JH Step-4 : Supporting Documents List

Plant : PU / Shop / Dept. : Cell / Circle :

Machine /Equipement/ Workstation No. : Machine / Equipment/Workstation Name : Date :

Sr. No. Document Title Format Type (Common Or Specific) Remark / Format Number

1 Abnormality Tag Register Common for (JH step-1, 2, 3 & 4) MQS/TPM/JH Pillar/JHStep-1/Abnormality Register/F/01

2 Abnormality Tag Trend & Status Common for (JH step-1, 2, 3 & 4) MQS/TPM/JH Pillar/JHStep-1/Tag Trend & Status/F/01

3 OPL Trend Common for (JH step-1, 2, 3 & 4) MQS/TPM/JH Pillar/JHStep-1/OPL Trend /F/02

4 List of OPL Common for (JH step-1, 2, 3 & 4) MQS/TPM/JH Pillar/JHStep-1/OPL List/F/01

MQS/TPM/One Point Lesson/F/01

5 OPL Sheet Common for (JH step-1, 2, 3 & 4)
MQS/TPM/One Point Lesson/F/01

6 Gemba Kaizen Trend Common for (JH step-1, 2, 3 & 4) MQS/TPM/JH Pillar/JHStep-1/Gemba Kaizen Trend /F/02

7 List of Kaizens Common for (JH step-1, 2, 3 & 4) MQS/TPM/JH Pillar/JHStep-1/Kaizens List/F/01

8 Gemba Kaizen Sheet Common for (JH step-1, 2, 3 & 4) MQS/TPM/KK Pillar/Gemba Kaizen Sheet/F/01

Result Area -Breakdown, Defect & Accident Due to

9 Common for (JH step-1, 2, 3 & 4) MQS / TPM / TPM Activity Board / KPI & KAI Monitoring Graph/ F/01
Inadequate JH

10 Result Area - OEE / OLE Sheet Common for (JH step-1, 2, 3 & 4) MQS/TPM/KK Pillar/OEE-OLE Calculation Sheet/F/01

11 CLITA Time Trend Graph Common for (JH step-1, 2, 3 & 4) MQS/TPM/JH Pillar/JHStep-1/CLITA Improvements/F/02

12 JH Stepwise Status Specific for JH Step-4 MQS/TPM/JH Pillar/JHStep wise Status/F/01

MQS/TPM/JH Pillar/JHStep-4/Equipment Know Why Sheet /F/01

13 Know Why Sheet Specific for JH Step-4
MQS/TPM/JH Pillar/JHStep-4/Equipment Know Why Sheet /F/01

14 Q Component Specific for JH Step-4 MQS/TPM/QM Pillar/QM Step-10/Q Component/F/01

MQS/TPM/E&T Pillar/Skill Radar Chart/F/01

15 Knowledge & Skill Radar Chart Specific for JH Step-4
MQS/TPM/E&T Pillar/Skill Radar Chart/F/01

16 Minor Repairs done by Operator Specific for JH Step-4 MQS/TPM/JH Pillar/JHStep-4/Audit Sheet/F/01

17 JH Step-4 Audit Sheet Specific for JH Step-4 MQS/TPM/JH Pillar/JHStep-4/Audit Sheet/F/01

 JH Stepwise Status
Plant : PU / Shop / Dept. : Cell / Circle : Date :

TOTAL Machines/ Equipments/

JH Step-1 JH Step-2 JH Step-3 JH Step-4 JH Step-5 JH Step-6 JH Step-7
Workstations in Cell

Machines/ Equipments /
200 150 125 100 100 0 0 675
Workstations Planned
Machines/ Equipments /
180 135 130 90 80 0 0 615
Workstations Completed

JH Stepwise Status
Machines/ Equipments / Workstations Planned Machines/ Equipments / Workstations Completed

800

700 675

615
600
Nos.

500

400

300

200
200 180
150
135 125 130
100 90 100
100 80

0 0 0 0
0
JH Step-1 JH Step-2 JH Step-3 JH Step-4 JH Step-5 JH Step-6 JH Step-7 TOTAL Machines/ Equipments/
Workstations in Cell
 Equipment Know Why Sheet
Plant : PU / Shop / Dept. : Cell / Circle :

Machine /Equipement/ Workstation No. : Machine / Equipment/Workstation Name : Date :

Note - Refer Machine / Equipment block diagram for subassembly linkage (JH Step-0)

Subassembly / Area No. System ↓

Subassembly / Area
(as per block diagram JH Step- Basic Function of this subassembly ↓ (Nut/bolts, Drives, Pnumatics, Hydraulics,
Description ↓
0) ↓ Electrical, Lubrication)

Part Diagram :-

Part No. (as per part diagram KNOW - WHY

Inspection Item Inspection Method Criteria / Standard Action if found Abnormal
shown) (Why is this improvement necessary ?)

