CBT-H / CBT-V
27
    # Housings                                 Nominal power [W] @ 40°C according UL0508
                                        Single housing                   2 housings      3 housings       4 housings
                                                                                                                        Single housing
                        no thermal switch           thermal switch                    no thermal switch
                                                                                                                            R [Ω]
    Length / Type         CBT *        CBT        CBT *        CBT          CBT             CBT              CBT
                                                                                                                           min-max
    CBT 180                380         455         380         380                                                          0.04 - 13
    CBT 210                520         585         520         520                                                        0.05 - 2000
    CBT 260                760         850         750         750                                                        0.07 - 2000
    CBT 330               1100        1350        1100        1100                                                        0.09 - 2000
    CBT 400               1440        1650        1440        1440         1920             2610            3490          0.11 - 2000
    CBT 460               1730        1900        1725        1725         2540             3810            5080          0.14 - 2000
    CBT 560                           2310                    2095         3170             4710            6250           0.18 - 110
    CBT 660                           2720                    2470         3810             5720            7620           0.22 - 130
    CBT 760                           3200                    2905         4530             6530            8710           0.27 - 150
    CBT 860                           3640                    3305         4990             7260            9800           0.31– 180
    CBT 960                           4070                    3695         6260             8170            10890          0.35 - 220
                                                                                                                 * CBT for high Ohm values
                                                                                                                See nomenclature page 64
Construction and salient properties                                  •   Al2O3 or SiO2 filled for high thermal capacity/high
•      Compact dimensions                                                power overload capability
•      Nominal power range from 380W—4070W                           •   Low surface temperature
•      Energy levels from 25kJ-550kJ per case housing                •   Low noise level
       (5s duty,120s cycle), depending on ohmic value                •   High vibration withstand capability
•      Aluminium case housing for high IP rating                     •   Thermal relief expansion mounting feet
•      IP50-IP65                                                     •   Optional thermal switch or PT100 element for
•      Internal ceramic supported wirewound spirals for                  thermal protection
       lower ohmic values                                            •   Cable 300mm (AWG 14—AWG4) with cable slee-
•      Internal mica supported wirewound elements for                    ves or box connection up to 50mm2
       higher ohmic values                                           •   Multiple case housings (from 2-4 housings)
•      Nickel-Chrome 8020 alloy for low thermal drift                •   Customized to your needs and application (OEM
•      Mica insulated for high dielectric strength                       versions available)
                                                                     •   For UL approval, consult Danotherm
28
Temperature Coefficient:                                                          100 ppm/K
Dielectric strength                                                          3500 VAC @ 1 minute
Isolation Resistance:                                                       > 20MΩ / case housing
Overload: @ 1 sec pulse / hour                                         10 - 100 x (depending on resistor)
Overload: @ 5 sec pulse / hour                                          4 - 25 x (depending on resistor)
Environmental:                                                                  - 40 °C / +70 °C
De-rating cable version                                               Linear: 40°C = Pn to 70°C = 0.85 * Pn
De-rating TW 200°C version                                            Linear: 40°C = Pn to 70°C = 0.65 * Pn
De-rating vertical mounting                                                       no de-rating
De-rating horizontal mounting                                                       0.8 * Pn
                                    1000 m                                        no de-rating
De-rating at high altitudes         1500 m                                         0.94 * Pn
                                    3000 m                                         0.82 * Pn
                                                  It is recommended to keep a distance of 200mm to the nearest
                                                  object to prevent heating of a neighboring component.
Mounting instructions                             If two or more brake resistors are mounted next to each other
                                                  the distance between these should be 400mm. If this is less
                                                  then the nominal power needs to be de-rated.
                                                  The nominal power of the resistors refers to cooling conditions
Cooling
                                                  with Free Natural Air Cooling.
                                                                             Acc. To EN 60068-2-6
                                                                          frequency range 1 - 100Hz
                                                                           Acceleration / Amplitude
Vibration
                                    1 - 13 Hz                                       ± 1mm
                                  13 - 100 Hz                                      @ ± 0.7G
                                                                     Acc. IEC 60721-3-3/3K3 (C2 medium)
Corrosive resistance
                                                                   200 hours cyclic salt mist IEC 60068-2-52
                                                        To minimize EMC interference screened cables are recommen-
Connection recommendations
                                                               ded. in particular with any PWM brake pattern.
