Lab 1
Lab 1
-----------------⮘✵⮚-----------------
EXPERIMENT REPORT
                            PACKED COLUMN
                                      ---🙠✹🙢---
STUDENT INFORMATION
G% ∆𝑃𝑑𝑟𝑦 ∆𝑃𝑤𝑒𝑡
10% 2 2 2 2 3 3 3 6 11
20% 5 6 6 6 10 11 11 23 35
30% 12 12 15 16 20 19 27 56 70
40% 17 20 23 21 35 39 55 90
50% 25 31 34 42 55 73 99
60% 37 42 49 62 95 129
70% 47 59 71 92 162
90% 74 97 172
   2. EXPERIMENT THEORY
      2.1. Pressure drop of inlet gas flow:
The pressure drop ∆𝑃𝑐𝑘 of the gas flow through the column depends on the mass flow
rate G of the gas flow through the dry column (no countercurrent-liquid flow). As the gas
                                                                                         1
flow in the spaces between the packed column increases in speed, the pressure drop also
increases. This increase is a power of 1.8 to 2.0 of the gas flow velocity.
                   𝑛
       ∆𝑃𝑐𝑘 = α𝐺                             With 𝑛 = 1, 8 − 2, 0
When liquid flows in the opposite direction, the spaces between the packed column are
narrowed. The gas flow is therefore more difficult to move because some of the free
volumes between the packed column are occupied by the fluid. As the gas velocity is
increased, the blocking effect of the liquid flow increases steadily until a critical value of
the gas velocity, at which point the pressure drop of the gas flow increases dramatically.
The point corresponding to the critical value of this gas velocity is called the point of
gravity. If the gas velocity continues to increase beyond this critical value, the influence
of mutual interference between the liquid and gas flows is very large, ∆𝑃𝑐 increases
rapidly not according to equation (1) anymore. It is also difficult for the liquid to flow
down now, the column is at the flooding point.
The graph of log(∆𝑃𝑐/Z), describing the pressure drop per unit packing depth, is show in
figure 1.
                                                                                            2
       2.2. Friction factor 𝑓𝑐𝑘 according to 𝑅𝑒𝑐when the column is dry
Chilton and Colburn proposed a relation between the pressure drop of the gas flow
through the dry packed column and the mass flow rate of the gas through the
column.
                                            2
                                           𝐺𝑍                           2
                            ∆𝑃𝑐𝑘 = 2𝑓𝑐𝑘    ρ𝑔𝐷ℎ
                                                    γℎ. γ𝑤, 𝑁/𝑚
γ𝑤: the adjustment factor of effect of wall column on void fraction of packed column
γ𝑤 = 1
In which
ε: porosity of packing material
𝐷𝑒 = 4ε/a: equivalent diameter of packing material, m
                                                    2       3
a: specific surface area of packing material, 𝑚 /𝑚
Friction factor 𝑓𝑐𝑘 is a function of dimensionless 𝑅𝑒𝑐 and is determined using the
following equation:
                                                                                       3
                                    𝐺𝐷𝑐         4𝐺
                            𝑅𝑒𝑐 =    εµ
                                            =   αµ
following equation:
                                    3,8
                            𝑓𝑐𝑘 =     0,2
                                    𝑅𝑒𝑐
However, this generalized relation is not accurate because it doesn’t entirely mention
the effect of packing material’s shape.
