Pos. Pce. Remark Material Norm Nr.

Product
1 2 Stop valve EW 714 GG25 PN 161 ON 25 ARI Armaturen
2 1 Strainer SF 251 GG25 PN 161 ON 25 ARI Armaturen
·Pump Etaline 32-160/152.2, 3x400 V 150 Hz,
3 1 3 GG25 ON 32 KSB
4.8 m /h and height 23 m
4 1 Disc valve DCV 7 Niro PN'161 ON 32 Convey
5 1 Plate heat exchanger VT20PHV L, CDS-10 Plate Titan PN 161 ON 65 GEA Ecoflex
6 1 Ball valve BSP 1.4408 R 3/4" InterappAG
7 1 Ball valve BSP 1.4408 R 1/2" Interapp AG
8 1 Safety valve SV 652, set pressure 5.0 barg Rg R 1/2" GOtze
9 1 •Expansion vessel 50 I steel R 3/4" (A) Reflex
10 1 Air vent typ R88/1 steel R 1/4" Briner
Pressure gauge-station 0-10 bar, inc!. magnetic
11 1 stain!. steel R 1/2" Manometer AG
snap contact 0-1.0 bar and stop valve

15 1 Tube 033.7 x 3.2 mm

I .
1.4301 ON 25 -
16 1 Tube 026.9 x 2.6 mm 1.4301 ON 20 -
17 4 Tube elbow 90°-3d 033.7 mm 1.4306 DN25 -
18 3 Tube elbow 90°-3d 026.9 mm 1.4306 DN20 i ­
19 2 V - Flange (076.1 mm) . 1.4306 . PN 161 ON 65 -
20 2 V - Flange (042.4 mm) 1.4306 PN 161 ON 32 -
21 4 V - Flange (033.7 mm) 1.4306 PN 16/DN25 -
22 2 .Reducer 076.1 - 033.7 mm 1.4435 ON 651 ON 25 -
23 I 2 Reducer 048.3 - 033.7 mm 1.4435 ON 40 1 ON 25 -
24 2 Reducer 042.4 - 033.7 mm 1.4435 DN 32/DN25 -
25 I 2 Nipple, DIN 2982, L=30 mm stainl.steel R 1112" -
26 1 Nipple, DIN 2982, L=300 mm stain!. steel R3/4" -
27 2 Nipple, DIN 2982, L=50 mm stain!. steel R3/4" -
28 1 Nipple, DIN 2982, L=150 mm stainl. steel R 1/2"
29 1 Nipple, DIN 2982, L=50 mm stain/. steel R 112" -
30 1 Socket, DIN 2986, L=34 mm stainl. steel R 112" -
31 1 Socket, DIN 2986, L=25 mm stain!. steel R 3/8" -
32 2 Cub ling R134-E-SG, 026.9 mm stainl. steel R3/4" -
33 3 Twin nipple, L=200 mm stain/. steel R 3/8" -
34 3 Pipe clamp stain!. steel ON 25 -
35 3 Ground plate stain/. steel R 3/8" -
36 1 Plate 6 mm stain!. steel - -
37 1 Rectangular profile 120x120x4 mm (adjust) stain!. steel - -
38 8 Plate 200x200x10 mm . stainl.steel - -
39 1 Electrical case, 150x200x76 mm, IP 54 .. Polykarbonat - -
External Fittings . ,

40 10 Pipe clamp stain!. steel R 11/2.... -

41 10 Twin nipple, L=250 mm stain!. steel R 1/2" -
42 10 Ground plate I stainl. steel R 1/2" -
43 2 Flexible pipe ON 40, L=5500 mm I stain!. steel i R 1112" -
Tilell TITLE Rev. DatumlOATE VisumNlSA G~pr.ICHECK.

Erstellt 0 08.04.2002 RM I--~"-.'~---

UNIT 80 WF33_1-e Getlndert
Job-No. A-4471502 Fabr.·No. -
SHEET OFF DRAWING NUMBER

Calorifer AG 1-80440175-201
1 1
CH 8353 Eigg
 GE:~IA
r'
Plate Arrangement GEA
Plate Heat Exchanger Ecoflex GmbH
Customer: CALORIFER AG
Location: Eigg
Order~No.: 125.11431.11
Item~No.: 1
Customer Item: Auftrags-Nr.: 4471502 13377 - Sonderpreis!!!
Serial-No.: 170/15169
PHE: VT20 PH L, 29PI., TITAN, 0.6, EPDM, CDS-10, S235-JRG2
Date: 16.04.02

A~Max: 111 mm
A~Min: 109mm

Section:
Plates: 29 VT20 PH L, Titanium, 0,60 mm, EPDM
Gasket: glueless
Flow Sceme: Primary: 2x7 Secondary: 2 x 7
T emperature­ 4,80 m /h Ethylene-Glycol 20,0 % from 49,00 °C to 38,00 °C
3

Programm: 4,48 m3 /h Water from 35,00 °C to 46,00 °C

Dimension Sheet GEA
Plate Heat Exchanger
Ecoflex GmbH
Customer: CAlORIFER AG
Order No.: 125.11431.11 I Customer item: Auftrags-Nr.: 4471502/3377 - 50nderpreis!!1 litem No.: 1
Serial No.: 170/15169
Flow Diagram No.: 5170/15169 I Drawing No.: Z170/15169
Type: VT20 CDS-10
Dimensions of drawing in [mm]

425 Sl a max S2 212

m
m

2L
0Cl II
<D
0Cl

260
k

n: 660mm Sl: 40,00 mm a-max frame: 310mm • Weiqht: 357 kg

k: 570mm S2: 40,00 mm a-max actual: 111 mm I Weight oper: 380 kg
I: 620mm I
Pos ON Type Media In Out Add. m
1F 65 Rubber Insert DIN 2633 EPDM .Ethylene-Glycol x - - 4mm
2F 65 Rubber Insert DIN 2633 EPDM Water - x - 4mm
1L 65 Rubber Insert DIN 2633 EPDM Ethylene-Glycol - x - 4mm
2L 65 Rubber Insert DIN 2633 EPDM Water x - - 4mm
I

GFT
1
DIN2633
I
1

PN16 I
1F;2F;1 L;2L
Technical Revisions reserved.
The design details are valid for phe manufactured by GEA Ecoflex GmbH/Sarstedt.
 Wiler ~ 0IA1et _ _
E!!yIEr&GIycd20.o%· hid

.i. ,

I
2 .­
31~--­ _'234_
• 1234

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.i. , _Ym7ZIJ'1Y

EtlylEr&GlycJ;t 20,0 % - Outet

W«er-lri8_
 Plate Arrangement GEA
Plate Heat Exchanger Ecoflex GmbH
Customer: CALORIFER AG
Location: Eigg
Order-No.: 125.11431.11
Item-No.: 2
Customer Item: Auftrags-Nr.: 4471502/3611
Serial-No.: 170/15170
PHE: Vf20 PH L, 45PI., TITAN, 0.6, EPDM, CDS-10, S235-..IRG2
Date: 16.04.02

. A-Max: 172mm
A-Min: 169mm

Section:
Plates: 45 VT20 PH L, Titanium, 0,60 mm, EPDM
Gasket: glueless
Flow Sceme: Primary: 2 x 11 Secondary: 2 x 11
Temperature­ 9,00 m3 /h Ethylene-Glycol 20,0 % from 49,00 °C to 38,00 °C
Programm: 8,40 m3 /h Water from 35,00 °C to 46,00 °C
Dimension Sheet GEA
Plate Heat Exchanger
Ecoflex GmbH
! Customer: CALORIFER AG
Order No.: 125.11431.11 I Customer Item: Auflrags-Nr.: 4471502/3611 litem No.: 2
Serial No.: . 170/15170
Flow Diagram No.: S170/15170 I Drawing No.: Z170/15170
Type: VT20 CDS-10
Dimensions of drawing in [mm]

n
I

425 S1 o max S2 212

~ c::
I ~-
m
m

2L
lL

3L
41.
Ll .1 0
to
~

~17
if
u
~
~
/. ' / / / / / / / / / '///,
40 50 260

n: 660mm 51: 40,00 mm a-max frame: 310mm Weight: 373 ka

k: 570mm 52: 40,00mm a-max actual: 172mm Weight oper: 410 kg
I: 620mm
Pos ON Type Media In Out Add. m
1F 65 Rubber Insert DIN 2633 EPDM Ethylene-Glycol x - - 4mm
2F 65 Rubber Insert DIN 2633 EPDM Water - x - 4mm
1L 65 Rubber Insert DIN 2633 EPDM Ethylene-Glycol - x - 4mm
2L 65 Rubber Insert DIN 2633 EPDM Water x - - 4mm

n~-
[//
m

GFT
• DIN2633
PN16
1F;2F;1 L;2L
Technical Revisions reserved.
The design details are valid for phe manufactured by GEA Ecoflex GmbH/Sarstedt.
 WfJ.er-OuIi::t_

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1:234

fi Ethll"-GM:ol'20.0%-Oltlet
Wtl.er~lrIet_
 GEA
Ecoflex GmbH
Preface 2 5.1 Storing the PHE ....................................... 19
1.0 General........................................................2 5.2 Shutting down ......................................... 20
1.1 Identification of unit/series .......................2 6.0 Maintenance.............................................. 21
1.2 Intended purpose .......................................3 6.1 Cleaning the closed PH E........................ 21
1.3 General advice/dangers ............................3 6.1.1 CIP process .............................................. 21
2.0 Functional description ..............................4 6.1.2 Channel-alternating technique ............... 22
2.1 Structural design, the main components 6.1.3 Backflushing system................................22
of a plate heat exchanger ..........................4
6.2 Cleaning the opened PH E....................... 23
2.1.1 Plates ..........................................................6
6.2.1 Loosening and opening the PHE ........... 23
2.1.2 Dimension sheet and flow diagram .........9
6.2.2 Manually cleaning the plates .................. 25
2.1.3 Gaskets.....................................................11
6.3 Replacing plates ...................................... 26
2.1.4 Frames ......................................................12
6.3.1 Carrying beam with a guiding rail ......... 27
2.2 Working principle .....................................13
6.3.2 Round guiding bars ................................ 27
2.3 Special unit configurations......................14
6.3.3 Carrying beam without a guiding rail .... 28
2.3.1 Intermediate plate/interm. element .........14
6.4 Replacing gaskets ................................... 28
3.0 Installation ................................................15
6.4.1 Replacing LOC-IN gaskets ..................... 29
3.1 Requirements at installation site ...........15
6.4.2 Application of GEA Ecoflex High-
3.2 Handling and installation ........................16 Temperature Adhesive ...........................29
3.3 Pipe assembly ..........................................17 6.4.3 Application of GEA Ecoflex Special
Adhesive...................................................30
4.0 Operation ..................................................18
6.6 ClOSing the PHE ...................................... 33
4.1 Initial operation ........................................18
6.7 Maintenance/ care ................................... 35
4.2 Starting up the PHE .................................18
7.0 Trouble-shooting ..................................... 35
4.3 Operation of the PHE ...............................18
7.1 Danger warnings and safety
4.4 Brief stoppages ........................................18
precautions .............................................. 35
5.0 Prolonged stoppages ..............................19
7.2 Possible faults ......................................... 36

1
 GEA
Ecoflex GmbH

Preface 1.0 General

These operating instructions are your guide to the 1.1 Identification of unit/series
installation, operating and maintenance of GEA
ECOFLEX Plate Heat Exchangers (PH E). We Each GEA ECOFLEX PHE is provided with a
advise you to study these instructions carefully and fabrication label. This is attached to the outside of
to make them accessible to staff entrusted with the the PHE's fixed plate. It gives details of:
installation, operation and maintenance of the
1. Plate heat exchanger type
PHE.
2. Serial no.
GEA ECOFLEX accepts no responsibility or liability
for damage caused by incorrect installation, 3. Maximum working pressure (bar)
operation or maintenance or by failure to observe
4. Maximum working temperature CC)
these operating instructions.
If you have any further queries, please contact 5. Content (side 1/side 2) (Itr.)
GEA ECOFLEX agent or the service departments 6. Year of construction
of GEA ECOFLEX GmbH.
7. Compression dimensions "a max. "t' a min"
(mm)

In any correspondence with GEA ECOFLEX

concerning your PHE, please always quote the
complete serial number and the number of the
Manufacturer's name and address:
current flow diagram.
GEA ECOFLEX GmbH
The flow diagram is situated in the rear cover of
Voss-Stral1e 11/13 these instructions. The rear cover of these
instructions also contains the specific
0-31157 Sarstedt
documentation describing your PHE.
Phone: +49-5066/601-0
Fax: +49-5066/601-106
Internet: http://www.gea-ecoflex.de

2
 GEA
Ecoflex GmbH
1.2 Intended purpose

These operating instructions are generally

applicable to all PHE manufactured and supplied
by GEA ECOFLEX.

GEA ECOFLEX wishes to point out that this PHE

has been specially designed and manufactured for
the customer-specified operating conditions
concerning pressure, temperature, flow rates, and
type and composition of flow-through media.
Sudden pressure surges exceeding these
operating conditions, e.g. when suddenly starting
or stopping the PHE, may cause damage and must
be avoided at all costs. GEA ECOFLEX accepts no
liability for the serviceability of the PH E under
operating conditions deviating from those
specified.

If a change in the specified operating conditions

becomes necessary, GEA ECOFLEX must be
consulted. The PHE may only be operated under
new operating conditions after the PHE
documentation has been examined, approved and
altered by GEA ECOFLEX.
During the installation and operation of the PHE,
follow the regulations and instructions applicable at
the installation site, e.g. the accident prevention
regulations.

1.3 General advice/dangers

When working on your PHE, heed the following

advice:
1. All work on the PHE is to be carried out in
compliance with the existing regulations, e.g.
the accident prevention regulations.
2. Before starting work on the PHE, make sure
that it is not under pressure, cold (max. 40°C)
and empty.
3. If people may be injured by product leakage,
install a splash protector. If the PHE is
equipped with a splash protector, this must not
be removed as long as the PHE is under
pressure.
4. When handling PHE plates, always wear
suitable protective gloves to prevent injures to
the hands.

3
 GEA
Ecoflex GmbH
2.0 Functional description

2.1 Structural design, the main components

of a plate heat exchanger

Plates and gaskets

1
The plate pack consists of contoured heat
exchange plates with gaskets. The number and
2 arrangement of the plates - as well as their shape
and size - are dedicated by the demanded
thermodynamic performance.
Depending on the application conditions, such
plate materials as chrome-nickel steels, chrome­
nickel-molyb- denum steels, titanium and other
materials may be employed.
Chlorides in the medium reduce the corrosion
resistance of chrome-nickel steels and chrom­
nickel-molybdenum steels (including Hastelloy,
(ncoloy and Inconell). The intensity of the effect of
the chlorides depends on the temperature,
concentration and pH of the medium.
The gasket groove has been pressed onto the
perimeter of the plate to receive specially
produced gaskets. The gaskets are designed to
seal the plate channels from each other and to
prevent external product leakage. The gaskets are
made of NBR, EPDM, Viton, silicone rubber and
other special materials. The choice of material
6 depends primarily on its compatibility with the
medium and on the temperature and pressure
conditions.
9 II
PHE frame
The frame consists of the fixed plate (3), pressure
plate (4), carrying beam (6), guiding bar (7) and
support column (8). The tightening bolts (5) press
the plates (1) together.

1 Heat Exchange Plate

2 Gasket
3 Fixed plate
4 Pressure plote
5 Tightening bolt
6 Carrying beam
7 Guiding bar
S Support column
9 Pipe connections

4
 GEA
Ecoflex GmbH

Pipe connections
The pipe connections (9) are positioned either on.
the fixed plate (3) alone or on the fixed plate and
2F IF the pressure plate (4). The position of the pipe
connections is described from an outside position
looking onto the particular frame plate.
On the fixed plate, the connections 1F - 4F are
numbered consecutively anticlockwise. On the
pressure plate, the connections 1L - 4L are
numbered consecutively clockwise.
The choice of connection layout as shown in the
figures depends on the plant conditions and the
31' 41'"
PHE series.

Fixed plate Pressure plate

Pipe connections

lapped flange Welding neck flange

Thread connection Tn·damp

Rubber insert Metal lining

5
 GEA
Ecoflex GmbH
2.1.1 Plates
VARITHERM system
The plates and gaskets are the main components
Horizontal profiles (H) of your PHE. GEA ECOFLEX distinguishes
between three different plate systems.
A. "VARITHERM" (vr) system
Under the VARITHERM system, the PHE is given
wide-ranging applications through the use of
differently contoured plates with the same
connection sizes and external dimensions.
The system comprises a series of horizontal and
vertical profiles which are employed individually or
combined.

The horizontal profiles feature high heat transfer

coefficients with relatively high pressure drops
whilst the vertical profiles feature lower pressure
drops with lower heat transfer coefficients.
By combining the two, it is possible to adapt the
L plate Rplate heat transfer coefficients and pressure drops to
.~ l plate rotated by lBO'
the specific requirements.
The plates are installed in the frame with alternate
Vertical profiles M plates rotated by 1800 • This means that, if the
same plate type is used, an L plate becomes an R
plate. In this way the flow channels are sealed
from one another, and the plates give each other
the necessary support.
This does not apply to the special vr 402 series
with a diagonal flow pattem. This series is
equipped with special Land R plates.

Lplate Rplate
Lplate rolated by 180"

6
 GEA
Ecoflex GmbH

FREE FLOW system B. "FREE FLOW" system (FA)

FA 159 FA 161 The FREE FLOW system is distinguished by a

largely unrestricted flow of the heat exchange
media over the plate surface. The special feature
of this system is the broad flow cross section
between the plates and the coarse contours.

The plates contours generally consists of

horizontal profiles.

FA 159 and FA 161

The product flows diagonally across these plates.

The difference between plates A and B is shown
by the adjacent figure. The plates have holes
drilled into the sides trough which bolts are
inserted.

Plate A Plate B

FA 184 FA 192

FA 184 and FA 192

These plates have a parallel flow pattern. Plates A

and B differ in the width of flow channel.
Plate A: Broad channel, Le. tall gasket.
Plate B: Narrow channel, i.e. shallow gasket. In
this case, metal webs are spot-welded onto the
back of the plate (in the leckage chamber).
Each plate pack consists of the same number of
plates A and B which are installed alternatively A­
B-A-B.

plate A Plote B

7
 GEA
Ecoflex GmbH

CONCITHERM 187 . C. "CONCITHERM" plate evaporator system

(CT)

.~ ) ~
CONCITHERM means the concentration of liquids
"""" by evaporation with the indirect application of
heat. The design principle is based on the
VARITHERM and FREE FLOW systems.
~ ~~ ~ We distinguish between two series:

,-'"' ..•...... ­... ~- ... 1. CONCITHERM 187 (CT 187)

This principle consists of a product plate A with

horizontal profiles and a steam plate B with
-rr""" vertical profiles. These two plate types are
([) arranged alternatively in an A-B-A-B sequence.
The gaskets are fitted without adhesive (LOC-IN
Plate A plate B system).
Horizontal profiles Vertical profiles

CONCITHERM 193
2. CONCITHERM 193 (CT 193)

In this series, two plates are welded together to

form a cassette, the cassettes being installed one
after the other like separate plates. The steam
channel is welded tight and does not contain any
gaskets. The product channel is sealed with a
specially profiled gasket.

The start and end plates are individual plates.

These are permanently welded to the frame plates
and the connection pipes and do not have any
gaskets.

8
 GEA
Ecoflex GmbH
2.1.2 Dimension sheet and flow diagram
GEA
Ecof!el( GmbH
Each PHE is supplied with a dimension sheet or,
VARITHERM altematively. an assembly drawing, and a flow
diagram. These are situated in the inside sleeve
of the rear cover.
The dimension sheet shows the external
dimensions as well as details of the type, size and
positions of the pipe connections.
The flow diagram shows the particular product
flows of each PHE (internal flow).
The flow diagram shown in the figure starts on the
left at the fixed plate. Proceeding from left to right,
this is followed by the individual plates as thick
lines and the product flow as thin continuous or
dotted lines each with directional arrows.

!
The internal flow is shown beneath the flow
f diagram in abbreviated numerical form. An
} example:

•• 3+3

3+2
OI''''-~
AvF trGgs -l-;I'''

II . 3 + 3 means: Flow medium from the left ­

I·

!, 2 flow paths each with 3 parallel flow channels.

'----iI-

3 + 2 means: Flow medium from the right ­

2 flow paths with 2 and 3 parallel flow channels.

The flow diagram also gives the item numbers of

the individual plates - these are the spare part
numbers (please quote when ordering spare
parts).
Beneath the flow diagram is a little box with the

88838
' I
t ( \. heading "Plates" with information on the plate type
",.,.,,, ''''.~.. "'...... lJ! .......
employed and on the plate and gasket materials.

9
 GEA
Ecoflex GmbH
The position and number of transfer ports in the
Example: plates are marked by combinations of numbers
from 1 to 4 after the oblique stroke of the item
3.311-228/134 3.317-128/1234 number.
As a general rule, the plate are describing with the
gasket side of the plate facing the viewer. This
means that the flow pattern of the plates is
defined with:

L: Flow to or from top left

Ring gasket top right
R: Flow to or from right
Ring gasket top left

For the arrangement of the ports required for the

flow pattern, the following applies:

Port 1: top left

Port 2 top right
Plate l Plate R
Port 3 bottom right
Port 4 bottom left

Any intermediate elements are marked by a

rectangle on the flow diagram.

GEA Details of the position and type of pipe

Ecotlex GmbH
connections are shown on the connection sheet
AnschluB -Blatt supplied in this case. The connection sheet is
situated in the inside sleeve of the rear coveL

! ~ [11"s.~l:'ii :"r)~
) , J)n$cf";""i!-"'~"'fih,;hr'j(';s. '\Yi.')11 ~.;F ~t)I\J;<lC ;:·C!"" t,.!)f' d\,J l'occorO'
~; ~":::'\t+ ~~ "("Y.~'~'>D:.s.: .. ~l»t4""¥.:t> $<",,""~-",("~f"_'19~"'"
j =r....::. -.. - :='=::~ =,If;!.. ~.v ..'-' ~~:u-

a~ Httl
10
 GEA
Ecoflex GmbH
2.1.3 Gas kets
2..eye gasket 4-eye gasket
We distinguish between gaskets made of
elastomers and hard gaskets, each with high
fitting precision.
The elastomer gaskets are sectional formed
frame-type gaskets (2-eye gaskets and 4-eye
Leakage chamber! gaskets as the final gasket), which are available in
j
various materials.
The hard gaskets consist of asbestos-free fibres
(NBR-bound aramide fibres). They are cut out of
panels. These gaskets are sensitive to
mechanical damage and must not be bent!
All gaskets are designed to enable both media at
the transfer ports to be separated from each other
by means of a double-gasket guidance system. In
the event of any leakage in this area, the leakage
chamber formed in this way has the task of
outwardly discharging the liquid via gaps in the
sealing webs (leakage grooves) so that any
leakage immediately becomes apparent.
These leakage grooves are approx. 8 mm wide
when the gaskets are in their uncompressed
state. Make sure that these are open in their
compressed state.
Gaskets are wearing parts. Each elastomer
gasket has its own inner resilience. This resilience
is affected by temperature, pressure and pressing
force. Inadmissible temperatures and pressures
may reduce this resilience and cause the gaskets
to harden.
Gasket materials and markings
The elastomer gaskets are available in various
materials, standard colour black. As they are
externally indistinguishable from each other, the
respective materials are marked with coded
colours (see adjacent table).

Gaslc.,t grad... This colour code is applied to the upper face of

the gasket (sealing surface) near the leakage
Material Colour ""d" Tcmp<)rotu«l
chamber.
limits
. .".JBRJ~12'1q,;,rdl . . .t"IOf~e" ..t;;;(r....... The temperatures given in the adjacent table are
• :l
.......':'1'!( j x~~ow 1.40'
fPDM 1 ;( 9r(ry. 170" maximum values and may be reduced by GEA
6v~A x pvrpi.· ECOFLEX (depending on the medium) for your
.~'i.~9.!:.J~~<,~n~k,~::~"!J ." :, .. "u" _. fl:~f.:'E~ ~ . specific PHE; the maximum permitted operating
VNon \ocid.-.resJ ~rey~g~r:.
!""forQ'Ii>d . PS' temperature and the maximum permitted
NSR(fDAi hbh,,< .' ... I~N:..... operating pressure are marked on the fabrication
tj>DM(FDt-,) ~ X9!~ ............ ...... I§Q~ ..... label .
V"on [FDA; g,,,,/hlve 16S"
Hard gaskets are generally fixed with adhesive.
Elastomer gaskets are fixed with adhesive or
designed as so-called LOC-IN gaskets. LOC-IN
gaskets are not usually fixed with adhesive. These
gaskets are held in place by constrictions in the
groove at approx. 50 mm intervals.

11
 GEA
·Ecoflex GmbH
Various elastomers and all hard gaskets tend to 2. Hard gaskets are coated with a thin film of
stick to the sealing surface when the plate pack is PTFE.
compressed and when subjected to high
3. Nitrile rubber gaskets (NBR) are not treated
temperatures. For this reason the gaskets's
with anti-adhesive agent.
sealing faces are treated with an anti-adhesive
agent immediately before plate installation in the GEA ECOFLEX advises repeating this treatment
frame. every time the plate pack is opened and
1. Elastomer gaskets made of EPDM, butyl, especially after the plates have been manually
Viton and Hypalon are coated with a thin film cleaned.
of silicone oil.

2.1.4 Frames
GEA ECOFLEX PHE are supplied with various
frame designs. We distinguish between the basic
deSigns Band C (see figure) which are all
equipped with tightening bolts at the sides.
The frames made of structural steel are given a
weatherprotective coating. The tightening bolts
and nuts are made of high-strength steel alloys
and in some cases galvanised.
These frames can be anchored by their foot plates
to the ground.
Oasign B As an alternative, these designs can be cladded
with stainless steel and equipped with tightening
bolts made of stainless steel. They are then given
~
10; ;;:J the additional letter "C" (for cladded); frame
, I deSignation BC and CC (see figure).

I Frames cladded with stainless steel are equipped

with height-adjustable threaded feet. In this case
iO
the feet are not anchored to the ground. Thrust
plates are laid beneath the threaded feet. These
thrust plates are not part of the standard
eqUipment and are obtainable at extra charge
under Order No. 9.550-101.

Oesign C

Design BC

12
 GEA
Ecoflex GmbH

2.2 Working principle

A series of contoured plates with transfer ports

form a pack of flow channels. The heat exchange
media flow through these plates in alternate
channels.
Usually single-pass plate heat exchangers are
employed. They are distinguished by the 100%
counter-flow of the two media. All of the feed and
discharge pipes are connected to the fixed plate.
This is a particularly mainte- nance - friendly
installation.
Close temperature differences between the media
may demand multi-pass plate heat exchangers.
The connection pipes are then attached to the
fixed and pressure plates.

flo-vv r)~·r~j~F~,
,:.; n~,/1';)·-f.x..;~':~..

13
 GEA
Ecoflex GmbH

2.3 Special unit configurations

VARJTHERM
jntermediote
element
2.3.1 Intermediate plate/intermediate
elements

For several independent processeswith a single

plate heat exchanger, intermediate plates and/or
intermediate elements are installed.

Intermediate plates are installed when high

pressure differences between two flow path or
between two independently operating sections
occur at the plate ports. These are flat plates - up
to 15 mm thick according to plate type - with
application-specific apertures.

Intermediate elements have the task of receiving

the connection corners for the feed and discharge
of product flows. At the points where there are no
connections, blind or transfer corners are
installed.
FREE FLOW
il1t~rmediate The connection, blind or transfer corners are
element interchangeable: on the VARITHERM system
after cutting through anumber of track welds, and
on the FREE FLOW system by releasing
fastening bolts.

To determine which version you have in your plate

heat exchanger, please refer to the specific data
sheets in the inside sleeve of the rear cover.

Fixed plate End plate

End plate
Intennediate element
Pressure plate

14
 GEA
Ecoflex GmbH

3.0 Installation
B

3.1 Requirements at installation site

It is necessary to provide enough clearance

around the PHE (see figure). This facilitates
1.5 x B access to the PHE and permits the necessary
service tasks (replacing individual plates,
compressing the plate pack).
The values for the necessary clearance given in
the adjacent figure are guide values and are
recommended by GEA ECOFLEX. They provide
sufficient space for access to the PH E.

If the existing installation area is limited, the

clearance dimensions can also be reduced. This
should be done in consultation with GEA
ECOFLEX.
l.SxB

15
 GEA
Ecoflex GmbH

3.2. Handling and installation

The PHE is usually delivered fully assembled,

either lying on its side or upright. If supplied on its
side, the PHE is anchored by the back of the fixed
plate to solid planks. It can be picked up by a
forklift truck from beneath the planks and
transported. It must be set up at installation site as
follows:
1. Release and remove all fastening screws and
elements on the planks.
2. Attach a sling to one of the tightening bolts on
either side of the PHE. Do not use a steel
rope or chain!
3. Slowly lift the PHE from the planks over its
centre of gravity.
4. Slowly lower the PHE onto the feet of the
fixed plate whilst at the same time
manoeuvring the PHE into its final position at
the installation site.
S. Remove the slings and other aids and anchor
the PHE to the ground.

When attaching the slings, make sure they are

firmly seated. Never lift the PHE by the pipe
connection !

16
 GEA
Ecoflex GmbH

°a max."
3.3 Pipe assembly

The PHE and the like according to the application.

When assembling the pipes, make sure that

absolutely no forces, moments or vibrations are
acting upon the connections of the PHE.

In the case of pipe connections on the pressure

plate or on intermediate elements, check before
starting pipe assembly whether the plate pack has
been clamped to the compression dimension "a
max.». If this is not the case, tighten the plate pack
accordingly.

The correct compression dimension can be found

on the supplied dimension sheet or fabrication
label. .

The pipe connections on the pressure plate or on

intermediate elements must always be fitted with
compensators to allow for the longitudinal
displacement of the plate pack. If the plate pack is
shortened as a result of gasket wear or extended.
through the addition of individual plates,
components of the plate heat exchanger must not
be subjected to force by the pipe.
No. pipes may be permanently laid in the PHE's
opening space between the support column and
the pressure plate. Connection pipes on the
pressure plate must be provided with detachable
pipe elbows. Permanently laid pipes impede the
opening of the PHE.
All pipes for feed and discharge should be fitted
with shutoff valves so that the PHE can be shut
down and opened without disturbing adjacent
systems.
Furthermore, vent valves must be fitted in the
pipes for both connection sides of the PHE: This
is important so that the plate pack can be bled of
air for initial operation.
Vent valves must always be fitted at the highest
point.

Make sure that the pipe system connected to the

PHE is secured against sudden pressure surges
and temperature fluctuations.

Quick-action valves should be avoided. Feed

systems operating on the piston principle must be
equipped from GEA ECOFLEX are provided with
standardised flanges, thread connections,
threaded nipples with vibration dampers.

17
 GEA
Ecoflex GmbH
4.0 Operation

4.1 Initial operation

1. Before initial operation make sure that the

plate pack is clamped to the correct
compression dimension"a max.".

The correct compression dimension can be found

on the supplied dimension sheet or fabrication
label.

2. Make sure that all connection pipes are

screwed tight.
3. Make sure that the permitted values for
pressure and temperature given on the
fabrication label are not exceeded.
If these conditions are fulfilled, the PHE is ready
for operation.
4.2 Starting up the PHE
1. Close the feed valve between the pump and
the PHE.
2. Fully open the valve at the outlet connector, if
present.
3. Open the vent valves.
4. Start the pump.
5. Slowly open the feed valve to prevent
pressure surges.
6. When all the air has escaped from the PHE,
close the vent valves.
7. For the second side, repeat steps 1. to 6.
4.3 Operation of the PHE

When the PHE is in operation, the operating

parameters must not be changed. The maximum
operating conditions given on the fabrication label
must not be exceeded.

