Terms in Rubber Industry
Terms in Rubber Industry
S E W A R D G. ΒYAM 1
The crude was broken down i n two passes i n the Gordon using 0 . 1 %
peptizer. It was later banbury mixed by the upside down method
because of the heavy pigment loading. T o avoid scorching the cure
was left out of the batch and added on the warm-up mill. T h e green
stock had little nerve and tubed smoothly. W h e n molded it d i d not
back-rind or blow. The cured stock had a Shore of 65.
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fish eyes or cat eyes, w h i c h are undissolved bits of rubber i n a solvent solution.
They are probably the gel portion of incompletely broken down rubber, the
balance being sol. A s long as a person conveys his meaning clearly to another
the result is good.
T h e jargon of the rubber industry begins w i t h the Amazon Indians w h o
discovered the rubber tree long before America was discovered. They called
it cahuchu or cauchu, w h i c h means, the weeping tree. V i c k i B a u m told the
story of rubber most interestingly i n her book, " W e e p i n g W o o d . " I n 1736
L a Condamine, a French scientist who had spent several years i n South A m e r -
ica, reported rubber to the French Academy. It is not surprising that the
French name "caoutchouc" was adopted as a variation of the Indian name
"cauchu." W i t h respect to the English name "rubber," E . C . H o l t ( U . S. D e -
partment of Commerce, "Rubber Industry of the U n i t e d States" 1939) says that
" i n 1770 Joseph Priestley, the English chemist and discoverer of oxygen, invited
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Publication Date: January 1, 1968 | doi: 10.1021/ba-1968-0078.ch024
W e w i l l see packages of all the ingredients that help give rubber the
specific characteristics of the final product. " T o the rubber m a n , " say the
Wolfs, " a l l of these materials are pigments, no matter what they are or what
their use." This statement applies to usage in A k r o n , more than i n other parts
of the country. It is still a fact that "pigment" is not limited to mean " a coloring
matter." The word is commonly used to mean a l l manner of dry powder com-
pounding ingredients, and especially those used for reinforcement and dilution.
Fillers is another w o r d for these dry components. This is not too "jargony,"
yet most of us would never say a stock was "filled" w i t h whiting, clay, or
carbon black. W e w o u l d say loaded. Conversely, the dry ingredients w o u l d
not be "loaders" but rather fillers or loading materials.
mills consist of two heavy, horizontal rolls between w h i c h the rubber and
powders are ground and mixed. The banbury, an internal mixing machine name
for its inventor, is probably located here also. The rubber is first broken down,
jargon for masticated, or mechanically plasticized, to render it soft enough to
take up the fillers and other ingredients. This operation eliminates or reduces
the nerve of the rubber. This w o r d is usually applied to un vulcanized rubbers
or compounds and refers to a degree of toughness or resistance to deformation.
V i c k i B a u m expressed this most colorfully. " W h e n the sheets (rubber) are
brought to the m i l l room they've got to be broken up. ( W e say broken down.)
For this they're fed to the mills by the mill hands. There are mills and mills
i n a long row, and it's very hot i n the m i l l room, because the rubber gives off
an awful heat and a burning stench and an angry crackling when it's broken up.
The rolls turn and turn and take the rubber between the bite and chew it and
chew it and chew it. W h e n it's been through several mills it comes out all
sizzling hot and angry, but it's a soft, pliable, tacky mass."
Nerve is a state that must be experienced personally to be understood.
B a l l says nerve is "synonymous with elasticity i n the uncured state." Out of
context this definition oversimplifies the meaning. The m i l l man who physically
manipulates the rubber on the breakdown mill understands it well. Nerve is
destroyed or reduced by mechanically working (breaking down) the rubber or
by using a chemical plasticizer, sometimes called a peptizer. A peptizer is not
a pepper-upper but quite the reverse, a deadener, a plasticizer. A petroleum
oil softens rubber but it is not a peptizer, or nerve reducer. W e would like to
measure nerve accurately but just don't know how. W e may m i l l rubber and
note how long it stays rough or lacy, and call it a measure of nerve. W e distort
a piece of rubber and time its comeback, and call that a measure of nerve.
