MANUAL BOOK

Table of contents

Part one Solemnly declare

1. General matters…………………………………………………………………………3
2. Safety matters………………………………………………………………………………3
3. Operation authority
4. Operating environment………………………………………………………………………………3
5. Running-in period……………………………………………………………………………………3

Part two Product introduction

1. Basic use ................................................................................................ 4
2. Scope of application ................................................................................................ 4
3. Technical parameters……………………………………………………………………………………4

Part three Institutional Part

1. The whole machine view………………………………………………………………………………5
2. Partial view…………………………………………………………………………6
3. Circumferential diagrams…………………………………………………………………………………… 7
4. Target measuring electric eye………………………………………………………………………………7

Part four Control system

1. Labeling part…………………………………………………………………………8
2. Man-machine interface operation……………………………………………………………………8

Part five sensor Settings

1. Target measuring sensor…………………………………………………………………………12
2. sensor for measuring objects………………………………………………………………………………13

Part six Operation process

1. Operation Flow……………………………………………………………………………………16
2. Matters needing attention……………………………………………………………………………………19

Part 7
Product Care and Maintenance…………………………………………………………………………
19

Part 8
Frequently Asked Questions………………………………………………………………………………19

2
 Part one Solemnly declare
➢ Regular matters
1. This labeling machine has the function of single label labeling and double label labeling, which
can be switched manually. Refer to the Operation section for details.
2. The labeling machine is a non-standard equipment, and its operation requires a certain level of
technology. The level of operation affects the efficient use of equipment.
3. The operation of this equipment needs to be carried out in accordance with the instructions in
the manual, or under the guidance of our technicians.
4. This technical manual is dedicated to the high-configuration semi-automatic round bottle
labeling machine (hereinafter referred to as the labeling machine). Its purpose is to guarantee
professional use and adjustment of the device.
➢ Safety matters
1. Dangerous! Be sure to use it with a ground wire to prevent electric shock.
2. Dangerous! Always make sure that the voltage is not overloaded.
3. Be vigilant! The electric box part and the line part can be operated under the guidance of an
electrician.
4. Be vigilant! The rotating parts need special attention to prevent crushing.
➢ Operation authority
· Ensure that only trained and authorized personnel operate, set up and maintain the equipment.
· Only qualified personnel, professionals, and equipment engineers are allowed to complete the
layout.
Operating the machine requires ensuring that:
- The operating individual should be able to work independently and safely;
- the operating individual can repair minor errors that occur during the operation;
——At least two people should be able to guide in the use of the equipment;

➢ Operating environment

Please do not use in the following environments:

· Places with drastic temperature changes

・A place where the humidity is too high and dew is generated

3
· Places with strong vibration or shock

· Dusty places

·Where there are splashes of water, oil, and chemicals

· Places with explosive and flammable dangerous goods

➢ run-in period

This labeling machine is a standard model and has technical requirements for

operators, which requires a running-in period of about one week. During the

running-in period, if the operation of the equipment fails to meet the technical

parameters, it is necessary to report to the manufacturer in time to obtain technical

support. Problems in the adjustment process can basically be obtained from this

manual.

Part two Product introduction

➢ Basic use:
It can be used for labeling cylindrical objects of various specifications, such as xylitol, cosmetic round
bottles, etc., equipped with full-circle/half-circle labeling, circular front and back labeling functions;
At the same time, the production batch number and other information are printed.
➢ Scope of application:
1. Applicable labels: self-adhesive labels, self-adhesive films, electronic supervision codes,
barcodes, etc.;
2. Applicable products: products that require labels to be attached to the circumferential surface
and conical surface;
3. Application industry: widely used in food, medicine, daily chemical, electronics, hardware,
plastic and other industries;
4. Application examples: Oral liquid round bottle labeling, vial labeling, xylitol labeling, shampoo
bottle labeling, small taper cosmetic bottle labeling, etc.

