CONNECTOR LISTING

DT Ampseal 16 Seal Caps A3 A4

DTP HD / HDP MS A4 E2 CE

High Voltage DTCE DRB DRC AEC

DTM Fuel Systems HD-10 Passive Components DTLP (RPHE Sensor)

Delphi-Packard-Misc

HARNESS CONNECTORS
1
 8

P
o
s
i
t
i
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n

Service
Items

Hand Crimp Tool, Machined Terminals

For use on DT, AmpSeal, A3, HD10, DRC, CE Terminals
1U-5804
between 12-20AWG

#16 Removal Tool (Red) 151-6320

DT Terminal Removal Tool (to remove wedges) 147-6456

DT Service Kit 175-3700

AmpSeal Service Kit 270-5051

HARNESS CONNECTORS
2
Pros: Cost effective, readily available, easily serviced
Cons: Limited 1.5psi sealing, lack of positive latch, exposed seal DT

2 155-2269 3E-3364 6
POSITION POSITION

Plug Receptacle Plug Receptacle

P/N 155-2269 3E-3364 P/N 155-2273 3E-3382
Wedge 155-2261 3E-3365 Wedge 155-2263 3E-3383
Reduced Wire Seal 151-9278 Reduced Wire Seal 151-9273
W/Strain Relief Adapter 176-2942
With 90° Bend 9X-0352
W/Strain Relief Adapter 176-2942 8
POSITION
This part will not attach
to Caterpillar clips
130-5300/5301

Plug Receptacle
3 P/N 155-2264 3E-3388
Wedge 155-2259 3E-3389
POSITION Reduced Wire Seal 162-3046
Flange Mount 195-0534
Plug Receptacle Inside Mount 90°PC Pin 198-7179
P/N 155-2267 3E-3370
Wedge 155-2276 3E-3371
Reduced Wire Seal 269-8222 171-0596
W/Protective cap 169-8670

12
POSITION

3 Plug Receptacle
POSITION J1939 Key A 155-2252 3E-5179
Wedge 155-2258 3E-5180
Key B 155-2253 190-7612
Key C (Green) 155-2254 190-7613
Reduced Wire Seal 174-3089
Plug Receptacle
Inside Mount PC Pin A (Gray) 142-6258
P/N 174-0502 133-0973
Inside Mount PC Pin B (Black) 142-6259
Wedge 155-2266 133-0975
Inside Mount PC Pin C (Green) 142-8131
J1939 Resistor 174-3016 134-2540
Flange Mount (Key A) 164-2336
J1939 Tee 133-0970
Flange Mount (Key C) 225-9435
Flange Mount 140-7684
Inside Mount 3E-7990
Outside Mount – Enhanced Keyway 290-8858

4
POSITION
18
POSITION
Plug Receptacle
P/N 155-2272 3E-3376
Plug Receptacle
Wedge 155-2262 3E-3377
Reduced Wire Seal 176-2946 151-9277 P/N 172-6062
Flange Mount 196-5330 Wedge 172-6065 172-6064
Inside Mount 113-4630 12 Position Mod 209-2328
Inside Mount 90° PC Pin 198-7184 Inside Mount 172-6063
Inside Mount (12 Position Mod) 191-7823

For terminals see Terminal Page XX

HARNESS CONNECTORS
3
 DT

DT HARDWARE

Sealing Caps For

2 Pos Plug 274-3774 2, 3, 4,
Hardware 6 & 12
3 Pos Plug 274-3775
Position DT
4 Pos Plug 274-3776 Connectors
6 Pos Plug 274-3777 DT Clip – 0.375 IN Bolt 130-5300
8 Pos Plug 274-3778 DT Clip – 0.50 IN Bolt 130-5301
12 Pos Plug 274-3779 DT Clip – 0.3575 IN Bolt 116-0118

Retainer (2 PosOnly) 179-1500

Retainer (Special) (2 Pos Only) 178-0565

Retaining Ring (4 Pos DT Flange
5L-4019
Mt)
Backshells
Straight or 90°

Miscellaneous
2 Position 155-2272 3E-3376 2 Pos Seal (Interface) 175-3880
3 Position 155-2262 3E-3377 2 Pos Seal O-ring (for 90°
6J-2245
Receptacle)
4 Position 176-2946 151-9277
3 Pos Seal (Interface) 175-3881
6 Position 196-5330 4 Pos Seal (Interface) 175-3882
8 Position 113-4630 4 Pos Seal (O-Ring)(Flange) 033-6034
12 Position 198-7184*
6 Pos Seal (Interface) 175-3883
All backshells designed for NC12 conduit (13mm OD, 9.9mm ID) except
* 12 Pos backshell designed for NC16 conduit (16mm OD, 11.8mm ID) 8 Pos Seal (Interface) 175-3884
12 Pos Seal (Interface) 175-3885
12 Pos Seal (Outside Mt.
6V-0128
Flange)
24 Pos Seal (Flange) 9x-1365

Connector
Kits
PLUG RECEPTACLE
2 Position Kit 155-2270 102-8802
3 Position Kit 155-2260 102-8803
3 Position (SAE J1939) 174-0503
4 Position 155-2271 102-8804
Interface
4 Pos Flange Mt 197-7565 Drawings
4 Pos W/Heat Shrink 2 Position 312-9082
276-1242
Adapter 3 Position 312-9083
6 Position 155-2274 102-8805 4 Position 312-9084
8 Position 155-2265 102-8806 6 Position 312-9085
8 Pos Flange Mt 194-4254 8 Position (All Keys) 312-9086
12 Position (Key A) 155-2255 102-8801 12 Position (All Keys) 312-9087
12 Position (Key B) 155-2256 190-7614
12 Position (Key C) 155-2257 190-7615
12 Position Flange
166-5229
Mount
12 Position Inside Mount 103-8133
12 Position Outside
103-8134
Mount

HARNESS CONNECTORS
4
Pros: Cost effective, readily available, serviceable, uses DT contacts, multiple keys, 5psi sealing, good for high vibration
applications, positive latching, TPAs and CPAs

Cons: Seal swells in presence of diesel, seal sensitive to dusty applications, must use reverse mounts for doveail applications.
AMPSEAL 16

2 6
POSITION POSITION

Plug Receptacle Plug Receptacle

Key 1 230-4011 230-4012 Key 1 230-5010 230-5011
Key 2 238-8245 238-8246 Key 2 239-7352 239-7353
Key 3 238-8247 238-8248 Key 3 281-8811 281-8812
Key 4 281-8801 281-8802 Key 4
Key 1 – Reverse Mount 243-4505 Key 1 – Reverse Mount 243-4508
Key 2 – Reverse Mount 296-3286 Key 2 – Reverse Mount 296-3307
Key 3 – Reverse Mount 296-3295 Key 3 – Reverse Mount 296-3308
Key 4 – Reverse Mount 296-3300 Key 4 – Reverse Mount
Key 1 – Reduced Wire Seal 240-7874 273-3288 Key 1 – Reduced Wire Seal 281-3132 281-3136
Key 2 – Reduced Wire Seal 240-7876 281-3116 Key 2 – Reduced Wire Seal 281-3133 281-3137
Key 3 – Reduced Wire Seal 240-7877 281-3117 Key 3 – Reduced Wire Seal 281-3134 281-3139
Key 4 – Reduced Wire Seal 281-3115 281-3118
Key 2 – Reverse Mount, Reduced Wire Seal 247-2693

3 8
POSITION POSITION

Plug Receptacle Plug Receptacle

Key 1 230-4013 230-4014 Key 1 231-2295 231-2300
Key 2 237-0227 237-0228 Key 2 231-2296 231-2301
Key 3 281-8803 281-8805 Key 3 231-2297 231-2302
Key 4 281-8804 281-8806 Key 4 231-2298 231-2302
Key 1 – Reverse Mount 243-5606 Key 1 – Reverse Mount 243-4509
Key 2 – Reverse Mount 296-3301 Key 2 – Reverse Mount 296-3309
Key 3 – Reverse Mount 296-3302 Key 3 – Reverse Mount 296-3310
Key 4 – Reverse Mount 296-3303 Key 4 – Reverse Mount 296-3311
Key 1 – Reduced Wire Seal 240-7878 281-3121 Key 1 – Reduced Wire Seal 281-3388 260-6727
Key 2 – Reduced Wire Seal 240-7879 281-3122 Key 2 – Reduced Wire Seal 281-3389 281-3392
Key 3 – Reduced Wire Seal 281-3119 281-3123 Key 3 – Reduced Wire Seal 281-3390 281-3393
Key 4 – Reduced Wire Seal 281-3120 281-3124 Key 4 – Reduced Wire Seal 281-3391 281-3394

