Lonking Cdm833e Parts Book
Lonking Cdm833e Parts Book
WHEEL LOADER
PARTS BOOK
地址:福建省厦门市火炬路7号楼301室 Add:Room 301, Buding7, Huoju Road,Xiamen City,Fujian Province,China
邮编:361000 P.C.:361000
电话:0592-5213898 Tel:86-592-5213898
传真:0592-6035287 Fax:86-592-6035287
网址:www.wheelloaderscn.com Http://www.wheelloaderscn.com
邮箱:sales@wheelloaderscn.com E-mail:sales@wheelloaderscn.com
Contents
I. Diesel Engine System .............................................................................. 01 VII. Implement Hydraulic System ............................................................... 75
1.1 Diesel engine system .......................................................................... 01 7.1 Implement hydraulic system ................................................................ 75
II. Torque Converter system ....................................................................... 05 7.2 Lift cylinder .......................................................................................... 85
2.1 Torque converter system ..................................................................... 05 7.3 Tilt cylinder .......................................................................................... 89
2.2 Torque converter and Transmission oil circuit assembly ..................... 07 7.4 Hydraulic tank assembly ..................................................................... 93
2.3 Upper drive shaft assembly ................................................................. 13 7.5 Pilot control system ............................................................................. 97
III. Transmission System ............................................................................ 15 VIII. Service Brake System ......................................................................... 101
3.1 Transmission system ........................................................................... 15 8.1 Service brake system .......................................................................... 101
3.2 Transmission assembly I ..................................................................... 17 8.2 Air tank assembly ................................................................................ 107
3.3 Transmission assembly II .................................................................... 21 8.3 Disc brake ........................................................................................... 109
3.4 Transmission assembly III.................................................................... 23 IX. Parking Brake System ........................................................................... 111
3.5 Forward / Reverse clutch assembly .................................................... 27 X. Frame System ......................................................................................... 113
3.6 Gear I, III clutch assembly ................................................................... 31 XI. Implement Assembly System ............................................................... 119
3.7 Gear II clutch assembly ....................................................................... 35 XII. Cab System ........................................................................................... 123
IV. Axle System ............................................................................................ 39 XIII. Out Panel System ................................................................................ 131
4.1 Axle system ......................................................................................... 39 XIV. Electrical System ................................................................................. 133
4.2 Spindle speed reducer assembly ........................................................ 41 XV. Tool Kit ................................................................................................... 141