4
➢ Technical parameters:
Labeling accuracy: ±0.5mm (excluding product and label errors);
Labeling speed: 15 to 35 pieces/min (theoretical value, related to product, label size and operation
level);
Applicable product diameter: Φ10mm~Φ150mm;
Applicable label size: length: 20mm~380mm width: 20mm~220mm;
Overall size: 920mm*470mm*500mm (length*width*height);
Applicable power supply: 220V /50HZ;
Machine weight: about 45Kg.

Part three Institutional Part

➢ The whole machine view

5
 2 13
1
12
3

4
11

10

5
14

15

16 7
17
6 8

1. Material tray: place labels;

2. Roller: used for label winding to maintain label tension;

3. Electric eye frame: used to install the target measuring electric eye, adjusting the electric eye frame can control

the length of the peeling label;

4. Top pressing mechanism: used to press the workpiece to ensure the effect of labeling, and the tightness can be

adjusted by the knob on the left side of the labeling machine;

5. Peeling board: used to peel off labels;

6. Positioning device: used for workpiece positioning, to ensure the accuracy of labeling of each workpiece, no

need to place by hand;

7. Support rod: used to place workpieces and adjust different clamping positions to adapt to workpieces of

different specifications;

8. Traction mechanism: driven by the motor, to provide the power to peel off the label by pulling the bottom paper;

9. Pedal connection interface: where the foot switch is installed;

10. Control electrical box: the electrical control center of the labeling machine is arranged with various controls

6
and PLCs;

11. Touch screen: man-machine dialogue window to adjust various parameters;

12. Emergency stop switch: the machine can be stopped urgently in abnormal situation;

13. Target measuring electric eye: used to detect the interval of each mark;

14. Pressing cylinder: the motor pulls the lighter workpiece to prevent it from falling;

15. Electric eye for measuring objects: used to detect whether there is a product;

16. Filter: used to filter water and impurities in the gas; the air pressure is 0.2-0.6Pa;

17. Optical fiber: used to sense the presence or absence of products;

➢ Partial view

Control panel: (Positioning stickers and automatic sensing are optional functions of the customer, and related

sensors need to be added to achieve this)

1 Power switch

2 Motor speed control knob

➢ Circumferential diagrams
7
 1

比例
1.000

1. Go around the label in the above direction. When passing through the traction mechanism, first loosen the five-

star handle locked by the traction mechanism, and then lock it after passing through the label.

2. After the label is pulled, pay attention that the label cannot be skewed, and then press and hold the jog 1 switch

in the manual state to make the label go straight automatically.

3. After completing the above two steps, slightly press the label "compression spring" (picture 1 above) to maintain

the tension of the label.

➢ Target measuring electric eye

Notice:

a. Pay attention when the label passes through the electric eye position, it must pass through the groove

induction position, and try not to lean on both sides of the electric eye. Install as shown above.

b. After the label bottom paper passes through the traction mechanism, the external "five-star handle" must

be tightened.

c. The shrapnel under the feeding mechanism should be compressed to ensure that the label is in a tight

8
 state during the movement process, which is conducive to the correct identification of the label by the

electric eye.

Part four Control system

Labeling part

target signal start signal

PLC

motor

Electromagneti
electromagnetic valve
c clutch

1. Principle description

The labeling machine takes PLC as the core, receives two signals of starting and marking, and outputs the motion

signal of electromagnetic clutch, motor and electromagnetic valve.

2. Action decomposition

2.1 When the foot switch is closed, the solenoid valve receives the signal, the top pressing mechanism is pressed

down, the motor rotates, and the label-covering roller rotates, which indirectly drives the workpiece to rotate. At

this time, the electromagnetic clutch is released, and the traction shaft is stationary.

2.2 After the workpiece is rotated, the PLC starts the "delayed labeling" program. While the workpiece continues to

rotate, the clutch is closed, the traction mechanism rotates, and the label is peeled off.

2.3.1 In the state of single label, the label signal is detected by the measuring electric eye, the signal is fed back to

the PLC, the clutch is released, and the motor rotation stops after a delay to complete a labeling process.

