Name of Contractor/Company: …………

Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

1. Steel Plates, (a) As per Mill Challan & Mill Verification PMC/QTL PMC Site Record As per Material
1 Structural Identification T.C. marking of materials supervisor maintained IS :2062:2011 clearance only
Section and correlation on the with 100% by With Amend 1 after verifying
with Mill Test components reference Fabricator Grade E 250 by PMC,
Certificate from documents RE:Random &verified by Quality ’A’ through
Supplier e.g., PMC challan,mill, TC
SAIL ,TATA,JIN PMC:PM/
DAL,RINL RVNL
Random
(b) Visual as per Challan & Mill Complete PMC/QTL PMC Site Record As per Material
Physical challan & T.C. visual supervisor maintained IS :2062:2011 clearance only
conditions :- Mill T.C. inspection 100% by With Amend 1 after verifying
Pitting, Fabricator Grade E 250 by PMC,
lamination, RE:Random &verified by Quality ’A’ through
rusting, PMC challan,mill, TC
straightness ,im PMC:PM/ & the lab test
perfect edges & RVNL results if any.
rolling defects Random
etc.

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

Mechanical Test As per mill T.C & any Challan Verification PMC/QTL PMC Site Record As per Material
as per IS 2062- one sample each & Mill with reference supervisor maintained IS :2062:201 clearanc
2011 UTS, YS, % size thickness /heat T.C document & 100% by 1 With e only
Elongation reduction wise randomly testing Fabricator Amend 1 after
of area ,fracture and selected & tested by laboratory test RE:Random &verified by Grade E 250 verifying
Bend test etc any NABL approved reports PMC Quality ’A’ by PMC,
testing laboratory PMC:PM/ through
RVNL challan,m
Random ill, TC &
the lab
test
results if
any
Charpy test for . As per mill T.C & Challan Verification PMC/QTL PMC Site Record As per Material
quality A,BR,BO any one sample & Mill with reference supervisor maintained IS :2062:201 clearanc
and C each size T.C document & 100% by 1 With e only
A: Impact test thickness /heat wise testing Fabricator Amend 1 after
not required randomly selected & laboratory test RE:Random &verified by Grade E 250 verifying
semi tested by any NABL reports PMC Quality ’A’ by PMC,
killed/killed, approved testing PMC:PM/ through
BR: Impact test laboratory RVNL challan,m
optional Random ill, TC &
required at room the lab
temperature test
semi-killed results if
/killed any.

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

BO : Impact test
mandatory at 0’C
semi-
killed/Killed

C : Impact test
mandatory at
20’C
Chemical test As per mill T.C & Challan Verification PMC/QTL PMC Site Record As per Material
C,Mn,Si,S,&P etc any one sample & Mill with reference supervisor maintained IS :2062:201 clearanc
each size T.C document & 100% by 1 With e only
thickness /heat testing Fabricator Amend 1 after
wise randomly laboratory test RE: Random &verified by Grade E 250 verifying
selected & tested reports PMC Quality ’A’ by PMC,
by any NABL PMC:PM/ through
approved testing RVNL challan,m
laboratory Random ill, TC &
the lab
test
results if
any.
(f) As per mill Challan Verification PMC/QTL PMC Site Record As per Material
Ultrasonic testing of T.C.100% tested & Mill with reference supervisor maintained IS :2062:201 clearanc
Plates > 12 mm (in case by T.C document & 100% by 1 With e only
of UT test is not done ASNT,NDT,UTL II testing Fabricator Amend 1 after

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

by manufacturer.) by NABL laboratory test RE: Random &verified by Grade E 250 verifying
approved testing reports PMC Quality ’A’ by PMC,
laboratory under PMC:PM/ through
complete RVNL challan,m
supervision of Random ill, TC &
PMC the lab
test
results if
any.
(g) Measurement Challan Measurement PMC/QTL PMC Site Record IS :808 :198 Material
Dimension & Mill of dimension supervisor maintained 9 with clearanc
T.C check 100% by Amend .2 ,IS e only
Fabricator 1852, IS after
RE: Random &verified by 6649:1985 verifying
PMC with Amend by PMC,
PMC:PM/ 1, IS through
RVNL 3757:1985 challan,m
Random With amend ill, TC &
2,IS the lab
6623:2004, test
IS 1367 results if
Part-2:2002 any.
IS
4000:1992
and property
classes as

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

per relevant
Drg.