12
4 POSITION
POSITION
Plug Receptacle
Plug Receptacle Key 1 230-4009 230-4010
Key 1 230-5008 230-5009 Key 2 239-7356 239-7357
Key 2 239-7349 239-7350 Key 3 241-8834 241-8835
Key 3 281-8807 281-8809 Key 4 281-8813 281-8812
Key 4 281-8808 281-8810 Key 1 – Reverse Mount 243-4510
Key 1 – Reverse Mount 243-4507 Key 2 – Reverse Mount 272-5000
Key 2 – Reverse Mount 296-3304
Key 3 – Reverse Mount 296-3318
Key 3 – Reverse Mount 296-3305
Key 4 – Reverse Mount 296-3319
Key 4 – Reverse Mount 296-3306 Key 1 – Reduced Wire Seal 281-3395 260-6728
Key 1 – Reduced Wire Seal 261-0524 261-0525 Key 2 – Reduced Wire Seal 281-3396 281-4033
Key 2 – Reduced Wire Seal 281-3125 281-3128 Key 3 – Reduced Wire Seal 281-3397 281-4034
Key 3 – Reduced Wire Seal 281-3126 281-3129 Key 4 – Reduced Wire Seal 281-3398 281-4035
Key 4 – Reduced Wire Seal 281-3127 281-3130 Key 1 – Reverse Mount, Reduced Wire Seal 247-2694
Key 2 – Reverse Mount, Reduced Wire Seal 247-2695

There are no mounting clips for Ampseal Connectors

For terminals see Terminal Page XX

HARNESS CONNECTORS
5
 AMPSEAL 16

Sealing Caps
2 Pos Plug 274-3780
2 POSITION 3 Pos Plug 274-3781
UL 94V0 RATED 4 Pos Plug 274-3782
6 Pos Plug 274-3783
Plug Receptacle
8 Pos Plug 274-3784
Key 1 297-5475 297-5479
Key 2 297-5476 297-5480 12 Pos Plug 274-3785
Key 3 297-5477 297-5481 70 Pos Paint
257-4907
Key 4 297-5478 297-5482 Cover

Seal Color
Configurations
3 POSITION Peripheral Seal Mat Seal
UL 94V0 RATED 2 Position RED RED
3 Position YL YL
4 Position YL YL
Plug Receptacle 6 Position RD RD
Key 1 297-5484 297-5488 8 Position YL YL
Key 2 297-5485 297-5489
12 Position YL YL
Key 3 297-5486 297-5490
2 Position Reduced Diam Seal LT BU LT BU
Key 4 297-5487 297-5491 3 Position Reduced Diam Seal OR OR
4 Position Reduced Diam Seal OR OR
6 Position Reduced Diam Seal LT BU LT BU
8 Position Reduced Diam Seal OR OR
12 Position Reduced Diam Seal OR OR

Backshells
TPA Color Configurations
Std Seal

Straight 90° Key 1 RD

2 Position - 311-8727 Key 2 GY
3 Position - 311-8727
Key 3 YL
4 Position 311-8731 311-8729
6 Position 311-8732 311-8730 Key 4 GN
8 Position 311-8733
8 Position 311-8734 *
12 Position 311-8735 *
12 Position 311-8736 **
Miscellaneous
283-0055 (NW10/NC12)
2 Position Half 2 pos seal peripheral, plug 264-7029
(need 2 halves per conn)
283-0057 (NW10/NC12) 3 pos seal peripheral, plug 264-7030
3 Position Half (need 2 halves per conn) 4 pos seal peripheral, plug 264-7031
6 pos seal peripheral, plug 264-7032
All backshells without * are for NC12 conduit (13mm OD, 9.9mm ID) 8 pos seal peripheral, plug 264-7033
* NC16 conduit (16mm OD, 11.8mm ID) 12 pos seal peripheral, plug 264-7034
** NC20 Conduit = 21.2mm OD, 16.6mm ID

Interface
Drawings
2 Position 309-6683
3 Position 309-6684
4 Position 309-6685
6 Position 309-6686
8 Position (All Keys) 309-6687
12 Position (All Keys) 309-6688

HARNESS CONNECTORS
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Pros: Cost effective, readily available, mechanical assistance for mating, multiple keys, multiple mounting configurations
Cons: Limited 1.5psi sealing, possible to cross-thread jackscrew, large size may cause wire bend radius concerns under
endbell.
A3

70
26 POSITION
POSITION
Receptacle
Receptacle Receptacle
Inside Mt
Receptacle Inside Mount Plug Inside Mt PC In-Line
Plug Extended
PC Pin Pin Flange Mt
PC Pin
Key 1 150-6764 143-9715 Key 1 160-7689 133-8751 224-2734
Key 2 150-6765 147-1451 Key 2 160-7690 133-8752 224-2735
Key 3 150-6766 147-1452 Key 3 147-1443 147-1447 283-9493
Key 4 150-6767 147-1453 Key 4 147-1444 147-1448 283-9494
Key 5 150-6768 147-1454 Key 5 147-1445 147-1449 194-2664
Key 6 150-6769 147-1455 Key 6 147-1446 147-1450
Universal 133-8750 214-4208
Key 1 - TXL Wire (General Motors
141-3353
Use)
Key 6 – TXL Wire 309-6831
30, 34, 48
POSITION
70 POSITION
Receptacle Inside Mount
PC Pin NO LOGO
30 Pos – (Key 2) 180-3991
34 Pos – (Key 4) 180-7925
(NOT PREFERRED)
48 Pos – (Key 5) 180-7926
Plug
Key 1 235-1081
Key 5 268-3894
Key 6 268-3895
70 POSITION

Receptacle
In-line Universal 133-8753
Gasket 234-5925

A3 HARDWARE

SEALING

Seal O-Ring – 60 Position Plug Assembly (Blue) 159-9322 WIRE DRESS

COVER
CAPS
(FITS ON ANY
POSITION)
Endbell – Standard Length with Cat Logo 126-1774
Endbell – Standard Length w/o Cat Logo 224-2738
Endbell – Reduced Length w/ Cat Logo 237-0336
Plug Receptacle
Endbell – Extended Length w/bushings & w/ Cat Logo 185-3599
Dust 126-1771 126-1772
Sealed 257-4907 Endbell – Extended Length w/bushings & w/o Cat Logo 227-8658

For terminals see Terminal Page XX

HARNESS CONNECTORS
7
Pros: Cost effective, readily available, mechanical assistance for mating, s
5 psi sealing
i radius concerns under endbell, no in-line receptacle
Cons: Possible to cross-thread jackscrew, large size may cause wire bend
available t A4
i
o
n

70
POSITION

Receptacle
Plug
PC Pin
Key 1 160-7689 227-4750

108/120
POSITION

Receptacle
Plug
PC Pin
120 Position – Key 2 264-5732
108 Position – Key 2 227-4003

A4 HARDWARE

WIRE DRESS
SEALING
COVER
70 Position Plug - Seal O-Ring (Blue) 159-9322
120 Position Plug – Seal O-Ring (Orange) 288-7324
70 Position – Short Dress Cover 237-0336

CAPS
(FITS ON ANY WIRE DRESS
POSITION) COVER

70 Position Sealed 257-4907 120 Position 211-6807

For terminals see Terminal Page XX

HARNESS CONNECTORS
8
Pros: Cost effective, readily available, accepts 12 AWG wire
Cons: Limited 1.5psi sealing, no multiple keys, only 2 configurations available DTP

2 4
POSITION POSITION

Plug Receptacle Plug Receptacle

P/N 177-9646 177-9641 P/N 177-9654 177-9649
Wedge 177-9647 177-9642 Wedge 177-9655 177-9650
Flange Mount 265-2105

DTP HARDWARE

For 2 & 4 Pos

Hardware DTP

Connector
DT Clip – 0.375 IN Bolt 130-5300
DT Clip – 0.50 IN Bolt 130-5301 Kits

PLUG RECEPTACLE
2 Position Kit 177-9648 177-9645
4 Position Kit 177-9656 177-9653

