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Choque, Élodie and Durrieu, Vanessa and Alric, Isabelle and Raynal,
José and Mathieu, Florence Impact of Spray-Drying on Biological
Properties of Chitosan Matrices Supplemented with Antioxidant Fungal
Extracts for Wine Applications. (2019) Current Microbiology, 77 (2). 210-219.
ISSN 0343-8651
Abstract
Black aspergilli produce many bioactive compounds: enzymes, organic acids, and secondary metabolites. One such fungus,
Aspergillus tubingensis G131, isolated from French Mediterranean vineyards, produces secondary metabolites with anti-
oxidant properties that can be extracted with ethanol. In this study, crude antioxidant extracts obtained from A. tubingensis
G131 cultures were encapsulated with two types of chitosan matrix. Spray-drying was used to obtain dried particles from a
dispersion of fungal crude extracts in a solution of the coating agent chitosan. This process appeared to be an efficient method
for obtaining a dry extract with antioxidant activity. Three types of fungal extracts, with different antioxidant capacities,
were produced: two different concentrations of crude extract and a semi-purified extract. In this study, the chitosan matrices
for encapsulation were chosen on the basis of their antimicrobial activities for wine applications. Classical low molecular
weight chitosan was compared with NoBrett Inside® which is already used to prevent the development of Brettanomyces
spp. in wine. The objective of this study was to confirm that both antioxidant (fungal extract) and antimicrobial (chitosan)
properties were preserved after spray-drying. The combination of these two properties and the powder formulation of this
entirely natural product would make it a good alternative to chemicals, such as sulfites, in the food and wine industries.
Czapek Yeast Broth (CYB—30 g/L Saccharose, 5 g/L Yeast HPLC Characterisation of the Fungal Extracts
Extract, 2 g/L NaNO3, 0.25 g/L KCl, 0.25 g/L MgSO4.7H2O,
0.005 g/L FeSO 4.7H 2O, 0.5 g/L K 2HPO 4, 0.001 g/L HPLC analyses were performed as described in Choque
ZnSO4.7H2O and 0.0005 g/L CuSO4.7H2O) was inoculated et al. [14].
with 107 spores of A. tubingensis G131, and the resulting
fungal cultures were incubated for 7 days at 30 °C. The
mycelial cake was then separated from the culture medium. Microencapsulation Methodology
The mycelial cake only was then covered with anhydrous
ethanol. The mycelium/ethanol mixture was incubated for Preparation of the Solution
20 min at room temperature (RT) and then subjected to soni-
cation for 20 min at 50 Hz. The sonicated mycelium/ethanol Solution of 1% (w/w) chitosan in 1% (v/v) aqueous ace-
mixture was filtered once through 113 V grade Whatman tic acid was prepared with mechanical stirring (500 rpm)
filter paper. The filtered extract obtained was stored in the at RT. Fungal extracts in ethanol (CE*3, CE*6, and PE*2)
dark at 4 °C until required, and is referred here as the crude were then added to the chitosan solution, 80% of chitosan
extract (CE). solution and 20% of fungal extract, with mechanical stirring
(500 rpm) to mix them before the spray-drying process.