       2.3. Pressure drop ∆𝑃𝑐ư for wetted column
The correlation between the pressure drop for dried column ∆𝑃𝑐𝑘 and that for wetted
column ∆𝑃𝑐ư can be described as following:
∆𝑃𝑐ư = σ∆𝑃𝑐𝑘
In which
                                                        2
σ: coefficient as a function of the liquid velocity, 𝑘𝑔/𝑚 𝑠
       Leva suggested a relation showing the effect of L on σ:
               Ω𝐿
       σ = 10       or 𝑙𝑜𝑔σ = Ω𝐿
       The value of σ depends on types, dimension, packing mode (random or
regular mode) and liquid velocity L. For example, with the Raschig rings for 12.7
mm, random packing, the porosity ε of 0.568, the liquid velocity L from 0.39 to 11.7
      2
𝑘𝑔/𝑚 𝑠, the column is operated below the loading point:
       Ω = 0, 084
                                                                                         4
                                                                     ∆ρ𝑐𝑜
From some previous studies, the relation between the ratio of        ∆ρ𝑐𝑘
                                                                            and coefficient
of fluid irrigation can be showed as following:
                                       3   1,75      𝐺       𝑞
                            𝐴=3            𝑅𝑒𝐿
                                                   ( 𝐹𝐿 )        2
                                                     ρ𝐿     2𝑔ε
       For A < 0.3 and ceramic packing material with d < 30 mm:
                            ∆𝑝𝑐ư           1
                            ∆𝑝𝑐𝑘
                                   =           3
                                       (1−𝐴)
                                       4𝐺𝐿
                            𝑅𝑒𝐿 =      𝐹𝑎µ𝐿
                                                                                              5
Zhavoronkov pointed out that the flooding situation appears when the two number
of π1 and π2 for the packed column have the relationship.
                                         𝑓𝑐𝑘.𝑎        𝑣
                                                       2       ρ𝐺     0,2
                            ∏ =(           3     )    2𝑔
                                                           .   ρ𝐿
                                                                    . µ𝑡đ
                                          ε
                              1
and
                                     𝐿           ρ𝐺
                            ∏ =      𝐺           ρ𝐿
                              2
In which
𝑓𝑐𝑘: friction factor for dried column
v: the flow rate of gas before feeding to the packed column, m/s.
                                                                             µ𝑙
µ𝑡đ: relative viscosity of liquid compared to water. µ𝑡đ =                  µ𝑛ướ𝑐
                                                                                    , if the liquid is water
µ𝑡đ = 1.
   3. EXPERIMENTAL APPARATUSES
       3.1. Diagram of experimental apparatus
The experimental unit consists of:
   ●   A glass column where the Raschig rings are packed randomly.
   ●   Gas feeding equipment with air blower (𝐵𝑘), gas pipe, U – tube manometer
     differential pressure gauge and gas flowmeter with scale from 8 to 100%.
   ● Water feeding equipment with feedtank (N), water pump (𝐵𝐿) and liquid
       flowmeter with range from 0 to 1.6
       3.2. Characteristic of packed column
Glass column:
           ● Diameter d = 0,09 m.
                                                                                                               6
          ● Height H = 0,805 m.
          ● Packed height Z = 0,42 m.
Packing material which is Raschig rings is arranged randomly, with the nominal
                                             2   3
diameter d=12,7 mm, surface a = 370 - 380 𝑚 /𝑚 , porosity ε = 0,586.
Diameter of steel pipe at the bottom of the column D = 0,09 m.
                                                                                 7
                                           3
     ● 𝐹𝑘: Gas flowmeter, V = 0.286 𝑚 /𝑚𝑖𝑛
     ● g: a liquid level device (pipe) at the bottom part of column
     ● 𝐹𝐿: Liquid flowmeter, 𝐺𝐿 = 5.805 l/min
     ● 𝐵𝐾: air blower with a capacity of 1.0 Hp
     ● 𝐵𝐿: liquid pump with a capacity of 0.5 Hp
     ● N: liquid tank 5
     ● AK: pressure gauge
4. EXPERIMENTAL METHOD
  4.1. Preparation:
     1. Close all of the liquid valves (from 1 to 4).
     2. Open valve 5 và close valve 6.
     3. Turn on the air blower in 5 min for removing all moisture in the column.
        Then, shut down the blower in 5-10 minutes.
     4. Open valve 1 and 3. Then turn on the pump.
     5. Using valve “2” to adjust the water level equal to the height of level device
                        3
        (the height =   4
                            of the bottom part of the column). Then, turn off the pump
        and close valve “3”.