These measurements may show part of the effect but not a l l .
Master batch is rubber jargon. It does not have a meaning like master list
or master key, however. A master batch is a mixture of rubber w i t h a particular
compounding ingredient (sometimes more than one ingredient) i n a higher
concentration than that i n w h i c h it occurs i n a normal mix. Master batching
provides a convenient means for handling small amounts of critical ingredients
like color pigments or accelerators and for making dispersions of carbon black.
Accelerators and sulfur may be master batched and withheld from the balance
of the mix to avoid scorching or burning the batch during mixing. The ingre- 1
dients that produce scorch are thus held out while mixing temperatures are high
and added at a time just prior to further processing when the batch is cool.
Scorch means premature vulcanization, w h i c h renders an un vulcanized com-
pound tough, nervy, a n d less capable than otherwise of being processed
smoothly. T h e heat of mixing may cause a stock to scorch but with some
ultrafast acting accelerators—hot accelerators—scorch can occur at room
temperature.
Usually, i n banbury mixing, the fillers a n d other ingredients are added
after the rubber is partially masticated. Sometimes when the filler load is
unusually great the fillers are put into the mixer first and the rubber added a
little later. This is upside down mixing—more jargon. T h e mixed stock may
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Publication Date: January 1, 1968 | doi: 10.1021/ba-1968-0078.ch024
adhesive cements we may talk about legs, short and long. Short legs i n a
cement or adhesive bond connotes bond strength, a good property. L o n g legs
suggests a weak adhesive that stretches out. A cement w i t h long legs w o u l d
be very sticky, like molasses, but w i t h little strength i n the strings or legs.
W e referred to chatter marks on calendered sheet as resulting from vibra
tion from poorly meshing drive gears. This is quite understandable jargon—if
it be jargon. However, I encountered chattering i n a book on rubber processing
w i t h this explanation, "chattering is a type of distortion resulting from continued
thermal expansion of the center of a large article after the surface has cured."
W i t h this definition, chattering is surely jargon—of the k i n d that confuses me.
I had not previously known of such chattering.
A n extrusion machine is like a meat grinder or spaghetti machine. It is
referred to as an extruder, tuber, or strainer, depending on its purpose. Extruder,
which is probably not jargon, is the better word for broad usage, because many
extruded products are strips with odd shaped cross-sections like window chan
nels and refrigerator door gaskets. N o longer is the process limited to produc
tion of hollow tubes or round solid rods. The strainer is the same machine
w i t h a screen i n the head, i n front of the die plate, to remove, or strain out dirt
and foreign material of mixed compound. It accomplishes what a refiner m i l l
does. Tuber and strainer can be considered jargon.
W h e n we get to molding, we find some real jargon. Back-rind is a nice
example. Jargon synonyms for back-rind are back-flash and suck-back—terms
w h i c h are descriptive of distortion at the parting or separation line of a mold,
usually i n the form of a ragged or torn indentation. It is not easy to describe,
but no rubber man who has experienced back-rinding and excessive defective
parts has any difficulty i n understanding what back-rinding is. Flash and rind
are somewhat synonymous and denote material, often a thin fin, protruding
from the surface of the molded part, appearing at the mold parting line or
mold vent points. W h e n the flash or rind partly sucks back or curls under we
have b a c k - r i n d — a k i n d of inverse rind or flash.
In molding we deal again with "cure." W h e n we time the vulcanization
to include the mold loading, the period during w h i c h the mold is i n the press,
and the time of removal and unloading of the mold, we have the vulcanization
or curing cycle. W e say we can get χ number of cures per hour or day. Here
cure denotes more than the act of vulcanization or the exact time and tempera
ture of vulcanization. A synonym for cure i n this sense is heat. A n d we could
say, " w i t h a 4 minute cure, 10 heats per hour can be obtained." Heat is jargon.
W e shouldn't leave "cure" without mentioning CV or CV cure. This means
continuous vulcanization, a system pertaining to the vulcanizing of insulation
on wire or cable. A n d we have a l l kinds of cures—overcure, undercure, precure,
aftercure, semicure, optimum cure, cold cure and many others.
