 C7105548 ADJUSTABLE ELBOW 2
63 C7106133 HOSE ELBOW M12x1.5_7106061 1
64 C7106135 HOSE ELBOW M16x1.5_7106061 1
65 C7102577 HOSE ADAPTOR (1/2" BSP)_7106060 8
66 C7106175 HOSE ADAPTOR (1/4" BSP)_7106060 5
67 C7102588 HOSE ADAPTOR (M10X1.5)_7106060 1
68 C9101060 SEALING WASHER 10 x 16 IS : 3175 Cu 1
69 C8V191900800 CLAMP 4
70 C7107977 ADAPTOR (M26X1.5+M22X1.5) 2
71 C7102835 DOWTY SEAL M10 2
72 C8F952805300 PLUG M12X1.5 3

390
Pneumatic Circuit_ 7105778A-Sheet-3

391
RT-40
Hydraulics Pneumatic Circuit
S No Part No Description Qty Remarks
73 C7105751 ADPATOR(M)_7101511 2
74 C9100095 HEXAGON HEAD BOLT 6
75 C9100040 PUNCHED WASHER A11 IS: 2016-STEEL 9
76 C9100044 SPRING LOCK WASHER A10-IS:3063 9
77 C9100076 HEXAGON NUT-IS1364-M10-05 12
78 C9100130 HEXAGON HEAD BOLT -M12X30-8.8 12
79 C9100059 PUNCHED WASHER A14 IS: 2016-STEEL 12
80 C9100088 SPRING LOCK WASHER A12-IS:3063 12
81 C9100081 HEXAGON NUT-IS1364 12
82 C9100209 HEXAGON HEAD BOLT -M8X70-8.8 4
83 C8T0806000200 RUBBER PAD BIG 15
84 C9100068 HEXAGON NUT-IS1364 37
85 C9100062 PUNCHED WASHER A9 IS: 2016-STEEL 29
86 C9100046 SPRING LOCK WASHER A8-IS:3063 22
87 C9100047 HEXAGON HEAD BOLT-IS 1364 9
88 C9100341 HEXAGON NUT-IS 1364 2
89 C9101261 CHEESE HEAD SCREW ISO 1207 - M5X40-8.8 2
90 C8PP10811000 HOSE (30 meter) 30
91 C7105215 TUBE 1
92 C7105216 TUBE 1
93 C9100754 HEXAGON HEAD SCREW IS 1364 6
94 C9100263 HEXAGON HEAD SCREW 4
95 C7106234 FORK 1
96 C7102566 2

392
Pneumatic Circuit_ 7105778A-Sheet-4

393
RT-40
Hydraulics Pneumatic Circuit
S No Part No Description Qty Remarks
73 C7105751 ADPATOR(M)_7101511 2
74 C9100095 HEXAGON HEAD BOLT 6
75 C9100040 PUNCHED WASHER A11 IS: 2016-STEEL 9
76 C9100044 SPRING LOCK WASHER A10-IS:3063 9
77 C9100076 HEXAGON NUT-IS1364-M10-05 12
78 C9100130 HEXAGON HEAD BOLT -M12X30-8.8 12
79 C9100059 PUNCHED WASHER A14 IS: 2016-STEEL 12
80 C9100088 SPRING LOCK WASHER A12-IS:3063 12
81 C9100081 HEXAGON NUT-IS1364 12
82 C9100209 HEXAGON HEAD BOLT -M8X70-8.8 4
83 C8T0806000200 RUBBER PAD BIG 15
84 C9100068 HEXAGON NUT-IS1364 37
85 C9100062 PUNCHED WASHER A9 IS: 2016-STEEL 29
86 C9100046 SPRING LOCK WASHER A8-IS:3063 22
87 C9100047 HEXAGON HEAD BOLT-IS 1364 9
88 C9100341 HEXAGON NUT-IS 1364 2
89 C9101261 CHEESE HEAD SCREW ISO 1207 - M5X40-8.8 2
90 C8PP10811000 HOSE (30 meter) 30
91 C7105215 TUBE 1
92 C7105216 TUBE 1
93 C9100754 HEXAGON HEAD SCREW IS 1364 6
94 C9100263 HEXAGON HEAD SCREW 4
95 C7106234 FORK 1
96 C7102566 2

394
Auto Drain Valve_8F952801600

395
RT-40
Pneumatics Auto Drain Valve
S No Part No Description Qty Remarks
1 M 335601 Body 1
2 M 335620 Filter 1
3 M 335630 Spring 1
4 M 335640 Spring Seat 1
5 M 311010 Seal 1
6 M 920880 Sealing Ring 1
7 M 335611 Cover 1
8 M 910540 Hammer Head Drive Screw 2
9 M 630900 Name Plate 1
10 M 910290 Spring Washer 6
11 M 921670 Screw 6
- 9528-009 Auto Drain Valve AR
- 9528-009KT Repair Kit (*) AR

396
Dual Brake valve_8V121903910

397
RT-40
Pneumatics Dual Brake valve
S No Part No Description Qty Remarks
1 M 630110 Internal Circlip 1
AP M 610220 Venting Guide Assy. Comprising : 1
2 M 920140 Self Tapping Screw 1
3 M 631630 Cap 1
4 M 630410 Washer 1
5 M 631590 Venting Guide 1
6 M 630100 O Ring 1
7 M 630090 O Ring 2
8 M 630050 Sealing Ring Spacer 2
9 M 630060 O Ring 2
10 M 630070 O Ring 2
11 M 630041 Conical Spring 2
12 M 610171 Valve 2
13 M 630150 Screw 4
14 M 632001 Body Lower 1
15 M 630130 O Ring 2
16 M 630122 Piston 1
17 M 630440 Internal Circlip 1
18 M 630140 O Ring 1
19 M 631851 Body Upper 1
20 M 630230 Spring 1
21 M 630220 Guide Ring 2
22 M 630210 O Ring 1
23 M 630162 Piston 1
24 M 630170 Rubber Spring 1
25 M 630180 Spring Seat 1
26 M 630200 Internal Circlip 1
27 M 630190 Stem 1
28 M 630240 Spacer 1
29 M 630250 Boot 1
30 M 630260 Internal Circlip 1
31 M 910510 Spring Washer 4
32 M 910600 Screw 4
- M 610281 Treadle Assy. Comprising : AR
33 M 911880 Split Pin 4
34 M 631510 Pin 1
35 M 910570 Nut 1
36 M 910600 Screw 1
37 M 610191 Mounting Plate 1
38 M 631580 Plunger 1
39 M 833370 Boot 1
40 M 631490 Pin 1
41 M 631571 Treadle 1
- V12.09.039.1 Dual Brake Valve AR
- V12.09.039.1KT Repair Kit (*) AR

