Failure Report
1. General Data
Company Name ＢＩＮ ＳＡＬＩＭ ＥＮＴＥＲＰＲＩＳＥＳ
Customer Name ＤＨＯＦＡＲ ＣＡＴＴＬＥ ＦＥＥＤ － ＡＬ ＳＡＦＷＡＨ
Mobile Number ＋９６８９１２３９６１０
E-mail ｒｏｄｅｌ＠ｄｃｆｏｍａｎ．ｃｏｍ
Request Date DD/MM/YYYY １７－０９－２０２３
Failure Date DD/MM/YYYY ２７－０７－２０２３
2. Smart Box Data
Model 2G ✔ 3G Mk5s Serial Number
Elektronikon Type ＭＫ５ LED’s Status ＯＫＡＹ
Remarks:
3. Machine Data
Model ＺＴ５５ＦＦ Serial Number ＡＰＦ２０４５９６
Element part number １６１６ ６７７０ ８１ Element Serial Number ＡＩＡ２８１１９２８
Integrated Dryer type ＹＥＳ Serial Number of dryer
Running hours ５５２６ Loading hours ３５１８
manufacture date DD/MM/YYYY ２０２２ Commissioning date DD/MM/YYYY １４／１２／２０２２
Atlas Copco Service Middle East O.M.C - Dubai Branch
Compressor Technique Service (CTS) Visitor’s Address: Telephone: +971 (0)4 3738 262
P.O BOX 122778 Gold & Diamond Park Fax: +971 (0)4 3233 961
Dubai, UAE Building No.2, 2nd Floor Office 2121 www.atlascopco.com/en-ae
VAT Reg No: 100281687200003
Failure Report
4. Details
Failure Area Ｅｌｅｍｅｎｔ － Ｐｉｓｔｏｎ Failure component Ｏｔｈｅｒ
Failure Reason Ｂｅａｒｉｎｇ ｄａｍａｇｅｄ Failure Part Number １６１６ ６７７０ ８１
Failure Part Description Ａｉｒ Ｅｎｄ Failure Part Serial number ＡＩＡ２８１１９２８
Description of failure
Ｔｈｅｒｅ ｗａｓ ａ ｈｐ ｅｌｅｍｅｎｔ ｂｅａｒｉｎｇ ｆａｉｌｕｒｅ ｗｈｉｃｈ ｒｅｓｕｌｔｅｄ ｔｏ ｔｈｅ ｃｏｍｐｒｅｓｓｏｒ ｐｒｏｄ
ｕｃｉｎｇ ｈｉｇｈ ｎｏｉｃｅ ａｎｄ ｈｉｇｈ ｔｅｍｐｅｒａｔｕｒｅ． Ｏｎ ａｒｒｉｖａｌ， ｗｅ ｃｏｕｌｄ ｂａｒｅｌｙ ｒｕｎ ｔｈｅ ｃ
ｏｍｐｒｅｓｓｏｒ ｂｅｃａｕｓｅ ｏｆ ｔｈｅ ｎｏｉｓｅ ｌｅｖｅｌ ｗａｓ ｈｉｇｈ． Ｗｅ ｏｐｅｎｅｄ ｔｈｅ ｉｎｌｅｔ ｖａｌｖｅ ａｎｄ
ｉｎｓｐｅｃｔｅｄ ａｎｄ ｎｏｔｉｃｅｄ ｔｈｅ ｔｅｆｌｏｎ ｃｏａｔｉｎｇ ｗｅｒｅ ａｌｌ ｇｏｎｅ．
Ｔｈｅ ｃｏｍｐｒｅｓｓｏｒ ｗａｓ ｓｈｕｔｔｉｎｇ ｄｏｗｎ ａｔ ２３５ ｄｅｇＣ ｉｎｓｔａｎｔｅｎｏｕｓｌｙ ａｎｄ ｉｎｔｅｒｃｏｏｌｅｒ
ｐｒｅｓｓｕｒｅ ｗａｓ ３．８８ｂａｒ．
Root cause of the failure
Ｔｈｉｓ ｗａｓ ｃａｕｓｅｄ ｄｕｅ ｔｏ ｐｒｅｍａｔｕｒｅ ｆａｉｌｕｒｅ ｏｆ ｂｅａｒｉｎｇ ｗｈｉｃｈ ｃａｕｓｅｄ ｌｏｓｅ ｏｆ ｒｏｔ
ｏｒ ｃｌｅａｒａｎｃｅ， ｈｅｎｃｅ ｒｕｎｎｉｎｇ ｒｏｔｏｒ－ｔｏ－ｒｏｔｏｒ ａｎｄ ｔｈｉｓ ｉｓ ｗｈｙ ｔｈｅ ｔｅｆｌｏｎ ｃｏａｔｉｎ
