I

PDA4D99.O

fiDg55-W
DIESEL
ENGINE
tzsERlES
Engine
Serial
No.l14964and
up
APPLICABLE
MACHINE
MODELS

FDl5VT-15

KOMATSUFORKLIFT
CO..LTD.
No. 3-4, Akasaka2-chome, Minato-ku.Tokyo
 C'\ ,L bt *

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 FOREWARD

the chasisare
This partsBook lists only engineparts. Thoscpartsmountingthe cngineon
volumc.
listedin the Chassis
Whcnorderingparts,pleascgivealsothe followinginformation.
MachineSeriatNo., EngineSerialNo. and Hourson ServiceMeter

Partsarelistedin the followingway:

Part namc PartsconstitutinSan assembly have8 ( ' ) markbeforethe part name,

ind is listedafter the nameof the ascmbly. Whenthe part constitutes
a sub-asscmbly a ( ' ' ) matk preccdesthe part name.

Quantityof The quantity of a part neededfor one machineis listed. In the caseof
parts partsconstitutintan assembty, the quantity neededfor onc asemblyis
listed.And code"AR" denotethe part (for instance shim)to beordered
asrequircd.
The applicable enginetype for eachpart is given( ).
lf no type is given,all engines
areapplicable.

Interchangeability
The meaning,ofinterchangeability
codes
A. Interchangeable
B. Not interchurgcable
C. Newpartscanreplaceold parts,but not the reversc
D. Discontinued
E. Ncwlyaddedpart
F.. Ablc to usetheseparts,if you assembleit with the part on the
part list

Columnof When parts have been changed,the Serial Numbers(engineSerial

remarks Numbers)of theapplicable
machineandthedateof changearcindicatöd
in the Remarks
column.Blankcolumnindicatesno changes.

Codesand KIT A component partof a kit.

symbols Componcntpartsandpartnumbers of thc kit wiil be enumerated
in the scrvice
kit table.
t Partlistedis not suppliedasan independent machinepart,but as
the asscmbly containing the part.
STD Standard part
OS Oversizcpart
US Undersize part
a Thispartis supplied
semifinishcd.
Thepartlisredin therineabove
canbesubstituted.
 E :*

CONTENTS
'7 | , , ^,l'
"
t t .{ ' l0l -l
C Y L I N D E RH E A D . . . . . . o o o . . . . . . . . . o o . . . . . . r . o . . o . . . . . . . . . i . . . . . . . .
atü7-L
R 0 C K E RA R M . . . . . . . . . . . . . . . o . . . . . . . . . . . . r . . . . . . . . . . . . . . .
o...o.......... o I 03-l
t/ t)7F ^zl'ficr-
C Y L I N D EHRE A DC o V E R. . . . . . . . . . oo . . . . . . . . . . . . . . . . . . . . . .....!....... " or ' 106-l
-7-'lyr-, rsdr-rzl'
AI R I NTAKE ltlAll I FQLD . . . . . . . . . . . t . . o . o r o . . . . . o . o o . . . . . . . . . . . .
......." . ' l3l-l
3*2/-^| r=f-21'
E X H A U S TM A I | I F 0 L 0 0 . . . . . . . . . . . . . Q . . . r . . . . o o . . . . . . . . . . . . . . . o . . . . . . - - . o . . .
l5l-l
trt)Z/,.r,

C Y L I N D EBRL O C K. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . o.. o........ 202-l

7 a:/| ü t3 - tttü +t-
Rt { DG E A Ro . . . . o . . . . . . . . . . . o . . . . . . . . . . . . . . . o . . . . . o . . . . . . . . . .
T O V EA
F R O NC 205-l
*1 *ÄY
QIL PAN . a. a. a. o a.. a a.... a o o o a.. a a a. a. a o....4 o a o. a a. a ...... a...... .... . ?12-l
7 r . l r t < 4- w t - t 6 7 , l r r r , l -* .., '2Y ,
F L Y W H EA
EN . . . . oo . r t . . o . . . . . o . . . . . . . o . . . . . . . . . . .
L DF L Y I I H E EHL0 U S I I {.G ... 2?1-1
22v2Ytz I
CRANKSHAF . .T
...... o...... o............o.. q...o.................. r. r. o. 231-'l
tz I y }IU'r *.rr,( y y'e, l'
PIST0N
A N DC 0 N N E C T IRNOGD. . . . . . . r . . . . . . . . . . . o... '....... . ....... .. ' . . , 235-l
,, L./t7 | bIU l<z I
CAMSHAFA T NO TAPPET ..........o........or... o...r................... o.. 241-l
t*/tr-7,ty' *4b üay/ bl;cf ,2... t 7 .r1/
L U B R I C A T IOTI{LGP U ' I PA N DS U C T I OPNI P E. . . . . . . . . . . . . . . . . . . . . O" " 3 0 1- l
ttF/t)r-?ayy' *4k 71t,
L U E R I C A T IoNI LG F I L T E R . . . . o . . . . . . . . . . . . . . . . . . . . ...o. 3ll-t
7,2* 1yt2z.2/ty üay/ bt(I &l*y'
FUELINJECTTON
PII'IPANOPIPING taaaaaaaaaaaaaaaaaooaa oaaa.aaa 401-I
r-/r/ xfv/ t-t üJ(}w?y7.ryl
ENGINE
STOPMOTOR
ANDMOUNTING 405-l
Ttuv 7 4 e, a.ygf Ä.ltzr'
F U E LF I LT E RA N DP IP IN G 411-l
7*2le)/*t{(F:t*'i1/
F U E LN o Z Z LA
EN DS P I L LP I P E . . . . . . . . . . . . . . . . . . . . . ..... 42?-l
7r*)v 4)2-?rztz ü(z/
F U E LI N J E C T I oPNW P . . . . . . . . r . . . . . , . . . . . . . . . . . . . . . . . . ... .. ... 461-l
t*_t dy/ ''tr r_ttyy' zzz
H A T EP
RU I 4APN oC 0 0 L ! N G
F A N. . . . . . . . . . . . . . . . . . . o . . . . . . .......... 502-I
,t rv r r. - , f.tu -O>t<:ty'
ALTERNAT
AONR
DH 0 U N T I N. .G. . . . . . . . ........ . .......... . .. .. .. .... r.. ... 601-l
ttrvr*-,
ALTERNATOR .................................o........ ..... .....t r..... 605-I
^, -7 1 y y'* -, L.tU arzrl yy'
STARTING
HOTOR
ANOMOUNTTNG 6??-1
7r-717y'<-,
STARTIN
MG0T0R
...o...... ..... 6 2 5 I-

llAtz h*z l
GASKET
KIT

4 D95S.l|, Z
Fig. l0l C Y L I N DH
EERA D

l5A

;$ "iI g-.r2
@.=-tl

::wY-i--o
[J-,
i-g
,rä

7
'=-J
18
l.-1 V-. 7
9-r^ \"
r0
b; l--19

4 40955.t,l 5
 CYLINOERHEAD
,fin ESa .t?
trgr un3lttl at & e
0nsrittiol o'tl rIc ßemarls
fig.t hdlt lo. Plt lo.

6202-12-1400 cYLII{DER Ass'Y'

HEAD
val Vel eSS . . . . . . . . " " t " t " ' I

l0l- I * .HEAD,cyllnder ( 6202- 12- 1230)I

2 3l 0
6204-19-l . G U I D Ev, a l v e . . . . . . . . " ' o " " I

3 6207-ll -l 430 . S E A T l,n t a k e v a l v e . . . . . ( S T 0 ) 4

3 6207-19-1430 . S E A T l,n t a k e v a l v g . . . . . - . . . . 4
(0S 0.25mlm)

3 6207-l8-l 430 .sEAT,l n t a k g v a l v g . . . . . . . . . . 4

(0S0.50m/m)

3A 6204-lI -1440 .SEAT,exhaustv a l v e . . . . ( S T D ) 4

3A 6204-l9-l 440 .SEAT,exhaustV a l V e. . . . . . . . . 4
(05 0.25mlm)

3A 6204-18-1440 .SEAT,exhaustV a l V g . . . . . . . . . 4
(0S0.50m/m)

5 07046-418r0 . PLUG a a a a a a o a a a a a a a aa a a a a a a a a 9

6 07045-42216 . PLUG a aao a aa a a a a a a a a a a a a a a a a a 3

7 07046-42516 . PLUG a a a a a a a a a aa a a a a a a a a a a a a a t2

8 02720-40104 . PLUG a a a a a a a a a l a D a oa a a a a a a a a a I

9 6204-lr-8910 . P l P E , b r g a t h e r. . . . . 2

l0 6 2 0 7 - 4 1 - 4 1 1 0 VALVE, I ntake 4

ll 6204-43-4210 4

12 6204-41-4510 I
l3 6204-4t-4520 l6

l4 6204-41-4431 8

l5 6204-41-4540 8
l5A 6204-41-4550 8
l6 6202-13-1930 I
l7 6?02-13-1920 I
l8 01435-01015 4

4D 9 5 S. t ' r0r-2
 HEAD
CYLINDER

oc0 rIt
0ascriltion lcmrrls

lcl-.l9 6202-12- I 820 G A S K E hTe, a d. . . . . . . . . . , . (KIT) I

?0 6 2 0 4 - . | 3 - 1 6 1 0 B O L Th, e a d . . . . . . ....... 17

2 0 A 0 l 6 43 -5213 2 t.lASHER 17
21 6202-12-2110 P L U Gh, o t . .o... 4

l0l -3
F ig. 1 0 3 R 0 C K EARR M

8
\
@

,fr
n )

103-'l
 ROCKER
fin Es'r .r+
trä J UtSl*? st a a
Prrtllo. 0rlctitt'rt o'tl rIc Remlrls
fig. 3 hdet llo.

