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Industrial Band Saw User Guide

- The document is a warranty and safety manual for a band saw machine. - It outlines the 1 year warranty for parts excluding motors and tools, and states the warranty does not cover damage from misuse. - Safety instructions are provided, stating the machine must only be operated by trained personnel and proper protective equipment must always be worn when using or maintaining the machine. - Precautions are given such as ensuring all guards are in place before operating and disconnecting power before any adjustments or repairs.

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Electricista
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© © All Rights Reserved
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Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
199 views38 pages

Industrial Band Saw User Guide

- The document is a warranty and safety manual for a band saw machine. - It outlines the 1 year warranty for parts excluding motors and tools, and states the warranty does not cover damage from misuse. - Safety instructions are provided, stating the machine must only be operated by trained personnel and proper protective equipment must always be worn when using or maintaining the machine. - Precautions are given such as ensuring all guards are in place before operating and disconnecting power before any adjustments or repairs.

Uploaded by

Electricista
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Manufacturer / İmalatçi : Beka-Mak Makina Sanayi ve Tic. A,ş.

Address / Adres: İzmir Yolu 25.km Marmarabirlik yani 16370 Başköy-Bursa/Türkiye


Telefon : 02244490361 (4 hat )
Fax : 02244490360 Nilüfer / Bursa
Http : // www.bekamak.com.tr
E-mail : bekamak@bekamak.com
Warranty
Important
- The firm guarantees the machine described hereby, designed in compliance with all regulations Upon the delivery of the machine, the consumer must make himself sure that all
in force, in particul ar safety and health regulations; the machine has undergone successful the devices indicated in the paragraph of the safety manual are present and working
testing. correctly. Furthermore, he must mount in conformity with the instructions indicated those
- The warranty covers a period of 12 months. İt doesn’t cover electrical motors and tools. devices which are not mounted at the time of delivery to facilitate transport.
- The purchaser is entitled ‘replacement of faulty parts’. Shipping and packing costs are at his
expense.
- The warranty doesn’t cover the parts damaged by falls or careless handling of the machine,
When ordering spare parts
incorrect operation, non -compliance with the maintenance rules. Any tampering with the
machine, especially with the safety devices automatically expires the warranty and the İt is necessary to state:
manufacturer will be freed from any responsibility.
Ø Machine model
- Any kind of alteration on the machine ends the warranty and the manufacturer becomes free
Ø Serial number and year of production
from every kind of responsibility.
Ø İtem reference number
- No claim for damages shall be accepted in case the machine lays idle for a long period of time.
- Machine is designed to be run indoors. İt is not recommended to run the machine outdoors.
Without serial number no spare parts will be delivered
The serial number on the machine is a ‘main reference for the warranty’, instructions manual, after
sale service and identify the machine in case of need.

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General İnformation General Safety Notes

- The machines are manufactured in compliance with the accident prevention rules in All installation work including the electrical connection must only be carried out by qualified
force. personnel.
- Strictly comply with the instructions contained in this manual to obtain the best
The machine must only be operated by a technically trained and experienced operative who is
performance from the machine. Strict compliance with the rules contained herewith will
also instructed in ‘safety at work ’ procedures.
ensure optimum results and avoid any inconvenience caused by the non -compliance of
operation and maintenance instructions. Any adjustments, cleaning, repairs or changing of the saw blade must under no circumstances be
- Closely follow the instructions given below to avoid contacting the manufacturer for the performed unless the machine is fully isolated from the electrical power supply. Ensure the
problems which can be easily solved.. emergency stop button on the control binnacle is pressed and the power supplies at the mains are
- If after having strictly compliance with the given instructions, the purchaser still needs disconnected.”
the help of our technical assistance service, he must supply all the technical indications
The band saw must be regularly inspected and maintained in good serviceable condition. Eye
necessary to determine the type of problem and/or the parts which are not functioning
protection, ear protection, gloves and protective clothing must be worn when any of the above
correctly. This will enable our technical assistance service to intervene quickly and
procedures are being carried out, as well as when cutting fluid is prepared, introduced or displaced
efficiently on the machine.
from the band saw machine (the relevant environmental regulations must be observed in case of
Copies of the instruction manual may be requested upon indication of the machine serial
number. the use and disposal of cutting fluid etc.)

The band saw must be installed on ground. Observe the permissible floor load. Than the band
saw machine has been properly bolt to ground securely.

Allow sufficient working space around the band saw of at least 1 meter. İnstallations of stock roller
conveyors require additional space and possibly a lifting mechanism for heavy work pieces.
Always ensure that the working area around the band saw is well lit.