Microparticle Microstructure The antioxidant activity of the fungal extracts was deter-
mined in the TEAC test, according to a protocol adapted
The morphology of microparticles was examined by scan- from a previous study [37]. ABTS+ was produced by the
ning electron microscopy (SEM). The particles were depos- reaction of 7 mM of ABTS (2,2′-azino-bis(3-ethylben-
ited on conductive double-faced adhesive tape and sputter- zothiazoline-6-sulfonic acid)) (Sigma-Aldrich, > 99%
coated with silver. The microparticles were frozen in liquid HPLC grade) with 2.5 mM of K2S2O8 (sodium persulfate)
nitrogen and broken up in a mortar, for examination of their (Sigma-Aldrich, > 99% ACS reagent) in distilled water for
internal structure. SEM observations were performed with 16 h at RT, in the dark. The concentration of A BTS+ was
a LEO435VP scanning electron microscope (LEO Electron then adjusted by dilution to an absorbance of 0.7 ± 0.02
Microscopy Ltd., Cambridge, UK) operating at 8 kV. (at 734 nm) on a spectrophotometer (Anthelie advanced,
SECONAM). A stock solution at 150 mM was prepared for
Microencapsulated Matrix Suspension Trolox (Sigma-Aldrich). A 100 μL aliquot of the desired
sample, at the appropriate dilution, or the Trolox standard
Each microencapsulated matrix was dissolved in acidified (final concentration of 2.5, 5, 10 or 15 μM) was added to
MilliQ water (pH 3.0, acetic acid), 12% ethanol (pH3.0, 900 μLl of the diluted ABTS+. Absorbance was measured at
acetic acid) or 100% ethanol to give a 3 g/L (dry weight) 734 nm after incubation in the dark, at RT, for 6 min. Each
solution. The weighted powder was incubated in the appro- sample was tested three times in duplicate. TEAC value was
priate solvent for 24 h at RT and then stored at 4 °C. Each estimated in mM as described by Re et al. [37].
experiment was run in triplicate.
Classification of Additive, Synergistic
Effect of Microencapsulated Matrices on Enological
or Antagonistic Effects
Yeasts Growth
As described by Ribeiro et al. [38], theoretical values for
The effects of spray-drying chitosan and its combina-
the antioxidant activity of the assayed extract mixture were
tion with a fungal antioxidant on growth of two enologi-
calculated as the weighted mean of the experimentally deter-
cal strains—Saccharomyces cerevisiae and Brettanomyces
mined TEAC values of the individual extracts. For example,
bruxellensis—were assessed.
for CE*3, the estimated TEAC was based on the dilution
Yeasts were precultured in YEPD (10 g/L yeast extract,
factor applied to both the chitosan and fungal extracts in
20 g/L meat peptone, 20 g/L d-glucose) for 16 h at 30 °C.
the microencapsulated matrix suspension. It was therefore
Two concentrations of chitosan were used, based on the
calculated as follows:
results of Taillandier et al. (Taillandier et al., 2015), describ-
ing the mode of action of NBI chitosan on B. bruxellensis
( ( ))
TEACest = TEACfungal extract × Mfe− c ∕ Mfe− i
inhibition: 40 mg/L and 400 mg/L [11]. These concentra- ( ( ))
+ TEACchitosan × Mc− c ∕ Mc− i
tions were chosen as they correspond to the ends of the
standard range of NBI showing an action on B. bruxellensis. where Mfe-c is the dry mass of fungal extract in the micro-
The controls were culture media without any supplementa- encapsulated matrix suspension; Mfe-i is the dry mass of the
tion, and culture media supplemented with low molecular initial fungal extract; Mc-c is the dry mass of chitosan in the
weight chitosan or with No Brett Inside chitosan that had microencapsulated matrix suspension; and Mc-i is the dry
not been spray-dried. The supplements to the YEPD medium mass of the initial chitosan solution.
Effects were classified as additive (AE), synergistic (SE) preventing obstruction of the nozzle during the spray-drying
or antagonistic (AN) as described by Ribeiro et al. [38]. process and increasing encapsulation efficiency [21, 40].
AE: theoretical and experimental values differed by less than For the spray-drying parameters, the chosen inlet tem-
5%. SE: experimental values were at least 5% higher than perature of 120 °C was sufficient to evaporate both sol-
theoretical values. AN: experimental values were at least vents and acetic acid (which has a boiling point is 118 °C),
5% lower than theoretical values. Lower TEAC values are and the feed spray rate was adapted to maintain the out-
associated with lower levels of antioxidant activity. let temperature around 75 °C, ensuring that the particle
dried correctly with no alteration of the properties of the
Statistical Analyses extracts. Appropriate adjustment between the inlet temper-
ature and the feed flow is essential to ensure the evapora-
Data are presented as means ± SD for triplicate experiments. tion of maximum of the liquid sprayed before the droplets
Statistical analyses were performed with jamovi (jamovi meet the drying chamber walls, to optimize the production
project (2017), jamovi (Version 0.8)). One-way and two-way yield [40].