Resistance tolerance                                                          ± 10% (optional 5%)
                                   Standard                      UL: 600VAC / 850VDC ; IEC: 690VAC / 975VDC
Working voltage
                                  On request                                  1000VAC / 1400VDC
Time constant for heating up
                                                                                     1000s
resistor
Thermal switch (optional)                                           130 / 160 / 180 / 200 °C. 2A. 250 VAC NC
Minimum voltage                                                                        2V
Minimum current                  Thermal switch                                      10mA
Rated current / voltage                                                     2.5A @ 250VAC cos ʕ=1
Dielectric voltage                                                  2000VAC (3500VAC between TS and R)
Temperature requirements on          IP 21                                            80°C
cables                               IP 65                                            90°C
                                                                                                                     29
CBT-H ... CT ... cable connection IP50                              Mechanical drawings
with and without thermal switch
                                                                   L±2   L1 ± 2   Weight
                                                     Type
                                                                   mm     mm        g
                                         CBT-H 180 C(H/E)(T) 0X1   180    70       3.1
                                         CBT-H 210 C(H/E)(T) 0X1   210   110       3.6
                                         CBT-H 260 C(H/E)(T) 0X1   260   160       4.5
                                         CBT-H 330 C(H/E)(T) 0X1   330   230       5.9
                                         CBT-H 400 C(H/E)(T) 0X1   400   300       7.3
                                         CBT-H 460 C(H/E)(T) 0X1   460   360       8.5
                                         CBT-H 560 C(H/E)(T) 0X1   560   460       10
                                         CBT-H 660 C(H/E)(T) 0X1   660   560       12
                                         CBT-H 760 C(H/E)(T) 0X1   760   660       13.8
                                         CBT-H 860 C(H/E)(T) 0X1   860   760       16
                                         CBT-H 960 C(H/E)(T) 0X1   960   860       17.8
CBT-V ... CT ... cable connection IP50
with and without thermal switch
                                                                   L±2   L1 ± 2   Weight
                                                     Type
                                                                   mm     mm        g
                                         CBT-V 180 C(H/E)(T) 0X1   180    70       3.1
                                         CBT-V 210 C(H/E)(T) 0X1   210   110       3.6
                                         CBT-V 260 C(H/E)(T) 0X1   260   160       4.5
                                         CBT-V 330 C(H/E)(T) 0X1   330   230       5.9
                                         CBT-V 400 C(H/E)(T) 0X1   400   300       7.3
                                         CBT-V 460 C(H/E)(T) 0X1   460   360       8.5
                                         CBT-V 560 C(H/E)(T) 0X1   560   460       10
                                         CBT-V 660 C(H/E)(T) 0X1   660   560       12
                                         CBT-V 760 C(H/E)(T) 0X1   760   660       13.8
                                         CBT-V 860 C(H/E)(T) 0X1   860   760       16
                                         CBT-V 960 C(H/E)(T) 0X1   960   860       17.8
CBT-H ... D ... box connection IP54
with thermal switch
                                                                   L±2   L1 ± 2   Weight
                                                     Type
                                                                   mm     mm        g
                                         CBT-H 180 D(H/E)(T) 2X1   180    70       3.9
                                         CBT-H 210 D(H/E)(T) 2X1   210   110       4.2
                                         CBT-H 260 D(H/E)(T) 2X1   260   160       5.1
                                         CBT-H 330 D(H/E)(T) 2X1   330   230       6.7
                                         CBT-H 400 D(H/E)(T) 2X1   400   300       8.2
                                         CBT-H 460 D(H/E)(T) 2X1   460   360       9.2
                                         CBT-H 560 D(H/E)(T) 2X1   560   460       11
                                         CBT-H 660 D(H/E)(T) 2X1   660   560       12.8
                                         CBT-H 760 D(H/E)(T) 2X1   760   660       14.6
                                         CBT-H 860 D(H/E)(T) 2X1   860   760       16.8
                                         CBT-H 960 D(H/E)(T) 2X1   960   860       18.6
30
                                                  CBT-H ... G ... box connection IP20/IP21
                                                                         with thermal switch
                          L±2   L1 ± 2   Weight
            Type
                          mm     mm        g
CBT-H 180 G(H/E)(T) 2X1   180    70       3.9
CBT-H 210 G(H/E)(T) 2X1   210   110       4.2
CBT-H 260 G(H/E)(T) 2X1   260   160       5.1
CBT-H 330 G(H/E)(T) 2X1   330   230       6.7
CBT-H 400 G(H/E)(T) 2X1   400   300       8.2
CBT-H 460 G(H/E)(T) 2X1   460   360       9.2
CBT-H 560 G(H/E)(T) 2X1   560   460       11
CBT-H 660 G(H/E)(T) 2X1   660   560       12.8
CBT-H 760 G(H/E)(T) 2X1   760   660       14.6
CBT-H 860 G(H/E)(T) 2X1   860   760       16.8
CBT-H 960 G(H/E)(T) 2X1   960   860       18.6
                                                  CBT-V ... G ... box connection IP20/IP21
                                                                         with thermal switch
                          L±2   L1 ± 2   Weight