  4.2. Measurement of pressure drop for dried column:
     1. Close all of the liquid valves. Open air valve “6” when the air valve “5” is
        closed. Turn on the air blower and open valve “5” slowly for adjusting the
        gas flow into the column
     2. With a fixed gas flow rate, determining of 𝑃𝑑𝑟𝑦 on the pressure gauge for
        the mmH2O unit. After that, turn off the blower and waiting for 5-10
        minutes.
  4.3. Measurement for pressure drop of the wetted column:
     1. Switch on the air blower and adjust gas flow rate into the column in range
        of 15 – 20% for maximum flow rate
     2. Open the liquid valve “1” and turn on the pump. Using valve “VL” from
        the liquid flowmeter to adjust the water flow rate at the top of the column.
        If the float in flowmeter does not pop up as the valve “VL” is opened at
        full volume, close the valve “1” closely to raise the liquid flow rate
                                                                                         8
               3. At a specific liquid flow rate, altering the air flow rate and measuring the
                  𝑃𝑤𝑒𝑡 until the operation of the column reaches the flooding point and
                    accomplishing the experiment. Raising the liquid flow rate and conducting
                    the experiment as above
            Note:
                                                                                    3
            - Adjust the valve “4” to maintain the height of water level equal to   4
                                                                                        the height
     of the bottom part of the column through the measurement of the pressure drop.
            - Using the valve “2” to reduce water level from the column, if needed.
            - Turn off the water pump 𝐵𝐿 before opening the valve “4” at full volume. Finally,
     switch off the air blower 𝐵𝐾.
            - If the water infiltrates into the gas feeding pipe, opening the blue valve behind
     the panel to eliminate water.
5. RESULTS
G       G         ∆P           ∆P                                                        Lg
                                       ∆P/Z     fdry       Re          Lg G                      Lg fdry
%     kg/m2s     mmH2O        N/m2                                                      ∆P/Z
10     0.087          2        19.6    32.7    5.3649    50.041      -1.0591            1.5145   0.7295
                                       81.7
20     0.174          5        49.1            3.3530    100.08                         1.9124   0.5254
                                        5                            -0.75815
                                       196.
30     0.262         12       117.7            3.5766    150.12                         2.2926   0.5534
                                        2                            -0.5820
                                       277.
40     0.349         17       166.7            2.8501    200.16                         2.4439   0.4548
                                        9                            -0.4571
                                       408.
50     0.436         25       245.2            2.6824    250.20                         2.6114   0.4285
                                        7                            -0.3602
                                       604.
60     0.523         37       362.9            2.7569    300.24                         2.7817   0.4404
                                        9                            -0.2810
                                       768.
70     0.610         47       461.0            2.5729    350.28                         2.8856   0.4104
                                        4                            -0.2140
                                       997.
80     0.698         61       598.4            2.5567    400.33                         2.9988   0.4076
                                        3                            -0.1560
90     0.785         74       725.9    1209    2.4506    450.37      -0.1049            3.0827   0.3892
                                                                                                     9
100    0.872    93       912.3     1520      2.4947    500.41      -0.0591       3.1820       0.3970
G       G       ∆P          ∆P                                                Lg
                                      ∆P/Z      fwet     Re        Lg G             Lg fwet     G%
%     kg/m2s   mmH2O       N/m2                                              ∆P/Z
                                            1.000
10    0.0873     2        19.62       32.7             50.0413              -1.0592 1.5145 0.7296
                                              0                   -1.0591
                                            1.200
20    0.1745     6        58.86       98.1             100.0827             -0.7582 1.9917 0.6046
                                              0                   -0.7581
                                            1.000
30    0.2618    12        117.72      196.2            150.1240             -0.5821 2.2927 0.5535
                                              0                   -0.5820
                                            1.176
40    0.3490    20        196.2        327             200.1653             -0.4571 2.5145 0.5254
                                              5                   -0.4571
                                            1.240