4.4 Brief stoppages

If the PHE is to be shutdown briefly (pump stop or
similar), proceed as follows:
1. Slowly close the feed valves, starting with the
feed line with the higher pressure.
2. Switch off the pumps.
3. Close the valves in the outlet pipes, if present.
For longer stoppages (breaks in operation), see
Chapter 5.0 "Prolonged stoppages".

18
 GEA
Ecoflex GmbH
5.0 Prolonged stoppages

5.1 Storing the PHE

i If it is necessary to store the PHE before initial

operation for an extended period (1 month or
more), action has to be taken to prevent

ill premature wear of the materials. This also applies

to the strange of spare parts.
The PHE should preferably be stored in a closed
room. The room temperature should be between
15° and 20° Celsius with an air humidity of 70%
max.

Make sure that there are no ozone-generating

appliances, such as electric motors or arc-welding
equipment, in this room. Ozone causes the
.~~.---:--.--.-- ...'­ premature hardening of elastomer gaskets. No
solvents or acids may be stored in this room.
Avoid heat and ultraviolet radiation.

Consult GEA ECOFLEX if you wish to obtain

packing suitable for storage.
If the PHE is stored at its installation site or initial
operation is delayed for an extended period, GEA
ECOFLEX advises covering the plate pack with
an opaque sheet. The tightening bolts should be
treated with a rust protection agent (oil or grease).
PHE connections not yet connected to the pipe
system should be covered.
If the PHE has to be stored outdoors, these
measures are absolutely imperative to limit the
effects of the climate on the PHE ..

19
 GEA
Ecoflex GmbH

5.2 Shutting down

If the PHE is shut down for an extended period (1

month or more), proceed as follows:
1. Slowly close the feed valves, starting with the
feed line with the higher pressure.
2. Switch off the delivery pumps.
3. Close the valves in the outlet pipes, if present.
4. Vent the PHE and empty the product
chambers.
5. Flush the plate pack and clean appropriately
to remove encrustation and deposits.
6. Loosen the plate pack to "an + 10%, starting
from the current "an dimension. This action
reduces the pressure on the gaskets.
7. Cover the plate pack with an opaque sheet.
8. Coat the tightening bolts with a rust-protection
agent (oil or grease).
When restarting, proceed as decribed in Chapter
4.0 "Operation".

20
 GEA
Ecoflex GmbH
6.0 Maintenance 6.1.1 CIP process

CIP (Clean In Place) = effiCiently cleaning the

6.1 Cleaning the closed PHE
PHE in situ without opening it. Instead of the flow
media, a cleaning agent is passed through the
The need to clean the PH E is dictated by the
PHE. Contamination is removed by the cleaning
particular application. Always make sure,
solutions dissolving capacity, supported by the
however, that no encrustation or other deposits
mechanical action of the turbulence.
form on the plates and that these are removed
immediately. Encrustation and other deposits The quantity of cleaning solution which has to be
impair the heat transfer performance and may circulated depends on the design of the PHE
cause or accelerate plate corrosion. (single- or multi- pass) and the connected plant.

Always obtain confirmation from the cleaning The contaminated surfaces must be
agent manufacturer that the cleaning agents suffiCiently rinsed.
employed will not attack the plate or gasket The choice of cleaning agent depends in the
material employed. type of contamination to be removed and on
the stability of the plate and gasket materials.
The same applies to the cleaning temperature
and times.
To mix the cleaning solution, use chloride-free
or low-chloride water with a low hardness
value.

Chlorides in the medium reduce the corrosion

resistance of chrome-nickel steels and chrome­
nickel-molyb- denum steels (including Hastelloy,
Incoloy and Inconell). The intenSity of the effect of
the chlorides depends on the temperature,
concentration and pH of the medium.

If the PH E contains common salt solutions,

these must be drained off before cleaning and
the PHE should be sufficiently flushed with
water. There is no risk of corrosion particularly
at higher temperatures if common salt
solutions are left in the unit.
The success of the selected CIP cleaning process
can be visually checked after the cleaning
process. If necessary, programme times,
concentrations and temperature can be adjusted ­
this should only be done after consultation with
the cleaning agent manufacturer and GEA
ECOFLEX.

21
 GEA
Ecoflex GmbH

Cleaning examples: Always follow the applicable safety regulations

and recommendations of the cleaning agent
Protein or grease deposits manufacturer.

1. Rinse with water immediately after product 6.1.2 Channel-alternating technique

throughput. This process is employed if the primary PHE
2. Circulate a 2-3% caustic soda solution at 80­ medium is inclined to cause encrustation and the
85 0 C for thirty minutes. secondary medium is a clean fluid capable of
removing the encrustation of the primary medium.
3. Flush with sufficient water.
By regularly alternating the product chambers, this
4. Circulate a 0.5% nitric acid solution at 65 0 C cleaning process ensures continuous operation.
maximum (alternatively a 2% phosphoric acid
solution at 80 -85 0 C) for fifteen minutes. Both flow chambers must be made of the same
Caution: Nitric acid attacks elastomer gaskets materials in terms of plates, gaskets and pipe
(see also DIN 11 483 Part 2). . connections.
5. Flush with sufficient water until the acid is
completely rinsed out of the PHE and the
adjoining pipes and units.
Limescale deposits and the like
1. Circulate a 2-3% phosphoric acid solution at
room temperature (20 0 C) for 120 minutes.
2. Flush with sufficient water until the acid is
completely rinsed out of the PHE and the
adjoining pipes and units.

6.1.3 Backflushing system The reversal of the direction of flow is effected

with a suitable pipe configuration with the
This process is employed if the flow media contain appropriate valves (ct. Figure).
coarse particles of contamination which can block
the inlet channels. By briefly reversing the If there is a risk of the released particles of
direction of flow, the particles of contamination are contamination causing mechanical damage to the
removed by the shortest route from the PHE. plate surface, preference should be given to
manual plate cleaning.

..... .... Backfl\Jshing

22
 GEA
Ecoflex GmbH

6.2 Cleaning the opened PHE

6.2.1 Loosening and opening the PHE

In these operation instructions, the following

definitions of the compression dimension "a" are
employed:
"a max." Compression dimension of the
PHE when new
"a" Current compression dimension of
the PHE in accordance with the
degree of gasket wear
3.
"a min." Minimum permitted compression
dimension of the PHE, never go
below this figure as this may
cause plate damage!
When opening the PHE, proceed as follows:
A Slowly close the feed valves, starting with the
feed line with the higher pressure.

4. B Switch off the delivery pumps.

C Close the valves in the outlet pipes.
D If the PHE is hot. wait until it has cooled to
approx. 40° C.
E Vent the PHE and empty the fluid chambers.
F Disconnect all feed lines at the pressure plate
and if necessary at the intermediate elements
so that the PH E can be opened without
5. difficulty.

Before opening. attend to the following:

1. Clean the guiding rail (for better plate
mobility).
2. Check the mobility of the carrier roller.
3. Clean the thread of the tightening bolts
(remove contamination to prevent the pitting
of the nuts).
4. Apply a thin film of oil to the thread.
6.
5. To ensure that the plates are reassembled in
the right order, we advise painting a diagonal
line across the side of the plate pack.
6. Be sure to note the current "a" dimension.

23
 GEA
Ecoflex GmbH
Removing the tightening bolts and opening
the plate pack.
4 tightening bolts are usually equipped with thrust
bearings. These are normally longer than the
other tightening bolts and are used for
pretensioning the plate pack (1-2-3-4).
1. Release the tightening bolts without thrust
bearings and remove them from the side.
Tightening bolts <m30 must be partly
extracted in an axial direction.
2. Release the tightening bolts with thrust
bearings (1-2-3-4) on alternate sides and
L 2. diagonally (1-2 and 3-4). When opening the
plate pack, make sure that the pressure plate
tilts no more than 10 mm over the width (1­
3/2-4) and no more than 20 mm over the
diagonal (1-2/3-4).
3. When all tightening bolts have been removed,
slide the pressure plate up to the end column.
The individual plates are now accessible.

I
~1

3. The plates have sharp edges. When handling the

plates, always wear suitable protective gloves.

24
 GEA
Ecoflex GmbH
6.2.2 Manually cleaning the plates
!
The plates can be manually cleaned.

i
After opening the PHE, pull the plates apart into
the free end of the frame. In this way the plates
can be individually washed from both sides with
flowing, warm water and a soft brush (cf. figure);
~. ~~ take care not to damage or loosen the gaskets.

When manually cleaning the plates, make sure

that the passivation coating of the plates is not
damaged by mechanical action. For this reason,
never use brushes with metal bristles.

~ l
t
=
For coarse contamination, a high-pressure
cleaner jet can be used beforehand to loosen the
particles (ct. figures).

The high-pressure jet should always be directed

face-on at the gaskets. If this is not the case,
there is a risk of the high-pressure jet penetrating
beneath the gaskets and loosening them.

If it is necessary to remove the plates from the

frame for manual cleaning, make sure during
reassemmbly that the order is not changed (see
flow diagram).
Only remove the plates one at a time.
Stubbom contamination, such as coatings on the
plate surface which are not released by the
above-mentioned process can be loosened by
soaking in an open chemical bath. Choose a
cleaning agent suitable for the type of
contamination and for the properties of the plate
and sealing materials. Always obtain confirmation
from the cleaning agent manufacturer that the
cleaning agents employed will not attack the plate
or gasket materials employed.
Before reassembling chemically cleaned plates,
rinse them with sufficient clean water. Remove
foreign matter on the gaskets with a soft brush.
In the following you will find a list of recommended
cleaning agents as well as their maximum
concentrations, temperatures and cleaning times.

25
 GEA
Ecoflex GmbH

Encrustation, limescale deposits and the like Always follow the safety instructions and
recommendations of the cleaning agent
Cleaning agent: phosphoric acid
manufacturer.
Concentration: 5% max.
Max. temperature: 20° C For the cleaning liquid, only use chloride-free or
Cleaning: approx. 1 hour low-chloride water with a low hardness value.
Oils, greases, biological contamination Chlorides in the medium reduce the corrosion
(bacteria and the like) resistance of chrome-nickel steels and chrome­
Cleanil1g agent:· caustic soda solution nickel-molybdenum steels (including Hastelloy,
Concentration: 4% max. Incoloy and Inconell). The intensity of the effect of
Max. temperature: 85° C the chlorides depends on the temperature,
Cleaning time: up to 24 hours i concentration and pH of the medium.

6.3 Replacing plates

The plates are mounted in different ways in the

frames according to their design. We distinguish
between three
basic plate-mountil1g systems:
1. Carrying beam with a guiding rail
2. Round guiding bars
3. Carrying beam without a guiding rail
The plates are in most cases installed with the
back of the groove against the fixed plate and with
the gasket on the side facing away from the fixed
plate (as shown in the adjacent figure).

Recess of the
Exceptions to this are:
guiding rail 1. PHE with multi-pass product flow
2. PHE with metal claddings in the frame plates
In these cases, the plates can be installed with the
gasket facing the fixed plate.
To see how the plates are assembled, refer to the
enclosed flow diagram and I or make note when
the pack is opened.

When opening the PHE, make sure that the

pressure plate is secured against unintended
slippage, e.g. on ships. In all cases, make sure
when opening the PHE that the plates do not
become detached from the frame. Danger of
injury!

26
 GEA
Ecoflex GmbH

L
6.3.1 Carrying beam with a guiding rail

Frames of the series B or BC feature a carrying

\.-:
beam with a guiding rail. The plates are hooked
into the recess of the guiding rail and centred from
below by a guiding bar. When replacing plates,
proceed as follow:

r\ ~
I
Removing plates:
1. Slide the pressure plate by hand against the
column and fix in place if necessary.
2. Tilt the plate until it becomes detached from
Removing ~
the guiding rail.
Installing ..­ 3. Swing the plate out to one side; the plate can
only be swung out to the side which it is
suspended from the guiding rail.
4. Remove plate.
Installing plates:
5. Insert the plate at an angle into the recess of
Recess of the the guiding rail and then swing it into its
guiding rail
vertical position.
6. Centre the plate with the bottom guiding bar.
7. Slide the plate vertically against the fixed
plate.

When removing or fitting the plates, always make

sure that the pressed plate mounting hooks, do
not become deformed. Ensure that the plate­
mounting system is in perfect working order.

6.3.2 Round guiding bars

Frames of the series C or CC feature round
guiding bars. The plates rest on the bottom
guiding bar and are guided at the top.
Removing plates:
1. Slide the pressure plate to the end of the top
guiding bar and fix in place if necessary.
2. Tilt the plate until it becomes detached from
the bottom guiding bar.
3. Swing the plate to one side and remove.
Installing plates:
4. Tilt the plate and slide it onto the top guiding
6.
bar.
5. Swing the plate into its vertical position.
6. Swing the plate onto the bottom guiding bar
and leave it slightly tilted to prevent the plate
pack tipping over.

Restrict the plate's angle of tilt so that it remains

attached to both guiding bars (top and bottom).

27
 GEA
Ecoflex GmbH

6.3.3 Carrying beam without a guiding rail

1.
Frames for plates larger than 1 m2 feature a
carrying beam without a guiding rail. The plates
are attached directly to the beam by means of a
reinforced mounting.

3.+4. Removing plates:

1..Slide the pressure plate by hand up to the
column and fix in place if necessary.
2. Tilt the plate until it becomes detached from
the bottom bar.
3. Lift the plate Slightly and swing it to one side
to detach it from the carrying beam mounting.
4. Remove plate.
Installing plates:
5. Tilt the plate slightly and from one side attach
it to the carrying beam mounting.
6. Swing the plate into its vertical position.
7. Swing the plate onto the bottom guiding bar
and push it against the fixed plate.
6.4 Replacing gaskets
Gaskets are either fixed with adhesive into the
gasket grooves or pressed into the gasket
grooves ("LOC-IN") without adhesive, according to
reqUirements.
If they are fixed with adhesive, we distinguish
between two types of adhesive:
When releasing jOints, fixing gaskets with 1. GEA ECOFLEX Special Adhesive
adhesive and carrying out aftertreatment, always
2. GEA ECOFLEX High-Temperature Adhesive
follow the accident prevention regulations. Make
sure that the workroom is sufficiently ventilated Usually the gaskets are fixed with GEA ECOFLEX
and there are no naked flames. High-Temperature Adhesive. This is a solvent-free
two-pack epoxy adhesive which creates a high­
strength adhesive joint.
This joint can be released by applying heat.
For special applications, the gaskets can be fixed
with GEA ECOFLEX Special Adhesive. This is a
two-pack nitrile rubber adhesive (adhesive and
stabiliser). This joint can also be released by
application of heat.
When replacing individual gaskets, remember that
the required compression is determined by the
degree of wear of the old existing gaskets. This
means that the new gaskets are subjected to
excessive load and their service life is
correspondingly reduced. It is therefore advisable
to replace all gaskets at the same time.

28
 GEA
Ecoflex GmbH
remove grease and rub dry with absorbent
6.4.1 Replacing LOC~IN gaskets
paper or a nonfluffing cloth.
3. Lay the plate on the work top (table or the
The gasket is held by a "Pres~stud system". With
like) and insert the new gasket loosely into the
this system, fixing the gasket with adhesive can
gasket groove. The rounded sectional side is
be dispensed with entirely. The gaskets are
the underside of the gasket. With a blunt
fastened locally at certain distances in the gasket
object, press the gasket point for point
groove. This makes it considerably easier to
vertically at the LOC-IN points, starting at the
remove old and brittle gaskets. We recommend
ey~rings of the gasket.
the following procedure:
4. Rub the sealing surfaces of the gaskets with
1. Extract the worn gaskets from the gasket antiadhesive oil, preferably with silicone oil.
groove. Remove gasket residues in the 5. After closing the PHE, carry out a water
gasket groove with a blunt object. pressure test on both flow chambers
2. Clean the gasket grooves with GEA independently of one another.
ECOFLEX Cleaner (Order No. 9.904~006) to

6.4.2 Application of GEA Ecoflex High­ 6. Insert the gaskets in the groove and press
Temperature Adhesive them into place by hand.

Releasing the joint 7. Cover the stack of horizontal plates with an

adhesive-free plate and place a flat steel plate
Gaskets fixed with GEA Ecoflex High­ on top to apply pressure. Leave the adhesive
Temperature Adhesive cannot be released with for approx. 10 hours at room temperature to
solvent, but only through heating the reverse of cure. Curing can be accelerated by heating: at
the groove with hot air to a temperature of approx. 40"C for 180 minutes, at 70"C for 45 minutes
150"C. The adhesive softens sufficiently to allow and at 110"C for 10 minutes.
the gasket to be extracted from the groove.
The height of the stack of plates should not
Proceed as follows: exceed the following maximum values:
1. Heat the individual plates on the reverse of the
gasket groove to approx. 150"C and at the VARITHERM: 60 plates
same time extract the gaskets. Overheating FREE FLOW and CONCITHERM: 30 plates
(temper colours) must be avoided at all costs!
2. Remove adhesive residues in the groove with The plates should be stacked in the same order
a narrow brush or a blunt object; this process as when they are fitted in the PHE after
can be assisted by GEA Ecoflex Cleaner adhesive application.
(Order No. 9.904-006). 8. Excess adhesive which is squeezed out of the
groove should be removed after curing with a
Fixing gaskets with adhesive blunt object.

1. Clean the underside of the gaskets and the

groove to remove grease and rub dry with
absorbent paper or a nonfluffing cloth. This
process must be performed with extreme care,
because the strength of the adhesive joint Aftertreatment
depends on this.
2. Mix the adhesive binder and hardener in a ratio After adhesive application, the joint must be
of 10:8 until the mixture has a uniform colour. hardened with heat and then checked:
Only mix as much as can be used within an
hour. Never use the same knife or spoon to 1. Install the plate pack in the PHE frame in the
remove the binder and hardener! right order according to the flow diagram.
3. Transfer the adhesive mixture to a cartridge 2. Clamp the plate pack uniformly and with
and insert the cartridge in a manual injection parallel faces to "a max.", plus 0.2 mm for each
gun. plate. This does not apply in cases where
4. With the manual injection gun, apply approx. 2 individual plates are given new gaskets..
mm thick strand of adhesive mixture ti the 3. Connect heat-resistant hoses so that low­
centre of the sealing groove. pressure steam at 105°C or hot water at 90°C
5. With a short-cut brush, distribute the strand and 0.5 bar can be passed through both flow
uniformly throughout the base of the groove. chambers. Heat should be applied in this way
for approx. 1 hour.

29
 GEA
Ecoflex GmbH
7. Leave the plates for about an hour with
4. Shut off the heat supply and allow the plate moderate pressure on the adhesive joint. This
pack to cool to 40°C. pressure can be applied in the PHE frame.
5. Uniformly tighten the plate pack to the
compression dimension "a max." (as given on Aftertreatment
the fabrication label).
6. Carry out a water pressure test on both flow After adhesive application, the jOint must be
chambers independently of each other. hardened with heat and subsequently checked.

1. Install the plate pack in the PHE frame in the

6.4.3 Application of GEA Ecoflex Special right order according to the flow diagram.
Adhesive 2. Clamp the plate pack uniformly and with
parallel faces to "a max.", plus 0.2 mm for each
Releasing the joint plate. This does not apply in cases where
individual plates are given new gaskets.
Gaskets fixed with GEA Ecoflex Special Adhesive 3. Connect heat-resistant hoses so that low­
cannot be released with solvent but only by pressure steam at 105°C or hot water at 90°C
heating the reverse of the groove with hot air to and 0.5 bar can be passed through both flow
approx. 130°C. The adhesive softens sufficiently chambers. Heat should be applied in this way
to allow the gasket to be extracted from the for approx. 1 hour.
groove. 4. Shut off the heat supply and allow the plate
pack to cool to 40°C.
Proceed as follows: 5. Uniformly tighten the plate pack to the
compression dimension "a max." (as given on
1. Heat the individual plates on the reverse of the the fabrication label).
gasket groove to approx. 130°C and extract 6. Carry out a water pressure test on both flow
the gaskets at the same time. Overheating chambers independently of each other.
(temper colours) must be avoided at all costs!
2. Remove adhesive residues in the groove with
a narrow brush or a blunt object; this process
can be assisted with GEA Ecoflex Cleaner
(Order No. 9.904-006).

Fixing gaskets with adhesive

1. Clean the underside of the gaskets and the

groove to remove grease and rub dry with
absorbent paper or a nonfluffing cloth. This
process must be performed with extreme care
because the strength of the adhesive joint
depends on this.
2. Mix GEA Ecoflex Special Adhesive with the
stabiliser in the can lid in a ratio of 10: 1. This
mixture has a pot life of approx. 4-6 hours.
During breaks, always keep the adhesive
container closed. The adhesive mixture must
not be thinned!
3. Apply a thin film of adhesive mixture to the
base of the groove.
4. Put the plate aside to allow it to cure. Curing
time approx. 1 hour.
5. Apply a thin film of the adhesive mixture again
to the base of the groove and to the underside
of the gasket. This process should be carried
out by two employees, employee 1 coating the
plate from left to right and employee 2 coating
the gasket from right to left.
6. Allow the film of adhesive to flash off and after
the tackfree test, Le. the adhesive no longer
sticks to the finger when touched, insert the
gasket in the gasket groove and press into
place by hand.

30
 GEA
Ecoflex GmbH
1

4 40

."...,
••••• 1'/
/1

31
 GEA
Ecoflex GmbH
5 6.S Replacing ring gaskets and rubber
inserts (page 30)

After fitting new gaskets in the plates, the ring

gaskets in the connectors (ct. Figure 1) and in the
insert corners of the intermediate elements (ct.
Figures 2) also have to be changed.

1. Worn gaskets can be removed from the groove

with a screwdriver or the like (cf. Figure 3).
t Then clean the groove.

2. Now press the new ring gasket into the

dovetail-shaped groove. First press in the ring
at four points on its circumference (ct. Figure
4a) and then press in the rubber section by
6 piece between these fixing points into the
groove. This is best done with a screwdriver or
a rubber stopper.

Replacing rubber inserts (Page 31)

According to application. the frame connections

are fitted with rubber inserts. The rubber inserts
are made of an elastomer and can be replaced
simply by hand. If present, they should be
changed at the same time as the plate gaskets.

1. Remove worn rubberinserts from the hole

(Figure 5). The surfaces around the hole
arecorrosion-protected by the paint finish of the
frame plate. If this protection is damaged,
7 ~ touch up with synthetic resin paint.
~. " 2. Then fold the new rubber insert and push it
through the hole (Figure 6). Make sure that it is
the right way round. The flange for the inside
(facing the plate pack) is usually thicker (Figure
7).

32
 GEA
Ecoflex GmbH

6.6 Closing the PHE

L
In these operating instructions, the following
definitions of these dimension nan are employed:
"a max." Compression dimension of the
PHE when new.
"a" Current compression dimension
of the PHE in accordance with
the degree of gasket wear.
"a min." Minimum permitted compression
dimension of the PHE; never go
below this figure as this may
cause plate damage.
1. Make sure that the gasket and plate surfaces
are free of foreign matter or contamination (if
necessary remove with running water and a
soft brush). Treat the sealing surfaces of the
gaskets with an antiadhesive agent
2. immediately before installing the plate in the
frame.
2. Remove foreign matter from the ring gaskets
and rubber inserts in the connections as
described in 1.
3. Clean the guiding rail and apply a thin layer of
grease.
4. Install all the plates in the correct order in
accordance with the flow diagram. When all
the plates are correctly installed, the outside
of the plate pack must show a continuous
3. honeycomb pattern. You can also check that
the plates are in the right order by means of
the diagonal line painted on the outside of the
plate pack before opening the PHE.
Check that the number and order of the installed
I~. plates concurs with the details given in the flow
diagram.

4.