398
Relay Valve_8F952812200

399
RT-40
Pneumatics Relay Valve
S No Part No Description Qty Remarks
1 Elbow,Exhaust 1
2 Nut, Stover - M8 X 1.25 X 10.0 4
3 Pan, Lubrification Oil 4
- Relay Piston Assembly 1
4 Deflector 1
Screw, Serrated Hex Flanged Head - M12 X 30 X1
5
1.75 X 11.9
6 Housing, Flywheel 1
7 Cover, Flywheel Housing 1
Screw, Serrated Hex Flanged Head - M6 X 12 X1.75 X
8 1
11.9
9 Starter Motor 24V 1
- Valve Assembly 1
10 Assly, Piston-Rings-Connecting Rod And Rod Bearing 1
11 Assly, Flywheel With Ring Gear 1
12 Washer, Plain - Cu - 12 X 18 - Din 7603 1
13 Banjo Union M12 1
Screw, Hex Flanged Head - M8 X 30 X 1.25 -10.9 -Din
14 1
6921
Screw, Hex Flanged Head - M8 X25 X 1.25X8.8 Zn
15 1
Yellow Passivation Din 6921
16 Thermostat 1
17 Connection, By-Pass 1
18 O Ring - 60X3,55 - N - Epdm 70 - Din 3771 1
19 Temperature Switch Cum Sensor - Pricol 2
20 Plug, Allen Tapered - Din 906 - M12 X 1.5 X 5.8 2
21 Plug, Allen Straight - M22 X 1.5 X 5.8 Ph- Din 908 1
22 Self Tapping Screw 1
- 9528-122 R6 Relay Valve AR
- 9528-122KT Repair Kit (#) AR

400
System protection valve_8PP10533000

401
RT-40
Pneumatics SYSTEM PROTECTION VALVE
S No Part No Description Qty Remarks
1 Set Screw 8
2 Base Cover 1
3 Gasket 1
4 Body 1
5 Valve 6
6 Spring 6
7 Diaphragm Assembly 1
8 Compression Spring 4
9 Spring Guide 4
10 Top Cover 1
11 Pressure Setting Screw 4
12 Dust Cover 4
- PP10533 System Protection Valve AR
- PP10533KT Repair Kit (*) AR

402
403
 ELECTRICAL

COMPLETE ELECTRICAL KIT

PARTNO.-7108072

404
Lower Electrical_ 7108060- Sheet-1

405
RT-40
Electrical Lower Electrical
S No Part No Description Qty Remarks
1 C7107504 W/H FRONT LIGHT (HEAD LIGHT+PARK+DIRECTION 1
LIGHT)
2 C7107505 W/H REAR LIGHT (DIRECTION 1
LIGHT+PARK+REVERSE)
3 C8PP108860 4-CHAMBER TAIL LAMP ASSLY.(LEFT HAND) 1
4 C8PP108870 4-CHAMBER TAIL LAMP ASSLY-RIGHT HAND 1
5 C8G9259738 ELECTRIC HORN 24 V 1
6 C7106001 BATTERY TOP CLAMP 1
7 C7106059 CLAMP WITH FLY NUT 2
8 C7203435 RUBBER PAD 2
9 C8PP116950 BATTERY 12, 180 AH MHD 1800 2
10 C7107493 BATTERY LEAD +VE TO STARTER 1
11 C7102892 BATTERY LEAD +VE TO -VE 1
12 C7107494 BATTERY LEAD -VE TO STARTER 1
13 C8D345731C BATTERY LEAD (Starter To Earth) 1
14 C8F0047311 CABLE BINDING TIE 200MM 40
15 C8F0047164 CABLE BINDING TIE 300MM 40
16 C7105715 HEAD LIGHT 2
17 C8PP109890 MCB(25 AMP RATING,SINGLE POLE) 2
18 C7302270 SIDE INDICATOR LAMP 4
19 C7302269 REGISTRATION PLATE LIGHT 2
20 C8G9255762 2 CHAMBER LIGHT 2
21 C7102970 MCB BOX 1
22 C8PP117080 FOG LIGHT 2
23 C9100665 CHEESE HEAD SCREW ISO 1207 M5X70-8.8 2
24 C9100127 HEXAGON HEX BOLT -IS 1364 M6X25-8.8 16
25 C9100150 SPRING LOCK WASHER M6 16
26 C8D9230080 CLAMPS 30
27 C9100046 SPRING LOCK WASHER A8- IS:3063 PHOSPHATE 32
28 C9100052 HEXAGON HEAD SCREW-IS 1364 (PART 2)/ISO 4017 - 30
29 C9100047 HEXAGON HEX BOLT -IS 1364 M8X20-8.8 1
30 C9100068 HEXAGON NUT IS 1364 M8 1
31 C7106736 W/H PANEL LOWER ASSY. 1
32 8D20205700 BEEDING (3 METER) 3
33 C7301771 BULB 5W (24V) PARKING LAMP 2
34 C7301773 BULB 21W (24V) TURN INDICATOR 2
35 C7107995 ENGINE SAFETY W /H 1
36 C910309 FUSE 10A 33 FOR REF.
37 C910310 FUSE 15A 9 FOR REF.
38 C910311 FUSE 20A - FOR REF.
39 C910314 MAXI FUSE 60A 2 FOR REF.
40 C7108066 FUSE 5A - FOR REF.
41 C7108074 ENGINE SAFETY WARNING BUZZER - FOR REF.
42 C7108070 REGISTRATION LAMP BULB 24V,5W - FOR REF.