ANOVA tests were used to assess the significance of differ- The incorporation of ethanol extract, even with a high
ences for each variable (p < 0.05). Tukey post hoc test was proportion of fungal material (PE*2: 1.39 ± 0.03 g/L; CE*3:
applied to determine the significance of differences between 29.4 ± 0.7 g/L and CE*6: 55.1 ± 1.2 g/L (dry weight)),
conditions. made it possible to obtain production yields of around 80%
(Table 1). These results were highly satisfactory and signifi-
cantly better than published production yields for the use of
Results chitosan as the encapsulation material, which vary from 23
to 73%, and are generally around 50% [21, 41].
Microencapsulation of Fungal Extracts Mean particle size ranged from 1.17 to 4.35 µm, consist-
ent with published values for chitosan and loaded chitosan
Spray-drying was used to prepare chitosan and ethanol microparticles, which are generally between 1 and 5 µm
extract-loaded chitosan microparticles. Several parameters [21]. The results of the statistical analysis suggested that
can affect the characteristics of the obtained microspheres, mean particle size depends on the type of fungal extract used
including polymer concentration, solvent and assay condi- for supplementation, but not of the type of chitosan. These
tions (inlet temperature, spray rate of feed, etc.) [39]. values were confirmed by SEM observations (Fig. 1). This
For these experiments, chitosan concentration was fixed could be linked to the composition of the extract. HPLC
at 1% (w/w) in 1% (v/v) aqueous acetic acid to ensure com- analysis of the extract were performed as described in
plete dissolution of the chitosan and solutions with a suit- Choque et al. [14]. Results show that fungal extracts are
able viscosity for spraying. Ethanol extracts (CE*3, CE*6, composed of two main compounds: melanin (black pig-
PE*2, 100 mL in each case) were then added to give an ment), and Naphtho-Gamma-Pyrones (NGPs). The propor-
80/20 water/ethanol ratio, which maintained suitable levels tion of NGPs of each extract was calculated with chromato-
of solubility of both chitosan and the extracts in the solution, gram analysis. The proportions were 94.4 ± 2.3% of NGPs
Table 1 Spray-drying yield and Chitosan Fungal extract Initial dry Spray-drying Mean microparti- Particle size coef-
mean micro particle diameter weight (g) yield (%) cle size (μm) ficient of variation
(%)
LMW low molecular weight chitosan, NBI No Brett Inside® chitosan; None anhydrous ethanol control,
PE*2 SPE semi-purified fungal extract, CE*3 fungal extract concentrated by rotary evaporation (3 V/V),
CE*6 fungal extract concentrated by rotary evaporation (6 V/V)
Data with the same letter are not significantly different (two-way ANOVA with Tukey post hoc correction,
p-value < 0.05)
Fig. 1 Scanning electron micrographs of LMW + CE*6 microparticles (a), NBI + CE*6 microparticles (b), and NBI + None microparticles (c)
in PE*2; 34.2 ± 2.5% of NGPs in CE*3, and 28.3 ± 1.8% of whereas antioxidant supplementation of the chitosan matrix
NGPs in CE*6. The more the NGPs are present, the less the considerably decreased antimicrobial efficacy, at least for
melanin is. Thus, it appears that the particle size of the chi- CE*3 and CE*6 supplementation. The addition of a too large
tosan microparticles is linked to the proportion of melanin quantity of antioxidant might, therefore, limit the antimi-
in the fungal extract. The more the melanin is present, the crobial efficacy of chitosan or strong presence of melanin in
higher is the particle size. those matrices could limit the mode of action of chitosan.