50    0.4363    31        304.11     506.85            250.2067             -0.3602 2.7049 0.5220
                                              0                   -0.3602
                                            1.135
60    0.5236    42        412.02      686.7            300.2480             -0.2810 2.8368 0.4955
                                              1                   -0.2810
                                                                                          10
                                        1.255
70    0.6108    59        578.79   964.65          350.2893              -0.2141 2.9844 0.5092
                                          3                    -0.2140
                                 1226.2 1.229
80    0.6981    75       735.75                    400.3307              -0.1561 3.0886 0.4974
                                   5      5                    -0.1560
                                 1585.9 1.310
90    0.7853    97       951.57                    450.3720              -0.1049 3.2003 0.5068
                                   5      8                    -0.1049
                                 2239.9 1.473
100   0.8726    137      1343.97                   500.4133              -0.0592 3.3502 0.5653
                                   5      1                    -0.0591
 G      G       ∆P         ∆P                                             Lg      Lg
                                   ∆P/Z     fwet     Re        Lg G                           G%
 %    kg/m2s   mmH2O      N/m2                                           ∆P/Z     fwet
                                          1.000
 10   0.0873     2        19.62     32.7           50.0413               -1.0592 1.5145 0.7296
                                            0                 -1.0591
                                          1.200    100.082
 20   0.1745     6        58.86     98.1                           -0.7582 1.9917 0.6046
                                            0         7    -0.7581
                                          1.250    150.124
 30   0.2618    15        147.15   245.25                          -0.5821 2.3896 0.6504
                                            0         0    -0.5820
                                          1.352    200.165
 40   0.3490    23        225.63   376.05                          -0.4571 2.5752 0.5861
                                            9         3    -0.4571
                                                                                         11
                                            1.360   250.206
50    0.4363    34        333.54   555.9                                -0.3602 2.7450 0.5621
                                              0        7      -0.3602
                                            1.324   300.248
60    0.5236    49        480.69   801.15                               -0.2810 2.9037 0.5624
                                              3        0      -0.2810
                                 1160.8     1.510   350.289
70    0.6108    71        696.51                                        -0.2141 3.0648 0.5896
                                   5          6        3      -0.2140
                                 1684.0     1.688   400.330
80    0.6981    103      1010.43                                        -0.1561 3.2264 0.6352
                                   5          5        7      -0.1560
                                            2.324   450.372
90    0.7853    172      1687.32 2812.2                                 -0.1049 3.4490 0.7556
                                              3        0      -0.1049
                                   3809.5   2.505   500.413
100   0.8726    233      2285.73                                        -0.0592 3.5809 0.7959
                                     5        4        3      -0.0591
G       G       ∆P          ∆P                                            Lg      Lg
                                    ∆P/Z     fwet     Re       Lg G                           G%
%     kg/m2s   mmH2O       N/m2                                          ∆P/Z     fwet
                                            1.000
10    0.0873     2         19.62    32.7          50.0413         -1.0592 1.5145 0.7296
                                              0           -1.0591
                                            1.200 100.082 -0.7581
20    0.1745     6         58.86    98.1                          -0.7582 1.9917 0.6046
                                              0      7       5
                                                                                         12
                                                 1.333   150.124
30   0.2618         16       156.96     261.6                                 -0.5821 2.4176 0.6784
                                                   3        0      -0.5820
                                                 1.235   200.165
40   0.3490         21       206.01    343.35                                 -0.4571 2.5357 0.5466
                                                   3        3      -0.4571
                                                 1.680   250.206
50   0.4363         42       412.02     686.7                                 -0.3602 2.8368 0.6538
                                                   0        7      -0.3602
                                                 1.675   300.248
60   0.5236         62       608.22    1013.7                                 -0.2810 3.0059 0.6646