SEALING

Seal DTP (Interface) – 2 Position 177-9644

Seal DTP (Interface) – 4 Position 177-9652

For terminals see Terminal Page XX

HARNESS CONNECTORS
9
Pros: Cost effective, alternative to CE, mechanical assistance for mating, multiple mounting configurations, multiple pin
configurations, uses DT contacts, endbells and tubing adapters available
Cons: Limited 1.5psi sealing, only qualified to 9X-1200 HDP
HDP USAGE
CHART
Size 16 Contacts Size 12 Contacts Size 8 Contacts Size 4 Contacts
Plug Receptacle Comments
(Sealing Range) (Sealing Range) (Sealing Range) (Sealing Range)
285-3987 285-3959 2 (7.11-7.42)
203-9000 203-8977 4 (2.54-3.40) 2 (7.11-7.42)
274-8697 8 (4.83-6.10)
273-6315 273-6316 6 (2.46-4.01) 2 (3.43-5.59) 1 (6.63-7.42)
Reverse Arrangement (uses sockets
262-5310 16 (3.40-4.32)
on receptacle, pins on plug)
201-2277 295-8961 14 (2.54-3.40) 3 (3.40-4.32) 1 (4.83-6.10)
197-7261? 197-7259 13 (2.23-3.40) 6 (2.87-4.32)
213-0142 213-0143 13 (2.54-3.40) 6 (3.40-4.32)
213-0141 212-9865 23 (2.54-3.40)
272-2838 272-2840 31 (1.35-2.69)
167-3693 167-3692 31 (2.23-2.69)
300-9462 308-6732 31 (2.23-2.69) Snap Ring Backshell Adapter
Reverse Arrangement (uses sockets
225-3854 225-3861 31 (2.23-2.69)
on receptacle, pins on plug)
297-0705 13 (1.35-3.05) 6 (2.46-4.01) Snap Ring Backshell
272-2838
271-3537 23 (2.54-3.40) Threaded Adapter
Snap Ring Backshell adapter and
319-8100 319-8101 23 (2.54-3.40) Reverse Arrangement (uses sockets
on receptacle, pins on plug)
311-2812 23 (2.54-3.40) Snap Ring Backshell Adapter
300-9462 31 (2.23-2.69) Snap Ring Backshell Adapter

RESTRICTED USE
SIZE 20
CONTACTS

Size 20 Contacts Size 16 Contacts

Plug Receptacle Comments
(Sealing Range) (Sealing Range)
Reverse Arrangement (uses sockets
289-0287 289-0286 42 (1.02-2.10) 5 (1.35-2.62)
on receptacle, pins on plug)
272-2842 272-2843 42 (1.02-2.10) 5 (1.35-2.62)
168-5007 42 (1.02-2.10) 5 (1.35-2.62) Snap Ring Backshell Adapter

HDP HARDWARE
HARDWARE
P/N Thickness
Shell 18 – Washer-Lock 270-2679 1.6 mm
Shell 18 – Nut 203-9007 6.35 mm
CAPS Shell 18 - Nut 159-9495 4.5 mm

Shell 18 Shell 24
Shell 24 – Washer-Lock 310-0674 0.062 in (1.57 mm)
Plug Cap W/O Chain 271-7825 268-8749
Shell 24 – Nut 128-4250 0.178 in (4.52 mm)
Plug Cab W/ Chain 234-7551? 234-7551
Receptacle Cap W/ Chain 156-1458 296-9310 Shell 24 - Nut 180-9214 4.52 mm
Receptacle Cap W/O Chain 219-0664 Shell 24 - Nut 211-0052 6.35 mm

For terminals see Terminal Page XX

HARNESS CONNECTORS
10
Pros: Cost effective, alternative to CE, mechanical assistance for mating, multiple mounting configurations, multiple pin
configurations, uses DT contacts, endbells and tubing adapters available
Cons: Limited 1.5psi sealing, only qualified to 9X-1200 HD (Metal Shell)
HD USAGE CHART
Size 16 Contacts Size 12 Contacts Size 8 Contacts Size 4 Contacts
Plug Receptacle Comments
(Sealing Range) (Sealing Range) (Sealing Range) (Sealing Range)
285-3962 285-3961 2 (7.11-7.42)
Reverse Arrangement (uses sockets
292-2915 292-2914 8 (4.83-6.10)
on receptacle, pins on plug)
234-7550 156-1460 8 (4.83-6.10)
174-0681 174-0611 14 (2.54-3.40)

308-3547 14 (2.54-3.40?)
225-6741 14 (1.35-3.05) Backshell with drain holes
203-8403 232-6360 16 (3.4-4.32) Backshell Adapt w/o strain relief
187-8033 187-8034 16 (3.4-4.32)
122-4380 122-4384 17 (2.54-3.40) 4 (3.40-4.32)
153-1223 23 (2.54-3.40)
262-0256 31 (2.23-2.69)
1U-9458 1U-6141 31 (2.23-2.69) Backshell w/ drain holes
172-3998 8 (4.83-6.10) Backshell w/ drain holes
223-3888 12 (2.54-3.40) 1 (3.40-4.32) 1 (7.11-7.42)
232-6377 16 (3.40-4.32) Backshell w/drain holes
173-2416 13 (2.54-3.40) 6 (3.40-4.32)
122-4385 17 (2.54-3.40) 4 (3.40-4.32) Backshell w/ drain holes
122-4386 23 (2.54-3.40) Backshell w/ drain holes
122-4387 31 (2.23-2.69) Backshell w/ drain holes
Reverse Arrangement (uses sockets
215-8071 5 (2.54-3.40) 2 (3.40-4.32) 2 (4.83-6.10)
on receptacle, pins on plug)

HD (METAL SHELL) HARDWARE

HARDWARE
P/N Thickness
Shell 18 – Washer-Lock 159-9496 1.6 mm
Shell 18 – Nut 203-9007 6.35 mm
CAPS Shell 18 - Nut 159-9495 4.5 mm

Shell 18 Shell 24
Shell 24 – Washer-Lock 128-4249 0.062 in (1.57 mm)
Plug Cap W/O Chain 271-7825 268-8749
Shell 24 – Nut 128-4250 0.178 in (4.52 mm)
Plug Cab W/ Chain 234-7551? 234-7551
Receptacle Cap W/ Chain 156-1458 296-9310 Shell 24 - Nut 180-9214 4.52 mm
Receptacle Cap W/O Chain 219-0664 Shell 24 - Nut 211-0052 6.35 mm

For terminals see Terminal Page XX

HARNESS CONNECTORS
11
Pros: Robust metal shell, 5+ psi sealing, various combinations of mounting, contact size and quantity

Cons: Higher cost, not serviceable

MS (MILITARY STANDARD)

3100 TYPE
4 HOLE MOUNT RECEPTACLE
SIMILAR TO MS 3100
AND INCLUDES A STRAIGHT METAL ADAPTER FOR POTTING
"P" = PIN TERMINAL
"S" = SOCKET TERMINAL
MS-3100 TYPE

Shell Size &

P/N Strain Relief Potting Adapter 16/18 12/14 8/10 4/6 0/2
Arrangement
7N-6702 10SL-4P YES 2
2G-0881 14S-2P YES 4
9X-4746 16S-4S YES 2
9D-3977 18-1P YES 10
9D-1358 18-8P YES 7 1
7D-6397 18-8S YES 7 1
6D-8177 24-7P YES 14 2
6N-9792 24-10P YES 7
7D-4431 24-11P YES 6 3
8D-9255 28-11P YES 18 4
8D-2293 32-7P YES 28 7
203-7134 16S-8S YES 5
230-2566 18-1S YES 10
266-2121 18-10P YES 4
7N-3805 24-19P YES 12
180-7381 36-07P YES 40 7
9D-3374 14S-5S YES (CUP) 5
126-1482 14S-6S YES (CUP) 6
135-3475 16S-8P YES (CUP) 5
135-3477 20-19S YES (CUP) 3
135-3476 36-15S YES (CUP) 35
118-2974 18-1P YES YES 10
118-2969 24-7P YES YES 14 2
118-2973 28-11P YES YES 18 4
118-2970 32-7P YES YES 28 7

For terminals see Terminal Page xx

HARNESS CONNECTORS
12
Pros: Robust metal shell, 5+ psi sealing, various combinations of mounting, contact size and quantity

Cons: Higher cost, not serviceable

MS (MILITARY STANDARD)

3101 TYPE
STRAIGHT CABLE RECEPTACLES
SIMILAR TO MS 3101
WITH AND LESS CABLE STRAIN RELIEF
"P" = PIN TERMINAL
"S" = SOCKET TERMINAL
Without strain Relief With Strain Relief

MS-3101 TYPE

Shell Size & Metal Potting

P/N Strain Relief 16/18 12/14 8/10 4/6 0/2
Arrangement Adapter
3E-7390 10SL-4P YES 2
130-6793 14S-6P YES 6
9X-9548 32-7P YES 28 7
9M-8218 10SL-3P YES 3
6N-4567 14S-2S YES 4
9X-0483 14S-2S YES 4
137-7639 14S-5S YES 5
9X-4463 14S-6P YES 6
6D-5258 16-9P YES 2 2
6N-9776 18-1S YES 10
8S-9132 20-15P YES 7
6N-9791 22-14S YES 19
4S-1945 22-23P YES 8
5R-4548 24-10S YES 7
6N-9790 24-10S YES 7
7T-0893 24-28P YES 24
138-8629 24-28S YES 24
9X-1134 28-12S YES 26
137-7640 28-12P YES 26
9X-0484 32-8P YES 24 6
9X-4186 36-7S YES 40 7
183-5828 16S-1P YES 7
165-6563 20-16P YES 7 2
164-9304 20-27P YES 14
165-6561 22-22P YES 4
154-8223 24-28P YES 24
154-8007 28-20S YES 4 10
152-6774 10SL-3P YES YES 3
156-0529 28-21S YES YES 37
156-0533 28-21S YES YES 37
156-0527 28-21S YES YES 37
159-8596 32-64S YES YES 54
159-8593 32-64S YES YES 54
166-4143 36-7S YES YES 40 7