The microparticles produced were spherical and of regu-
lar shape, but with a slightly cracked surface. No signifi- Antioxidant Activity of Microencapsulated Matrices
cant difference was observed between chitosan and fungal
extracts, other than for the mean size of the microparticles Regarding the antioxidant capacity of the fungal extracts
produced. Indeed, initial dry weight differed between fungal before microencapsulation, a relation can be found between
ethanol extracts and higher initial dry weights of the spray- the quantity of NGPs present in an extract and its antioxidant
dried sample were associated with larger mean microparticle capacity. Indeed, an antioxidant capacity between 1.2- and
size. This reflects a higher concentration of matter in the 1.6-mM TEAC could be found per gram of NGPs present
sprayed droplets. in the extract (not statistically different). The antioxidant
capacity of NGPs have previously been described confirm-
Effect of Microencapsulated Matrices on the Growth ing this hypothesis [15, 16, 43].
of Enological Yeasts Three types of microencapsulated matrix suspensions
were tested: anhydrous ethanol (the solvent used to obtain
The approach used here aimed to combine the antimicro- the antioxidant fungal extract); acidified ethanol 12% (pH
bial properties of chitosan with the antioxidant properties 3) to represent conditions equivalent to those found in wine;
of the fungal extract. No Brett I nside® is a commercial chi- and acidified water (pH 3) to mimic grape must. Antioxi-
tosan, obtained from the fungus Aspergillus niger, which dant activity was limited in anhydrous ethanol suspensions
is already on sale for limiting wine spoilage due to Bret- (Table 2) possibly due to the very low solubility of chitosan
tanomyces bruxellensis [11]. This micro-organism is rec- in organic solvents. In such conditions, the chitosan envelope
ognized as a major source of contamination in wine and would prevent the release of the antioxidant molecules into
as the principal cause of a “horse sweat” flavor [42]. Bret- the medium, thereby limiting antioxidant activity. Alterna-
tanomyces bruxellensis can develop in both musts and wine, tively, there may be an antagonistic effect between chitosan
throughout the entire winemaking process. As described by and the antioxidant molecule of the fungal extract in this
Taillandier et al., No Brett I nside® chitosan (NBI) seemed type of solvent.
to be generally more effective than low molecular weight By contrast, in the suspensions simulating wine (12%
chitosan (LMW) in the winemaking context. NBI seemed ethanol) and must (acidified water), a synergistic effect on
to have less impact on the growth of S. cerevisiae, which is antioxidant properties was observed (Table 2).
required for alcoholic fermentation, and a stronger impact
on the growth of B. bruxellensis, the chief contaminant, than
LMW (Fig. 2).