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Safety İnstructions
ØBe sure that electrical connection is made carefully. To avoid unwanted situations like electrical shock, protect the main supply cable with a holster.
ØBefore running the machine, be sure that all of the protections are mounted properly and all the covers are closed.
ØAvoid from smoke and moisture.
ØPlease use the parts and equipments which are recommended. Usage of unsuitable parts and materials which are bigger than the capacity of the machine can cause unwanted situations.
ØCheck the machine and inform the defects everyday.
ØDon’t leave any material after chancing the band.
ØDo not hold the material while the machine is cutting. Always tighten the material by using essential parts.
ØPlease pay attention to choose the area of the machine which doesn’t include anything that creates difficulties to control the machine
ØPlease be sure that the teeth of the band are looking to correct direction.
· Don’t leave the band on the ground or any place that is dangerous for other people.
· Be careful when using the machine and keep the working area clean ( clean the saw dusts and oil traces )
· Pay attention to security instructions when using the machine.
· Don’t wear loose cloths when using the machine.
· Regardless use the protective gloves when using the machine.
· Don’t get close too much to the machine when running.
· Before carrying out any cleaning or maintenance procedure, disconnect the machine from main supply.
· İn some conditions, noise level can be about 85 db. Band choice and cutting speed is important factor for noise level.
· İllumination is an important factor for security.
· Ratio of coolant liquid is important for obtaining optimum lubrication.
· Never use the machine if you notice any fault of the machine or absence of any part of the machine.
- Control the emergency button at least once a week and be sure that it is working properly.

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RELATED DİRECTİVES AND STANDARDS / İLGİLİ YÖNETMELİK VE STANDARTLAR

DİRECTİVES/DİREKTİFLER

MACHİNERY DİRECTİVE-/MAKİNE DİREKTİFİ 2006/42/EC

LOW VOLTAGE DİRECTİVE/DÜŞÜK VOLTAJ DİREKTİFİ 2006/95/EC

ELECTROMAGNETİC COMPATİBİLİTY DİRECTİVE/ELEKTRO MANYETİK UYUMLULUK DİREKTİFİ- 2004/108/EC

STANDARDS/STANDARTLAR

EN İSO 13857:2008; SAFETY OF MACHİNERY-SAFETY DİSTANCES TO PREVENT DANGER ZONES BEİNG REACHED BY UPPER LOWER LİMBS/ KOL VE BACAKLARİN
ULAŞABİLECEĞİ BÖLGELERDE TEHLİKENİN ÖNLENMESİ İÇİN GÜVENLİK MESAFELERİ

EN İSO 4413:20106: HYDRAULİC FLUİD POWER – GENERAL RULES AND SAFETY REQUİREMENTS FOR SYSTEMS AND THEİR COMPONENTS / HİDROLİK AKİŞKAN GÜÇ –
SİSTEMLER VE BİLEŞENLERİ İÇİN GÜVENLİK KURALLARİ VE GENEL KURALLAR.

EN İSO 13849 -1:2008/AC:2009; SAFETY OF MACHİNERY - SAFETY-RELATED PARTS OF CONTROL SYSTEMS - PART 1: GENERAL PRİNCİPLES FOR DESİGN / MAKİNELERDE
GÜVENLİK- KUMANDA SİSTEMLERİNİN GÜVENLİKLE İLGİLİ KİSİMLARİ- BÖLÜM 1: TASARİM İÇİN GENEL PRENSİPLER

EN 13898:2003+A1:2009/AC:2010: MACHİNE TOOLS - SAFETY - SAWİNG MACHİNES FOR COLD METAL /TAKİM TEZGÂHLARİ – GÜVENLİK - METALLERİ SOĞUK İŞLEME İÇİN
TESTERE TEZGAHLARİ

EN İSO 12100:2010 ; SAFETY OF MACHİNERY - GENERAL PRİNCİPLES FOR DESİGN – RİSK A SSESMENT AND RİSK REDUCTİON/ MAKİNALARDA GÜVENLİK – TASARİM İÇİN
GENEL PRENSİPLER- RİSK DEĞERLENDİRİLMESİ VE RİSK AZALTİLMASİ.

EN 60204-1:2006/A1:2009; SAFETY OF MACHİNERY - ELECTRİCAL EQUİPMENT OF MACHİNES - PART 1: GENERAL REQUİREMENTS / MAKİNELERİN EMNİYETİ – MAKİNELERİN
ELEKTRİK DONANİMİ – BÖLÜM 1: GENEL GEREKLER

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Warning Connection To The Electrical System

This chapter outlining the safety devices and norms was drawn up bearing in mind the normal use Control panel is mounted on the electric panel. Machine is connected to the main
of the machine as stated in the chapter on the operation of the machine and the adequate supply in the electrical panel. R, s and t shows the phases , n is neuter and pe is
preparation of the operators as regards the specific risks linked to the operation of the machine. grounding. Connection will be from the 13(l1) klemens which is at right klemens group.

İf the machine isn’t used according to instruction given in the ‘purpose of the machine’ chapter in
this manual, the manufacturer isn’t responsible for any damage caused to people and things. Check the voltage which is mentioned at the first p age of the manuel before setting the
electrical connection of the machine.
Furthermore, the manufacturer isn’t responsible for any damage to people and things and things
resulting from the non-compliance with the following warnings. İf the cable phase line is correct phase control led lightens in that way it is prevented to
motors move on wrong ways. Be sure that the out-put voltage at the power supply is 22 ~ 28
A) Adopt all the necessary precautions during loading, calibration, part replacement,
vdc.
cleaning, and repair or maintenance operations to prevent someone else from turning
the machine on.

