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Rolling Stock

This document provides information on Atlas Copco's rolling stock solutions for material removal, drilling, and assembly applications in the rail industry. It highlights grinding, sanding, cutting, and deburring tools for tasks like weld preparation. It also discusses positive feed drills, modular drills, and impact wrenches for precision hole drilling and assembly. Application guides provide recommendations for tools based on the type of work, such as bogie construction or rail drilling. The document promotes Atlas Copco's focus on productivity, ergonomics, and safety in rail maintenance and production.

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Manish Mohanan
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0% found this document useful (0 votes)
66 views12 pages

Rolling Stock

This document provides information on Atlas Copco's rolling stock solutions for material removal, drilling, and assembly applications in the rail industry. It highlights grinding, sanding, cutting, and deburring tools for tasks like weld preparation. It also discusses positive feed drills, modular drills, and impact wrenches for precision hole drilling and assembly. Application guides provide recommendations for tools based on the type of work, such as bogie construction or rail drilling. The document promotes Atlas Copco's focus on productivity, ergonomics, and safety in rail maintenance and production.

Uploaded by

Manish Mohanan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Rolling

stock
Solutions for production
and maintenance in the
rolling stock industry.
MEETING NEW
DEMANDS
Ever since the first railway
system appeared in 1820,
progress has brought us
reliable speed and endurance.
From traditional horse power
to pure machine power –
taking it further than ever. The
increasing focus on rail-bound
transportation has resulted in
higher production levels and
new demands for everyone
in the business. With a strong
focus on improving operator
ergonomics, safety and
productivity.
MATERIAL REMOVAL

Atlas Copco can offer the right high quality solution


for efficient and ergonomic grinding. Accessibility
and outstanding power-to-weight ratio with
operator comfort.

ANGLE GRINDERS
Our Turbine and Vane
grinders will allways
get a very high rate ALUMINUM WORK
of material removal,
even on the roughest Safe and precise
surfaces. Sander cutting and deburring
version are also in aluminium. The dust
available. extractor evacuates the
aluminum chips

BEVELING TOOLS
GTB25 and LSB38 are
used for making perfect
chamfers or radius
for weld and paint DIE GRINDERS
preparation. For optimal productivity
and operator comfort
we offer our scatter
damped die grinders.
WHEN BUILDING THE UNDERCARRIAGE, BEVELING GIVES YOU a sound welded
SUPERSTRUCTURE, walls and roof of the joint with optimum amount of weld in place
train this involves a lot of weld preparation, for maximum strength. Rounded edges of
cleaning castings and general work. This metal surfaces gives you proper thickness of
demands powerful grinders and sanders coatings and avoids corrosion and protects
to do the manual job fast and easy but edge from chipping. For a quick and perfect
also with the best ergonomics in mind to result you should use our GTB25 or LSB38.
safeguard workers health and minimize the
risk for injury.

APPLICATION GUIDE – MATERIAL REMOVAL


Application Product recommendation Accessories

Rough grinding and cutting off GTG40 Angle Turbine grinder Air preparation unit, multiflex swivel connector, hoses,
GTR40 Turbine Straight grinder hose reels, couplings
GTG25 Angle Turbine grinder
LSV48/38 Angle grinders
LSR48 Straight grinder
LSF38 Die grinder

Medium rough grinding and rough sanding GTG25 Angle Turbine grinder Air preparation unit, multiflex swivel connector, hoses,
LSV48/38 Angle grinders hose reels, couplings
LSR48 Straight grinder
LSF38 Die grinder

Heavy deburring LSF38 Die grinder Air preparation unit, multiflex swivel connector, hoses,
LSV38 Angle grinders hose reels, couplings
LSR38/48 Straight grinder
GTB25 Turbine Beveling tool
LSB38 Beveling tool

Medium & light deburring LSF28 Die grinder Air preparation unit, multiflex swivel connector, hoses,
LSR28 Straight grinder hose reels, couplings
LSF12/19 Die grinder
LSF07 High speed pencil grinder