Conversely, the spray-drying technique has no impact
on the slowing of B. bruxellensis development (Fig. 2b),
Fig. 2 Growth of Saccharomyces cerevisiae (a) and Brettanomy- gal extract concentrated by rotary evaporation (3 V/V), CE*6 fungal
ces bruxellensis (b) populations in the presence of different types of extract concentrated by rotary evaporation (6 V/V). Letters indicate
chitosan, as assessed by measuring ΔOD600nm. LMW low molecular values significantly different from the control (one-way ANOVA with
weight chitosan, NBI No Brett Inside® chitosan; None anhydrous Bonferroni post hoc correction; a: p-value < 0.05; b: p-value < 0.005;
ethanol control, PE*2 SPE semi-purified fungal extract, CE*3 fun- c: p-value < 0.001)
Control
CE*3 11.22 ± 0.53
CE*6 18.66 ± 0.21
PE*2 2.2 ± 0.08
LMW 0.06 ± 0.001 0.22 ± 0.005 0.31 ± 0.025
NBI N.D. ± 0 0.11 ± 0.002 0.19 ± 0.005
LMW
CE*3 0.52 0.16d ± 0.017 0.61 1.15b ± 0.021 0.66 1.56 ± 0.036
CE*6 0.61 0.38c ± 0.016 0.68 0.76e ± 0.005 0.72 0.90 ± 0.018
PE*2 0.22 0.44c ± 0.01 0.37 1.09b ± 0.036 0.45 1.4a ± 0.04
NBI
CE*3 0.48 0.16d ± 0.01 0.54 1.26a ± 0.055 0.59 1.4a ± 0.07
CE*6 0.59 0.40c ± 0.009 0.63 1.13b ± 0.056 0.67 0.97b ± 0.018
PE*2 0.16 0.34c ± 0.022 0.26 0.83e ± 0.034 0.34 0.94b ± 0.004
natural active ingredients were combined by spray-drying was observed for the chitosan/fungal extract combina-
microencapsulation to generate a powder that is easy to use tion, highlighting the potential value of this powder for
and to store. The spray-drying technique seems to decrease the use in the winemaking process. PE*2 supplemented
the negative impact of chitosan on S. cerevisiae growth, with matrices had the strongest antioxidant properties, with a
synergistic effects, increasing the antioxidant capacity of synergistic effect of 2.8 to 3.2 times the expected value.
the mixture. Indeed, the growth of S. cerevisiae was signifi- These results are consistent with those of Sansone and
cantly slowed in the presence of the commercial chitosan at colleagues (2014), showing small particles size generally
the concentration recommended for limiting the growth of B. increases microparticle dissolution and the release of the
bruxellensis [11]. This slowing of growth has been reported encapsulated active ingredient (Sansone et al. [41]). Under
to be due to a phenomenon of yeast absorption by the poly- laboratory conditions, in simple media, the antimicrobial
mer [47]. This slower growth of S. cerevisiae may slow the and antioxidant properties were combined, revealing this
alcoholic fermentation, prolonging the winemaking process, powder to be a promising alternative to sulfites for use
if chitosan is added to the must stage. It limits the use of the in winemaking. Under the conditions tested, the PE*2-
commercial NBI product for the treatment of wines before supplemented matrix is a good candidate for use in wine
bottling. Interestingly, the effect of chitosan on S. cerevisiae applications. Indeed, the spray-drying technique limited
growth seems to be reduced by spray-drying and/or anti- the effects of chitosan on S. cerevisiae growth, whereas
oxidant supplementation. This could allow a wider use of the effect on B. bruxellensis growth was similar to that of
chitosan in winemaking processes, including its addition to NBI used in the recommended conditions in wine (Con-
the must before the initiation of alcoholic fermentation. trol, 400 mg/L). The addition of the NBI PE*2 matrix to
The experimental antioxidant capacity of most powders the must could therefore be considered in winemaking.
was two to three times higher than the estimated value However, for confirmation of this potential, scaling up of
for a combination of the antioxidant activities of chitosan the fungal antioxidant production has to be shown in order
and the chosen fungal extract [48]. The spray-drying of to manufacture the process, and recent advances have been
a combination of two antioxidant fungal extracts (Suil- made on this step [49]. Then, both properties (antioxi-
lus luteus and Coprinopsis atramentaria) has already dant and antimicrobial) will need to be tested directly on a
been shown to double the antioxidant activity over that must, with evaluations of browning and microbial spoilage
expected (Ribeiro et al. [38]). A similar synergistic effect throughout the winemaking process and assessments of the
release of the active ingredients from the powder into a A-producing fungi in French grapes and characterization of new
complex medium such as must or wine. Finally, innocuity naphtho-gamma-pyrone polyketide (aurasperone G) isolated from
Aspergillus niger C-433. J Agric Food Chem 55:8920–8927
of the product should be confirmed. However, previous 14. Choque E, Klopp C, Valiere S, Raynal J, Mathieu F (2018) Whole-
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