The machine is protected against short circuit with interrupters and against high voltage with
B) Do not temper with the safety devices and guards on the machine. thermal relays. Grounding and neutralizing have to be done to protect the machine .

C) Do not remove any of the safety devices and guards on the machine.

Always make sure that safety devices and guards are remounted after their temporary removal for
technical reasons ordered by the boss

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Technical data
Transportation And Carrying Of Machine
Important

technıcal data BMSY 440 Carry well-balanced with a strong rope which will be hooked to carrying rings
Cutting capacity Yuvarlak Mm 440
0° Lama Mm 610 x 440
Kare Mm 440
Cutting capacity Yuvarlak Mm 410
+45° Lama Mm 410 x 440
Kare Mm 410
Main drive motor Kw 3
Hydraulic motor Kw 0,55
Coolant motor Kw 0,12
Cutting speeds M/min 20 - 100
Band dimensions Mm 5200 x 34x 1,1
Work heigt Mm 735
Weight Kg 1420
Dimensions Length Mm 2600
Width Mm 900
Height Mm 1710

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Fıxıng

Area that machıne wıll be fıxed should be flat and bowless. Machıne base should be
placed properly , lınear and dıagonal way . Get the machıne to balance wıth 4pcs m12
screws that are on the legs, you should fıx ıt wıth ø13 steel pıns.

Balancing the machine


balancing the machine can be achieved by using the height adjustable
screws. The machine must be balanced on both directions.

Important : balance of the machine is one of the most important factors for the
correct working of the machine.

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operatın
g
ınstructı
on

Speed control potmeter :


controls the ınverter to adjust Emergency stop button:prevents accıdents at
the turnıng speed of blade unexpectıng sıtuatıons.

Stop button :stops the cuttıng

Start button : start the cuttıng

Start (ready) button:


energıses power cırcuıt of the
Sıgnal button : show sıf there machıne
ıs a problem at the machıne.

Bow up button: moves the


Bow down button: moves down the bow
bow up manually and stops
manually.
cuttıng.

Coolant button : ıt ıs used tol et Vıce pres buton:ıt ıs used to press the
the coolant lıquıd flow. matherıal

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Down feed speed adjustment: adjust speed
Blade tıghtenıng button: accordıng to hardness of materıal to be cut.
tıghten the blade. When blade becomes blunt choose a lower
speed to have a better cut.

Bow down tab: the operator can adjust the bow


Chıp conveyor
move-down speed at cuttıng by thıs tab.

The Adjustment Of Cuttıng Pressure

Accordıng to the grade of materıal, ıt prowıdes to regulate cuttıng pressure. The


cuttıng pressure should be reduced when the blade ıs beıng dull. After that the
blade must be changed.

Area i : this shows that the tension of the blade is less than it must be. Adjust
the blade tension.

Area ii : this shows that the tension of the blade is normal

area iii : this shows that the tension of the blade is more than it must be. This may break theblade. Reduce the tension.

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Cuttıng Operatıon
1-Add coolant to the tank

2-Check level of hydraulıc oıl

3-Swıtch on maın swıtch

4-Check dırectıon of the motor

5-Check blade tensıonıng ( max 100 bar for hydraulıc tensıonıng optıpn - max.360 bar for hydromechanıc tensıonıng)

6- Push bow up tıll ıt’s enough for materıal to be cut

7-Fıx the lean shaft

8-Adjust the lean to the length of the materıal to be cut

9-Feed the materıal tıll ıt touchs the lean

10-Close the vıce jaws

11-Adjust blade speed accordıng to the materıal

12-Adjust bow down speed accordıng to the dımensıons of the materıal (for fırst cut use mınımum speed)

13-Push start button

After cuttıng operatıon bow wıll raıse up autmatıcally and machıne wll stop

Limit Switches

Lower lımıt swıtch

By thıs swıtch bow moves up after cuttıng process

When blade breaks or loses tensıon maın motor stops for


Blade break protectıon safety machıne and operator.
swıtch
When thıs swıtch ıs operatıng bow may only move up or
down

By thıs swıtch machıne does not start ıf covers are left


Safety swıtches for covers
open

After cuttıng process bow goes up to the value that


Upper lımıt sensor (pıston
adjuster from panel. Upper lımıt may change may change
type-dıgıtal encoder)
from panel

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Instructıons For Maıntenance

Daıly /Mothly Maıntenance

1- check the tıghtness of wheel bolts.

2- fıll grease oıl from the hole on the tentıonıng


shaft.

3- remove the chıps on wheel

4- remove thechıps at shaft and flat

5- fıll grease oıl from the hole on the tentıonıng


shaft.

6- clean the tensıonıng slıde flats.