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

(a) Visual & Challan & Verification with PMC /QTL PMC Site Record IS 6649:1985 Material
HTS Bolts Class Measurement As per Mill T.C reference supervisor maintained with Amend clearanc
8.8/10.9 Dimension mill T.C & any one document & 100% by 1 ,IS e only
3757:1985
Washers & Nuts sample each size measurement of Fabricator after
with Amend :2
randomly selected & bolts/nuts/washers RE: Random &verified by ,IS 6623:2004, verifying
tested by any NABL PMC IS :1367P- by PMC,
approved testing PMC:PM/ 2,:2002, IS through
laboratory RVNL 4000:1992 & challan,m
Random property ill, TC &
classes as per the lab
relevant Drg. test
results if
any.
(b) As per mill T.C & any Challan & Verification with PMC/QTL PMC Site Record IS 1367,P- Material
Mechanical & one sample each size Mill T.C reference supervisor maintained 6:1994, clearanc
Chemical as randomly selected & document 100% by e only
per tested by any NABL Fabricator IS 1586, after
Specification approved testing RE: Random &verified by IS1608:2005 verifying
laboratory PMC , IS 228 P- by PMC,
PMC:PM/ 1 :1987, through
RVNL challan,m
Random IS :228 P- ill, TC &
2:1987, the lab
test
IS 228P- results if
3:1987, any.

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

IS 228 P-
9:1989 ,
IS 1586 –

P2:1987,

IS1929:1982
With
Amend :4

IS1148:2009

IS1149:1982

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

(e) Both quality 8S PMC/QTL PMC Site Record Clearance

Providing & nominal height of supervisor maintained only after
fixing nut 0.8 times the 100% by verifying
nominal dia Fabricator by PMC,
calibrated RE: Random &verified by
mechanical PMC
torque wrench for PMC:PM/
tightening of bolts RVNL
Random

(a) As per RDSO As per mill T C. & Challan & Verification with PMC/QTL PMC Site Record IRS M Electrodes
Welding Specification & any other test Mill T.C. Mill T.C. supervisor maintained 28:2012 ,AS should be
Consumables approved required by PMC 100% by ME Sec 2C of RDSO
(MWAW vendor by Fabricator & IS approved
electrode) RDSO RE: Random &verified by 814:2004 brand & as
PMC with per WPSS
PMC:PM/ Amend :2 approved
RVNL by PMC
Random

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

(b) As per RDSO As per mill T C. & Challan & Verification with PMC/QTL PMC Site Record IRS M Consuma
Welding Specification & any other test Mill T.C. Mill T.C. supervisor maintained 46:2012,IRS bles
consumables approved required by PMC 100% by M 39:2012 should
(MAG wire, vendor by Fabricator be of
SAW Wire & RDSO RE: Random &verified by RDSO
flux PMC approved
PMC:PM/ brand
RVNL and as
Random per
WPSS
approved
by PMC
1 Paints & Seal of (Each batch). Challan & Verification of PMC PMC Site Record IS :5666:197 Paints to
. Primers drum ,brand Visual & As per mill Mill T.C. reference supervisor maintained 0With be
4 name ,IS mark T.C document 100% by Amend : 1, procured
pot life Fabricator IS :104 :201 from
approved RE: Random &verified by 7 approved
vendor PMC IS vendor
PMC:PM/ 2339:2013/
RVNL Contract
Random Aggrement

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

Random As per mill T.C.& Challan & Verification of PMC PMC Site Record IS :5666:1970 With Paints to
test as per any other test Mill T.C. reference supervisor maintained Amend : 1 be
specification required by PMC at document 100% by IS :104:2017 procured
NABL approved Fabricator IS from
testing laboratory RE: Random &verified by :2339:2013/Contract approved
PMC Aggrement vendor
PMC:PM/
RVNL
Random
2.0 Fabrication process
2.1 Platform for Layout of component & joints
(a) Visual Measurement with Approved Measurement of PMC PMC Site Record Relevant IS /IRS Clearance
Nominal Dimension calibrated steel tape Drawing Dimensions supervisor maintained code & as per only after
and gauges 100% by approved drawing verifying
Fabricator by PMC
RE: Random &verified by
PMC
PMC:PM/
RVNL
Random