1 0 3 -I -51l0
6204-41 B R A C K.E. .T. . . . . . . . . . . . . . . . ' I

2 -5120
6204-41 B R A C K.E
. .T. . . . . . . . . . o . . . . . ' 3

6?02-43-s200 S H A FATS SYT. . . . . . . . . . . . . . . . I

3 t . S H A F.T. . . . . . ( 6 2 0 2 - 4 3 - 5 2 1 0 )I
4 62?1-41-5540 . P L U G . . . . . . . . . . . . . . . . . . . . . . 2
5 6221-41-5310 B O L T
....................... I
6 6202-43-541
0 A R Mr,o c k € r. . . . . . . . . . . . . . . . 8
7 6221-41-5410 S C R E tal d
, J u s t. . . . . . . . . . oo . . I
8 62?l-41-5420 N U T. . . . . . . . . . . . . . . . . . . . . . . . 8
9 6202-43-5320 S P R I N G . . . . . . . . . . . . . . . . . . . . . 3
l0 6 2 2 1 - 4 1 - 5 5 2 0S P R I N. G
.................... ?
ll 5 1 3 6 - 4- 5r 3 3 0 CLIP ............o.......... 2

t? 0l 435-00865 B O L T. . . . . . r . . . . . . . . . . . . o . . . 5

l3 6 2 0 4 - 4- 517 1 0 80LT....o.................. 3

4 095S.t.l
CYLI NDERHEADCOVER

'-g

4095t.'./
 CYLINDERHEADCOVER
inä T,Fa :3tt
tre;: uf,3!lfi &t & c
[ig. t ladu llo. lrrt llo. Ocsclirtbr o'tr rtc l:nrrll

1 0 5 -1 6 2 0 4 - l l - 8 1 1 I C 0 V E RhTg a d . . . . . . . . . " " " ' I

? 6204-lI -8810 O-RI ilG . . . . . . . o. . o. . . . . ' ( KI ) I

3 6l 36-l I -8120 l { U T. . . . . . . . . . . . . . . . "" " "

3

4 6136-l I -8130 I f A S H E .R. . . . . . . . . . o....... " 3

5 5l 35-ll -8142 RUBBER'................(Kl) 3

6 6l 30-l2-8510 CAP ..o.............o.t"t" I

/l
4D95S.t.l I06-2
Fjg. 131 AIR INTAKM
E ANIFOLD

\
\
2

/2

l3r-1 40 9 5 5. l {
 AIR INTAKE MANIFOLD

träJd*il*ä fi*
Et
trq a I E ü E.rtwt fffi +
Fig.& lndexNo. Part No. DescriPtion Q ' t y tTc Remarks

131- 1 6204-t3-4t20 INTAKE MANIFOLD, A. r Intake I'

2 0 1 4 3 5 - 2017 5 BOLT. B

a 6204-Lr-4220 air
CONNECTORT L

Jf| 02't2Q-202Q4 PIUG. 1

Jö 6207-81-5210 SPACER 1

4 6 1 3 6 - 1 1 - 4 8 5 0 GASKET (K1) 2

q 2
01435-21065 BOLT.

JA 01435-21090 BOLT. 2

6 09920-001s0 LIQUID GASKET,LG-?, 15OG AR

4D95S.W L5I-Z
 s-P-'
/
v
@4
?

a
E-t

r\'r(qD
l>.?,.
N@
\il',z
 MANIF()LT)
EXHAUST
..t 5
&? :Iir lE::3
Elri J u*31*t}
0:scriglhl 0'tl I IIC lamlls
fig. I laüatllo.

l5l- I l0
6?02-13-51 e x, h a u s t. . . . . . . . . .
MAiIIF0LD I

2 6205-lI -5810 G A S K E. .T. . . . . . . . . . . . . . . ( K l) I

3 01435-01045 B0LT ...............o.....o. 8

4 5l 30-l2-5580 G A S K E T. . . . . . . . . o . . . oo . . ( K l ) I

5 0l I 40-61025 S T U D. . . . . . . . . . . . o . . . . . . . . o . 4

6 6r42-l2-5850 t l U T. . . . . . . . . . . . . . . . . . . . . . . . 4

t5
4D95S.r,l r5l-2
F'ig . 2 0 2 C YL I N0 EBRL OC K

?-rg

-/-l
20
tn
Pans
@
2tt
\ '@

\s
\

b-/ :!:,y^
25
"/ \4 "\ =ß\
,^./ re (t\ 6-6
\
9
l0A t2
\:fi\-(
I V.17I \:rz
.\l
\
\ ttt
7
'sä \V(E \
.5
ilt \ I \
{?-/t5
\./ i

'--ü
,@
t6
t3

'\x
tu,.\

,\2
/

!)'
t8

o-

\
\
l4 r /
%

ll
-j,%r*
28

202-1 40955.',1
 CYLINDER
{En 5 * a .',,
Eg: ui3il* &t & 3
lrrt lo. 0rsittiot o'tl rIc lanarks
lig. t lndct llo.

I 00 BR
CYLINOE L O CAKS S I Y. . . . . . . 1
5205-23-l
202- | * .BL0CK,cYlinder
( 6 2 0 5 - 2 3 - l l l 0 ). . . " . . " " I

2 c a, m s h a f t. - . . . - . . -
6204-21-1410 . 8 U S H I N G I

3 6?06-21-1420 . B U S H I N cGa, n s h a f t . . . . - . . . . 2

4 6?cp--29-1210 . C A P ,m a i nm e t a l l l o . 1 r 2 , 3 , 4 4

5 6?04-29-1220 . C A P ,m a i nm e t a l i l o . 5 . . . . . I

6 6l 4l -21-l 530 Go, w g l. . . . . . o . . . . .

.BUSHINd 2

7 0402s-00408 .PIN, Spring............o.. 6

't0
8 6204-21-1610 . B 0 L T ,m a i nc a p . . . . . . . . . . . .
9 o i,l p u m P. . . . o . . . .
6204-51-l7ll .8USHING I

l0 -l 620
6204-51 . S H A F To,i l p u m p. . . . . . . . . . . I

l0A 5l 36-52-l620 . P I N , o i l p u m p. . . . . . . . . . . . o I

ll 07046-41810 . P L U G. . . . . . . . . . . . . . . o...... 4
t2 04020-00820 .PIN, dowgl .....oo......... 2
l3 07046-4?215 .PLUG
.......... I

l4 228
04020-01 .PIN, dowgl .........o...... ?
l5 07046-4301
6 . P L U G. . . . . . . o.. 7
l6 6
07046-4251 . P L U G. . . . . . . . . . . . . . . . . . . . . . 5
17 0 7 0 4 2 - 1 0 3 1 2 . P L U G. . . . . . . . . . . . . t. I

l8 07043-50108 . P L U G. . . . r . . . . . 6
l9 6 1 4 0 - 2- l1I 3 0 . B U S H I N Gd ,o w e l . . . . . . . . . . . . 2
l9A 6207-21-1190 . P I N , r o l l . . . . . . . . . . . . . . . . . 4

?0 6
07046-4401 PLUGe
, xportion o.... I

?l 6202-23-s440 G U I 0 E ,o i I , g a u g e . . . . . I

?2 6202-23-5320 G A U G Eo, i I I

23 07046-41410 P L U G. ..... I

4D95S.ll
cYLI ftceR8LoCK
Eä;'-'i:.3{+ &z Lcr ..r+
fig.I Inder
llo. -llrrcrittlor trc l?mrrts

24 07046-4?216 I
25 07046-2301
6 I
26 -5710
6204-21 I

27 6?04-?1-6810 I

28 01435-208I4 2
29 6207-?1-2r l0 L I N E R cylinder
, ( A) AR
6207-21-2120 L I N E R c, y l i n d e r ( B ) AR

30 p r e s s u r e. . . . . . . . . . .
08073-00505 sl.lITcH, I

t8

20?-3 4195'.',.W
Fig. ?05 FRONT
C0VER
ANDGEAR

yVy//c tu7,{ ,t
t?*i
To CylinderBtockOit Linc

,,$; 1/
,o)

p
\

_sNi
7
I
,
|
<t
"^l
K-
rü'\
4t0

205-l 4095S.' r
 Ai{D GEAR
FRONTCOVER

&e Ec'!i :l*

trri j utti*t IICi Rem3ri5
Iig. t hdtt lo.
0oaiitbr

P L A T Ef rTO n t . . . " " " " " " I

205- I 6204-?l-3??l
2 6206-?l-3840 GASKE . .T ......... " " " (K2) I

3 01435-20816 B O L T . . . . . . . . " t " " " " "t'

2

4 6204-21-3121 C 0 V E R Tf r o n t . t . . . . ' o " " " ' I

5 6204-21-3850 P 0 I N T E R. . . . . . . . '.t " " " " ' I

5 01435-20855 B O L T. . . . . . . . . . . . . . t
" " "
t' 9

7 01435-20870 80LT . o.............." " " t.