7- fıll grease oıl from the hole on the tensıonıng


slıde

8- clean the hydraulıc drawer

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Blade Guıdance

For an accurate guıdance of the bandsaw blade there are two rıgıd and precıse vertıcal guıde arms fıtted wıth rollers for twıstıng
pretwıstıng and carbıde ınserted plates for the fınal and exact blade gııde. Put the blade guıde arms always as close as possıble to the
materıal to be cut and tıghten them.
The play of the blade can be re-set by alterıng the posıtıon of a carbıte ınserted guıde plate.

The mınumum play should be 0,04 mm.

Trouble Shootıng

ü The bow comes down out of control;


ü The seals ınsıde of the hydrolıc pıstons mıght be worned out; replace.
ü Check valve mıght be bunged up wıth dırth; clean.
ü Center of the dırectıon valve mıght be bunged up wıth dırth; clean.
ü The o-rıngs of pressure adjustıng valvemıght be worned out; replace.
ü Sounds comıng from the front pulley
ü The bearıngs mıght be worned out; replace.
ü The blade ıs leanıng to one sıde whıle cuttıng
ü Carbıdes must be worned out; replace,
ü Blade guıdıng bearıngs mıght be worned out; replace
ü the warnıng lamp on the control panel ıs on,
ü Check the blade thıghenıng swıtch
ü Check the drıve swıtch
Check the upper lımıt swıtch

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REGULATIONS

DEFECT SYMPTOMS CAUSE OF DEFECT TYP OF REPAIR

AFTER SWITCHING ON THE MAIN A) FUSE IS OFF. A) RESET FUSE.


SWITCH, THE LAMP ON CONTROL
PANEL DOES NOT WORK. B) BUMT BULB. B) REPLACE BULB.

AFTER GOING THE BOW DOWN A) THE BOW DOES NOT TOUCH A) RE-ADJUST S3 LIMIT SWITCH.
COMPLATELY, DOES NOT GO UP. S3 LIMIT SWITCH.
B)REVERSE DIRECTION PUMP B)TAKE THE COVER OFF AT THE
ROTATION. BACSIDE OF THE MACHINE
AND CHECK IF DIRECTION OF
ROTATION AGREE WITH THE
ARROW. IN CASE OF DISCRE-
PACY, PHASES IN THE
PUMP SUPPLY.
AFTER PRESING START BUTTON A)S2 LIMIT SWITCH DOES NOT A) PRESS BOW-UP BUTTON.
THE MOTOR DOES NOT WORK. GET IN TOUCH WITH THE BOW.
B) COUNTER IS LOCKED. B) PRESET THE COUNTER AND
PRESS RESET BUTTON.
C) THERMAL PROTECTION HAS C) WAIT A FEW MINUTES UNTIL
WORKED
. THERMAL RELAY COOL. IF THE
MOTOR STILL DOES NOT WORK.
PRESS RESET BUTTON.
PUMP DOES NOT SUPPLY A) REVERSE DIRECTION OF A) EXCHANGE PHASES IN THE
COOLANT. PUMP ROTATION. PUMP’S SUPPLY.

B) LACK OF COOLANT. B) POUR IN COOLANT.

C) SHUT VALVES THAT CUM OFF C) OPEN VALVE’S.


COOLANT.
D) THERNAL PROTECTION HAS D) WAIT A FEW MINUTES UNTIL
WORKED. RELAY COOL. IF THE MOTOR
STILL DOES NOT WORK PRESS
KEY.

IF THE ABOVE DEFECTS HAVE BEEN REMOVED AND IF THE MACHINE STILL DOES NOT WORK, CHECK APPROPRIATE ELECTRIC CIRCUIT
S
AND THEN CALL A CREW TRAINED TO REPAIR FOR THIS PURPOSE.

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Changing The Hydraulic Oil
Pouring Out The Hydraulic Oil Refilling the hydraulic oil

ü Lower down until it receives the cutting head. The hydraulic oil filling
ü Remove hydraulic hose union at head lifting
ü Put the removed hydraulic end of the hose into a ü Remote the bolts of hydraulic drawer, then pull it out.
container. ü Open the store cover.
ü Empty the oil by pressing head lifting button at control ü Pour 46 numbered iso hydraulic oil into tank. (8lt
panel. capacity.)
ü Close the tank cover and move the drawer into the
After empting the oil, fix the hydraulic hose union to the same body
place.
Fasten the screws to the body again with the help of hydraulic
Hydraulic oil:Iso 46 drawer.

Tank capacity:30 lt

System capacity:36 lt.

Filling Of Coolant

Consisting of a mixture of liquid and water coolant liquid should be used for steel cutting. Coolant should not be used for
cutting casting. Specific periods of time (at least once a month) , coolant should be drained and clean chips. İf amount of coolant is not
enough, add to the tank. (4 liters of tank capacity. Collant mixing ratio 1/10)

Setting New Blade

· First of all both guard flaps and the guards which are on the guide arms have to be open upwards.
· Loosen the blade by the hand level so far that the blade can be easily taken off around the pulleys
· The same way but vic averse, fit and tighten the new blade. There is also possibility to tighten the blade by torque meter.
· Always pay attention to the teeth of the blade’s direction is correct. İf not correct it.