406
Lower Electrical_ 7108060- Sheet-2

407
RT-40
Electrical Lower Electrical
S No Part No Description Qty Remarks
1 C7107504 W/H FRONT LIGHT (HEAD LIGHT+PARK+DIRECTION 1
LIGHT)
2 C7107505 W/H REAR LIGHT (DIRECTION 1
LIGHT+PARK+REVERSE)
3 C8PP108860 4-CHAMBER TAIL LAMP ASSLY.(LEFT HAND) 1
4 C8PP108870 4-CHAMBER TAIL LAMP ASSLY-RIGHT HAND 1
5 C8G9259738 ELECTRIC HORN 24 V 1
6 C7106001 BATTERY TOP CLAMP 1
7 C7106059 CLAMP WITH FLY NUT 2
8 C7203435 RUBBER PAD 2
9 C8PP116950 BATTERY 12, 180 AH MHD 1800 2
10 C7107493 BATTERY LEAD +VE TO STARTER 1
11 C7102892 BATTERY LEAD +VE TO -VE 1
12 C7107494 BATTERY LEAD -VE TO STARTER 1
13 C8D345731C BATTERY LEAD (Starter To Earth) 1
14 C8F0047311 CABLE BINDING TIE 200MM 40
15 C8F0047164 CABLE BINDING TIE 300MM 40
16 C7105715 HEAD LIGHT 2
17 C8PP109890 MCB(25 AMP RATING,SINGLE POLE) 2
18 C7302270 SIDE INDICATOR LAMP 4
19 C7302269 REGISTRATION PLATE LIGHT 2
20 C8G9255762 2 CHAMBER LIGHT 2
21 C7102970 MCB BOX 1
22 C8PP117080 FOG LIGHT 2
23 C9100665 CHEESE HEAD SCREW ISO 1207 M5X70-8.8 2
24 C9100127 HEXAGON HEX BOLT -IS 1364 M6X25-8.8 16
25 C9100150 SPRING LOCK WASHER M6 16
26 C8D9230080 CLAMPS 30
27 C9100046 SPRING LOCK WASHER A8- IS:3063 PHOSPHATE 32
28 C9100052 HEXAGON HEAD SCREW-IS 1364 (PART 2)/ISO 4017 - 30
29 C9100047 HEXAGON HEX BOLT -IS 1364 M8X20-8.8 1
30 C9100068 HEXAGON NUT IS 1364 M8 1
31 C7106736 W/H PANEL LOWER ASSY. 1
32 8D20205700 BEEDING (3 METER) 3
33 C7301771 BULB 5W (24V) PARKING LAMP 2
34 C7301773 BULB 21W (24V) TURN INDICATOR 2
35 C7107995 ENGINE SAFETY W /H 1
36 C910309 FUSE 10A 33 FOR REF.
37 C910310 FUSE 15A 9 FOR REF.
38 C910311 FUSE 20A - FOR REF.
39 C910314 MAXI FUSE 60A 2 FOR REF.
40 C7108066 FUSE 5A - FOR REF.
41 C7108074 ENGINE SAFETY WARNING BUZZER - FOR REF.
42 C7108070 REGISTRATION LAMP BULB 24V,5W - FOR REF.

408
Lower Electrical_ 7108060- Sheet-3

409
RT-40
Electrical Lower Electrical
S No Part No Description Qty Remarks
1 C7107504 W/H FRONT LIGHT (HEAD LIGHT+PARK+DIRECTION 1
LIGHT)
2 C7107505 W/H REAR LIGHT (DIRECTION 1
LIGHT+PARK+REVERSE)
3 C8PP108860 4-CHAMBER TAIL LAMP ASSLY.(LEFT HAND) 1
4 C8PP108870 4-CHAMBER TAIL LAMP ASSLY-RIGHT HAND 1
5 C8G9259738 ELECTRIC HORN 24 V 1
6 C7106001 BATTERY TOP CLAMP 1
7 C7106059 CLAMP WITH FLY NUT 2
8 C7203435 RUBBER PAD 2
9 C8PP116950 BATTERY 12, 180 AH MHD 1800 2
10 C7107493 BATTERY LEAD +VE TO STARTER 1
11 C7102892 BATTERY LEAD +VE TO -VE 1
12 C7107494 BATTERY LEAD -VE TO STARTER 1
13 C8D345731C BATTERY LEAD (Starter To Earth) 1
14 C8F0047311 CABLE BINDING TIE 200MM 40
15 C8F0047164 CABLE BINDING TIE 300MM 40
16 C7105715 HEAD LIGHT 2
17 C8PP109890 MCB(25 AMP RATING,SINGLE POLE) 2
18 C7302270 SIDE INDICATOR LAMP 4
19 C7302269 REGISTRATION PLATE LIGHT 2
20 C8G9255762 2 CHAMBER LIGHT 2
21 C7102970 MCB BOX 1
22 C8PP117080 FOG LIGHT 2
23 C9100665 CHEESE HEAD SCREW ISO 1207 M5X70-8.8 2
24 C9100127 HEXAGON HEX BOLT -IS 1364 M6X25-8.8 16
25 C9100150 SPRING LOCK WASHER M6 16
26 C8D9230080 CLAMPS 30
27 C9100046 SPRING LOCK WASHER A8- IS:3063 PHOSPHATE 32
28 C9100052 HEXAGON HEAD SCREW-IS 1364 (PART 2)/ISO 4017 - 30
29 C9100047 HEXAGON HEX BOLT -IS 1364 M8X20-8.8 1
30 C9100068 HEXAGON NUT IS 1364 M8 1
31 C7106736 W/H PANEL LOWER ASSY. 1
32 8D20205700 BEEDING (3 METER) 3
33 C7301771 BULB 5W (24V) PARKING LAMP 2
34 C7301773 BULB 21W (24V) TURN INDICATOR 2
35 C7107995 ENGINE SAFETY W /H 1
36 C910309 FUSE 10A 33 FOR REF.
37 C910310 FUSE 15A 9 FOR REF.
38 C910311 FUSE 20A - FOR REF.
39 C910314 MAXI FUSE 60A 2 FOR REF.
40 C7108066 FUSE 5A - FOR REF.
41 C7108074 ENGINE SAFETY WARNING BUZZER - FOR REF.
42 C7108070 REGISTRATION LAMP BULB 24V,5W - FOR REF.