4.3 Main reducer assembly ....................................................................... 47 XVI. Warning Mark System ......................................................................... 147
4.4 Differential assembly for standard 30F axle ........................................ 51 XVII. Greasing Points Indication Layout ................................................... 151
4.5 Front drive shaft .................................................................................. 53 XVIII. Wiring Harness .................................................................................. 152
4.6 Intermediate support ........................................................................... 55
4.7 Intermediate / Rear drive shaft assembly ............................................ 57
V. Control System ........................................................................................ 59
5.1 Control system .................................................................................... 59
VI. Steering Hydraulic System ................................................................... 61
6.1 Steering hydraulic system ................................................................... 61
6.2 Hydraulic steering gear ....................................................................... 67
6.3 Steering Cylinder ................................................................................. 71
Figure 01
6BT5.9-C130 柴油发动机系统 6BT5.9-C130 Diesel Engine System
Page 01
Figure 01
6BT5.9-C130 柴油发动机系统 6BT5.9-C130 Diesel Engine System
Item Parts number Chinese Description English Description Specification Qty Remarks
2 GB/T97.1-2002 垫圈 Washer 12 11
3 GB/T93-1987 垫圈 Washer 12 11
10 LG853.08-011 垫圈 Washer 8 借用
13 GB/T93-1987 垫圈 Washer 10 2
14 GB/T97.1-2000 垫圈 Washer 10 2
Page 02
Figure 01
6BT5.9-C130 柴油发动机系统 6BT5.9-C130 Diesel Engine System
Page 03
Figure 01
6BT5.9-C130 柴油发动机系统 6BT5.9-C130 Diesel Engine System
Item Parts number Chinese Description English Description Specification Qty Remarks
21 GB/T97.1-2002 垫圈 Washer 22 4
22 GB/T93-1987 垫圈 Washer 22 4
27 GB/T97.1-2002 垫圈 Washer 14 8
28 GB/T93-1987 垫圈 Washer 14 8
Page 04
Figure 01
6BT5.9-C130 柴油发动机系统 6BT5.9-C130 Diesel Engine System
Page 05
Figure 01
6BT5.9-C130 柴油发动机系统 6BT5.9-C130 Diesel Engine System
Item Parts number Chinese Description English Description Specification Qty Remarks
Page 06
Figure 02
变矩器系统 Torque Converter System
10 A
8
4
3
5
C
B
A 7 8 9
B
6
F
R
3
2
C
2
1
Page 07
Figure 02
变矩器系统 Torque Converter System
Item Parts number Chinese Description English Description Specification Qty Remarks
2 GB/T93-1987 垫圈 Washer 10 8
4 GB/T93-1987 垫圈 Washer 12 12
Page 08
Figure 03
双变油路总成 Torque converter and Transmission Oil Circuit Assembly (CDM835E.02 I .02)
23
20
19
22 21 6
2
1 29 7
3
8
5 9 11
4
1 27 24
28
2
10
2
18 1
F
R
34 17 26
25
3
A
2
13
35 2
37 A
36 15 31
16 22
12 30
14 33
32
TORQUE CONVERTER AND TRANSMISSION OIL CIRCUIT ASSEMBLY
Page 09
Figure 03
双变油路总成 Oil Circuit Of Transmission And Torque Assembly (CDM835E.02 I .02)
Item Parts number Chinese Description English Description Specification Qty Remarks
9 GB/T93-1987 垫圈 Washer 10 4
管 transmission
Page 10
Figure 03
双变油路总成 Torque converter and Transmission Oil Circuit Assembly (CDM835E.02 I .02)
23
20
19
22 21
29
27 24
28
18
F
R
34 26
25
3
A
2
A
31
22
30
33
32
TORQUE CONVERTER AND TRANSMISSION OIL CIRCUIT ASSEMBLY
Page 11
Figure 03
双变油路总成 Oil Circuit Of Transmission And Torque Assembly (CDM835E.02 I .02)
Item Parts number Chinese Description English Description Specification Qty Remarks
adapter
22 GB/T93-1987 垫圈 Washer 8 8
26 GB/T93-1987 垫圈 Washer 10 6
28 H-H/22/22-II-L2000 胶管 Hose 1 外购
32 GB/T6170-2000 螺母 Nut M8 4 8
33 GB/T97.1-2002 垫圈 Washer 8 8
Page 12
Figure 03
双变油路总成 Torque converter and Transmission Oil Circuit Assembly (CDM835E.02 I .02)
F
R
3
A
2
35
37 A
36
Page 13
Figure 03
双变油路总成 Oil Circuit Of Transmission And Torque Assembly (CDM835E.02 I .02)
Item Parts number Chinese Description English Description Specification Qty Remarks
Page 14
Figure 04
上传动轴总成 Upper Drive Shaft Assembly (CDM833.04.04)