Note - Pl. ensure inspections items to be incorporated into 'CLITA Tentative Standards'

MQS/TPM/JH Pillar/JHStep-4/Equipment Know Why Sheet /F/01 Rev. No. : 00 Rev. Date : 25th Sep’2013 14
 Equipment Know Why Sheet
Plant : PU / Shop / Dept. : Cell / Circle :

Machine /Equipement/ Workstation No. : Machine / Equipment/Workstation Name : Date :

Note - Refer Machine / Equipment block diagram for subassembly linkage (JH Step-0)

Subassembly / Area No. System ↓

Subassembly / Area
(as per block diagram JH Step- Basic Function of this subassembly ↓ (Nut/bolts, Drives, Pnumatics, Hydraulics,
Description ↓
0) ↓ Electrical, Lubrication)

2 Transmission Assembly To Transfer the motion from electric motor to extruder screw as per design ratio Drives

L E
Part Diagram :-

SA MP

Part No. (as per part diagram KNOW - WHY

Inspection Item Inspection Method Criteria / Standard Action if found Abnormal
shown) (Why is this improvement necessary ?)

If Oil Leakages -
Stop the machine → open the oil cap→
Oil level should be above marking Gear oil temp. increase → gears worn out → Gear
5 Oil Level of gear box Visual check
level
fill oil upto mark→ use funnel while
breakdown
filling

Note - Pl. ensure inspections items to be incorporated into 'CLITA Tentative Standards'

MQS/TPM/JH Pillar/JHStep-4/Equipment Know Why Sheet /F/01 Rev. No. : 00 Rev. Date : 25th Sep’2013 14
 'Q' Component
Plant : PU / Shop / Dept. : Cell / Circle :

Machine / Equipement / Workstation No. : Machine / Equipement / Workstation Name :

To Which Pillar Hand

Method of Inspection What defect will
Equipment Block diagram over - Area Number Inspection Item Standard Value
checking frequency come
JH / PM

clamping ovality to
JH 5 pressure
30-35 kg/cm2 visual weekly
component (ID)

Typical
Example

MQS/TPM/QM Pillar/QM Step-10/Q Component/F/01 Rev. No. : 00 Rev. Date : 8th August’2013 5
 Knowledge & Skill Radar Chart

Plant : 1502 PU / Shop / Dept. : MDU Press Shop Cell / Circle : JH-01-04

Machine /Equipement/ Workstation No. : 1513107769 Machine / Equipment/Workstation Name : YSM 36T Date : 10.10.2020

Operator Name : Dnyandeo Lagad L1 / Q1 / LEARNER L2 / Q2 / PRACTIONER L3 / Q3 / EXPERT L4 / Q4 / TRAINER

Knowledge Achived % 84% Knowledge & Skill Level
Token No. : 700241 I KNOW I DO I SET / REPAIR I TEACH
Paste Here Operator
Photo
Cell / Circle Leader :
P
Mahadev Walke
Skill Achieved % 88% Pl tick ( ) appropriate
K&S level

Work Classification -
No of Questions as per
1. Machine System,
Knowledge & Skill Radar Chart Knowledge or Knowledge No of Questions
2. Process, Action Plan
(chart will generate automatically as putting figures in No. of qusetions Asked & Answered columns E&T Topics Questionnaire / Skill answered correctly in
3. Quality, Skill Nos. Assessent Sheet for the evaluation
(in case of gap, GAP Shows in Blue Color)
GAP Shows in Blue Color) 4. Safety, evaluation
5. Systems.