2.3.2 In the state of double labeling, the first label signal is detected by the measuring sensor, the signal is fed back

to the PLC, the clutch is released, and the motor continues to rotate. When a label is placed, the measuring electric

eye detects the second label signal, the motor stops after a delay, and a labeling process is completed.

9
Man-machine interface operation

3.1 Main screen: You can click on this screen to enter various operations and settings

of the device;

3.2 Manual screen:

Jog out of the label: press to peel off the label and out of the label, release to stop;

Single-shot labeling: Each time you press it once, a complete label is issued, which is

used to adjust the length of the label sticking out of the peeling plate during labeling;

Press the top: press the cylinder to press down and do not move, press the cylinder

again to return to the original position;

3.3 Production screen: You can monitor the status of each signal and choose various

labeling methods;

Code meaning:

Pedal start: press to start in pedal mode and automatic object measurement mode;

Single label: single label labeling production mode, after starting the equipment, the

equipment stops after sticking a label on the product to be affixed;

Double-label: Double-label labeling production mode. After the equipment is started,

after the first label is applied to the product to be labeled, the second label is placed

on the product through the time set by the labeling delay, and the device completes

a labeling cycle;

Positioning single label: positioning single label labeling mode; after startup, the

device drives the product to be affixed to rotate, and the positioning electric eye

senses the positioning reference position and then adjusts the product.

Carry out labeling, and stop after completing a label;

10
Positioning double-label: positioning double-label labeling mode; after startup, the

device drives the product to be rotated, and the positioning electric eye senses the

positioning reference position and then labels the product. label, complete the

equipment stop;

Count reset: the current production count can be reset to zero; (press and hold the

reset key until the production count returns to zero.)

Planned quantity: You can set the output of the labeling products to be produced here.

After the output reaches this number, the equipment will automatically prompt the

production to be enough;

3.4 Online monitoring screen: can monitor the current working status of each signal;

3.5 Parameter setting screen: set various parameters when the equipment
is working
Code meaning:
Labeling delay: refers to the length of time that the device delays labeling
after sensing a labelled product;
Delayed start of re-labeling: refers to the delayed start of the re-labeling
process during equipment labeling work;
Delayed stop of label covering: refers to the stop time of the equipment
covering the label, which is suitable for the large label to be rolled and
covered many times.
Double-label interval: refers to the time between two labels in the double-

11
label mode of the device, adjust the distance between the double labels.
Stop label 1 label delay: When the position labeling production mode is
specified, when the positioning electric eye detects the positioning and
labeling reference point, the delay time of the label output;
Stop label 2 label delay: refers to the double label production mode, when
the first label is affixed, the second label is issued again the time interval,
which is used to adjust the distance between the 1 label and the 2 label;
Measured object start delay: refers to the length of time that when the
object sensor senses the labelled product in production mode, the delay in
pulling out the label action; It is easy to accidentally hurt the hand when
pressing down. You can increase the start-up time of the test object to
extend the pressing time of the top pressing mechanism.)
Measured object filtering: In the production mode, after the measured
object sensor senses the product signal, it shields the next detected
product signal within the set filtering time to prevent the same product
from detecting multiple signals.
Positioning detection delay: It refers to the delay time of bidding after the
detection sensor detects the positioning point of the product for products
with positioning requirements in the production mode.
Parameter save: save the setting data of the current labeling product, which
is convenient for later recall;
Parameter call: select the product number that has been saved, and call it
directly to enable it;
12
Current product number NO.: The number of the labeling product, this
equipment can save and call the parameters of 50 kinds of labeling
products;

Part 5 sensor setting

Target measuring sensor (here is for illustration only, and does not represent
the configuration of the model purchased by the customer)
(2.1 Target detection sensor: used to detect labels
The picture below shows the SICK electric eye. They are generally used to detect
non-transparent labels.