Finish polishing, precision grinding LSV28 Angle grinders/sanders Air preparation unit, multiflex swivel connector, hoses,
LSF28 Die grinder hose reels, couplings
LST/LSO Orbital sanders
LSV12/19 Angled Die grinders/sanders
LSF12/19 Die grinders
LSF07 High speed pencil grinder

Sanding and surface preparation LSV38 Angle sanders Dust extraction, backing pads, air preparation unit,
LSV28 Angle sanders multiflex swivel connector, hoses, hose reels, couplings
LST/LSO Orbital sanders

Aluminum working LSV38 Angle sanders with ALU-CUT Air preparation unit, multiflex swivel connector, hoses,
LSF17 Die grinder hose reels, couplings
DRILLING

For really tough applications you need a reliable drill that can
be adjusted to your every need. Make heavy drilling easier with
agile and flexible tools offering high power
to weight ratio and excellent ergonomics.

POSITIVE FEED
DRILLS
Right angle or in-
line with twist-lock
or concentric collet
for small holes with
countersink in one-shot
MODULAR DRILL or larger holes in all
One powerful motor materials.
unit, completely
interchangeable
with different heads,
giving you a
total solution
suited for any
holemaking
task.
MANUAL DRILLING
LBB/LBV drills are of
highest quality and
POWER are built to provide
FEED ARM consistent reliability and
performance in a wide
range of applications.
“BOGIE, STRUCTURE, RAIL TRACK, HOLE DRILLING MADE EASY.
WAGON PREPARATION” are the typical When using the “Power feed arm”, you can
applications that need precise hole drilling. drill up to 19 mm holes using a hand-held
Automatic feeding from Atlas Copco Positive drill (LBB36 H005 and LBB37 H007). A small
Feed Drills, PFD1100 and PFD1500, reduce and light weight solution or heavy duty
the cycle time, prolong cutter life time and drilling applications.
improves both productivity and quality.
Drilling large holes in thick stacks is now a
challenge in the past.

APPLICATION GUIDE – DRILLING

Application Hole size Product recommendation Accessories

Under construction 8 - 27.5 mm PFD1100 Air preparation unit, multiflex swivel connector, hoses,
PFD1500 hose reels, couplings
LBB37+power feed arm
RAB

Bogie 4.5 - 11.9 mm PFD1100 Air preparation unit, multiflex swivel connector, hoses,
Modular drills hose reels, couplings
LBB37
LBB26
LBV37

Interior 2.8 -12.5 mm LBB16 Air preparation unit, multiflex swivel connector, hoses,
LBV16 hose reels, couplings, suction kit for LBB16
Modular drills
PFD1100

Over construction 6.3 - 14.7 mm LBB16 Air preparation unit, multiflex swivel connector, hoses,
LBV16 hose reels, couplings, suction kit for LBB16
Modular drills
PFD1100
PFD1500

Rail 12.3 - 27.5 mm PFD1100 Air preparation unit, multiflex swivel connector, hoses,
PFD1500 hose reels, couplings
RAB
ASSEMBLY

Atlas Copco offers a wide selection of assembly solutions


that match your every need. From fast impact wrenches to
high precision electrical systems that enables full control of
the whole assembly process.

HIGH TORQUE
ELECTRIC TOOLS
Tensor Revo is a flexible
tool for precision high
torque applications that
also might be difficult to
access.
ELECTRIC
TOOLS AND
CONTROLLERS
The best
solution
for critical
applications
where
accuracy,
control and
traceability are
important for SUPER HIGH
your business TORQUE
SOLUTIONS PNEUMATIC
Hydraulic RT and TOOLS
pneumatic RTP Wide selection of
series brings power, robust nutrunners,
accuracy and pulse tools and impact
safety to bolting wrenches with high
applications. capacity-to weight ratio.
WHEEL BOGIE ASSEMBLY must run CRITICAL FASTENING DUTIES are among
flawlessly in very harsh conditions. This the most essential tightening operations.
puts high demands on the tools that every You need to be in control of production and
component is in the right place and is quality assurance. We offer mechanical click
tightened at the right torque. wrenches as well as modular transducerized
wrenches to meet your exact needs.