2

8 -3130
6204-21 C O V E R. . . . o . . . . . . . . . " " o"
' I

9 07000-02135 0 - R I t { G. . . . . . o . . . . . . . . . . ( K Z ) I
q
10 01 43 5 - 2 086 5 BOIT.

L0A 0 1 4 3 5 - 2 0680 BOtT. 1

11 6204-2L-33t2 CO\ER 1

12 -3451
6204-21 . ' . . | . . . . . . . . . . . ( KZ)
GR0MMET I
l3 6204-?l-3460 G R 0 M M.E. .T. . o . ' . o . . . . . . ( K Z ) 6
l4 6204-21-3410 P A C K I N. G
.. o............ (K2) I
l5 6204-21-3480 S P A C E R. . . . . . . . . !...... rr o.. 6
l6 01435-20620 B0LT ........ o... o.......... 6
l7 6204-21-3510 S E A Lf,r o n t . . . . . . . . . . . . (K2) I
6204-33-6300 I D L E RG E A RA S S ' Y . . . . O O " ' , O I
l8 * , l e r , . ( 6 2 0 4 - 3 3 - 6 3 1 0 )I
G E A Ri d
l9 -634I
5204-31 B U S H I N G. . . . . . t r r . . . r r t.. r.. I
20 I -633I
6204-3 SHAFT ......... r r rr r..... r.. I
2l 04025-005
I2 P[Nr Spring ... t........ o... I
22 -6350
6204-31 PLATE .............o.o...... l
23 0 1 4 3 5 - 0 r ? 7 0 B o L T. . o . . . . . . . . ....... I

24 6?02-23-923
I HoUslNG
PT, o. . . . . . . . . . . . . . . I
6202-23-9I 00 S H A FATS S , YP, T o . . . . . . I
20
4095S.t.l 205- 2
FP,lNi COVER
ANDGEAR

7r.:,:R3:*9 &z r!ü

frg.t Indarflo. Oclcritthn 0'tr Ic

25 t . S H A F. T
.... ..(6204-21-gll0) I
26 6?0?-?3-91?0 . G E A R
..................o... I

27 6l3C-22-9160 E E A R I N G
b a, l l . . t . . . . . . . . . . . . I

28 06040-06207 B E A R I N G
b a, l l . . . . . . . . . o . . . . I

29 6204-2r-9810 P L A T E
..... ... ... . .. .. .. o... I

30 07000-02085 I
3l 01435-2r020 2
32 6 1 4 4 - 8 1 - 5 1 5 1C O V E. R
..... . I
33 07000-03050 0 - R I I { G. . . . . . . . . . . . . . . . . ( K 2 ) t

34 01435-20616. 8 0 L T. . . . . 2
35 6202-53-9210 ll

36 07217-50712 t

37 -92?1
6206-sl I

38 0l 2
07005-01 2

39 (09e20-0ol
so) AR

zl
2Q5-3 40955.l.l
Fjg. 21? OIL PAN

57t'A @
'M{,22

,a 16
LG-7 Coating

ö'

zz
212-1 4095S.'.1
 EL*
E*JJd*El*ä trtr
No.
Fig.& lndex DescriPtion

ZTZ- I 6202-23-sL't0 PAN, oil..

2 - 2 1 - s 18 0
6204 PLUG, drain I

6
0 70 05 - 0 2 2 1 GASKET (K2) 1

JI| 6202-63-L250 BOLT. 1

3B 0 70 0 5 - 016 1 2 GASKET (K2) 1

I

4 01435-00814 BOIT. 24

o ( 0 9 9 2 0 - 0 0 1 s 0 ) LIQUID cAsKET,LG-?, 150G AR

600-81s-6240 HEATER, o i l L

4D95S.W
 Fi g . ??1 FLYi.JHEEL
Ar,t0FLy,''tHtEL
HOUS
ING

2
\

"e
\,, \
\ \
\ 7

z4
2 ? l- 1 4Do',\.l,l
 H0USING
ANDFLT,IHEEL
FLYI'|'HEEL
r [3r is.€:i .r3
E l nJ u n S i t q &e
0cscrigtbl 0'ty I llc ßemrtls
fig. I Ind:rl{0.

l Y, r h e e l . . . . . . o
H O U S I NfG I
221- 1 6 2 0 4 - 2 3 - 14 01

? 0 1 4 3 5 -0 1 0 3 0 B O L T. . . . . . o . . . " " " " . . " ' l'l

3 6 1 4 0 - 2-11 3 4 1 S E A L r, e a r . . . o . . . . . . . . - ( K Z ) I

6 2 0 4 -3 1 -4 1 3 1 F L W H E EALs s t Y. . . . . . . . . . . . . I

4 * . F L W H E E.L. . . ( 6 2 0 4 - 3 1 - 4 1 4 0 ) I

5 6204-3t-4192 . G E A Rr,i n g . . . . . . . . . . . . . . . . I

6 06002-06204 B E A R I N G. . . . . . o . o . . . . . . . . o . . I

7 5204-31-4910 I I A S H E R. . . . . . . . . . . o . o o . . . . . . I

8 010s0-31430 B O L T
....................... 6

9 09920-00150 LIQUIO LG-7,IsOG..

GASKET, AR

25
4 095S.t"l 221-2
 2 3 I C R AN K S H A F T

'\

;\

231-'l 4D95S.l'l
 CRANKSHAFT

frZ {trfi lE€ t

tr$J U*31*rl
Iig. t laült llo. |lascrigl0n

100
6202-33-l AA
CRANKSH SFST' Y. . . . . O . . " ' I

2 3 1 -I * ..(6202-31-lll0) I
.CRANKSHAFT
2 6204-33-1220 , G E A Rc ,r a n k s h a f.t. . . . . . . . . I
3 -l 530
6206-31 . K E Y. . . . . . . . . . . . . . . . . . . . . . . I
4 6 20 2 - 3 3 - 1 4 5 0 P U L L EcYr,a n k. . . . . . . . . r . . . . I

5 6204-31-l 510 I ' I A S H E.R' o o . . o . . . . . . . . . . . . o . I

6 01050-31435 B O L T. . . . . . . . . . . . . . . . o . . . o . . I

STANDARD
6?04-21-8100 l , l A I N
M T T AALS SY. . . . . . . . . . . . 5
7 * upper ( 6204- 21- 8110) I
.!4ETAL,
I * .METAL,lower (6204-21-8120) I

UNDERSIZE
0.25 r r n
6204-29-8100 l . l A I NM E T AALS SY, . . . . . . . . . . . 5
7 * upper (6204-29-8110) I
.METAL,
8 * lower ( 6?04- ?9- 8120) I
.METAL,

UNDERSIZE
0.50ßr n
5204-28-81
00 I'IAIN
M E T AALS S ' Y. . . . . . o . . . . 5
7 * upper (6204-28-8110) |
.METAL,
8 t .l.lETAL,lower (6204-28-8lZ0) I

UNDERS0
I Z, 7E5 r r n
6204-27-8100 M A I NM E T AALS S , Y. . . . . . . . . . . 5
7 * .HETAl.,
upper ( 6204- 27- 8110) I
8 t, . I o,.ver(6204-27-gl?0l
.MtTAr.. I

4D 9 5 S . } |
l:RANKSHAFT

et' J lrt S:t+ at aa lEit ic il+

hg. & lndlr llo. Prrllo. 0uuItiol o'tl rIc lrnrrls

UNDERSIZE
1.00 rm
5204-26-8100 l l A l l l l , l E T AALS S ' Y, . . . . . . . . . . 5
7 * upper (6204-26-8110) I
.I4ETAL,
8 * .l,fETAL,lower (62U-26-8120) I
STAIIDARD
6204-21-8500 T H R U S
MTE T AALS S ' Y. . . . . . . . . I
t thrust(6204-21-8510)3
.METAL,
0.25 rm
OVERSIZE
5204-29-8500 T T I R UM
SET T AALS S ' Y. . . . . . . . . I
* thrust(6204-29-8510)3
.METAL,
0.50 rm
OVERSIZE
I IT
6204-28-8500 T H R U S E T AALS SY. . . . . . . . . . I

t ..... ..(6204-28-8510)3
.tfETAL
0.75 rm
OVERSIZE
HT
6204-27-8500 T H R U S E T AALS S I Y
......... I

* ..... ..(6204-27-8510)3
.l.fETAL
1.00nn
OVERSIZE
T {TE T A
6204-26-8500 T H R U S ALS S ' Y. . . . . . . . . I
* thrust(6204-25-8510)3
.l,lETAL,

28

2ll-3 4095S.','l
F i g . Z 3 r P I S T OA
NN DC O i l N E C T R
I NOGD

s.-3

\M
3\ -l

9-_

Nr
U'-J-"
8

tl
zf
2 3 5 -I 40955.".t
 P I S T O NA N DC O N N E C T I R
NOGD

&a
En J u*31Ü+
0csctitthl
tig. t hdlt llo.
STANDARD

P I S T O N. . . . . . . . . . ' o " " ' o " " 4

2 3 5 -I 6202-32-?120
0-25 rm
0VERSIZE
P I S T O No . . . . . . . . . " " " " " " 4
6202-39-2120
0-50 rm
OVERSIZE
I .......... ."""""'
6?0?-38-2120 P I S T 0 N 4