A mold-wash is not a mold cleaner; it is a coating w h i c h prevents adhesion
of the rubber mix to the mold surfaces during cure. It is a mold lubricant or
release agent. It is the butter or grease on the cake pan. T h e industry is
gradually dropping the term mold-wash and using the more precise term
release agent but the jargon term w i l l no doubt persist for a long time.
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ment called the Shore Durometer. Actually it measures the resistance to the
penetration of an indenter point into the surface of the rubber. The resistance
is provided by a standardized spring so that a numerical value can be recorded
over a range from 0, soft or no resistance, to 100, or so hard there is no indenta
tion. This Shore Durometer is so universally used i n the rubber industry that
the statement " a hardness of 6 5 " means 65 on the Shore Durometer scale. W h e n
we say, w h i c h is very common, a durometer of 65, we mentally do not capitalize
the " D " and hence have jargon. W e often say also, 65 Shore.
Our cured rubber product may bloom, bleed, chalk, frost, blush or crock.
There are similarities and differences i n the condition these jargon words de
scribe. A glossary might define them as follows: bloom is a surface appearance
or change i n appearance caused by the migration of a l i q u i d or solid to the
surface. Bloom must not be confused w i t h surface dust or a coating from an
external source. Waxes used i n excess of their solubility point i n rubber m i
grate to the surface. Sulfur and many organic chemicals also do this. Bleeding
is the migration to the rubber surface of an o i l , wax, or plasticizer as a film or
i n drops. Sometimes called "sweating," it is similar to bloom but not usually
applied to powder materials, except i n case of organic colors if they migrate
into adjacent stock of a different color, or when they are removable at the
surface by water or other solvent. A n inorganic pigment like red iron oxide
may crock but not bleed. Crocking is the color i n rubber w h i c h may not appear
at the surface as a bloom but w h i c h w i l l rub off and thus discolor an adjacent
surface. This is again a migration of a material to the surface and hence very
similar to bloom. Chalking is the formation of a powdery surface condition
that might look like a bloom but is not caused by migration i n the rubber. It is
caused by oxidation or some k i n d of deterioration of the rubber surface or
binder, generally from weathering, that permits the fillers a n d / o r color p i g
ments to appear at the surface. It is definitely a condition different from that
w h i c h causes crocking. Frosting is another surface effect that appears as a
whitening or graying, sometimes like a clouded surface. It is probably caused
by a chemical reaction at the surface. Frost is often seen on so-called trans
parent rubber as cloudy effect, perhaps from the accelerator used. It is not
Creep is the deformation occurring w i t h the lapse of time, i n both cured and
uncured rubber, i n a body under stress i n addition to the immediate elastic
deformation. The glossary giving this definition then refers us to hysteresis,
damping, flow, compression set viscosity, cold flow, and drift. Naunton says,
"Creep, sometimes called drift, is the increase i n strain due to flow under con-
tinued stress." Drift, i n addition to being continued deformation under strain,
is the term applied to change i n a given durometer reading after a period of
time. Hysteresis occurs when stretched or deformed rubber is allowed to re-
tract, and the energy given up by retraction is less than the energy applied i n
stretching the rubber. The difference i n energy of deformation and retraction
is hystersis loss. Fatigue is the weakening or exhaustion caused by constantly
repeated stress. This meaning is, of course, exactly what one w o u l d expect.
Stress relaxation and also creep relaxation, stress decay as the loss of stress
accompanied by constantly decreasing compressed thickness—decrease i n stress
from internal relaxation under strain.
T o use a language peculiar only to one industry, we don't always need
to call it jargon. As Naunton says, "the engineer and the rubber technologist
do not even speak the same language. A n engineer uses the term resilience to
denote strain energy per unit volume; applied to rubber it is a measure of
rebound properties." A g a i n he says modulus applied to metals means either
the shear or elastic modulus and is a measure of stress to strain; applied to
rubber, modulus means a stress to cause a somewhat arbitrary elongation and
is used loosely as a synonym for stiffness. Flexure means bending to an engi-
neer, but i n the rubber field the term is applied widely to all forms of straining."
