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Fle-No ‘Quotation Customer Date
251200583/L 5021299263 -1 18.07.2018
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1 MechaTron Conistee! GRLD 14.026.026.0030
Loss-in-weight Feeder
Technical data
Feed rate: 1 t0 10 kath
Bulk material Stabilizer 1076 and others
Bulk density 0.5 to 0.6 kgldm*
Grain size’ 0.01 mm
Humidity max. 0,5 %
Bulk material temperature: 0- 40°C
Flow properties: Moderate to bad
Hopper volume: 30 dm*
Refill amount: B.dm?
No. of refiingi: 2 to 10 refils/h
Refill time’ 7s
‘Ambient temperature max. 40°C
Weight: ‘approx.92kg 30! Hopper standing
Dimensionel drawing: vo08751 301 Hopper standing
Scope of supply
In accordance with technical description BV-D 2108 with
= Feeder with hopper
= Support frame complete with 2 precision strain-gauge weighing modules
= Internal vertical agitator
- Feed Twin helix 26 mm, with vertical discharge DN 65
= AC-Motor for agitation, 0,25 kW
= Frequency controlled AC-Motor for feed element, 0,37 kW.
= Extension hopper 30 dm with cover
- Allrneeded flexible connection included
Contact parts are made of stainless steel 1.4404,
wear protection sleeve made of 1.4112, steel parts coated in RAL 5018
Electrical equipment in Mechatronic design,
incl. Control box for accommodation of feeder control
= “Frequency converter for control of feed drive
= Control for agitation drive
= DISOCONT Tersus system unit VCU for 1 feed- and measuring system,
according to data sheet BV-D 2398
= DISOCONT Tersus communication module
1 Dust bag filter
For dedusting of the air displaced during the refilling of slightly dusty material,
complete with clamp for fixation on feed hopper or users expansion pipe
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FteNo Quotation Customer Date
261200563/L 5021299263 -1 18.07.2018
1 Pressure compensation at feeder outlet
 
tem:
Designed to avoid adverse effects from downstream systems exerting
Pressures >0,5m bar on feeder. Maximum admissible pressure Is 10 mbar.
DISOCONT Tersus - Additional analog output,
Additional analog output for mounting onto VCU
7
DISOCONT Master Touch PC
for operation, visualisation and open loop control ofa group up to 8 DISOCONT-feeders
Functions:
~ - Entry of setpoint for a group of up to 8 feeders.
- Definition of one feeder to be the master providing the setpoint for the group
~ Display of actual process parameters like setpoint and actual values
= Organization of setpoints in recipes for fast change of production
~ Trend display for process data for quality assurance and diagnostics
Basis interlocking for the group
= StarStop
- Events
Scope of supply
- Panel PC with 10" TFT-touch screen for mounting in control panel
= Open loop group control software installed
Available options:
= Access to service software EasyServe
- Extension to communicate to up to 16 scales
~ Export of process data to external mass storage
~ Staggered start and stop procedure with interlocking of feeders
= Control access via fieldbus, many types of busses available
= Check procedure for several feeders via same check hopper
- Diverse software upgradings for process control, such as control of mill feeding
= Membrane keyboard and/or mouse
Detailed information on hardware: BV-D 2301
Detailed information on software: BV-H 2307
Packing, FCA Frankfurt airport
 
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‘uoMPROSApplication
The MechaTron feed syster
sed for continuous volumetric and
gravimetric feeding of bulk solids,
©.9. powders, granules, chips,
flakes and fibres. Typical
applications come up in any
industrial area, particulary in the
plastics, chemical, food, detergent
and pharmaceutical industries.
 
Construction
‘The MechaTron Coni-Steel type is
designed with feed hopper, internal
agitator, feed element, extension
hopper and supporting structure.
Gravimetric feeders are completed
by two weighing modules.
   
SCHENCK
= Feed system for volumetric
‘and gravimetric bulk solids
feoding
= Discharge aid with internal
agitator
= Feed and extension hoppers
of corrosion and acid
resistant steel
= Quick and easy dismounting
for cleaning and product
change
= Integrated measuring, control,
and supervisory electronics
High feed accuracy and
constancy, bettor than + 0.6%
‘The internal agitator moves the
‘material in the hopper and
‘ensures safe material flow into
the feed element. Feed
‘elements are designed as
single-shaft or dual-shaft spirals
and screws. For adaption to
feed rate and application, the
extension hopper is available in
various sizes. The weighing
modules of the gravimetric
feeder consist of hermetically
sealed precision load cells in
strain-gauge technique with
integral overload and anti-
rotation protections and hold-
downs.
‘The weighing electronics is
integrated into the mechanical
system but can also be installed
‘separately.
Agitator
 
Feeder with intemal agitator
BV-D 210868Operating Principio
‘The MechaTTron feed system
is used as volumetric feeder
with controlled prefeeder or as
‘gravimetric feeder operating
‘on the loss-inaweight principle.
‘With toss-in-weight feeders,
the actual feed rate
determined from the decrease
in weight per unit ime. A
controller compares the actual
feed rate to setpoint and
controls the feed element,
The hopper geometry with
steep walls and internal
agitator ensures safe feeding
‘also of sluggish materials with
high feed accuracy and
‘constancy.
 
Technical Data
The MechaTron feed system excels
through quick and easy dismounting
and reassembly of contact parts for
product change and cleaning from
the backside, the non-process side.
The patent is pending,
 
Parts in contact with bulk solid
Stainless steel 1.4404 (316L)
 
Material temperature
-30°C to +100°C
 
‘Ambient temperature
10°C to +50°C
 
 
 
 
 
 
 
 
Bulk density 0.1 t0 1.2 kgldm™
Design pressure “5 10 95 mbar
Operating pressure 0.5 to 20 mbar
Feed rate (0.5 to 600 msn
Feed accuracy + 0.5%
Feed constancy + 0.5%Variants
Feed principle | Gravimetric
 
Volumetric
 
Feed elements | Feed screws and spirals with single-
shaft, 12.7 to 35 mm diameter,
and dual-shaft, 17 to 35 mm
diameter
 
Discharge aid | internal agitator
 
 
 
 
Possible Arrangements
 
Installed in platform Standing on platform ‘Suspended from hopper