For terminals see Terminal Page xx

HARNESS CONNECTORS
13
Pros: Robust metal shell, 5+ psi sealing, various combinations of mounting, contact size and quantity

Cons: Higher cost, not serviceable

MS (MILITARY STANDARD)

3102 TYPE
4 Hole Mount Box Mount Receptacle
SIMILAR TO MS 3102
"P" = PIN TERMINAL
"S" = SOCKET TERMINAL

MS-3102 TYPE

Shell Size &

P/N 16/18 12/14 8/10 4/6 0/2
Arrangement
7X-5989 10SL-3P 3
9X-3406 10SL-4P 2
154-3167 12S-3SX 2
154-3168 12S-3SY 2
7X-6283 12S-3P 2
154-3166 12S-3S 2
117-9564 14S-2P 4
9X-6987 14S-2S 4
038-4309 14S-5P 5
3E-5136 14S-5S 5
9X-0481 14S-6P 6
131-4881 16S-1P 7
108-5719 16S-8P 5
116-5356 16-10S 3
131-4880 16-11P 2
105-9157 16-12S 1
154-3165 18-1SY 10
5S-3657 18-1P 10
9D-5421 18-1S 10
9D-5422 18-4S 4
2R-6361 18-11P 5
104-6861 18-19S 10
101-3432 20-7P 8
140-3065 20-16P 7 2
105-9153 20-19S 3
154-3170 20-27SX 14
154-3163 20-27SY 14
9D-5423 20-27S 14
7R-2703 20-29S 17
9X-4403 22-18P 8
154-3182 22-19P 14
154-3187 22-19S 14
140-3066 22-22P 4
1P-2616 24-7P 14 2
067-4603 24-10S 7
3M-9866 24-11P 6 3
104-6857 24-22P 4
154-3180 28-12SX 26
104-6859 28-12S 26
106-3478 28-18S 12
111-7060 28-18S 12
3E-5411 28-21P 37
154-3283 28-21S 37
131-4725 32-5P 2
9D-1278 32-6P 16 2 3 2
9D-1279 32-7S 28 7

For terminals see Terminal Page xx

HARNESS CONNECTORS
14
 MS (MILITARY STANDARD)

MS-3102 TYPE
(continued from
Previous page)

Shell Size &

P/N 16/18 12/14 8/10 4/6 0/2
Arrangement
7N-7745 32-8P 24 6
9X-8062 32-8S 24 6
140-2052 32-64P 54
9X-5609 36-7S 40 7
105-9155 36-15S 35
9X-4289 10SL-4S 2
142-5059 14S-6S 6
163-7800 14S-7S 3
116-5356 16-10S 3
169-6807 18-04P 4
152-4937 20-27P 14
163-0337 24-28P 24
163-0338 28-12S 26
156-0530 28-21S 37
156-0534 28-21S 37
158-8598 32-64S 54
158-8594 32-64S 54

For terminals see Terminal Page xx

HARNESS CONNECTORS
15
Pros: Robust metal shell, 5+ psi sealing, various combinations of mounting, contact size and quantity

Cons: Higher cost, not serviceable

MS (MILITARY STANDARD)

BULKHEAD
RECEPTACLES
Jam Nut Mount Receptacles
Amphenol Type With Anti-Rotation
Notch and Cannon BFR Types
ITT-BFR Type Amphenol Type "P" = PIN TERMINAL
"S" = SOCKET TERMINAL

BULKHEAD RECEPTACLES

Shell Size &

P/N 16/18 12/14 8/10 4/6 0/2
Arrangement

AMPHENOL TYPES
101-8107 20-27S 14
108-6177 20-29S 17
3E-0464 32-64P 54
250-3508 20-27S 14
3E-7630 18-4P 4
187-8600 12S-3P 2
154-8323 24-28P 24
155-4319 20-27P 14
ITT-CANNON BFR DESIGN
6D-5263 14S-5S 5
6D-5261 14S-9S 2
6D-5265 18-8S 7 1
6D-3051 20-27P 14
6D-5264 20-27S 14
6N-9352 24-28S 24
6D-5399 28-12P 26

For terminals see Terminal Page xx

HARNESS CONNECTORS
16
Pros: Robust metal shell, 5+ psi sealing, various combinations of mounting, contact size and quantity

Cons: Higher cost, not serviceable

MS (MILITARY STANDARD)
3106 TYPE
STRAIGHT
PLUGS
Straight Cable Plug Versions
Similar to MS 3106
With Strain Relief Without Strain Relief With and Less Cable Strain Relief
MS 3106 TYPE
"P" = PIN TERMINAL
STRAIGHT PLUGS "S" = SOCKET TERMINAL

Shell Size & Metal Potting

P/N Strain Relief 16/18 12/14 8/10 4/6 0/2
Arrangement Adapter
9D-3955 10SL-3S YES YES 3
5S-7433 10SL-4S YES YES 2
6N-4568 14S-2P YES YES
131-4884 14S-5P YES YES 5
1Q-5094 14S-6S YES YES 6
3E-6493 16S-1S YES YES 7
118-2967 18-1S YES YES 10
132-6772 20-27S YES YES 14
118-2968 24-7S YES YES 14 2
118-2972 28-11S YES YES 18
3E-5412 28-21S YES YES 37
131-4726 32-5S YES YES 2
118-2971 32-7S YES YES 28 7
3E-5414 32-A10S YES YES 54
6I-0755 10SL-3S NO YES 3
9M-8235 10SL-3S NO YES 3
3E-6488 10SL-4S NO YES 2
154-3176 12S-3PX NO YES 2
154-3177 12S-3PY NO YES 2
154-3175 12S-3P NO YES 2
6T-7364 12S-3S NO YES 2
9D-5424 14S-2S NO YES
6D-5457 14S-5P NO YES 5
038-4313 14S-5S NO YES 5
9D-5426 14S-5S NO YES 5
142-5060 14S-6P NO YES 6
9X-4385 14S-6S NO YES 6
107-2982 16S-1S NO YES 7
9X-4745 16S-4P NO YES 2
116-5355 16-10P NO YES 3
154-3174 18-1PY NO YES 10
3E-6486 18-1P NO YES 10
3E-6487 18-1S NO YES 10
6D-8149 18-1S NO YES 10
3E-6485 18-4P NO YES
6D-5257 18-8P NO YES 7 1
3R-9965 18-8S NO YES 7 1
2R-6360 18-11S NO YES 5

For terminals see Terminal Page xx

HARNESS CONNECTORS
17
 MS (MILITARY STANDARD)
MS 3106 TYPE
STRAIGHT PLUGS
(CONTINUED FROM
PREVIOUS PAGE)
Shell Size & Metal Potting
P/N Strain Relief 16/18 12/14 8/10 4/6 0/2
Arrangement Adapter
154-3178 20-27PX NO YES 14
154-3172 20-27PY NO YES 14
6D-5256 20-27P NO YES 14
6D-5234 20-27S NO YES 14
108-6259 20-29P NO YES 17
6N-9788 22-14P NO YES 19
142-8607 22-14S NO YES 19
9X-4402 22-18S NO YES 8
154-3181 22-19P NO YES 14
154-3186 22-19S NO YES 14
6D-8151 24-7S NO YES 14 2
067-4602 24-10P NO YES 7
6N-9789 24-10P NO YES 7
6N-9794 24-10S NO YES 7
3M-9867 24-11S NO YES 6 3
7D-4432 24-11S NO YES 6 3
6N-9354 24-28P NO YES 24
7N-9742 24-28S NO YES 24
8D-9252 28-11S NO YES 18
154-3185 28-12PX NO YES 26
9X-1133 28-12P NO YES 26
6D-5259 28-12S NO YES 26
154-3179 28-21P NO YES 37
143-3245 28-21S NO YES 37
2G-1602 32-6S NO YES 16 2 3 2
2G-1601 32-7P NO YES 28 7
8D-2294 32-7S NO YES 28 7
3E-6484 32-8P NO YES 24 6
9X-9867 32-8P NO YES 24 6
3E-6483 32-8S NO YES 24 6
7N-7792 32-8S NO YES 24 6
135-2942 32-64 NO YES 54
9X-4187 36-7P NO YES 40 7
8T-8668 10SL-3S NO NO 3
101-3436 32-64S NO NO 54
207-7133 16S-8P YES YES 5
169-6808 18-04S YES YES 4
154-8322 24-28S YES YES 24
197-0496 28-16S YES YES 20
156-8592 28-21P YES YES 37
156-0528 28-21P YES YES 37
159-8595 32-64P YES YES 54
163-7802 14-07P NO YES 3
163-7803 14S-9P NO YES 2
9D-5428 18-4P NO YES 4
151-4529 20-29S NO YES 17
149-5926 22-11S NO YES 2
163-0339 22-22S NO YES 4
7N-3806 24-19S NO YES 12
154-8006 28-20P NO YES 4 10