410
Lower Electrical_ 7108060- Sheet-4

411
RT-40
Electrical Lower Electrical
S No Part No Description Qty Remarks
1 C7107504 W/H FRONT LIGHT (HEAD LIGHT+PARK+DIRECTION 1
LIGHT)
2 C7107505 W/H REAR LIGHT (DIRECTION 1
LIGHT+PARK+REVERSE)
3 C8PP108860 4-CHAMBER TAIL LAMP ASSLY.(LEFT HAND) 1
4 C8PP108870 4-CHAMBER TAIL LAMP ASSLY-RIGHT HAND 1
5 C8G9259738 ELECTRIC HORN 24 V 1
6 C7106001 BATTERY TOP CLAMP 1
7 C7106059 CLAMP WITH FLY NUT 2
8 C7203435 RUBBER PAD 2
9 C8PP116950 BATTERY 12, 180 AH MHD 1800 2
10 C7107493 BATTERY LEAD +VE TO STARTER 1
11 C7102892 BATTERY LEAD +VE TO -VE 1
12 C7107494 BATTERY LEAD -VE TO STARTER 1
13 C8D345731C BATTERY LEAD (Starter To Earth) 1
14 C8F0047311 CABLE BINDING TIE 200MM 40
15 C8F0047164 CABLE BINDING TIE 300MM 40
16 C7105715 HEAD LIGHT 2
17 C8PP109890 MCB(25 AMP RATING,SINGLE POLE) 2
18 C7302270 SIDE INDICATOR LAMP 4
19 C7302269 REGISTRATION PLATE LIGHT 2
20 C8G9255762 2 CHAMBER LIGHT 2
21 C7102970 MCB BOX 1
22 C8PP117080 FOG LIGHT 2
23 C9100665 CHEESE HEAD SCREW ISO 1207 M5X70-8.8 2
24 C9100127 HEXAGON HEX BOLT -IS 1364 M6X25-8.8 16
25 C9100150 SPRING LOCK WASHER M6 16
26 C8D9230080 CLAMPS 30
27 C9100046 SPRING LOCK WASHER A8- IS:3063 PHOSPHATE 32
28 C9100052 HEXAGON HEAD SCREW-IS 1364 (PART 2)/ISO 4017 - 30
29 C9100047 HEXAGON HEX BOLT -IS 1364 M8X20-8.8 1
30 C9100068 HEXAGON NUT IS 1364 M8 1
31 C7106736 W/H PANEL LOWER ASSY. 1
32 8D20205700 BEEDING (3 METER) 3
33 C7301771 BULB 5W (24V) PARKING LAMP 2
34 C7301773 BULB 21W (24V) TURN INDICATOR 2
35 C7107995 ENGINE SAFETY W /H 1
36 C910309 FUSE 10A 33 FOR REF.
37 C910310 FUSE 15A 9 FOR REF.
38 C910311 FUSE 20A - FOR REF.
39 C910314 MAXI FUSE 60A 2 FOR REF.
40 C7108066 FUSE 5A - FOR REF.
41 C7108074 ENGINE SAFETY WARNING BUZZER - FOR REF.
42 C7108070 REGISTRATION LAMP BULB 24V,5W - FOR REF.

412
ENGINE SAFETY WIRING HARNESS

413
RT-40
Electrical Lower Electrical
S No Part No Description Qty Remarks
35 C7107995 ENGINE SAFETY W /H 1

414
WH Panel Lower_ 7106736

415
RT-40
Electrical WH Panel Lower
S No Part No Description Qty Remarks
1 C7105656 FUSE BOX AND RELAY BOX ASSY 1
2 C7107503 W/H ENGINE 1
3 C7107506 W/H MCB 1
4 C7107507 W/H LOWER PANEL 1
5 C7106365 MICRO RELAY 40
6 C8PP10950 5 PIN RELAY 10
7 C8F953602 FLASHER UNIT 24 C/L 2 FOR REF.
8 C7108067 RELAY BASE WITH WIRE FOR REF.
9 C7108068 TERMINAL BLOCK(SMALL) FOR REF.
10 C7108121 TERMINAL BLOCK(BIG) FOR REF.
11 C7108069 CABLE GLAND FOR REF.

416
Upper Electrical_ 7108061

417
RT-40
Electrical Upper Electrical
S No Part No Description Qty Remarks
1 C7102880 STUD M4 1
2 C7102879 NYLON STUD 1
3 C7102878 L PLATE (FOR PROXIMITY SWITCH) 2
4 C7102742 PROXY SENSOR 2
5 C7305909 BEACON LIGHT 1
6 C9100342 HEXAGON NUT IS 1364 M6 3
7 C7954102 BECON GUARD ASSY. 1
8 C7102884 BEARING SUPPORT 1
9 C9101309 FUSE 10 AMPERE (PACIFIC MAKE) 15 FOR REF.
10 C9101310 FUSE 15 AMPERE (PACIFIC MAKE) 4 FOR REF.
11 C9101311 FUSE 20 AMPERE (PACIFIC MAKE) - FOR REF.
12 C9101314 MAXI FUSE 60 AMPERE (PACIFIC MAKE) 2 FOR REF.
13 C7106365 MICRO RELAY -
14 C9100127 HEXAGON HEX BOLT -IS 1364 M6X25-8.8 10
15 C7108047 W/H UPPER SOLENOIDS WITH OVERLOWERING 1
LIMIT SWITCH HARNESS
16 C9100150 SPRING LOCK WASHER M6 10
17 C7102907 COUPLING COVER 1
18 C7108066 FUSE 5A 1 FOR REF.

418
Cabin Electrical_ 7108062

419
RT-40
Electrical Cabin Electrical Assy.
S No Part No Description Qty Remarks
1 C7108064 DASHBOARD PLATE ASSY 1
2 C9100077 PLAIN WASHER A5 IS: 2016 STEEL 15
3 C9100134 HEXAGON HEAD SCREW -IS 1364 (PART2) - ISO 15
4 C8PP105340 LOW PRESSURE SWITCH 1
5 C9100024 MULTI-FUNCTION SW 1
6 C8PP108940 WORK LAMP NEOLITE MODEL:NEO875A FITTED 1
7 C8G9259738 ELECTRIC HORN 24V 1
8 C8P0511510 PVC TAPE 3/4 IN ROLLS(BLACK) 5
9 C8V1201001 FAN 24V 1
10 C8V1600042 FOOT PADEL TC LOADER 1
11 7106671 W/H OUTRIGGER SWITCH (PANNEL ASSY.) 1
12 C9100047 HEXAGONAL HEAD BOLT-IS:1364:2002(PART 1
13 C9100108 SPRING LOCK WASHER A8-IS:3063 (PHOSPHATE 1
14 9100068 HEXAGON NUT-IS1364(PART-3)/ISO4032-M8-8 1
15 9100150 SPRING LOCK WASHER A6- IS:3063 PHOSPHATE 2
16 C91000127 HEXAGONAL HEAD BOLT-IS:1364:2002(PART 2
17 9100342 HEXAGON NUT-IS 1364(PART 3)/ISO 4032- M6-8 2
18 C7108063 W/H PANEL BOX CABIN (UPPER BOX WITH WIRING 1
19 C7302270 NUMBER PLATE LIGHT 1
20 C7105552 SHIFTER CLAMP ASSY 1
21 C9101333 BALB H3 24V 55W 1
22 C7106955 W/H SEARCH LAMP 1
23 C7106917 HEAD SEARCH LAMP 1
24 C7106882 SENDER CAN UNIT(HYDRAULIC OIL TEMP.) 1

420
WH Panel Cabin_ 7108063

421
RT-40
Electrical WH Panel Cabin
S No Part No Description Qty Remarks
1 C7105672 MAIN BOX ASSY (WITHOUT WIRING HARNESS) 1
2 C7108045 W/H DASHBOARD 1
3 C8PP109500 5 PIN RELAY 9
4 C7108074 HYD. TEMP. BUZZER 1
5 C7106934 SELF SAFETY RELAY 1