2
3
7
4
6
Page 15
Figure 04
上传动轴总成 Upper Drive Shaft Assembly (CDM833.04.04)
Item Parts number Chinese Description English Description Specification Qty Remarks
Page 16
Figure 05
变速箱系统 Transmission system
1
F
R
3
2
2
3
5 6
TRANSMISSION SYSTEM
Page 17
Figure 05
变速箱系统 Transmission system
Item Parts number Chinese Description English Description Specification Qty Remarks
(ZL30E.5G, 带电控 )
3 GB/T93-1987 垫圈 Washer 16 8
Page 18
Figure 06
变速箱系统 Transmission system
TRANSMISSION SYSTEM
Page 19
Figure 07
变速箱系统 Transmission system
Item Parts number Chinese Description English Description Specification Qty Remarks
Page 20
Figure 06
变速箱系统 Transmission system
TRANSMISSION SYSTEM
Page 21
Figure 06
变速箱系统 Transmission system
Item Parts number Chinese Description English Description Specification Qty Remarks
Page 22
Figure 07
变速箱总成 I Transmission Assembly I (LG835.03.01.01)
17 22
3 7
6
7 4
18 A
5 16
6 6
7
7
18
23
19 2
1
9
25
7
23 8
26
A
10 7
9 6
12 11 7
6
16 27
20
21 15
7 14
24 7 6
13
TRANSMISSION ASSEMBLY I
Page 23
Figure 07
变速箱总成 I Transmission Assembly I (LG835.03.01.01)
Item Parts number Chinese Description English Description Specification Qty Remarks
7 GB/T93.1-87 垫圈 Washer 12 35
16 ZL30E.5.6 支架 Bracket 1
Page 23
Figure 07
变速箱总成 I Transmission Assembly I (LG835.03.01.01)
22
23
19
25
26 23
A
16 27
20
21
24
TRANSMISSION ASSEMBLY I
Page 25
Figure 07
变速箱总成 I Transmission Assembly I (LG835.03.01.01)
Item Parts number Chinese Description English Description Specification Qty Remarks
20 GB/T93-1987 垫圈 Washer 16 8
Page 26
Figure 08
变速箱总成 II Transmission Assembly II (LG835.03.01.02)
F 1
R
3
12
2
1
14
2
13
3 4
6
1 5
12
9 6
8 7
11
9
9 10
TRANSMISSION ASSEMBLY II
Page 27
Figure 08
变速箱总成 II Transmission Assembly II (LG835.03.01.02)
Item Parts number Chinese Description English Description Specification Qty Remarks
7 ZL30E.5-18 接头 Connector 1
11 ZL30E.5.1-9 丝堵 Plug 1
Page 28
Figure 09
变速箱总成 III Transmission Assembly III (LG835.03.01.03)
22
21
20
18 19
14 17
16 11
10
15 9
23
14
13 8
12 7
7
24
2
6
4 5
2
1
1
10
11
TRANSMISSION ASSEMBLY III
Page 29
Figure 09
变速箱总成 III Transmission Assembly III (LG835.03.01.03)
Item Parts number Chinese Description English Description Specification Qty Remarks
4 ZL30E.5-19 轴套 Bush 1
6 ZL30E.5-12 轴套 Bush 1
12 GB/T894.1-1986 挡圈 Sprag 40 1
13 ZL30E.5-5 轴套 Bush 1
14 GB/T813.1-1986 挡圈 Sprag 90 3
17 ZL30E.5-7 轴套 Bush 1
Page 30
Figure 09
变速箱总成 III Transmission Assembly III (LG835.03.01.03)
22
21
20
19
23
24
Page 31
Figure 09
变速箱总成 III Transmission Assembly III (LG835.03.01.03)
Item Parts number Chinese Description English Description Specification Qty Remarks
21 GB/T93-1987 垫圈 Washer 10 3
Page 32
Figure 10
一轴离合器总成 (LGX835FA.01)
6 16
5 15
13 14
1
2 12
4 7
11
10
3 9
2
1 9
24 10
20 11 8
7 13 12
14 23
16 15 22
20
21
19
1
8 2
3
18
17 2
1
5
6
Page 33
Figure 10
一轴离合器总成 (LGX835FA.01)
Item Parts number Chinese Description English Description Specification Qty Remarks
2 GB/T893.1-1986 挡圈 Sprag 85 4
3 ZL30E.5.1-2 轴套 Bush 2
9 GB/T894.1 挡圈 Sprag 52 2
13 ZL30E.5.1.1-1 活塞 Piston 2
Page 34
Figure 10
一轴离合器总成 (LGX835FA.01)
24
20
23
22
20
21
19
Page 35
Figure 10
一轴离合器总成 (LGX835FA.01)
Item Parts number Chinese Description English Description Specification Qty Remarks
19 ZL30E.5.1-6 轴套 Bush 1
23 ZL30E.5.1-9 丝堵 Plug 2
24 ZL30E.5.1-11 轴套 Bush 1
Page 36
Figure 11
二轴离合器总成 (LGX835FA.02)
11
10
22
6
9 7
21 23
8 20 7
7 19
6 18 6
10
4 5 17
16 11
15
3 14
2
12
12
27
13 2 26
13
1 3
19 14 25
20 15 24
16 6
17 7
8
18
21
GEAR I, III CLUTCH ASSEMBLY
Page 37
Figure 11
二轴离合器总成 (LGX835FA.02)
Item Parts number Chinese Description English Description Specification Qty Remarks
3 ZL30E.5.3-1 垫圈 Washer 2
5 ZL30E.5.3-3 垫圈 Washer 1
7 GB/T893.1 挡圈 Sprag 85 4
8 ZL30E.5.3-4 轴套 Bush 2
14 GB/T894.1-1986 挡圈 Sprag 52 2
18 ZL30E.5.1.1-1 活塞 Piston 2
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL COPYRIGHT © 2009
Page 38
Figure 11
二轴离合器总成 (LGX835FA.02)
22
21 23
20
19
27
26
19 25
20 24
21
GEAR I, III CLUTCH ASSEMBLY
Page 39
Figure 12
二轴离合器总成 (LGX835FA.02)
