,
INJECTION PUMF
SPECIFICATION
Eolnom110.5 MlEo il-26-6k CUS’f~ER’S N&L I AOBRESS:
Uercules ll~@oe Dim.
EIOGIW iiilb9 fUi.LlJDADaPa 2000 kh%pp Corptmticrr
APmlCATlol oov. nSGulATlon S-10 s ISSUED BY: J. &M&on Canton 2. all0
NOTE: ALL SPfXOS ARE IN ENGINE GPM UNLESS OTHERWISE NOTE0 -ii&ii
TEST STAND I +10
1. INJECTION LINES $‘a ?” I.D. BY 20” LONG 8. CHECK POINT 1200
2. TEST OIL TEMPERATURE 110-115°F. 9. CHECK POINT 2000
3. NOZZLE OPENING PRESSURE 2500 PSI 12SD12 NOZZLES. 10. CHECK POINT
4. USE H.M.S. CALIBRATING OIL 11. SET TORQUE SCREW
PUMP OPERATING SPEED MLF ENGINE SPEED 12. CHECK POINT-PART LOAD
ENGINE FUEL CONSUMPTION 13. HIGH IDLE (WOT) 2230
PUMP ACCESSORIES 14. GOVERNOR ClJT.OFF 2280
1. Delivery Valve 15. LOW lDLE (IN COVJ’B) 550
2. Bell-Check Rotor 16. TRANSFER PUMP PRESSURE (WOT) 400
3. 17. CHECK SHUT-OFF (WOT) ADO
4. 18. MINIMUM CRANKING SPEED DELIiERY l&j
PUMP SETTINGS (t . . ITEMS APPLY TO SERVICE ONLY)
. .,*a I
1. ROLLER TO ROLLER DIMENSION A*y”J i .mo5
2. GOVERNOR LINKAGE GAP ,125” TO ,165” $9. NAME PLATE LEPI SIDE VIEWING E.P. @b
t(llSE GAGE NO. 13389) 20. TIMED LEFT SIDE VIEWING E.P.
t3. OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) 21. TIMED TO C4kl @Or relative end of injection)
FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE ANC 22. GOVERNOR CONTROL COVER TO BE STAMPED VOLTS,
CLEAR AIR FROM SYSTEM. 23. NUMBER ONE CYLlNDER (FROM END PLATE) (See Step 24)
4. CHECK FOR MINIMUM 18” HG TRANSFER PUMP LIFT AT 400 RPM 24. SPECIAL NOTES:
IF EQUIPPED WITH THE BY PASS SYSTEM, PINCH BY PASS HOSE A. Assemble Fuel Line Connector, Screw 6 Washer (2 Required) in
5. ADJUST TRANSFER PUMP PRESSURE (WOT) locations marked
t6. CHECK FOR MINIMUM CRANKING SPEEDDELIVERY (SEE STEP18 b. As;$~~ Head B y b,es6 Screw 6 Washer (1 Required) 1” locetionr
7. AUTO ADVANCE SPEED .RESPONSIVE C. Assembl hb Adj. Throttle Lever in R2.L position per XL400 .
a. ADVANCE MOVEMENT S./B. 164
d. ;;;emble Adj. S.O. Lever in W-L position per XL-4130 - S./B.
25. SEALING WIRES: PART NO. lD4GS 5 REQUIRED
(REFERENCE DRAWING XL545 OR SERVICE BULLETlN 134R)
ii%?
wzq.
-
NW, low idle adj. screw
WASHER, low idle sdj.scr,
SCRaJ, low idle adj. 1 SE&L, low idle 6crew
SCREW, cover bold down 12202
LGCKWASHER. cover ecrev 11582
3 WASHEK, cover hold down’ serev
1 COVER, governor control
GASKET, governor cover 12054
SEAL, pilot tube 10521 I 2 SCREW, head locking
SML, drive shaft
SHAFT, drive
11611 1 CAP, torque screw
13807 1 NUT, torque screw
12040 1 SFAL, torque screw
SPRING, thrust button 15208 14675 1 SCREW, torque
WASHFft, rorq. mxew hole 10446 1 RING, drive shaft rat.
SCREW, torq. LCT. hole p1”6
SCREW, “eme plate 15089 1 HOUSING ASSEMBLY
PlATE, name 1 M93 2 BUSHING, throttle shaft
CASKBT. timing line cover 10429 1 TUBE, pilot
B&EW, timing line cover
COYER. timing line 10567 _ 11354 1 WASHER. Cam lOCaei‘%R screw
11501 1 SEAL, head 1ocatinR screw
1 SCREW, head locating
1 SCREW, cam locati”ll
=
1 HYD.HEAD 6 RoTOd ASSY. *S/B 228
2 PLUNGEB, rotor (basic)
use 11067 thrul107G(Seenderd)
or11072 thru ll07!i(oversiee)
RoLLEK, cam 2 11141 es indicated on ror.or S.B.60P
SNOE, cata roller 2 ii137 11437 1 WIRE, vent
11438 2 SCREW, hydraulic heed plug
CAM RING ’ 1 10371 11439 1 WIRE, vent wire ret.