422
Dashboard Plate Assy_7108064

423
RT-40
Electrical Dashboard Plate Assy.
S No Part No Description Qty Remarks
1 C7108033 DASHBOARD PLATE 1
2 C7102924 TELL TALE(RIGHT TURN,LEFT TURN,BATTERY 1
CHARGING,NEUTRAL,MAIN BEAM, HAND BRAKE
INDICATOR)
3 C8D932032000 SWITCH FOR ENGINE STOP/OVER RIDE 1
4 C849B5013000 COVERING CAP 3
5 C7954097 ON OFF SWITCH 14
6 C7603346 IGNITION SWITCH 1
7 C8D930182000 CONTACT PIECE NC 1
8 C7107519 MURPHY DISPLAY PV300 1
9 9100022 MOBILE CHARGER 1
10 C9100077 PLAIN WASHER A5 IS: 2016 STEEL 4
11 9100444 HEXAGON HEAD SCREW-IS 1364 - M5X25-8.8 4
12 C7103431 PLATE 1
13 C7103430 PLATE 1
14 9100073 PLAIN WASHER A6 IS: 2016 STEEL 12
15 9100445 HEXAGON HEAD SCREW-IS 1364 - M6X15-8.8 12
16 C7107486 PLATE 1
17 C7102926 TELL TALE (FOG LAMP, WINCH OVER 1
LOWERING,FONT WORK LIGHT,BECON LIGHT
INDICATOR)
18 C7102925 TELL TALE (TRANSMISSION OIL TEMP.,AXLE 1
LOCK,4WD,WATER COOLANT,REAR WHEEL
ALIGNMENT,SLEW LOCK INDICATOR)
19 C7604386 WIPPER SWITCH 1
20 C7602777 HAZARD SW ITCH 1
21 C8D930195000 CONTACT ELEMENT NO 1
22 C7108071 DASHBOARD ASSY. WITH DASHBOARD W IRING -
23 C7108073 TELL TALE BULB 24V,2W -

424
WH Outrigger Swich

425
RT-40
Electrical WH Outrigger Switch
S No Part No Description Qty Remarks
1 C7106686 OUTRIGGER SW HARNESS (WITH ON OFF 1
SWITCH)
2 C7106687 OUTRIGGER SELECTION SW HARNESS (WITH 1
SELECTION SWITCH BEAM/STAB)
3 C7106688 OUTRIGGER SW HARNESS (WITH PRESS TO ON 1
SWITCH)

426
WH Outrigger Swich

427
RT-40
Electrical WH Outrigger Switch
S No Part No Description Qty Remarks
1 C7102867 SELECTION SWITCH CAP GREEN 2
2 C7102763 PRESS TO ON SWITCH 6
3 C7102866 PRESS TO ON & PUSH TO ON SWITCH CAP 10
GREEN
4 C7102761 ON OFF SWITCH (PUSH TO ON SWITCH) 4
5 C7102762 ON-OFF-ON SWITCH (SELECTION SWITCH 1
BEAM/STAB)
6 C7105618 OUTRIGGER SW PLATE 1

428
SLI_7106583

429
RT-40
Electrical SLI
S No Part No Description Qty Remarks
1 C7106585 DYNAMOMETER MODEL 1
2 C7106586 LOAD CELL ASSY 1
3 C7106587 DIRECTION SENSOR ASSY 1
4 C7106588 LOAD/DIR. AMPLIFIER ASSY 1
5 C7106589 CABLE DRUM ASSY 3
6 C7106590 COUNTER W EIGHT ASSY 1
7 C7106591 INCLINOMETER, TELE, ASSY 1
8 C7106592 POW ER SUPPLY UNIT 1
9 C7106593 CPU CUM DISPLAY UNIT 1
10 C7106594 SW ITCH, LIMIT 1
11 C7106595 CABLE ROUND 4 CORE FOR CPU TO PSU 4
12 C7106596 CABLE ROUND 4 CORE FOR DYANOMETER TO PSU 16
13 C7106597 CABLE ROUND 4 CORE FOR INCLINOMETER TO PSU 22
14 C7106598 CABLE ROUND 6 CORE FOR PSU TO CPU 8
15 C7106599 CABLE ROUND 6 CORE FOR PSU TO ELECT. 3
16 C7106600 CABLE ROUND 3 CORE FOR PSU TO ELECT. 3
17 C7108080 LOAD CELL 1
18 C7108081 ANGLE SENSOR ASSY 1
19 C7108082 STEEL CABLE 40 M
20 C7108083 POTENTIOMETER 1
21 C7108084 FASCIA BOARD , KY2000, MODIFIED 1
22 C7107535 SLI WIRING KY2001 2
23 C7107536 DUTY LABEL KY2001 2
24 C7107537 TRS KY2001 2

430
 1 2 3 4 5 6
OUTRIGGER FR RIGHT SW
OUTRIGGER RR LEFT SW
ELECTRICAL SCHEMATIC-1

Y-L Y-B Y-B Y

15 11C 11D 16
ON/OFF SW ON/OFF SW

Y-B Y-R
Y-W
12
Y-B
11A 11B 14 OUTRIGGER RR RIGHT SW
SLIP RING
ON/OFF SW ON/OFF SW
A A
L R-L R R-B
21 20B 17B 19
PRESS TO ON PRESS TO ON
ON
R-L
OFF ON
R
INTERCONNECTION
PRESS TO ON
20 17A
PRESS TO ON WIRES
L-B R-L R R-W
22 20A 17A 18

Y-B 11

STAB BEAM ENGAGE

SWITCH

R 10B

15A FUSE
RRHO CIRCUIT
FLHO CIRCUIT Y 5C REFER CKT 1

7U 6U 3U 2U 5U 4U 9U 8U W
W 121M Y 24
SLIP RING WIRE NO.
121A B 130M
7C 6C 3C 2C 5C 4C 9C 8C
G 25 RLHO CIRCUIT
B 130A FUSE BOX
Y
SOL.
OUTPUT
FRHO CIRCUIT W 143
B FUSE BOX
Y 121I B
SOL. W
Gr 23 Y-R
OUTPUT 14A B 100R
131 121E G-W 26 B 130I
B 130E
Y-L B 100L
FUSE BOX
Y SOL.
R-W 18B B 150M
FUSE BOX SOL. OUTPUT
15A OUTPUT
Y
135
139
R-W 18C Y-W
Y
B 150A B 100N 12A RRHI CIRCUIT
16A B 100P
R-W 18A W Y-L 28
R-W 18D B 150E W B 150I
121N
121J O 27 FUSE BOX
B 130J OUTPUT B 130N
FLHI CIRCUIT RLHI CIRCUIT
FUSE BOX SOL.
Y SOL.
Y
W OUTPUT
140 144
121B Y-W
12B Y-R
FRHI CIRCUIT
G-Y 29 14B
Y-L 15 B 130B W G-R 30 B 150J
B 100X R-B 19B B 100Z
121F RLVO CIRCUIT B 150N
R-B 19A
FUSE BOX B 130F
Y SOL. W
OUTPUT SOL.
132 FUSE BOX
Y 121K RRVO CIRCUIT
OUTPUT V 35
136
Y-L B 130K
B 100T Y W
15B 16B 121O
B 100V FUSE BOX SOL. Y-B 36
Y
R-B 19D B 150F OUTPUT
R-B 19C B 150B 141 B 130O