Machine System K1 Nut & Bolts 4 3

Machine System K2 Drives 3 3

No of Questions as per Knowledge Questionnaire / Skill Assessent Sheet for evaluation
No of Questions answered correctly in the evaluation Machine System K3 Pnematic 4 3

Machine System K4 Hydraulic 4 3

K1
S10 K2 Electrical &
Machine System K5 Electronics 4 4
S9 4
K3
Machine System K6 Lubrication 4 4

S8 3
K4 Process K7 Basic Work 4 3

2 Quality K8 Quality 4 2
S7 K5
Safety K9 PPE / JSA / HIRA 3 3
1

TPM / Quality
System K10 Systems 3 3

S6 0 K6
Machine System S1 Nut & Bolts 4 3

Machine System S2 Drives 4 3

S5 K7 Machine System S3 Pnematic 3 3

Machine System S4 Hydraulic 4 3

S4 K8
Electrical &
Machine System S5 Electronics 2 2

S3 K9 Machine System S6 Lubrication 3 3

S2 K10
S1 Process S7 Basic Work 3 3

Quality S8 Quality 3 2

Safety S9 PPE / JSA / HIRA 3 3

TPM / Quality
System S10 Systems 3 3

Note - Passing Score Critera for Knowledge & Skill Level 80 %

 Knowledge & Skill Radar Chart

Plant : 1502 PU / Shop / Dept. : MDU Press Shop Cell / Circle : JH-01-04

Machine /Equipement/ Workstation No. : 1513107769 Machine / Equipment/Workstation Name : YSM 36T Date : 10.10.2020

Operator Name : Manoj Gade L1 / Q1 / LEARNER L2 / Q2 / PRACTIONER L3 / Q3 / EXPERT L4 / Q4 / TRAINER

Knowledge Achived % 92% Knowledge & Skill Level
Token No. : 101343 I KNOW I DO I SET / REPAIR I TEACH
Paste Here Operator
Photo
Cell / Circle Leader :
P
Mahadev Walke
Skill Achieved % 88% Pl tick ( ) appropriate
K&S level

Work Classification -
No of Questions as per
1. Machine System,
Knowledge & Skill Radar Chart Knowledge or Knowledge No of Questions
2. Process, Action Plan
(chart will generate automatically as putting figures in No. of qusetions Asked & Answered columns E&T Topics Questionnaire / Skill answered correctly in
3. Quality, Skill Nos. Assessent Sheet for the evaluation
(in case of gap, GAP Shows in Blue Color)
GAP Shows in Blue Color) 4. Safety, evaluation
5. Systems.

Machine System K1 Nut & Bolts 4 4

Machine System K2 Drives 3 3

No of Questions as per Knowledge Questionnaire / Skill Assessent Sheet for evaluation
No of Questions answered correctly in the evaluation Machine System K3 Pnematic 4 3

Machine System K4 Hydraulic 4 3

K1
S10 K2 Electrical &
Machine System K5 Electronics 4 4
S9 4
K3
Machine System K6 Lubrication 4 4

S8 3
K4 Process K7 Basic Work 4 4

2 Quality K8 Quality 4 3
S7 K5
Safety K9 PPE / JSA / HIRA 3 3
1

TPM / Quality
System K10 Systems 3 3

S6 0 K6
Machine System S1 Nut & Bolts 4 3

Machine System S2 Drives 4 3

S5 K7 Machine System S3 Pnematic 3 3

Machine System S4 Hydraulic 4 3

S4 K8
Electrical &
Machine System S5 Electronics 2 2

S3 K9 Machine System S6 Lubrication 3 3

S2 K10
S1 Process S7 Basic Work 3 3

Quality S8 Quality 3 2

Safety S9 PPE / JSA / HIRA 3 3

TPM / Quality
System S10 Systems 3 3

Note - Passing Score Critera for Knowledge & Skill Level 80 %

 Knowledge & Skill Radar Chart

Plant : 1502 PU / Shop / Dept. : MDU Press Shop Cell / Circle : JH-01-04

Machine /Equipement/ Workstation No. : 1513107769 Machine / Equipment/Workstation Name : YSM 36T Date : 10.10.2020

Operator Name : Vaibhav Mhaske L1 / Q1 / LEARNER L2 / Q2 / PRACTIONER L3 / Q3 / EXPERT L4 / Q4 / TRAINER

Knowledge Achived % 89% Knowledge & Skill Level
Token No. : 101310 I KNOW I DO I SET / REPAIR I TEACH
Paste Here Operator
Photo
Cell / Circle Leader :
P
Mahadev Walke
Skill Achieved % 88% Pl tick ( ) appropriate
K&S level

Work Classification -
No of Questions as per
1. Machine System,
Knowledge & Skill Radar Chart Knowledge or Knowledge No of Questions
2. Process, Action Plan
(chart will generate automatically as putting figures in No. of qusetions Asked & Answered columns E&T Topics Questionnaire / Skill answered correctly in
3. Quality, Skill Nos. Assessent Sheet for the evaluation
(in case of gap, GAP Shows in Blue Color)
GAP Shows in Blue Color) 4. Safety, evaluation
5. Systems.