Cutting Speeds

The machine has two pre-selected cutting speeds of 20 and 100 m/sec. Cutting speeds has to be selected according to the grade
and dimensions of the material. İf any vibration and/or noise raises from the blade, change the speed.

· All the details about the cutting of various materials and dimensions are given below

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CUTTING RECOMENDATIONS

NOTE:THE CUTTING SPEEDS GIVEN BELOW ARE GUIDELINES ONLY

CUTTING SPEED COOLANT


MATERIAL DESIGNATION MATERIAL
MATERIAL
SPECIAL BI- CUTTING OIL
DIN NO EMULSION
METAL
LG-SUPER YES NO
STRUCTUAL STEEL ST 35 – ST 42 1.0308- 40 - 55 60 - 80 1:10 X
ST 350 – ST 70 1.0052-
0077 30 - 45 50 - 70 1:20 X
C 10 - C 16 1.0301-
0070 45 - 65 60 - 90 1:10 X
HARDENING STEEL 14 NICR 14 1.5752
0401 30 - 40 40 – 50 1:10 X
21 NICR MO 2 1.6523 30 - 45 45 - 55 1:10 X
16 MRCR 5 1,7131 30 - 45 50 - 65 1:10 X
NITRICTED STEEL 34 CRAL 6 1,8504 ------ 20 - 35 1:20 X
34 CR AL NI 7 1,8550 ------ 20 - 35 1:20 X
FREE CUTTING
(HEAT STEEL
TREATED) 9 S 20 1,0711 45 - 65 70 - 120 1:10 X
C 35 C 45 1,0501- 35 - 55 55 - 75 1:20 X
41 CR 4 1,7035
0503 35 - 35 40 - 60 1:20 X
HEAT TREATABLE STEEL 40 MN 4 1,5038 35 - 45 50 - 65 1:20 X
42 CRMO 4 1,7225 30 - 40 35 - 50 1:20 X
36 NI CR 6 1,5710 30 - 40 50 - 60 1:20 X
24 NI CR 14 1,5754 25 - 35 40 - 60 1:20 X
BALL BEARING STEEL 100 - CR 6 1,3505 25 - 35 50 - 65 1:30 X
105 – CR 4 1,3503 25 - 35 50 - 65 1:30 X
100 – CRMO 6 1,3520 20 - 30 40 - 50 1:30 X
SPRING STEEL 65 SI 7 1,0906 30 - 40 40 - 60 1:30 X
50 CRV 4 1,8159 30 - 40 40 - 60 1:30 X
UNALLOYED TOOL STEEL C 80 W 1 1,1525 25 - 35 50 - 60 1:30 X
C 125 W 1 1,1560 20 - 30 20 - 35 1:30 X
C 105 W 2 1,1645 25 - 35 40 - 50 1:30 X
105 CR 5 1,2060 30 - 40 50 - 60 1:30 X
X 210 CR 12 1. 2080 ------ 20 - 35 ------ X
X 40 CR MO V 51 1,2344 20 - 30 30 - 40 1:30 X
ALLOYED TOOL STEEL X 210 CR W 12 1,2436 ------ 20 - 30 ------ X
X 165 CR MP V 12 1,2601 ------ 20 - 35 1:30 X
56 NICRMOV 7 1,2714 25 - 30 20 - 40 1:30 X
100 CRMO 5 1,2303 20 - 30 35 - 45 1:30 X
X 32 CRMOV 33 1,2365 20 - 30 30 - 45 1:20 X
S 5-6-2 1,3343 ------ 25 - 40 1:30 X
HIGH SPEED STEEL S 5-6-2-5 1,3243 ------ 25 - 40 1:30 X
S 18-0-1 1,3355 ------ 25 - 40 1:30 X
S 18-1-2-10 1,3265 ------ 25 - 40 1:30 X
VALVE STEEL X 45 CRSI 93 1,4718 ------ 30 - 40 1:20 X
X 45 CRNIW 189 1,4873 ------ 30 - 40 1:20 X
HIGH TEMPERATURE CRNI 2520 1,4843 ------ 25 - 40 1:10 X
STEEL X 20 CRMOV 211 1,4922 ------ 25 - 40 1:10 X
X5 NICRTI 2615 1,4980 ------ 25 - 40 1:10 X
HEAT RESISTING STEEL X 10 CRAL 7 1,4713 ------ 20 - 35 1:10 X
X 15 CRNISI 25 / 20 1,4841 ------ 20 - 35 1:10 X
X 10 CRSI 6 1,4712 ------ 20 - 35 1:10 X
STAINLESS AND ACID X 5 CRNI 189 1,4301 ------ 25 - 35 1:10 X
RESISTING STEEL X 10 CRNIMPT 1810 1,4571 ------ 25 - 35 1:10 X
X 10 CR 13 1,4006 ------ 25 - 35 1:10 X
X 5 CRNIMO 1810 1,4401 ------ 25 - 35 1:10 X
STEEL CASTING GS – 38 30 - 40 50 - 60 1:50 X
GS – 60 30 - 40 50 - 60 1:50 X
GG – 16 30 - 40 40 - 50 ------ X
CAST IRON GG – 30 30 - 40 40 - 50 ------ X
GTW – 40 30 - 40 40 - 50 ------ X
GTS – 65 30 - 40 40 - 50 ------ X
HIGH TEMPERATURE NIMONIC 2,4631 ------ 15 - 25 1:10 X
NICKEL ALLOYS HASTELLOY X 2.4972 ------ 15 - 25 1:10 X
INCONEL 2,4640 ------ 15 - 25 1:10 X
ALUMINIUM ALLOYS AL 99,5 3,0255 80 - 300 100 - 700 1:10 X
ALMG 3 3,3535 80 - 300 100 - 700 1:10 X
BRONZE / TIN BRONZE CUSN 6 2,1020 50 - 70 70 - 100 1:50 X
G – CUSN 10 2,1050 50 - 70 70 - 100 1:50 X
ALUMINIUM - BRONZE CUAL 8 2,0920 30 - 45 50 - 70 1:30 X
CUAL 8 FE 38 2,0920,60 30 - 40 40 - 50 1:20 X
RED BRASS G – CUSN 10 ZN 2,1086,01 30 - 45 70 - 100 1:50 X
G – CUSN 5 ZN PB 2,1096,01 30 - 45 70 - 100 1:50 X
BRASS CUZN 10 2,0230 80 - 200 100 - 300 1:50 X
CUZN 31 S 2,0490 80 - 200 100 - 300 1:50 X