40. ~
~~~

~ !
"

33
 GEA
Ecoflex GmbH

5. Slide the pressure plate by hand against the

plate pack.
6. 7. 6. Attach the greased tightening bolts with thrust
bearings (1-2-3-4) from the side; tightening
bolts <M30 are partly inserted ill an axial
direction.
1 3
7. Tighten the tightening bolts uniformly (on
alternate sides an diagonally 1-2 and 3-4) so
that the plates have parallel faces.
B. During tightening, constantly check the
4 2 compression dimension "a", in each case at
the tightening bolt currently being tightened.

During tightening, the tilt of the pressure plate

must not exceed 10 mm over the width (1-3/4-2)
and 20 mm over the diagonal (1-2/3-4).

In the case of plates with hard gaskets, this

8. value must not exceed 2.5 mm over the width
and 5 mm over the diagonal.
9. If the plate pack has been clamped with
parallel faces to the compression dimension
"a", attach the remaining tightening bolts (slide
them in) and tighten them as well to the
compression dimension "a". If all gaskets are
replaced, compression dimension "a" should
be equal to "a max.".
Important advice to be followed during
tightening
9.
The current compression dimension "a" must
not vary by more than 2 mm max. among the
individual tightening bolts. If the current
compression dimension "a" is not achieved or
exceeded, check the following:
A Whether the number of plates in the plate
pack and the compreSSion dimension "a"
concur with the values given in the supplied
flow diagram contained in the rear cover of
these instructions.
B Whether the thrust bearings and tightening
nuts can be turned freely - if not, grease well
and if necessary replace.
If the plate pack is not sufficiently tight during the
pressure test, the pack can be gradually tightened
from the current compression dimension "a" to
compression dimension "a min.". Never go below
compression dimension "a min.".

The PHE may only be tightened in its

unpressurized state.

34
 GEA
Ecoflex GmbH
6.7 Maintenancel care
. The steel frames are coated with a weather­
protective coldcured synthetic resin. Remove
1. contamination with a soft brush and warm water
or a slightly alkaline solution. Defects in the
coating should be primed after thorough cleaning
(primer RAL 7032, Order No. 9.920-058) and
finished with synthetic resin paint (RAL 5012,
Order No. 9.920-059).

~ Frames cladded with chrome-nickel steel should

lOll 1 be cleaned in the same way as steel frames and
subsequently coated when dry with an acid-free
2.
grease.
The tightening bolts are made of steel (with a
corrosion-protection agent applied by the
manufacturer) or of stainless chrome steel.
The threads of the tightening bolts should always
be greased.
To improve their sliding properties, the
3. following components should also be treated
with an acid-free grease:
1. Sectional rails and beam surfaces to which
the plates are attached and on which they are
slid.
2. Pressure surfaces between tightening nuts
and thrust washers; thrust washers or axial
bearing in thrust elements.
3. The bearings of the carrier roller on the
pressure plate and if necessary on the
intermediate elements.

7.0 Trouble-shooting

7.1 Danger warnings and safety

precautions
If the PHE shows leakeages or malfunctions, Costly mistakes can be avoided if assembly is
these can be remedied by the customer in many left to speCialists. If you are at all uncertain,
cases. In the following you will find a list of contact the GEA ECOFLEX Customer
possible faults which may occur during operation, Service.
as well as the possible causes and remedies.

Tasks such as repairs, improvements or the like

on your PHE should be carried out in compliance Essential for the trouble-free operation of your
with the current rules and regulations, e.g. PHE is the strict adherence to the permitted
accident prevention regulations. Before taking any values for pressure and temperature given on the
action, the PHE must always be shut down (see . fabrication label. Non-adherence to these values
point 4.4 and 5.0 of these instructions). even in the form of brief pressure surges will lead
inevitably to the malfunction of the PHE.
Do not carry out any work on the PHE when it
is under pressure!

35
 GEA
Ecoflex GmbH
7.2 Possible faults

Leakage between the frame plates and plate pack

The possible cause can only be ascertained by
opening the PHE. To do so, proceed as follows:
1. Mark the place where the leak occurs.
2. Open the PHE in accordance with Chapter
6.2.1 of these instructions.
3. At the point of leakage, check whether the first
plate is correctly positioned against the frame
plate; the plate mounting may be bent. so
correct if possible.
4. Check the ring gaskets and rubber inserts for
foreign matter, defects (cracks) and correct
position. Remove foreign matter. correct the
position if necessary and replace damaged
parts.
5. Check the plate gasket for defects or foreign
matter ~ this only applies if the gasket is facing
the frame plate. Remove foreign matter and if
necessary replace the damaged gasket.
Leakage between pipe connections and frame
plate
The causes of this may be found in the threaded
flange jOint; alternatively a ring gasket or rubber
insert may be faulty.
Proceed as follows:
1. Check the threaded flange jOint and evenly
tighten any loose bolts.
2. Check the pipe system for any tension. forces
or moments. Make sure that the pipes are
always free of tension at the PHE. Flanges
and pipes must be in flush alignment.
If there is no improvement after taking this action,
the fault must be in the pipe connection. In this'
case, open the PHE and release the pipe jOint.
This may only be carried out when the PHE is free
of pressure and cool.
1. Release the pipe joint and if necessary open
the PHE.
2. Check the flange gasket or rubber insert for
defects. foreign matter etc.; remove foreign
matter and replace damaged parts.
External leakage between plates
If a leak occurs during operation. this may have
the following causes:
1. Inadmissible high pressures or temperatures.
Check operating pressure and temperature
and correct if necessary.
2. The compression dimension "a" is incorrect or
the plates do not have parallel faces. In this
case, shut down the PHE and tighten

36
G::i'\gradually in its un pressurized state. Do not go
GEA
Ecoflex GmbH
Since looking for leaks can be very time­
below compression dimension "a min.". The consuming for the inexperienced, it is advisable to
compression dimension "a" must not vary by contact the GEA ECOFLEX Customer Service.
more than 2 mm among the tightening bolts.
Compression dimension "a min." reached
.3. 3. Incorrectly positioned or damaged gaskets.
Compare the current compression dimension "a"
Check gaskets for foreign matter or damage;
remove foreign matter, replace damaged with the values on the fabrication label. If the
dimension "a min." has been reached, the plate
gaskets and if necessary correct the position
pack must not be clamped further. The gaskets
of the gaskets.
have reached their wear limit. A complete set of
Internal leakage/mixing of products new gaskets has to be fitted.
Internal leakages or the mixing of products is Impaired PHE performance
virtually impossible via the gaskets. If
nevertheless you suspect internal leakage, the If your PHE shows impaired performance in the
form of high pressure drops or insufficient heat
cause of this may be a blocked leakage opening
transfer, check the connection pipes and/or plate
in the gasket or on the plate surface.
pack for contamination, foreign matter or other
Moderate or large internal leakages can be deposits.
ascertained by applying pressure from one side.
In this case, the PHE should be cleaned
Proceed as follows: accordingly.
1. Shut down the PHE. Impaired performance may also be caused by
problems elsewhere in the production system, e.g.
2. Empty one of the flow chambers.
inaccurate substance values, deviations in the
3. Remove the connecting pipes for this flow volumetric flow or inadequate pump performance.
chamber.
4. Apply slight pressure to the other flow
chamber.
Water penetrates via the leak and flows out of the
open pipe connection.
On multi-pass PHE, bear in mind that the leaking
medium may first have to fill the intermediate plate
chambers before it emerges at the open pipe
connections.
On single- and double-pass PHE, the defective
channel can be located by illuminating the bottom,
. opened pipe connection. Alternatively, the plates
have to be closely inspected individually or a
crack detection process has to be employed.
If the latter is necessary, we recommend the
following processes:
Met-L-Check process:
With this method, one plate side is sprayed with
diffusion red (Order No. 9.920-124) and the other
side with white developer (Order No. 9.920-122).
After leaving them for approx. 5 minutes to take
effect, cracks become detectable by the
appearance of colour on the white side.
Fluorescence process:
All rights reserved by GEA Ecoflex GmbH.
With this method, only one plate side is coated
with a fluorescent liquid (Order No. 9.906-050). Publication in whole or in part only with prior
After leaving it for up to 5 minutes to take effect, written consent from GEA Ecoflex GmbH. Subject
cracks can be made visible on the other side with to change.
an ultraviolet lamp.

37
GEA
Eeoflex GmbH

38
Pump Catalogue Booklet
1146.178/11-10 Etaline
In-line Pumps

Fields of Application Design

• Heating systems Close-coupled in-line pump, with standardised motor. The
• Air-conditioning systems pump shaft is rigidly' connected to the motor shaft.
• Cooling circuits 2 Etaline pumps connected by two V-pipes constitute a duplex
• Service water supply systems pump.
• Water supply systems
• Industrial recirculation systems Shaft Seal
Uncooled mechanical seal, for ex. silicon carbide/silicon car­
bide, special elastomers or EP rubber.
Medium Handled Other variants as indicated in the list of media pumped.
Liquids not chemically or mechanically aggressive to the pump
materials (see list of media pumped on page 5).
Materials
EtaiineGN Etallne MN
Volute casing Cast iron EN-GJL- 250 2) Castiron EN-GJL-2502)
Operating Data Discharge cover Cast iron EN-GJL- 250 2) Cast iron EN-GJL-2502)
Q up to 550 tWfh, 153 I/s Impeller Cast iron EN-GJL- 250 2) Tin bronze
H upt090m Casing wear
t -30 °c to +140 °c rings Cast iron EN-GJL 2) Bronze
Pd up to 16 bar 1) Shaft Tempered steel C 45 Tempered steel C 45
Shaft sleeve Chrome nickel Chrome nickel
1) The sum of inlet pressure and shutoff head must not exceed the value indicated. molybdenum steel molybdenum steel
1.4571 1.4571
Motor stool Cast iron EN-GJL- 250 2) Cast iron EN-GJL-2502)

T]
Designation V-pipes Cast iron EN-GJL- 250 2) -
Etaline G N 65 - 160 / 40 2. 2 2) to EN 1561 (formerly GG-25)

Type series
Material combination
---r- T Drive
N = with stub shaft and Surface-cooled three-phase squirrel-cage motor, up to 2.2 kW
standardised motor 230/400 V, 3 kWand above 400/690 V. IP 55, insulation class F.
Pump size
Nom. dia. suction/discharge nozzle Units with integrated speed adjustment are described in the
Approx. impeller diameter Etaline Hya DrivePump Catalogue Booklet 1149.178-10.
Motor rating in kW x 10 (example: 4.0 kW) - - - - - '
Number of poles _ _ _ _ _ _ _ _ _ _ _ _ _---l Bearings
Code for turned-down impeller - - - - - - - - - - - - - ' Grease-lubricated deep-groove ball bearings.
KSB Etaline

n =2900 l/min
10
, )
US. gpm ! I ,
20
!
30
I
40
I!!
50
!
100
1 I) I
200
!
300
I!'
400
!
500
I !
1000
I I !

10 IM.gpm 20 30 40 50 100 200 300 400 500 1000

--
J
100
I
I-
...... Ii ...........
I I
DH40
i}.
/ ..... 1)
I i'-
f'..
r- I II "-
.............

7 /
" DN 50 i
I
j
r\
~ 100
30
il' /.. / DN SO II ~
I
ON 32 (
i\ " ) 1/ \ '\ H
ft
I
-\~\ !-
ffi
ON 100
\ / DN 6511 I
1 If \ \
H ON 40
III :- ~ I I / 1\ ~ 40

\~
10 I '" \ I
I *.'\ II
I ... 1-- ~ 30

I \ \ I ~
\ II IV

.:
i 20

5
\
+F- I" I I I

10
30 40 50 100 200 300 400
10 20 30 40 SO 100
I I I I I I I I I I J I I I
J14i.0I5lI4

n =1450 1/min
HI US.gpm 20 30
I
40
I
SO
J
100
I
200
I
300
!
400 500
I
1000
I
2000
I
I I I ! ! I 1 I ! ! , I I I J I !

10 IM.gpm20 30 40 SO 100 300 400

I
500 1000
I

i
......
30 100
i"

20
i I I -- r......
-i-.. -
-r-. I""-..
, -... "-
[\
-...... ON 200
r-...

I ...... r-, \
\ '\
I ON 40 ') ) >

H
m
10

I
m ON 32
I"--- I""-..
I'"
ON SO
I I
I

0065
J

I
r\
/
il ~ 80
I

I
I
I
I ON 100

I
\
/
I 125
\
II ON
I

\
/
liON

"\
,

\. /
\/
ISO
I

\
/ r-...

\
"" 40

30

20
i
I
N / / \
5

m
I 1\ \
I \ V H
--
,/
ft
l- I f.. I /
i"", ON 40 1\ \ J. 10
\ >, \/ II J II
I V
\ I'J
f,\ I
iV
2
i \ I II
\ II \ I
I \ \ /. I I 5
1.4 I L I
2 3 5 20 30 40 50 100 200 300 400 500 600
Q lis 1J 4 5 10 20 30 40 SO 100
I !, ! ! I I ! ! 1 I ! [ I I I ! I f ! I !!

2
KSB Etaline

n = 2900 1/min n =1450 1/min (continued)

Etaline 400V Single Duplex Etaline 400
pumps pumps 1) )
Motor kW ~A =kg -kg Motor kW =A
32-1601112.2
32-1601112.1
BOL
BOL
1.1
1.1
2.4
2.4
34
34
40-250/054
40-250/074.2
80L
80L
0.55
0.75
1.45
2.0
49
50 1­
-
"
. -160/152.2
-1601152.1
90S
90S
1.5
1.5
3.2
3.2
39
39
40-250/074.1
40-250/114
80L
90S
0.75
1.1
2.0
2.8
50
52
--
-160/222.2 90L 2.2 4.4 39 40-250/154.2 90L 1.5 3.6 65 --
"32-160/222.1
32-160/302
90L
l00L
2.2
3,0
4.4
6.3
39
45
-
-
40-250/154.1
40-250-224.2
90 L
100 L
1.5
2.2
3.6
5.0
55
62
32-200/302 l00L 3.0 6.3 SO
40-250./224.1 100 L 2.2 5.0 62 -
32-200/402.2 112M 4.0 7.7 SO
32-200/402.1 112M 4.0 7.7 SO i = 50-160/034.2
50-160/034.1
71
71
0.37
0.37
1.16
1.16
36
36
107
107
32-200/552 132 S 5.5 10.8 65 1­ 50-160/054 80 0.55 1.45 38 111
40-160/222 90L 50-160/074 80 0.75 2.0 39 113
2.2 4.4 40 50-160/114 90S 1.1 2.8 41 117
40-160/302.2 l00L 3.0 6.3 47
40·160/302.1 l00L 3.0 6.3 47 - 50-250/114 90S 1.1 2.8 56 -
40-160/402 112M 4.0 7.7 ,. 51 50-250/154.2 90L 1.5 3.6 58 -
40-250/402 112M 4.0 7.7 69 50-250/154.1 90L 1.5 3.6 58 -
40-250/552.2 132 S 5.5 10.8 77 - 50-250./224.2 l00L 2.2 5.0 79 -
40-250/552.1 132S 5.5 10.8 77
50-250./224.1 100 L 2.2 5.0 79 -
40-250/752.2 132S 7.5 14.3 54 - 50-250/304 100 L 3.0 6.4 82 -
40-250/752.1
40-250/1102.2
132S
160M
7.5
11.0
14.3
19.8
54
124
-- 65-160/024
65-160/034
71
71
0.25
0.37
0.81
1.16
36
37
114
116
40-250/1102.1
40-250/1502.2
160M
160M
11.0
15.0
19.8
26.5
124
131
- 65-160/054.2
65-160/054.1
80
80
0.55
0.55
1.45
1.45
39
39
120
120
40-250/1502.1 160M 15.0 26.5 131 - 65-160/074.3 80 0.75 2.0 40 122
40-250/1852 160L 18.5 ! 30.0 146 - 65-160/074.2 80 0.75 2.0 40 122
65-160/074.1 80 0.75 2.0 40 122
50-160/152 90L 1.5 3.2 42 - 65-160/114.2 90S 1.1 2.8 42 126
50-160/222 90L 2.2 4.4 44 - 65-160/114.1 90S 1.1 2.8 42 126
50-160/302 l00L 3.0 6.3 46 - 65-160/154 90L 1.5 a6 44 130 -.
50-160/402.2 112 M 4.0 7.7 58
50-160/402.1
50-160/552
112 S
132S
4.0
5.5
7.7
10.8
58
63
-
-
65-250/154
65-250./224.2
90L
100 L
1.5
2.2
3.6
5.0
63
69
-
-
50-160/752 132S 7.5 14.3 70 - 65-250./224.1
65-250/304.2
100 L
100 L
2.2
3.0
5.0
6.4
69
72
--
50-250/752
50-250/1102.2
132 S
160M
7.5
11.0
14.3
19.8
88
121 -
- 65-250/304.1 100 L 3.0 6.4 72 '­
:
50-250/1102.1 160M 11.0 19.8 121 65-250/404 112 M 4.0 8.5 79 ­
50-250/1502 160M 15.0 26.5 128 - 80-160/054 80 0.55 1.4 45 144
50-250/1852.2
50-250/1852.1
160L
looL
18.5
18.5
33.0
33.0
143
143
-- 80-160/074.2 80 0.75 2.0 46 146
80-160/074.1 80 0.75 2.0 46 146
50-25012202 180M 22.0 38.1 166 - 80-160/114.2 90S 1.1 2.8 48 150
48 150
65-160/222.2
65-160/222.1
90L
90L
2.2
2.2
4.4
4.4
45
45
-- 80-160/114.1
80-160/154
90S
90 L
1.1
1.5
2.8
3.6 50 154
65-160/302.2
65-160/302.1
l00L
l00L
3.0
3.0
6.3
6.3
52
52
-- 80-210/304.2
80-210/304.1
l00L
l00L
3.0
3.0
6.4
6.4
73
73
201
201
65-160/402.2 112M 4.0 7.7 61 - 80-210/404 112M 4.0 8.5 79 214
65-160/402.1 112M 4.0 7.7 61 -
65-160/552.2
65-160/552.1
132S
132S
5.5
5.5
10.8
10.8
67
67
-- 80-250/224.2
80-250./224.1
l00L
l00L
2.2
2.2
5.0
5.0
66
66
65-160/752.2
65-160/752.1
132 S
132 S
7.5
7.5
14.3
14.3
74
74
-- 80-250/304
80-250/404
l00L
112 M
3.0
4.0
6.4
8.5
68
73 1=
65-160/1102 160M 11.0 19.8 107 - 80-250/554 132S 5.5 11.5 81 :­

65-250/752 132S 7.5 14.3 93 - 100-125/074 80 0.75 2.0 63 180

65-250/1102.2 160M 11.0 19.8 126 - 100-125/114 90S 1.1 2.8 56 186
65-250/1102.1
65-250/1502.2
160M
180M
11.0
15.0
19.8
26.5
126
133
-
- 100-160/154 90L 1.5 3.6 57 188
65
65-250/1502.1 160M 15.0 26.5 133 - 100-160.1224 l00L 2.2 5.0 204
65-250/1852 160L 18.5 33.0 146 - 100-170/224.2 l00L 2.2 5.0 77 228
65-250/2202 160M 22.0 38.1 171 - 100-170/224.1 l00L 2.2 5.0 77 228
100-170/304 l00L 3.0 6.4 79 232
80-160/552.2 132 S 5.5 10.8 72 -
80-160/552.1 132 S 5.5 10.8 72 - -
1Ji
100-200/404.2 112M 8.5 111
80-160/752 132S 7.5 14.3 79 - 100-200/404.1 112M 8.5 111 -
80-160/1102
8(1-160/1502
160M
160M
11.0
15.0
19.8
26.5
148
155
-
-
100-200/554 132S 11.5 124 -
80-210/1852 160L 18.5 33.0 157 -
100-250/554.2
100-250/554.1
132S
132 S
5.5
5.5
11.5
11.5
132
132
-
8O-210!2202 180M 22.0 38.1 223 - 100-250/754.3
100-250/754.2
132S
132M
7.5
7.5
15.0
15.0
146
146
-
100-125/752 132S 7.5 14.3 99 - 100-250/754.1 132M 7.5 15.0 146 -
11»'125/1102 160M 11.0 19,8 124 - 100-250/1104.2 160M 11.0 22.0 173
100-160/1102.2 160M 11.0 19,8 122 - 100-250/1104.1 160M 11.0 22.0 .173
100-160/1102.1 160M 11.0 19.8 122 -
100-16011502 160M 15.0 26.5 133 - 125-160/304 l00L 3.0 6.4 135
125-160/404 112M 4.0 8.5 140 -
100-170./2202 180M 22.0 38.1 229 - 125-200/554 132S 5.5 11.5 151
125-200/754 132M 7.5 15.0 165 1_
125-160.12202 180M 22.0 38.1 -
125.,25011104.2 160M 11.0 22.0 201
n =1450 1/min 125.,250/1104.1
125-250/1504
160M
160L
11.0
15.0
22.0
28.8
201
217
32-160/024.1 71 0.25 0.81 30 - -
32-160/024.2
32-160/034.1
71
71
0.25
0.37
0.81
1.16
30
31
-- 150-200/754
150-200/1104
132M
160M
7.5
11.0
15.0
22.0 .
198
234 -
32-160/034.2 71 0.37 1.16 31 - 150-250/1504.3 160 L 15.0 28.8 258 -
32-160/054 80 0.55 1.45 33 - 150-250/1504.2 160L 15.0 28.8 268 -
32-200/054 80 0.55 1.45 40 - 150-250/1504.1
150-250/1854.2
160L 15.0 28.8
35.0
268 -
-
32-200/074.1
32-200/074.2
80
80
0.75
0.75
2.0
2.0
41
41
-- 150-250/1854.1
180M
180M
18.5
18.5 35.0
325
325
32-200/114.1 90S 1.1 2.8 43 - 150-250./2204 180L 22.0 42.0 358 -
32-200/114.2 90S 1.1 2.8 43 200-250/1504
200-250/1854
160L
180M
15.0
18.5
28.8
35.0
295
370
-
40-160/024 71 0.25 0.81
40-160/034 71 0.37 1.16
31
32
88
90
200-250/2204.2
200.250/2204.1
180 L
180 L
22.0
22.0
42.0
42.0
385
385
-
40-160/054 80 0.55 1.45 34 94 200-250/3004 54.5 465
200L 30.0
1) consisting of: 2 Etaline pumps, 1 suction-side V-pipe without changeover flap. 200-315/3004.2 200L 30.0 54.5 460
1 discharge-side V-pipe with changeover flap, screws, bolts and seal ele­ 200-315/3004.1 200L 30.0 54.5 460 -
ments. Pumps and V-pipes are supplied in separate packages. 200-315/3704.2 225S 37.0 69.0 527

I~
200-315/3704.1 225S 37.0 69.0 527
Forthe two V-pipes friction losses equivalentto those of approx. 9 m of straight 200-31514504 225M 45.0 82.0 557
pipe have to be taken into account. 200-315/5504 250M 55.0 103.0 670

3
KSB Eta Ii ne

Etaline GN with bolted-on discharge cover

In-line design for Can be fitted with Y-pipe Impeller Pressure~undary

easy installation and for use as duplex pump with optimised designed for 16 bar to achieve
simple piping layout hydraulics, high operating reliability
excellent efficiency

Standardised motor
for all voltages and
frequencies, 2-pole or
4-pole design
!
I

I
/
/

')
...

.v

Service-friendly Service-friendly Mechanical seal,

casing wear rings shaft sleeve of uncooled and
chrome nickel molybdenum maintenance-free
steel

4
KSB Etaline

List of Media Pumped

Medium handled Application limits Materials Mechanical Seal Variant Comments
Casing/Impeller code
@' G G @'
'Cc: 'C ::l G G G G
.g .g o
.: e
_
c:
.0 G ~ ~ G
-1ij
w (') T" W
0
~
~
r:l
00
l'($ l{l c:
OF
(')
~
..­
0
5III
GN MN 6 9 10 11
Water 1)
Service water t.:;;,110 ·c, p.:;;, 10 bar 0 IJ GN10
Heating water 4)
Heating water 4)
~ 120 ·c, p.:;;, 10 bar
t.:;;,140·C,p.:;;,16bar
•• .1=• • GN11
GN6
If used as circulating pump
according to DIN 4752;
Pmax:S.1Obar
Heating water 4) t.:;;,110·C,p.:;;,10bar 0 0 GN10
Condensate 3) t.:;;,120 ·c, p.:;;,10 bar
• • GN11 Provide open loop circuit
MN 11 (processing via
product number)
Cooling water t.:;;,60 'C, p.:;;,10 bar 0 0 GN10 Provide open·loop circuit
MN 10
(without antifreeze agent)
Cooling water pH value >7.5
(with antifreeze agent) 5)
t ::;-. -30 ·c,
t.:;;,110 ·C
p.:;;, 10 bar
• • GN11
,
Slightly contaminated water t.:;;, 60 ·c, p.:;;, 10 bar 0 0 GN 10
Clean water 3)
Untreated water
t.:;;,60·C,p.:;;,10bar
t.:;;, 60 "C, p.:;;, 10 bar.
•0 0
• GN11
GN10
Swimming pool water, t.:;;,60 ·c, p .:;;,10 bar 0 0 GN10 In case of requirements as
per DIN 19643. provide
fresh water MN 10 (processing via prod­
uctnumber)
Drinking water t.:;;, 60 ·c, p.:;;, 10 bar 0 0 MN11
Partly desalinated water
Refrigerants, cooling brines
t.:;;,120 ·c, p .:;;,10 bar
• • GN11

Cooling brine, anorganic

pH ::;-.7.5, inhibited
t::;-.-30·C,p.:;;,10bar
t.:;;,25·C • • GN 11

Water with antifreeze agent

pH ::;-.7.5 2)
t::;-. -30 'c, p.:;;,10 bar
t.:;;,110 ·C • • GN11

Oils I emulsions
Boring/grinding emulsion t.:;;,60·C,p.:;;,10bar 0 0 GN9
Oil I water emulsion t.:;;, 60 ·c, p.:;;, 10 bar 0 0 GN9
Cleaning agents
Degreasing/ t.:;;,90 ·c, p .:;;,10 bar 0 0 GN10
cleaning solutions pH 7 to 14
Bottle rinsing Iyes t.:;;, 90 ·c, p.:;;, 10 bar 0 0 GN 10
• = Standard o = Prices and delivery times upon request
1) General evaluation criteria for water analysis: pH value::;-. 7;
Selection example: content of chlorides (CI') .:;;,50 mg/kg, chlorine (CIa).:;;,0.6 mg/kg.
Given: 2J Antifreeze agent on ethylene glycol basis with inhibitors.
Content >20 to 50 % (for example, Antifrogen N)
clean water of 20 • C; Q = 60 m3jh, H = 28 m 3) No ultrapure water: conductivity at 25°C: .:;;,800 !J.S/cm
Found: Etaline GN 65-160/752.2 GN 11 4) For heating water we recommend application of the VDI 2035 or
Vd TUV 1466 standards, otherwise a reduced service life of the me­
Pump size as per selection chart ___--..Jl
Variant code
G pump casing and impeller made of EN-GJL-250
T chanical seal may be the consequence.

Mechanical seal material codes:

US = tungsten carbide
B = carbon, resin-impregnated
N = stub shaft variant with standardised motor Q1 = silicon carbide
11 mechanical seal materials 8Q1 EGG G = CrNiMo steel
(as per DIN 24 960) X4 = special elastomer
E =EP rubber
5) to EN 1561 (formerly GG-25)

5
KSB Eta Ii ne

Etaline 32-160 Etaline 32-200 n =2900 1/min

, ,U5,!f2 , I~

ft

It

100

It

It

mmalllllB'"
H±Hf
, ,
, 100
10

~~_ kY

.... "­
Puiss.<hs.
~tmHQSS.
Opg-",...
~iGNt.

F~ders.trOll'\lCopoc; tyfDebi t/Portate/Kopoci te i tlCwooL

Etaline 40-160 Etaline 40-250

1'"
lH.

"r~'
50 1:1 10() ISO 100 0

"'B§mmEHElfffEfffffJ
CO
11502.1 II00in 1-1­

11102.1
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I t:!: IIBS;;
00
,.......... )7d.1 "j""jf-. ....
Hrod
Hwt...
Prevoteo'lO
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iss~.,
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.!2-4

. 14D~
! '" 1552.2
r-t-­ 195
ft

100
3 l'
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• " , '"
30 .3/h
" ,',
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I
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""'"

II
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I
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I
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tIl~,2IIt
F{",derstrollltCapac i tl;tlOO> i t/P(l(' tatell.:opoc j te i t/Couool

NPSH + 0,5 mSicherheitszuschlag I security margin I marge de securite I margine eli sicurezza I zekemeidsmarge

6
KSB Etaline

Etallne 50-160 .Etaline 50-250 n = 2900 1/min

ft

ft

f~Mtr¢lll/CopoCi ty/O;l:bi tlPortQtelKapoci t~i tlCouool

Etaline 65-250

00

60
•
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200

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ft

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.... ..... f­
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hp

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I
60 $) /113ft! 100 •• 100
F3r'tJerstrolll/Copoc i ty/Oebi t/Portate/Kopoci tei t/Coodol

NPSH + 0,5 m Sicherheitszuschlag I security margin I marge de securite I margine di sicurezza I zekemeidsmarge

7
KSB Etaline

Etaline 80-160 Etaline 80-210 n = 2900 1/min

Ft

ft

10

,+-14--1-++1-1­
o 2I> ..
F~tr""/Capo< i ty/Oll>i t/P""totelKapo< i tti tlCoodol
Etaline 100-125 Etaline 100-160

Ft

.
ISO 175

ft

._,
ltj'Jt~~
~~~~
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Poteo~~_ PGt~<o 0'$5.
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"""
P,nfl«l:iO 1'«. ""'"
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.. 60
F~;strOflllCopac i t~/~j t/PQl"tote/t.opt::ti tei tlCoudll FOrcierstf'Q!tlCopoc i ty/O~i t/Portot~~QC i tel t/Cerudol
IS'

NPSH + 0,5 m Sicherheitszuschlag I security margin I marge de securite I margine di sicurezza I zekerheidsmarge

8
KSB Etaline

Etaline 100-170 Etaline 125-160 n = 2900 1/min

. Sf'
,.,. • !

3S •

It
-
Hwtor
"""''''''''
Opv(ltrMQgt~
Albro
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H
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ft Ft

11'91

12+-li-t+H-

hp

~::.~ kW
~::t~
~oss_. ls+-l-++-I-+++-I-++hoI
:;ON('.

ForderstroolCopa< i <\jIOibi tlP'lI'tntell'apao i tei t/Cwdal

NPSH + 0,5 10 SicherheilSZlJschlag / security margin / marge de securite / margine di sicurezza I zekerheidsmarge

9
KSB Etaline

Etaline 32·160 Etaline 32·200 n =1450 1/min

ft

SA
•
.

'.G

I@
m 1·1 k
116

ft
HH-HH-H+H+f+t-f+H+H+H+H+H+t-t;2i'~1O

it

0.'
O.48,.--r-r-.--.--,-,-,,.,.-,-..,-,.--,-,­
ill I

•·..HH-t-lH-H+H+l-;--i-:+--:-:-t-'--j+"'--::*"'::i>1'9
kW
r.W

~~~­ 0.50
h,.
~S~~~

-­
POltn:rO lSS.
Orgll!"):.tft vtf"­

~IQ ooc. OAoH-+4::.I4*'A+H+~-+

-++++-H_{O.:1O
O·~+O+~~~....;...~~+~+rt+~+~~~,,~.+J;~"-,+,+~~"+~I;.S
'1l4G::3Cf~
fOrderstrom/Copoci toy/OWi tlPor totelKapoc i tei tlCovdol
Etaline 40-160 Etaline 40·250
,.,

+-+-+-+-+-+-+-+-+-f''''
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ft

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0.20

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i:ll;6.31
FOrd~rstroo/(tlp«i t~Debi t/PcrtatelKllpoc i tl!i tlCwoot

NPSH + 0,5 m Sicherheitszuschlag I security margin I marge de S<lcurite I margine di sicurezza I zekerheidsmarge

10
KSB Etaline

Etaline 50-160 Etaline 50-250 n = 1450 1/min

so US,!IP!' 100 , 1~ ?, , ,~, 195

o rIO?'
20 60 50 111. m 100 12<1
n
o
1224.1
10 . 60 80 100 H. • 140 160

hl-+-hI-4-H+H+H+H"1>-~:I-II-I\I' 4+H+H+H-I'"

­
1304
1154.1 50

,......
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H!)JlN"
Pr6volen!a
~vowhooo:lte
"""
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c,woerhoogte
15
1114
Ft
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40
1154.2
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Ft 10

208 20
50 10 15 20 :.'S 30 m3/h 3S 40 45

~ : . ' L l S llSO
bl'2

Ft ft

o.~•

1 ""

I hp
"!f'
hp
~~~­
~~- kW
~~s~~~ ~~~~ :os

O''',~llllmmmmmlg'
p"tm:coass.
~n Vef"'- I~H-++-II-+-H O.SO ~~Vef"'­
POlfflt"iO lX'i:.
Pot.." .... ""'"
P(lftnCiolWC.

0.;:00

O.10,tEttti::tt!::ttt::t:tJttttt±ti:tt1tt:tJt:ttl=t±t!j
Q 10 15 ~ m~ ~ ~ ~ O_~+u-W-l-l-+l-+ll-l-ll-0++.w~,s-l-l-\-.lI-20l-I-l-l-4,,-I-l-l-l-llO-\-.I.i:-3Ih!:-l-,:l-S.j...j.-I-l-l.,-hI+l-l<s
F~.jerstromiCopaci ty/Debi t/PCJ'toten::apaci lei t/CauooL FOrlJerstromlCopoci ty/Oebi tlPortoten:::opoci tei tlCoodal
Etaline 65-160 Etaline 65-250
so 100 lSO 100 ISO ,US.9P!' ~ 2\,

100 1M gpI!I ISO 200 SO

"J~Qmin
I 1 '" , 4
0 100 IH.3P' ISO 200

~3014. i
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Fen".? 111£1:
.
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NPSH + 0,5 m Sicherheitszuschlag I security margin I marge de secunte I margine di sicurezza I zekerheidsmarge

11
KSB Etaline
. ----:",

Etaline 80-160 Etaline 80-210 n =1450 1/min

s:>. 100 , I~, 100 450
,. 1M no
'.5
0 100
'" 200
"" 0 100 200 11·91
'" 380
60
1::-/114.1 Fcn4.B 11162 30 IB 1-/304.1 ,!loin

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I-I/d741.1 50
,........... 1m ,........,.
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1054 I' 1"'/114.2 20
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" ft

~
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1074.
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ft "
4 \0

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o 10 20 30 50 1131h 60 7Q -14 7
o 60 ru/h .,
I~ '" , 100
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NPSH + 0,5 m Sicherheitszuschlag I security margin I marge de securita I margine di sicurezza I zekerheidsmarge

12
 KSB Etaline

Etaline 100-160 Etaline 100-170 n =1450 1/min

\? 100
. '?O. .~

ft

Ft

H+t-+-H+H+t-+-HH-H+H-H+H+t-++l+H+H-l:.17410

ft
ft

2.
1.1<>+I+H-t-JH--H+H-t-JI-+-HH-H-bI4-H+1­

0.1<> (I 2Q 'S<t m3/h 50

fOoderstrOlllICt1p<ICl tylOWI tl!'or tot,Jl:apoc j tel t/CooOOt FONlerstrO'AlCapoc i ty/Debi t/PC4't{ltelttplci tt?'i t/C()IJool
Etaline 100-200 Etaline 100-250

It

ft

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NPSH + 0.5 m Sicherheitszuschlag I security margin I marge de secor!!e I margine di sicurezza I zekerheidsmarge

13
Ksa Etaline

Etaline 125-160 Etaline 125-200 n = 1450 1/min

200

16 1754

It

ft

It
It

~·_II
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~:r
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~-­
;:'lq Me. ~.'JO

1.00
o SO 100 I13Jh 15I)
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~ .lJS.p Il~.