Machine System K1 Nut & Bolts 4 4

Machine System K2 Drives 3 3

No of Questions as per Knowledge Questionnaire / Skill Assessent Sheet for evaluation
No of Questions answered correctly in the evaluation Machine System K3 Pnematic 4 4

Machine System K4 Hydraulic 4 3

K1
S10 K2 Electrical &
Machine System K5 Electronics 4 4
S9 4
K3
Machine System K6 Lubrication 4 4

S8 3
K4 Process K7 Basic Work 4 3

2 Quality K8 Quality 4 2
S7 K5
Safety K9 PPE / JSA / HIRA 3 3
1

TPM / Quality
System K10 Systems 3 3

S6 0 K6
Machine System S1 Nut & Bolts 4 3

Machine System S2 Drives 4 3

S5 K7 Machine System S3 Pnematic 3 3

Machine System S4 Hydraulic 4 3

S4 K8
Electrical &
Machine System S5 Electronics 2 2

S3 K9 Machine System S6 Lubrication 3 3

S2 K10
S1 Process S7 Basic Work 3 3

Quality S8 Quality 3 2

Safety S9 PPE / JSA / HIRA 3 3

TPM / Quality
System S10 Systems 3 3

Note - Passing Score Critera for Knowledge & Skill Level 80 %

 Knowledge & Skill Radar Chart

Plant : PU / Shop / Dept. : Cell / Circle :

Machine /Equipement/ Workstation No. : Machine / Equipment/Workstation Name : Date :

Operator Name : L1 / Q1 / LEARNER L2 / Q2 / PRACTIONER L3 / Q3 / EXPERT L4 / Q4 / TRAINER

Knowledge Achived % #DIV/0! Knowledge & Skill Level
Token No. : I KNOW I DO I SET / REPAIR I TEACH
Paste Here Operator
Photo
Cell / Circle Leader :
Skill Achieved % #DIV/0! Pl tick ( P ) appropriate
K&S level

Work Classification -
No of Questions as per
1. Machine System,
Knowledge & Skill Radar Chart Knowledge or Knowledge No of Questions
2. Process, Action Plan
(chart will generate automatically as putting figures in No. of qusetions Asked & Answered columns E&T Topics Questionnaire / Skill answered correctly in
3. Quality, Skill Nos. (in case of gap, GAP Shows in Blue Color)
Assessent Sheet for the evaluation
GAP Shows in Blue Color) 4. Safety, evaluation
5. Systems.

Machine System K1 Nut & Bolts

Machine System K2 Drives

No of Questions as per Knowledge Questionnaire / Skill Assessent Sheet for evaluation

No of Questions answered correctly in the evaluation Machine System K3 Pnematic

Machine System K4 Hydraulic

K1
S10 K2 Electrical &
Machine System K5 Electronics
S9 10
K3
9 Machine System K6 Lubrication
8

S8 7
K4 Process K7 Basic Work
6

5 Quality K8 Quality

S7 4 K5
3
Safety K9 PPE / JSA / HIRA

2
TPM / Quality
1
System K10 Systems

S6 0 K6
Machine System S1 Nut & Bolts

Machine System S2 Drives

S5 K7 Machine System S3 Pnematic

Machine System S4 Hydraulic

S4 K8
Electrical &
Machine System S5 Electronics

S3 K9 Machine System S6 Lubrication

S2 K10
S1 Process S7 Basic Work

Quality S8 Quality

Safety S9 PPE / JSA / HIRA

TPM / Quality
System S10 Systems

Note - Passing Score Critera for Knowledge & Skill Level 80 %

 Knowledge & Skill Radar Chart

Plant : PU / Shop / Dept. : Cell / Circle :

Machine /Equipement/ Workstation No. : Machine / Equipment/Workstation Name : Date :

Operator Name : L1 / Q1 / LEARNER L2 / Q2 / PRACTIONER L3 / Q3 / EXPERT L4 / Q4 / TRAINER

Knowledge Achived % 73% Knowledge & Skill Level
Token No. : I KNOW I DO I SET / REPAIR I TEACH
Paste Here Operator
Photo
Cell / Circle Leader :
Skill Achieved % 71% Pl tick ( P ) appropriate
K&S level

Work Classification -
No of Questions as per
1. Machine System,
Knowledge & Skill Radar Chart Knowledge or Knowledge No of Questions
2. Process, Action Plan
(chart will generate automatically as putting figures in No. of qusetions Asked & Answered columns E&T Topics Questionnaire / Skill answered correctly in
3. Quality, Skill Nos. (in case of gap, GAP Shows in Blue Color)
Assessent Sheet for the evaluation
GAP Shows in Blue Color) 4. Safety, evaluation
5. Systems.