                                                   7        0      -0.2810
                                                 1.957   350.289
70   0.6108         92       902.52    1504.2                                 -0.2141 3.1773 0.7021
                                                   4        3      -0.2140
                                       2501.5    2.508   400.330
80   0.6981     153          1500.93                                          -0.1561 3.3982 0.8070
                                         5         2        7      -0.1560
       G       ∆P          ∆P
G%                                  ∆P/Z        fwet     Re        Lg G   Lg ∆P/Z      Lg fwet        G%
     kg/m2s   mmH2O       N/m2
       G       ∆P        ∆P                                                       Lg
G%                                ∆P/Z     fwet     Re       Lg G      Lg ∆P/Z                G%
     kg/m2s   mmH2O     N/m2                                                      fwet
                                                                                         14
10   0.0873    3       29.43      49.05   1.5000 50.0413             -1.0592   1.6906 0.9057
                                                           -1.0591
       G       ∆P       ∆P
G%                               ∆P/Z     fwet     Re      Lg G      Lg ∆P/Z   Lg fwet        G%
     kg/m2s   mmH2O    N/m2
                                                                                         15
10   0.0873   3     29.43    49.05 1.5000 50.0413     8.0474               1.6906 0.9057
                                                                 -1.0591
                                                                                 16
       G       ∆P        ∆P                                            Lg       Lg
G%                                ∆P/Z     fwet     Re      Lg G                        G%
     kg/m2s   mmH2O     N/m2                                          ∆P/Z      fwet
       G       ∆P          ∆P                                     Lg
G%                               ∆P/Z    fwet    Re     Lg G           Lg fwet G%
     kg/m2s   mmH2O       N/m 2
                                                                ∆P/Z
10   0.0873     11       107.91 179.85 5.5000 50.0413 -1.0591 -1.0592 2.2549 1.4699
20   0.1745     35       343.35 572.25 7.0000 100.0827 -0.7581 -0.7582 2.7576 1.3705
                                                                                       17
30   0.2618   70       686.7   1144.5 5.8333 150.1240 -0.5820 -0.5821 3.0586 1.3194
                                                                            18
Chart 5.10. The effect of gas flow rate G on ∆P/Z and the comparison
             among different flow rate L from 0.2 to 1.6
                                                                       19
        Chart 5.11. The effect of Re on Log f and the comparison of
                   different values L from L=0 to L=1.6
Flood
        L    G   G
 ing                          fdry   Π2      Π1     Ln(Π2) Ln(Π1)
      kg/m s % kg/m2s
          2
point
 0.6   5.9274 90 0.7853 2.4507 0.2581 0.0584 -1.3545 -2.8401
                                                                             20
                              Table 5.13. The value of flooding diagram
   6. DISCUSSION
       6.1. Based on the raw results:
The velocity of air flowrate per unit area of column G increases, the pressure drops
increase almost linearly for both a dry column and a wet column.
As the liquid flow rate (L) increases, the column becomes more susceptible to reaching
the flooding point. Consequently, the number of results that the team can record is not
significant.
       6.2 The effect of G on the pressure drop in dry and wet columns
Based on the chart and raw data:
   -   Dry column: As G increases, the pressure drop increases linearly.
                                                                                    21
   -   Wet column: As G increases, the pressure drop also increases, but it is divided into
       distinct areas as described in the theoretical diagram. As the liquid flowrate
       increases, the column becomes more prone to reaching the flooding point.
After the loading point, the pressure drop increases suddenly and rapidly. The slope of
this region is steep, making it difficult to operate the packed column in bubble flow
regime, although it is the optimal operating regime for the column. In practice, when
conducting the experiment, we stop at the flooding points, so there is no region beyond
the loading point on the graph.
       6.3 Purpose and usage of f-Re diagram:
Purpose:
   ● To examine the effect of the friction factor on the Re number
   ● To illustrate the dependence of restriction forcew in the packed column on the
     fluid flowrate. As the flowrate increases, the friction factor between two phases
     increases.
   ● Based on the chart, determine an appropriate flowrate for operating the packed
     column, aiming to minimize restriction force, improve mass transfer efficiency
     and prevent flooding
Usage: If one of Re or f values is given, this diagram can be used to determine the other
value by following these steps:
   1. Starting from the known value on the horizontal/ vertical axis, draw a parallel line
      to the vertical/ horizontal axis intersecting the f-Re diagram at one point.
   2. From this point, draw a parallel line to the axis containing the unknown value and
      intersect it at a specific point.