234-9722 10SL-4S YES NO 2

3E-0301 12S-3P YES NO 2

For terminals see Terminal Page xx

HARNESS CONNECTORS
18
 MS (MILITARY STANDARD)
MS 3106 TYPE
STRAIGHT PLUGS
(CONTINUED FROM
PREVIOUS PAGE)

Shell Size & Metal Potting

P/N Strain Relief 16/18 12/14 8/10 4/6 0/2
Arrangement Adapter
3E-1803 14S-1S YES NO 3
126-1479 14S-2S YES NO 4
8C-6313 14S-5P YES NO 5
126-1481 18-1S YES NO 10
234-9711 18-4S YES NO 4
140-3064 18-9S YES NO 5 2
140-3062 20-16S YES NO 7 2
234-9708 20-19P YES NO 3
149-5925 22-18S YES NO 8
3E-0300 22-19S YES NO 14
140-3063 22-22S YES NO 4
6D-5260 16-9S YES NO 2 2

For terminals see Terminal Page xx

HARNESS CONNECTORS
19
Pros: Robust metal shell, 5+ psi sealing, various combinations of mounting, contact size and quantity

Cons: Higher cost, not serviceable

MS (MILITARY STANDARD)
3108 TYPE
RIGHT-ANGLE
PLUGS
Right Angle Cable Plugs
Similar to MS 3108
With Strain Relief Without Strain Relief With and Less Cable Strain Relief
MS 3108 TYPE "P" = PIN TERMINAL
RIGHT-ANGLE "S" = SOCKET TERMINAL
PLUGS
Shell Size & Metal Potting
P/N Strain Relief 16/18 12/14 8/10 4/6 0/2
Arrangement Adapter
7W-5193 12S-3S NO YES 2
6T-4920 16S-1S NO YES 7
7D-1962 18-1S NO YES 10
9X-9656 18-11S NO YES 5
7W-6619 20-29S NO YES 17
146-2590 22-14S NO YES 19
7D-4821 24-7S NO YES 14 2
154-3183 28-16S NO YES 20
111-7553 32-8P NO YES 24 6
110-9196 10SL-3S YES YES 3
9X-0482 10SL-3S YES YES 3
8L-8422 10SL-4S YES YES 2
3R-1962 12S-3S YES YES 2
116-4592 14S-3S YES YES 3
131-4885 14S-2P YES YES 4
8L-8424 14S-2S YES YES 4
8T-9605 14S-6S YES YES 6
118-5472 18-1S YES YES 10
8C-5641 18-4P YES YES 4
116-6815 20-07S YES YES 8
4W-3832 20-27P YES YES 14
7W-6617 20-27S YES YES 14
9D-8378 32-7P YES YES 28 7
9D-8392 32-6S YES YES 16 2 3 2
3E-1802 18-9S YES YES 5 2
104-6862 18-19P YES YES 10
105-9151 20-19P YES YES 3
4W-4293 20-29P YES YES 17
104-6858 24-22S YES YES 4
104-6860 28-12P YES YES 26
118-9428 28-18P YES YES 12
108-0335 28-21S YES YES 37
105-9154 36-15P YES YES 35
266-2122 18-10S YES YES 4
146-2590 22-14S NO YES 19
266-1719 22-23S NO YES 8
266-1720 22-23A NO YES 8
266-1718 22-23A NO YES 8
172-8336 36-15P NO YES 35
4G-2544 10SL-3S NO YES 3
4P-3857 10SL-4S NO YES 2
131-4883 16-11S NO YES 2
253-6156 20-19P YES YES 3
253-6157 20-19S YES YES 3
233-5561 36-7P YES YES 40 7

For terminals see Terminal Page xx

HARNESS CONNECTORS
20
 MS (MILITARY STANDARD)

MS HARDWARE

CAPS FOR RECEPTACLES

CAT P/N SHELL SIZE THREAD SIZE CHAIN LENGTH (mm)
234-5895 10 5/8-24 UNEF 101.6
159-2927 12 3/4-20 UNEF 114.3
3E-5165 14 7/8-20 UNEF 114.3
135-5011 16 1-20 UNEF 114.3
7R-3029 18 1 1/8-18 UNEF 114.3
7R-3027 20 1 1/4-18 UNEF 127
159-2928 22 1 3/8-18 UNEF 127
104-6865 24 1 1/2-18 UNEF 139.7
104-6866 28 1 3/4-18 UNS 196.9
105-9161 36 2 1/4-16 UN 196.9

CAPS FOR PLUGS

234-5896 10 5/8-24 UNEF 101.6
243-5362 14 7/8-20 UNEF 114.3
5R-5789 16 1-20 UNEF 114.3
104-6871 18 1 1/8-18 UNEF 114.3
105-9158 20 1 1/4-18 UNEF 127
275-1208 22 1 3/8-18 UNEF 127
104-6868 24 1 1/2-18 UNEF 139.7
104-6870 28 1 3/4-18 UNS 196.9
105-9160 36 2 1/4-16 UN 196.9

GASKETS
Low Temp
MS Shell Size Plain Shielded
(Preferred)
10S & 10SL 152-4807 140-2046
12 & 12S 154-3250
14 & 14S 131-4889
16 & 16S 131-4887
18 131-4888 140-2048
20 131-4890 152-4806
22 154-3251
24 154-3252
28 131-4731
32 131-4891 131-4731 140-2047
36 154-3254

HARNESS CONNECTORS
21
Pros: Cost effective, mechanical assistance of mating, jackscrew is serviceable, 5psi sealing

Cons: Limited to 18 AWG GXL & TXL wire

A4-E2 PACKARD CONNECTORS

64 Position
Description CAT P/N

PLUG (GRAY) 245-1042

PLUG (BLUE) 245-1043
RECEPTACLE PC PIN (GRAY) 245-1040
RECEPTACLE PC PIN (BLUE) 245-1041

A4-E2 HARDWARE

WIRE DRESS
COVER ACCESSORIES
DESCRIPTION CAT P/N
DESCRIPTION CAT P/N
Endbell 245-1045
Stamped & Formed Terminal 245-1047
Terminal Position Assurance 245-1044

SEALING SERVICE ITEMS

DESCRIPTION CAT P/N DESCRIPTION CAT P/N
Sealing Plug 245-1048 Service Replacement Terminal 267-9572
Interface Seal 274-4990 Service Removal Tool 266-1683
Hand Crimp Tool, Machined Terminals Only 1U-5804
Jackscrew 267-7207
Clip - Jackscrew retaining 267-7208

For terminals see Terminal Page xx

HARNESS CONNECTORS
22
Pros: Readily available, mechanical assistance for mating, multiple contact size and configurations
Cons: Limited 1.5psi sealing, high cost, difficult to service, requires unique terminals and
multiple unique service tools
CE CONNECTORS

CE 32 CONNECTOR
BULKHEAD
CAT P/N DESCRIPTION POTABLE 16 12 8 4
MOUNT
8N-1513 CE 32-37 Receptacle (STD) YES NO 37
8N-1514 CE 32-37 Plug (STD) NO NO 37
3T-3410 CE 32-37 Receptacle (REV) YES NO 37
3T-3412 CE 32-37 Plug (REV) NO NO 37
3T-7407 CE 32-37 Receptacle (STD) – Mates with 8N-1514 YES YES 37
8N-1517 CE 32-25 Receptacle (STD) YES NO 16 4 3 2
8N-1518 CE 32-25 Plug (STD) NO NO 16 4 3 2
3T-3043 CE 32-25 Receptacle (REV) YES NO 16 4 3 2
3T-3044 CE 32-25 Plug (REV) NO NO 16 4 3 2
8N-1515 CE 32-24 Receptacle (STD) YES NO 24
8N-1516 CE 32-24 Plug (STD) NO NO 24
8N-1519 CE 32-12 Receptacle (STD) YES NO 8 3 2
8N-1520 CE 32-12 Plug (STD) NO NO 8 3 2

STD-Standard: Plug (Sockets) / Receptacle (Pins)

REV-Reverse: Plug (Pins) / Receptacle (Sockets)