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600 800
17
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NPSH + 0,5 m Sicherheitszuschlagl security margin I marge de securite I margine di sicurezza I zekerheidsmarge

14
KSB Etaline

Etaline 150-250 Etaline 200-250 n =1450 1/min

!J5,9R'I, II? iSOO ,i~

1350
so

~ 20
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P~y()lf!tllO

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ft

ft

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100II ,1500 ,05£9(11} I ~ • ,,,!,,
• ;00 100II IH.. ",," 1'lOO
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15
KSB Etaline
n =2900 1/min
Etaline GN, MN
Foundation fixing elements

~
---*--,
Pump fixing elements (100)
Ij1

Foundation fixing
elements

x- DN

'-1
s=.~:·;.,

'146: '89
.... for 4 bolls M 12 Y:1

mm
Elanne DN') a bl =12 ~13 t =x w lM.1I.2'J 66.12) 66.22) 60.12) 60.22 ) m 0
32·1601112.2 32 69 112 444 134 12.5 Rc3ia Rc,," 175 190
32·1601112.1 32 69 112 444 134 12,5 Re'la Rc .::1/3 175 190
32·1601152.2 32 69 112 474 134 12,5 Rc,," Re'la 175 190
32·1601152.1 32 69 112 474 163 12,5 Rc'la Re'l, 175 190
32·1601222.2 32 69 112 474 163 12,5 Rc3fe Rc3f. 175 190
32·1601222.1 32 69 112 474 163 12,5 Rc3f. Rc,," 175 190
32·1601302 32 69 112 515 175 12,5 Re% Rc'la 175 190
32·2001302 32 95 129 135 250 203 598,5 503.5 175 190
32·2001402.2 32 95 129 135 250 228 622,5 527,5 175 190
32·2001402.1 32 95 129 135 250 228 622,5 527.5 175 190
32·2001552 32 95 129 135 300 266 660,5 565,5 175 190
40-1601222 40 80 112 119 200 181 175 190
40·1601302.2 40 80 112 119 250 203 175 190
40·1601302.1 40 80 112 119 250 203 175 190
40·160/402 40 80 112 119 250 228 175 190
4O·2S01402 40 95 161 168 250 228 MID 599,5 514,5 175 12,5 85 166,5 Re"," 175 190
40-2501552.2 40 95' 161 168 300 266 MID 723,5 638,5 203 12.5 95 204,5 Re3f. 175 190
4O·2SOI552.1 40 95 161 168 300 266 1.410 723,5 638,5 203 12,5 95 204.5 Re3f" 175 190
4O-2S0flS2.2 40 95 161 168 300 266 1..110 723,5 638,5 203 12.5 95 204,5 Re3t. 175 190
40-2501752.1 40 95 161 168 300 266 1..110 723.5 638.5 203 12,5 95 204.5 Re"," 175 190
40·25011102.2 40 95 161 168 350 320 MID 868.5 763,5 268 12.5 8S 237,5 Ac3f. 175 190
40·250111 02.1 40 95 161 168 3SO 320 Ml0 8S8.5 763,5 268 12,5 95 237,5 Re3la 175 190
40·25011502.2 40 95 161 168 350 320 MID 868.5 763,5 268 12,5 85 237,5 Re3f, 175 190
40·25011502.1 40 95 161 168 350 320 1..110 868,5 763.5 268 12.5 85 237,5 Rc3f. 175 190
40·25011852 40 95 161 168 3SO 375 Ml0 868,5 783,5 268 12,5 85 237,5 Reo;, 175 190
50-1601152 50 85 113 125 250 162 130 170 538 453 163 12.5 100 178 Re'la Rc'ia Re'la Re'f. 175 190
50-1601222 SO 85 113 125 250 181 130 170 565 480 163 12,5 100 178 Re "', Rc3f" Rc3fa Re3f. 175 190
50-160/302 50 85 113 125 250 203 132 170 609 524 175 12,5 100 191 Re'la Re'la Re% lie,," 175 190
50-160/402.2 50 85 113 125 2SO 228 140 170 632 547 175 12.5 100 191 Re,," Re3f, Re3f. Rc,," 175 190
50-160/402.1 50 85 113 125 250 228 140 170 632 547 175 12.5 100 191 Rc3f. Rc"'. Re'f. Re,," 175 190
50-1601552 SO 85 113 125 300 266 151 170 733 648 203 12,5 100 214 Re% Re'f, Re'la Rc3fa 175 190
5O-160fl62 SO 85 113 126 300 266 151 170 733 648 203 12,5 100 214 Ac,," Re", Re'la Re,," 175 190
5O-2SOn52 50 100 180 175 300 250 737 637 203 12,5 85 208 Rc3fe Ac 3/8 Rc% Re% Rc% 175 190
5O-2SOI1102.2 50 100 160 175 350 320 882 782 268 12,5 85 241 Ac'ls Ro3fs Re", Re,," J 175 190
Re "
50-250/1102.1 50 100 160 175 3SO 320 882 782 268 12.5 85 241 Ac'l, Rc% Re3,~ Re3f, Rc'l, 175 190
50-25011502 50 100 160 175 350 320 682 762 268 12.5 85 241 Ac'la Re3fs Ae"'. Re'la Re,," 175 190
50-25011852.2 50 100 180 175 350 375 882 782 268 12,5 85 241 Ac3f, Rc','. Rc3f. Rc3f. Re'l. 175 190
50-25011852.1 50 100 160 175 350 375 882 782 268 12.5 85 241 Re 'f. Rc,," Re3f. Rc,," 175 190
SO·25012202 100 180 175 350 375 907 807 454 Ac "'.
50 12.5 85 241 Ac% Re3fs Re,3f. Re3fe Rc'l, 175 190

') ON =OIN 2533. PN 16 Pump sizes Elaline 32·1601.. 10 100-1601 ••

=x Clearance lor removal 2) Re=lS0711
Pressure gauge are fixed by three steel angle feet.
1 M.l'.2
Pump sizes Elallne 100-1701.. 10 125-1601_
6 B.1I.21.3 Pumped liquid drain are fixed by a cast iron pump foot.
60.11.2 Pumped liquid venling

16
KSB Etaline
n = 2900 1/min
Etaline GN, MN
Foundation fixing elements t------.
x

m
(100)

50

Foundation fixing
elements
View X

p
d2
x­

_ _ _ _ _ _ _ _-'-'_ _ _ _ _ _ _ _ _ -"-~ 1146, ta9

mm
Elali...e DN') a bl b2 dl d2 d3 p hI h2 "'11 ~12 ~13 I "'x w 11.1.11,2') 68,12) 68,22) 68.3') SO.12) 60.2') m 0
65-1601222.2
65-160/22:2.1
65
65
100
100
113
113
125 200 181
125 200 181
1.110
1.110
132
132
170
110
170
170
591
591
491
491
163
163
12.5
12,5
110
110
182
182
Re 3.,
Rc 3,.
Rc3a
Re3,.
-- RC 3'8
Rel"
Rc"'.
Rc 3"
Re "
Rc 3,.
175
175
210
210
65-1601302.2 65 100 113 125 200 203 1.110 132 170 170 828 528 175 12,5 110 195 Rc"'. Rc 3,. - Rc 3,-, Re 38 Re '. 175 210
65-1601302.1
65-160/402.2
65
65
100
100
113
113
125 200 203
125 250 228
1.110
1.110
132
140
170
170
170
170
628
651
528
551
175
195
12,5
12,5
110
110
195
195
Re':.
Re 3/.
Re"'.
Re"".
-- Re',.
Re~
Rc:k.
Re',
Rc'l:a
Rc3,-.
175
175
210
210
65-1601402.1 65 100 113 125 250 226 1.110 140 110 170 651 551 195 12,5 110 195 Rc '. Rc
Rc '.
- Re ~. Re'. Rc 3,. 175 ,210
&5-160/552.2 ' 65 100 113 125 300 266 1.110 151 170 170 752 652 235 12,5 110 218 Rc'. 3•• - Rc 3,. Re 3'. Rc'l:a 175 210
65-160/552.1
65-1601752.2
65
65
100
100
113
113
125 300 266
125 300 266
1.110
1.110
151
151
170
170
170
170
752
752
652
652
235
235
12.5
12.5
110
110
218
218 Re '.
Re....
Re3-,
Rc '8
- Rca.
Rc 3"
Re'·.
Rc~.
Rc".
Rc a,
175
115
210
210
65-1601752.1
85-16011102
65
65
100
100
113
113
125 300 266
125 350 320
1.110
1.110
151
181
170
170
170
170
752
897
652
797
235
290
12,5
12.5
110
110
218
251
Rc'"
Rc"',
Re 3,.
Rc 3.
-- Re"'.
Re"',
Rc'.
Re 3,.
Rc".
Rc>..
175
175
210
210
65-2501752 65 105 167 190 350 266 1.110 151 225 250 661 556 235 12,5 90 218 Rc". Re% - RC3.'8 ' Re",. Rc 3'8 175 210
65-250/1102.2
65-25011102.1
65
65
105 167 190 350 320
105 '167 190 350 320
1.110
1.110
151 225 250
181 225 250
904
904
799 250
799 290
12,5
12.5
90 251
251
Rt; Re ':.
Rc:):.
- RC3.
Rc 3,.
Re".
Rc",
Rc"'.
Re 3,.
175
175
210
210
90 Rc"',
65-25011502.2 65 105 167 190 350 320 1.110 181 225 250 904 199 290 12.5 90 251 Rc:!;, Re'l". Rc"'. Rc3e. Re". 175 210
65-250/1502.1 65 1051167 190 350 320 1.110 181 225 250 904 799 290 12.5 90 251 Rc"', Re 3'. - Rc 3,s Re"". Rc~', 175 210
65-25011852 65 105 167 190 ' 350 375 1.110' 207 ,225 250 904 799 290 12,5 90 ,251 ! Re". Rc"'. - Rc 3,. Rc 3,. I Re 3,• 175 210
&5-250/2202 65 105 167 190 350 375 : Ml.0 ' 207 225 250 989 884 ,454 12.5 90 , 251 : Re". Re"'. - Rc 3;, Rc'.• Re"'. 175 210
80-1601552.2
80-160/552.1
80
80
971'13 135 300 266
97.113 135 300 266
Ml0
Ml0
151 180 180
151 180 180
748.5
748.5
651,5 235
651.5 235
12.5 11012281
12,5 110 228
Rc 33;0
Rc ,
Re"e
Rc~.
- Rc 3,.
Rc:!,.
Re~.
Rc',
Rc 3a
Rc 3,.
175
175
230
230
80-1601752 60 97 I 113 135 300 266 1.110 151 180 180 748.5 651,5 235 12,5 110 228, Rc'·. Rc ". - Rc3a Re 3• Rc"'. 175 230
80-160m02 60 97 ' 113 135 350 ' 320 1.110 181 180 , 180 ,913,5 618.5 290 12.5 ' 110 261 Re". Re". - Re". Re3-. Rca. 175 230
80-16011502 60 97 ' 113 i 135 350 320 1.110 181 180 180 '913,5 618,5 290 12.5 ' 110' 261 Rcl.a i
Re ". - Rc 3,. Re"', Re3,. 175 230
80-21011852 60 151 140 160 350 375 1.110 207 250 250 899 750 290 12,5 100 225 Rc'l:a Rc a. Rc". Re3,. Rc". Rc", ' 175 23~
80-21012202 60 151 140 160 350 375 1.110 207 250 250 984 835 290 12.5 100 225 RcO,. Re'l', Rc3, Rc:!;, Re3:, Rc "'0 175 230

--
180-1251752 100 121 113 153 300 266 1.110 151 230 220 742 821 235 12,5 110 212 At I. Rc "2 Rc "2 Re I~ Re t,. 175 230
180-12511102 100 121 113 153 350 320 1.110 181 230 220 687 766 290 12,5 110 245 Rc "i Rc 1{2 Re "2 Rc I,. Re 1/2 175 230
180-16011102.2 100 118 114 144 350 320 Ml0 181 250 200 894 776 290 12,5 115 255 Rc "2
1,.
Re "2 - Rc "-2 Re I.. Ac 1i2 175 230
180-160/1102.1 100 118 114 144 350 , 320 1.110 181 250 200 894 776 290 12.5 115 255 Rc Re", - Rc ':, Re'" Re '" 175 230
180-16011502 100 118 114 144 350 ! 320 1.110 181 250 200 894 776 290 12,5 115 255 Re1~ Rc "2 - Rc I,. Re "2 RC ll2 175 230
100.17012202 100 177 121 155 350 375 M20 201 245 205 1033 856 454 25 120 246 Rc 11Z RchZ Re 1.2 Rt "2 Re "2 ' RC 2
" - -
125-16012202 125 203 173 221 350 375 M20 207 340 280 1109 906 454 25 150 246 Rc t'2 Rt "2 Re', Rc ,!, Rcl'2 Rc '.• - -
Clearance for removal ') ON= DIN 2533. PN 16 Pump .ius !tallne 32-160/,. to 100-160/..
2) RO=IS0111 are fixed by lllree steel angle feet.
1 M.l/,2
6 B.1I.21.3
Pressure gauge
Pumped liquid drain """'I> sizes EtaIlne 100-170/.. to 125-160/_
are lilted by a cast iron pump fooL
6 D.l/.2 Pumped liquid venting

17
KSB
Etaline
=
n 1450 1/min
Etaline GN, MN

Foundation fixing elements

-.~~

1146: 168
ON
mm

~12 r~13
Duplex pumps
Elallne ON1) a bl b2 dl d2 d3 p hI 112 ~11 t -x w IM.1/.22) 66.1') 16B.2"1 6B.3 2 ) 60.1 2) 60.22) m 0 b3 b41 b5 h3 h4 h5
32-160/024.2 32 69 112 120 160 145 Ml0 116 160 160473 404 120 12.5,105 154 Re3f" Rc3f" -- Re"," Rc'laI Relt• 175 19~ I -- - -
- !, ­-
= - -
32-1601024.1 32 69 112 120 160 145 1.410 116 160 160473 404 120 12,51105 154 Re3f" 'Re 3i. Re3!, Re3f,,'Relt. 175 190,
32-16D1034.2 32 69 112 120 160 145 Ml0 116 160 160473 404 120 12,51105 154 Rc3f" Relt. - Re3!. Re,,". Re>;, 175 190 . - - -
--
32-1601034.1
32-160/054
32 69 112
32 69 112
120
120
200 145 Ml0 116
200 162 M10 124
160
160
160
160
473 404 120
511 404 134
12,5.105
12,5 105
154
174
Relf.
Re3J.
Re'!.
Re>;;
-
-
Re:lf.
Re"'.
Re'!. i Relt. 175
Re lJ. Re ". [175
190
190
-- - II
- - --
:
-
- -
,s
---
32~2001054 32 95 129 135 200 162 Ml0,124 190 190546,5 451,5 134 12.5 85 167,5 Re3f" Re"ls Re3f" Rc ]/3 Re 3 175 190 - - -
- =I = -
32-2001074.2
32-200/074.1
32
32
95 129
95 129
135
135
200 162 Ml0'124
200 162 MIa 124
190
190
190
190
546,5 451,5 134
546.5 451,5 134
12,5 85
12,5 115
167,5
167,5
Re "I.
Rc3f"
Rc'!'.
Re >f.
Re If. Re,," Rc3/a 175
Re'I, Re". 175
190
190 - - - -
--
he "'.
- - - - --
32-2001114.2 32 95 129 135 200 181 Ml0 130 190 190578,5 481,5 163 12,5 115 167.5 Re3f" Re >fa Re3!, Re". Re3i, 175 190
32-2001114.1 32 95 129 135 200 181 1.410 130 190 190576,5 481,5 163 12.5 115 167.5 Re",..
Re 'Ia
Re,," - !1c~8 Re"'.; Re'ie 175 I 190 - .. - -
I~Trln;
40-1601824 40 80 112 119 160 145 Ml0 116 160 160 100 152,5 Rc3ia Re,," Re'¥,IRe% 175 190 275 506 230 190 700 60
40-160/034 40 112 119 160 145 Ml0 116 160 160485.54 12,5 100 152,5 Re"!. Re3ia - Re% Re'l'~ 115 190 275 506 230 190 700 80
40-160/054 40 I : 112 119 200 162 MlO 124 160 160 12.5 100 172.5 Re"!. Rc'l', - Re'le Re'!" 175 190 ! 275 505 230 190 700 80
40-2501054
40-2501074.2
40 95 161
40 95 161
168
168
200 162 Ml0 124
200 162 Ml0 124
220
220
220
220
5 134
451.5 134
12.5 115
12,5 115
167.5
167,5
RC~8
Re.",
Re'!"
Re,," -
- Re'f. Re 'f. Re ". 175
Re .... Re.,. Re". 175 IS:: I -- -- -- - --
190 I --
40-2501074.1 40 95 161 168 200 162 Ml0 124 220 220 451,5 134 12,5 115 167,5 Rc 3/8 Rc'" -- Re'le Re.,. Re% 175 , 190' - -- - = - -
- - -- -- 1­-
--
40-2501114 40 95 161 168 200 181 Ml0 130 220 220576,5 451,5 163 12,5 95 167,5 Re'l, Re", Relf. Re 'I.' Re'f. 115 i 190
40-2601154.2
40-2501154.1
40 95 161
40 95 161
168
168
200 181 :Ml0 120
200 . 181MIO 120
220
220
220
220
576.5 481.5 163
576,5 481.5 163
12,5 95
12,5 95
167,5
167,5
Rd',
Re,,"
Re ...
Re",
-- Re 31. Re'!" Re"!, 175
Re3f. Re,," Re"!.' 175
190
190 - - - 1­ -
40-2501224.2
48-2SDI224.1
40 95 161
40 95 161
168
168
250 2031~0 132
250: 203 MlO 132
220
220
220
220 ~179 5,179
12,5 95
12,5 85
167.5
167.5
Re,,"
Rc 3f.
Re""
Re"!.
-- Re3f, Rc,,"' Rc% ' 175
Re3f" Re ". Rc 31, ! 175
190.
. 190 . -
- - - -
I~
'i
5II-11t/034.2 50 85 113 125 160 116 170 170 415 120 12,5 100 157 Re,," Rc'!'. Re'I, Re31s Be'!', 175 190 ' 300 538 230
511-1801U34.1
511-1601054
50 85 113
50 115 113
125
125
160 145 Ml0 116
200 162 124
170
170'
170
170
500 415 120
538 453 134
12,5 100
12,5 100
157
177
Re II, Re 3[.
Re.,.
- Re3[. Rc 'fa Rc 3fa 175
Re:v. Re't. Re :If, 175
190 300
300
538 230 65