T h e term, shelf life needs context to indicate its meaning. If it refers to a
cured specimen or product, it means the change or lack of change that takes
place over a considerable period of time. Room temperature and no more than
indirect light are implied. This is shelf aging. W h e n an uncured compound
is involved, shelf life is the time it remains soft, millable and decently process-
ible. It has not set-up; has not become partially cured. However, if the uncured
stock is a tread for recapping a tire, it is likely that shelf fife means the time
the stock w i l l stay vulcanizable through retention of accelerator activity. This
is quite the reverse of the former meaning.
GLOSSARY
often caused by sudden release, on opening of the mold, of internal pressure result
ing from thermal expansion of the compound during rise to curing temperature.
Bleeding—Migration to the rubber surface of an oil, wax, or plasticizer as a film or
in drops, sometimes called sweating. Also a term applied to organic pigment colors
if they migrate into an adjacent stock of a different color, or when they are remov
able at the surface by water or other solvent.
Blocking—Immediate adhesion of layers of mixed compound when they touch each
other.
Bloom—Similar to bleeding, in that it is migration of liquids or solids to the surface
of a rubber compound to cause a change of appearance in color cloudiness at the
surface. Waxes used in excess of their solubility point in rubber come to the surface
as a wax bloom, as does sulfur that remains as an excess over the amount actually
chemically combined with the rubber.
Blush—A surface effect similar to bloom, but often a cloudiness due to moisture
condensation on the surface of a wet cement film from evaporation of solvent. This
type of blush occurs when the solvent has completely evaporated.
Boot-legging—Separation of plies progressively occurring in conveyor, transmission of
other belts made of separate plies of rubber and fabric.
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Creep—Deformation occurring with lapse of time, in both cured and uncured rubber,
in a body under stress in addition to the immediate elastic deformation. Also called
Crocking—Color pigment in rubber which may not appear on the surface as a bloom
but which will rub off and discolor an adjacent surface. Staining of a white cloth
by rubbing lightly over a colored surface.
Cure—Synonymous with vulcanize as a verb and vulcanization as a noun. It includes
time and temperature of Vulcanization.
Air Cure—With the use of ultra or fast acting accelerators, vulcanization can take
place at room temperature.
Acid Cure—through use of sulfur monochloride in liquid or vapor form. This is a
surface effect only suitable for thin articles like fabric coatings or sheet gum like
dental dam, bathing caps, and similar articles. Often called a cold cure since no
heat beyond that necessary to vaporize the sulfur chloride is necessary.
Bin Cure—is partial or complete vulcanization of a mixed compound while stored in
a bin or pile waiting for molding or further processing. Also called pile burning or
premature vulcanization.
After-cure—is a continuation of the process of vulcanization after the cure has been
carried to the desired degree and the source of heat removed, generally resulting in
over-cure and a product less resistant to aging than properly cured products.
Over-cure—Caused by an after-cure as above or by being subjected to too high a
temperature or too long a period at a proper temperature and resulting in a product
less resistant to aging.
Ammonia cure—A modification of a hot air pressure cure, often used for footwear,
in which ammonia gas is used to accelerate vulcanization and to prevent the
deteriorating effect of air.
Semi-cure—A preliminary, incomplete cure given to certain rubber articles to cause
the rubber to set in some desired shape. Full vulcanization is subsequently com-
pleted by a final cure.
Tight cure—Sufficient vulcanization to give a product good tensile strength and good
snap or elasticity.
Dumbbell—A piece of rubber cut in the shape of a dumbbell used for physical testing.
Fin, Fhsh or Rind—Overflow material protruding from surface of cured, molded
rubber articles, usually appearing at mold separation line or mold vent points.
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in substantial amount to improve quality or lower cost. Fillers have various effects;
some are relatively inert, like whiting or barytes, and provide loading for cost reduc-
tion; others, like carbon blacks, have a definite and desirable reinforcing effect with
improvement in abrasion resistance and other properties.