APPLICATION GUIDE – ASSEMBLY

Application Common needs Recommended product Accessories

Ground connector, bearing housing High torque accuracy, traceability, Tensor ST - electric nutrunner Controller, cable, reaction bar,
multiple torque levels torque arm and sockets

Wheel Grease Box High torque accuracy, traceability, Tensor ST - electric nutrunner Controller, cable, custom made
multiple torque levels attachment for torque absorbment
and reaching bolts in cramped
spaces and sockets

Interior, armrests at seats High torque accuracy, tracability, Tensor SL - electric screwdriver Controller, cable, stacklight, Tool
accessability Positioning System (TPS), Torque
arms/Balancer and bits

Bumpers, within wagons High torque levels and medium LTP - Shut-off Pistol grip nutrunner Reaction bar, air preparation unit,
torque accuracy ST Wrench - transducerized quality multiflex swivel connector, hoses,
assurance hose reels, couplings and sockets
Saltus click wrenches - mehanical click
wrenches

Loosening of bolts Fast and robust products LMS - Non shut-off Impact wrench Air preparation unit, hoses, hose
reels, couplings and sockets

Quality control Quality assurance, repeatability, ST wrench - transducerized quality Saltus sockets
easy calibration assurance
Saltus click wrenches - mechanical
click wrenches

High torque applications High torque applications for Tensor Revo The Power Focus 6000 controller,
tightening with great accuracy and reaction bar
flexibility

High torque applications High torque applications for RTP pneumatic nutrunners Hoses, air preparation units,
tightening in difficult to access reaction bar
areas

Super high torque applications Very high torques (>5000 Nm), Rapid Torc wrenches Electric pump, hand pump, backup
flexible and accurate wrench, ratchet link, hoses
ASSEMBLY

To optimize your assembly operations and increase your


productivity we offer a wide selection of heads and sockets.
We develop the optimal solutions in close cooperation with
you and your needs.

SOCKETS
SOCKETS We produce standard
and customized
We offer more than
sockets.
1.400 different high-
quality Saltus sockets
in various versions and
lengths.

MECHANICAL
CLICK WRENCHES
Our different wrench
types offer the right
strategy for nearly any
application. The easy
STWRENCH handling has earned
wide acceptance
Use the STwrench for
among operators.
production to get full
traceability of the entire
tightening oper­ation.
ATLAS COPCO SERVICE
From a wide range of service products to tailor made
solutions. Consistently high-quality service and support,
locally. For us, service is a global commitment.
Today´s changing environment is constantly in how to best support our customers with highest
increasing the pressure on the performance of availability, accuracy and the longest life time of
companies in the industry. Consequently, operational their equipment. Furthermore, we are enabling
excellence at its lowest cost has never been as our customers to focus on their core business
important as today. Atlas Copco is a strategic while knowing we support them to secure highest
partner for many industry companies and has been quality of their products at the highest level of cost
so for many years. We have gathered experience efficiency.

YOUR BENEFITS OUR SERVICE PRODUCTS

““Fast and high quality repairs. Fixed price repair, calibration and preventive
maintenance on Atlas Copco tools, other
““A fixed repair, calibration and companies’ tools non tool equipment
preventive maintenance budget.

““Identification of cost drivers related to


tool failures. Service programs covering your tools

““Optimized life time and performance of


your tool.

““Overview of savings and efficiency On-site contract – Tools Management Center


improvements in you production
through KPI reports.

““Safe and efficient installation of your


new equipment and/or moving your old EasyStart and installation packages
one.

““Safe and effective support when


building new plants.
Friction and Joint analysis
““Making sure your new equipment is up
and running with highest quality, as fast
as possible.

““Cost savings due to increased efficiency


Production Optimization
and quality of your production.

““Decreased warranty costs as a result of


fewer call backs.

““Making sure your employees work in Software management

the most ergonomic and efficient way.

Training and consulting


9833 2061 01 | 2016:1

COMMITTED TO SUSTAINABLE PRODUCTIVITY

We stand by our responsibilities towards our customers,


towards the environment and the people around us.
We make performance stand a test of time.
This is what we call – Sustainable Productivity.

www.atlascopco.com

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