~160 :~
Re'fa 190 538 230
511-1601014 50 85 113 125 200 162 124 170 170538 453 134 12,5 100 177
~~ ~
Re"l. -- Re"" Re 31, Re :If. 175 190 300 538 230
511-1601114 SO 115 113 125 200 18 130 170 170~ 453 163 12.5 100 177 .. Ae"," Rc,," Re'la Re3f. 175 190 : 300 538230 210 760 65
511-2501114 50 100 160 175 200 18 130 220 220 472 163 12,5 115 171 Rd, Re 'fe - Rc,," Rc3f. Re3fa 175 190 - -- - - - -
50-2501154.2 50 100 160 175 200 181 Ml0 120 220 220572 442 163 12.5 115 171 Re% Re'fa -- Rc3f, Rc% Re% 175 190 - - - - -
- - --- -- -- -
511-2501154.1
511-2501224.2
50 100 160
50 100 160
175
175
200 181 Ml0 120
250 203 Ml0 132
220
220
220
220
572 442 163
613 513 179
12.5 85 171
12,5 115 185
Rc'fa
Re,,"
Re".
Re"," -
Re% Re3f, Re 31. 1 175
Rc3ia RC"I, Re "I, 175
190
190
-
-- - - -- - -
50-250/224.1 50 100 160 175 250
i: Ml0 132 220 220613 513 179 12,5 85 185
~~~
Re,," RC%Rel Re¥, 175 190 - - -
511-2501304
65-1801024
50 100 160 175 250
160
Ml0: 132
MIll 116
220 220 613 513 179
170 170 499 399 120
12.5 85 185 RC~lt - Re"t. . Re Re% 175 190
210
65 100 113 125 12.5 110 161 Ae"'. Rclfe Rc,," Re3f. Re3ia 175 325 563 3110 230 800 82
65-16D1l134 65 100 113 125 160 1:; Ml0 116 170 170 519 419 120 12.5 110 161 Rt "'. Rc"ls - Rc3f. Rc"ls Rc :!fa 175 210 325 563 300 230 800 62
65-1601054.1
65-1801U54.1
65 100 113
65 100 113
125
125
200 162 MIQ 124
200 162 MIa 124
170 170 557 457 134
170 170 557 457 134
12,5 110 161
12,5 110 181
Rc3Js
Re "Is
Rc3f"
Rc'l',
- Rc"ls Re,," Rc"ls 175
Re"" Re¥. Rc,," 175
210
210
325
325
563
563
300 230
300 230
800 82
600 82
65-160/014.2 65 100 113 125 200 162 Ml0 124 170 170 657 457 134 12,5 110 181 Re 3;. Re :;-. - Re "­ Re"'. Rc 318 175 210 325 563 300 230 800 82
65-1&0/074.1
65-1601114.2
65 100 113
65 100 113
125
125
200 162 Ml0 124
200 181 MIG 130
170 170 557 :451 134
170 170 587 457 163
12.5 110 181
12.5 110 181
Re"'.
Relfe
Re'V.
Re ?f.
-
-
Re,," Re'la'Re"', 175 210
210,
325 563
563
300 230 800 82
800 82
Re'¥., Re3f,,! Re"'. 175 325 300 230
-
11~
65-1&01114.1 65 100 . 113 125 200 181 Ml0 130 170 587 487 163 12,5 110 181 Re ". Re3f. Re'Is'Re'l'a Rc"'. 175 : 210' 325 563 300:230 800 62
65-1601154 . 65 100 113 125 200 181 Ml0 120 170 587 487 163 12:S 1110 161 Rc3!a Rc~ - Re%,Rc3i. Rc3f.: 175 210, 325 563 300,230 800 82
65-2501154
65-2501224.2
65 105 167
65 105 167
190
190
200 181 Ml0 130
200 203 Ml0 158
225 250 597 492 163
225 250 638 533 179 I~~~
90 181
90 195
Rc "I.
Relfe
Re"'. - Re3~IRe3fa Re% 175
Rc% Re'l'. Re% 175
210
210
- - -
- -- -- - -- -
-
Re""
65-2501224.1
65-25D1304.2
65 105 167
65 105 167
190
190
200 203 MIa 159
250 203 1.410 171
225 250 638 533 179
225 250 538 533 179
12.5 90 195
12.5 90 195
Rc"la
Re%
Re'lla
Re 3/.
Re'i,,:Re3f. Rc3fa 175
Re'ie RC% Rc3ia 175
210
21Q - - - --
65-25D1304.1 65 105 167
11:l I~~ 203 Ml0 171 225 250 638 533 179 12,5 90 195 Rt'le Re'" - Rc3i. Re3Ja RC:!/a 175 210 - -- - -
65-2501404 65 105 167 228 Ml0 171 225' 250 661 656 195 12,5, 90' 195 Rc3!. Rc '/a - Re'i" Rc 3!s I RC'J$ 175 ' 210 - - - -
80-160/054 80 91 113 135 160 162 Ml0 124 180 180 569.5 412.5 134 12·~111~ 1191 Re% Re3fo - Re "" Re3!a Rest's 175 230 350598 3OO!260 880 82
110·1601074.2 50 67 113 200 162 Ml0 124 180 180 569.5 472,5 134 12,5il10, 191 Re ;Ya --
T
135 Rc "'. Rc% Re"!. RC'ia 175 230 350 598 880 82
80-1601014.1 60 97 113 135 200 162 MID 124 180 180 569.5 472.5 134 12.5,110 191 Re,," Rc3f. Rt 3fa Re3f. Rc% 175 230 350 598 300 260 880 82
110·1601114.2
1IO-16D1114.1
80 97 113
60 97 113
135
135
200 181 Ml0 130
200 181 Ml0 130
1110 160 603.5 506.5 163
1110 160 603,5 506,5 163
12,5: 1111191 Re'¥.
12.5: lID 191 Re3!a
Re,," -- Rc ;Yo Re,," Ac 3;S 175
Rc;Y, Ac 3/8 Re3f" 175
230
230
350 598 300 250 880 82
350 598 300 280 600 82
80-160/154 80 97 113 135 200 181 Ml0 130 180 180 603,5 506.5 163 12.51110 191 Rc"a Rc '"
Rc'I. - Re'\j, Rc 3t.e Rc ';" 175 ' 230 350 598 300 260 880 82

""'" X Clearance for removal I) ON = DIN 2533, PN 16 Pump sizes Elaline 32-160/•• 10 100-160/..
2) Rc = ISO 711
1 M.lI.2 Pressure gauge are fixed by three steel angle feel
6 B.l/.21.3 Pumped liQuid drain Pump slze& Elaline 100-1701.. 10 20&-3151..
are fixed by a cast iron pump tool.
60.1/.2 Pumped liquid vsnling

18
KSB Etaline

n = 1450 1/min
Etaline GN, MN
Foundation fixing elements

-~
Pumpfixjng elements (100)

I P
x- ---lJ

L_~======K-'======:iJj 11.S:'es
mm
Etallne OW) a bl b2 dl d2 d3 P I hI 112 1~1l ~12 ~131 t ~. w lM.Il22) 68.1,,! 68.22) 68.32) 60.1 2) 60.22 ) m 0
32·1601112.2 32 69 112 120 200 162 160 1513 444 134 12 105 174 Rc3J. Rb3fa Re .... Rb"i. 175 190
32·1601112.1 32 69 112 120 1.11: 1130 1160
200 162 Ml0 130 160 160 513 444 134 12,5 105 1 .5 174 Re3J. Rc3J.!
Rc3fa - Re% Re'V,o Rc'V,o 175 190
32·1601152.2
32·160fI52.1
32
32
69 112
69 112
120
120
200 162 MIa ,130 160 160 513 474
200 181 MIa 130, 160 160 543 474 1~ ~~
i
105
105
174
174
Re3J, Re ....
Rc3J. Rc .... '
-- Re'V,o
Re'V,o
Re'Ja
Re ....
Rc".
Re3J,
175
175
190
190

---
32-0160f222.2 32 69 112 120 200 i 181 1.110 130: 160 160 543 474 163 , 12.5 105 174 Re3J. Re .... Re'V,o Re'V,o Re3fe 175 190
32·160J222.1 32 69 112 120 200 ' 181 MID 130' 160 160 343 474 163 12,5 105 ,174 Re .... , Re>;. Re .... Re .... Re .... i 175 190
32·1110/302 32 69 112 ' 120 290 203 1.110 132 160 160 584 515 175 12,5 105 ,188 Re3J. : Rc 3/8 Re .... Re"i. Rc .... 175 '190
32-0200/302
32·200140:2.2
32
32
95 129
95 129
135
135
250 203 MID 132 190 190
250 228 MID 1140 190 190 622.5
5981~ 175 12,5
175 12,5
85
115
181.5
lSij Re 3ia Re%
Re"," Re·:.
Re ....
Re'V,o
Re ....
Re","
Re ....
Re ....
175
175
190
190
32-2001402.1 32 95 129 135 250 228 1.110 ' 140 190 190 622.5 527.5 175 , 12.5 115 181 Re"," Rc·'lj. - Re>;. Re"," Re"'. 175 190
32·2001552 32 95 129 135 300 266 1.110 151 190 190 660.5 565.5 203 ! 12.5 115 204 Re"," Rc'l'a - Rc .... Re,," He>;. 175 190
,200 181 MIa 130 160 160 953.5 473.5 163 12.5 100 Re 3la Rc%: Rc'V,o Rc3Ja
:~~~, Re,,"
400180f222 40 60 112 ' 119 Re .... 175 190
4O-160f302.2
40-1601302.1
40
40
80' 112,
60 112 ll;
250 203 1.110 132 160 160 594.5 514.5 175 12,5 100
i 260 203 1.110 132 160 160 594.5 514,5 175 12,5 100 188.5 Re'" Re3{.
Re>;. -- Rc3/e
Re ....
Re'le
'Rc%
Re","
Re'V,o
175
175
190
190
400160f40:2 40 80 112 119 250 228 1.110, 140 160 160 '594.5 514.5 175 12.5 , 100 186,5 He 'I, Re>;. ' - Re",_ Re% Rc'V,o 175 190
4O-26Of40:2 40 95 181 168 250 228 1.410 140 220 220 599.5 514.5 175 12,5 85 186,5 Re'l. Rc3ia - Re'l. Re .... Re 3la 175 190

--
40-2601552.2 40 95 161 168 300 266 1.110 151 220 220 723.5 638.5 203 12,5 95 204.5 Re% Re'l. Re'l. Re". Re .... 175 190
400250/552.1 40 95 161 168 300 266 1.410 151 220 220 723.5 638,5 203 12.5 95 204.5 Re .... Rc% Re .... Re'V,o Re3fe 175 190
40-2501752.2
40-2501752.1
40
40
95 161
95 161
168
168
300 266 1.110 151 220 220 723.5 638,5 203 12,5 95
300 266 1.110 151 220 220 723.5 638.5 203 12.5 99
204.5 Rc 3:5 Rc ....
204.5, Rc", Rc".
-- Re".
Re,,"
Re'V,o
Rc%
Rc ....
Re ....
175
175
190
190
40.26011102.2 40 95 161 168 350 320 1.110 181 220 220 868,5 783,5 268 12,5 85 237.5, Re% Rc3!a - Re .... Re .... Rc 3la 175 190
40-25011102.1 40 , 95' 161 168 350 320 ,1.110 181 220 220 868,5 783,5 268 12,5 95 237.5 Rc .... Re'!.
237.5 Re"" Re ....
-- Rc3fa Re .... Rc 3!s 175 190

l~i
40-25011502.2 40 95 161 168 350 320 ,1.410 181 220 220 868,5 , 783.5 i 268 85 Re .... Re"" Re'l. 175 190
40-25011502.1
40-25011992
40
40
95 i 161
99 ' 16,1 ,
168
168
350 320 1.410 181
390 375 1.110 181 ~i~
998,5, 783.5' 268 85
868.5 !783.5' 268 , 12,5 , 85
237,5 Rc'ia Rc'l.
237.5 Re3fa ' Re3/a
-- Re ....
Re3f.
Re ....
Re ....
Re ....
Rc ....
175
175
190
190
500160/152
500160f222
50
50
115 113
95 113
125
125
250 162 1.410 130 170 170 538 453
250 181 1.110 130 170 170 565 480
163 12,5 100
163 12,5 100
178
178
Re .... Rc3fa:
Rc .... Rc%
-- Re ....
Re3f.
Re ....
Re'V,o
Re"'.
Re ....
175
175
190
190

--
51)01110/302 59 85 113 125 250 203 1.110 132 170 170 609 524 175 12.5 100 191 Re3,i Rc% Re'/a Re'l'a iRe .... 175 190
500160/402.2 50 85 113 125 250 228 MIa 140 170 170 '632 347 175 12.5 100 191 Re'l. Re .... Re",. Re'" fle .... 175 190
5001601402.1
5001601552
50
I
65, 113
85 113
125
125
250 228 1.110 140 170
300 266 MID 151 170, gg i : 347 I 175 12,5 100
648 ~ 203 , 12,5 100
191
214
Re .... Re ....
Re .... Rc 3la
Re".
Rc,,"
Re'"
Rc ....
Rc ....
Re,,"
175
175
190
190
50016017S2
50
50 85! 113 , 125 300 266 1.110 151 170 ! 170 '733 '848 , 203 .12.5 100 214 Rc .... 'Re% - Re3f. ,Re,," Re'¥. 175 190
5Qo250n52 1/10 175 300 260 1.110 151 220 220 7371637 85 208
I
Rc% Re3fa - Rc3fa Re".. Rc .... 175 190

---
50 1100

Ii:
50025011102.2 50 100 160 175 350 320 1.110 181 220 220 882 782 268 203: \12,5
12,5 85 241 Rc.... Re'" Re .... Re% Re'!. 175 190
3SO 320 1.110 181 220 220 862 782 268 12.5 85 241 Rc'l'a Re .... Re'l. Re'V,o Re .... 175 190
~g
50025011102.1 160 175
175 1
50026Of1502
51)025011852.2 50 100
160
160
175
175
350 320 MIa 18' 220 220 602 782
350 , 375 1.410 207 I 220 220 882 1762 268 12,5 85
241
241
Re.... Re'V,o
fle,," I Re"la -
fle%
Re3i.
Re ....
Re ....
Rc%
Re% I 190
190

--
268 ' : 185 Re .... Re3f. 175
175 190
50025011852.1 50 100 160 175 3SO 1375 1.110 ' 207 ; 220 : 220 862 782 268112,5 115 241 Re'" ; Re .... Re".
500250l2202 50 100 160 175 i
350 • 375 MIa! 201 i 220 220 907 807 434 12,5 115 241 Re\ I Re'l• Re'l. Re% Re .... 175 190

...
1 M.lI.2
Clearance fo, removal
Pressure gauge
') ON = DIN 2533, PN 16
"l Re= ISO 711
Pump sizes EtaHne 32·160/_ W 100·160/••
are fixed by three steel angle feet.
Pump size. Elallne 100-1711/•• 10 125-160/••
6 B.II.21.3 Pumped liquid drain are fixed by • cast I"," pump loot.
~,. Pumped liquid ve",nt.::.i:::n!i<.9_ __

19
KSB Etaline

l "" blind flange (accessory)

1148.109/2

Motors of size 180 and above of Etaline units with hori­

zontal motor axis need to be supported.
To this end, use the foot fixing holes on the motor ca­
sing.

Pump sizes Etaline Pump sizes Etaline

32-160/.. to 100-160/.. 100-170/.. to 200-315/..
are fixed by three angle feet are fixed by a pump foot made of EN-GJL

If expansion joints are used or if the pump set is installed with

a pump foot, Etaline has to be fixed. The list of pump accesso­
ries includes appropriate fixing elements.
When dismantling the motor the volute casing may remain in
the piping.

20
KSB Etaline

Horizontal installation, direction of flow from bottom to top Vertical installation

Horizontal installation; direction of flow from top to

bottom. The motor must be turned by 180· so that
the terminal box remains in its position on the top. Horizontal installation (for example under the ceiling)

.',/'///'/'/ //
' . / / ,,/ /
/.///
, '/;
/ ' '//
/ / //, /
/' /./ ~.// ,/' //.1' / ( / ./ / / ./ / /

11046.111

The pumps can be directly installed in the piping h, any position,

but not with the motor pointing downwards.

Duplex pumps must not be arranged in 'flow direction

from top to bottom', since under certain operating
conditions the change-over flap will not shut off com~
pletely, which might produce reverse flow in the
second pump. In this case, changeover from the first
to the second pump might cause damage.

21
KSB Etaline

Interchangeability of Etaline and Etabloc Components and Interchangeability of Components among Each Other

Part designation

(ij
Ol Ol
t:
Q)
fJ)
.;::
"-Q)
.~~ Q)
tUfJ)
(ij
.9
3$-0 0Q) iQ)l>
"­ t:
:!nii ~Ol
.l! tU Olt: CD"­
t:tU
"iii
Q) ..r::. cO ._..r::.
a. (.)
'iQn fJ)(.) 1ij
Shaft (with taper lock ring) Q) tUfJ) ..r::.
E ::::i: o~ 0'6 (/)

Part No.
.,..... C\I
C\I o
,... 0 (") N C\i (")
o (") (") 0 0 C\I
C\I C\I "<t LC) LC) LC)

Motor
180 200 225 250

Motor Rating
Same number means same component 71 .../024, .. ./034
80 .../054, .../074, .. ./072, .../112
Components dITfer 90 .../114, .../154, .../152..../222
100 .../224, .. ./304, .../302
In case of other frequencies and{or power reserves for this
o pum p{motor combination please contact the manufacturer, 112 .../404, .../402
132 .../5521., .../754, ... /552, .../752
This pump{motor combination is not possible
160 .../1104, .../1504, .../1102, .../1502, .../1852
Components interchangeable with those of Etabloc 180 .../1854, .../2204, .. ./2202
200 .../3004
1) Except for the volute casing, the pump components of single
and duplex Etaline pumps are identical. 225 .../3704, .../4504
250 .../5504

22
KSB Etaline

Pump Accessories

f'>j kg
Pump foot for vertical installation

Etaline 32-180/... to 100-160/... 1) 47077960 2,0

Etaline 100-170/... to 200-315/... 40052792 ·14,0

Etaline 100-200/... to 200-315/... 1) 47089180 3,0

V-pipes for duplex pumps PN 16 DN40 suction side 40000688 12,0
consisting of::" DN40 discharge side 40000679 13,0
suction-side V-pipe without DN50 suction side 40 000 689 15,0
change-over flap, DN50 discharge side 40000680 17,0
discharge-side V-pipe with DN65 suction side 40000690 19,0

v
change-over flap, DN65 discharge side 40000681 20,0
bolts, nuts and seal elements DN80 suction side 48936065 25,0
DN80 discharge side 48936202 28,0
DN100 suction side 40000 692 33,0
DN 100 discharge side 40 000440 35,0

1) 3 pump feet with bolts

23
 Etaline

Electric Accessories

(J)

.a'"
a.
:::1
.,;,
0
Sellin g range a:l
max ID
""kg
Switchgear EDP, IP 54 EDP 10.1 0,63 - 1 A 25A 19070277 2,0
with motor protection switch (may be locked EDP 16.1 1 -, 1,6A 25A 19070182 2.0
in 'Off position), manual.Q-automatic selector switch and
motor contactor. Indicator lamps and
EDP 25.1
EDP 40.1
1,6 -2,5 A
2,5 - 4 A
25A
25A
19070091
19070092
2,0
2,0
volt·free contacts for operation and fault indication. EDP 60.1 4 6 A 25A 19070093 2,0
Connection terminals for motor temperature switch. EDP 100.1 6 - 10 A 25A 19070 094 2,0

240 x 160 x 120 mm

Switchgear ESP, IP 54 ESP 140.1 9 - 14 A 25A 19071259 9,3
with motor protection switch (may be locked ESP 160.1 13 - 18 A 25A 19070 152 9,3
in 'Off position), manual.Q-automatic selector switch and ESP 200.1 17 -23 A 25A 19070 160 9,3
star-d9lfa. starting. Indicator lamps and ESP 250.1 20 -25 A 35A 19070182 9,3
volt·free contacts for operation and fault indication. ESP 400.1 25 -40 A 50A 19070714 22,5
Connection terminals for motor temperature switch. ESP 630.1 40 63 A 60A 19070715 23,3

400 x 300 x 150 mm

600 x 400 x 200 mm for ESP 400.1/630.1

......
Switchgear MSD, IP 54, MSD 10.,1 0,54 0,8 A 4A 19070 113 1,0
with manual.Q·automatic selector switch, MSD 12.1 0,8 -
1,2A 4A 19071 255 1,0
motor contactor with overcurrent relay. MSD 16.1 1,2 -
1,8A 4A 19070 114 1,0
Operation and fault indicator lamps. MSD
MSD
25.1
40.1
1,8
2,6
-
2,6A
3,7 A
6A
10A
19070 115
19070 116
1,0
1,0 .;
t::
MSD 60.1 3,7 5,5A 16A 19070 117 1,0 ,2
MSD 00.1 5,5 -
8,OA 20A 19070 118 1,0 1i
MSD 100.1 8,0 - 11,5A 20A 19070 119 1,0 ""
~
E
""<i
u
1oox'170x 85 mm
Switchgear DDU, IP 54 DDU 10.1 0,63 1 A 25A 19070 267 18,0
""
.t:.
~
with pump changeover via timar, fault changeover, DDU 16.1 1 1,6A 25A 19070268 18,0 .B
nCD
external changeover, external starting in case of DDU 25.1 1,6 2,5 A 25A 19070269 18,0 'is
peak load, DDU 40.1 2,5 4 A 25A 19070270 18,0 '"
(f)
extemal release, thannaI circuit-breaker connection, DDU 60.1 4 6 A 25A 19070271 18,0
separate 230 V output, with one motor protection DDU 100.1 6 10 A 25A 19070272 18,0
switch each (may be looked in 'Off position),
'manual.Q-automatic selector switch with motor contactor and
thermis10r tripping device.
Lamps indicating operation and fault for each pump.
Volt-free contacts for operation and fault indication
for each pump.
Connections on terminal strip.

600 x 400 x 200 mm

Switchgear DSU, IP 54 DSU 140.1 9 - 14 A 50A 19071258 20,0
with pump changeover via timer, fault changeover, DSU 160.1 13 - 18 A 50A 19070273 20,0
external changeover, extemal starting in case of DSU 200.1 17 -23 A 50A 19070274 20,0
peak load, DSU 250.1 20 -25 A 63A 19070275 20,0
external release, thermal circuit-breaker connection, DSU 400.1 25 -40 A 100A 19070 722 38,0
separate 230 V output, with one motor protection DSU 630.1 40 -63 A 160 A 19070723 39,0
switch each (may be looked in 'Off' position), 00
manual4automalic selector switch with star-delta starting and "l
tI'1t!rmistor tripping device. "'!
Lamps indicating operation
and fault for each pump. Volt-free contacts for
operation and fault indication for each pump.
~
Connections on terminal strip. CD
/'­
;d
600 x 400 x 200 mm .
600 x 600 x 200 mmfor DSU 400.1/630.1
<t

AlI-purpose pressure gauge set, measuring range 0 - 6 bar, scale dMsion 0.2 bar. 40981832 0,8
consisting of: 1 precision pressure gauge, pre-assembled with 2 shut-off valves, copper
connection pipes, various connection elements, elbows and reducers
2) Designed for 3 - 400 V. For all other voltages please contact KSS.

KSB Aktiengesellschaft
P. O. Box 1361 ·91253 Pegnitz • Bahnhofplatz 1 ·91257 Pegnitz. (Germany)
KSB Tel. (+49) 924171-0· Fax (+49) 9241711793. www.ksb-bs.com
 Etaline
In-line Pumps

.& Operating Instructions

These operating instructions contain funda­
mental information and precautionary notes.
Please read the manual thoroughly prior to in­
stallation of unit, electrical connection and com­
missioning. It is imperative to comply with all
other operating instructions referring to compo­
nents of individual units.

~~i1'~~;~f~~.:·

KSB bAilf~i'
KSB~ Etaline

EC declaration of conformity

Herewith we declare that the pump unit

Etaline
complies with the following provisions as applicable to its appropriate current version:

As defined by machinery directive 89/392/EEC, Annex II A,

electromagnetic compatibility directive 89/336/EEC, Annex I
and the EC directive on low-voltage equipment 73/23/EEC, Annex III B

Applied harmonized standards, in particular

EN 809, EN 292/1, EN 292/2, EN 50 081-1, EN 50 081-2, EN 50 082-1, EN 50082-2

Hansjorg Heinrich 15.4.99

Product Development Manager
Building Services - Project Business

KSB Aktiengesellschaft, Bahnhofplatz 1, 0-91257 Pegnitz

2
 KSB~ Etaline

Contents
Page Page
Declaration of conformity 2 6 Commissioning, StartMup J Shutdown 7.
6.1 Commissioning 7
6.1.1 Priming and Venting the Pump 7
1 General 4 6.2 Operating Limits 7
6.2.1 Temperature of Medium Handled 7
6.2.2 Switching Frequency 8
2 Safety 4 6.2.3 Minimum Flow 8
2.1 Marking of Instructions in the Manual 4 6.2.4 Density of the Medium Handled 8
2.2 Personnel Qualification and Training 4 6.2.5 lightening Torques 8
2.3 Non-compliance with Safety Instructions 4 6.3 Shutdown J Storage I Preservation 8
2.4 Safety Awareness 4 6.3.1 Storage of New Pumps 8
2.5 Safety Instructions for the Operator J User 4 6.3.2 Measures to Be Taken for Prolonged Shutdown 8
2.6 Safety Instructions for Maintenance, Inspection and 6.4 Returning to Service after Storage 8
Installation Work 5
2.7 Unauthorised Modification and Manufacture of 7 Maintenance I Repair 8
Spare Parts 5 7.1 General Instructions 8
2.8 Unauthorised Modes of Operation 7.2 Maintenance J Inspection 8
5
7.2.1 Supervision of Operation 8
7.3 Drainage J Disposal 9
7.4 Dismantling 9
3 Transport and Interim Storage 5
7.4.1 Fundamental Instructions and Recommendations 9
3.1 Transport 5
7.4.2 Preparations for Dismantling 9
3.2 Interim Storage J Preservation 5
7.4.3 Pump 9
7.4.4 Mechanical Seal 9
7.5 Reassembly 9
4 Description of the Product and Accessories 5 9
7.5.1 Pump
4.1 Technical Specification 5
7.5.2 Mechanical Seal 9
4.2 Designation 5 7.5.3 Motor for Etaline GN, MN 10
4.3 Design Details 6 11
7.6 Spare Parts Stock
4.4 Accessories 6
7.6.1 Interchangeability of Pump Components between
4.5 Noise Characteristics 6 11
Etaline and Etabloc and Between Each Other
7.6.2 Ordering Spare Parts 12
7.6.3 Recommended Spare Parts Stock for 2 Years'
5 Installation at Site 6 Continuous Operation in Accordance with
5.1 Safety Regulations 6 VDMA24296 12
5.2 Checks to Be Carried out Prior to Installation 6
5.3 Installing the Unit 6 8 Trouble-shooting 13
5.4 Connecting the Piping 6
5.5 Connection to Power Supply 6 9 Relevant Documentation 14
./ 5.5.1 Connecting the Motor 7 9.1 Typical Installation Positions 14
5.5.2 Setting the lime Relay 7 9.2 Exploded Views J Lists of Components 16
5.5.3 Checking the Direction of Rotation 7 9.3 Sectional Drawing 18

3
KSBliJ Etaline

1 General The word )

This KSB pump has been developed in accordance with state­
of-the-art technology; it is manufactured with utmost care and I Caution I
subject to continuous quality control.
is used to introduce safety instructions whose non-observance
These operating instructions are intended to facilitate familia­
may lead to damage to the machine and its functions.
risation with the pump and its designated use.
The manual contains important information for reliable, proper Instructions attached directly to the machine, e.g.
and efficient operation. Compliance with the operating instruc­ - arrow indicating the direction of rotation
tions is of vital importance to ensure reliability and a long ser­ - markings for fluid connections
vice life of the pump and to avoid any risks. must always be complied with and be kept in perfectly legible
These operating instructions do not take into account local reg­ condition at all times.
ulations; the operator must ensure that such regulations are
strictly observed by all, including the personnel called in for
installation. 2.2 Personnel Qualification and Training
This pump / unit must not be operated beyond the limit values All personnel involved in the operation, maintenance, inspec­
specified in the technical documentation for the medium han­ tion and installation of the machine must be fully qualified to
dled, capacity, speed, density, pressure, temperature and mo­ carry out the work involved.
tor rating. Make sure that operation is in accordance with the Personnel responsibilities, competence and supervision must
instructions laid down in this manual or in the contract docu­ be clearly defined by the operator. If the personnel in question
mentation. is not already in possession of the requisite knOW-how, ap­
The name plate indicates the type series / size, main operating propriate training and instruction must be provided. If required,
data and works / serial number; please quote this information the operator may commission the manufacturer / supplier to
in all queries, repeat orders and particularly when ordering take care of such training. In addition, the operator is responsi­ )
spare parts. ble for ensuring that the contents of the operating instructions
If you need any additional information or instructions exceeding are fully understood by the responsible personnel.
the scope of this manual or in case of damage please contact
KSB's nearest customer service centre.
2.3 Non-compliance with Safety Instructions
Non-compliance with safety instructions can jeopardise the
safety of personnel, the environment and the machine itself.
2 Safety Non-compliance with these safety instructions will also lead to
These operating instructions contain fundamental information forfeiture of any and all rights to claims for damages.
which must be complied with during installation, operation and In particular, non-compliance can, for example, result in:
maintenance. Therefore this operating manual must be read - failure of important machine / unit functions
and understood both by the installing personnel and the re­ - failure of prescribed maintenance and servicing practices
sponsible trained personnel/operators prior to installation and - hazard to persons by electrical, mechanical, thermal and
commissioning, and it must always be kept close to the location chemical effects
of operation of the machine / unit for easy access. - hazard to the environment due to leakage of hazardous sub­
Not only must the general safety instructions laid down in this stances.
chapter on "Safety" be complied with, but also the safety
instructions outlined under specific headings.
2.4 Safety Awareness
It is imperative to comply with the safety instructions contained
in this manual, the relevant national health and safety regula­ ,
2.1 Marking of Instructions in the Manual tions and the operator's own internal work, operation and safety /
The safety instructions contained in this manual whose non-ob­ regulations.
servance might cause hazards to persons are specially marked
with the general hazard sign, namely
2.5 Safety Instructions for the Operator / User

~
- Any hot or cold components that could pose a hazard must
be equipped with a guard by the operator.
- Guards which are fitted to prevent accidental contact with
moving parts (e.g. motor fan hood) must not be removed
safety sign in accordance with DIN 4844 - W9. whilst the machine is operating.
The electrical danger warning sign is - Leakages (e.g. at the shaft seal) of hazardous media han­
dled (e.g. explosive, toxic, hot) must be contained so as to

&
safety sign in accordance with DIN 4844 - W8.
avoid any danger to persons and the environment. Pertinent
legal provisions must be adhered to.
- Electrical hazards must be eliminated. (In this respect refer
to the relevant safety regulations applicable to different
countries and/or the local energy supply companies.)

4
KSB Etaline

2.6 Safety Instructions for Maintenance, When transporting the pump without motor the shaft 210 must
Inspection and Installation Work be fixed.
The operator is responsible for ensuring that all maintenance, 1. Slightly compress the cover plates 68-3 and remove them
inspection and installation work be performed by authorised, from the windows of the motor stool 341.
qualified specialist personnel who are thoroughly familiar with 2. Insert the lockwasher 931_into the shaft groove.
the manual.
Work on the machine must be carried out only during standstill.
The shutdown procedure described in the manual for taking the
machine out of service must be adhered to without fail (see
chapter 6).
Pumps or pump units handling media injurious to health must
be decontaminated.
Immediately following completion of the work, all safety-rele­
vant and protective devices must be re-installed and/or re-acti­
vated.
Please observe all instructions set out in chapter 6.1 Commis­
Sioning before returning the machine to service.

2.7 Unauthorised Modification and

Manufacture of Spare Parts
Modifications or alterations of the machine are only permitted
after consultation with the manufacturer. Original spare parts
and accessories authorised by the manufacturer ensure safety.
The use of other parts can invalidate any liability of the
manufacturer for consequential damage. Fig. 2 Transport of the pump

3.2 Interim Storage I Preservation

2.8 Unauthorised Modes of Operation When the unit is temporarily put into storage, only the wetted
The warranty relating to the operating reliability and safety of low alloy components (e.g. cast iron GG-25, nodular cast iron
the pump / unit supplied is only valid if the machine is used in GGG-40.3, etc.) must be preserved. Commercially available
accordance with its designated use as described in chapter 4. preservatives can be used for this purpose. Please observe the
The limits stated in the data sheet must not be exceeded under manufacturer's instructions for application / removal.
any circumstances. The unit / pump should be stored in a dry room where the atmo­
spheric humidity is as constant as possible.
If stored outdoors, the unit and crates must be covered by wa­
3 Transport and Interim Storage terproof material to avoid any contact with humidity.
3.1 Transport
Transport ofthe unit requires proper preparation and handling. I Caution I
Always make sure that the pump or the unit remains in horizon­ Protect all stored goods against humidity, dirt, vermin and
tal position during transport and cannot slip out of the transport unauthorised access! All openings of the assembled unit
suspension arrangement Do not use lifting sling on the free components are closed and must only be opened when re­
shaft end of pump or motor eyebolt quired during installation.
if\. If the pump / unit slips out of the suspension arrange­ All blank parts and surfaces of the pump are oiled or greased
111 ment, it may cause personal injury and damage to (silicone-free oil and grease) to protect them against corrosion.
property.
4 Description of the Product and Accessories
4.1 Technical Specification
Single-stage, non-self-priming in-line pump for handling liquids
not chemically or mechanically aggressive to the pump mate­
rials.

4.2 Designation
The pump designation is stated on the name plate.
Example:

Type
Casing material, for ex. GG-25
S = casing of GGG-40.3 •
T T
Etaline G N 65 - 160 /40 2. 2

M impeller of tin bronze "

Stub shaft variant with I '
standardised motor f------ I'

Pump unit size

Nom. dia. of suction/discharge nozzle -
Approx. impeller diameter - - - - - - - - - - ' .
Motor rating: kW x 10 (example 4.0 kW) - - - - - - "
No. of motor poles ---------.-_.--.----.--.-----..-----'
Fig. 1 Transport ofthe pump unit Code for turned-down impeller

5
KSBGJ Etaline

4.3 Design Details 5.2 Checks to Be Carried out Prior to

Pump Installation
Etaline GN, MN: Single-stage, close-coupled, in-line pump, All structural work required must have been prepared in
with standardised motor to DIN 42 677. The pump shaft is rigidly accordance with the dimensions stated in the dimension
connected to the motor shaft. table I installation plan.
When mounting the pump on a foot, make sure that the founda­
Shaft seal
tion or bracket has sufficient strength.
Uncooled mechanical seal with replaceable shaft sleeve.
5.3 Installing the Pump Unit
Etaline pumps may be flanged directly into the piping irrespec­
tive of the installation position.
4.4 Accessories
Pump foot for vertical installation of the motor. I Caution I
V-pipes for duplex pumps (DN 40 to DN 100). For safety reasons the arrangement of "motor below" is
Switchgears for single and duplex pumps. however.run permitted.
Make sure that the condensation water holes in the motor are
properly positioned (see page 14). The screwed plug needs to
be changed depending on the installation position.
4.5 Noise Characteristics On duplex pumps, "direction of flow from top to bottom" is not
Rated power Sound pressure level dB(A) 1) permitted, since the Y-pipe's changeover flap does not close
input PN Pump with motor completely in certain modes of operation, and the other pump
(kW) 14501/min 29001/min would then be subjected to reverse flow.
When changing over from one pump to the other, this arrange­
0.25 53 ment might resuH in damage.
0.37 54
5.4 Connecting the Piping
0.55 55 I -
I Caution I
0.75 56
~
Never use the pump itself as an anchorage point for the piping.
1.1 57 The pump must not be subjected to any pipeline
1.5
2.2
58
59
I 59
61
it.
I forces and moments (for example by torsion,
• thermal expansion).
The pipelines should be anchored in close prox­
3.0 60 64 imity to the pump and should be connected with­
4.0 61 68 out transmitting any stresses or strains.
With short pipelines, the nominal diameters
5.5 62 69
should be at least equal to the nominal diameters
7.5 64 71 of the pump nozzles. For long pipelines, the most
11.0 65 75 economical nominal diameter has to be deter­
15.0 67 77 mined from case to case.
Adapters to larger diameters should have a dif­
18.5 68 78 fuser angle of approx. 8° in order to avoid any in­
22.0 79 crease in pressure losses.
30.0 H is recommended to install check and shut-off
elements in the system, depending on the type of
37.0 71 - plant and pump.
45.0 73 - Thermal expansions of the pipelines must be compensated by
55.0 74 appropriate measures so as not to impose any extra loads on the
pump exceeding the permissible pipeline forces and moments.
1) Measured at a distance of 1 m from the pump outline An excessive, impermissible increase in the pipe­

The above noise characteristics refer to non-cavitating pump

operation in the Qopt range.
it.
I line forces may cause leaks on the pump where the
• medium handled can escape into the atmosphere.
Danger of life when toxic or hot media are handled.
Before commissioning new installations thoroughly clean, flush
and blow through all vessels, pipelines and connections.
5 Installation at Site
5.1 Safety Regulations 5.5 Connection to Power Supply
fA. fA. Connection to the power supply must be effected
lli
Electrical equipment operated in hazardous loca­
tions must comply with the explosion protection lli by a trained electrician only.
regulations. This is indicated on the motor rating The applicable VDE regulations 0100 and, for ex­
plate. plosion-proof units, 0165 must be complied with.
Iftheequipment is installed in hazardous locations, theap­ Check available mains voltage against the data on the motor
plicable local explosion protection regulations and the rating plate and select appropriate start-up method.
regulations of the test certificate supplied with the equip­ Connection to the power supply must be effected in accor­
ment and issued by the responsible approval authorities dance with the technical regulations of the responsible lo­
must be observed and complied with. The test certificate cal energy supply company.
must be kept close to the location of operation for easy ac­ We strongly recommend to use a motor protection switch
cess (e.g. foreman's office). or to connect the motor's PTC resistors to a trip device.

6
 KSBbJ Eta Iine

) 5.5.1 Motor Connection 6.1.1 Priming and Venting the Pump

Connect the motor in accordance with the circuit diagram in the Before start-up, the pump and suction line must be vented and
terminal box or as illustrated in Fig. 3 or Fig. 4. primed with the liquid to be pumped.
Delta starting. (low voltage) The shut-off valves in the suction and discharge lines must be
for example for motor winding: 400/680 V ® /A fully open before venting and starting up the pump.
Depending on the system pressure and tempera-.
J.\ ture of the medium handled hot liquid or steam
~ may escape or spurt out under high pressure
when opening the vent plug.
Risk of burns!
Protect the electrical components against escap­
ing liquid.
L1 L2 L3 I Caution I
Fig. 3 Connection diagram for three-phase motors, Dry-running will result in increased wear and must be
delta starting avoided!
After having started up the pump, adjust the duty point using the
discharge-side shut-off valve.
Star starting (high voltage)
for example for motor winding 230/400 V /)./0 I Caution I
Once the operating temperature has been reached and/or in
the event of leakage at the joint between discharge cover 163
'c0 0) 0)1
/ W2 U2 V2 I and volute casing 102, switch off the unit and re-tighten the
hexagon nuts 920.1 or 920.2 (see 6.2.5).
I Ul . Vl Wl I~

~
Depending on the pump's or the system's operat­
Lt--r_t~; ,
•
ing mode the pump may run very hot.
Do not touch the pump, risk of burns!
L1 l2 L3 When switching off the pump, make sure that the unit runs
smoothly down to a standstill.
Fig. 4 Connection diagram for three-phase motors, In the event of frost during prolonged shutdowns, the pump
star starting must be drained or otherwise protected against freezing.

5.5.2 Setting the Time Relay

Make sure that in the case ofthree-phase motors with star-delta 6.2 Operating Limits
starting method switching over from starto delta will be effected 6.2.1 Temperature of the Medium Handled
at very short intervals. Prolonged switch-over intervals will re­
sult in pump damage. I Caution I
Time relay setting for star-delta starting: <3 seconds.
Explosion-proof motors must always be connected via a motor Do not operate the pump at temperatures exceeding those
protection switch or, if they are fitted with PTC resistors (therm­ specified on the data sheet or the name plate.
istors), via a trip device.

6.2.2 Switching Frequency

5.5.3 Checking the Direction of Rotation To prevent high temperature increases in the motor and exces­
The motor's direction of rotation must correspond to the direc­ sive loads on the pump, motor, seal elements and bearings, the
tion indicated by the arrow on the pump's volute casing (clock­ switching frequency should not exceed 15 start-ups per hour.
wise seen from the motor end). This can be verified by switch­
ing the pump on and then off again immediately.
Ifthe unit runs in the wrong direction of rotation, interchange two
of the three phases L1, L2 or L3 of the power supply cable of 6.2.3 Minimum Flow
the motor terminal box. If the type of plant permits operation of the pump against a
closed discharge-side shut-off valve, the following minimum
flow rates are required during this time at the temperatures
stated:
6 Commissioning, Start-up / Shutdown t -30 to +100°C -15 % of Oopt
6.1 Commissioning t >1 00 to + 140°C - 25 % of Oopt.
I Caution I
Before starting up the pump make sure that
the pump unit has been properly connected to the electric 6.2.4 Density of the Medium Handled
power supply and is equipped with all protection devices; The power input of the pump will increase in proportion to the
the pump has been primed with the liquid to be pumped; density ofthe medium handled. To avoid overloading of the mo­
- the direction of rotation has been checked; tor and pump, the density of the medium must comply with the
- all auxiliary connections have been properly connected. data specified on the purchase order.

7
KSBbJ Etaline

6.2.5 Tightening Torques 2. The pump is dismantled and stored

Version with push-fit
Before putting the pump into storage carry out all checks
discharge cover specified in 7_1. Then apply appropriate preservatives:
nt~l
- Spray-coatthe inside wall of the pump casing, and in par­
ticu
ar the impeller clearance areas, with a preservative.
Spray the preservative through the suction and discharge
nozzles. It is advisable to close the nozzles (for ex. with
plastic caps or similar).

6.4 Returning to Service after Storage

Before returning the pump to service carry out all checks and
maintenance work specified in sections 7.1 and 7.2. .
A\ In addition, the instructions laid down in the sections
~ on "Commissioning" (6.1) and "Operating Limits" (6.2)
must be observed.
A\ Upon completion of the work, all safety-related and
Fig. 5 Bolt/nut tightening points on the pump unit
ill protective equipment must be properly refitted and/or
Position Thread size lightening torque re-activated before starting the pump set.
mm MANm
920.1 M8 20
920.2 M 10 40 7 Maintenance I Repair
7.1 General Instructions
M 12 75 The operator is responsible for ensuring that all maintenance,
920.5 M 12 x 1,5 25 inspection and installation work is carried out by authorised,
M 24x 1,5 85 duly qualified staff who are thoroughly familiar with these oper­
ating instructions.
901.1 M6 8
A regular maintenance schedule will help avoid expensive
920.4 M8 15 repairs and contribute to trouble-free, reliable operation of
920.3 M 10 30 the pump with a minimum of maintenance expenditure and
M 12 45 work.

914.1
M 16
M6
80
10
~
t Work on the unit must only be carried out with the
electrical connections disconnected. Make sure
that the pump set cannot be switched on acciden­
M8 20 tally (danger of life!).
M 10 40 A\ Pumps handling liquids posing health hazards
ill must be decontaminated. When draining the me­
dium see to itthat there is no risk to persons or the
environment. All relevant laws must be adhered
6.3 Shutdown I Storage I Preservation
Each KSB pump leaves the factory carefully assembled. If com­
to.
'. ,.. )
missioning is to take place some time after delivery, we recom­
mend that the following measures be taken for pump storage. 7.2 Maintenance I Inspection
7.2.1 Supervision of Operation

6.3.1 Storage of New Pumps I Caution I

- New pumps are supplied by our factory duly prepared for
storage. The pump should run quietly and free from vibrations at all
Maximum protection for up to 12 months, ifthe pump is prop­ times.
erly stored indoors. The pump must never be allowed to run dry.
- Store the pump in a dry location.
The room temperature must never rise above 40 PC.
The bearing temperature may exceed room temperature by up
to 50°C but must never rise above 90 °C.
6.3.2 Measures to Be Taken for Prolonged
Shutdown A\ Do not run the pump against a closed shut-off valve
1. The pump remains installed; operation check run ill for prolonged periods oftime so as to avoid heating up
of the medium pumped.
In order to make sure that the pump is always ready for
instant start-up and to prevent the formation of deposits For required minimum flows please refer to section 6.2.3.
within the pump and the pump intake area, start up the
~ During pump operation the shut-off valve in the suc­
pump set regularly once a month or once every 3 months for
~ tion line must not be closed.
a short time (approx. 5 minutes) during prolonged shutdown
periods. Prior to an operation check run ensure that there is The mechanical seal leaks only slightly or invisibly (vapour)
. sufficient liquid available for operating the pump. during operation. It is maintenance-free.

8
KSBIiJ Etaline

Any stand-by pumps installed should be switched on and then 7.4.3 Pump
immediately off again once a week to keep them operational. Dismantle the pump in the sequence shown in the exploded
Attention should be paid to the correct functioning of the auxil­ views on pages i 6 ff.
iary connections.

7.3 Drainage/Disposal
7.4.4 Mechanical Seal
If the pump was used for handling liquids posing In order to replace the mechanical seal the pump must be dis­
4\ health hazards, see to it thatthere is no risk to persons mantled.
~ or the environment when draining the medium. All After removing the impeller 230 pull the mechanical seal 433 off
relevant laws must be heeded. If required, wear the shaft by hand.
safety clothing and a protective mask.
The flushing liquid used and any liquid residues in the pump
must be properly collected and disposed of without posing any
risk to persons or the environment.
7.5 Reassembly
7.5.1 Pump
The pump should be reassembled in accordance with the rules
7.4 Dismantling of sound engineering practice.
I Caution I The locating surfaces of the individual components should be
coated with graphite or similar before reassembly. The same
Before dismantling, secure the unit so as to make sure it cannot applies to screwed connections.
be switched on accidentally. O-rings should be should be examined for signs of damage and
The shut-off valves in the inlet/suction and discharge lines must replaced by new ones, if necessary.
be closed. Gaskets should always be replaced by new ones. Make sure
The pump must have cooled down to ambient temperature, it that new gaskets have the same thickness as the old ones.
must have been drained and its pressure must be released. Gaskets of asbestos-free materials or graphite must always be
fitted without using lubricants.
Avoid the use of mounting aids as far as possible. Should a
7.4.1 Fundamental Instructions and mounting aid be required after all, use a commercially available
Recommendations contact adhesive (e.g. Pattex) or sealing agent (HYLOMAR or
Repair and maintenance work to the pump must only be carried Epple 33). The adhesive should only be applied at selected
out by specially trained personnel, using original spare parts points and in thin layers. Do not use cyanoacrylate adhe­
(see 2.7). sives (quick-setting adhesives).
Observe the safety regulations laid down in section 7.1. If the seal area between the impeller neck and the casing wear
Any work on the motor shall be governed by the specifica­ ring is worn, the caSing wear rings 502.1 and 502.2 (If fitted)
tions and regulations of the respective motor supplier. must be replaced by new ones.
Dismantling and reassembly must always be carried out in
the sequence shown in the relevant exploded views on Clearances:
pages 16ft. Etaline GN, MN:
New 0.3 mm in diameter
In case of damage please contact our nearest customer service Max. permissible ~nlargement to 0.9 mm in diameter
centre.
For customer service centres please refer to the attached list Reassembly is effected in reverse order to dismantling. Make
of addresses. sure to assemble the components in their correct sequence.

7.4.2 Preparations for Dismantling

1 Interrupt power supply.
2 Dismantling the complete unit: 7.5.2 Mechanical Seal
2.1 Disconnect the motor. Reassembly is effected in reverse order to dismantling.
2.2 Disconnect the discharge and suction nozzle from the The following rules must be observed when mounting the me­
piping. chanical seal:
2.3 Depending on the pump/motor size, unscrew the bolts Extreme care and cleanliness.
that fix the support foot to the foundation. Prior to reassembly, clean the shaft sleeve 523 and touch up
2.4 Remove the complete unit from the piping. grooves or scratches, if any, with a polishing cloth. If the score
3 The pump casing remains in the piping during dis­ marks are still visible, fit a new shaft sleeve.
mantling. The protecting wrapping of the contact faces should only be re­
3.1 Disconnect the motor. moved immediately before assembly takes place.
3.2 Unscrew the hexagon head bolts 901 or hexagon nuts Take care not to damage the seal faces and O-rings.
920.2/.4.
When mounting the seal, the shaft sleeve 523 may be
3.3 Withdraw the complete rotating assembly with the motor
wetted with water to reduce the friction forces.
from the pump casing.
After a prolonged period of operation the individual compo­
nents may be hard to pull off the shaft. If this is the case, use I Caution I
a brand name penetrating agent and/or - if possible - an ap­ Epoxy rubber elastomers must never come into contact
propriate pull-off device. with oil or grease. Water should be used as a lubricant dur­
Under no circumstances use force. ing fitting.

9
KSBtiJ Etaline

7.5.3 Motor for Etaline GN, MN When mounting the shaft 21 0 onto the motor shaft butt the mo­
The motor is reassembled in reverse order to dismantling. Dur­ tor shaft's keyway must be situated opposite the slots of shaft
ing reassembly and prior to commissioning make sure that the 210 and taper lock ring 515.
lockwashers 931. are withdrawn from the shaft groove and fixed
with hexagon head bolts 901.1 .
....,
A

Section A-A

931

Fig. 6 Lockwasher Fig. 7 Shaft assembly

10
KSBGJ Eta Ii ne

7.6 Spare Parts Stock

7.6.1 Interchangeability of Pump Components between Etaline and Etabloc and between·Each Other
Part designation

lij
ti ti
e:
(])
(J)
.;::
.~~
fij(]) lil(J) (])
lij
U
(])"O
~'iD
(])(])
~O)
6>
(])
'­ '2 O)e: 0 ) 'lil- (jj
]! lil
(j) ..c: e:0 ._..c:
e:
Co U
(])
'iDa (J)U
lil(J)
~
..c:
Shaft (with taper lock ring) § :::;a l3iB 0'0 C/)

Part No.
C\I
C\I a a C') C\i C\i C')
a
..­ ..- co 5;f a
If)
aIf) C\I
If)
C\I C\I

180 200 225 250

Motor Power
Same number means same component 71 .../024, .../034
80 ... /054, ... /074, .../072, .../112
[QJ Components differ 90 .../114, .../154, .../152, .../222
100 .../224, .../304, .. ./302
When other frequencies or power reserves are re­
quired for this pump/motor combination, consult KSB. 112 .../404, ... /402
132 .../554, .../754, .../552, ... /752
This pump/motor combination is not possible
160 .. ./1104, .../1504, ... /1102, .../1502, .../1852
D Components are interchangeable with Etabloc 180 .../1854, .. ./2204, .. ./2202
200 .. ./3004
1) The pump components between Etaline single pump unit and twin
pump unit are identical, except for the volute casing 225 .../3704, .../4504
..- - -...

250 ... /5504

11
KSBGJ Etaline

7.6.2 Ordering Spare Parts

When ordering spare parts please always quote the following
data stated on the name plate. for example:

Name plate specimen

CD RSB Aktiengesellschaft

Type series and size ETALINE-GN 65-160/752.2 I

Design and Ident No. Ausf. GN6/ld.-Nr. 48 859 104
Works No. 3-933-123456/99
Capacity and head Q =13,5 ­ 90,0 m3/h H = 33 - 20 m
Speed and serial No. n =2900 1/min S-U

CD Id.-No.oo 117385 ZN 3804. A 37 x 52 U CD

The following data are required as well:
part designation. part number. quantity of spare parts, address
and mode of dispatch (freight, mail, express freight. airfreight).

7.6.3 Recommended Spare Parts Stock for 2 Years' Continuous Operation in Accordance with VDMA 24 296

Part No. Part designation . Number of pumps (including stand-by pumps)

2 3 4 I 5 16and718and9110andmore
I I
Quantity of spare parts

210 Shaft complete. consisting of 1 1 2 2 2 3 30%

Shaft 21 0
Disc 550 1)
Socket head cap screw 914.1
Hexagon nut 920.5
Safety device 930
Key 940
Taper lock ring 515

230 Impeller Oncluding caSing wear ring 502.2) 2) 1 1 1 2 2 3 30%

400.1 Gasket 4 6 8 8 9 12 150%

433 Mechanical seal. complete 2 3 4 5 6 7 90%

502.1 Casing wear ring 2 2 2 3 3 4 50%

523 Shaft sleeve (inc!. gasket 400.2) 2 2 2 3 3 4 50%

1) Only for Etaline with shaft unit 25. see page 11

2) Not for Etaline 40·125/.... 50-125/... , 65-125/•••

12
KSBbJ EtaIine

8 Trouble-shooting

(I)

~
~
""1:(I)
'0
is "0
::J
(I)
'" ~
.S
l'! 0
> '5i
(I)
>
~ 0
"0 .'i!!
a.
E g1
a.. i§
::J

• Pump delivers against an excessively high discharge

pressure.
Re-adjust duty point.

• Excessively high back pressure. Check plant for impurities.

--~----~--------~-------------­
• • • Pump or piping are not completely vented or primed.
-+---+-+-+++-+-+..,--'---'--'-­
Vent and/or prime.
~---­ .-----=-----'---=---=-~---~--------
• Supply line or impeller clogged. Remove deposits in the pump and/or piping.
• Formation of air pockets in the piping. Alter piping layout.
Fit a vent valve.
• • • Suction head is too high/NPSH available (positive suction
head) is too low..
Increase system pressure.
Check/alter liquid level.
Fully open shut-off valve in the suction head line.
Change suction head line, if the friction losses in the suc­
tion head line are too high.
Check any strainers installed/suction opening.
•
.
Reverse rotation. Interchange two of the phases of the power supply cable.
--~~~~~~~~--------------------------.---------
•
--+-~~-+~-~+-+-­
,

I
• ..• Worn internal parts.
Pump back pressure is lower than specified in the pur-
chase order.
Replace worn components by new ones.
Adjust duty point accurately.

!. Density or viscosity of the fluid pumped is higher than

stated in the purchase ,order. .
----------~~------=------~---~--~~--=-------
• Defective seal element. Fit new seal between volute casing and discharge cover.
• 1 Worn shaft seal. Fit new shaft seal.
• • Score marks or roughness on shaft sleeve. Fit new shaft sleeve.
Fit new shaft seal.
• Vibrations during pump operation. Improve suction conditions.
Increase the pressure at the pump suction nozzle.
• •• Pump is warped. Check pipeline connections and secure fixing of pump; if
required, reduce the distances between the pipe clamps.
Fix the pipelines using anti-vibration material.
• Increased axial thrust. 2) Clean balancing holes in the impeller. Fit new wear rings.
• • Insufficient or excessive quantity of lubricant or unsuit- Top up, reduce or change lubricant.
able lubricant.
•• Motor is running on two phases only. Replace the defective fuse.
Check the electric cable connections.
Check the motor winding
• Rotor is out of balance. Clean the impeller.
Re-balance the impeller.
• Defective bearings. Fit new bearings.
-+-1-~-+~-~+-+--
• • Insufficient rate of flow.
- - - - - - ­Increase the minimum rate of flow.
• Incorrect adjustment of motor protection switch . Check setting.
Fit new motor fJ'U'''''UU' switch.

_ ......L_.-'-.--'--'---'_.f-..... I-'-_li_ra_n_s-"p'-o_rt_s_a_f_ety_d_e_v_ic_e_h_a_s_n_o_t_bee.
shaft groove. mo_v_e_.------~---_------­
__n_r_e_m_o_v_e_d_f_ro_m_th_e_ _R_e__

1) The pump pressure must be released before attempting to remedy

faults on parts which are subjected to pressure.
2) Please contact KSB.

13
KSBbJ Etaline

9 Relevant Documentation
9.1 Typical Installation Positions

Fig. 8 Horizontal installation, direction of flow from bottom

to top Fig. 10 Vertical installation

Fig. 9 Horizontal installation, direction of flow from top to Fig. 11 Horizontal installation (for ex. under the ceiling)
bottom. The pump casing must be turned by 1800 ,
so that the condensation water holes point down­
wards and the terminal box remains in its current
position.

+
~
On duplex pumps, "direction of flow from top to bot­
tom" is not permitted, since the Y-pipe's changeover
flap does not close completely in certain modes of
operation, and the other pump would then be sub­
jectedto reverse flow. When changing over from one
pump to the other, this arrangement might result in
damage.

14
KSBtiJ Etaline

~- Blind flange

1146.812

The motors of Etaline units with motors from size 180

and horizontal axis must be supported. To this end,
use the foot fixing holes on the motor housing.

Etaline pump sizes Etaline pump sizes

32-160/... to 100-160/... 100-170/...to 200-315/. ..
are fixed with three feet are fixed with a pump foot
made of cast iron

[j [j

When using flexible pipe unions or when mounting the unit with
a foot, Etaline pumps must be fixed. Appropriate fixing ele­
ments are available as pump accessories.
When dismantling the motor the volute casing may remain in
the piping.

15
KSB~ Etaline

9.2 Exploded View and List of Components

Etaline GN

Variant with bolted-on discharge cover

Etaline GN
32-200/...
40-250/...
50-250/...
65-250/...
80-210/...
80-250/...

--....
'"/
)
1113

1
'631
1901.11
~l
931

/
'82}
550.3 '82 /
gou (

100 Size

.0­
'-[ll21J.4]

)
EtalineGN
100-250/...
125-250/...
150-250/...

() Not available as individual spare part [] Supplied in packaging units only

Part No. Part designation Part No. Part designation

102 Volute casing 901.1 Hexagon head bolt
163 Discharge Cover 902.1-.4 Stud
210 Shaft 903 Screwed plug
230 Impeller 914.1 Socket head cap screw
341 Motor stool 920.2-.5 Hexagon nut
400.1/.2 Gasket 930 Safety device
433 Mechanical seal 931 Lockwasher
502.1/.2 Casing wear ring 940 Key
515 Taper lock ring
523 Shaft sleeve Auxiliary connections:
550.1/.2 Disc 1) 1 M.1/.2 Pressure gauge
68-3 Cover plate 6 B.1/.3 Pumped medium drain
801 Flanged motor 6 D.1 Priming with pumped medium and venting
1) Only for Etaline with shaft unit 25

16
KSBbJ Etaline

EtalineGN
Variant with push-fit discharge cover

Etaline GN
32-160/. ..
40-160/...
50-160/...
65-160/...
80-160/.. .
100-125/...
100-1

\I

Etaline GN
100-170/...
100-200/...
125-160/...
125-200/...
150-200/...
200-315/...

() Not available as individual spare part [] Supplied in packaging units only

Part No. Part designation Part No. Part designation

102 Volute casing 901.1 Hexagon head bolt
163 Discharge cover 902.2/.4 Stud
210 Shaft 903 Screwed plug
230 Impeller 914.1 Socket head cap screw
341 Motor stool 920.1/.3-.5 Hexagon nut
400.1/.2 Gasket 930 Safety device
433 Mechanical seal 931 Lockwasher
502.1/.2 Casing wear ring 940 Key
515 Taper lock ring
523 Shaft sleeve Auxiliary connections:
550.1 Disc 1) 1 M.1/.2 Pressure gauge
68-3 Cover plate 6 B.1/.3 Pumped medium drain
801 Flanged motor 6 D.1 Priming with pumped medium and venting
1) Only for Etaline with shaft unit 25

17
KSBtiJ Etaline

9.3 Sectional Drawing

Etaline GN with
bolted-on
discharge cover
32-200/.. .
40-250/...
50-250/...
65-250/...
80-210/...
80-250/...
100-250/...
125-250/...
150-250/.. .
200-250/.. .

2lG

Fixing impeller on shaft unit 35

102
IEtaline GN with
1502.1 (102) push-fit m 31 I
discharge cover
32-160/... .
40-160/...
210 50-160/. ..
65-160/.. .

1210)
80-160/.. .
100-125/...
)
100-160/...
r-:--163 100-170/.. .
230
~~~~~~ 100-200/.•.
125-160/...
125-200/.. .
150-200/.. .
200-315/.. .