Item Parts number Chinese Description English Description Specification Qty Remarks
24 ZL30E.5.3-7 轴套 Bush 1
Page 40
Figure 12
三轴离合器总成 (LGX835FA.03)
10
9
5
6
8
7 19
6 18
5
21
4
3
2 20
1
16 17
15
11 14 26
13
25
25
24
23
12
22
GEAR II CLUTCH ASSEMBLY
Page 41
Figure 12
三轴离合器总成 (LGX835FA.03)
Item Parts number Chinese Description English Description Specification Qty Remarks
2 ZL30E.5.4-2 轴套 Bush 1
4 ZL30E.5.4-5 轴套 Bush 1
6 GB/T893.1 挡圈 Sprag 85 2
7 ZL30E.5.3-4 轴套 Bush 1
13 GB/T894.1 挡圈 Sprag 52 1
17 ZL30E.5.1.1-1A 活塞 Piston 1
Page 42
Figure 12
三轴离合器总成 (LGX835FA.03)
19
21
20
26
25
25
24
23
22
GEAR II CLUTCH ASSEMBLY
Page 43
Figure 12
三轴离合器总成 (LGX835FA.03)
Item Parts number Chinese Description English Description Specification Qty Remarks
23 ZL30E.5.4-6 轴套 Bush 1
Page 44
Figure 13
驱动桥系统 Axle System
1
13
6
8
7
5
2
3 4 9 Transmission
14
9
12
11
15
10
14
AXLE SYSTEM
Page 45
Figure 13
驱动桥系统 Axle System
Item Parts number Chinese Description English Description Specification Qty Remarks
7 GB/T97.1-2002 垫圈 Washer 16 4
8 GB/T93-1987 垫圈 Washer 16 4
assembly
Page 46
Figure 14
前后驱动桥总成
28
26
25
24
22
19 27
17
40
15 42
20 23
11 12 21
18
37
5 41
7
32 35
16 39
4 47 43
2 38
10 14 52
6 8 9 13 53
36 48
30
3 44
1 34
33 46
45 54
31 55
29 51
50 57 54
58 49 56
SPINDLE SPEED REDUCER ASSEMBLY 59
60
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL COPYRIGHT © 2009
Page 47
Figure 14
前后驱动桥总成
Item Parts number Chinese Description English Description Specification Qty Remarks
3 GB/T93-1987 垫圈 Washer 10 1
4 GB/T93-1987 垫圈 Washer 12 5
5 LG30F.04404A 盖 Cover 1
6 LG50F.04413A 档块 Block 1 借用
12 LG50F.04417A 垫圈 Washer 1 借用
Page 48
Figure 14
前后驱动桥总成
28
26
25
24
22
19 27
20 23
21
32 35
36
30
34
33
31
29
Page 49
Figure 14
前后驱动桥总成
Item Parts number Chinese Description English Description Specification Qty Remarks
19 GB/T894.1-1986 挡圈 Baffle 50 1
22 LG30F.04407A 挡板 Baffle 6
26 GB/T858-1988 垫圈 Washer 85 1
33 GB/T93-1987 垫圈 Washer 20 12
Page 50
Figure 14
前后驱动桥总成
40
42
37
41
39 43
47
38 52
48
44
46
45 54
51
49
SPINDLE SPEED REDUCER ASSEMBLY 50
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL COPYRIGHT © 2009
Page 51
Figure 14
前后驱动桥总成
Item Parts number Chinese Description English Description Specification Qty Remarks
41 LG30F.04002A 螺栓 Bolt 16
42 GB/T93-87 垫圈 Washer 18 16
46 GB/T93-87 垫圈 Washer 20 12
使用还是后桥使用
使用还是后桥使用
Page 52
Figure 14
前后驱动桥总成
53
55
57 54
58 56
SPINDLE SPEED REDUCER ASSEMBLY 59
60
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL COPYRIGHT © 2009
Page 53
Figure 14
前后驱动桥总成
Item Parts number Chinese Description English Description Specification Qty Remarks
54 GB/T93-87 垫圈 Washer 12 11
Page 54
Figure 15
主减速器总成 Main Reducer Assembly ((LG30F.04300A))
26
23
21
18 24
25 33
13
14 17
16 34
29 20 22
28
11
9
15 19
27 10
32 6 30 12
31
8
1
7
2 3
4 5
MAIN REDUCER ASSEMBLY
Page 55
Figure 15
主减速器总成 Main Reducer Assembly ((LG30F.04300A))
Item Parts number Chinese Description English Description Specification Qty Remarks
2 LG30F.04302A 垫圈 Washer 1
5 GB93-87 垫圈 Washer 14 7
15 GB894.1-86 挡圈 Sprag 80 1
17 LG30F.04315A 托架 Bracket 1
Page 56
Figure 15
主减速器总成 Main Reducer Assembly ((LG30F.04300A))
26
23
21
18 24
25 33
34
20 22
29
28
19
27
32 30
31
Page 57
Figure 15
主减速器总成 Main Reducer Assembly ((LG30F.04300A))
Item Parts number Chinese Description English Description Specification Qty Remarks
24 GB93-87 垫圈 Washer 10 2 无图
30 404325 垫片 Gasket 1 组 借用
32 GB93-87 垫圈 Washer 12 1
33 LG50F.04325A 螺栓 Bolt 4 借用
Page 58
Figure 16
30F 差速器总成 Differential Assembly For Standard 30F Axle
7 5
10
2
8
1
DIFFERENTIAL ASSEMBLY FOR STANDARD 30F AXLE
Page 59
Figure 16
30F 差速器总成 Differential Assembly For Standard 30F Axle
Item Parts number Chinese Description English Description Specification Qty Remarks
Page 60
Figure 17
前传动轴 Front Drive Shaft (LG30F.04 I .02)
1
5
6
4
7
8
Page 61
Figure 17
前传动轴 Front Drive Shaft (LG30F.04 I .02)
Item Parts number Chinese Description English Description Specification Qty Remarks
Page 62
Figure 18
中间支承 Intermediate Support (LG30F.04 I .03)
10
7
11
1
12 4
6
2
INTERMEDIATE SUPPORT
Page 63
Figure 18