   3. Read the value of the intersection point, which represents the desired value.
       6.4 Does the relationship between the surveyed objectives follow the
       prediction? If not, explain:
The relationship between the surveyed objectives is relatively consistent with the
prediction. Here’s an explanation:
                                           ∆𝑃
   ● The relationship between log 𝑙𝑜𝑔       𝑍
                                                and log 𝑙𝑜𝑔 𝐺 follow a linear dêpndence
     similar to the theoretical expectation.
   ● The graph showing the relationship between σ and L at some positions of G below
     the loading point does not exhibit a high linear dependence.
                                                                                        22
   ● The graph of log 𝑙𝑜𝑔 𝑓𝑐ư and 𝑅𝑒𝑐 aligns reasonably well with the theoretical
       expectations.
       6.5 Some factors can cause the error:
The unstable liquid/ air flowrates supplied to the packed column due to pump and fan
The presence of an unstable water column at the bottom of the column leads to water
infiltration into the pressure drop measurement tube, resulting in inaccuracies in pressure
measurements
Error in reading and experiment conduction.
The experiment conditions are different among the measurement
   Note:
- After adjusting the gas flow rate and liquid flow rate, the data must be collected
immediately.
- During the experiment, allow 10 minutes for the apparatus to cool down and for the
system to stabilize before continuing the operation.
- If water accidentally enters the gas tube, open the valve after the board.
   7. APPENDIX
       7.1 Calculation 𝑓𝑐𝑘
                                                         2
                                                  ∆𝑃𝑐𝑘. ε .ρ𝐾.𝐷𝑒
                                          𝑓𝑐𝑘 =          2
                                                     2.𝐺 .𝑍
𝑓𝑐ư = σ. 𝑓𝑐𝑘
                                                  𝐺.𝐷𝑒        4𝐺
                                          𝑅𝑒𝑐 =    εμ
                                                         =    αμ
                              0
(μ: The viscosity of air at 45 𝐶)
       7.4 Calculation σ
                                                                                        23
                                                             ∆𝑃𝑐ư = σ. ∆𝑃𝑐𝑘
                                0
ρ𝐾: Density of gas stream at 45 𝐶 = 1.1305 kg/m3
   ● Liquid flowrate:
                                                    𝑘𝑔                    𝐿.ρ𝐿.4.586
                                        𝐿(            2      )=                60.𝐹
                                                𝑠.𝑚
                                     0
ρ𝐿: Density of liquid stream at 30 𝐶
𝐹: across area of the packed colum
                                                2
                                        π.𝑑
                            𝐹=           4
                                     ( ) 𝑓𝑐𝑘.𝑎                            ρ𝐺
                                                                  2
                                                              ν                  0.2
                            Π𝐼 =            3            .    2𝑔
                                                                      .   ρ𝐿
                                                                               . µ𝑡𝑑
                                            ε
                                        𝐿                    ρ𝐺
                            Π𝐼𝐼 =       𝐺
                                            .                ρ𝐿
ν: long velocity of the gas stream before entering the column, m/s
                                    𝐺
                            ν=      𝐹
                                                                                         µ𝑙
µ𝑡đ: relative viscosity of liquid compared to water µ𝑡đ =                               µ𝑛𝑢𝑜𝑐
                                                                                                . If liquid is water µ𝑡đ = 1
                                                                                                                           24
   8. REFERENCES
1. Treybal, R.E., “Mass Transfer Operation”, Third Edition, pages 187 – 201,
McGraw-Hill Book Company, New York, 1980.
2. Bennett, C.O., and J.E. Myers, “Momentum, Heat and Mass Transfer”, Third Edition,
pages 187 – 201, McGraw-Hill Book Company, New York, 1982.
3. Vu Ba Minh, “Process and Units – Vol 3 – Mass Transfer”, BKU
4. McCabe W.L. et al, Units Operations of Chemical Engineering, McGraw-Hill, 1993,
pg.689.
5. Hanesian, D. and Perna A.J., “A Laboratory Manual for Fundamentals of Engineering
Design”, NJIT
25