C Y-W
12D
FUSE BOX
Y SOL. C
B 100Q OUTPUT
L-B 22A B 150K 145
FRVO CIRCUIT
Y-R
W 14D
FLVO CIRCUIT RLVI CIRCUIT
121G Sb 38 B 100S
L-B 22B
W B 150O
W B 130G 121L
121C P 31
G-L 37 FUSE BOX B 130L
Y SOL.
RRVI CIRCUIT
B 130C OUTPUT
137
FUSE BOX SOL.
W
Y Y
FUSE BOX OUTPUT 121P Y-W 32
Y SOL. 16D 142
OUTPUT B 100O
133 Y-W B 130P
L-B 22D B 150G 12C
Y-L B 100Y FUSE BOX SOL.
B 100M Y
15D OUTPUT
B 150L 146
L 21A Y-R
L-B 22C B 150C FRVI CIRCUIT 14C
B 100AA
L 21B
W B 150P

121H
FLVI CIRCUIT Br 34
B 130H
W
121D FUSE BOX
G-B 33 SOL.

OUTRIGGER CONTROL - CKT 1

Y
B 130D OUTPUT D
D 138
FUSE BOX SOL. Y
Y
OUTPUT 16C B 100W
134
Y-L B 150H
15C
B 100U L 21D

L 21C B 150D

431
 1 2 3 4 5 6

ELECTRICAL SCHEMATIC-2

MCB
MAXI FUSE FUSE BOX THROUGH LOWER PANEL (TERMINAL BLOCK 52)
Y-B R-W L 52U 52C
A 1 60A 6
25A
120 INPUT A
- + - + SLEW COUPLING
12V 12V
WIRE NO.
BATTERY UNIT MCB
R-B MAXI FUSE R-L FUSE BOX
BODY Y 51U 51C
INPUT THROUGH LOWER PANEL (TERMINAL BLOCK 51)
GND 2 7 148
60A 25A

7B ALTERNATOR +VE REFER CKT 3

FUSE BOX L
INPUT 120

10A FLHO 10A FLHI 10A FLVO 10A FLVI 10A FRHO 10A FRHI 10A FRVO 10A FRVI 10A RLHO 10A RLHI 10A RLVO 10A RLVI 10A RRHO 10A RRHI 10A RRVO 10A RRVI
RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY

W 121A W 121B W 121C W 121D W 121E W 121F W 121G W 121H W 121I W 121J W 121K W 121L W 121M W 121N W 121O W 121P

CKT 5 CKT 5 CKT 5 CKT 5 CKT 5 CKT 5 CKT 5 CKT 5 CKT 5 CKT 5 CKT 5 CKT 5 CKT 5 CKT 5 CKT 5 CKT 5

FUSE BOX L
INPUT 120

GEAR GEAR GEAR GEAR GEAR AXLE 2WD/ REAR REAR AUTO OIL
10A SOL. 10A SOL. 10A SOL. 10A SOL. 10A SOL. 10A LOCK 10A 4WD 10A STEER 10A STEER 10A REV. 10A COOLER
RELAY RELAY RELAY RELAY RELAY RELAY RELAY RIGHT LEFT RELAY RELAY
RELAY RELAY
B B
W 121Q W 121R W 121S W 121T W 121U W 121V W 121W W 121X W 121AA W 121Z W 121Y

CKT 2 CKT 2 CKT 2 CKT 2 CKT 2 CKT 2 CKT 2 CKT 2 CKT 2 CKT 2 CKT 2

FUSE BOX
FUSE BOX LOWER PANEL
Y
INPUT 148

LOW HI FOG START STOP UPPER UPPER FLASHER FUEL REV.

15A BEAM 15A BEAM 15A LIGHT 10A SW 10A SOL. 15A SUPP. 15A SUPP. 10A 10A PUMP 10A BUZZER
RELAY RELAY RELAY RELAY RELAY

R 149A R 149B R 149C R 149D R 149E R 149F R 149G Gr-R 39 R 149H R 149I

TERMINAL BLOCK 40CTERMINAL BLOCK 39C

(SUPPLY TO UPPER)

FUSE BOX
INPUT Y
5

SW GAU. HD LT DUMP JIB BRK. HORN SLEW FREE PARK. BECON PROX.
10A SUPP. 10A SUPP. 10A CAB 10A SOL. 15A SEAR. 10A RELAY 10A RELAY 10A BRAKE 10A SLEW 10A BRAKE 10A LIGHT 10A SEN.
WIPER RELAY LAMP RELAY RELAY RELAY RELAY RELAY
C FUSE BOX UPPER PANEL C
R 10 Gr-R 113 L 13 Y 100 W 62 L-R 55 W-R 58 R 83 R-Y 95 R-B 86 Y-L 68 Y 106

FUSE BOX R 5A GEAR SHIFTER SUPPLY

INPUT 149

149H 10A PARK/CAB LIGHT

R
UPP. UPP. PAR. GEAR IGNITION SW
15A SUPP. 15A SUPP. 10A CAB 5A SHIFTER 15A
LIGHT SUPP. 149G 152A B+
TERMINAL BLOCK 39U 39C 39U
R R REFER CKT 2
152
R 152 R 152A G-B 60 G-R 98 SLEW COUPLING SOL
WIRE NO. 15A R
149F 152B
TERMINAL BLOCK 40U 40C 40U
R R IGN