? -2410
6204-31 PIN, piSton ..... o... o. t..... 4

3 2
04065-0301 RING, SnaP ............... o.. I

STANDARD

6202-32-?202 RINGASS' Y' Per

P ISTON
Cylinder .. o... o........... 4

4 t .RING,top . ...(6202-32-2?10)I
5 f -22?0) I
.RING,second. (6207-31
6 * . R I N Go, i l . . . . ( 6 2 0 7 - 3 1 - 2 3 3 0I )
0.25 rm
0VERSIZE
6202-39-220? NI N GA S S ' Yp, e r
P I S T 0R
Cylinder .......... o....... o

4 * . R I N G ,t ,o p . . . . ( 6 ? 0 2 - 3 9 - 2 2 1 0 )

5 * .RING,second.( 6207- 39- 2?20)

6 f . R I N G ,o i l . . . . ( 6 2 0 7 - 3 9 - 2 3 3 0 )

0.50 rrn
0VERSIZE

4 R I N GA S S ' Y ,p e r
6?0?,-38-220? P I S T 0 N
Cylinder................... 4

4 * . R l N G ,t o p . . . . ( 6 2 0 2 - 3 8 - 2 2 1 0I)

5 * .RING,second. ( 6207- 38- 22201I

6 f . RI N c , o i | . . . . ( 5 2 0 7 - 3 8 - 2 3 3 0I)

6 ? 0 ? -3-3
1 100 C O N N E C TR
I NOßDA S S ' Y 4

* . R 0 0 ,c o n n e c t i n g I
( 6 ? 0 ? - 3-13 1l o )
.Jo
4D95S.t.l 235-/
PI5iON ANOCONNECTING
ROD

Ea:'-'Aiilt at aa 'Eri E Ca tl
tig. t Indlrllo. Prt ||c. lhsctlttbr o'll ilc lcnrrls

2 3 5 -I * . c A P. . . . . . . . . . . ( 6 2 0 4 - 3 1 - 3 1 2 0 )I
9 6204-31-3130 . B U S H I I {. .G. . . . . . . . . . o. . . . . . . . I
l0 -33I0
6204-31 . B O L T. . . ! . . . . . . . . . . . . . . . . . . . . 2

STANDARO
t'l 5204-3'l-3400 C R A N KP I N T 4 E T AALS S ' Y O " " " ' 4

* . l , l E T A. .L. . . . . . . ( 6 2 0 4 - 3 1 - 3 4 1 20 )
0.25 rm
UNDERSIZE
ll 6204-39-3400 C R A NPKl t {l . l E T AALS S T.Y. . . . . . . 4

* . H E T A.L. . . . . . . . ( 6 2 0 4 - 3 9 - 3 4 1 20 )
0.50 nm
UI{OERSIZE
1l 6204-38-3400 C R A NPKI N} I E T AALS S ' Y. . . . . . . . 4

* . I 4 E T A. .L. . . . . . . ( 6 2 0 4 - 3 8 - 3 4 1 2
0)

0.75 rm
UNDERSIZE
ll { E T AALS S ' Y. . . . . . . .
5204-37-3400 C R A NPKI TM 4

* . M E T A. .L. o . . . . . ( 6 ? 0 4 - 3 7 - 3 4 1 02)
1.00 nm
UII0ERSIZE
ll ALS S ' Y. . . , . . . . 4
6204-36-3400 C R A NPKI i l I . I E T A
* . . .. . . . . . (6404-36-3410)
.METAL 2

J/

2135-3 4095S.t,'|
CAMSHAFT
ANDTAPPET

fr
,j
6-R
I

sß
5\
\

JZ
4395,.t|
 A';-1;APPET
CAMSHAFT
Lt
t r + r . !u l E 3 1 * + &4
lig. t Indarllo. ||rtcrigliol rrci R:marht

200
6205-43-l C A M S H A sFsT' Yo . . . . . . . . . . . . I

241- I * .cAtitsHAFT -l 210)

. . . . (6205-41 I

2 I 20
6204-43-l . G E A Rc ,a m s h a f.t. . . . . . . . . . o I

3 04010-00516 . KEY . o. . . . . . . . . . . . . . . ' ' ' ' o' I

4 -l I 3l
6204-41 PLATE .. o. o. o...... o........ I

5 01435-20820 B O L T. . . . . o . . . . . . . . . . . . . . . . . 2

6 -21l0
6204-41 T A P P E.T. . . . . . . . . . . . . . . . . . . . 8

7 I0
6204-41-31 R O D ,p u S h . . o . . o . . . . . . . . . o . . I

J3
4 D 9 5 S. r . r
241-2
 Fig. 3 0 1 L U B R I C A T IN
OILG P tf,l PA N DS U CTION
PIPE

tl
lrN YI
3 6^,J' r
!fr
4

,.*ö
*$
(t/
r\
-\

9
33H':9ö'?'8o

r2_o
{\
ll-
t5 l0 8--s E--r3
9--6
v
\,
o-7
>__g

&-r4

s4
301-l 40955.r.1
 PIPE
OIL PI'MPANDSUCTION
LUBRICATING
,l .*
a a {8fi EG=
trn i uttlttl &t
tilt llo. 0:tuipt'ot o'tt rIc Rlnrrks
fig. t Indarlo.
6 2 0 7 - 5 3 - 1020 covERAss'Y 1

JUI. I * .co\r ER ( 6204- 51- 1211)L

6207-51-1400 . S H A F TA S S ' Y 1

2 t . . S H A F .T. . ' . . . ( 6 2 0 4 - 5 1 ' 1 4 2 0 ) I

3 6 2 0 7 - 5- 1 4 1 0 . . G E A R ,d r l v g . f . . . . . . . . . . . . . 1

4 6204-53-l
510 t GEAR.. ... ..... o.. t... .. ..tt I

5 -1310 T V A L V .E. . . ! . . . . . . . . . . . . . . . . .
6204-51 I

6 -l 320 ' S P R I N .G. . . . . . . . . . . . .

6206-51 .... o.. I

7 -l 330 T W A S H E
6204-51 . .R
......t....o....... I

I -l 340 a P I I { r c o t t e r . . . . . . . . . . . . . . . .
6204-51 I

9 6 2 0 7 - 5- l16 r 0 G E A Rd, r i v g n . . . . . . . . . . . o . . . I
l0 0l 435-2081
6 B0LT ..r..r..o.....r........ 4

il 6204-51-6 I 30 T U B E sr u c t l o n . . . r . . . ' . . . o . . I
12 6204-51-6120 0 - R I N Gr . . . . . . . . . . . o . . . . ( K Z ) I
l3 0r435-20816 8 0 L T . . . . . . . . . . . . . t . . . . . o . . . I

l4 0l 435-2081
2 B O L T. . . r . . . . . . . . . . . . . . . . . . . I

ls 0r435-20825 80LT.......oo.............o I

l6 6 6 9 1 - 4 1 - 8 2 3 0S P A C E R. . . . . . . . . . . . . . o . . . o . . I

J5
4 0 9 5 S .t' 3 ( ) l- ?
FJg . 3 I I L U BR
I CA T II{G
o IL F IL T E R

\//

ör\
4z
HA>
Nü19 z
fr
\b
/

/
I

J6
3ll-l 4 D 9 5 Sl.. l
 L U B R I C A T IO L FILT:2
NIG
:
'1.>
3:.
f.A
E . ä . !u * t i * + rrc Remalls
Iig. & Inderllo. 0cscriPtiol

-5910 NIPPLE......"o"""""" I
3 1 1 -I 6204-51
600-21l -6241 . . .E. . . . . . . . . . . .
CARTRI0G - -. I
?
caution ( Russian)
6 0 0 - 2 1 1 - 6 5 5 0 PLATET .... I'

217

4 D 9 5 S . r .r 3il-2_
 ?-l!tv 1 >ü zl:t t2 t yA t6tU rV eyr
F l G . 4 0 1 F U E L I N J E C T I O NP U M PA N D P t P t N ö

oi:ara:,,^"Y-J
f"o
)' tvr/-,!
tG-7 Coating

\
6

\-,u

i:$:;
,r_gräfrrn,

4D95S-W- 38
 F
.TY SERIAL NI). SERI^L II).
INOE IPT ION
OESCR Q
PART NO. 4D9ss-lf-tt 4D95S:lr-}(r-
NO.