            Type
                          mm     mm        g
CBT-V 400 G(H/E)(T) 2X2   400   370       18
CBT-V 460 G(H/E)(T) 2X2   460   430       20.5
CBT-V 560 G(H/E)(T) 2X2   560   530       23.5
CBT-V 660 G(H/E)(T) 2X2   660   630       27
CBT-V 760 G(H/E)(T) 2X2   760   730       30.5
CBT-V 860 G(H/E)(T) 2X2   860   830       34.0
CBT-V 960 G(H/E)(T) 2X2   960   930       37.5
                                                  CBT-V ... G ... box connection IP20/IP21
                                                                         with thermal switch
                          L±2   L1 ± 2   Weight
            Type
                          mm     mm        g
CBT-V 400 G(H/E)(T) 2X3   400   370       25.5
CBT-V 460 G(H/E)(T) 2X3   460   430       29
CBT-V 560 G(H/E)(T) 2X3   560   530       33.5
CBT-V 660 G(H/E)(T) 2X3   660   630       39
CBT-V 760 G(H/E)(T) 2X3   760   730       44.5
CBT-V 860 G(H/E)(T) 2X3   860   830       51
CBT-V 960 G(H/E)(T) 2X3   960   930       57
                                                                                         31
CBT-H ... B 2.1 cable connection IP65                              Mechanical drawings
with thermal switch
                                                                  L±2   L1 ± 2   Weight
                                                    Type
                                                                  mm     mm        g
                                        CBT-H 180 B(H)(T) 2X1     180    70       3.9
                                        CBT-H 210 B(H)(T) 2X1     210   110       4.2
                                        CBT-H 260 B(H)(T) 2X1     260   160       5.1
                                        CBT-H 330 B(H)(T) 2X1     330   230       6.7
                                        CBT-H 400 B(H)(T) 2X1     400   300       8.2
                                        CBT-H 460 B(H)(T) 2X1     460   360       9.2
                                        CBT-H 560 B(H)(T) 2X1     560   460       11.0
                                        CBT-H 660 B(H)(T) 2X1     660   560       12.8
                                        CBT-H 760 B(H)(T) 2X1     760   660       14.6
                                        CBT-H 860 B(H)(T) 2X1     860   760       16.8
                                        CBT-H 960 B(H)(T) 2X1     960   860       18.6
CBT-V ... B 2.2 cable connection IP65
with thermal switch
                                                                  L±2   L1 ± 2   Weight
                                                    Type
                                                                  mm     mm        g
                                        CBT-V 400 B(H)(T) 2X2     400   370       18.0
                                        CBT-V 460 B(H)(T) 2X2     460   430       20.5
                                        CBT-V 560 B(H)(T) 2X2     560   530       23.5
                                        CBT-V 660 B(H)(T) 2X2     660   630       27.0
                                        CBT-V 760 B(H)(T) 2X2     760   730       30.5
                                        CBT-V 860 B(H)(T) 2X2     860   830       35.5
                                        CBT-V 960 B(H)(T) 2X2     960   930       39.0
CBT-V ... B 2.3 box connection IP65
with thermal switch
                                                                  L±2   L1 ± 2   Weight
                                                    Type
                                                                  mm     mm        g
                                        CBT-V 400 B(H/E(T) 2X3    400   370       25.5
                                        CBT-V 460 B(H/E)(T) 2X3   460   430       29.0
                                        CBT-V 560 B(H/E)(T) 2X3   560   530       33.5
                                        CBT-V 660 B(H/E)(T) 2X3   660   630       39.0
                                        CBT-V 760 B(H/E)(T) 2X3   760   730       44.5
                                        CBT-V 860 B(H/E)(T) 2X3   860   830       51.0
                                        CBT-V 960 B(H/E)(T) 2X3   960   930       57.0
32
                                                                                           CBT-V ... B ... box connection IP65
                                                                                                            with thermal switch
                                   L±2    L1 ± 2   Weight
               Type
                                   mm      mm        g
CBT-V 400 B(H/E)(T) 2X4            400    370       25.5
CBT-V 460 B(H/E)(T) 2X4            460    430       29.0
CBT-V 560 B(H/E)(T) 2X4            560    530       33.5
CBT-V 660 B(H/E)(T) 2X4            660    630       39.0
CBT-V 760 B(H/E)(T) 2X4            760    730       44.5
CBT-V 860 B(H/E)(T) 2X4            860    830       51.0
CBT-V 960 B(H/E)(T) 2X4            960    930       57.0
Connection box            IP rating      Cable      Clamping   Braid   Connection     TS       Clamping       Connection
                                         gland         mm      mm         mm2       gland         mm             mm2
B-box single                IP65         M25          9-16.6    7.5      1.5-50      M12           3-7            0.5-4
B-box multiple              IP65         M40          19-28     15       1.5-50      M12           3-7            0.5-4
D-box                       IP21         M25          9-16.6    7.5     0.75-10      M12           3-7            0.5-4
G-box                       IP21         M40          19-28     15       1.5-50      M12           3-7            0.5-4
K-type                      IP00           -               -     -      0.75-10       -             -               -
                              B-box                                        B-box multiple housings
                              D-box                                                   G-box
        Type                                     Square pulse each 120seconds, ambient temperature 40°C.