CIRCUIT OF FUSE BOX-CKT 2

D SLIP RING

INTERCONNECTION
WIRES

432
1 2 3
 1 2 3 4 5 6

ELECTRICAL SCHEMATIC-3

A A
2WD/ AXLE
REAR REAR
4WD LOCK
STEER STEER GEAR-E
RELAY RELAY GEAR-A GEAR-C GEAR-D
RIGHT LEFT GEAR-B
W W W
W 30 W W W Br 122 W W
31 121V 121T 121U
121W R-L 75 121X 121Y 121Q 121R G 123 121S
L-B 78 W-R 47 W-B 48 O 125 L 126
B 150V Y 124 B 150U
B 150W B 150X B 150Y B 150Q B 150S Y-B 92 B 150T Y-W 93
Y 89 Y-R 90 B 150R Y-L 91
2WD/ FUSE BOX AXLE FIRST FUSE BOX FWD HI FUSE BOX FWD
FUSE BOX FUSE BOX REAR FUSE BOX REAR REV FUSE BOX SND. FUSE BOX
LOCK FUSE BOX GEAR OUTPUT ACTUATOR S GEAR OUTPUT ACTUATOR F GEAR
OUTPUT 4WD OUTPUT STEER STEER GEAR GEAR OUTPUT ACTUATOR 1
SOL. OUTPUT OUTPUT OUTPUT ACTUATOR R OUTPUT SOL. SOL.
SOL. SOL. SOL. SOL. ACTUATOR 2 SOL. SOL. GEAR
R-W 74 GEAR GEAR GEAR
L-R 77 Y-L 81 Y-W 82 GEAR SHIFT B 100E
B 100CC SHIFT SHIFT B 100G SHIFT B 100F
B 100BB B 100B B 100B SHIFT B 100I B 100H LEVER
LEVER LEVER LEVER
LEVER

10C 11C 17C 16C 23C 22C 21C 20C 19C

10U 11U 17U 16U 23U 22U 21U 20U 19U

AXLE
2WD/ LOCK
4WD SWITCH REAR REAR
SWITCH STEER RH STEER LH
R 10D
R 10C SWITCH SWITCH
Y-R 80A Y-R 80A
PARKING
BRAKE
R Y-R
RELAY 10E 80
ENG. R-W REAR STEER ENGAGE SW
R-B 165
STOP GEAR
86A L-B 166
RELAY SHIFT
LEVER SUPPLY FROM FUSE BOX REFER CKT 1
R
B 149E
2
G-B 152
FUSE BOX
L-W 164
PAR. PAR.
B
Gr-R 113G STOP OUTPUT BRK. BRK.
B 130U SW. IND.
24C SOL.
FUSE BOX
OUTPUT B 99P B 100L
B 100FF
24U

FUSE BOX
OUTPUT

FUEL SLEW
R-W G G-R Y-L Y-R Y-W Y Y-B PUMP BRAKE
165 87 98 91 90 93 89 92 HI SPEED
1 2 3 4 5 6 7 13 RELAY RELAY
GEAR
WINCH
SHIFT SWITCH R
LEVER R
48 83A
149H R-Y 85
ALTERNATOR 'W' PT (WIRE NO. 114) G-R 153 V 201 B 99E
B-W
R 10K
R STARTER B
Gr-R 113H B 130V FUSE BOX SLEW
SAFETY + - + - DUAL BRAKE
START RELAY 12V 12V
GND ON FUSE BOX FUEL FUSE BOX OUTPUT
(B+) FUSE BOX SWITCH BATTERY UNIT SPEED SOL.
IGI. R
RELAY Y
CHASSIS
OUTPUT PUMP OUTPUT
SW 152B OUTPUT WINCH
(SOL) B-Y B-Y 24U START SOL. R-B 84
88 88A SWITCH FUSE BOX SOL. B 99FF
(IGI) Y FUSE BOX
RELAY
STARTER OUTPUT B 99N SLEW
C 5 INPUT G 87 B 99A
24C
P-R MOTOR B 100EE BRAKE C
1
151
SWITCH
GEAR B 130T
SHIFT R 149D BODY R 10F
LEVER FUSE BOX GND
BODY
OUTPUT FUSE BOX
STARTING CONTROL & GEAR SELECTOR - CKT 3
GND
OUTPUT

ENGINE SAFETY CIRCUIT

IGNITION SUPPLY (+VE) Y-W ALTERNATOR

Gr-R 115 38
WL
24C CONTROL VALVE
TRANS GEAR ACTIVATED SOLENOIDS
24U
ENGINE AUTO SHUT
OFF BUZZER 24V

FUSE BOX P-B 3

F6 F/S
43C 43U IGNITION SUPPLY (+VE)
OUTPUT Gr-R IN UPPER PANNEL
F5 F
STRIP NO.24 F4 F/2/S SLIP RING
+VE F/2
F3
F/1/2/S
E.O.P
D SW
L-Y 111 F2 F/1/2
BODY F1 1/2
43
GND 2
N1
-
INTERCONNECTION
N2
N3 R/1/2 WIRES
+VE R/2
R1
R
R2
BODY P-B
39 R3
GND 162
E.W.T.
SW

433
 1 2 3 4 5 6

ELECTRICAL SCHEMATIC-4
FUSE BOX HEAD LAMPS R L
OUTPUT FRONT LAMPS
HI BEAM

LOW BEAM Gr-R 39A

FOG L R
FLASHER
LIGHT AUTO PARKING LAMPS R L
HORN
A L R
B 130R
L 13C
BRAKE
REVERSAL
RELAY
A
TURN IND LIGHT W
B 100I L-R 50 TURN IND LEFT 46
121Z
FOG HAZARD RIGHT W-L 147
B 130R B 99S B 100F B 100G 2 CHAMBER LAMPS R L
LIGHT 28 SWITCH L
RELAY L-W 49 B 150Z
FRONT FRONT
FUSE BOX AUTO
27
R W REVERSAL
29 B 130R B 100G OUTPUT
149C 67 B 130R SOL.
W-B
REAR REAR
40B BRAKE B 100DD
Y-R LIGHT
FUSE BOX
OUTPUT B 130S LOW BEAM HI BEAM 41
RELAY RELAY
Y R
Y 66 FUSE BOX R FUSE BOX 42
OUTPUT W 108
OUTPUT 149A 36
32 33 35
B-G 45 B-R 46
R L
12C 14C 13C 15C 38C 37C 36C 41C 35C 4 CHAMBER LAMPS