Frosting—A clouding of the surface of some rubber and synthetic rubber goods,
appearing within a few hours or days after vulcanization. The frosted appearance
is different from bloom or blush and cannot be readily removed by washing with
a solvent. It may disappear if the article is heated moderately but will generally
reappear on cooling. It is thought to be caused by ozone in the air which produces
a maze of minute cracks. Some antioxidants have definite anti-frosting effects.
Green Stock—Raw or uncured rubber stock, ready for vulcanization. The term is not
applied to crude rubber or synthetic rubber that has not been compounded.
Inhibitor—A negative catalyst which prevents or retards vulcanization or oxidation.
A good inhibitor will retard vulcanization at room temperature to prevent pre-cure
but will not retard at normal curing temperatures.
Legs—The stringy effect that is apparent when cemented surfaces are separated
shortly after the bond is made. Long legs or strings are indicative often of a weak
bond whereas short legs indicate a strong bond.
Logy—Sluggish, low snap or recovery. A condition formed in poorly cured or over-
loaded vulcanizers.
Mold Wash, Mold Lubricant, or Release Agent—A material that will prevent adher-
ence of cured rubber to a mold and will facilitate removal of the cured product.
The material is often a water solution or slurry of a suitable material sprayed or
brushed on the hot mold prior to filling it with the rubber to be molded.
Masticate—To work rubber on a mixing mill or in an internal mixer until it becomes
soft and plastic. Synonymous with breakdown.
Nerve—A condition difficult to define fully but commonly used to denote the qualities
of firmness, strength and elasticity in crude rubber. In crude rubber, nerve is re-
duced or destroyed by milling or breakdown.
Peptizing Agents—Substances that act as chemical plasticizers for natural and syn-
thetic rubbers. They act as catalysts for oxidation breakdown of rubber during the
milling or mastication period. Additional plasticization can be accomplished without
further milling by heating the rubber containing the peptizing agent, thus reducing
power consumption in breakdown.
Pigment—Used properly, this term means a dry colored powder for coloring rubber
and other products. In rubber, the word is often used to denote fillers and reinforc-
ing agents, as well as coloring materials.
Pop Corn—A name for non-useful, hard, tough, insoluble polymer, resembling pop-
corn, formed by polymerization in the manufacture of synthetic rubbers.
Proofing—The process of rubberizing fabrics, to render them impervious to water.
It is an operation most commonly done by spreading a rubber cement of high
viscosity or dough on the fabric, allowing the solvent to evaporate and curing in
dry heat ovens or with sulfur chloride.
BIBLIOGRAPHY
" A S T M Standards," American Society for Testing and Materials, 1916 Race St., Phila
delphia, Pa. 19103, Part 28, annual.
Baum, Vicki, "Weeping Wood," M . Joseph, L t d . , London, 1945.
Catton, N . L . , "The Neoprenes," Elastomers Division, Ε. I. duPont de Nemours &
Co., Inc., Wilmington, Del. 19898, Feb. 1953.
Flesch, Rudolph, "The Art of Plain Talk," Harper & Row, New York, 1946.
"Glossary of Terms Used by the Mechanical Rubber Goods Industry," Rubber Manu
facturers Assn., Inc., Rubber Age, March 1954.
"Glossary of Terms Used in Rubber Technology," The Vanderbilt News, R. T. Vander-
bilt Co., Inc., Jan.-Feb. 1932.
"Glossary—Terms Used in Elastomer Chemistry and Technology," Elastomers D i v i
sion, DuPont, July 1955.
"Glossary of Terms Relating to Rubber and Rubber Like Materials," A S T M , 1956.
Naunton, W . J . S., "What Every Engineer Should Know About Rubber," British
Rubber Development Board, 1954.
"The Oxford Universal Dictionary," 3rd ed., 1955.
Rubber Age (New York), Palmerton Publishing Co., Inc., 101 West 31st St., New
York 10001, monthly.
Rubber World, Bill Brothers Publishing Corp., 630 Third Ave., New York 10017,
monthly.
"Standard Universal Dictionary," 1940.