CE 24 CONNECTOR
BULKHEAD
CAT P/N DESCRIPTION POTABLE 16 12 8 4
MOUNT
8N-1534 CE 24-20 Receptacle (STD) YES NO 20
8N-1525 CE 24-20 Plug (STD) NO NO 20
3T-0204 CE 24-20 Receptacle (REV) YES NO 20
3T-0203 CE 24-20 Plug (REV) NO NO 20
3T-3972 CE 24-20 Receptacle (STD) – Mates with 8N-1525 YES YES 20
7X-1167 CE 24-20 Receptacle (STD) – Mates with 8N-1525 YES YES 20
8N-1526 CE 24-15 Receptacle (STD) YES NO 11 3 1
8N-1527 CE 24-15 Plug (STD) NO NO 11 3 1
8N-1528 CE 24-14 Receptacle (STD) YES NO 14
8N-1529 CE 24-14 Plug (STD) NO NO 14
9X-9585 CE 24-14 Receptacle (STD) – Mates with 8N-1529 YES YES 14
8N-1530 CE 24-12 Receptacle (STD) YES NO 11 1
8N-1531 CE 24-12 Plug (STD) NO NO 11 1
8N-1532 CE 24-7 Receptacle (STD) YES NO 1 3 2 1
8N-1533 CE 24-7 Plug (STD) NO NO 1 3 2 1
7G-8237 CE 24-11 Receptacle (STD) YES NO 6 3 2
7G-8238 CE 24-11 Plug (STD) NO NO 6 3 2

STD-Standard: Plug (Sockets) / Receptacle (Pins)

REV-Reverse: Plug (Pins) / Receptacle (Sockets)

For terminals see Terminal Page xx

HARNESS CONNECTORS
23
 CE CONNECTORS
CE Hardware

HARDWARE
DESCRIPTION DEUTSCH P/N CAT P/N
CE 32 Endbell 8N1521-32 8N-1521
CE 24 Endbell 8N1535-24 8N-1535
CE Tie Strap N/A 9X-6772
CE 32 Lockwasher N/A 8N-1523
CE 24 Lockwasher N/A 8N-1537
CE 32 Jam nut 8N1522-32 8N-1522
CE 24 Jam nut 8N1536-24 8N-1536
CE 32 Washer-seal N/A 6V-2693
CE 24 Washer-seal N/A 6V-2694

WIRE CAVITY SEALING

CAPS & GASKETS PLUGS
DESCRIPTION DEUTSCH P/N CAT P/N DESCRIPTION DEUTSCH P/N CAT P/N
Cap-Dust (CE 32 Receptacle) N/A 6V-1827 CE Size 16 Sealing Plug 7G7917-16 7G-7917
Cap-Dust (CE 32 Plug) N/A 5P-8922 CE Size 12 Sealing Plug 7G7918-12 7G-7918
Cap-Dust (CE 24 Receptacle) N/A 6V-1830
CE Size 8 Sealing Plug 7G7919-8 7G-7919
Cap-Dust (CE 24 Plug) N/A 6V-1824
Cap-Locking (CE 24 Receptacle) N/A 9G-4360 CE Size 4 Sealing Plug 7G7920-6 7G-7920

Cap-Locking (CE 24 Receptacle) N/A 9G-4361

Gasket (CE 24) 4010-002-2406 6T-0453
Gasket (CE32) 4010-002-3206 3T-3368

SERVICE ITEMS
DESCRIPTION DEUTSCH P/N CAT P/N
CE 16 Removal Tool 4011-204-1600 4C-4074
CE 12 Removal Tool 4011-203-1200 4C-4073
CE 8 Removal Tool 4011-202-0800 4C-4072
CE 4 Removal Tool 4011-201-0400 4C-4071
CE Removal Tool Kit (Includes 1 each of the above tools) HDT-10-RT 8T-5319
Hand Crimp Tool (DT, HD10, DRC, CE 12, 14, 16 AWG) HDT-48-00 1U-5804
Hand Crimp Tool (CE 4, 6, 8, 10 AWG) HDT-04-10 4C-4075

HARNESS CONNECTORS
24
 CAT P/N CONTACT SIZE DESCRIPTION
284-5502 14mm Plug Housing (Key A)
284-5503 14mm Plug Housing (Key B)
284-5504 14mm Plug Housing (Key C)
284-5505 14mm Plug Housing (Key D)
284-5510 14mm Receptacle - Outside Flange Mount (Key A)
284-5511 14mm Receptacle - Outside Flange Mount (Key B)
284-5512 14mm Receptacle - Outside Flange Mount (Key C)
284-5513 14mm Receptacle - Outside Flange Mount (Key D)
284-5518 10.3mm Plug Housing (Key A)
284-5519 10.3mm Plug Housing (Key B)
284-5520 10.3mm Plug Housing (Key C)
284-5521 10.3mm Plug Housing (Key D)
284-5526 10.3mm Receptacle - Outside Flange Mount (Key A)
284-5527 10.3mm Receptacle - Outside Flange Mount (Key B)
284-5528 10.3mm Receptacle - Outside Flange Mount (Key C)
284-5529 10.3mm Receptacle - Outside Flange Mount (Key D)

HARDWARE
SOCKETS CAT P/N DESCRIPTION
Sockets
14mm 284-5506 262/313MCM Cable Crimp Socket
10.3mm 284-5522 2/0 AWG Cable Crimp Socket
Cable Seal
14mm 284-5508 262/313MCM
10.3mm 284-5524 2/0 AWG
Snap Ring for Socket
14mm 284-5507 14mm Snap Ring
10.3mm 284-5523 10.3mm Snap Ring
Strain Relief
14mm 284-5509 Strain Relief for 313MCM
10.3mm 284-5525 Strain Relief for 2/0 AWG
Socket O-Ring
14mm 284-5515 O-Ring around 14mm Socket
10.3mm 284-5531 O-Ring around 10.3mm Socket

HARNESS CONNECTORS
25
PROS: COST EFFECTIVE, READILY AVAILABLE, AVAILABLE FOR MULTIPLE MOUNTING
CONFIGURATIONS. CONS: LIMITED 1.5PSI SEALING, NOT AVAILABLE FOR MULTIPLE CIRCUITS,
UNIQUE TERMINAL SYSTEM

CAT P/N DESCRIPTION

127-5483 4/6 AWG Plug

127-5484 4/6 AWG Receptacle

188-6210 4/6 AWG Receptacle Flange Mt.

127-5485 8/10 AWG Plug

127-5486 8/10 AWG Receptacle

129-7163 12 AWG Plug

129-7164 12 AWG Receptacle

SERVICE ITEMS

CAT P/N DESCRIPTION

1U-5804 Crimp Tool(CE 12 14 16AWG)

4C-4075 Crimp Tool(4 6 8 10AWG)

HARNESS CONNECTORS
26
PROS: MECHANICAL ASSISTANCE FOR MATING, VARIOUS CONTACT SIZE WITHIN ARRANGEMENT.
CONS: LIMITED 1.5PSI SEALING, UTILIZES SMALL 20GA CONTACTS FOR MOST POSITIONS

ASSEMBLY
CAT P/N TYPE PIN OR SOCKET

258-4170 Receptacle Assembly Pins

258-4171 Receptacle Assembly Pins
258-4172 Plug Assembly Sockets
258-4173 Plug Assembly Sockets

FLANGE
CAT P/N TYPE STYLE

258-4178 Mounting Flange For 48 and 60 Way DRB Connectors

263-2804 Mounting Flange For 48 and 60 Way DRB Connectors
258-4179 Dual Mounting Flange For 48 and 60 Way DRB Connectors

HARNESS CONNECTORS
27
PROS: READILY AVAILABLE, MECHANICAL ASSISTANCE FOR MATING, AVAILABLE FOR MULTIPLE
MOUNTING CONFIGURATIONS, MULTIPLE KEYS. CONS: LIMITED 1.5PSI SEALING, EXPOSED SEAL
PRONE TO HANDLING DAMAGE, PRONE TO CABLE SEAL SWELLING

CAT P/N DESCRIPTION

24 POSITION
7X-6222 Plug (Key A)
9X-7144 Plug (Key B)
9X-7146 Plug (Key C)
9X-0146 Receptacle (Key A)

9X-0145 Receptacle Flange Mt. (Key A)

9X-7143 Receptacle-Flange Mt. (Key B)
9X-7145 Receptacle-Flange Mt. (Key C)

7X-6221 Receptacle-Outside Mt.-Solder Cup (Key A)

3E-5312 Receptacle-Outside Mt.-Solder Cup (Key B)
3E-8826 Receptacle-Outside Mt.-PC Pin (Key A)

40 POSITION 8T-9834 Plug

9X-0141 Plug (Key A)
9X-7147 Plug (Key B)
183-5784 Plug (Key C)
198-7185 Plug (Key D)
9X-1339 Receptacle (Key A)
8T-9833 Receptacle-Outside Mt.-Solder Cup
3E-9399 Receptacle-Outside Mt.-PC Pin
143-3346 Receptacle-Inside Mt.-90deg PC Pin (Key A)
198-7173 Receptacle-Inside Mt.-90deg PC Pin (Key B)
198-7174 Receptacle-Inside Mt.-90deg PC Pin (Key C)
198-7175 Receptacle-Inside Mt.-90deg PC Pin (Key D)
9X-1343 Receptacle-Flange Mt. (Key A)
9X-7148 Receptacle-Flange Mt. (Key B)
183-5785 Receptacle-Flange Mt. (Key C)