Part six Operation process

13
1. Installation
Refer to the packing list and install the labeler as instructed. The whole machine is packaged without
packing list and can be used directly.
2. Load the label
Loosen the seven-character handle on the tray, remove the side tray, put the label roll on it, and
then lock the tray (be careful not to clamp too tightly, it is better to drag the label by hand).
3, around the label
Follow the wrapping diagram drawn above to wrap the label around the machine correctly.
4. Debug
In the jog state, observe the change of the electric eye, when the gap between the label and the
label is out, the electric eye red light is on (indicating the output signal). If the state of the sensor
is abnormal, please refer to the chapter on sensor adjustment to adjust the sensor.
5. Test run:
In the state of automatic operation, step on the foot switch once to observe the state of the label at
the position of the peeling plate.
6. Adjustment of the bidding position
1. Observe the position of the peeling plate, and use the jog method to peel off the label by 0~2mm.
(The product will stick to the next label if the label is too long, and the product will not be able
to stick to a label if it is too short.)
2. In the case of adjusting the marking length properly, move the detection slot of the electric eye
to the gap between the label and the label by moving the position of the electric eye. Then,
switch to the automatic state, step on the foot switch, automatically send the label once, and
then observe whether the length of the labeling position is appropriate, and make appropriate
adjustments.
3. The length of the label can be achieved by moving the electric eye frame up and down, moving
up, detecting the label in advance, and shortening the peeling length of the label. Moving down,
the detection of the label is delayed, and the label peel length becomes longer.
4. In the adjustment of the double standard, special attention should be paid to the position of the
electric eye. If the first sticking out of the stripping plate is the positive index, then the electric
eye should be detected on the positive index. As shown in Figure 1, if the stripping plate is first
14
 extended It is a back label, the position of the electric eye is shown in Figure 2, and then click
and jog 2 to adjust the distance between the two labels.

Sensor frame
moves left and
right

Sensor frame moves

up and down

1. Press the top, put the product and adjust the traction

15
The cylinder moves up
and down

Move the top back

and forth

Limit pressing
Positioning rod limit
products

Label strips
out
Adjust the front
and rear position
of the bottle
holder

Label backing position

Tighten the
traction

8. Trial paste

Place the product on the labeling station, observe the position of the label on the workpiece, and adjust the position

16
where the label is attached to the workpiece by moving the positioning rod on the left

positioning rod

After adjusting the labeling machine according to the above steps, normal labeling can be performed.

9. Shut down

After the labeling is completed, turn off the power in time, and unplug the power socket if it is not used for a

long time.

2. Matters needing attention

1. Correct the tape

1.1 After the label is wound, switch to the manual state, please confirm that the power is turned on, the governor is

on, and then press the "jog" switch to let the traction pull the backing paper to advance about 0.5 meters, the purpose

is to make the backing paper free correct.

1.2. After the backing paper is automatically corrected, we can adjust the limit rings on all rollers and move the limit

rings to both sides of the backing paper. When replacing the label in the future, just place the label directly in the

limit ring. When changing labels of different widths, generally only the limit ring on the right side is moved, and

the other side is used as the reference surface. Generally, it is recommended not to move.

2. Matters needing attention

1. Correct the tape

1.1 After the label is wound, switch to the manual state, please confirm that the power is turned on, the governor is

17
on, and then press the "jog" switch to let the traction pull the backing paper to advance about 0.5 meters, the purpose

is to make the backing paper free correct.

1.2. After the backing paper is automatically corrected, we can adjust the limit rings on all rollers and move the limit

rings to both sides of the backing paper. When replacing the label in the future, just place the label directly in the

limit ring. When changing labels of different widths, generally only the limit ring on the right side is moved, and

the other side is used as the reference surface. Generally, it is recommended not to move.

Part VII Product Maintenance and Care

1. Replace the fuse. This device uses an AC power supply, and a fuse should be used to

prevent overload.

2. After each use, it is necessary to clean up the sundries to ensure the normal use in the

future.

Places to pay attention to when cleaning:

Do not use cleaning tools that damage the mechanical surface;

Do not use acid solution.