ｇ ｗｅｒｅ ａｌｌ ｇｏｎｅ．
Atlas Copco Service Middle East O.M.C - Dubai Branch
Compressor Technique Service (CTS) Visitor’s Address: Telephone: +971 (0)4 3738 262
P.O BOX 122778 Gold & Diamond Park Fax: +971 (0)4 3233 961
Dubai, UAE Building No.2, 2nd Floor Office 2121 www.atlascopco.com/en-ae
VAT Reg No: 100281687200003
Failure Report
Action
Ｗｅ ｒｅｍｏｖｅｄ ｔｈｅ ａｉｒ ｅｎｄ ａｎｄ ｓｅｒｖｉｃｅ ａｎ ｏｌｄ ａｉｒ ｅｎｄ ａｎｄ ｒｅｐｌａｃｅｄ ｉｔ ｉｎ ｔｈｅ ｃｏｍ
ｐｒｅｓｓｏｒ． Ｉｔ ｉｓ ｃｕｒｒｅｎｔｌｙ ｒｕｎｎｉｎｇ ｗｉｔｈ ｉｎｔｅｒｃｏｏｌｅｒ ｐｒｅｓｓｕｒｅ ｏｆ ２．７ｂａｒ．
Planned Actions
Ｗｅ ｎｅｅｄ ｔｏ ｇｅｔ ｔｈｅ ｎｅｗ ａｉｒ－ｅｎｄ ｏｎ ｗａｒｒａｎｔｙ ａｎｄ ｒｅｐｌａｃｅ ｔｈｅ ｏｌｄ ｏｎｅ ｔｈａｔ ｉｓ ｒ
ｕｎｎｉｎｇ ｉｎ ｔｈｅ ｍｅａｎ ｔｉｍｅ．
Atlas Copco Service Middle East O.M.C - Dubai Branch
Compressor Technique Service (CTS) Visitor’s Address: Telephone: +971 (0)4 3738 262
P.O BOX 122778 Gold & Diamond Park Fax: +971 (0)4 3233 961
Dubai, UAE Building No.2, 2nd Floor Office 2121 www.atlascopco.com/en-ae
VAT Reg No: 100281687200003
Failure Report
5. Photographs
Atlas Copco Service Middle East O.M.C - Dubai Branch
Compressor Technique Service (CTS) Visitor’s Address: Telephone: +971 (0)4 3738 262
P.O BOX 122778 Gold & Diamond Park Fax: +971 (0)4 3233 961
Dubai, UAE Building No.2, 2nd Floor Office 2121 www.atlascopco.com/en-ae
VAT Reg No: 100281687200003
Failure Report
6. Comments
7. Signature
*For motor failure and converter (VSD) failure make sure to fill the FNS request
Atlas Copco
Name: ＮＡＭＤＩ ＭＡＲＴＩＮ ＡＬＯＺＩＥ
Signature
Atlas Copco Service Middle East O.M.C - Dubai Branch
Compressor Technique Service (CTS) Visitor’s Address: Telephone: +971 (0)4 3738 262
P.O BOX 122778 Gold & Diamond Park Fax: +971 (0)4 3233 961
Dubai, UAE Building No.2, 2nd Floor Office 2121 www.atlascopco.com/en-ae
VAT Reg No: 100281687200003
