Industrial Band Saw User Guide
Industrial Band Saw User Guide
- The machines are manufactured in compliance with the accident prevention rules in All installation work including the electrical connection must only be carried out by qualified
force. personnel.
- Strictly comply with the instructions contained in this manual to obtain the best
The machine must only be operated by a technically trained and experienced operative who is
performance from the machine. Strict compliance with the rules contained herewith will
also instructed in ‘safety at work ’ procedures.
ensure optimum results and avoid any inconvenience caused by the non -compliance of
operation and maintenance instructions. Any adjustments, cleaning, repairs or changing of the saw blade must under no circumstances be
- Closely follow the instructions given below to avoid contacting the manufacturer for the performed unless the machine is fully isolated from the electrical power supply. Ensure the
problems which can be easily solved.. emergency stop button on the control binnacle is pressed and the power supplies at the mains are
- If after having strictly compliance with the given instructions, the purchaser still needs disconnected.”
the help of our technical assistance service, he must supply all the technical indications
The band saw must be regularly inspected and maintained in good serviceable condition. Eye
necessary to determine the type of problem and/or the parts which are not functioning
protection, ear protection, gloves and protective clothing must be worn when any of the above
correctly. This will enable our technical assistance service to intervene quickly and
procedures are being carried out, as well as when cutting fluid is prepared, introduced or displaced
efficiently on the machine.
from the band saw machine (the relevant environmental regulations must be observed in case of
Copies of the instruction manual may be requested upon indication of the machine serial
number. the use and disposal of cutting fluid etc.)
The band saw must be installed on ground. Observe the permissible floor load. Than the band
saw machine has been properly bolt to ground securely.
Allow sufficient working space around the band saw of at least 1 meter. İnstallations of stock roller
conveyors require additional space and possibly a lifting mechanism for heavy work pieces.
Always ensure that the working area around the band saw is well lit.
DİRECTİVES/DİREKTİFLER
STANDARDS/STANDARTLAR
EN İSO 13857:2008; SAFETY OF MACHİNERY-SAFETY DİSTANCES TO PREVENT DANGER ZONES BEİNG REACHED BY UPPER LOWER LİMBS/ KOL VE BACAKLARİN
ULAŞABİLECEĞİ BÖLGELERDE TEHLİKENİN ÖNLENMESİ İÇİN GÜVENLİK MESAFELERİ
EN İSO 4413:20106: HYDRAULİC FLUİD POWER – GENERAL RULES AND SAFETY REQUİREMENTS FOR SYSTEMS AND THEİR COMPONENTS / HİDROLİK AKİŞKAN GÜÇ –
SİSTEMLER VE BİLEŞENLERİ İÇİN GÜVENLİK KURALLARİ VE GENEL KURALLAR.
EN İSO 13849 -1:2008/AC:2009; SAFETY OF MACHİNERY - SAFETY-RELATED PARTS OF CONTROL SYSTEMS - PART 1: GENERAL PRİNCİPLES FOR DESİGN / MAKİNELERDE
GÜVENLİK- KUMANDA SİSTEMLERİNİN GÜVENLİKLE İLGİLİ KİSİMLARİ- BÖLÜM 1: TASARİM İÇİN GENEL PRENSİPLER
EN 13898:2003+A1:2009/AC:2010: MACHİNE TOOLS - SAFETY - SAWİNG MACHİNES FOR COLD METAL /TAKİM TEZGÂHLARİ – GÜVENLİK - METALLERİ SOĞUK İŞLEME İÇİN
TESTERE TEZGAHLARİ
EN İSO 12100:2010 ; SAFETY OF MACHİNERY - GENERAL PRİNCİPLES FOR DESİGN – RİSK A SSESMENT AND RİSK REDUCTİON/ MAKİNALARDA GÜVENLİK – TASARİM İÇİN
GENEL PRENSİPLER- RİSK DEĞERLENDİRİLMESİ VE RİSK AZALTİLMASİ.
EN 60204-1:2006/A1:2009; SAFETY OF MACHİNERY - ELECTRİCAL EQUİPMENT OF MACHİNES - PART 1: GENERAL REQUİREMENTS / MAKİNELERİN EMNİYETİ – MAKİNELERİN
ELEKTRİK DONANİMİ – BÖLÜM 1: GENEL GEREKLER
This chapter outlining the safety devices and norms was drawn up bearing in mind the normal use Control panel is mounted on the electric panel. Machine is connected to the main
of the machine as stated in the chapter on the operation of the machine and the adequate supply in the electrical panel. R, s and t shows the phases , n is neuter and pe is
preparation of the operators as regards the specific risks linked to the operation of the machine. grounding. Connection will be from the 13(l1) klemens which is at right klemens group.
İf the machine isn’t used according to instruction given in the ‘purpose of the machine’ chapter in
this manual, the manufacturer isn’t responsible for any damage caused to people and things. Check the voltage which is mentioned at the first p age of the manuel before setting the
electrical connection of the machine.
Furthermore, the manufacturer isn’t responsible for any damage to people and things and things
resulting from the non-compliance with the following warnings. İf the cable phase line is correct phase control led lightens in that way it is prevented to
motors move on wrong ways. Be sure that the out-put voltage at the power supply is 22 ~ 28
A) Adopt all the necessary precautions during loading, calibration, part replacement,
vdc.
cleaning, and repair or maintenance operations to prevent someone else from turning
the machine on.
The machine is protected against short circuit with interrupters and against high voltage with
B) Do not temper with the safety devices and guards on the machine. thermal relays. Grounding and neutralizing have to be done to protect the machine .