401. 1 6202-12-tI5L IXJECTIOX PUIIP A S S ' I I

(SEE FIG;

2 6202-74-3t30 GEAR 1

3 6 2 0 4 - ? 1 -633 0 NU? I

4 6 1 1 4 - 3-13 3 3 0 },ASHER I

5 6204-?1-311.O HOLDER

6 0?000-02135 O.RING (K2)

,I 6204-7r-3190 BOLT

I 01435-20812 BOLT

Y 07005-008r2 GASKET (K2)

10 07000-02065 O-RI}IG (K2)

11 01144-51035 STUD

T2 0r584-ö1008 NUt

13 6 2 0 2 - 7 3 -I18 0 BRACKET ( S e eF i g 4 0 S - 1 9 )
la 01435-208L6 BOLT

Itr 015 8 4 - 0 0 860 NUT

l8 6202-72-5ILO TUBE,I}IJECTION, I{O.I

I9 6202-12-5L20 T U E E , I N J E C T I O I ,N O . 2

zv 6202-72-5L30 N,O . 3
TUBE,INJECTION
2L 6202-'t2-5140 T U 8 E ,I N J E C I I O t { , } t o . 4

22 6 20 2 - 7 3 - 5 810 PLATE

23 0 I 4 35 - 2 0 6 1 2 BOLT

z.l 6204-1t-51LO CLAI{P

25 0 r 4 35 - 2 0 5 25 BOLT 2
zo 6204-'tL-4230 P I P g ,O I L I
zt 6204-1I-4250 CONNECTOR I
2A 0?206-307Io BOLT,JOII{T I
ZY 0?005-0loI2 GASKET (K2) 2
30 ( 0 9 9 2 0 - 0 0 1 5)0 L I 9 U I D G A S K E T , L G . ? ,I S O G AN

4D95S-n-
 ENGINE STOP MOTORAND MOUNTING

E$JLT*EI*B fi* pEa a l E A E',#+ ffi ä

No.
Fig.& lndex Part No. DescriPtion Q'ty rTc Remarks

405- L 6 0 0 ' - 8 1 5 - ? 4 2 0 MOTOR,stop

1
2 6 2 0 2 - 8 3 - 9 50 1 BRACKET !

3 01435-21030 BOLT 4

4 6202-83-6780 SPACER.

5 01435-00616 BOtT

6 6 20 2 - 8 3 - 9 s 3 0 BRACKET

I 01435-21020 BOLT.

B 600-050-2160 CLAI.,IP

9 08036-02514 CLIP

10 01584-01008 NUT

11_ 6202-83-9520 BRACKET

t2 01435-21050 BOtT

1? 6202-83-6760 SPACER. 2
L4 0 4 2 5 0 - 5603 9 ROD,end. 1
01580-10605 NUT
16 01 43 5 - 2 06 2 0 BOLT.

T7 016 43 - 3 06 2 3 WASHER

18 01 5 80 - 106 0 5 NUT
10 ( 6 2 0 2 - 7 3 - 1 8 8 0 )BRACKET ( S e eF i g 4 0 1 - 1 3 )

4D95S.Itr
405-2
 7 z.-tL71 tl.ttö&.U,ii €,2 y'
F t G . 4 1 1 F U E LF I L T E RA N DP I P I N G

2-g

xr-1>?-?azt-,b;
Air lntakr Manitotd

Grs

4D95S-W.
 FUEL F]LTER AND PIPING

EI & ,IH ä E*f4 fffi 4

gtrJu*tl*ä fr* og
Q'ty rTc Remarks
Fig.& lndexNo. Part No. DescriPtion

6 20 4 - 71 - 6 3 00 FUEL FILTER ASSIY L

4r.1-1 600-311-9640 .HEAD 1_

2 600-311-6720 .PLUG 1

3 0?005-00812 . GASKET 1

4 6 0 0 - 3 1 - 1 - ? 4 4 0 . CARTRIDGE L

6206-71-6530 1
5 SPACER

6 01435-21065 BOLT. 2

7 6204-73-5750 JOINT 1

7A 6204-71,-5730 JOINT 2

B 6206-71-58s0 JOINT 1

9 0726Q-20922 HOSE

10 07260-209t4 HOSE.

11 0 7 2 8 1 - 0 0917 CtAl'IP

12 0?206-11014 BOLT, JOINT

13 07005-01412 GASKET (K2) 4

14 6 0 0 - 3 1 1 - 1 3 2 0 PLATE, CAUTI0N, (Russian) L

4D95S.W 4 L 1 -, 2
 EO L D EARN D . S P I LpLt p E
F i g . 4 2 2 N 0 Z Z LH

u-g
, --{

,_F\,.
,:\"9
,E
'€

-'p"
,9-,
e5l'
o-rr-'
AtrN
OetailA

46
4??-1 4D955.l,l
 ANOSPIL LPIPE
HOLDER
I{ OZZLE
fia EC.g
.rt
t r ä . !u * 3 1 * ? &3 &3
0:scriDtiol o'll rIc ienrrhs
fig.t lndulo. Prt llo.
AR
6202-t2-3L00 N o z z LHE0 L D(E s s t Y. . - . . . . .
DKl05141- 2s20)

42?- | ...." """"

6 2 0 2 - t 2 - 3 t L 0 . H 0 L O EARS S T Y I
( DKl05071- 1450)

2 DKI50510-0700 . . P U S HR O D . . . . . . . . . . . o " t " ' I

3 0 P R I N Gn,o z z l e ! . . . . . . . . . . .
D K l 5 0 5 r . 6 - 0 1.0. S I

4 DKI50524-0600. . S P A C E. R
..................' I

5 DKI50601-4201 . . R E T A I N I N nGuTt . . . . . . . . . . . . I

6 DKI50621-0400 . . NUT . . . . . . . . . . . . . . . . . t . t . t . I

7 DKI50623-3900..GASKET a a a a a a a a a a a a a aa a a a a a I

I DKI50523-5000..SHIl,l,t=0.50 rm AR

8 DKI50523-5200 . . S H I M ,t=0.54rm aaaaaaaaaoa AR

I DKI50523-5400..SHIl' 1,t=0.58rm AR

8 DKI50523-5600. . S H I M ,t=0.62rm aaaaaaaaaaa AR

I DKI50523-5800. . S H I M t=0.66
, rm AR

I 0Kl50523-6000.. sHlltl, t=0.70rm AR

8 DKI50523-6200 . . S H I H ,t=0.74rm AR

I . . S H I M ,t=0.78rm
0K150523-5400 aaaa.aaa.aa AR

8 DKI50523-6600 .. sHIl.l,t=0.82rm aaaoaaaaaaa AR

8 DKI50s23-6800. , S H I M t=0.86
, rm aaaaoaraaaa AR

8 DKI50523-7000. . s H n l ,t=0.90rm AR

I DKI50523-7200. . S H I M t=0.94
, rrn AR

I 0Kl50523-7400. . S H I H ,t=0.98rm AR

I DKI50523-7500
. . S H I M ,t = 1 . 0 0 m m. . AR

9 6202-12-3
/30 . N0ZZLE
. . . . . . ( D K 1 0 5 0 0 0 - 1 7 7 0I )
10 6202-12-3830 GASKET,
cover ....(KlT) .t

ll 6202-12-3870 t.lASHER,
n o z zI e 4

47
40955.t.l q22 -2
N C Z Z LHEO L D EARN DS P I L LP I P E

E,r,.u: fi3i*9 &3

fig. t Indtrllo. Ocserittior

422-12 6?0?-12-3810 COVER,

nozzle, 4
l3 620?-12-3850 G A S K EnTo,z z l e. . . . . . . . ( K I T ) 4

l4 6202-72-5810 T U B Es, p i l l . . . . . . . . . . . . . . . . I
l5 6 0 0 - 8 1 s - 1 3 5 0 P L U Gg, l o w . . . . . o . o . . . . . . . . . 4

l6 6202-82-4210 L E A O. . . . . . . ' . . . . . . . . . . . . . ' . I

t7 6204-?1-9?00 H 0 S ES
r pill ................ I

l8 07285-00100 C L A I ' I. P
.....o............... '1

4a
Äx3 ot1 )
J- J. + 6p71-o
A2?--3 4D')5:;..,,l
 - BO90
roto45

Fl(t +tt FUEL INJECI ION PUHP

r-V4OA

,@

-trtr
|
da
| 9rA.B
e3AJl

l'-6)Y
t/30 -1 | 334
123

svr-€
 A S S YN A l ' | E

F U E LI N J E C T I OP
NU M P A *101045-8090
O.TY
KEY-NO. ZEXELNO. l'tAKERNO. PARTNAI'IE REl'|ARKS
A Blc
.lo I_-L D K l 3 1 0 6-i9 8 2 0 H O U S I NPG
U;M P I
r/ 3 0 D K 0 2 9 0 4- 6 ( 020 STUD 3
r/ 3 5 D K l 3 1 4 0-(0 ' 1 0 0 ADAPTER I
1/ 40A D Kl 3 l 4 2 (- 0 4 2 0 BOLT I
2 D K l 3 l 0 2 t-6220 COVER I