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LOWER BODY GROUP
PN PART CODE PART NAME
1 BMSY 440.01.01 BODY
2 BMSY 440.01.02 FIXING PLATE
3 BMSY 440.01.03 M10 INBUS
4 BMSY 440.01.04 M16 INBUS
5 BMSY 440.01.05 M50x1,5 NUT
6 BMSY 440.01.06 WASHER
7 BMSY 440.01.07 WASHER
8 BMSY 440.01.08 320010 BEARING
9 BMSY 440.01.09 M10 INBUS
10 BMSY 440.01.10 FIXING
11 BMSY 440.01.11 SWIVEL ARM
12 BMSY 440.01.12 KAFA HAREKET TAKOZU
13 BMSY 440.01.13 MOVING SHAFT
14 BMSY 440.01.14 6306 BEARING
15 BMSY 440.01.15 SEGMAN 471/30
16 BMSY 440.01.16 M10*50 INBUS
17 BMSY 440.01.17 PISTON SHAFT
18 BMSY 440.01.18 PISTON PIPE
19 BMSY 440.01.19 BODY FLAT(BACK)
20 BMSY 440.01.20 M10 INBUS
21 BMSY 440.01.21 BODY FLAT(FRONT)
22 BMSY 440.01.22 BODY CUTTING FLAT(BACK)
23 BMSY 440.01.23 BODY CUTTING FLAT (FRONT)
24 BMSY 440.01.24 M16 INBUS
25 BMSY 440.01.25 LOWER TABLE
26 BMSY 440.01.26 DAYAMA
27 BMSY 440.01.27 LEAN PART
28 BMSY 440.01.28 PIN
29 BMSY 440.01.29 M8*60 INBUS
29
30 BMSY 440.01.30 INNER SHAFT
31 BMSY 440.01.31 SHAFT
29

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TENSIONING ASSEMBLY
P.N. PART CODE PART NAME
001 BMSY 440,02,01 M10x25 INBUS
002 BMSY 440,02,02 KNOB
003 BMSY 440,02,03 KNOB ARM
004 BMSY 440,02,04 M8x30 SETSKUR
005 BMSY 440,02,05 TENTIONING SHAFT
006 BMSY 440,02,06 51205 BEARING
007 BMSY 440,02,07 WASHER(6 PIECES)
008 BMSY 440,02,08 TENSIONING BLOCK
009 BMSY 440,02,09 M12x110 INBUS
010 BMSY 440,02,10 MANOMETER 400 BAR
011 BMSY 440,02,11 RING
012 BMSY 440,02,12 Ø8x30 PIN
013 BMSY 440,02,13 CONNECTION BLOCK
014 BMSY 440,02,14 M12x40 INBUS
015 BMSY 440,02,15 TENSION BLOCK FLAT
016 BMSY 440,02,16 Ø12 RONDEL
017 BMSY 440,02,17 M8x1
018 BMSY 440,02,18 M12x25 SETSKUR
019 BMSY 440,02,19 TENSIONING SLEDGE
020 BMSY 440,02,20 WHEEL CONNECTION PLATE
021 BMSY 440,02,21 M12x45 INBUS
022 BMSY 440,02,22 6212 BEARING
023 BMSY 440,02,23 M8x30 INBUS
024 BMSY 440,02,24 IDLE WHEEL
025 BMSY 440,02,25 6212 BEARING
026 BMSY 440,02,26 COVER
027 BMSY 440,02,27 M16x30 INBUS(COUNTERSUNK)
028 BMSY 440,02,28