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

(b) Visual Measurement with Approved Measurement of PMC PMC Site Record Relevant Clearance
Camber Dimension calibrated steel tape Drawing Dimensions supervisor maintained IS /IRS code only after
and gauges 100% by & as per verifying
Fabricator approved by PMC
RE: Random &verified by drawing
PMC
PMC:PM/
RVNL
Random
Master Visual Measurement with Approved Measurement of PMC PMC Site Record Relevant Clearance
(Replica of jigs) Dimension, calibrated steel tape Drawing Dimensions supervisor maintained IS /IRS code only after
Jigs for holes intersection and gauges 100% by & as per verifying
not required in lines pitch Fabricator approved by PMC
case of CNC gauge dia of RE: Random &verified by drawing
drilling facility holes & no. of PMC
holes PMC:PM/
RVNL
Random

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

2. Jigs,Templates & Visual Measurement with Approved Measurement of PMC PMC Site Record of IRS B1-2001 Clearanc
3 fixtures (Jigs for Dimension, calibrated steel tape Drawing Dimensions supervisor Jigs & /as per e only
holes not intersection and gauges 100% fixtures as approved after
required in case lines pitch per drawing verifying
of CNC Drilling gauge dia of RE: Random Performa by PMC
facility holes & no. of issued by
holes PMC:PM/ PMC
RVNL
Random

2. Cutting. Dimension & Visual & Relevant Visual inspection PMC/QTL Random Record IRS B1-2001 Clearanc
4 Straightening freedom from Measurement IS/IRS & measurement maintained IS :1852:198 e only
Edge defect code /under of dimensions by 5 after
Preparation etc supervision Fabricator With Amend verifying
of &verified by 2 by PMC
RVNL/PMC PMC
official &
fabricator’s
engg

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

3 Prior to welding
.
1
(a) Review of Verification of various IRS B1 - Verification of RVNL/ PMC Site WPSS & test IRS M:39- Internal
Submission of parameters for parameter mention in 2001,IS reference PMC supervisor records as 2001,IRS WPSS is to
WPSS MMAW/MAG&S WPSS in co relation 9595:1996 documents 100% per M:46- be
exercised
AW welding with welding WBC:2001 Performa 2012 ,IRS
by QTL
mentioned. equipments & IS /IRS RE: Random issued by B1 -2011 &PMC first
specification RDSO Appendix –V & then
PMC:PM/ & IRS M 28- should be
RVNL Random 2011 other sent to
IS/IRS PMC/RVNL
specification for approval

(b) Witness of Visual ,NDT,(DP Relevant Verification of RVNL/ PMC Site WPQR IS 7310(P- Clearance
WPQR /Witness established Macro etching) & DT IS/IRS reference PMC supervisor sheet to be 1)&IS 7307 only after
of welder test WPSS, Witness by NABL approved code documents & 100% recorded in (P-1):1974 verifying
of welder testing laboratory test reports presence of &IRS B1 by PMC
qualification test RE: Random PMC 2001 through
Appendix –V the lab
PMC:PM/ or any other test result
RVNL Random IS/IRS Spec.

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

(c) All clean surface Visual (Wire brushing IS/IRS Visual checks & PMC/QTL PMC Site Record Relevant Clearance
Surface ,mild grinding/milling Specificati Measurement of supervisor maintained IRS Codes only after
preparation of &cleaning by blow air on dimension 100% by verifying
before welding on all edges of the Fabricator by PMC
job RE: Random &verified by
PMC
PMC:PM/
RVNL Random

Fit up of Visual/filler gauge Approved Visual checks & PMC/QTL PMC Site Record IRS B1 - Clearance
members drawings Measurement of supervisor maintained 2011 only after
dimension 100% by verifying
Fabricator by PMC
RE: Random &verified by
PMC
PMC:PM/
RVNL Random

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

(d) To have Visual & As per Verification of PMC/QTL PMC Site Record Relevant Material
Baking of moisture –free Temp .indicator with manufactu reference supervisor maintained IS/IRS Clearance
electrodes /flux electrodes /flux sensor /touch feel re’s documents 100% by codes only after
recommen Fabricator verifying
dation RE: Random &verified by by PMC
PMC
PMC:PM/
RVNL Random

(e) Reference to Visual As per Verification of PMC/QTL PMC Site Record As per
Selection of WPSS /Relevant approved reference supervisor maintained approved Clearance
correct IS/IRS code WPSS documents 100% by WPSS/as only after
electrode Fabricator per list of verifying
/wire/flux RE: Random &verified by RDSO by PMC
PMC approved
PMC:PM/
RVNL Random