HARNESS CONNECTORS
28
 CAT P/N DESCRIPTION
50 POSITION 253-8112 Plug (Key 1)

70 POSITION
9X-4391 Plug (Key A)
9X-0347 Plug (Key B)
3E-6448 Plug (Key D)
103-0213 Receptacle-Flange Mt. (Key A)
175-7061 Receptacle-Flange Mt. (Key B)
3E-0059 Receptacle-Inside Mt. (Key A)
9X-0348 Receptacle-Inside Mt. (Key B)
3E-6447 Receptacle-Inside Mt. (Key D)
HARDWARE
CAT P/N DESCRIPTION
24 & 40 Position 8T-3998 Bolt - Bulkhead Outside Mt.
8C-9660 Washer - Bulkhead Outside Mt.
9X-8280 Screw DRC Inside Mt.
40 & 70 Position 3E-8557 Bolt-Jackscrew
24 Position 3E-8558 Bolt-Jackscrew
70 Position 9X-9917 Cover O-Ring (Flange)
3E-4367 Ring Retaining (Jackscrew)
CAPS
CAT P/N DESCRIPTION
24 Position 9X-4714 Plug Cap
9X-4713 Receptacle Cap
40 Position 9X-4712 Plug Cap
9X-9601 Receptacle Cap (Shipping)
3E-6443 Receptacle Cap (Sealed Shipping)
MISCELLANEOUS
CAT P/N DESCRIPTION
115-8109 #18/#16 Splice - Sealed
115-3082 Block - Junction
115-3083 Bracket - Block (For Above)

HARNESS CONNECTORS
29
 SEALING
CAT P/N DESCRIPTION
8T-8737 Sealing Plug #14 #16 #18

24 Position 9X-1365 Seal (Flange) - PC Board Rcpt

320-9861 Gasket - Flange Rcpt
9X-3265 Seal (Interface)
40 Position 8C-6024 Seal (Flange) - PC Board Rcpt
225-6827 Gasket - Flange Rcpt
9X-3132 Seal (Interface) Non-Keyed
9X-3490 Seal (Interface) Keyed
70 Position 9X-7739 Seal O-RING (Flange)
195-7988 Gasket - Flange Rcpt
9X-5615 Seal (Interface)
SERVICE ITEMS
CAT P/N DESCRIPTION
1U-5805 #14 Size Removal Tool (Green)
151-6320 #16 Size Removal Tool (Red)
SXL/ GXL Wire

1U-5804 Crimp Tool(DT HD10 DRC CE

12 14 16AWG)

HARNESS CONNECTORS
30
PROS: READILY AVAILABLE, MECHANICAL ASSISTANCE FOR MATING.
CONS: LIMITED 1.5psi SEALING, EXPOSED SEAL PRONE TO HANDLING DAMAGE, SEALS OPEN
EASILY WHEN WIRES ARE PULLED OFF-AXIS.

CAT P/N DESCRIPTION

3E-6286 Plug (Key A)
3E-6287 Plug (Key B)
101-0204 Plug (Key C)
101-0205 Plug (Key D)
105-2081 Plug (Key-Universal)
114-4408 Plug (Key B)-GXL Wire
126-7127 Plug (Key A)-TXL Wire(GM Only)
113-0580 Receptacle (Key A)
113-0581 Receptacle (Key B)
113-0582 Receptacle (Key C)
113-0583 Receptacle (Key D)
104-9655 Receptacle (Universal Key AB)
134-8335 Receptacle (Universal Key CD)
111-1562 Receptacle-Inside Mt. (Key A)
111-1563 Receptacle-Inside Mt. (Key B)
111-1564 Receptacle-Inside Mt. (Key C)
111-1565 Receptacle-Inside Mt. (Key D)

HARDWARE
CAT P/N DESCRIPTION
40 Position 8T-3998 Bolt - Bulkhead Outside Mt.
8C-9660 Washer - Bulkhead Outside Mt.
40 Position 6V-6703 Bolt Kit Jackscrew (AEC 90?)
106-4155 Bolt Kit Jackscrew (AEC In-Line)
40 Position 3E-4367 Ring Retaining (Jackscrew)
CAPS
40 Position 3E-6446 Receptacle Cap

SEALING

40 Position 3E-6158 Seal (Flange)

111-1574 Seal (Receptacle Face)
110-6844 Seal (Interface)Parts Service Only

HARNESS CONNECTORS
31
PROS: PROTECTED RECEPTACLE SEAL
CONS: LIMITED 1.5psi SEALING, ACCEPTS SMALLER 18-20AWG WIRE SIZES, HAS UNIQUE
TERMINAL SYSTEM, LIMITED CAT USAGE DUE TO SMALL WIRE SIZE.

CAT P/N TYPE PIN OR SOCKET CONTACT QUANTITY

271-5600 Receptacle – Black Pin 2
253-8110 Plug – Grey Socket 12
253-8111 Plug – Black Socket 12
247-8195 Plug – Grey Socket 3

PROS: COST EFFECTIVE, READILY AVAILABLE. CONS: UNSEALED, ONLY FOR

UNDER- VALVECOVER APLLICATIONS, AUTOMOTIVE GRADE, NOT
SERVICABLE, UNIQUE TERMINAL SYSTEM

COMPONENT DESCRIPTION APPLICATION DATA

TYPE: INTENDED USE:

PLUG WIRE SIZE: FOR USE WITH FUEL SYSTEMS SOLENOIDS USING
16 AWG - ONLY THE TPI INTERFACE NOTES:
USE ONLY 600V SEALED KYNAR COATED WIRE
INSULATION RANGE(OD):
WITH THIS CONNECTOR ASSEMBLY!!!
2.00-2.45mm
CONNECTOR IS NOT ENVIRONMENTALLY SEALED
SUPPLIER:
TECHNICAL PRODUCTS
INTERNATIONAL LTD
153-9693 (PLUG)
TYPE: 154-0877 (WEDGE) INTENDED USE:
SILVER NICKEL PLATED SOCKET WIRE FOR PRODUCTION USE ONLY NOTES:
SIZE: 154-3769 (CLIP) THIS TERMINAL CAN ONLY BE TERMINATED BY A WIRE
16 AWG HARNESS MANUFACTURER
CURRENT RATING: INSULATION CRIMP TO BE REMOVED BY HARNESS
13 AMPS MAX AT 25˚ C MANUFACTURER
SUPPLIER: THIS TERMINAL IS NOT AVAILABLE FROM MORTON
DELPHI PACKARD ELECTRIC SYSTEMS

154-2389

THIS KIT CONTAINS THE CONNECTOR,

TYPE: WEDGES AND TERMINALS ASSEMBLED INTENDED USE:
SERVICE KIT FOR TPI W/ BALE CLIP WITH ~60mm WIRE TERMINATED WITH FOR USE AS SERVICE REPLACEMENT
BUTT SPLICES ONLY INDIVIDUAL PIECES ARE NOT
INTENDED TO BE AVAILABLE AT
156-7106 MORTON

HARNESS CONNECTORS
32
PROS: LIMITED HIGH VIBRATION APPLICATIONS
CONS: LIMITED SEALING, NOT SERVICABLE AT THE TERMINAL SYSTEM LEVEL

TYPE: INTENDED USE:

PLUG WIRE SIZE: FOR USE WITH FUEL
16 AWG - ONLY SYSTEMS C13/C15
INJECTORS NOTES:
INSULATION RANGE(OD):
USE ONLY 600V KYNAR
1.2-2.1mm
COATED WIRE WITH THIS
SUPPLIER: CONNECTOR ASSEMBLY!!!
TYCO/AMP

264-2407 (PLUG)

291-9857 (WIRE SEAL)

WIRE SIZE: INTENDED USE:

16 AWG FOR PRODUCTION USE ONLY NOTES:
THIS TERMINAL CAN ONLY BE
CURRENT RATING:
TERMINATED BY A WIRE HARNESS
13 AMPS MAX AT 25˚ C
MANUFACTURER
SUPPLIER:
THIS TERMINAL IS NOT AVAILABLE
TYCO/AMP
FROM MORTON

291-9856

INTENDED USE:
TYPE: THIS KIT CONTAINS THE CONNECTOR FOR USE AS SERVICE
SERVICE KIT FOR MEUI-C AND TERMINALS ASSEMBLED WITH REPLACEMENT ONLY
~60mm WIRE TERMINATED WITH BUTT INDIVIDUAL PIECES ARE NOT
SPLICES 278-6394 INTENDED TO BE AVAILABLE
AT MORTON