() Not available as individual spare part [] Supplied in packaging units only

18
Etaline

19
 Etaline

'"'f~~~~;:'~~;:';"'~

KSBb~J
KSB Aktiengesellschaft
Division Building Services Pumps
P. O. Box 1361 • D-91253 Pegnitz • Bahnhofplatz 1 • D-91257 Pegnitz
Tel. (+49) 924171-0 • Fax (+49)9241711793' www.ksb-bs.com
 ***
** **
EURO-WEDI
~ Soft seal ** **
) ===============;~=====---------------------------------~~~=:~--~-
ARI-EURO-WEDI ® - Stop valve with soft seal to 120°C, maintenance free *** --­
~./

ARI~EURO·WEDI
Stop valve with flanges
• TOV-test approval 8/59
• Approved by the government authority for
civildefense for the installation in protection
shelters regulating class 0,63/6,3 I~
(Safety class -A-) Cast iron
BR070 Page 2

ARI·EURO-WEDI
Stop valve with flanges
• TOV-test approval 8/59
• Approved by the government authority for
civildefense for the installation in protection
shelters regulating class 0,63/6,3
(Safety class -A-) Cast iron
BR071 Page 2
,

ARI·EURO·WEDI as hood valve

Stop valve with flanges
• TOV-test approval 8/59
• Approved by the government authority for
civildefense for the installation in protection
shelters regulating class 0,63/6,3
(Safety class -A-) Cast iron
BR072 Page 2

ARI·EURO-WEDI as hood valve Features:

Stop valve with flanges • Maintenance free
• TOV-test approval 8/59
• Soft sealed plug
• Approved by the government authority for
civildefense for the installation in protection • Good flow characteristic due to excellent zeta-values
shelters regulating dass 0,63/6,3 • Position indicator as standard
(Safety class -A-) Cast iron
BR073 Page 2 • Plug with throttling function
• Stroke limiter and lOCking device available
• Non-rising handwheel
ARI-EURO-WEDI • Non-rotation lock for all nominal diameters
Stop valve • External spindle thread
with screwed socket connection • Self-aligning spindle bearing
Cast iron • EDD- Special spindle seal
BR076 Page 3
• Double sealing mechanism
• Free of asbestos, FCKW- and PCB
• Insulating cap with integrated dew point barrier
ARI·EURO-WEDI as hood valve • Complete insulation possible according to the
Stop valve .Directive for heating installations', 22.3.94
with screwed socket connection
Cast iron
BR078 Page 3

Edition 08/00 - Data subject to alteration

ARI-EURO-WEDI - Stop valve with soft seal, made of cast iron
~C1
11
6

FTF-'
2 HF-l
=t~H-rlI~L.----- 7 approval 8/59
Approved by the government authority for civildefense for
the installation in protection shelters regulating class
0,63/6,3 (Safety class -A-)

Selection of possible app6cations:

• Warm water •Air conditioning systems
4 • Heating systems
5 - other applications on request ­
3 • (E:-marking for appfications ace. to Pressure Equipment Directive
on request Odentiflcation obfigation from;?; DN32)
EPDM·pJug; unsuitable for media containing mineral oil!

L I FTF-14 Operating temperature

L I FTF-1 -10°C to +120"C (for ashort time up to +130°C)

Weights (kg)

~~~~~-

ARI-EURO-WEDI • Stop valve with soft seal, as hood valve made of cast iron

r-----1T--~r-~~~~~-----9

~~~--11

~1_----2 approval 8/59

~~~~r_--------7 Approved by the government authority for civildefense for
the installation in protection shelters regulating class
0,63/6,3 (Safety class -A-)
"'r-r--'7r~""""',--10
ARI-EURO-WEDJ-hood valve for protection of
~~~~~~~~~4 unauthorized closure according to DIN 4751 part 2 and 4
~IfJt*:fSV+5 Handwheel·0 from DN125 reduced.

Selection of possible applications:

•Warm water • Air conditioning systems
3 • Heating systems
- other applications on request·
• (E: -marking for applications acc. to Pressure Equipment Directive
on request (identification obligation from;?; DN32)
EPDM-plug; unsuHable for media containing mineral oil!
Operating temperature
Weights (kg) ·10°C to+120°C (for ashort time up to +130°C)
tigQtt~P~,~{'\ . :~i~:'~5/c t~q'l:~O.
10.072 2,9 3,3 3,6 6,2 7,0 33,2 65,0
12.072 3,4 3,8 4,3 5,4 7,6 9,1 38,3 74,0
10.073 3,0 3,4 3,7 4,6 6,6 7,7 43,0 95,0
12.073 3,5 3,9 4,5 5,6 8,0 9,8 13,3 18,3 28,6 34,8 48,8 105.0

2 Data subject to alteration· Edition 08/00

ARI-EURO-WEDI - Stop valve with soft seal, made of cast iron
'-j--------nmr.t---t-- 11
6

Selection of possible applications:

2
• Warm water • Air conditioning systems
7 • Heating systems
- other apprlCations on request·
10 •<: (-marking for appflCations ace. to Pressure Equipment Directive
on request (Identification obligation from ~ DN32)
r-''''v'lc--_ _ 4
EPDM-plug; unsuitable for media containing mineral oil!
rt:::-i:7<::=;r't-- 5

~i1JlL3
Operating temperature
-10°C to +12O"C (for a short time up to +130°C)

Weights (kg)

