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Manufacturing Process Flow Diagram

This document provides a process flow diagram for the manufacturing of metal plates. It outlines 10 key steps: 1) incoming inspection of raw materials, 2) blanking, 3) punching, 4) bending, 5) chipping and cleaning, 6) identification marking, 7) zinc plating, 8) final inspection, 9) packing, and 10) dispatch. For each step, it lists the required machine/facility, product characteristics, process characteristics, and any remarks. The overall summary is a flow chart showing the sequence of operations and inspections for manufacturing metal plates from raw material receipt through final shipping.

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vipulsingh525
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172 views2 pages

Manufacturing Process Flow Diagram

This document provides a process flow diagram for the manufacturing of metal plates. It outlines 10 key steps: 1) incoming inspection of raw materials, 2) blanking, 3) punching, 4) bending, 5) chipping and cleaning, 6) identification marking, 7) zinc plating, 8) final inspection, 9) packing, and 10) dispatch. For each step, it lists the required machine/facility, product characteristics, process characteristics, and any remarks. The overall summary is a flow chart showing the sequence of operations and inspections for manufacturing metal plates from raw material receipt through final shipping.

Uploaded by

vipulsingh525
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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PROCESS FLOW DIAGRAM

TRANSPORTATION INSPECTION
Supplier / Plant : DAPHU ENTERPRISES OPERATION
OPN & INSP. TOGETHER
STORE INCOMING PARTS DELAY

Supplier's Approving
Core Team : VIPUL , SARBJIT SINGH & OM PRAKASH (Foreman)
Authority / Date :
Rev . Date :00. Rev. No.: Reqd.: Yes No
Symbol *
Process Process Description ( Operation / 4
Machine / Facility Type Remarks
No. Inspection / Transportation / Product Characteristics-5 Process Characteristics 6
2 7
1 Storage ) - 3 Plate

Plate Sr. No. 1


1) No rusty Material
1) Proper Inspection
Material Receipt 2) No Damage Material
2) MTC Checking
3) No wrong material
Incoming Inspection of
10 1) Material TC by supplier & 3rd Party
raw material
1) Material Composition OK Material Inspection
Material Inspection
2) No Dimensional Variations 2)) Incoming inspection using
instruments

Transport material to Shop Floor


1) No Dimensional Variation
1) inspection wheather the surface is
20 Power Press Blanking 2) No burr
smooth or not
3) No unclean surface

Transport part to P-Press


1) Maintaining Process Parameters
1) No Dimensional Variation
30 Power Press Punching 2) Tool Sharpening and tool Validation
2) No burr
3) Process In Punching Die

Transport part to P-Press


1) No Dimensional Variation
1) inspection wheather there is a
40 Power Press Bending 2) No burr
dimensional variation or not
3) wirnkle free

Transport part to Bench


1) No Dimensional Variation
50 Chipping And Cleaning Sharp edges & burrs 2) No burr 1) Improper Cleaning
3) No unclean surface

Transport part to Bench

1) Punch is not Clear


60 V. CODE Identification Marking 1) 100% Inspection
2) Punch is blunt

Transport part to outsource

1) Plating shade variation 1) Improper setting


70 ZINC PLATING YELLOW Gr 2 - IS:1573
2) Plating thickness 2) DFT test

Transport part to Bench

80 Final inspection Instruments All Critical Dimension 1) 100 % Inspection

Transport part to Packing area


1) Mishandling
90 Packing & Dispatch 1) No Damage in transport 1) Proper material handling
2) No identification of material
Format : QA-SQ/WI-10/S-PPAP/14
SUPPLIER SIGNATURE
Rev: 00/25.03.2018

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