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LOWER PISTON ASSEMBLY
P.N. PART CODE PART NAME
001 BMSY 440,03,01 LOWER BLOCK
002 BMSY 440,03,02 STOPPER
003 BMSY 440,03,03 ORING 99x4
004 BMSY 440,03,04 M10 SHAFT
005 BMSY 440,03,05 M10 NUT
006 BMSY 440,03,06 PISTON PIPE
007 BMSY 440,03,07 100x86x22,4 SEAL SET
008 BMSY 440,03,08 PISTON HEAD
009 BMSY 440,03,09 PISTON SHAFT
010 BMSY 440,03,10 99x3 ORING
011 BMSY 440,03,11 2x10 BAND
012 BMSY 440,03,12 OIL SEAL 56x71x10
013 BMSY 440,03,13 UPPER BLOCK
014 BMSY 440,03,14 DUST SEAL 56x66x7/5
015 BMSY 440,03,15 CONNECTION FLAT
016 BMSY 440,03,16 M12 INBUS
017 BMSY 440,03,17 M10 INBUS
018 BMSY 440,03,18 BRASS
019 BMSY 440,03,19 HEIGHT ADJUST BLOCK
020 BMSY 440,03,20 M10 BOLT
021 BMSY 440,03,21 UNIVERSAL JOINT
022 BMSY 440,03,22 16x70 PIN
023 BMSY 440,03,23 M6 SETSKUR

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HYDRAULIC VICE ASSEMBLY (OPTIONAL)
PART NR PART CODE PART NAME
1 BMSY 440.05.01 FIXED VICE
2 BMSY 440.05.02 MOVABLE VICE
3 BMSY 440.05.03 M16*50 INBUS
4 BMSY 440.05.04 M16*90 INBUS
5 BMSY 440.05.05 FIXED VICE NUT
6 BMSY 440.05.06 MOVABLE VICE NUT
7 BMSY 440.05.07 DUST SEAL 36*44
8 BMSY 440.05.08 ORING 59*65*3
9 BMSY 440.05.09 PISTON HOLDER
10 BMSY 440.05.10 OIL SEAL 36*46*8
11 BMSY 440.05.11 BAND 2*10
12 BMSY 440.05.12 M10*70 IMBUS
13 BMSY 440.05.13 CONNECTION BLOCK
14 BMSY 440.05.14 PISTON PIPE
15 BMSY 440.05.15 PISTON SHAFT
16 BMSY 440.05.16 SEAL SET 63*47*20,5
17 BMSY 440.05.17 ORING 59*65*3
18 BMSY 440.05.18 PISTON COVER(BACK)

OPTIONAL

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UPPER PISTON ASSEMBLY
PN PART CODE PART NAME
1 BMSY 440.06.01 UNIVERSAL JOINT
2 BMSY 440.06.02 LOWER BLOCK
3 BMSY 440.06.03 Ø8 1/4 DIRSEK
4 BMSY 440.06.04 ORING
5 BMSY 440.06.05 63x47x20,5 SEAL SET
6 BMSY 440.06.06 PISTON HEAD
7 BMSY 440.06.07 PISTON SHAFT
8 BMSY 440.06.08 M8 NUT
9 BMSY 440.06.09 M8 SHAFT
10 BMSY 440.06.10 PISTON PIPE
11 BMSY 440.06.11 ORING
12 BMSY 440.06.12 BAND 2x10
13 BMSY 440.06.13 OIL SEAL 30x40x8
14 BMSY 440.06.14 UPPER BLOCK
15 BMSY 440.06.15 DUST SEAL 30x38
16 BMSY 440.06.16 M16x50 INBUS

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REDUCTOR ASSEMBLY
P.N PART CODE PART NAME
001 BMSY 440.07.01 DRIVE WHEEL
002 BMSY 440.07.02 M12x70 INBUS
003 BMSY 440.07.03 SPING WASHER M12
004 BMSY 440.07.04 GEARBOX SHAFT
005 BMSY 440.07.05 WEDGES 14x9x60
006 BMSY 440.07.06 SEAL 80x110x13
007 BMSY 440.07.07 RING DIN472/110
008 BMSY 440.07.08 BEARING NJ 212
009 BMSY 440.07.09 OUTER RING
010 BMSY 440.07.10 BEARING RS 6212
011 BMSY 440.07.11 BODY
012 BMSY 440.07.12 M12x110 INBUS
013 BMSY 440.07.13 FLANGE
014 BMSY 440.07.14 M10x30 INBUS
015 BMSY 440.07.15 MB 9 WASHER
016 BMSY 440.07.16 KM 9 NUT
017 BMSY 440.07.17 M10x1
018 BMSY 440.07.18 INNER RING