Machine System K1 Nut & Bolts 4 3

Machine System K2 Drives 3 3

No of Questions as per Knowledge Questionnaire / Skill Assessent Sheet for evaluation
No of Questions answered correctly in the evaluation Machine System K3 Pnematic 3 2

Machine System K4 Hydraulic 3 3

K1
S10 K2 Electrical &
Machine System K5 Electronics
3 3
S9 4
K3
Machine System K6 Lubrication 4 2

S8 3
K4 Process K7 Basic Work 3 2

2 Quality K8 Quality 3 2
S7 K5
Safety K9 PPE / JSA / HIRA 4 2
1

TPM / Quality
System K10 Systems
3 2

S6 0 K6
Machine System S1 Nut & Bolts 3 3

Machine System S2 Drives 3 2

S5 K7 Machine System S3 Pnematic 3 2

Machine System S4 Hydraulic 3 2

S4 K8
Electrical &
Machine System S5 Electronics
4 2

S3 K9 Machine System S6 Lubrication 3 3

S2 K10
S1 Process S7 Basic Work 3 2

Quality S8 Quality 3 2

Safety S9 PPE / JSA / HIRA 3 2

TPM / Quality
System S10 Systems
3 2

Note - Passing Score Critera for Knowledge & Skill Level 80 %

 List of Minor Repairs by Operator
Plant : PU / Shop / Dept. : Cell / Circle :

Machine /Equipement/ Workstation No. : Machine / Equipment/Workstation Name : Date :

Sr. No. Date Problem Description Action Taken by Operator

10
 JH Step-4 Audit Sheet : General Inspection (Equipment Competent Operator)
Plant : PU / Shop / Dept. : Cell / Circle :

Machine / Equipment / Workstation No. : Machine / Equipment /Workstation Name :

Audit Level (Pl Tick on Level)

1st □ 2nd □ 3rd □
Self PU Manager JH Pillar Subcommitee
Qualifying Score More Than 180 Points More Than 170 Points More Than 160 Points
Audit Date
Auditee Name

Comments,
Check points Evaluation points if any
6 3 1
JH Step-1 : Is focus on detection (cleaning with meaning) abnormalities continued ? High Medium Low

6 3 1
Maitenance & Control JH Step-2 : Is maintainability of CLITA improved ? High Medium Low

6 3 1
JH Step-3 : Is the cleaning status recorded on CLITA checksheets, and is this conscientiously observed ? High Medium Low

6 3 1
Is education material prepared covering questionnaire, manuals/textbooks, cut models, booklets etc. ? High Medium Low

Is Knowledge & Skill Radar Chart prepared based on machine maintenance 6 axis (Nut bolts, drives, pnuematics, 6 3 1
Skills Education
hydraulics, electrical, lubrication & any other) ? High Medium Low

8 4 1
Is operator able to identify & take countermeasures on minor abnormalities (7 types) identified ? High Medium Low

3 2 1
Check for loose bolts and nuts High Medium Low

3 2 1
Check for Missing or damaged bolts and nuts. High Medium Low

3 2 1
Have anti -loosening coutermeasures been taken where necessery? High Medium Low

3 2 1
Are plain washers used in slits? High Medium Low

General Inpection Items of

3 2 1
'Nut / Bolts' Are bolts Lenghts adequate? High Medium Low
(Gemba Inspection)
3 2 1
Are match marks provided on bolts and nuts that vibrate easily? High Medium Low

3 2 1
Are uniform bolts,nuts and washers mounted in the same place? High Medium Low

3 2 1
Are spanners and other jigs and tools put orderly in places that are easy to use? (Indicated places) High Medium Low

3 2 1
Do bolts and nuts in frequently used places incorporate new ideas and improvements for fastening and removal? High Medium Low

3 2 1
Check for wear and deterioration of V-belts and wear and center misalignment of pulleys. High Medium Low

3 2 1
Are tentions of V-belts appropriate? High Medium Low

3 2 1
Is visual control of V-belt covers in place such as belt rotating direction and belt dimensions? High Medium Low