3. Regular maintenance

Periodic inspections are required to confirm that the labels are delivered

correctly;

Depending on the environment, you need to periodically check the machine in order to

maintain the normal operation of the machine;

Clean up discarded confetti and debris.

4. Maintenance

The parts of this labeling machine are chrome-plated and have anti-rust function,

but during the placement process, you still need to pay attention to anti-rust. Use anti-

rust oil to spray various stainless steel and iron parts, and gently wipe with a soft

cloth, {OM-40 Anti-rust oil

Part 8 Frequently Asked Questions

one. The labeling position is unstable

1. The belt pressing device may not be pressed tightly, resulting in the loosening of the

18
 label and the inaccurate detection of the electric eye. Squeeze the label to solve.

2. It is possible that the traction mechanism slips or is not pressed tightly, so that the

bottom paper cannot be taken away smoothly. It can be solved by pressing the traction

mechanism. If it is too tight, the label will be pulled out. It is better to be able to

pull the bottom paper normally. (Usually if the bottom paper is wrinkled when pulled out,

it should be pressed too tightly)

3. The shape or positioning of the object to be pasted is different. Control product quality.

4. The object to be attached should be placed in parallel with the direction of the label

(pay attention to whether the product is moving during the labeling process, and the left

support rod can be appropriately raised a little higher than the right)

5. The object to be attached should rotate smoothly on the labeling station (be careful not

to touch the peeling plate). When the object is too light, the sticker should be put down

and the object to be attached should be pressed down;

6. In the double-label state, the single label is output (1) After the single label is output,

the workpiece keeps rotating because the delay for the second label is not set, and the

machine is in a state of waiting for the second label to be labeled. (2) After a single

label is issued, the workpiece stops. It is because there is signal interference (reset

the electric eye) or the delay control is abnormal (click jog 2 twice, and then click jog

1 twice)

two. The tape is misaligned

1. The pressure belt device is too tight, causing the label belt to go out of alignment, and

the pressure belt force can be reduced.

2. Before the automatic operation, the tape correction is not carried out, and the correction

can be carried out again.

three. Poor quality labeling with air bubbles or wrinkles

1. If the labeling is not complete, the speed of labeling can be reduced.

2. It may be a transparent label, or the label is too soft.

3. Improper adjustment of the gravity of the overlay, it is important to adjust the force of

the overlay.

4. There is a wrinkle at the beginning of the labeling. It may be that the label is too soft,

and the label has been bent when it is extended. The position of raising the peeling plate
19
 is as close to the product as possible.

5. The front and rear of the label are not aligned, adjust the inclination of the support rod

so that the product can be perpendicular to the extension direction of the label. Adjust

the inclination of the support rod 2 through 1 and two screws to correct the head-to-tail

handover error of the label

6. The product moves in the other direction during the labeling process, slightly raising the

support seat on the left side of the support rod.

Four. Device not responding

1. Confirm that there is no problem with the power cord.

2. Confirm whether the fuse next to the input socket is in good condition. If it is burned out, please replace it;

3. It is possible that the wiring inside the electric box is loose, please ask a professional to repair it;

five. Label liner often breaks

1. The pressure belt device is too tight, causing the label belt to go out of alignment, and the pressure belt force can

be reduced.

2. The quality of the label backing paper is poor, or the cut marks are too deep. In this case, the qualified label needs

to be replaced.

3. If the speed of sending the bid is too fast, you can reduce the speed.

4. Pay attention to observe whether the label is scratched during the movement.

six. Continuous labeling, stop labeling out of control

1. Most of the detection electric eyes are not set well, and resetting the electric eyes can solve the problem.

2. The electric eye is not suitable for the detected label, and needs to be replaced with other types of electric eye.

20
3. The electric eye is damaged and needs to be replaced.

4. Step on the foot switch several times to complete one labeling. The reason is that the sensor signal of the label is

interfered with, and the sensor can be reset.

5. Make sure the label passes through the sensor slot of the sensor.

21