中间支承 Intermediate Support (LG30F.04 I .03)
Item Parts number Chinese Description English Description Specification Qty Remarks
1 2202G1-042 垫圈 Washer 2
2 LGZL50-111A 凸缘 Flange 2
Page 64
Figure 19
中后传动轴总成 Intermediate / Rear Drive Shaft Assembly (LG30F.04 I .04)
7
4
Page 65
Figure 19
中后传动轴总成 Intermediate / Rear Drive Shaft Assembly (LG30F.04 I .04)
Item Parts number Chinese Description English Description Specification Qty Remarks
Page 66
Figure 20
电液变速操纵系统
5
2 4
3
F
N
R
1
2
3
I
JII
I
JI
1 J
I
10
7
4 11
1 8
5 12
2 9
6
3
CONTROL SYSTEM
Page 67
Figure 20
电液变速操纵系统
Item Parts number Chinese Description English Description Specification Qty Remarks
4 GB/T93-1987 垫圈 Washer 8 4
5 GB/T97.1-2002 垫圈 Washer 8 4
Page 68
Figure 21
转向液压系统 Steering Hydraulic System
11 10
6
2 13
5
17 33 31
3
4 7
20
18 14
1 15 12
22 9
16 32
4
25 8
19 21
29 3
23 30
27
24
26
28
Page 69
Figure 21
转向液压系统 Steering Hydraulic System
Item Parts number Chinese Description English Description Specification Qty Remarks
3 GB/T93-1987 垫圈 Washer 10 12
4 GB/T97.1-2002 垫圈 Washer 10 9
22GB*2W10*690/180°
adapter
10 GB/T93-1987 垫圈 Washer 8 8
Page 70
Figure 21
转向液压系统 Steering Hydraulic System
17
20
18
22
16
25
19 21
23
27
24
26
28
Page 71
Figure 21
转向液压系统 Steering Hydraulic System
Item Parts number Chinese Description English Description Specification Qty Remarks
adapter
22GB*2W10*650 hose
18 20411-22GB/20431- 转向器 A,B 口出油胶管 Steering gear oil outlet hose for A,B 2 外购
22GB*2W10*840
24 20411-22GB*2W10*880 转向铰接胶管 2 外购
connector
27 20411-22GB*2W10*750 转向油缸间胶管 2 外购
Page 72
Figure 21
转向液压系统 Steering Hydraulic System
33 31
32
29 30
Page 73
Figure 21
转向液压系统 Steering Hydraulic System
Item Parts number Chinese Description English Description Specification Qty Remarks
22GB*2W10*550
31 25 × 4-170 胶管 Hose 1 外购
Page 74
Figure 22
全液压转向机 Hydraulic Steering Gear (CDM835E.06 I .01)
10
7
4
11
5
18
8
7 19
6
12
2
15
3 17
1
16
14
13
HYDRAULIC STEERING GEAR
Page 75
Figure 22
全液压转向机 Hydraulic Steering Gear (CDM835E.06 I .01)
Item Parts number Chinese Description English Description Specification Qty Remarks
2 GB/T93 垫圈 Washer 10 5
3 GB/T97.1 垫圈 Washer 10 1
7 GB/T93 垫圈 Washer 6 5
10 GB/T6170 螺母 Nut M6 1 8
Page 76
Figure 22
全液压转向机 Hydraulic Steering Gear (CDM835E.06 I .01)
19
Page 77
Figure 22
全液压转向机 Hydraulic Steering Gear (CDM835E.06 I .01)
Item Parts number Chinese Description English Description Specification Qty Remarks
Page 78
Figure 23
转向油缸 Left steering Cylinder (Left:CDM833.06.03 Right:CDM833.06.02)
18 19
17 18
7
14
10
15 13
11
10
11 9
2
16
12
4 21
8
6
1 5
20
STEERING CYLINDER
Page 79
Figure 23
转向油缸 Left steering Cylinder (Left:CDM833.06.03 Right:CDM833.06.02)
Item Parts number Chinese Description English Description Specification Qty Remarks
4 ZL30-630002B 环 Ring 1 借用
screw
16 ZL30-630005B 活塞 Piston 1 借用
Page 80
Figure 23
转向油缸 Left steering Cylinder (Left:CDM833.06.03 Right:CDM833.06.02)
18 19
18
21
20
STEERING CYLINDER
Page 81
Figure 23
转向油缸 Left steering Cylinder (Left:CDM833.06.03 Right:CDM833.06.02)
Item Parts number Chinese Description English Description Specification Qty Remarks
20 ZL30-630006 轴套 Bush 1 派克
Page 82
Figure 24
工作液压系统 Implement Hydraulic System
10
Note: Serial number 68 installed in the arm 22 5
21 19 69
during normal working ! 20 8
16 9 18
27 26
15 17 58
42 14
66 4 24 10
48 5 25 5 70
4 43
50 5
39 28
22 5 63 57
44 49
68 51 50 55 56 43
49 2 6 3 23
22
1 30 52 13 59
37 40
47 29 53
64 35 43 54
65
67 7 11 32
62 34 33 42
98
61 60 5
10
41 A
12
36
38
46 31
IMPLEMENT HYDRAULIC SYSTEM A
45
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL COPYRIGHT © 2009
Page 83
Figure 24
工作液压系统 Implement Hydraulic System
Item Parts number Chinese Description English Description Specification Qty Remarks
5 GB/T93-1987 垫圈 Washer 10 58
equipment
connector
880
Page 84
Figure 24
工作液压系统 Implement Hydraulic System
22 28
23
22
Page 85
Figure 24
工作液压系统 Implement Hydraulic System
Item Parts number Chinese Description English Description Specification Qty Remarks
connector
2N16*800
21 GB/T97.1-2002 垫圈 Washer 12 5