3 2 1
Is lube oil fully lubricated between pin and bushing of chains? High Medium Low

General Inpection Items of

3 2 1
'Drives' Check for chain elongation ,center misalignment and meshing troubles cased by spocket wear. High Medium Low
(Gemba Inspection)
Check for bearing heat , vibration and noise cause by bent shaft , eccentricity, loose fixing bolt. Oil depletion or other 3 2 1
causes. High Medium Low

3 2 1
Check for play (bolt looseness) of shaft ,keys and couplings. High Medium Low

3 2 1
Check for abnormal sounds emitted by toothed wheels, speed reducers,etc. High Medium Low

3 2 1
Is oiling of toothed wheels and reducers appropriate and is heat generated? High Medium Low

3 2 1
Check for leaks and oozing from piping and equipment . High Medium Low

3 2 1
Is equipment dustproof? High Medium Low

Check for abnormal sound vibration of pumps and motors . Check for beating sounds and offensive odor of check 3 2 1
valve ,solenoid valve etc. High Medium Low

3 2 1
Are oil level and temperature of hydraulic units proper? High Medium Low

General Inpection Items of

3 2 1
'Hydraulics & Pnuematics' Are air 3-point sets used correctly (oil amount, filter dirtiness, etc.)? High Medium Low
(Gemba Inspection)
3 2 1
Check for hose mounting condition ,vibration, stain and damage. High Medium Low

3 2 1
Are pipes lying on the ground where they should not be ? Are they properly held? High Medium Low

3 2 1
Can pipes be inspected and maintained easily? High Medium Low

3 2 1
Are pressure gauges normal (correct indicated and easy to see)? High Medium Low

3 2 1
Distribution control and operation panels have indication name plates attached ? High Medium Low

3 2 1
Are temperatures of distribution , control & operation panels high ? High Medium Low

3 2 1
Check dirtiness ( water , oil stains) of distribution, control and operation panels High Medium Low

3 2 1
Check for stains & damage on covers, packings & filter of distribution, control & operation panels. High Medium Low

General Inpection Items of

3 2 1
'Electrical / Electronics' Check for abnormality of wiring and connections (heat , damage and unstable wiring) High Medium Low
(Gemba Inspection)
3 2 1
Check for motor heat , abnormal sounds and vibration. High Medium Low

3 2 1
Are sensors installed properly ( Positions, Contact and Tightness )? High Medium Low

3 2 1
Check for sensor dirtiness ( water , oil and stain ) High Medium Low

3 2 1
Check for sensor damage and lead wire mounting condition. Are measures to prevent damage incorporated ? High Medium Low

- Do oiling places have a label correctly attached and are ideas incorporated to lubricate all places, without 3 2 1
omissions? High Medium Low

3 2 1
- Is correct oil type used ? High Medium Low

3 2 1
- Is oiling amount appropriate? High Medium Low

3 2 1
- Check for oil deterioration High Medium Low

General Inpection Items of

3 2 1
'Lubrication' - Check for oil supply pipe clogging and damage High Medium Low
(Gemba Inspection)
3 2 1
- Is oil to be supplied always available ? High Medium Low

3 2 1
- Are oilers and lubricators managed for each oil type? High Medium Low

3 2 1
- Check for damage and attached dust and dirt on oilers and nipples. High Medium Low

- Are oil stations magaged for each oil type and are they always covered .Check for attached dust and dirt on them 3 2 1
and their positions. High Medium Low

6 3 1
Have 'General Inpection Items' been incorporated into 'CLITA Tentative Stanadards' ? High Medium Low

Visual status of Is the effectiveness of JH captured in a visual form (breakdowns, accidents, quality defects, cost increase, speed loss 6 3 1
'Autonomous' activities etc.) ? High Medium Low
(PURPOSE- Development
of autonomous 6 3 1
Are review meetings held & do all members understand the JH Step-4 Methodology ? High Medium Low
maintenance)

6 3 1
Are suggestions for improvements being made (OPL, Gemba Kaizens etc.) ? High Medium Low

Total Points / 200

Result (Pass - Yes or No)
Audited by - Name & Sign

MQS/TPM/JH Pillar/JHStep-4/Audit Sheet/F/01 Rev. No. : 00 Rev. Date : 25th Sep’2013 14

 10

8
OIL TANK
TAPPING
UNIT
4 5

STRIP FEEDER BLANKING Forming

DECOILE
R 6

2 MAIN MOTOR

Main Supply
 9

HMI

TAPPING
CONTROLLER