                        duty 1       Max       duty 5      Max      duty 10      Max      duty 20       Max    duty 40    Max
                        second      temp      seconds     temp      seconds     temp      seconds      temp    seconds   temp
                          kW          °C        kW          °C        kW          °C        kW           °C      kW        °C
 CBT-H 180 15R            18.4       110        5.1        140         3         160         1.9        180      1.1     220
 CBT-H 210 100R           24.7       110        6.1        130        3.8        150         2.5        190      1.7     240
 CBT-H 260 60R            44         130        10.7       150        6.4        180          4         210      2.7     270
 CBT-H 330 40R            71         140        22         190        13         220          8         260      4.3     280
 CBT-H 400 30R            105        160        30         210        18         250        10.7        290      5.4     280
 CBT-H 460 20R            128        170        36         220        21         250         12         290      6.2     290
 CBT-H 560 15R            190        200        50         250        28         280         15         300      7.6     300
 CBT-H 660 14R            257        230        64         270        36         300         18         300      9.2     310
 CBT-H 760 12R            315        240        78         290        43         310        21.5        310     10.7     310
 CBT-H 860 10R            370        250        89         300        50         320         25         320     12.4     320
 CBT-H 960 9R0            480        290        110        330        56         330         28         330      14      330
        Type                                    Triangular pulse each 120seconds, ambient temperature 40°C.
                        duty 1       Max       duty 5      Max      duty 10      Max      duty 20       Max    duty 40    Max
                        second      temp      seconds     temp      seconds     temp      seconds      temp    seconds   temp
                          kW          °C        kW          °C        kW          °C        kW           °C      kW        °C
 CBT-H 180 15R            39         110        10.7       140        6.3        160         3.8        190      2.3     220
 CBT-H 210 100R           50         110        12.7       130        7.7        150         4.9        180      3.2     230
 CBT-H 260 60R            90         140        22         160        13         180          8         210      5       250
 CBT-H 330 40R            148        140        46         200        27         230         16         260      8.5     280
 CBT-H 400 30R            217        160        63         220        37         250         21         280     10.6     280
 CBT-H 460 20R            265        170        74         230        44         260         25         290     12.3     290
 CBT-H 560 15R            390        200        103        260        58         290         30         300      15      300
 CBT-H 660 14R            530        230        134        280        73         310         37         310      18      310
 CBT-H 760 12R            645        240        160        290        86         310         43         310      22      310
 CBT-H 860 10R            578        260        183        300        98         320         50         320      25      320
 CBT-H 960 9R0            983        290        226        330        113        330         57         330      28      330
The table above shows pulse power ratings for typical resistor sizes/lengths and typical Ohm values.
Pulse load
The ability to withstand pulse-loads varies according to resistor size, length and diameter of the internal
resistor wire. As such, it is impossible to create standard graphs that would apply to all customer appli-
cations. In some cases, the load-profile will be the combination of a square and a triangular pulse, such as
is the case with Low Voltage Ride Through (LVRT) and Emergency Brake situations, as encountered in the
Wind Power industry.
On request, Danotherm performs simulations based on the actual application and for guidance, has pro-
duced tables for various load-profiles for resistors with standard wire. The above table shown is based on
a resistor with indicated ohm value and standard wire thickness. Depending on the application, resistor
construction can be adapted to optimally match the application. In the tables above, the peak powers
of trains of rectangular and triangular pulses of 120 second periods are shown for durations of 1 to 40
seconds.
34