22 GB/T93-1987 垫圈 Washer 12 19
connector
Page 86
Figure 24
工作液压系统 Implement Hydraulic System
42
43
39 28
43
30
37 40
35 43 29
32
34 33 42
41 A
36
38
31
IMPLEMENT HYDRAULIC SYSTEM A
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL COPYRIGHT © 2009
Page 87
Figure 24
工作液压系统 Implement Hydraulic System
Item Parts number Chinese Description English Description Specification Qty Remarks
connector
2N16*900
equipment
Page 88
Figure 24
工作液压系统 Implement Hydraulic System
58
48
50
49 57
44 50 55
51 56
49
52
47 53 54
46
IMPLEMENT HYDRAULIC SYSTEM A
45
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL COPYRIGHT © 2009
Page 89
Figure 24
工作液压系统 Implement Hydraulic System
Item Parts number Chinese Description English Description Specification Qty Remarks
49 GB/T6170-2000 螺母 Nut M8 14 8
50 GB/T97.1-2002 垫圈 Washer 8 10
51 GB/T93-1987 垫圈 Washer 8 10
770
Page 90
Figure 24
工作液压系统 Implement Hydraulic System
66
70
63
68
59
64
65
67
62
61 60
Page 91
Figure 24
工作液压系统 Implement Hydraulic System
Item Parts number Chinese Description English Description Specification Qty Remarks
61 GB/T97.1-2002 垫圈 Washer 10 6
2W14*3300
2W14*2800
Page 92
Figure 25
动臂油缸 Lift Cylinder (CDM833.07.02)
4
3
2
12
11
24 10 19
17
1
9 20
8 19
7 18
6
5
22
16
15
21
14
23
13
LIFT CYLINDER
Page 93
Figure 25
动臂油缸 Lift Cylinder (CDM833.07.02)
Item Parts number Chinese Description English Description Specification Qty Remarks
5 ZL30-720005B 环 Ring 1 借用
14 ZL30-720004B 活塞 Piston 1 借用
17 挡圈 Sprag 125X116X1.52 1
Page 94
Figure 25
动臂油缸 Lift Cylinder (CDM833.07.02)
24 19
20
19
22
21
23
LIFT CYLINDER
Page 95
Figure 25
动臂油缸 Lift Cylinder (CDM833.07.02)
Item Parts number Chinese Description English Description Specification Qty Remarks
Page 96
Figure 26
转斗油缸 Tilt Cylinder (CDM835E.07 I .07)
14
15
13 16
12
11
10
17
1
23
22
18
21
2
20 3
7
19
18
8
6
9
4
5
TILT CYLINDER
Page 97
Figure 26
转斗油缸 Tilt Cylinder (CDM835E.07 I .07)
Item Parts number Chinese Description English Description Specification Qty Remarks
5 GB/T93 垫圈 Washer 20 8
13 ZL30-710003B 活塞 Piston 1
14 GB/T 77-2000 内六角平端紧定螺钉 Hexagon socket flat end set screw M12 × 10 1
15 GB/T 77-2000 内六角平端紧定螺钉 Hexagon socket flat end set screw M12 × 28 1
Page 98
Figure 26
转斗油缸 Tilt Cylinder (CDM835E.07 I .07)
23
22
21
20
19
TILT CYLINDER
Page 99
Figure 26
转斗油缸 Tilt Cylinder (CDM835E.07 I .07)
Item Parts number Chinese Description English Description Specification Qty Remarks
21 ZL30-710004 轴套 Bush 1 外购
22 GB/T5783-2000 螺栓 Bolt M8 × 16 2
Page 100
Figure 27
液压油箱总成 Hydraulic Tank Assembly (CDM835E.13 I .09)
8
9
14 10 25
16 26 24
7 23
6 7 11
15
17
12
5
4
23
19
18
13
20
21
22
HYDRAULIC TANK ASSEMBLY
Page 101
Figure 27
液压油箱总成 Hydraulic Tank Assembly (CDM835E.13 I .09)
Item Parts number Chinese Description English Description Specification Qty Remarks
3 GB/T93 垫圈 Washer 12 4
4 GB/T97.1 垫圈 Washer 12 4
9 GB/T93 垫圈 Washer 8 4
10 GB/T97.1 垫圈 Washer 8 4
13 LG853.13.08-002 垫片 Gasket 3 外购 / 借用
16 GB/T93 垫圈 Washer 10 24
17 GB/T97.1 垫圈 Washer 10 24
Page 102
Figure 27
液压油箱总成 Hydraulic Tank Assembly (CDM835E.13 I .09)
25
26 24
23
19
20
21
22
HYDRAULIC TANK ASSEMBLY
Page 103
Figure 27
液压油箱总成 Hydraulic Tank Assembly (CDM835E.13 I .09)
Item Parts number Chinese Description English Description Specification Qty Remarks
22 LG853.13.08-001 堵头 Stopper 1 借用
24 GB/T93 垫圈 Washer 16 4
25 GB/T97.1 垫圈 Washer 16 4
26 LG853.13.09-001 垫片 Gasket 1
Page 104
Figure 28
先导操纵总成 Pilot Control System
17
5
4 3
6 9
A
7
10
8
16
13
12
2
15 14 11
1 2
Page 105
Figure 28
先导操纵总成 Pilot Control System
Item Parts number Chinese Description English Description Specification Qty Remarks
20GB*1W08*1500
4 GB/T97.1 垫圈 Washer 10 8
6 GB/T93 垫圈 Washer 10 8
16*1W05*1152
16*1W05*1400
16*1W05*800
13 GB/T93 垫圈 Washer 8 5
Page 106
Figure 28
先导操纵总成 Pilot Control System
17
16
15 14
Page 107
Figure 28
先导操纵总成 Pilot Control System
Item Parts number Chinese Description English Description Specification Qty Remarks
16*1W05*2450 hose
16*1W05*2650
17 DXF-01 手柄 Handle 1
Page 108
Figure 29
制动系统 Service Brake System
33
27 32
30 36