ARI-EURO-WEDI- Stop valve with soft seal, as hood valve made of cast iron

ARI-EURO-WEDl-bood valve protection of

unauUtorized closure according to DIN 4751 part 2 and 4
6
Selection of possible applications:
~L- _ _ _- - 2 • Warm water • Air conditioning systems
~~~~r---------7 • Heating systems
- other apprlCations on request ­
/ . . t > " r - - - - - - 10 • <: ( -marking for applications acc. to Pressure Equipment Directive
on request Odentification obligation from ~ DN32)
'~~~.-fir---------4
~_ _~=_r___-- 5 EPDM-plug; unsuitable for media containing mineral oil!

Operating temperature
·10°C to +120°C (for a short time up to +130°C)
3

Weights (kg)

Edition 08/00 - Data subject to alteration 3

 Dimensions I kvs- and zeta-values I parts

Dimensions, kvs- and zeta-values

195 20
195 20
20'
24
30
65 290 170 255 260 39
80 . 310 180 305330 48
180
100 350 190 330 355 60 180
125 400 75 87
210
90 1,1 1,2

125 1,1 1,1

Zeta-value ...with tolerances out of the Kv-value calculation according to VDINOE 2173
11-I",lIiwt..",I_OI ~ ON 65 at Llp 10 bar,look at TL 0060000065.
IDinlens.ions Of flanges see page 5 or flange slide

Stop valves wiIh flanges: Face-to-face IengIh FTF series 1 according to DIN EN 558-1 (DIN 3202·1 series F1)
Slop valves wiIh Ianges: Face-to-face IengIh FTF series 14 according to DIN EN 558-1 (DIN 3202·1 series F4)
Slop valves wiIh screwed socket connection: Face-to-face IengIh FTF series 14 according to DIN EN 558-1 (DIN 3202·1 series F4)

7 Insulating cap
9 Hood for hood valve
10 Flat seal
11 Hood with stroke fimiter
InfOrmation I restrictions of technical rules to be observed!

Operating instructions can be ordered on request by phone (+49 52 07) 994-0 or fax (+49 52 07) 994-158 or 159.

ARI-valves made of GG·25 are not allowed in systems according to TRD 110.
The engineer, designing asyslem or a plant. is responsible for the selection of the correct valve.

Edition 08/00 • Data subject to alteration 4

 Technical data

ARI-EURO-WEDI flow diagrams see techical annex

Leakage rate according to DIN 3230-3 (leakage rate 1)

Alternative description according to DIN 3356 "valves"

Flanges according to DIN 2531 I 2533

Threaded sockets according to DIN ISO 228-1

Pressure-temperature-classification

Standard - flange dimensions

25 100
32 120 90
40 130 100 SW65 (8Kn
50 140 110 SW75 (8Kn
65 160 130
80 190 150
100 210 170
125 240 200
150 265 240 8 x 22
200 320 295 12x22

Please indicate when ordering:

1. Figure-No.
2. Nominal pressure
3. Nominal diameter Dimensions in mm
4. Special design 1accessories Weights in kg
Example: 1 bar ~ 105 Pa ~ 0,1 MPa
Figure 12.070; FTF-14; nominal pressure PN16; nominal diameter DN 100; with stroke limiter and adjusting device. Kvs in m3/h
1Kvs ~ 0,85 Cv
Edition 08/00 - Data subject to alteration 5
 Accessories

Stroke limiter:
~1",QV"n"n screw and nut

f_'_----~f_'_--'--'--:--___;. Thread cutting screw

. DIN 7516
M6x30
locking device:

Stroke limiter and locking device

Upstream-I downstream - marking

ARMATUREN

FJuwConAG Furtbachstrasse 17 CH-8107 Buchs Tel. 01-84734 80

Fax 01-847 34 81 e-mail: info@fluwcon.ch internet: www.fluwcon.ch
6 Data subject to alteration - Edition 08100
 ARMATUREN
Strainer
ARI-Strainer

ARI-Strainer Y-pattern
with flanges
•TRB 801 No. 45 (without GG-25) Cast iron
Nodular iron
Cast steel
BROSO

ARI-Strainer Y-pattern
with flanges
• TRB 801 No. 45

Stainless steel
BROS9 Page 2

ARI-Strainer Y:Dattem
with butt weld ends
•TRB 801 No. 45

Cast steel
BROOO Page 3

Features:
• Screen and supporting basket made of
stainless steel
• Screen from DNSO with reinforCed ring
•Screen from DN50 with supporting basket
• Precise guidance of screen in cover and body
• Free of asbestos

Edition - Data subject to alteration Data sheet 0500001

ARI-Strainer, made of cast iron, nodular iron and cast steel
L B

6
• Industry • Vacuum plant
5 • Powerstations • Ammonia
~~=--+-4
• Flue gas purification plant • Hot water
2 • Processing technology • Heating plant
• Gas supply • District heating
• Vapour fac~ities • Cooling and freezing systems
• Thermal oU applications • General plant manufacturing
• Recyding facUities • Steam systems
- other applications on request ­
• CE: -marking for apptications ace. to Pressure Equipment Directive
Weights (kg) on request Odentification obflQ3tion from ~ DN32)

on request possible
-=-:::-l~-:::-lf---;-:;=-f-=-::-::-1I---I---I----1 in straightway-form

ARI-Strainer, made of stainless steel (1.4408)

Selection of possible applications:

3 • Recycling facilities • Processing technology
6
-""7"""'+-_ 2 • Chemical Industry • Process water installations
• Hospital technology • Installations with aggressive
~~2Z.':z;::;z~ 5 media
4
-other applications on request
I"IN
::c::c ·C E: -marking for applications acc. to Pressure Equipment Directive
on request (identification obligation from ~ DN32)

on request

2 Data subject to alteration - Edmon 08/00

ARI-Strainer. made of cast steel

L B

Selection of possible applications:

1
-Industry •Vacuum plant
3 •Ammonia
• Powerstations
6
• Flue gas purification plant • Hot water
2
• Processing technology • Heating plant
5
• Gas supply •District heating
1~~---+-4
• Vapour fadHties • Cooling and freezing systems
::r:
• Thermal oil applications • General plant manufacruring
• Recycling facifities • Steam systems
- other applications on request •
• C€-marking for applications ace. to Pressure Equipment Directive
on request Odentification obligation from ~ DN3l)

Weights (kg)

ON15·2O G3/8

I DN25·32 G3I4
ON40-BO G1
DN100·150 G1112
ON 200·300 G2
ON 350· 500 on request ,

Bleed screw

Edition 08100 - Data subject to alteration 3

 Dimensions I kvs- and zeta-values I parts

Dimensions, kvs· and zeta-values

Y·Strainer wilh flanges: Face-to-face lenglh FTF series 1 according to DIN EN 558-1 (DIN3202·1 series F1)
Y-Strainer wilh butt weld ends: Face-to-face lenglh according to DIN 3202·2 series S7

DN<2oo: GG:25, 0.6025 DN.<loo: GGG-40.3,O.7043

2 Cover DNZoo: P265 GH (KbI.HIQ DNloo: P265 GH (KbI.l-1I1)
DIN 17155 DIN 17155

3 Screen X5 CrNi 18-9, 1.4301

3.1 Supporting basket' X 5 CrNi 18·9, 1.4301 X6 CrNiMoTI 17-12-2, 1.4571 i
4 Studs 24 CrMo 5,1.7258 A4-70
5 Hexagon nuts Ck 35, 1.1181 A4
6 Seal CrNi laminated both sides with pure graphite
Bleed screw" Ck 35, 1.1181
St
pressures
on request (higher price)

Information I restrictions of technical rules have to be observed!

Operating instructions can be ordered on request by phone (+49 52 07) 994-0 orfax (+49 52 07) 994-158 or 159.

ARI·valves made of GG·25 are not allowed in systems according to TRD 110.
A production allowance according to TRB 801 No. 45 exists (according to TRB 801 No. 45 00·25 is not allowed).
The engineer, designing a system or a plant, is responsible for the seleclion of Ihe correct valve.

Edition 08/00 - Data subject to alteration 4

General information
A supporting basket is necessary, withhigher differential pressures, dependent on fouling factor (higher price).
ARI·Strainerflow diagrams see technical annex

Leakage rate according to DIN 3230 ·3

Flanges according to DIN 2531 12533/2544/2545

Butt weld ends according to DIN 3239 (see page 6)

Pressure-temperature-classification

• Studs and nuts made of A4-70

Standard - flange dimensions

145 8 x 18
160 8x 18
180 190 8x 22
210
150 265 225
200 320 280 8x
250
300

Please indicate when ordering:

1. Figure-No.
l. Nominal pressure
3. Nominal diameter Dimensions in mm
4. Special design I accessories Weights in kg
Example: 1 bar ~ 105 Pa ~ 0,1 MPa
Kvsin m3Jh
Rgure 35050; nominal pressure PN40; nominal diameter DN100; with bleed screw.
lKvs ~ 0,85 Cv

Edition 08100 - Data subject to alteration 5

 Valves with butt weld ends I special design

• 0 dp according to DIN 2559-2

L (Face-to-face length)
f-----------
Edge shaping L1
according to DIN EN 25817
In
~ci
+ I

15 130 n,o 17,0 29 3 10 21,3 x 2,0

20 150 28;0 22,0 34 3 10 26,9)(2,3
25 160 34,0 28,5 40 3 10 33,7 x 2,6
32 180 43,0 37,0 47 3 10 42,4 x2;~
40 200 49,0 43,0 57 3 10 48,3 x 2,6
50. 230 61;0 54,0 67 3 10 6(),3 x 3.2
65 290 77,0 69,0 84 3 10 76,1 x 3,6
80 310 90,0 81,0 100 3 12 88,9 x 4,0
100 350 115,0 104,0 125 3 14 114,3 x 5,0
125 400 141,0 130,5 149 3 18 139,7 x 4;5
150 480 170,0 156,5 176 3 20 168,3 x 5,6
200 '600 222,0 204,5 241 5 20 219,1 x 7,1
250 730 276,0 256,5 292 5 25 273,0 x 8,0
300 850 325,0 306,5 346 5 33 323,9xM
Face-to-face length according to DIN 320212
Butt weld ends according to DIN 3239 n, form 2
Weld joint according to DIN 2559 n, code number 22
The material used for ARI valves with butt weld ends is: 1.0619+N (GS-C25N) according to DIN EN 10213-1-2,
1C22TN (Cn.8) according to DIN EN 10083-2.
Based on our experience we recommend electric welding techniques for connecting valves or strainers with tubes or with each other.
Lime based electrodes with an appropriate composite material should be used as filler material for welding.
;
Gas welding should be awided.
Due to the different material composition and material thickness of valves and tubes, gas welding is more susceptible to produce faults than electric welding
(hardness cracks, coarse-grained structure).

~ARMATUREN

FluwConAG Furtbachstrasse 17 CH-8107 Buchs Tel. 01-847 34 80

Fax 01-847 34 81 e-mail: info@f1uwcon.ch intemet: www.f1uwcon.ch

6 Data subject to alteration - Edition 08/00

 InterApp

Kugelhahn
Edelstahl, Korper dreiteilig

Ball valve BVI-I 23 1/4"- 4"

stainless steel, three-piece body

~ FLUIDS UNDER CONTROL ~

InterAppAG Tel. +41 (41) 7982233

Grundstrasse 24 Fax +41 (41) 7982234
CH-6343 Rotkreuz http://www.interapp.net
Switzerland info@ch.interapp.net

Copyright © by InterApp BVH23 0137

 InterApp ~[}S
BVH23
Kugelhahn (Edelstahl, 3-teilig) G1/4" - 4" Ball valve (stainless steel, 3-piece body) G1/4" - 4"

Konstruktion: Construction:
1 3-teiliges Geh3use CF8M (1.4408) 1 3-piece body CF8M (1.4408)
2 Kugel AISI 316 (1.4401) 2 Ball AISI316 (1.4401)
3 Sitzring weiss (standard) PTFE 3 Seat ring white (standard) PTFE
Sitzring grau (fur Dampf) PTFE +15% Glasfaser Seat ring grey (for steam) PTFE +15% glass fibre
+5% Kohle +5% carbon
4 Dichtring PTFE 4 Seal ring PTFE
5 Scheibe PTFE 5 Washer PTFE
6 Stopfbuchspackung PTFE 6 Stem seal PTFE
7 Welle AISI 316 (1.4401) 7 Stem AISI316 (1.4401)
8 Stopfbuchse AISI 304 (1.4301) 8 Gland nut AISI 304 (1.4301)
9 Hebelverriegelung (Option) AISI 304 (1.4301) 9 Locking pad (option) AISI 304 (1.4301)
10 Handhebel kunststoffbeschichtet AISI 304 (1.4301) 10 Handle coverd by plastic AISI 304 (1.4301)
11 4x Schraube mit Mutter und SicherungsringAISI304 (1.4301) 11 4x bolts with nut and washer AISI304 (1.4301)

BVH23FB BVH23FL

Produktmerkmale: Characteristics:
- 3-teiliger Edelstahl-Kugelhahn mit vollem Durchgang - Stainless steel ball valve with 3-piece body, full bore
DN10 -100 (1/4" - 4") DN10 - 100 (1/4" - 4")
mit Gewindeanschluss Type BVH23FT PN63 threaded ends type BVH23FT PN63
mit Anschweissenden Type BVH23FB PN63 buttweld ends type BVH23FB PN63
mit Anschweissenden lang Type BVH23FL PN63 buttweld ends long type BVH23FL PN63
in FlanschausfOhrung Type BVH23FF PN40 flanged ends type BVH23FF PN40
Einbaulange Type BVH23FT DIN 3202-M3 - Face to face dimensions type BVH23FT DIN 3202-M3
Type BVH23FB DIN 3202-S13 type BVH23FB DIN 3202-S13
Type BVH23FF DIN 3202-F1 type BVH23FF DIN 3202-F1

~ FLUIDS UNDER CONTROL ~

InterAppAG Tel. +41 (41) 798 22 33

Grundstrasse 24 Fax +41 (41) 798 22 34
CH-6343 Rotkreuz http://www.interapp.net
Switzerland info@ch.interapp.net

BVH23 214 (0137) Copyright © by InlerApp

 InterApPO~
BVH23
Kugelhahn (Edelstahl, 3-teilig) G1/4" - 4" Ball valve (stainless steel, 3-piece body) G1/4" - 4"

TypenschlUssel: Code key:

BVH 23 FT . 014. SST

CD®®@ ® ®®
CD Type CD Type
BVH Kugelhahn mit Handhebel BVH Ball valve with hand lever

Bauart Construction
23 212 Wege, 3-teiliges Gehause 23 212 ways, 3-piece body

® Bohrung ® Bore
F Voller Durchgang F Full bore

AnschlOsse Connection
T GewindeanschlOsse T Threaded ends
B Anschweissenden B Buttweld ends
L Anschweissenden lang L Buttweld ends long
F FlanschanschlOsse F flanged ends

® Baugrosse
014-400 G1/4"· G4"
® Size
014·400 G1/4" - G4"
015-100 DN15-100 (far BVH23FF mit Flanschanschluss) 015-100 DN15-100 (for BVH23FF flanged type)

® Werkstoffe fOr Gehiuse und Kugel

S Gehiluse Edelstahl CF8M (1.4408)
® Materials for body and ball
S Body stainless steel CF8M (1.4408)
.S Kugel Edelstahl AISI 316 (1.4401) S Ball stainless steel AISI 316 (1.4401)

Werkstoffe fOr Sitzring Materials for seat ring

T Sitzring weiss (standard) PTFE T Seat ring white (standard) PTFE
S Sitzring grau (fUr Dampt) 80% PTFE S Seat ring grey (for steam) 80% PTFE
+ 15% Glasfaser +15% glass fibre
+ 5% Kohle +5% carbon
tmax =160·C, Pmal< = 8 bar tm"" = 160·C, Pmal( = 8 bar

Druck-I Temperaturdiagramm: Pressure I temperature diagram:

BVH23FT FB FL
[bar] 63
r­ ~~
...... ......
r---,
B\ni23FF I
~

- ...... r--.
40
~
r-­ ...... i".oooo '" ...... r--.
20
r- r- ," ......

o
-40 o 40 100 150
~

-
r--. .....

200
..;;;:
~ ....
230 roC]

FOr Anwendungen mit Dampf: For applications with steam:

- Sitzring ,5" 80% PTFE + 15% Glasfaser + 5% Kohle verwenden - use seat ring "S" 80% PTFE + 15% glass fibre + 5% carbon
- ~ax = 160·C, Pmal( ::: 8 bar - ~'" = 160·C, Pm"" = 8 bar

~ FLUIDS UNDER CONTROL ~

InterAppAG Tel. +41 (41) 798 22 33
Grundstrasse 24 Fax +41 (41)7982234
CH·6343 Rotkreuz http://www.interapp.net
Switzerland info@ch.interapp.net
Anderungen vorbehalten
Modifications without notice Copyright © by InterApp BVH23 314 (0137)
 InterApp~~
BVH23
Kugelhahn (Edelstahl, 3-teilig) G1/4" - 4" Ball valve (stainless steel, 3-piece body) G1/4" - 4"

Abmessungen: Dimensions:
BVH23FT - Gewindeanschluss BVH23FT - threaded type

Type G" ON LT H W 1<,,* kg

BVH23FT.014.SST 1/4 10 60 55 95 8,6 0,35
BVH23FT.038.SST 3/8 12 60 55 95 21 0,40
BVH23FT.012.SST 112 15.. 75 .64 125 35 0,65
BVH23FT.034.SST 3/4 20 80 67 125 46 0,80
BVH23FT.100.SST 1 25 90 83 140 72 1,20
BVH23FT.114.SST· 1 1/432 110 89 140 105 1,95
BVH23FT.112.SST 1 11240 120 100 200 170 2,75.
BVH23FT.200.SST 2 50 140 108 200 275 4,50
BVH23FT.212.SST 21/2 65 185 150 250 507 8,90
BVH23FT.300.SST 3 80 205 161 250 905 12,9
BVH23FT.400.SST 4 100 240 180 290 1414 22,5

BVH23FB - Anschweissenden BVH23FB - butt welding type

Type Size" ON 0B LB H kg
BVH23FB.014. 10 20 70
BVH23FB.038.SST 12 20 70 55 95 21 0,40
BVH23FB.012.SST 15 23 75 64 125 35 0,65
BVH23FB.034.SST 3/4 20 28 90 67 125 46 0,80
BVH23FB.100.SST 1 25 34 100 83 140 72 1,20
BVH23FB.114.SST 1 1/4 32 41 110 89 140 105 1,95
BVH23FB.112.SST 1 1/2 40 49 125 100 200 170 2,75
BVH23FB.200.SST 2 50 62 150 108 200 275 4,50
BVH23FB.212.SST 21/2 65 78 190 150 250 507 8,90
BVH23FB.300.SST 3 80 94 220 161 250 905 12,9
BVH23FB.400.SST 4 100 125 270 180 290 1414 22.5

BVH23FL - Anschweisseriden lang BVH23FL - extention butt welding type

Type Size" 0B LL ON H W k: kg
BVH23FL.012.SST 1/2 15 23 225 64 125 35 0.72
BVH23FL.034.SST 3/4 20 28 225 67 125 46 0.88
BVH23FL.1 OO.SST 1 25 34 245 83 140 72 1.32
BVH23FL.114.SST 1 1/4 32 41 255 89 140 105 2,15
BVH23FL.112.SST 1 1/2 40 49 260 100 200 170 3,03
BVH23FL.200.SST 2 50 62 275 108 200 275 4,95
BVH23FL.212.SST 2 112 65 78 335 150 250 507 9,79
BVH23FL.300.SST 3 80 94 355 161 250 905 14,2
BVH23FL.400.SST 4 100 125 365 180 290 1414 24,8

BVH23FF - Flanschanschluss BVH23FF - flanged type

Ty ON 0F T 0Mxn LF H W * kg
....;B!.'V~H""2""3F:=;:F=-=.0:-.c1-=5.-:::Sc::S:::t:;1;;.5+.:;95=- 1614x4 130 64 125 35 2,45
BVH23FF.020.SS 20 105 1814x4 150 67 125 46 3,50
BVH23FF.025.SS 25 115 85 1814x4 160 83 140 72 4,70
BVH23FF.032.SS 32 140 100 1818x4 180 89 140 105 5,90
BVH23FF.040.SS 40 150 110 18 18x4 200 100 200 170 7,80
BVH23FF.050.SS 50 165 12520 18x4 230 108 200 275 11,3
BVH23FF.065.SS 65 185 14522 18x8 290 150 250 507 16,9
BVH23FF.080.SS 80 200 160 2418x8 310 161 250 905 23,9
BVH23FF.100.SS 100 235 19024 22x8 350 180 290 1414 34,9
* ky Werte in m3 /h
ky values in m3/h
:=~=-=FL:-:U-::I~D~S:-:U-::N~D=E::R=-=C::O~N=T==R:'::::O:":"L-::~=

Die lechnischen Daten sind unverbindlich. Sie bein­ The technical data are noncommittal and do not InterAppAG Tel. +41 (41) 798 22 33
hallen keine Zusicherung von Eigenscha!\en. Es gel­ assure you of any properties. Please refer to our
ten unsere Allgemeinen Verkaufsbedingungen. general sales conditions.
Grundstrasse 24 Fax +41 (41) 7982234
CH-6343 Rotkreuz http://www.interapp.net
Switzerland info@ch.interapp.net

BVH23 414 (0137) Copyright @ by InlerApp

E!u~
Co~
Disc Check Valve CVD
Bronce, Steel, Stainless Steel, PN 6-40, DN 15 -100

Description
Disc check vaves for the use on steam and other wide range of fluids within the
process industry.

Types
Type Body Disc PN ON
CVD 3311M Bronce Stainless Steel 1.4301 16 15·100
CVD2764M Steel 1.4435 40 15·100
CVD 6411M Stainless Steel 1.4409 Stainless Steel 1.4301 40 15 -100
CVD6464M Stainless Steel 1.4409 Stainless Steel 1.4435 40 15 - 100
4
Operating limits 3
max. operating pressure in barg at °C
Type PN -60 -10 120 200 300 400
2
CVD3311M 16 16 16 16 14
CVD2764M 40 40 40 35 28 21
CVD 641 40 40 40 40 34 32 29
CVD6464M 40 40 40 40 34 32 29

Connections
Fits between flanges acc. to DIN 2501, PN 6/10/16125140.
Materials
Pos. Designation Type Material DIN W-Nr.
1 Body CVD3311M Bronce 2.1050
1 Body • CVD2764M Steel 1.7264
Body CVD 6411M Stainless Steel 1.4409
Body' CVD6464M Stainless Steel 1.4409
2 Disc CVD 3311M Stainless Steel 1.4301
2 Disc CVD2764M Stainless Steel 1.4435
2 Disc CVD 6411M Stainless Steel 1.4301
2 Disc CVD6464M Stainless Steel 1.4435
3 cap CDV aile Typen Stainless Steel 1.4571
4 Spring CVD aile Typen stai.n:l£s:; s:rel 1.4401
5 Disc sealing aM" (standard) metallic
Disc sealing "e" EPDM -50 .•. 130 °C
Disc sealing 'P' NBA -40 ... 90 °C
Disc sealing ~V' Vlton -20 •.. 18O"C
Disc sealing or PTFe -200 ••. 2OQOC
Max. operating temperature of the disc soft sealing dependS on the fluid and
the operating conditions.

Dimensions
Dimensions
ON L A 001 002 003
15 16 4 43 50 50 0.1
20 19 4 53 60 60 0.2
25 22 5 63 70 70 0.2
32 28 5 75 81 81 0.5
40 32 5 86 91 91 0.7
50 40 8 96 105 106 1.1
65 46 8 116 126 126 1.6
80 50 8 133 148 144 3.0
100 60 9 154 1641170 170 3.5
001 = Centering dimension for DIN PN 6
002:; Centering dimension for DIN PN 10/16/25140

How to specify
Disc check valve type, PN, ON, standard of flange (if other than DIN) Disc
sealing, operating conditions
Example: Disc check valve CVD 6464V, PN 40, ON 50, mineral oil
5 barg, 140°C

Indications of pressure in barg, dimensions in mm. In the interest of developement and

improvement of the product, we reserve the right to change the specification witout prior notice. Data sheet Nr 900100 CHE
Pressure loss Installation
Pressure loss diagramm for water 20°C with ope valve. To determine the Fit check valve in accordance with the arrow showing
pressure drop for other fluids, calculate the equivalent lIowrate for water and direction of flow.
use it in the graph.

1°O~~aOO5
701=
5O~---+--~~=w
10 Gaskets
~+---~~~~~~~
2O;--~~~~~~~FH~
5

1~~~~~g~
3
2
5;---~~~~~~~H+

3~-7~~~~~~~-4--+'-~444+1 1
~
2~-.~~~~~+H
0.5
0.3
o·~~~~!llm~~~~fll~,
0.5+---~~H-+-
0.2

0.3 -I------l-:'<4I---+_+__' 0.1

O.2+----+-''-+---l-t-+­
0.05
0.1 1 0.03
0.01 0.02 0.05 0.1 0.2 0.5 1
Pressure loss dp [bar]

How to calculate the equivalent water flowrate for other fluids

Vw ~p.V
1000

vw equivalent water flow rate in [Vs] or [m31h]

p Dnesity of other fluid (in operating condition) in [kglm3j
V Flow rate of other fluid (in operating condition) in [vsJ or [r03Ih]

Opening pressure
Opening pressure at Zero flow in [mbar]
-7 Direction of flow
ON 15 20 25 32 40 50 65 80 100
25 25 25 27 28 29 30 33 31
-7 2323 23 24 2524 25 26 27
20 20 20 20 20 20 20 20 20
Where lowest opening pressure is required, valves without spring can be
installed.

3 3 4 4 5 5 6 7

FluwCon AG Furtbachstrasse 17 CH-8107 Buchs

Phone +41 - 01 8473480 Fax +41 - 01 8473481 Data sheet Nr900100 GHE
e-mail: info@fluwcon.ch Internet: www.fluwcon.ch edition 0204
E!u~
Co~
Safety Valve SV 652
Gunmetal, PN 16, R 112 - 2
Designation
Safety valve for water and other neutralliquids,where boiling point temperature
at athmospheric pressure of the liquid may not reached. Saftey valves are used
on pressure vessels and after pumps.
The valve plug is soft sealed with NBR and the diaphragm (NBR) avoids the
liquid from enterring into the spring area.
The plug can be lifted when tuming the relief nut. The upper part can be taken
off without changing the set pressure. 8
Operating limits
Fluid: Water and other neutral liquids 2
Nominal pressure: PN 16
Set pressure: 1-16barg 5 6
Max. operating temperature: 130°

Approval
The saftey valves are TOV-approved for liquids (F) and set pressures between 4
1 - 16 barg.
3
Connectios
R 1/2 - 2, Threaded acc. to DIN 2999
Materials
Pos. Part Material DIN W-Nr.
1 Body Gunmetal Rg5
2 Spring bonnet Gunmetal Rg5
3 Valve plug Brass with NBR sealing MS58
4 Diaphragm NBR NBR
5 Spindle Brass MS58
6 Spring washer Brass MS58
7 Spring Spring steel
8 Spring washer Brass MS58
9 Plate· Brass MS58
10 Relief nut Brass MS58

Dimensions
Connections
Dimensions 112 314 1 11/4 11/2 2
L 26 31 35 40 46 54
H 70 70 60 100 140
H
h 17 18 22 25 28 34
do 10 13 16 18 22 25

Capacity
The capacity is valid only for water and the set pressure acc. to •AO-Merkblatt
A2" allowing a pressure increase of 10%.
Water 20°C in m3Ih

h
Set pressure Size R
po (barg) 112 314 1 1 1/4 1 1/2 2
1 1.43 2.41 3.66 4.64 6.92 8.94
2 2.03 3.41 5.18 6.56 9.39 12.65
3 2.48 4.18 6.35 8.04 12.0 15.5
4 2.86 4.82 7.32 9.27 12.84 17.87
5 3.20 5.40 8.20 10.38 15.50 20.04
6 3.50 5.91 8.98 11.37 16.97 21.93
7 3.78 6.39 9.7 12.28 18.33 23.68
8 4.05 6.83 10.36 13.13 19.60 25.33
9 4.29 7.24 10.99 13.92 20.78 26.86
10 4.53 7.63 11.58 14.67 21.90 28.30
11 2.65 6.50 12.15 13.75 22.47 29.69
12 2.77 6.79 12.68 14.36 23.47 30.99
13 2.88 7.07 13.20 14.95 24.42 32.26
14 2.99 7.33 13.70 15.51 25.35 33.48
15 3.10 7.59 14.19 16.06 26.24 34.69
16 3.20 7.84 14.65 16.58 27.10 35.60

Indications of pressure in barg, dimensions in mm. In the interest of developement and

improvement of the product, we reserve the right to change the specification witout prior notice. Data sheet Nr 500100 CHE
 !

FluwCon AG Furtbachstrasse 17 CH-8107 Buchs

Phone +41 - 01 8473480 Fax +41 - 01 8473481 Data sheet 500100CHE
e-mail: info@fiuwcon.ch Internet: www.fluwcon.ch Edition 0203
 CALORIFER
-----------~~~:y":\<~'1~--
-------.c HEATTRANSFER
calorifer AG 51. Gallerstrasse CH-8353 Eigg Tel +41 (0)5236850 50 Fax +41 (0)52368 50 99 E-Mail: info®calorifer.ch Internet www.calorifer.ch

UNIT 80 WF33_1-E
AND
UNIT 150 WF32_1-E

Project: Amreyah 3

Index: - Additional necessary parts

Customer: ABB Schweiz AG

CH-5405 Baden-Dittwil
P.O. No.: 101-2308311
Calorifer Job No. :
A-4471502
Fabr.-Nr. :
Author: R. Murer
orginal: producer
Distribution :
copie: 3xcustomer
 1PM 02.021
IWIKAII
Bourdon Tube Pressure Gauges
Stainless Steel Series • Model 232.50

Pressure Gauges
Approval German· Lloyd

Service intended
All stainless steel pressure gauge.
Suitable for corrosive environments and gaseous or liquid media
that will not obstruct the pressure system.

Design
EN 837-1

Nominal size
, 63,100 and 160 mm

Accuracy class per EN 837-1 16

63mm: 1.6
100 and 160 mm: 1.0

Scale ranges per EN 837-1 15

63 mm: 0 ... 1 to 0 ... 1000 bar
100 mm: 0 ... 0.6 to 0 ... 1000 bar
160 mm: 0 ... 0.6 to 0 ... 1600 bar
or other equivalent units of pressure or vacuum.

Working pressure
63 mm: Steady: % of full scale value
Fluctuating: % of full scale value
Short time: full scale value
100 and 160 mm: Steady: full scale value Dial
Fluctuating: 0.9 x full scale value White aluminium with black lettering,
Short time: 1.3 x full scale value 63 mm with pointer stop pin.

Operating temperature Pointer

Ambient: -40... +60 °C Black aluminium
Medium: +200 °C maximum
Case
Temperature effect Natural finish stainless steel,
When temperature of the pressure element deviates from with pressure relief in case top (63 mm)
reference temperature (+20 0C): or in case back (100 and 160 mm).
max. ±0.4 %/10 K of true scale value Ranges S 10 bar with compensating valve to vent case.

Ingress protection Window

IP 65 per EN 60 529/1EC 529 Laminated safety glass

Bezel ring
Cam ring (bayonet type), natural finish stainless steel
Standard features
Optional extras
Pressure connection - Other pressure connection
Material: stainless steel 1.4571 • 3-hole surface or panel mounting flange, stainless steel
Threaded entry (radial or back) per EN 873-1 17.3 3-hole panel mounting flange, stainless steel, polished
63 mm: G 1;4 B (male), 14 mm flats Triangular bezel, stainless steel, with clamp
100 and 160mm: G Y2 B (male), 22 mm flats - Alarm contacts (see data sheet AE 08.01)
Transmitter (model 232.30 with combined Transmitter model
Pressure element 89X.34, see data sheet PM 02.04 and AE 08.02)
Material: stainless steel 1.4571
< 100 bar: C-type Special versions
~ 100 bar: helical type
Ammonia gauges (100 and 160 mm)
Movement Scale in °C for refrigerant R 717 (NHa),
Stainless steel Pressure range: -1 ... 0 ... 15 bar or
-1 ... 0 ... 26 bar
Dimensions
Standard version

100 mm, radial bottom pressure entry 100 mm, lower back pressure entry

::; 10 bar with compensating valve

> 10 bar without comoensatina valv~,---
.
i---:l b ::; 10 bar with compensating valve
> 10 bar without comoensalino valve
f--...
.
iI

1520806.03 1520814.03

Nominal Dimensions Weight

size [mm] [kg]

a b b1 b2 01 O2 e f G h±1 SW
_ 1)
63 9.5 33 33 57 63 62 11.5 GV4B 54 14 0.16
100 15.5 49.5 49.5 83 101 99 17.5 30 GY2B 87 22 0.60
160 15.5 49.5 3) 49.5 2) 2) 161 17.5 118 22 1.10
83 159 50 G%B
Standard pressure entry with parallel thread and seating to EN 837-1 (l.3.
1) Centre back pressure entry
2) Plus 1B mm with pressure ranges ~ 100 bar
3) Plus 16 mm with pressure range 1600 bar

Ordering information g
N
State:
Pressure gauge model 1 Nominal size 1 Scale range 1 Size and location of connection 1 Optional extras required

Specifications and dimensions given in this leaflet represent the state of engineering at the time of printing.
Modifications may take place and materials specified may be replaced by others without prior notice.

WIKA Alexander Wiegand GmbH & Co. KG

IW1KAU Alexander-Wiegand-StraBe . 63911 Klingenberg
'il' (09372) 132-0 . ~ (09372) 132-406/414
http://www.wika.de . E-mail: info@wika.de
 I AE 08.01

Electrical Alarm Contacts

all gauges with (E:. Confonnity
Magnetic Snap~Action Contacts· Model 821 1)
Inductive Alarm Sensors • Model 831
Control Relays
Control Units

Service intended
Electrical alarm contacts make or break an electric control circuit
depending on the position of the instrument's pointer. These
contacts may be built into pressure gauges with 100 and 160 mm
diameter cases and edgewise panel mounted gauges with the
following dimensions: 96 x 96, 144 x 144 and 144 x 72.
Feasible installations are shown in the tables on page 14.

General features
Points of contact actuation are adjustable over the full extension
ofthe scale graduation (see DIN 16085). The contacts are mainly
installed behind the dial, in some cases onto the dial.
The instrument pointer's (actual value pointer) deflection is not
obstructed by the contact's mechanism.
Wiring depends on the model and is done either with a junction Pressure gauge model 212.20.1 00
box mounted on the side of the case (with tenninals for leads of with 2 sets of mode! 821 contacts
up to 2.5 mm 2 cross section) or, for edgewise panel mounted
gauges, using the row of terminals on the back of the case.
Standard configurations are shown on page 15.

Coniact setting
Round case and square edgewise panel mounted gauges feature
a hub in the window for an adjustment key.
Contacts in flat-case edgewise panel mounted gauges are
adjustable with a screwdriver through the window. Alarm contacts
consisting of several contacts may be set at exactly the same
setpoint. Contact actuation is made when there is an upper or
lower deviation of the set desired value by the instrument pOinter.

Types of contacts

Magnetic snap-action contacts of model 821

Intended use
This is the universal type of contacts to provide reliable service
also with liquid filled instruments. Thermometer mode! 55
with 2 sets of model 831 contacts
The magnetically assisted contact features a small pennanent
magnet screwed to the setpoint indicator. The magnet provides for
a snap-action characteristic which considerably improves contact
rating and service life, and also makes this type less sensitive to
vibration, reducing the effect of the spark to a minimum.
The hysteresis, however, is increased from 2 %to 5% of span. The
hysteresis is the difference of the indicated values which are
measured at reverse moving direction and with unaltered switch Optional extras
point. Signalling is made before or after mating in accordance with Measuring instruments with special approvals on inquiry, for example:
the movement of the instrument pointer. Pressure controllers in accordance with the TOYs note of instructions on pressure 10011
• Pressure con1rol devices in accordancs wilh 1he VdTOV's note of instruclions on pressure 10011
· Pressure control devices with DVGW (German Association of Gas and Water
1) Sliding contacts model 811 will be used especially in tempera­
Specialists) approval according to DIN 3398
ture measurement instrumentation where the bimetal measuring • Pressure and temperature measuring instruments with alann contacts for
systems have only minor actuating power or if there are operating inlrinsicaHy safe electrical systems (mining)
conditions without vibrations. This type of contact is not suitable Pressure gauges for the connection to dust explosion proof areas zone 10
for liquid filled instruments. - Pressure gauges for the connection to hazardous areas zone 0
Specifications
~~

Maximum voltage (MSR) U eft max. 250 V 250 V 250 V

Current ratings:
Make rating 1.0A 1.0A 0.7A
Break rating 1.0A 1.0A 0.7 A
Continous load 0.6A 0.6A 0.6 A
Maximum load" 30W 50VA 20 W 20VA 10W 18 VA
Material of contact points Silver-Nickel Alloy (80% Ag I 20 % Ni)
Ambient operating temperature -20'C '" +70·C
Max. no. of contacts 4
1} The values for nominal working currents shown in the above lable apply to instruments wtth sw~ch version A. For instruments with switch version B lhese values
should be halved. (referla page 15 for appropriate version)

Table of contact ratings Ratings below 24 V line voltage are to be individually established
upon inquiry.
The" contact rating values ate given in consideration of many
years of reliable service. Unlimited power switching may be For low ratings tne current to be switched should not be less
obtained by using the instruments' contacts to trip a relay or than 20 rnA to maintain reliability.
contactor of appropriate size. WIKA relays of model no. 905.1 X For lower switching powers, in storage programmable steering
are found on page 4 of this data sheet. units (SPS), for example, we recommend our Electronic contact
model 830 E (see page 6).
Recommended contact ratings with ohmic and inductive load

DC AC DC AC DC AC
cos°t\"'··O. cosl"'ooO. ccs'lJ'~ooO.

rnA rnA mA rnA rnA rnA rnA mA rnA

220·1"230 100 120 " 65 65 90 40 40 45 25
110 0 r110 200 240 130 130 180 85 80 90 45
48°1"48 300 450 200 190 330 130 120 170 70
24°r24 400 600 250 250 450 150 200 350 100

Special features an"d optional"extras

Silver-riickel alloy (80% silver, 20% nickel)
• Separate circuits of each set of contacts
This is the standard material used and features:
• Double throw (SPOT) funCtion Excellent hardness and strength.
• Switch point calibrated and immobilised. Good resistance against formation of arcs.
Good resistance against contact welding.
• Two contacts linked at a specified distance Low contact resistance.
• Contacts with "live zero" shunt 47 ill to monitor circuit continuity
Gold-silver aUoy (80% gold, 20% silver)
• Self-cleaning contacts (NS 160 only)
This alloy is particularly resistant against long-term corrosion and
• Contact setting mechanism with provisions to attach a lead seal surface oxydation. Contact resistance is very low. Contacts made
of this material are preferred for fail-safe alarm circuits where the
• Contact setting knob nOn-detachable
alarm condition only occurs occasionally and both voltage and
• Wiring by means of plug and socket instead of junction box or current are rather low.
flying lead
Platinum-iridium alloy (75% platinum, 25% iriQium)
• Contact points of special materials (see below)
This alloy is very hard with excellent resistance against formation
of arcs and excellent performance in corrosive environments. It is
preferred where switching of rather high current rating frequently
Contact points of special material occurs as part of regular process control.
In order to maintain acceptable mean-time-between-failure rating
Contacts made of special materials are available to either improve
resistance against wear failure or corrosion failure in long-term it is recommended to maintain a line voltage no less than the