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

(f) Measurement Visual with voltmeter As per Verification of PMC/QTL PMC Site Record As per Clearance
Current of Amp & ammeter approved reference supervisor maintained approved only after
condition &Voltage WPSS documents 100% by WPSS verifying
Fabricator by PMC
RE: Random &verified by
PMC
PMC:PM/
RVNL
Random
(g) To control Visual As per Verification of PMC/QTL PMC Site Record As per Clearance
Sequence of distortion approved reference supervisor maintained approved only after
welding WPSS documents 100% by WPSS/IRS verifying
Fabricator B1-2001 by PMC
RE: Random &verified by
PMC
PMC:PM/
RVNL
Random

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

(h) Measurement Temp. Indicator with As per Verification of PMC/QTL PMC Site Record IRS B 1 : More
Preheating & of Temp sensor/visual with approved reference supervisor maintained 2001 As per than 40
tack welding thermal temp stick WPSS documents 100% by approved mm
chalk Fabricator WPSS thickness
RE: Random &verified by plate
PMC
PMC:PM/
RVNL
Random
(i) To avoid crater Visual (should be As per IRS Verification of PMC/QTL PMC Site Record IRS B 1 : At least
Provision of run- defects provided in each B1 -2001 reference supervisor maintained 2001 150 mm
on & run –off SAW welding) documents 100% by size
plate Fabricator
RE: Random &verified by
PMC
PMC:PM/
RVNL
Random

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

3. During welding
2
Confirmation visual As per Continuous check PMC/QTL PMC Site Record Relevant Clearanc
to selected approved of approved supervisor maintained IS/IRS e only
parameter WPSS by parameters as per 100% by codes and after
PMC WPSS Fabricator approved verifying
RE: Random &verified by WPSS by PMC
PMC
PMC:PM/
RVNL
Random

4.0 Inspection of welding

After welding

Welding Welding profile 100 % visual As per Verification of PMC/QTL PMC Site Record As per Clearanc
,weld defect inspection for fillet relevant reference supervisor maintained relevant e only
for all fillet/butt size ,leg length,throat code, documents 100% by code. after
welds thickness DP macro standard / Fabricator standard verifying
etching test for at approved RE: Random &verified by /approved by PMC
least 100 m weld run Drg.& PMC Drg.&WBC-
at lab /site.100 % WPSS PMC:PM/ 2001
DPT test by qualified RVNL
ASNT NDT Level-2 Random
Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

operator for all welds

radiography /UT for
butt welds .All
gauges to be
approved and
calibrated weld
defects shall be
removed by
approved welder
only.
5. Assembly of Girders /Members /parts
0

) Dimension Visual & Dimension Approved Complete PMC One Record IRS B1 -
ii) Butting of Drg dimensional complete maintained 2001
compression check of span by
edges assembled girder Fabricator
iii) Fairness of with components &verified by
holes PMC

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
 Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

5.
6.
7.

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

1.0 Raw
Material
1.1 Steel Plates (a) As per MillT.C. Challan & Mill Verificationof materials with PMC/QTL PMC Site Record
&Structural Identification T.C. marking on reference documents Supervision maintained
Section the components 100% by Fabricator
and correlation
with Mill Test etc & verified by
Certificate RE: Random PMC
from Supplier
e.g., SAIL, PMC:PM
TISCO, IISCO /RVNL
JINDAL, RINL Random

Physical Visual - Complete 100% Fabricator’s

condition visual Record -
i.e., inspection
Pitting, PMC/RVN
rusting, L
straightness,
rolling

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25
Name of Contractor/Company: …………
Name of work/Project: Construction of FOB Platform shelters Gauge beam Trusses, and other steel components for RVNL ……..
Drawing reference no………..
Place of Fabrication -
Client Name: RAIL VIKAS NIGAM LIMITED (RVNL) Chandigarh Contract agreement No…………..
Doc Name: Quality Assurance Plan Title : Construction of FOB Platform shelters.
Document no.:…….. Issue No. Issue Date: Copy No.
Issued by: ……… Amend No. Amend Date: Total Page No.
Prepared by:
Approved by: RVNL/PMC

SN Component/ Characteristic Frequency & type of Reference Fabricators Inspection details Type of Acceptance Remarks
Operations Check check Document Quality Control Record criteria
Inspecting Extent of
Agency Inspection
1 2 3 4 5 6 7 8 9 10 11

defect, 2062-2011,
e Gr. E 250 B0,
tc 12mm &
. Above thick.
Plates are
fully killed &
normalized or
Control
cooled.
Sections IS
2062-2006,

Signature QTL Signature of Contractor Signature of PMC (Review by) Signature of RVNL/PMC ( Approved by)

Page 3 of 25