31
32
34 35
20 28
28 29
19 22 38 37 26
23 24 25 39
12
18 21
8
13
5 A A
6 16
7 11
4 17
14
3 15
21 10 9
Page 109
Figure 29
制动系统 Service Brake System
Item Parts number Chinese Description English Description Specification Qty Remarks
2 LG853.08-005 垫圈 Washer 12 借用
6 GB/T93 垫圈 Washer 12 12
9 LG853.08-013 接头 Connector 1
10 LG853.08-009 垫圈 Washer 4 借用
booster pump
Page 110
Figure 29
制动系统 Service Brake System
27
30
20 28
28 29 26
19 22
23 24 25
18 21
A A
Page 111
Figure 29
制动系统 Service Brake System
Item Parts number Chinese Description English Description Specification Qty Remarks
1400/270°
connector
booster pump
valve
L1400 管
28 LG853.08-001 接头 Connector 3 借用
Page 112
Figure 29
制动系统 Service Brake System
33
32
36
31
32
34 35
38
37
39
A A
Page 113
Figure 29
制动系统 Service Brake System
Item Parts number Chinese Description English Description Specification Qty Remarks
32 GB/T93 垫圈 Washer 8 8
34 GB/T6170 螺母 Nut M8 2 8
Page 114
Figure 30
储气筒总成 Air Tank Assembly
2 4
9
8
7
6
Page 115
Figure 29
储气筒总成 Air Tank Assembly
Item Parts number Chinese Description English Description Specification Qty Remarks
5 LG853.08-001 堵头 Plug 2 借用
7 GB/T97.1-2002 垫圈 Washer 10 8
8 GB/T93-1987 垫圈 Washer 10 4
Page 112
Figure 31
盘式制动器 Disc Brake
2
1
3
7
11 8 5
10
9
4
18
6
13 14
17
12 15
16
DISC BRAKE
Page 117
Figure 31
盘式制动器 Disc Brake
Item Parts number Chinese Description English Description Specification Qty Remarks
7 JF.A.SM.08 活塞 Piston 4
Page 118
Figure 32
手制动系统 Parking Brake System
6 4
7
5
9
10
3
PARKING BRAKE SYSTEM 8
Page 119
Figure 32
手制动系统 Parking Brake System
Item Parts number Chinese Description English Description Specification Qty Remarks
5 GB/T5783 螺栓 Bolt M8 × 25 2
6 GB/T6170 螺母 Nut M8 2
7 GB/T93 垫圈 Washer 8 2
8 GB/T882 销轴 B Pin B 10 × 35 1
10 GB/T97.1 垫圈 Washer 10 1
Page 120
Figure 33
车架系统 Frame System
46
47 44
45
C
38 43
41
42 4
5 4
5 35
12
14 36
5 D 49
D 31
6 51
18 32 50
7 33
15 8
10
16 52
34
C 15 30
18 48
40
17 19
13 20 5 5
9 A 4 B
11 A
B 21
14 22
5 2 5 24
41 41
4 23 25
26 42 42
6 39 37
3 28 25 29
7 27 24 16
8
1 5 13
FRAME SYSTEM 4
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL COPYRIGHT © 2009
Page 121
Figure 33
车架系统 Frame System
Item Parts number Chinese Description English Description Specification Qty Remarks
5 GB/T93 垫圈 Washer 12 26
7 GB/T97.1 垫圈 Washer 10 8
8 GB/T93 垫圈 Washer 10 8
Page 122
Figure 33
车架系统 Frame System
35
36
D
D 31
32
33
34
C 30
19
A 20 B
A
B 21
22
24
23 25
26
28 25 29
27 24
FRAME SYSTEM
Page 123
Figure 33
车架系统 Frame System
Item Parts number Chinese Description English Description Specification Qty Remarks
28 GB/T93 垫圈 Washer 20 8
33 LG853.10-012 套 Sleeve 2 借用
35 GB/T96.1 垫圈 Washer 12 4
Page 124
Figure 33
车架系统 Frame System
46
47 44
45
C
38 43
41
42
D 49
D
51
50
52
C 48
40
A B
A
B
41 41
42 42
39 37
FRAME SYSTEM
Page 125
Figure 33
车架系统 Frame System
Item Parts number Chinese Description English Description Specification Qty Remarks
41 GB/T97.1 垫圈 Washer 20 5
46 GB/T97.1 垫圈 Washer 8 2
47 GB/T93 垫圈 Washer 8 2
51 GB/T93 垫圈 Washer 16 4
Page 126
Figure 34
工作装置系统 Implement Assembly System
14
15
6 23
13 20
2 22
21
12
18
7 1
25
5 9 24
16
3
11
17 25 9 19
8
10
Page 127
Figure 34
工作装置系统 Implement Assembly System
Item Parts number Chinese Description English Description Specification Qty Remarks
9 GB/93 垫圈 Washer 20 8
17 LG853.10-012 套 Sleeve 2 借用
Page 128
Figure 34
工作装置系统 Implement Assembly System
23
20 22
21
25
24
25 19
Page 129
Figure 34
工作装置系统 Implement Assembly System
Item Parts number Chinese Description English Description Specification Qty Remarks
20 CDM853.11.01-002 齿座 Thoothholder 6 借用
25 GB/T97.1 垫圈 Washer 20 8
Page 130
Figure 35
驾驶室系统 Cab System
60
8
13 A 21
1 22
53
A
23
15 19
46
54 17
55 16
2 51
10 44 34 49 45 18
24 11 50 20
9 52 47
12 56 48
41 57 18
35 16
43
36
40
42 343
17
28
37 58
63 7 59
27 14
25 26
65
3 39 32 61 6
67 31 62
64 38 29
5
66 4 30
CAB SYSTEM
Page 131
Figure 35
驾驶室系统 Cab System
Item Parts number Chinese Description English Description Specification Qty Remarks
11 GB/T93 垫圈 Washer 16 18
12 GB/T97.1 垫圈 Washer 16 18