zt z D K t 3 1 0 l -' 1 9 0 0 GASKET I
D K l 3 l 0 l t- 1 0 0 0 scREll 2
D K 0 2 9 3 4- 6 ( 020 GASKET 2
'16 D K 1 3 l 0 3-'l 4 0 1 PLUG 4
21 DKI 39201- 0 4 0 0 NUT 3
zö D K0 2 9 6 3-i 1 0 1 0 O RING I
JU D K 1 3 l l 5 :- 4 9 2 0 PLUNGE ARSSY 4
D K ' l 3 l l l l-3920 DELiVERYVALVE 4
D K l 3 l l l : - 16 0 0 SPRING 4
40 DKl3illi -1600 GASKET 4
41 D K l 3 1 1 l l- 7 6 0 0 H O L D EDR.V; . 4
qz DKl3lll' -2300 STOPPER 4
45 D K l 3 l l 2 :- 0 5 2 0 .PLATE 2
49 D K0 2 9 6 3-i 0 0 3 0 O RING 4
D K i 3 1 2 0-2820t TAPPET 4
s s/ 2 D K l 3 1 2 0i -: 0 8 0 0 PIN 4
ss/3 D K I 3 t 2 0-, 1 0 0 0 ROLLER 4
ss/4 D K l 3 1 2 0; -l 0 5 0 0 BUSH 4.
ib/ b D I (I 3 l 2 0 1i-02 00 GUIDE 4
s 6 /1 D K0 2 9 3I - 0 0 2 0 sHIl'l A/R Dt9810T0.30
5 6 /1 D K0 2 9 3I - 0 0 3 0 SHI14 A/R Dl9El0T0.40
s 6 /I D K0 2 9 3I - 0 0 4 0 SHII,I A/R D l 9 E ' t 0 T500.
5 6 /I D K 0 2 9 3 l- 00 5 0 sHIl'l A/R D19 E '0t T 0 6.
s 6 /I D K0 2 9 3I - 0 0 6 0 SHII,I A/R D ' l 9 E l 0 T70 .
co/ I D X0 2 9 3I - 0 0 7 0 SHil'| A/R D l9 8 10 T 0 8.
s 6 /I D K0 2 9 3I - 0 0 8 0 SHIl'| A/R DI9Et0T0 I.
s 6 /I D K0 2 9 3I - 0 0 9 0 SHII,I A/R D198l0Tl
5 6 /I D K0 2 9 3I - 0 1 1 0 SHIt'I A/R D19810T1.1
s 6 /I D K0 2 9 3I - 0 1 2 0 SHIl-,| A/R DlgEl0Il.2
co/ | D K0 2 9 3I - 0 1 3 0 sHIl'l A/R Dl98l0Tl.3
qA / I
D K0 2 9 3I - 0 1 4 ' 0 sHIt'l A/R Dt98l0Tl.4
s 6 /I D K 0 2 9 3 l-0270 sHIlil A/R D r9 E l0 T 0 5. 5
s 6 /I D K0 2 9 3I - 0 2 8 0 SHIl'| A/R Dl9El0T0.65
5 6 /I D r (0 2 9 3 1- 0 2 9 0 sHIl,l A/R D l9 8 10 T 0 7. 5
5 6 /1 D K0 2 9 3I - 0 3 t 0 sHIl,l A/R D l9 E l0 T 0 8. 5
s 6 /I D K0 2 9 3I - 0 3 2 0 SHII,I A/R 019810T0.95
s 6 /I D K0 2 9 3I - 0 3 3 0 sHIl'l A/R Dl9El0Tl.05
s 6 /I D K0 2 9 3I - 0 3 4 0 SHIl'| A/R D l 9 8 1 0 T tl 5
.
s 6 /I D K0 2 9 3 1 ' -0350
sHIl,l A/R D19El0Tl.25
s 6 /I D K 0 2 9 3 l-' 0 4 9 0 SHII.I A/R Dr9El0Tl.5
s 6 /I D K 0 2 9 3 l-' 0 5 0 0 SHIl,l A/R Dr9El0Tl.6
s 6 /I D K0 2 9 3I ' - 0 5 8 0 sHIl,l A/R Dt9EI0T0.2
s 6 /1 D K0 2 9 3 1 ' -0590
' SHIl,l A/R 019E10T0.25
s 6 /I D K0 2 9 3I - 0 6 0 0 SHII,I A/R Dr9El0T0.35
s 6 /t D K0 2 9 3I ' - 0 6 t 0 SHI14 A/R Dl9El0T0.45
s 6 /I D r (0 2 9 3 1. - 0 6 2 0 SHIl,l A/R DI9810Tl.35
A S S YN A l ' | E

F U E LI N J E C T I OPNU I , I P A *101045-8090

KEY-NO. ZEXEN
L 0. I t - t A K ENR0 . PART NAI,IE
O,TY
REl'|ARKS

Jo/ t D K 0 2 9 3l -t 0 6 3 0 sHIl,l A/R Dl9El0Tt.45

s 6 /I D K 0 2 9 3l l- 0 7 t 0 sHIl.l A/R D19Er0Tl.55
6l DKl3l2l5-2500 SPRING P ;L U N G E R 4
62 DKl3l2l6-0100 SPRING SEAT 4
63 DKl3l217-0200 S P R I N GS E A T 4
b/ DKl3t254-0000 C O N T R ORLA C K
68 DKl3l226-0300 scREt.l 'II
76 DKl3t240-0100 PINION 4
77 DKl3l24l-0100 C O N T R OSLL E E V E 4
7a DK131242-0100 SCREI.' 4
90 DKl3l360-2800 CAI.ISHAFT I
9rA DK016630-2030 BEARING A/R
9lB DK028201-7020 BEARING A/R
9lE DK016630-2030 BEARING A/R
Ytr DK02820 - 710 2 0 BEARING A/R
g2 DK131302-0300 RING
vzA DKl3l302-0300 RING
'|I
9 3 /I DK0293ll-7010 SHI l,'l A/R D22Er 7T0. I
93/l D K 0 2 9 31l - 7 0 2 0 SHIII A/R 022817T 0. 1 2
o? / 1 D K 0 2 9I3I - 7 0 3 0 SHIl'| 't4
A/R 0 2 2 817 T 0 .
vJ/ | D K 0 2 9 3I l- 7 0 4 0 sHI l'l A/R 0 2 2 8 1 7 r 0l 6.
vJ/ | D K 0 2 9 3t l- 7 0 5 0 SHIl'l A/R D 2 2 E7' Tt 0 .l 8
9 3 /r D K 0 2 9 3t l- 7 0 6 0 sHI l,l AiR D22EI 7T0. 5
9 3 /I D K 0 2 9 3I l- 7 0 7 0 SHIl'l A/R D22E17T 1. 0
a? /1 D K 0 2 9 3l -l 7 0 9 0 SHIl'| A/R D22Er 7T0. J
o?/l DK02931I-7210 SHI}t A/R 0228 r 7 T 0 7.
93 / 'r D K 0 2 9 311- 7 2 2 0 sHIl'l A/R D22Et7T1. 4
9 3 /I D K1 3 9 4 1 7 - 0 0 0 0 sHIl'l A/R D 2 2 E 1 7 T4 2 .
DK0293 il -70 10 '|
s 3 Ar/ SHI||| A/R D22EI 7T0.
93A/r D K 0 2 9 31l - 7 0 2 0 SHII4 A/R 02281710. 12
9 3 A1/ DK029311-7030 SHIl.| A/R 022817T 0. l 4
9 3 Ar/ D K 0 2 9 3l -l 7 0 4 0 SHIl'| A/R D 2 2I87 T 0 .l 6
9 3 A /i D K 0 2 9 3l -l 7 0 5 0 SHIl,'l A/R D22EI 7T0. t 8
s 3 Ar/ DK0293ll-7060 SHI14 A/R 0 2 2 8 1 . 7 T5 0 .
9 3 A /1 D K 0 2 9 3t l- 7 0 7 0 SHI14 A/R D22E17T 1. 0
e 3 Ar/ DK0293ll-7090 sHIl.l A/R 0228 r 7 T 0 3.
s 3 A1/ DK0293ll-7210 sHil,l A/R D22EI 7T0. 7
e 3 Ar/ DK0293t 1-7220 SHIl'| A/R D 2 2 E 1 7 T4t .
9 3 Ar/ DKl394l7-0000 sHrt{ A/R D 2 2 E t 7 T42 .
100 D K0 2 9 6 2 1 - 7 0 5 0 OIL SEAL I
101 D Kl 3 ' 1 3 3 0 - 2 2 0 0 COVER I
104 DK020006-1440 BOLT 4
I t2 0x025803-1640 I.IOODRUFF KEY I
117 DKl3l40l-0020 E Y EB O L T I
't18
DK029341-4 I 30 GASKET 2
't
334 o x 0 2 9 7 3I - 0 I 2 0 E Y EB O L T
JJO DK029341-0110 GASKET 2