THIS KIT CONTAINS THE CONNECTOR

TYPE: AND TERMINALS ASSEMBLED WITH INTENDED USE:
SERVICE KIT FOR PACKARD 150 ~35mm WIRE TERMINATED WITH BUTT FOR USE AS SERVICE
SERIES SPLICES 232-4367 REPLACEMENT ONLY
INDIVIDUAL PIECES ARE NOT
INTENDED TO BE AVAILABLE
AT MORTON

HARNESS CONNECTORS
33
PROS: READILY AVAILABLE, MECHANICAL ASSISTANCE FOR MATING, AVAILABLE FOR
MULTIPLE CONFIGURATIONS.
CONS: LIMITED 1.5psi SEALING

CAT P/N DESCRIPTION

3 POSITION
8T-8731 Plug
8T-8732 Receptacle
9X-4813 Receptacle (Bulkhead)

8T-8733 Plug
5 POSITION 3E-5394 Receptacle (Flange) - W/ Key Removed
8T-8734 Receptacle (Inline)
6 POSITION
8C-3654 Plug
7T-3272 Receptacle
3E-5225 Plug - Friction Fit
9X-4814 Receptacle (Bulkhead)
7X-1873 Plug (Data Link w/ Coupling Ring)
115-3518 Receptacle (Data Link)
9 POSITION
8T-8735 Plug
157-3584 Plug (Data Link - SAE J1939)
210-8950 Receptacle (Data Link - SAE J1939)
8T-8736 Receptacle
9W-1951 Receptacle (Bulkhead-Special)
265-4123 Receptacle (Jambnut)
7X-6195 Receptacle - W/ Key Removed
128-2312 Receptacle (Flange)
7X-6217 Receptacle (Inline)
9W-0847 Plug
HARDWARE CAT P/N DESCRIPTION

3 Position 9X-3495 Clip Assembly (HD-10)

Lock Washer 270-2679 Lock/Wave Washer for use on Jambnut Receptacle
Hex Nut 203-9007 Hex Nut for use on Jambnut Receptacle

HARNESS CONNECTORS
34
 CAT P/N DESCRIPTION
CAPS
3 Position 9X-3467 Plug (HD-10)
100-5805 Receptacle (HD-10)
6 Position 9X-4404 Plug (HD-10)
9X-4405 Receptacle (HD-10)
9 Position 8C-6353 Plug (HD-10)
8C-6354 Receptacle (HD-10)
ENDBELLS
3 Position 7X-6198 Endbell (HD-10)
6 Position 7X-6199 Endbell (HD-10)
9 Position 7X-6197 Endbell (HD-10)
036-8749 Endbell (HD-10)

HARNESS CONNECTORS
35
 3 PIN
Mating
Component Component Connector Design
Part No. Part Name Value P/N P/N Discription Control

174-3016 Resistor module 120 ohms .4W 262-5541 133-0973 Deutsch J1939 terminating P463

134-2540 Resistor module 120 ohms .4W 262-5541 174-0502 Deutsch J1939 terminating P463

2 PIN
228-4982 Resistor As 150 Ohm 6W 6T-3610 3E-3363 Deutsch P463
238-9397 Resistor As 120 Ohm 2W 242-6052 3E-3363 Deutsch P463
286-9022 Resistor As 300 Ohm 5W 164-7909 3E-3363 Deutsch P463
240-7192 Resistor As 1500 Ohm 1W 243-0554 3E-3363 Deutsch P463
240-7193 Resistor As 500 Ohm 2W 243-0553 3E-3363 Deutsch P463

218-4935 Supressor, Arc 1.5KE130CA 235-8111 155-2269 Deutsch RT plug P463

228-8989 Resistor As 511 Ohm 1/2 W 262-5543 155-2269 Deutsch RT plug P463
239-9368 Resistor As 27K ohm 1/2W 262-5542 155-2269 Deutsch RT plug P463
189-3158 Suppressor, Arc MUR460 3E-5494 155-2269 Deutsch RT Plug P463
4 PIN
172-9200 Suppressor, Arc 3x MUR460 3E-5494 155-2272 Deutsch RT plug P463
200-1898 Supressor, Arc 2x MUR460 3E-5494 155-2272 Deutsch RT plug P463

PVC over molded parts are only for use in Protected applications.
2 PIN
167-7801 Resistor As 390 Ohm 2W 9G-6996 155-2269 Overmold P463
106-8704 Suppressor ,Arc MUR460 3E-5494 155-2269 Overmold P463

143-5122 Resistor As 3.3K ohm 0.5W 9P-9042 155-2269 Overmold W103

116-6203 Resistor As 20 Ohm 3W 116-6209 155-2269 Overmold P430
135-3311 Resistor As 51K ohm 2W 135-3310 155-2269 Overmold P438

4 PIN 123-0316 Diode As 2x MUR440 155-2272 Overmold W116

2.4K 2W 101-1789
143-4518 Control Gp 1.5K 2W 3E-5418 155-2272 Overmold P438

2 PIN 215-5564 Suppressor, Arc 280 Blade Overmold P467

281-2880 Suppressor, Arc 280 Blade Circuir breaker housing P467

HARNESS CONNECTORS
36
PROS: LOW PROFILE CONNECTION FOR INTEGRAL DEVICES, USES DT
TERMINALS. CONS: LIMITED 1.5PSI SEALING, LIMITED WIRE SEAL
SIZE, LIMITED APPLICATION USAGE, NO INLINE VERSION

CAT P/N DESCRIPTION

173-3047 Plug
173-3049 Wedge (Key A)
173-3050 Wedge (Key B)
173-3051 Wedge (Key C)
173-3052 Wedge (Key D)
163-5606 Receptacle Sensor Housing - (Key A)
180-1572 Receptacle Sensor Housing - (Key B)
180-1573 Receptacle Sensor Housing - (Key C)
180-1574 Receptacle Sensor Housing - (Key D)
4 Position 9G-3695 Sealing Plug

HARNESS CONNECTORS
37
Metri-Pack Micro-Pack Weather Pack Pack-Con GT
56 Series 59 Series ACT Ring Terminals Ignition Terminals
Lamp Socket Delphi Twin Lock Secondary Lock Misc. Components
150 SERIES
METRI-PACK CAT P/N GENDER DESCRIPTION
150 Series 2 Cavities
150.2 Series 168-4999 Female Red Sealed Connector
280 Series 116-6158 Female Black Sealed Connector
280.1 Series 276-3731 Male Black Sealed Connector
480 Series 136-5425 Female Black Unsealed Connector
630 Series 205-9362 Female Lt Gray Sealed Connector
800 Series 3 Cavities
124-5641 Female Black Sealed Connector
100-3318 Male Black Sealed Connector
122-4372 Female Black Unsealed Connector
6V-0897 Female Red Sealed Connector
4 Cavities
118-8427 Female Brown Sealed Connector
147-2962 Female Black Sealed Connector
273-7623 Female Black Sealed Connector
122-4368 Female Black Unsealed Connector
136-5298 Female Black Unsealed Connector
216-1213 Male Black Unsealed Connector
6 Cavities
247-0281 Female Black Sealed Connector
10 Cavities
278-7546 Female Black Sealed Connector
2 Cavities 150.2
118-8429 SERIES
Female Black Sealed Connector
122-4388 Female Black Sealed Connector
217-5887 Female Black Sealed Connector
140-7339 Female Blue Unsealed Connector
9X-4460 Female Gray Sealed Connector
122-4389 Female Medium Gray Sealed Connector
123-1197 Female Medium Gray Unsealed Connector

HARNESS CONNECTORS
38
 56 SERIES
CAT P/N GENDER DESCRIPTION
1 Cavity
033-8719 Female Black Unsealed Connector
6Z-1691 Male + Female Black Unsealed Connector
033-8709 Male Black Unsealed Connector
7M-9081 Female Natural Unsealed Connector
6T-1381 Female Natural Unsealed Connector
7M-9083 Male Natural Unsealed Connector
2 Cavities
7T-6739 Female Black Unsealed Connector
097-8906 Female Black Unsealed Connector
122-4420 Female Black Unsealed Connector
6S-6244 Female Cream Unsealed Connector
3 Cavities
7T-0996 Female Black Unsealed Connector
128-7716 Female Black Unsealed Connector
192-2111 Female Gray Unsealed Connector
4 Cavities
033-5776 Female Black Unsealed Connector
6T-7806 Female Black Unsealed Connector
033-5775 Male Black Unsealed Connector
260-3157 Female Gray Unsealed Connector
5 Cavities
6T-7805 Female Natural Unsealed Connector
6 Cavities
033-8349 Female Black Unsealed Connector
122-4418 Female Black Unsealed Connector
6E-7188 Female Natural Unsealed
Connector

HARNESS CONNECTORS
39