17 GB/T93 垫圈 Washer 8 10
18 GB/T97.1 垫圈 Washer 8 10
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL COPYRIGHT © 2009
Page 132
Figure 35
驾驶室系统 Cab System
A 21
22
A
23
19
34
24 20
35
36
33
28
37
27 25 26
32
31
29
30
CAB SYSTEM
Page 133
Figure 35
驾驶室系统 Cab System
Item Parts number Chinese Description English Description Specification Qty Remarks
20 GB/T6170 螺母 Nut M8 2 8
26 CDM835E.12.02 底座 Pedestal 1
31 GB/T96.1 垫圈 Washer 24 4
Page 134
Figure 35
驾驶室系统 Cab System
53
A
46
51
44 49 45
50
52 47
48
41
43
40
42
37
39
38
CAB SYSTEM
Page 135
Figure 35
驾驶室系统 Cab System
Item Parts number Chinese Description English Description Specification Qty Remarks
board
Page 136
Figure 35
驾驶室系统 Cab System
60
A
54
55
56
57
58
63 59
65
61
67 62
64
66
CAB SYSTEM
Page 137
Figure 35
驾驶室系统 Cab System
Item Parts number Chinese Description English Description Specification Qty Remarks
64 GB/T818 螺钉 Screw M5 × 10 16
65 GB/T93 垫圈 Washer 5 16
66 GB/T97.1 垫圈 Washer 5 16
67 LG856.12-028 玻璃固定橡胶垫 8
Page 138
Figure 36
覆盖件系统 Out panel system
2 7
3 4
10
1
OUT PANEL SYSTEM
Page 139
Figure 36
覆盖件系统 Out panel system
Item Parts number Chinese Description English Description Specification Qty Remarks
assembly
assembly
Page 140
Figure 37
电器系统 Electrical System
19 28
18 20
52 27
11 13 26
46
10 12 38
53 44
45 29
47
30
++
49 8
35 31
48 32
14 21
15 33
37
16 54 34
6 17
++
50 41
SS
PRE
0.6
.40
OIL
MPa
22
0.2
36
0
9
23
24
7 51 3
5 25 39
4 4
3 40
42
2
1
43
ELECTRICAL SYSTEM
Page 141
Figure 37
电器系统 Electrical System
Item Parts number Chinese Description English Description Specification Qty Remarks
3 GB/T93-1987 垫圈 Washer 8 30
4 GB/T97.1-2002 垫圈 Washer 8 34
16 GB/T93-1987 垫圈 Washer 5 10
Page 142
Figure 37
电器系统 Electrical System
19 28
20
27
26
29
30
++
35 31
21 32
33
34
++
SS
PRE
0.6
.40
OIL
MPa
22
0.2
36
0
23
24
25
ELECTRICAL SYSTEM
Page 143
Figure 37
电器系统 Electrical System
Item Parts number Chinese Description English Description Specification Qty Remarks
19 GB/T6170-2000 螺母 Nut M5 13
24 GB/T6170-2000 螺母 Nut M8 8 8
30 GB/T93-1987 垫圈 Washer 4 12
31 GB/T97.1-2002 垫圈 Washer 4 12
33 GB/T6170-2000 螺母 Nut M4 12 6
Page 144
Figure 37
电器系统 Electrical System
52
46
38
44
45
47
++
49
48
37
++
50 41
SS
PRE
0.6
OIL
.40
MPa
0.2
51
39
40
42
43
ELECTRICAL SYSTEM
Page 145
Figure 37
电器系统 Electrical System
Item Parts number Chinese Description English Description Specification Qty Remarks
switch
sensor
Page 146
Figure 37
电器系统 Electrical System
53
++
54
++
SS
PRE
0.6
OIL
.40
MPa
0.2
ELECTRICAL SYSTEM
Page 147
Figure 37
电器系统 Electrical System
Item Parts number Chinese Description English Description Specification Qty Remarks
Page 148
Figure 38
随机工具 Tool kit
TOOL KIT
Page 149
Figure 38
随机工具 Tool kit
Item Chinese Description English Description Specification Qty Remarks
Page 150
Figure 38
随机即工具 Tool kit
TOOL KIT
Page 151
Figure 38
随机工具 Tool kit
Item Chinese Description English Description Specification Qty Remarks
24 套筒 Socket Ф32 1
25 套筒 Socket Ф27 1
26 套筒 Socket Ф24 1
27 套筒 Socket Ф22 1
28 套筒 Socket Ф19 1
29 套筒 Socket Ф18 1
30 套筒 Socket Ф16 1
31 套筒 Socket Ф14 1
32 套筒 Socket Ф13 1
33 套筒 Socket Ф11 1
Page 152
Figure 39
警告标识 Warning Mark System
7 B
A
6 10 13
4 8
835E
3 15
27
2 28 12
19 5
17
9 11 D
C
23 18
14
1
22 16
A B C D
26 25 24
21 20
Page 153
Figure 39
警告标识 Warning Mark System
Item Parts number Chinese Description English Description Specification Qty Remarks
requirement
Page 154
Figure 39
警告标识 Warning Mark System
B
A
835E
27
28
19
C D
23 18
22
A B C D
26 25 24
21 20
Page 155
Figure 39
警告标识 Warning Mark System
Item Parts number Chinese Description English Description Specification Qty Remarks
23 CDM835E.14-003 铭牌 Nameplate 1
rivets
Page 156
Figure 40
Greasing Points Indication Layout
500h
100h
润滑脂
50h GREASE
10h
ENGINE
液压油
2
HYDRAULIC OIL
2
2 2 传动油
TRANSMISSION OIL
ENGINE
发动机按使用说
明书进行保养
THE LUBRICATION AND
MAINTENANCE DIESEL
ENGINE IS ACCORDING
TO THE OPERATION
MANUAL
润滑位置示意图 齿轮油
AXLE
LUBRICATION POINTS INDICATION DIFFERENTIAL
AND HUBS
Page 157
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