REAR LAMPS
12U 14U 13U 15U 38U 37U 36U 41U 35U

PARKING LAMPS R L
FOG HORN
LIGHT FUSE BOX GR 59C
SWITCH OUTPUT
R 10I

FUSE BOX L 13C W 108

W-R 58
B OUTPUT
BRAKE AIR RESS.
GAUGE
B
LIGHT
HEAD INDICATOR GR 59D
RELAY
LIGHT
L-R W-Y 10A 5D REFER CKT 1 PARKING LAMP
SWITCH Y
55A 57 SWITCH
B 106 GR 59E
CABIN
99II
FAN CABIN G-B 60A
R WIPER
FUSE BOX 107
SLI LIGHT B 99S
L-W 56 PROXIMITY SW MOTOR
OUTPUT
B R-W Y-L W-B Y-R Y FUSE BOX
BRAKE
99W 51 44 40B 41 42 B OUTPUT
MULTI L-R 55B PADEL
B-G 45 B-R 46 SWITCH 99JJ
FUNCTION B
LOW BEAM HI BEAM
SW FUSE BOX B 99N
99FF B
OUTPUT PROXIMITY SW B
99EE OVER LOWERING SW.
99CC
Y-L 61 B
DUMP
L 108 99F
REVERSE Y-B 72 Y-L 104C
DUMP RELAY-1
OIL FAN RELAY-2
BUZZER CAB LT Y-B
COOLER SWITCH WIPER Y
RELAY RELAY SWITCH 100
101
Y-W 103
SWITCH
FUSE BOX R G-B
OUTPUT 34 W DUMP
149I 54 47 L 13B
121AA R-B 76 G-B 60C FUSE BOX SOL.
L 13A OUTPUT
B 100G FUSE BOX Y-R 97
REV. FUSE BOX Y-L 102A B 99DD
B 150AA OUTPUT FUSE BOX
HORN OIL OUTPUT CRANE
FUSE BOX OUTPUT SERVICE
B 130V OUTPUT COOLER SWITCH
OVERIDE
FLASHER R 171 SOL.
C HORN
SEARCH
LAMP
BECON
LIGHT
SWITCH R 10A C
REAR STEER Y 104
REV. GEAR r B 100GG
LH SW Y-L104D SUPPLY
RELAY 122B FOR SLI
FUSE BOX FROM L-W 105A L-W 105B
REAR STEER B 100H
SLI (ACTIVE LOW)
SEARCH BECON OUTPUT
RH SW LAMP B 100G
LIGHT
B 99S JOY STICK JOY STICK
RELAY RELAY LIFT RIGHT
OUTRIGGER W W-R Y-L O SWITCH SWITCH
OUT SW 62A 63 68B 70 B 99J B 99K
FREE
SLEW OUTRIGGER
RELAY IN SW FUSE BOX B 99F
FUSE BOX
B 99G
OUTPUT OUTPUT

R-Y OUTRIGGER W-L 64 P 69

95A UP SW SEARCH BECON
R-G 96 LAMP LIGHT
OUTRIGGER SWITCH SWITCH
DOWN SW R 10G R 10H
FREE
FUSE BOX
SLEW
OUTPUT
SOL.

B 99EE
D Gr 71

FREE
SLIP RING COMBINATION SWITCH CONTROL WITH ALL LIGHTS CKT 4
PADEL
SWITCH
B 99Q INTERCONNECTION
WIRES

434
 1 2 3 4 5 6

ELECTRICAL SCHEMATIC-5

(+VE) MCB
ALTER- Y
NATOR 7B INPUT
(WL) Y-L
BODY BODY BODY BODY BODY 115
BODY BODY
BODY BODY GND GND GND GND GND
GND GND (W)
GND GND B-W
A 114 (TO BATTERY -VE) A

ENGINE OIL PRESSURE ENGINE OIL PRESSURE T.O.P. RETURN LINE

E.W.T.
REAR WHEEL SENSOR SW. SW FILTER B 185
SW T.O.T. FUEL SENSOR E.W.T SENSOR
MICRO SW.
SW Y-L B-W
115 114

39 8 49 45 44 43 42 41 40 38 37 58

1C 18C 26C 27C 28C 29C 30C 31C 32C 33C 34C 42C

1U 18U 26U 27U 28U 29U 30U 31U 32U 33U 34U 42U

W-B 161 L 109 B-W 112 Y-W 110 P8 B 185

W-R 160 Y-G 155 L-Y 111 B-W
Y-L Y-L
P-B 162 114B (TO SELF SAFETY RELAY)
115B 115A
DISPLAY DISPLAY DISPLAY
B 185C DISPLAY
E.O.P.SENSOR L-Y 111B FUSE BOX B-W
Gr-R 113G Gr-R 113G Gr-R 113G Gr-R 113G OUTPUT
Gr-R 113G T.O.T. INDICATOR T.O.P. S 114A DISPLAY
E.W.T. T.O.T. HOUR
INDICATOR INDICATOR INDICATOR Gr-R + GAUGE -
INDICATOR 40B FUSE BOX
FUSE BOX FUSE BOX FUSE BOX FUSE BOX FUSE BOX FUSE BOX FUSE BOX P B 99S
FUSE BOX FUSE BOX OUTPUT
OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT
B OUTPUT OUTPUT
L-Y 111A FUSE BOX
Gr 42D B
OUTPUT FUSE BOX
PARKING
DISPLAY SUPPLY OUTPUT

BODY B 185A B 185B

PRESS. PRESS. PRESS.
HOSE HOSE HOSE GND
FUSE BOX
OUTPUT
TO SENDER CAN
GROUND
PAR. BRK. GEAR SHIFT H.O.F. BECON WORK LAMP
MULTIFUNCTION MULTIFUNCTION
SWITCH LEVER SW SW SWITCH
S S S SWITCH SWITCH
Gr-R PNEU. B 99X Gr-R HYD.
Gr-R PILOT
+ AIR - + OIL - + LINE -
40G PRESS. 40H PRESS. 40I PRESS.
P P B 99Y P B 99AA Y-R 41A B-R 46B L-B 166 G 87A B-Y 9
O 70A W-R 63
Gr 42I Gr 42J Gr 42K r-R
FUSE BOX FUSE BOX FUSE BOX
OUTPUT PARKING OUTPUT PARKING OUTPUT PARKING
SUPPLY SUPPLY SUPPLY
B 99AA B 99AA B 99AA B 99AA Gr-R 113G B 99AA
TURN RIGHT HI BEAM PARKING NEUTRAL H.O.F. B 99AA
BECON WORK LAMP
INDICATOR INDICATOR INDICATOR INDICATOR INDICATOR INDICATOR INDICATOR
MULTIFUNCTION ALTERNATOR BODY FUSE BOX
SWITCH 4WD AXLE LOCK GND OUTPUT
SOLENOID SOLENOID

Y 42A Y-L 115

L-R 77B R-W 74B SLEW LOCK REAR WHEEL OVERLOWERING SLI FOG LT
C SOLENOID ALI. SW SWITCH SWITCH C
L.A.P.
SW
B 99AA B 99AA Y-W 43 W-B 161 Y-L 102C L 161 W 67A
B 99AA B 99AA
TURN LEFT BATTERY
INDICATOR INDICATOR 4WD AXLE LOCK
INDICATOR INDICATOR W-L 163

B 99AA B 99AA B 99AA B 99AA B 99AA

SLEW LOCK REAR WHEEL WINCH OVERLO. A.T.B. FOG LT
INDICATOR INDICATOR INDICATOR INDICATOR INDICATOR
Gr-R 113G
L.A.P.
INDICATOR

FUSE BOX
OUTPUT

GAUGES AND ALL WARNING LAMP IN TELL TALES - CKT 5

D
SLIP RING

INTERCONNECTION
WIRES

435
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