90-z
ro5400-7022

tuI 65

t32
I
%\
A S S YN A I ' I E

MECHANICALGOVERNOR 10 5 4 0 0 - 7 0 2 2
O,TY
KEY-NO. Z E X EN
L O. I M A K ENRO . PARTNAl4E REl'|ARKS

I D K1 5 4 0 0 0 - 6 3 0 0 H O U S I NGGO; V .
DK029632-5070 O RING
I D K1 5 4 0 0 7 - 2 9 0 0 PLUG
o D K1 5 4 0 0 7 - 0 2 0 0 ADAPTER
I DK020018-1840 BOLT
a DK154350-1900 PLATE
l0 DK0290r0-6810 BOLT o
tz D Kl 5 4 0l 0 - 0 1 0 0 SCREII I
IJ DKt540ll-0100 LOCK NUT 2
JC DK154500-1020 C o V EGRo ; V.
35/2 D K1 5 4 3 2 1 - 0 4 0 0 BUSH
38 DKl5403l-2400 scRE!l
D K1 3 9 2 0 6 - 0 6 0 0 NUT
47 D K1 5 4 0 3 6 - 0 3 0 0 PLUG 2
5l DK020106-5040 BOLT 2
53 D Kl 5 4 0 l 0 - 0 2 0 0 scREl,l 1
56 D K0 2 0I 0 6 - 3 8 4 0 BOLT 4
65 D K1 5 5 4 0 4 - 5 3 0 0 CAP 1
80 D KI 5 4 0 6 3 - 6 8 2 0 COVER I
öz DK029020-6210 BOLT 2
a? D K 0 2 0 0 0 66- 14 0 BOLT 2
't
100
'102 D K 5 4 10 1- 0 5 2 0 FLYt.lEIGHT
D K 0 2 9 3 2-12 0 2 0 S P R I N IG. I A S H E R
103 D K0 2 9 2 3 1- 2 0 3 0 NUT
17
l l DK154123-0120 SLEEVE
1 7/ 2 D K0 2 9 8 0 ' t - 0 0 3 0 BEARING
1 8 /1 D K0 2 9 3 1 1 - 0t00 sHIt'l A/R Dt4810.T0.2
18/1 DK0293ll-0I80 SHI14 A/R Dl4810. T0.3
1 8 /1 DK0293lt-0190 SHI||I A/R D 1 4 E l 0 .T 0 . 4 0
18/1 DK02931I-0210 SHIt'| A/R Dl4El0. I
18/1 DK139410-0000 sHItl A/R D 1 4 . 0 Enl I t u . ö
1r8/l DK139410-0100 sHIl'l A/R D l 4 . 0 E t0 . t t l . c
1181/ DK1394t0-3000 SHII4 A/R D l 4 E l 0 .I Tz . v
1r8/r DKl394l0-3100 SHIl'| A/R D 1 4 E l 01. T? n
D K1 3 9 4 1 0 - 3 2 0 0
'i rl 83/0l DKl54'150-2900
SHI14 A/R D t 4 E t 0 .1 T4 . 0
S P R I NG GO ; V.
löz DKl54t54-0701 SPRING
lJc DK154158-'1620 S P R I NC GA P S U L E
tJo DI(15401l-1700 NUT
tJ/ DK0265 I 2- I 540 GASKET
138 DK154t59-1200 C A PN U T
140 D K| 5 4 1 7 7 - 0 2 2 0 S P R I NCGA P S U L E
141 DK029201-6010 NUT
't50
D K15 4 2 00 - 7 0 2 0 SI.IIVEL LEVER
'I5r D KI 5 4 2 0 4 - 3 0 0 0 BUSH
152 DK029631-8020 O RING
153 DK0l60l0-1640 SNAP RING
154 DK1396ll-0000 OIL SEAL
155 D Kt 3 9 4 ll - 0 0 0 0 SHI|i|
156 D K0 2 9 3 1' t- I 0 9 0 SHIII Dr 6Er 1T0.3
1<7 DK154204-3100 BUSH

10

9o-.t
A S S YN A l ' | E

IiIECHANICAL
GOVERNOR 10 5 4 0 0 - 7 0 2 2B

KEY-NO. ZEXELNO. l'|AKER

NO. O,TY
PARTNAI4E REl'IARKS
A B c
159 Dr(025803-1310 I'OODRUFF KEY I
160 Di1( 54206-2800 COLLAR I
lol D KI 5 4 2 0 6 - 0 2 0 0 !IASHER A/R
170 DKl542l0-7320 GUIDELEVERASSY I
174 D KI 5 4 2 3 0 - 3 9 2 0 LINK I
r75 DKol60l0-0540 SNAP RING I
'|8l
DK154236-4100 T E N S I OLNE V E R I
182 DK154237-0100 PIN I
190 DK154349-3020 LEVER I
l9l D KI 5 4 3 0 4 - 5 8 0 0 LEVER 1
t92 DK020006-1640 BOLT I
201 DK029631-0030 O RING 1
203 DK154322-0100 CAP I
207 D KI 5 4 3 2 6 - 5 0 2 0 LEVER I
208 D KI 5 4 3 2 7 - 7 6 0 0 SPRING I
211/1 DK0293 l -l 0 5 2 0 SHI}I A/R D 2 08. E l0 . 3 T 02.
211/1 DK0293 l -l0 5 3 0 SHI}I A/R 0 2 0 .8 E 10 . 3 T 02. 5
211/1 D K 0 2 9 3l -l0 5 4 0 sHIl,l A/R D 2 08. E l0 . 3 T 03.
2 1 1/ 1 DK0293'n-0550 sHIl'l A/R 0208 . EI 0 . 3 T 03. 5
211/1 DK0293t't-0560 sHIl,l A/R D 2 08. EI 0 . 3 T 04.
211/1 D K 0 2 9 I3-10 5 7 0 sHIl,l A/R 0208 . E l0 . 3 T 05.
zJo D K 5I 4 3 5 0 - 7 7 0 0 GASKET I
237 DK',t54350-7800 GASKEI I
238 DKo29635-2020 O RING I
335 D K 0 2 6 5 0I60-4 0 GASKET 2
\tJo DK154035-1600 C A PN U T I

ll

to-s
to5220-56tO

t,
35
33

(o-d
A S S YNA14E

FEED D I I M O 01
10 5 2 2 0 - 5 6
O.TY
KEY-NO. ZEXELNO. l'|AKERNO. PARTNAl,|E RE||IARKS
A Blc
1 DK152003-1020 .P; .
H O U S I NFG I
DK152100-1120 PISTON I
o D K1 5 2 1 0 2 - 1 6 0 0 S P R I NP
GI;S T O N I
.,
I DKl52l05-1600 PLUG I
R D K0 2 9 3 3 2 - 6 0 3 0 GASKET I
10 DK152i1l-2820 TAPPET I
1 0/ 2 D K r 5 2|12 - 0 1 0 0 ROLLER I
Io/s D K l 5 2ll3 - 0 7 0 0 PIN I
10/4 DKl52l't4-0400 CUIDE 2
l4 D Kl 5 2 ll 5 - 0 5 0 0 VALVE 2
DKl52ll6-0200 SPRING 2
17 DKl52ll8-0900 ADAPTER I
18 DK029631-6060 O RiNG I
l9 DK029631-6060 O RING I
zv DKl52l2l-0200 SNAP RING I
25 D K1 5 2 2 0 0 - 5 4 2 0 '|
PRIl'|ING PUI'IP
JU D KI 5 2 3 0 0 - 5 9 2 0 E Y EB O L T I
JI DK029731-4680 E Y EB O L T 1
??
DK029711-4310 EYE I
35 DK029341-4130 GASKET 2
?^ DK029341-4't30 GASKET 2
42 DK152320-0100 COVER I

12
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No.
Fig.& lndex Part No. DescriPtion Q'ty trc Remarks

-63-1300
6204 P U M PA S S I Y . . .
WATER 1

502- 1 ( * ' 6 2 0 4 - 6 3 - 1 3 2 0.BODY

) 1

2 6 206 - 6 1 - 1 3 L
4 . SHAFT 1_

3 6 2 06 - 6 1 - 1 4 3 0 .Boss 1

4 622t-6L-L520 .SEAL, WATER (K2) 1

6 204 - 6 3 - 1 3 3 0 . T M P E L L E :R. . . . . L

6 6204-6t-tt20 . COVER 1

I -63-1130
6204 . GASKET 1

8 01236-40816 . SCREW 5

Y 0 70 4 2 - 0 0
312 PLUG. L

10 6202-63-L250 PIUG. 1

10A 0?005-01612 GASKET (KzI I

11 0 70 00 - 0 3 0 0
4 O-RING (K]., K2) l.

L2 6 2 06 - 6 1 - 1 ?3 0 GASKET (K2) 1

13 01435-20840 BOLT. ?

13A (0143s-2084s) BOIT. .... (SeeFig 601-6) 1

L4 600-42r-6120 THERMOSTAT.
... L

6 1 40 - 11- 6 3 3 1 GASKET (K1)

16 6 20 4- 1 1 - 6 4 3 0 CoNNECToR,WATERoUTLET t

L7 01435-20820 BOLT. 2
1Q 6202-6L-r340 CONNECTOR

1.9 6 204 - 6 3 - L 3 5 0 GASKET 1x2l 1

20 0143s-20825 BOLT 2
2T 6202-6t-3430 PULLEY, NON HARDENING 1

22 6143-61-3150 PLATE L

23 0 4 1 20 - 4 0 1 l _ 6 V-BELT

UI (@6202-6x-3000)FA}I GROUP

24 6 20 4 - 6 1 - 3 9 s 1 SPACER

4D95S.W
VüATER
PUMPAND COOTINGFAN

märd*il*g fi* t:
gtr
* { E ä E&E { f f i +
Fig,& lndex
No. Part No. Description Q'ty tTc Remarks

502-26 6 0 0 - 6 1 3 - 0 4 1 0 rAN

27 014 3 5 - 0 0
835 BOLT.