values given below:
service.
Silver-nickel and platinum-iridium 24 V
Optionally available are: Gold-silver 12 V

2
 IAE 08.011
Contact function index Magnetic snap-action contacts model 821 or sliding contacts model 811

WIKA-contacts are identified by a 4- to 7-<:1igit type code. The .Index 1 Contact makes when the instruments' pointer
3 digits to the left of the full stop indicate the model of contacts approaches the set point in clockwise direction.
whereas 1 or more digits to the right of the full stop indicate the (NO contact)
contact function with rising pressure, respectively, clockwise Index 2 Contact breaks when the instruments' pointer
pOinter motion. The number of digits right of the full stop reffects
approaches the set point in clockwise direction.
the number of contacts incorporated. The order of indices reflects
(NC contact)
the order how the contacts are arranged in clockwise direction.
Index 3 Contact breakS first and makes second circuit when
Two or more sets of contacts normally feature one mutual
the instruments' pointer approaches the set point in
common. Indices separated by full stops indicate contacts with
clockwise direction. (SPOT contact)
separated circuits.
Nole: lithe alarm contacts are to be set (adjusted) anticlockwise. the Index figures
The following applies as a general rule to the contact functions of in brackets have to be used in accordance with DIN 16 OS5.
model 821 or 811 in connection with our standard settings. Combinations are possible.

Clockwise pointer motion Model code and function index

for magnetic
Wiring scheme
snap-action contacts or sliding
Contact function contacts (special version)

~
Contact makes !t
~
when pointer reaches set point 821.1 'or 811.1
(NO - normally open) (.5)
~ 4 1

#
Q 1 4
Contact breaks
when pOinter reaches set point
(NC - normally closed) rl) 821.2 or 811.2
(.4)

@
SPOT:

~
1 contact breaks and 1 contact makes
821.3 or 811.3
when pOinter reaches set point
(change over) (.6)
~ 1 4 2

~
1st and 2nd contact make
1,1 !2
~ ~
821.110r811.11
when pOinter reaches set point
(.55)
*' 4 2 1

~
1,1

.;. 24 1
1st contact makes
2nd contact breaks
when pointer reaches set point ~ rt) 821.12 or 811.12
(.54)

m
.£. 1 4 2
1st contact breaks
2nd contact makes
when painter reaches set point rl) ~ !2
821.210r811.21
(.4S)

#
0 1 24
1st and 2nd contact break
when pointer reaches set point rl) rt) 821.22 or 811.22
(.44)

1. \9
1•
-: 1 342
1st contact breaks
2nd contact makes
3rd contact breaks
when pointer reaches set point
<t~rt
4
A'
4
821.2120r811.212
(.454)

Wiring terminals are identified as per above wiring schemes.

Earth (ground) lead is identified green-yellow,
Configurations feasible in consideration of individual instruments are found on pages 14/15.

3
WIKA relays to combine with contact model 821 and 811

These relays are intended to provide higher contact rating in The line converter additionally provides a 24 V/20 mA DC power
such a way, that the instruments' contact only energises the relay, source for auxiliary use.
whereas the relay switches the process control circuit.
Relay operation is particularly recommended with heavy duty
The WIKA relay ftSlackbox" is completely wired and includes a line . liquid filled instruments. Although liquid filling considerably impro­
converter of normally 230 V input voltage. Output provides one ves service life of the instrument itself. it inevitably also intensifteS
each potential free double throw contact. the formation of arcs.

The primary relay circuit is energised by means of low voltage

pulsating current to provide safe operation over several million
cycles.

Review of available models

W1KA relay
905.12 with 1 contact 1 double throw L - H 230 V 1,5,.,64 Hz IMSR 0101
MSR010 contact '2 L

-
41 '3
Contact rating:
HI82 81 I Awciliary output:
1840VA 250V 8A 24 VDC
1036688

WlKAreiay
905.13 with 2 contacts 2 double throw L - N 230 V 45..•60 Hz IMSR 0201
MSR020 contacts 42 52 L

r-'--..,,--'--'--, i~~~ l~
iJ r
I i
23--·
'-<>--¢-.o-<>-<>-<>--o-.----....J
41 4351 53 N~2
B1
Contact rating: Awc.iary output:
1840VA 250V 8A 24VDC 1036696

905.14 W1KA relay

with 2 contacts 1 double throw L - N 230 V 45•••60 Hz IMSR 0111
MSR011 (function 21 is essential) with flip-flop 42 L
characteristic '~--·-·-T-·----·-·-l
(interval switch for

~:~
pump controlling)
Ie.

r-----W.--S
41 43
Contact rating:
N:-l231
Awciliary output:
1840VA 250V 8 A 24 V DC 1036700

4
 1AE 08.011

..
"~'.::,:,
~l:·:W~:~::::~ ':::::<;.':. : ..:::::,::: ···~~~~~:~J,~·~:;;ili)4;ii:.:: ~
Line voltage 1) 45 ... 60 Hz, 230 V AC -10/+6%
Consumption ca. 2.5 VA
Pulsating current voltage 35 to 40 V. Isolated transfonner
Pulse rate 1 : 100 typically
Pulse width 250 micro seconds typically
Relay time lag Ica. 0.5s
Relay output Potential free double throw or bistable flip-flop contact
(see review of available models)
Contact rating 250 V AC, 8 A, 1840 VA
Auxiliary output 24VDC
Current rating >
20mA
~ringidentification DIN 45410
Protection Insulated system
Insulation class C/250 V per VDE 0110
Enclosure size Fonn C page 9
Enclosure material Polyamide 6.6, green
Ingress protection EN 60 529/IEC 529 Case IP 40, Terminals IP 20
Operating temperature 0 ... +70 "C
Mounting Snap-mounting on DIN 50 022 rail 35 x 7.5 mm
(Surface mounting adaptor inclusive)
1) Please in<tuil'e other line voltages.

Connection examples

Single contact Double contact Double contact, interval switch

model 821 model 821 model 821 .21

Q .m
--'- 1 4 2

~
000000000 000000000 000000000
L421213 L 42 52 12 13 22 B L 42 12 13 11
model 905. 12 model 905.13 model 905.14
MSR 010 MSR 020 MSR 011
~1 43 82 81 N 41 43 51 53 82 81 N 41 43 82 81 ·N
000000000 000000000 000000000
00000• •0 OOOOO• •Of 00000• •0
- + - + - +
UR.S,Tl 24V 24V 24V
N!MPl

M1rZ1211.02

5
Inductive alarm sensor contacts model 831

SelVice intended The scheme below reflects the operating principle in comparison
with conventional mechanical contacts:
WIKA inductive contacts are certffied for use in hazardous areas
of Zone 1 and Zone 2. I R <"l.rn R=oO
Power supply must be made by means of a power source certified
n ~"(_)l.
intrinsically safe such as WIKA model 904.15.

Inductive contacts are also recommended for critical non­

~ 6;8"Vequals
'-------' red'(+)
c==
hazardous applications where an utmost of failsafe heavy duty
operation is required.

&
R>"7°10 _ R=oa

In combination with liquid filled instruments these contacts are

particularly suited for process control circuits in the chemical and
petroleum industry. .
n0l~""'(-J
I b;8"VequaIS
' - - - - - ' red"(+)

Operating principle
Dimensions of the basic instrument and provisions for contact
At the heart of the WIKA inductive contact system is a non-contact adjustment are identical to contacts of model 821.
sensor attached to an indicating device.
Operating temperature: -25 °C ... +70 ·C. 1)
Both sensor and indicator are adjustable over the full length of
the scale. 1) For use in hazardous areas, the upper limits for the ambient
,;ontact actuation is achieved by means of a metal flag linked to temperature mentioned in the test certificate must be complied
the pointer of the instrument. with! These depend on voltage, current rating. power consumption
and temperature class.
The metal flag affects the electric field of the sensor when the
instruments' pointer overlaps with the contacts' indicator.
Contact actuation is made without any mechanical force that
would affect accuracy of the instrument.

Components of the WIKA inductive contact system

Jperation of the inductive contact system requires an appropriate The characteristic of the relay excitation may be changed by
electronic power supply and control unit. means of jumpers on the circuit board:

• Open circuit causes alarm

The WIKA control unit consists of Flag matches sensor - Relay energised
• Line transformer Flag outside sensor - Relay de-energised
- Amplifier circuit
• Relay to switch extemal circuit • Closed circuit causes alarm
Flag matches sensor - Relay de-energised
The isolated line transformer provides for power supply whereas Flag outside sensor - Relay energised
the amplifier conditions the signal of the inductive sensor to
energise the output relay. • Open circuit alarm with continuity detector
Relay excitation as with open circuit alarm characterislic.
Available are two versions In addition, continuity of the sensor circuit is monitored.
• Ex-approved intrinsic safety Interrupted circuit will de-energise the retav.
- Standard for non-certified service
The standard non-intrinsically safe version is equipped with
The intrinsically safe version is offered with PTB certificate of permanenUy fixed operating characteristic.
conformity to EN 50014 and EN 50 020 to be used with inductive The relay is de-energised when the flag matches the sensor or
contacts installed in hazardous areas of Zone 1 or Zone 2. when the circuit is interrupted.
This unit additionally provides a 24 V/20 mA DC power source
It may be noted that the control unit itself must be installed outside for auxiliary use.
the hazardous area.

6
 IAE 08,011
Contact function index Inductive contacts model 831

WIKA-contacts are identified by a 4- to 7-digit type code. The .Index 1 Contact makes when the instruments' pointer
3 digits to the left of the full stop indicate the model of contacts approaches the set point in clockwise direction.
whereas 1 or more digits to the right of the full stop indicate the (Flag disengages from sensor)
contact function with rising pressure. respectively, clockwise
Index 2 Contact breaks when the instruments' pointer
pointer motion. The number of digits right of the full stop reflects
approaches the set point in clockwise direction.
the number of contacts incorporated. The order of indices reflects
(Flag merges with sensor)
the order how the contacts are arranged in dockwise direction.
Note: If the alarm contacts are to be set (adjusted) anticlockwise. the index figures
The following applies as a general rule to the contact functions of in brackels have to be used in accordance with DIN 16085.
model 821 in connection with our standard settings. Com binations are possible.

~ Contact makes
.!,2
disengages from sensor

~
(NO - normally open) 831.11
(.5)
1 2
+

~
1 2
+
merges with sensor
Contact breaks
(NC - normally closed)
rt 831.2!
(.4)

ft
1 3 4
+ +
2
1st and 2nd
disengages
1st and 2nd
contact
make
~~
.!,2 .!,4
831.'11
(.55)

!tl
1 3 4 2
1st
disengages

2nd
merges
1st contact
makes

2nd contact
breaks
~3
rt
!, 831.12
{.54}

+ +

S!!
1 3 4
+ +
2
1st
merges

2nd
disengages
1st contact
breaks

2nd contact
makes
ct1~ !4 831.21
(.45)

n
1 3 4
+ +
2
1st and 2nd merges
with sensor
1st and 2nd
contact
ctrt 831.22
(.44)

A number of instruments will also accept triple inductive contacts.

Please refer to technical notes on page 8 as to feasibility of overlapping set points.
Wiring schemes and feasible characteristics are the same as above.

1) Thin line: Flag merged. circuit open.

Bold Ime: Rag not merged, citcuft closed.

Wiring terminals are identified as per above wiring schemes.

Configurations feasible in consideration of individual instruments are found on pages 14/15.

7
Triple inductive contacts SummarY:
All feasible configurations of triple inductive contacts:
With triple inductive contacts it is not feasible to set all three
contacts overlapping at the same scale value. Either the left 1st contact 3rd contact
(= no. 1 contact) or the right contact (:::: no. 3 contact) is at an not overlapping not overlapping
approximate distance of 30· to the left or the right of the other two
contacts, which may be set to the same value: Model Model
831.1.11 831.11.1
No.1 contact left deflected - only the second and the third contact 831.1.12 831.11.2
can be overlapping. 831.1.21 831.12.1
No.3 contact right deflected - only the first and the second 831.1.22 831.12.2
contact can be overlapping. 831.2.11 831.21.1
831.2.12 831.21.2
831.2.21 831.22.1
831.2.22 831.22.2

Inductive contacts· Special designs. '. '

Triple inductive contact NS 160, one set value for all Electronic contact model 830 E
three contacts Direct switching of small capacities which are usually required in
If it is absolutely necessary to set all three contacts to the same connection with a PLC can be realised by this inductive alarm
value, this can be achieved with the NS 160 design using smaller contact with integrated amplifier which is factory-installed into the
control heads. measuring instrument.
Please specify when ordering.
The familiar advantages with inductive contacts, such as an
Quadruple contacts especially safe contact operation, no wear at all by proximity
contact operation as well as virtually no reaction on the measuring
The edgewise panel mounting instruments NS 144 x 72 can system, thus enabling the accuracy of the indication, are used in
accept up to 4 inductive contacts (see page 14).. this context, too.

Fail safe inductive contacts models 831 SN,831 S1N An additional control unit will not be necessary.
Safety codes require that only tested and approved parts be used The electronic contact with 3-wire design has got a PNP output.
in applications which play an especially important role with regard The operating voltage is 10 ... 30 V DC. The maximum switching
to safety. current is 100 mAo
The fail safe inductive contact models 831 SN and 831 SlN are Contact function index is the same as that for alarm contact model
certified for such applications. These models have to be operated 831 with the following differences:
together with a control unit in a safety design, for which a type
test approval has also been obtained, e.g. model 904.17 WE 77/Ex­ Index 1 after the contact model no. means contact makes
SH-03 or model 904.30 KFA6-SH-Exl (see page 10). Fail safe when set point is reached in clockwise direction
fnductive contacts may be used in connection with self-regulating (pointer flag retreats into control head)
control systems.
Furthermore, the control circuit is intrinsically safe and galvanic­ Index 2 after the contact model no. means contact breaks
isolated from supply voltage and output when set point is reached in clockwise direction
(pOinter flag emerges from control head)
Switching behaviour, model 831 SN
Note: This operation is exactly opposite to that of model 8311
When the control flag is positioned within the slot initiator, the
')utput of the series-connected control unit (O-signal) is blocked, The electronic contact model 830 E is not intrinSically safe and
,•.e. the output relay is released / (= alarm condition). therefore not suitable for applications where explosion protection
is required.
Contact function indices, pointer flag behaviour and wiring
schemes are identical to model 831. See page 12 for connections and function circuit diagrams and
page 13 for technical data.
Switching behaviour, model 831 S1M
The operation of fail safe inductive contacts model 831 Sl N i~
exactly opposite to that offail safe inductive contacts model 831 SN.
When the control flag is positioned outside of the slot initiator, the
output of the series-connected control unit (o-signal) is blocked.
i.e. the output relay is released ( = alarm condition).
Contact function index scheme is the same as that for model 831
SN with the following differences:
Index 1 after the contact model no. means
contact makes when set point is reached in clockwise,
direction (pointer flag retreats into control head).
Index 2 after the contact model no. means
contact breaks when set point is reached in clockwise
direction (pointer flag emerges from control head).
Possible configurations as shown in the tables on pages 14/15.

8
 1AE 08.011
Control units for inductive contacts
Dimensions
FormA FormD
20 115

!l
~
0

'"'"

~ J7
FormE
115

o
o

Forme FormF
10U

~
1;;'l}@~HlHi)@@0
C::C;:U:::lt:U=U:~C!l=Jt:l
o
::; ----,-_ .........-._.- 1-­ -"--_.­ _._--_._-_._-­

c::JQOCCU:::U::::::U::::U:::I
@@@000CIHlH!!
103S"67
]
Connection examples
Non-Ex version, with control unit model 904.2X, MSR •.• and inductiVe contact

Single contact Double contact Double contact

model 831 model 831 with interval model 831.12

~1 1 ] 4 1
-
2
<t
3
-
4
+

r-:l d-J II ~~ r-l ~ I I

.ooeeoooo eOOe.OHO .oeeeeooo
000000000 000000000 000000000
l ~1 11 14 L 425111 V. 21 24 t 42 11 14 12
model 904.25 model 904.26 model 904.27
MSR 010-1 MSR 020-1 MSR 011-1
4143 8281 ~ ~1 41 5153 8181 h 4143 8281 h
000000000 000000000 000000000
00000••0. oooooe.oe 00000••
- - ... ... M1rz 1210.02
UR.S.Tl 24V 24V 24V
WIMP)

Connection examples for Ex version see page 16

9
Control units for inductive contacts
modeI0904.15 JumpelSeiiec:ir.g modeI0904.28
Ex-certified versions (Connect. examples s. page 16) Input cbarncterislie Input
,. .3 t. 5
Control unit model 904.15 WE 77JEx 1 or ;---'-'=--'--~-~ r -----,
, i
model 904.28 KFA6-SR2-Ex1.W I Oetecta';
i i
• Intended for instruments having one inductive t
,
I
!
contact incorporated i •

• Alarm circuit certified intrinsically safe [EEx iajllC it !

to EN 50227 and NAMUR
i
I! !
I
• Provides 1 SPOT relay output contact
• Model 904.15 with LED indicating relay status for i
; i
relay output and model 904.28 with LED indicating I
circuit status (green), relay output (yellow) and I _
I
i
lead breakage (red) ! rrL !
• Case surface-mounting type model 904.15 form A LW_____ I__ _ ! L. ...I
and model 904.28 form 0 e9 1 tlO 11- 12 7 B 9
OuIput Fower ~!
1035°460 supply
Note for model 904.15: Note for model 904.28:
Directions of action: Directions of action adjustable by sliding switch S1:
OPEN CIRCUIT CAUSES ALARM ( - - . ): Jump terminals 3 and 4 OPEN CIRCUIT CAUSES AlARM: switch S1 in position (
CLOSED CIRCUIT CAUSES AlARM ( ........ ): Jump terminals 4 and 5 CLOSED CIRCUIT CAUSES ALARM: switch S1 in position II
CLOSED CIRCUIT with CONTINUITY DETECTOR: No jumper. . CONTINUITY DETECTION: switch S3 in position I
modeIOS04.16 modeI0904.29
,ontral unit model 904.16 WE 77JEx 2 or mpers elfeding
model 904.29 KFA6-SR2·Ex2.W Input I cmnc!erislic Input II
I· 1· 3~_.4 S. 6 _I a. 9­
; ..I-JC-;;L..-J..
• Intended for 1 instrument having two or two I§
instruments having one each contact incorporated !
• Alarm circuit certified intrinsically safe [EEx iaJ IIC !
to EN 50 227 and NAMUR I,
• Provides 2 SPOT relay output contacts !
I
• Model 904.16 with LED indicating relay status for I
relay output and model 904.29 with LED indicating i
circuit status (green), 2 x relay output (yellow) and :
2 x lead breakage (red) i
• Case surface-mounting type model 904.16 form B
and model 904.29 form F
789 10 11 12 1415
Output I OuIputll Pa.erSl4Jllly
1Q35·495
0uIpuI1
Note for model 904.16 Notefor model 904.29
Directions of action: Directions of action adjustable by sliding switches S 1 and S2:
OPEN CIRCUIT CAUSES ALARM (r--:'-): Jump term; 2 - 3 and 7 - 8 OPEN CIRCUiT CAUSES AlARM: switch S1 and S2 in pOSition (
CLOSED CIRCUIT CAUSES ALARM (,-----,,): Jump term. 3-4 and 6-7 CLOSED CIRCUIT CAUSES AlARM: switch S1 and S2 in pos. U
CLOSED CIRCUIT with CONTINU ITY DETECTOR: No jumper. CONTINUITY DETECTION: switch 53 in position I

Fail safe control unit

Model 831 SN and S1 N. respectively, are "fail safe" model-approved versions intended for services where operational safety codes, e.g.
such as issued by TOV, require the use of specially approved components. This contact provides together with the model-approved
control unit model 904.17 or model 904.30 a self-monitoring and fail-safe alarm circuit. Voltage breakdown, failure of components, wire
interruption or short circuit will always de-energise the output relay.

model 904.17 WE 77JEx-SH-03 or

model 904.30 KFA6-SH·Ex1
• Failsafe circuit control unit
• Intended for instruments having one SN- or
S1 N-type contact incorporated
mode10S04.17

'-----j
,I
i
I

I
.­ modeIOS04.30 Input
4+ 6­
l
I
I
• Alarm circuit certified intrinsically safe [EEx ia] IIC
• Model 904.17 provides relay with 2 SPOT output
and model 904.30 with 1 safety directed relay
I
I
!
LI3/lKlKV
I
I'

:l[[[ft' :
I
output, 1 accelerating output and 1 passive ;, I
transistor error message output ~
,
• Model 904.17 with LED indicating relay status for
relay output and model 904,30 with LED indicating: :' :, .' :
circuit status (green), relay output (yellow) and : i :':'. - I
lead breakage as well as short circuit (red) !: I lI
• Case surface-mounting type model 904,17 form B It ~1~ ~ Jt w: ----.---1;- 11-18 _J L
and model 904,30 form E Po_ 16+ 17- 15 21
OlltfXJt 1035·509.01 SIlw1y OuIputlll Output II

10
 1AE 08.D11

approx.03.S0VA 1,3°VA

2 2

VoltageO(reactive) DCOSOV DCOSOV DCOS.4"V

Maximumo current SOmA 11.rmA . SOmA 11.rmA

Contaceactuation
approx."0.2 mA 0
approx.·0.2°mA

10000hm SOOOhm 100° Ohm SOOOhm

Voltage U:~00Dc013.S"v U:~oDc012.7°V U:~·Dc01 0.6"V U;~·Dc09.6"v

Current 1:~031OmA 1~·26.8°mA 1:~o19°mA

Powerorating p"<g°12SomW p"~oSS, 1°mW p"<g°S1°mW p'~o55·mW

IS-classification [EEx°la]oI1C [EExOla]OUC [EExOial°I1C [EEx°ia]OIlC

Ext. °capacitance 230 nF0

3400nF S900nF 0
650 nF

Ext.oinductance 3°mH 2°mH 3°mH SOmH

40'V,02°A;Oohmic 24"V,01°A;°ohmic

approx.o20oms approx.°200ms 20 ms
0

approx.°1 OOms approx.0200ms 20 ms

0

Min.otemperature _020°'C

Max.otemperature +o60o"C

Max.°humidity max.°7S%

Ip020

Style SurfaceOmounting

A,Opage09 °B,Opage"9 E,Opage09

Mounting snap-fit"on03SOmm°x07.Sommo(EN°500022)"raii.°Direct°mountingofeasible.

0.33°kg 0.41°kg 0.3S0kg 0.1S0kg 0.2S0kg

90°91300 90°91319 90°9155 20°14521 20·14548

1) Plaase inquire other line voltages

11
Control units for inductive contacts
Non-Ex-certified versions (Connection examples see page 9)
Control unit model 904.25 MSR 010-1 L

• Intended for instruments having one inductive contact I MSR 010-11

• Provides 1 SPOT relay output contact L - Il 130 V 45...60 Hz Isol.-Kl. ( / 2'50 V ­
42 L VOE ono IP 20
• Surface mounting enclosure of size C

1036°726

Control unit model 904.26 MSR 020-1 l

• Intended for 1 instrument having two contacts or two instruments
each having one contact
IMSR 020-11
L-Il 230 V "UOHz IsaI.-kI, ( / 2'50 V­
• Provides 2 SPOT relay output contacts 42 52 L VUE DllO lP 20

• Surface mounting enclosure of size C

1036·742

Control unit mOdel 904.27 MSR 011-1

• Intended for 2-point (HI-LO) interval switch for control circuits with
contacts of configuration model 831.12
I MSR 011-11
L N 230 V 45,•.60 Hz Isol.-KI. C / 250 V ­
• Provides 1 SPOT relay output contact 42 L VOE DllD IP 20
-9"---'-'------"._'
• Surface mounting enclosure of size C

Electronic contact model 830 E

• to connect a PLC control unit or for direct switching of small

-
capacities !2
+ Us
• PNP transistor
With PNP switching apparatus, the switched output is a <t}.. !1
connection towards PLUS. The load RL between the switched
output and the MINUS should be selected in a way not to '3
exceed the maximum switching current (100 rnA). PNP
RL (load)
• Comments page 8
with double contact
Connection and function circuit diagrams for electronic contact,
control and switching electronics in the sensor, 2nd contact
electric connection via terminal box.

~
Control vane emerges from slot sensor: contact breaks

Control vane retreats into slot sensor:

{output not active1
contact makes
(output active)
- <t}--\
PNP
4

RL (2nd load)

12
 IAE 08.011

AC·230·VO-·10%·r+6%.·4S·...·60·Hz
approx."2.S·VA

No.·of'contacts 2 2
Voltage·(typical) DCOS.5"V
Maximum·current Iroapprox.°S°mA
Contact"actuation 1.S°mA·typical
Contact·hysteresis

Relay·contacts 1°SPDT 1°ea.°SPDT 2"SPDT

Contact"ratingOAC AC02300vorSOAOr1760"VA
DelayOrnaking·circuit approx.·10"ms
Delay·breakingOcircuit approx. ·1 O·ms
Auxiliary·output DC024·Vomax."20°mA

Min.·temperature O·C
Max.Otemperature +70"C
Max.·humidity °75%
Ingress·protection
Case"IP"40·/"Terminalsolpo20
EN"60·S29·rlEcoS29

Dimensions·per·drawing Form·C,opage·9
Material Polyamide·a.a.·green
Mounting Snap-fit"on·3S·xo7.S·mm·DIN·50·022·rail."Direct°mounting·feasible.
O.24°kg O.27·kg O.24·kg

S100mA
Switching'current

Voltage·dropO(with·l;;t::.···)

Anti-inductiveoprotection
approx.·1000·kHz
EMC·acc.

in·sccordanceowith·measuring·instnlment
instaliedOdireclly·in per
Installation

1) Please inquire other line voltages

13
Number of contacts, size of instrument and minimum scale value when incorporating contacts
into pressure gauges

Model 821 - magnetic snap-action contacts (test gauges ModeI3XX.XO without magnet)
Model 831 - inductive alimn sensors

1.6

0.6 0.6

1.6 1.6 1.6

0.025 0.025 0.025 0.025 0.025 0.025 0.025

100 0.025
160 A 0.025 0.025 0.04 0.04 0.025 0.025

100 A 0.025 0.04 0.04 0.025 0.025 0.025

160 0.025

A 0.025 0.025 0.04 0.04 0.025 0.025 0.025

0.04 0.025 0.025 0.025

732.14 100
733.12 160 A 0.06 0.06 0.1 0.1 0.06 0.06 0.1
733.14
732.51 100
4)
160 A 0.025 0.025 O. 0.025 0.025 0.025

736.51 A 0.0025 1) 0.0025 1) 0.0025 0.0025 0.0025

1) Inquire feasibility when intended for flammable gases.

2) It is not feasible to set all 4 contacts overlapping.
Ei!her the nO.1 or the no. 4 conlacl remains at a minimum distance of
30· wfth 100 mm gauges
15' with 160 mm gauges.
However, a special version of 160 mm gauges is available upon request
3) With round case gauges ais not feasible to set all contacts overlapping. Either !he no,1 or the no,3 contact remains at a minimum distance of 30' from the other two.
However, a speeiel version of 160 mm gauges is available upon request. See also page 8.
4) Pressure range 0 ... 0,025 bar. class 2.5.

14
 AM 09.02
IWIKAII
Pressure Gauge Valves
Model 910.11

Accessories, Mechanical

Service intended
Pressure gauge valves are intended to isolate the pressure gauge
from the pressure medium or to throttle and to damp pressure
pulses.

Design
Plain valves per DIN 16270
(with venting screw)
- Valves with test connection per DIN 16271
(with venting screw)
- Valves with blocking test connection per DIN 16 272
Form A with LH/RH adjusting nut.
Form B with union nut and shaft to fit surface mounting bracket.
Valves with test connection enable simultaneous connection of Brass valve per DIN 16 270,
a test gauge to check the pressure in the pipe. LH/RH adjusting nut/Male G Y2, PN 250
The test connection closed by a sealing cap (DIN 16271) or by
an extra shut off device (DIN 16272).

Standard features
Pressure connection
G Y2 per EN 837-1 17.3, test connection M 20 x 1.5
Body
Brass: PN 250, temperature range -10 to +120 °C
Carbon steel: PN 400, temperature range -1 0 to +120 °C
Stainless steel: PN 400, temperature range -20 to +200 °C
Needle and seating
Corrosion and acid-resisting stainless steel
Gland packing
PTFE
Hand wheel Steel valve with blocking test connection
Heat resistant plastic per DIN 16 272, LH/RH adjusting nut/Male G Y2,
with test connection M 20 x 1.5, PN 400
Nominal pressure
see table Gauge adaptor to fit test connection
This adaptor union is intended to connect a test gauge with stan­
PN I Mate-!I Product no. dard G Y2 B (male) pressure entry to the connection M 20 x 1.5
Design Entry
[bar] i rial Form A Form B
I
I
GY2 250 brass 9090169 9095098 !
Design
Mate-
rial
!I Product
no.
I
per DIN 16 270 1

~
G Y2 400 steel 9090177 9095101 female G 112 1 female M 20 x 1,5 for brass 9091700
connecting test gauges
GY2 400 1.4571 9090967 9095110 I steel 9091718

per DIN 16 271 GY2 250 brass 9090975 9095128 1.4571 9091726

-~,~~"
GY2 400 steel 9090983 9095136
Optional extras
G Y2 400 1.4571 9091157 9095144
- Degreased for oxygen use
per DIN 16 272 GY2 250 brass 9090991 9095152 - Inspection certificate 3.1 B according to DIN 50 0491 EN 10204

+1
test connect. M 20 x 1.5
G Y2 400 steel 9091009 9095160

! G Y2 .400 1.4571 9091017 9095179

- DVGW-Approval (only valves per DIN 16270, Pmax = 100 bar)
- Pressure connection M 20 x 1.5 or Y2 NPT
- Various packings for extended pressure ranges and
temperature ranges
Dimensions
Form A, LH/RH adjusting nut/Male
DIN 16270 DIN 16271 DIN 16272
51/2 G1I2
5112
Test connection LHfRH adjusting nut
LHfRH adjusting nut LH/RH adjusting nul wheel per DIN 16283
per DIN 16 283 . per DIN 16283
Pressure gauge
wheel

SW21
SW21
...J_____ G11lS GillS
G1126
------------­
b .~--

b
--~-~-~-.--- .. -....- - - - - . - -b - - - - ­
1035304.01 1035 290.01 1035 282.01

Form B, Union nut and shaft to fit surface mounting bracket/Male

DIN 16270 DIN 16271 DIN 16272

G1n G1I2 G1I2

Test connection
SW27 SW27 wheel Union with tail nipple
such as DIN 16 284
Union with tail nipple Union with tail nipple
such as DIN 16 284 such as DIN 16 284

SW21
SW27
G1I2B
GI/2B
b

1035312.01 1035320.01 1035274.01

Design
1.4571

DIN 16 27
A 100 ± 1 85 0.54 0.52 0.52
Form B 120 ± 5 85 0.61 0.56 0.56·

DIN 16271
FormA 100 ± 1 85 0.67 0.65 0.65
Form B 120 ±5 85 0.79 0.74 0.74

DIN 16272
FormA 100 ± 1 85 0.95 0.95
Form B 120 ± 5 85 1 1.00 1.00
g
ci
Ordering information
To order the described products the 7 -digit product number is sufficient I Optional extras required

Specifications and dimensions given in this leaflet represent the state of engineering at the time of printing.
Modifications may take place and materials specified may be replaced by others without prior notice.

WIKA Alexander Wiegand GmbH & Co. KG

Alexander-Wiegand-StraBe . 63911 Klingenberg
'il' (09372) 132-0 . ~ (09372) 132-406/414
http://www.wika.de . E-mail: info@wika.de
expansion vessels
 Winkelmann + Pannhoff GmbH + Co. GersteinstraBe 19 Tel. 0 23 82/70 69-0
0-59227 Ahlen Fax 0 23 82/70 69-558
www.reflex.de
o

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water connection

r1§l '"
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--{-.',
\
-i1 "

I, /
'''-1...· Diaphragm
1-251 Reg. Nr. 3 M 001
Reg. Nr. 3 M 004 420 - 1000 E replaceable diaphragm

J
.r

-;.-".;­ ...·.;.r,f

"..;

200

250

0,5 .367
280 1,0 <244 Gl 755 825 540' 230'. .".'.' ~9.~~
.','q
'. ,'''.:',;­
1;5 .122
0,5 5 3950 . ~29 420.
320 i,o 10 2631 219 '279 G:1 755' 1395 ....
1,5 15 1311 . 109 139
0,5 5 7299 4938 411 ' 525'
400 '1.,0, 10 48.61 3288 274 349 G1 765 1095 540 23P 65,0
l;S 15 2423 1639 136 174
0,5 5 .7664 6250 5185 432 551
E 420 1;0 10·' 510.9 4167 3457 288. 368 Rl . 750 1165 665 90 87,0
1,5' '15 . 2555 2083 1728 144 184
0,5 5 9562 7797 6469· .539 688
E 525 ,
.10 10.. .6387 '52013 4321 360 4iio "Fit 750 1395 66q 90 112,0
1,5 15 3133 2604 2160 180 ·'230
~
0,5 5 11679 9524 7901 65a '841
E 640 10 19 nll.6 6349 5267 439 560 Rl 750 1670 665 90 126,0 S2
1:5 1& 31393 3175 2634 220 280
:;;:
en
0;5 $
'~.~~~ 12~49 10494 875 1116 0>
E . Rl 665 90 150~0
N
850 M 1.9 8433 6996 583 744 750 2050 !;2
1,5 15' 5170. 4216 3498 292 372 a
a
a
0;5 5 lIi248 14880 12345 1029 1313 ~
E 1000 1,0 10 13889 9921 8230 686 876 Rl 750 2250 665 90 158,0 tIl
1,5 4115 438 Cl
15 608$ 4960 3<13.
Max. working pressure: 1 - E 1000 I 3,0 bar
Ersatzteilliste I Spare Parts List DOC.NO. E440175 Rev.:­ 0 Seite 1 von 1
Ausgabedatum, Date: 4. Juli2002 Vis:RM Sheet of
Objekt: UNIT 80 WF33_1-E Zch.Nr.: 1-B0440175 CALORIFER Auftrags-Nr. : A-4471502
Item: Sach. Nr.: CALOR/FER Project No. :
Anlage: Amreyah 3 CALORIFER Fabrikations-Nr. : A-4471502-1
Plant CALORIFER Fabrication No .
Stockzahl I Number Datum
empfohlen I 06.06.01
recommended
Einbau- Rev. Pos. Benennung I Abmessung Werkstoff Ident. Nr. Lieferzeit PreislStk
-
(I)

Zeichnungs Nr. Ec Delivery Unit

:::1"0 .co
Item ro(l) ro·­
c­ .... ..:..:: Description / Dimensions Material /dent. No. Time Price
.0= .oJ!:! (1)(,)
Assembly No. (l)J! (1)­ 010
ro-
..... J!
01(1) 'i:: -l(f)
Drawing No. .!: r:: (1)
Wochen
(1)'­
~.E
c Imm Weeks
1-80440175 2 1 1 Screen stain!. steel 8044715-1 4
1-80440175 3 1 2 Set Gasket - 8044715-2 4
1-80440175 5 1 1 Cleaning set - 8044715-3 6
1-80440175 8 1 1 Safety valve SV 652 Rg 8044175-4 4
1-80440175 10 1 1 Air vent typ R88/1 steel 8044175-5 2
1-80440175 - 5 2 Gasket 070/35x2 Durlon 8044175-6 2
1-80440175 - 3 2 Gasket 082/43x2 Our/on 8044175-7 2

I
I

--­

--_.­
---­

Ersatzteillisle A4471502.doc Calorifer AG CH-8353 Elgg FormC0322.06.95

Ersatzteilliste I Spare Parts List DOC.NO. E440176 Rev.: 0 Seite 1 von 1
Ausgabedatum, Date: 4. Juli 2002 Vis: RM Sheet of
Objekt: UNIT 150 WF32_1-E Zch.Nr.: 1-B0440176 CALORIFER Auftrags-Nr. : A-4471502
Item: Sach. Nr.: CALORIFER Project No. :
Anlage: Amreyah 3 CALORIFER Fabrikations-:Nr. : A-4471502-2
Plant­
- .._... _- CALORIFER Fabrication No -
StOckzahl1 Number Datum
empfohlen I 06.06.01
recommended
Einbau- Rev. Poo. cv Benennung I Abmessung Werkstoff Ident. Nr. Lieferzeit PreislStk
Zeichnungs Nr. ...... Ec: Delivery Unit
::I-c ..c:o
ctI·­
Item ctlcv c: ...... ......!>::: Description / Dimensions Material Ident. No. Time Price
Assembly
.0= .oJg Illu
No. CVctl
0)­ .~ !!!
0)0
ctI .....
c:(l/
._ c: _(l/ ...J(/)
Drawing No. cv·­ 1llC: Wochen
.0­
c: Imm Weeks
1-80440176 2 1 1 Screen stainl. steel 8044715-11 4
1-80440176 3 1 2 Set Gasket - 8044715-12 4
1·80440176 5' 1 1 Cleaning set - 8044715-13 6
1·80440176 8 1 1 Safety valve SV 652 Rg 8044175-14 4
1-80440176 10 1 1 Air vent typ R88/1 steel 8044175-15 2
1·80440176 - 5 2 Gasket 0107/61x2 Durlon 8044175-16 2
1-80440176 - 3 2 Gasket 082/43x2 Durlon 8044175-17 2

Ersatzteillis!e A-4471502·2.doc Calorifer AG CH·8353 Eigg Form C03 22.06.95