C) Do not remove any of the safety devices and guards on the machine.
Always make sure that safety devices and guards are remounted after their temporary removal for
technical reasons ordered by the boss
technıcal data BMSY 440 Carry well-balanced with a strong rope which will be hooked to carrying rings
Cutting capacity Yuvarlak Mm 440
0° Lama Mm 610 x 440
Kare Mm 440
Cutting capacity Yuvarlak Mm 410
+45° Lama Mm 410 x 440
Kare Mm 410
Main drive motor Kw 3
Hydraulic motor Kw 0,55
Coolant motor Kw 0,12
Cutting speeds M/min 20 - 100
Band dimensions Mm 5200 x 34x 1,1
Work heigt Mm 735
Weight Kg 1420
Dimensions Length Mm 2600
Width Mm 900
Height Mm 1710
Area that machıne wıll be fıxed should be flat and bowless. Machıne base should be
placed properly , lınear and dıagonal way . Get the machıne to balance wıth 4pcs m12
screws that are on the legs, you should fıx ıt wıth ø13 steel pıns.
Important : balance of the machine is one of the most important factors for the
correct working of the machine.
Coolant button : ıt ıs used tol et Vıce pres buton:ıt ıs used to press the
the coolant lıquıd flow. matherıal
Area i : this shows that the tension of the blade is less than it must be. Adjust
the blade tension.
area iii : this shows that the tension of the blade is more than it must be. This may break theblade. Reduce the tension.
5-Check blade tensıonıng ( max 100 bar for hydraulıc tensıonıng optıpn - max.360 bar for hydromechanıc tensıonıng)
12-Adjust bow down speed accordıng to the dımensıons of the materıal (for fırst cut use mınımum speed)
After cuttıng operatıon bow wıll raıse up autmatıcally and machıne wll stop
Limit Switches
For an accurate guıdance of the bandsaw blade there are two rıgıd and precıse vertıcal guıde arms fıtted wıth rollers for twıstıng
pretwıstıng and carbıde ınserted plates for the fınal and exact blade gııde. Put the blade guıde arms always as close as possıble to the
materıal to be cut and tıghten them.
The play of the blade can be re-set by alterıng the posıtıon of a carbıte ınserted guıde plate.
Trouble Shootıng
AFTER GOING THE BOW DOWN A) THE BOW DOES NOT TOUCH A) RE-ADJUST S3 LIMIT SWITCH.
COMPLATELY, DOES NOT GO UP. S3 LIMIT SWITCH.
B)REVERSE DIRECTION PUMP B)TAKE THE COVER OFF AT THE
ROTATION. BACSIDE OF THE MACHINE
AND CHECK IF DIRECTION OF
ROTATION AGREE WITH THE
ARROW. IN CASE OF DISCRE-
PACY, PHASES IN THE
PUMP SUPPLY.
AFTER PRESING START BUTTON A)S2 LIMIT SWITCH DOES NOT A) PRESS BOW-UP BUTTON.
THE MOTOR DOES NOT WORK. GET IN TOUCH WITH THE BOW.
B) COUNTER IS LOCKED. B) PRESET THE COUNTER AND
PRESS RESET BUTTON.
C) THERMAL PROTECTION HAS C) WAIT A FEW MINUTES UNTIL
WORKED
. THERMAL RELAY COOL. IF THE
MOTOR STILL DOES NOT WORK.
PRESS RESET BUTTON.
PUMP DOES NOT SUPPLY A) REVERSE DIRECTION OF A) EXCHANGE PHASES IN THE
COOLANT. PUMP ROTATION. PUMP’S SUPPLY.
IF THE ABOVE DEFECTS HAVE BEEN REMOVED AND IF THE MACHINE STILL DOES NOT WORK, CHECK APPROPRIATE ELECTRIC CIRCUIT
S
AND THEN CALL A CREW TRAINED TO REPAIR FOR THIS PURPOSE.
ü Lower down until it receives the cutting head. The hydraulic oil filling
ü Remove hydraulic hose union at head lifting
ü Put the removed hydraulic end of the hose into a ü Remote the bolts of hydraulic drawer, then pull it out.
container. ü Open the store cover.
ü Empty the oil by pressing head lifting button at control ü Pour 46 numbered iso hydraulic oil into tank. (8lt
panel. capacity.)
ü Close the tank cover and move the drawer into the
After empting the oil, fix the hydraulic hose union to the same body
place.
Fasten the screws to the body again with the help of hydraulic
Hydraulic oil:Iso 46 drawer.
Tank capacity:30 lt
Filling Of Coolant
Consisting of a mixture of liquid and water coolant liquid should be used for steel cutting. Coolant should not be used for
cutting casting. Specific periods of time (at least once a month) , coolant should be drained and clean chips. İf amount of coolant is not
enough, add to the tank. (4 liters of tank capacity. Collant mixing ratio 1/10)
· First of all both guard flaps and the guards which are on the guide arms have to be open upwards.
· Loosen the blade by the hand level so far that the blade can be easily taken off around the pulleys
· The same way but vic averse, fit and tighten the new blade. There is also possibility to tighten the blade by torque meter.
· Always pay attention to the teeth of the blade’s direction is correct. İf not correct it.
Cutting Speeds
The machine has two pre-selected cutting speeds of 20 and 100 m/sec. Cutting speeds has to be selected according to the grade
and dimensions of the material. İf any vibration and/or noise raises from the blade, change the speed.
· All the details about the cutting of various materials and dimensions are given below
OPTIONAL
OPTIONAL
10