502-3 4D95S.[.r
Fi o . 601 ALTER ANDHOtl{TI NG
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601-l 4D95S.t.l
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trä J ufr:lt+ &e

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6 0 1 -I -2350
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2 01435-21040 8 0 L T . . . . . . . . . . . . . . . . . . . o. . . I

3 6 2 0 2 - 8 3 -6 5 0 P L A T Ea,d J u s t. . . . . . . . . . . . . . I

4 01435-20825 B 0 L T . . . . . . . . . . . . , . . r I

5 01643-30823 W A S H E.R
........... o... ..... I

6 01435-20845 B 0 L T . . . . | . , ( S e eF i g 5 0 2 - 1 3 A ) I

7 0r . 6 4 1 - 2 1 0 1 . 6 IIASHER ...... o... o..... o.... I

55

4D95S.ll
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1
26

? 24

1
26

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600-821 A L T E R N A TwO/ rRe,g u l a t o r. . . .
605- I . F R A t l EA S S t Y ,d r i v e o . . . . . . .
ND021400-5960
2 N0949005-5200. . S C R E l t l . . o......... oo . " " '

3 b a, lI . . . . . . o . . . . .
N0949100-2950. . B E A R I N G
4 I I 00-3070
ND02 o..................
..STAT0R

5 20 ' . B 0 L T , s t u d . . . . . . . . . . . . . . .
ND949043-21
6 501-5280 . F R A MAES S ' Y ,r e a r . . . . . . . . .
ND02l
7 580-3080 . H o L D EARS S T Y
ND02l ..............

8 620-2180 . . H O L D EARS S ' Y ,b r u s h . . o . . .

ND02l
9 N0021660-0390 ....................
..BRUSH

l0 70-6990 . . S P R I N G
N09491 o..................

ll NDI26000-0990 . R E G U L A TAOSRS ' Y. . . . . . . . . . .

t2 . C 0 V E Rrre a r . . . . . o . o . . . . . .
ND02l55l-1130
l3 N0949056-2900
. NUT r . . . . . . o. . .

l4 il0021
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.BUSHING
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l6 N D 9 l 3 l 0 - 0 4 2 5 1. S C R E Iw
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l7 N0949056-2480
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18 N0949056-l
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l9 ND02r
200-3520 . R 0 T 0 R
ASS',Y.....

20 I 00-3670 . . B E AIRN G ,b a lI . . . . . . . . . . .
N0949
2l I 506-0070 ..covER
ND02 . .............
22 -4390 . P I J L L E Y
ND02l04l
73 ND02'r045-0700 . 1a. r i , , r : 'i ' . . .
. C ( ) 1A

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25 ND949006-54
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Ar-r|ly'+-r7<//V
600-813-1610 STARTING MOTOR ASS'Y I 0001-
tnrFp6x$&S
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Tho NIPPON DENSOPart numbc! i! that ND ir rcmovcd from
KOIiIATSU par! nwnbor licted bclo\tt.

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625- 1 ND0z8lo0-3001 YORK. I I 0001i

7-*-7 7<//V
) ND0z8z00-l ?80 ARMATURE ASSIY I I 0 0 0l *
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4Trr//, tti-tv
4 ND949100-I750 . BEARING. bett I 10001-
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) ND028300-3?00 OVER RUNNING CLUTCH ASS'Y I I 0001!
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6 ND0Z840l-6740 HOUSING I 10001-
-/*+t271
7 ND053400-4800 MAGNETIC SWITCH " + 7 <ASSIY
'2t) I 10001-
/r./ttt/7i//t
8 ND028510-0500 BRUSH HOLDER ASS'Y I I 0 0 0l -
^/vl y'
9 N D 9 4 91 7 3 - 0 5 7 1 . SPRING 1 10001!
z/f,7v-L
t0 N D 0 2 8 s 0I - 0 9 8 0 END, frernc I 10001*
di-,1 ,7+-tv
tl
ND949120-02.10 BALL, stecl I t0001-
7/v'/y',zltv
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ND9.l9 r ?0-4070 SPRING, coit I 10001!
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l3 ND0Z83?l-1500 PINION I 10001!
e-t
N D 0 Z 9 30 6- 0 0 ? 0 ROLLER ) l000lt
,7 -'
l) -0030
ND023063 RETAINER 10001*
*tt/, ,, -,
l6 N D 0 2 9 3 2? - 0 I ? 0 SNAP, retainer I 10001*
d* l.7 ,t -
t7 N D 9 1 9 0 4 2- 2 2 ? 0 BOLT, through z 10001*
O v'//
t8 ND90804-10050 . o-zuNc z l000lr
9 t'2t,/v-l
to N D 9 { 9 0 1l - 5 7 0 0 . WASHER. plate z I00Olt
V t '/ t, ^/t)Yy'
zo N D 9 0 Z 5 8- 0 6 0 0l . WASHER, spring 10001!
72r-, Vz'2tll
zt ND9r3r0-05081 . SCREW, with washer 2 l000lt
A t 2 r.7ztrl
z2 ND9{i02 0-0600 . WASHER, felt I 10001-
/ v - | , o 12
23 N D 0 2 g 0 r7 - 0 0 6 0 . PLATE, rock I 10001!
tzl
24 N D 9 0 l 7 0 - t 0 0 6I NUT z I000l-
7 ^/Vyr'
z')/ t.
25 N D 9 0 Z5 8- I 0 0 0l WASHER, s p r i n g I 10001-
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z6 N D 9 4 9 or 7 - I 2 9I WASHER, wavc I I000l-
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 KIT Seesubsequet
pagesfor details.

K-I 6202-K1-3800CYLII{DER
HEAD
GASKFT
KIT

K-2 6202-K2-3800CYLINDER
ELOCK
GASKET
KIT

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KIT ...
HEADGASKET
CYLINDER I
K-l 6202-Kl-3800
1011
-5 -4540
6204-41 .SEAL,valve sternexhaust.' 8

L9 6202-12-1820 . G A S K EhTe, a dc Y l i n d e r. . . . ' I

tvö- z 6204-lI -8810 cover'headcYlinder 1

.O-RING,
5 6l 36-lI -8142 . P A C K I NnGu,t r h e a cdo v e r. . . 3

131- 4 850
6136-r.1-4 . GASKET,
air intake connectioll.... 2
LsL. 2 6205-ll -5810 exhaustmanifold..
.GASKET, I

4 6r30-12-5580 . G A S K EmTu, f f l g r . . . . . . . . . . . I
422-13 6?02-12-3850 . G A S K EnTo, z z l eh o l d e r. . . . . 4
L0 6202-12-3830 . G A S K EnTo, z z l eh o l d e r . . . . . 4
5 0 2 -1 5 6r4q-rl -6331 . G A S K EtT
h ,g r m o s t a.t. . o . . . . I
11 0 70 00 - 0 3 0 4 0 .O-RING'water pumPmounting I

08034-00414 . B A N Dh, o s ea n dw i r i n g . . . . . I

08034-00519 . B A N Dh, o s ea n dw i r i n g . . . . . ?

64

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fig. t hd:r lo. ?rt lr. tccilrlir l'tl It hnnrls
K-2 6202-K2-3800 CYLII{DER
ELOCK KIT ..
GASKET

202-27 6204-21-6810 .GASKET,

plate cyllnder block .... I
205- 2 6206-21-3840 .GASKET,front plate I
9 07000-02135 .0-RIltlG,
cover InJectlon!ۊr ..... I
12 -3451
6204-21 cover,sl lencer ...
.GROt|ET, I
t< cover sllencer ...
6204-21-3460 .GR0lll,lET, 6
l4 cover sllencer ...
6204-21-3410 .PACKII{G, I
L7 6204-21-3510 .OIL SEAL,englnefront .... I
?n
07000-02085 . O - R I N Gc,o v g rP T O. o . o . . . . . I
33 07000-03050 .O-RtilG,cover tacho drlve . ll

zLz- 5 07005-02216 . G A S K EoTl ,l P a nP l u g . . . . . o I

.GASKET'oil Pan PIug 1

Jö 0 7 0 0 5 -60112
22t- 3 6140-21-1341 . O I LS E A Le, n g l n er € ö r ' . . . . I

3 0 1 -1 2 -6120
6204-51 .0-RING,
tube,suctlon,ollPumP
.o.. I

4 0 1 -1 0 0 ?0 00 - 0 2 06 5 .O-RING,lnJectlon PunPnrount I
35
07000-021 .0-RING,
h o l d er ' InJection PUfiP- ... I
9 2
07005-0081 P ,l u g r h o l d e r. . . . . . .
.GASKET I
oll PiPe 4
29 07005-01012 .GASKET'
f u, e l P t P t f l $ , . r . . . .
07005-01412 . G A S K E T I
4t1-13

-61-l 520 .S E A LIIATER'water PumP.... I

502- 4 6221
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7 6204-63-1130 .GASKET,
..
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mount..
waterPumP I
I2 62 0 6 -6 1 -1 ? 3 0 .CTASKET,
1
11 07000-03040 .O-RING, water Pulrp nount "

10A 07 0 0 5 -0 1 6z 1 .GASKET,Plug, bodY,water PumP I

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K.? 08034-00414 .BAl{ 0,hose and r lr lng o....

08034-00519 .8All0,hose and wlr lng .....

20s-38 07005-0101
2 T ,. T . O . p l p l n g . . . . .
.GASKEP

64

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