12216 1 SCREW, hydraulie herd plug
1558C 1 SCREW, ball check atOp
SEAL, hydrrullc .heed 1 11304 15035 1 SCREW, bell check stop locki-
Sl%ING, lc.sf 1 11196 15a1e 1 BALL CHECK
SCREV. leaf eprinB adj. 1 11175 12961 1 SCHEW, plug
1103: 1 WASH=, plug
conNecToR. fuel line 3 11339 112OI 1 RING, rotor retainer
WASHER, fuel line coonnector 6 16225 RETAINER, rotor
wtBW, fuel line conneceor ::0:3 : SCREW, delivery valve bet.’
3 11346
i644C STOP, delivery velve
WASlIE& hoad by-pare s~reu 3 16225
13835 : SA(ING, delivery valve
.SBEW. heed by-pese 3 15584
13815 1 VALVE, delivery S.S. 143R
or19320 !oversim) .s req’d.
.?INDF%J !EYLIE%!!!~
DBCVCC331-2DP
FE
--
DLSCRIPTKbN
9
PLUG,
end plate
SE&end plate sleeve
SPRINO, regulating : 1152&or 155kl.as rqwlred
PISTON, regulating 1
CAFAND FILTERELEMENTASS:
SEAL,filtm cap : jLEEVE, end plate
SEAL, tranafeer pump 1
m3IuIN,end plate lot. 1
SPRING,plunger retainer
PLATE, end
LINER, transfer pump 1
BLADE, Granafer pump 2 XRFW, end plate
FuNt,end plate pipe 1
-_
SPRING, governor control
‘ 12210 1 RETAINER, spring
11966 1 SPRING, idling
ARM, governor 11969 1 GljIDE. idling spring
SHAFT, go”. arm pivot i4680 1 ARM ASSY., metering valve
SEAL, pivot shaft 13556 1 WASHER, guide stud
, NUT, pivot shaft ret. 12208 1 STUD, guide
11610 1 SHIM, metering valve
11563 1 VALVE, metering
SLEEVE,‘Bovernor thrust 1 14483 SPRING, metering valve
RETAINER ASSY., go”. weight
WRIGHT, Bovernor 6 .1658 RET. ASSY.,Bov. wt.(basic)
RETAINER, So”. weight
WASHER, BoV. thrust sleeve 1 11620 NUB AS%., Bov. wei&
RING, p.v. cage retainln~ 1 12285 RING, flexible ret.
= =
1 CREW, adj. shut-off as.- ’
1 CKEW,
adj. shut-off ret..
1 ASKER, adj. S-0. Ret. Screw
f-w,, S.0. arm adj. screw 1
1 ASHER, rrdj. S.O. pOs. BC=CV
I‘bcREW. shut-off arm adj. 1 i
1 CREW, stop lever fi:tlnB
WmVER, throttle shaft 1 1 RH ASSY. adj. shut-off
SEAL. throttle shaft 2
1 CREW, shut-off arm adjo
WASHER, throttle shaft seal 2
1 IUT. s.01 arm adj. screw
SRAFT ASSY., throttle 1 1 HAFl’ ASSEMBLY, shut-off
,,-”
1 AM* shut-off
&EVER, adj. throttle 1
WUlER, adj. throttle pas. 1
1 1 [OOK ASSEXBLY., govo linkage
SCREW, sdj. throttle pas.
1 SCREW, gov. link. hook adj.
1 UUHER, gov. link. hook adj,
SCREW, adj. throttle ret. 1 1 HCOK, governor l&kage
WASHER, adj. throttle ret. 1 1 mK USP., gcw. I.!& adj.
NUT. hinh idle adi. 1 1 PRING, governor Ii&a&e
129721-
1 “-
SC&%‘, i&h idle ;dJ. I_ --- ^ ~..“__._
=
FOR SERVICE USE ONLY FOR ENGINEERING USE ONLY
CHG. NO. EDITION REMARKS
APPLICABLE SERVICE ASSEMBLIESI -DATE -_- _I
GASKET KIT 613681 4-1-64 7899 2 Refer to E.C.N. C7899
10-9-64 8219 3 Refer to E.C.N. #a219
l-11-65 6344 4 Refer to E.C.N. 88344
*-
l-2&66’ 8815 5 Refer to E.C.N. #8815