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FIXED CARBIDE GUIDE ASSEMBLY
P.N PART CODE PART NAME
001 BMSY 440.08.01 CARBIDE BSM-8785
002 BMSY 440.08.02 M4x8 BOLT
003 BMSY 440.08.03 CARBIDE PLATE
004 BMSY 440.08.04 M6x40 SESTKUR
005 BMSY 440.08.05 M8x35 INBUS
006 BMSY 440.08.06 M8x20 INBUS
007 BMSY 440.08.07 FIXED CARBIDE BLOCK UPPER PLATE
008 BMSY 440.08.08 M6 x6 SESTKUR
009 BMSY 440.08.09 BEARING INNER SHAFT
010 BMSY 440.08.10 6002 BEARING
011 BMSY 440.08.11 M8 NUT
012 BMSY 440.08.12 M8x40 BOLT
013 BMSY 440.08.13 M12x50 INBUS
014 BMSY 440.08.14 WASHER
015 BMSY 440.08.15 FIXED CARBIDE BLOCK BASE
016 BMSY 440.08.16 M8x40 SESTKUR
017 BMSY 440.08.17 M14x50 INBUS
018 BMSY 440.08.18 WASHER
019 BMSY 440.08.19 JOINT
020 BMSY 440.08.20 ECCENTRIC LONG PIN
021 BMSY 440.08.21 3201 BEARING
022 BMSY 440.08.22 RING
023 BMSY 440.08.23 CARBIDE PLATE
024 BMSY 440.08.24 ECCENTRIC SHORT PIN
025 BMSY 440.08.25 FIXING NUT

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ARM CARBIDE PLATE ASSEMBLY
PART PART CODE PART NAME
001
NMR BMSY 440.09.01 M14x50 INBUS
002 BMSY 440.09.02 WASHER
003 BMSY 440.09.03 M8x20 SESTKUR
004 BMSY 440.09.04 M8 NUT
005 BMSY 440.09.05 M8x35 BOLT
006 BMSY 440.09.06 MOVING CARBIDE BLOCK LOWER PLATE
007 BMSY 440.09.07 JOINT
008 BMSY 440.09.08 6002 BEARING
009 BMSY 440.09.09 BEARING INNER SHAFT
010 BMSY 440.09.10 MOVING CARBIDE BLOCK UPPER PLATE
011 BMSY 440.09.11 M8x25 INBUS
012 BMSY 440.09.12 M6x40 SESTKUR
013 BMSY 440.09.13 M8x15 INBUS
014 BMSY 440.09.14 ECCENTRIC SHORT PIN
015 BMSY 440.09.15 CARBIDE PLATE
016 BMSY 440.09.16 CARBIDE BSM-8785
017 BMSY 440.09.17 M4x8 BOLT
018 BMSY 440.09.18 RING 471/12
019 BMSY 440.09.19 3201 BEARING
020 BMSY 440.09.20 ECCENTRIC LONG PIN
021 BMSY 440.09.21 M6x6 SESTKUR

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ARM ASSEMBLY
PART PART CODE PART NAME
001
NMR BMSY 440.10.01 LINEAR SLEDGE(25’LİK)
002 BMSY 440.10.02 M6x25 INBUS
003 BMSY 440.10.03 LINEAR SLEDGE
004 BMSY 440.10.04 ARABASI(25’LİK)
LOWER FLAT
005 BMSY 440.10.05 UPPER FLAT
006 BMSY 440.10.06 FXING BLOCK
007 BMSY 440.10.07 M5x10 FIXING BOLT
008 BMSY 440.10.08 WASHER
009 BMSY 440.10.09 HANDLE
010 BMSY 440.10.10 M6x20 INBUS
011 BMSY 440.10.11 WASHER
012 BMSY 440.10.12 M4x10 INBUS
013 BMSY 440.10.13 MOVING ARM
014 BMSY 440.10.14 M8x35 INBUS

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TENSIONING ASSEMBLY (OPTIONAL)
P.N PART CODE ADET
001 BMSY 440.11.01 M16x30 INBUS
002 BMSY 440.11.02 KAPAK
003 BMSY 440.11.03 6012 BEARING
004 BMSY 440.11.04 IDLE WHEEL
005 BMSY 440.11.05 M12x45 INBUS
006 BMSY 440.11.06 WHEEL CONNECTION FLAT
007 BMSY 440.11.07 SLEDGE
008 BMSY 440.11.08 M8x30 IBUS
009 BMSY 440.11.09 GRASÖRLÜK
010 BMSY 440.11.10 SLEDGE BLOCK
011 BMSY 440.11.11 BANT 2x10
012 BMSY 440.11.12 OIL SEAL 25x35x7
013 BMSY 440.11.13 PISTON HOLDER
014 BMSY 440.11.14 O-RİNG 90x4
015 BMSY 440.11.15 BANT 2x10
016 BMSY 440.11.16 DUST SEAL 25x33x7,5
017 BMSY 440.11.17 Ø8 1/4" REKOR
018 BMSY 440.11.18 LEAN PART (INNER)
019 BMSY 440.11.19 SHAFT PIPE
020 BMSY 440.11.20 M12 INBUS
021 BMSY 440.11.21 SHAFT
022 BMSY 440.11.22
023 BMSY 440.11.23 SEAL SET 100x86x22,4
024 BMSY 440.11.24 PISTON COVER ( BACK)

OPTIONAL

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