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11 Miscellaneous

This document provides instructions for removing the main frame on Deere 6100-6400 and SE tractors. The steps include: 1. Placing a splitting stand under the PTO and FWD clutch housings and removing the rear wheels. 2. Removing the front weights, basic weight, and universal jointed FWD shaft. 3. Securing another splitting stand to both sides of the main frame and removing the fuel tank. 4. Disconnecting the universal joint shaft, oil cooler hoses, compressed air tank, front PTO, and front weights. 5. Removing the cap screws from the dowel pins and extracting the pins with a special puller.

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© © All Rights Reserved
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0% found this document useful (0 votes)
497 views141 pages

11 Miscellaneous

This document provides instructions for removing the main frame on Deere 6100-6400 and SE tractors. The steps include: 1. Placing a splitting stand under the PTO and FWD clutch housings and removing the rear wheels. 2. Removing the front weights, basic weight, and universal jointed FWD shaft. 3. Securing another splitting stand to both sides of the main frame and removing the fuel tank. 4. Disconnecting the universal joint shaft, oil cooler hoses, compressed air tank, front PTO, and front weights. 5. Removing the cap screws from the dowel pins and extracting the pins with a special puller.

Uploaded by

Ding Dang
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 141

Pagina 1 din 2

tm4493 - 6100 to 6600 Tractors


Special or Essential Tools

Special or Essential Tools

NOTE:

Order tools according to information given in the U.S. SERVICEGARD™ Catalog or in the European
Microfiche Tool Catalog (MTC).

Special puller.......KJD10169
Pulling dowel pins out of main frame

KJD10169-UN: KJD10169

Splitting stand [Also required: 2 commercial 8-metric-


ton vehicle jacks] .......JT05723
Removing and installing the transmission assembly and
differential housing.

JT05723-UN: JT05723

Splitting stand [ Also required: 2 commercial 5 ton


jacks] .......JT05724
Raising and supporting tractor front end.

JT05724-UN: JT05724

Torque extension.......JDG749
Removing and installing the front axle and MFWD axle

JDG749-UN: JDG749

Swivel socket.......JDG750
Removing and installing the front axle and MFWD axle

JDG750-UN: JDG750

Splitting stand.......D05007ST
Removing and installing front axle or FWD axle

LX002163-UN: D05007ST

Universal support stand [ Additionally required: 1


commercial 12 ton jack] .......JT05725
Supporting tractor during rear wheel removal.

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JT05725-UN: JT05725

SERVICEGARD is a trademark of Deere & Company. LX,CRA90 002501-19-1995/08/01

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tm4493 - 6100 to 6600 Tractors


Dealer-Manufactured Special Tools

Dealer-Manufactured Special Tools

See also Section 99, Group 05.

Suspension eyes (2 used).......dealer fabricated


Coat threaded rod (C) with LOCTITE® 270 (L41476) and
screw it into eye nut (a) until it bottoms. Lock with nut (B).

LX012292-UN: Suspension eyes


LEGEND:

A - Commercial M16, DIN 582 lifting eye nut


B - M16 nut
C - Threaded rod M16 x 100 mm (4 in.), Grade 8.8

LOCTITE is a trademark of Loctite Corp. LX,90,00 009030-19-1995/08/01

file:///C:/ProgramData/Service%20ADVISOR/Temp/tm4493_LXOUOE00392841642... 12.02.2019
Suspension eyes [LX012292]

Copyright Deere & Company, all rights reserved.


Pagina 1 din 1

tm4493 - 6100 to 6600 Tractors


Dealer-Fabricated Tool

Dealer-Fabricated Tool

Adapter, short.......Dealer-fabricated
Used in conjunction with splitting stand D05007ST

D05106ST-UN: Dealer-fabricated

LX,56,00 005442-19-1996/04/01

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Dealer-fabricated [D05106ST]

Copyright Deere & Company, all rights reserved.


Pagina 1 din 2

tm4493 - 6100 to 6600 Tractors


Specifications

Specifications

Item Measurement Specification

Main frame, 6100 to 6400 and SE

Main frame to differential housing, Torque 500 N·m (365 lb-ft)


cap screws at dowel pins

Front frame to main frame, attaching Torque 55 N·m (40 lb-ft)


nuts

Cab mountings to main frame, cap Torque 200 N·m (145 lb-ft)
screws

Main frame, 6506 and 6600

Main frame to differential housing, Torque 500 N·m (365 lb-ft)


cap screws at dowel pins

Front frame to main frame, attaching Torque 55 N·m (40 lb-ft)


nuts

Cab brackets to main frame, cap Torque 200 N·m (145 lb-ft)
screws

Main frame to front axle support, Torque 550 N·m (405 lb-ft)
cap screws

Main frame to engine supports, cap Torque 550 N·m (405 lb-ft)
screws

Engine

Engine to engine mountings, cap Torque 100 N·m (74 lb-ft)


screws

Front axle

Front wheel to hub, wheel nuts Torque 250 N·m (185 lb-ft)

Front axle to main frame, special Torque 550 N·m (400 lb-ft)
cap screw

Front wheels Toe-in 3 to 9 mm (1/8 to 23/64 in.)

Fwd axle

FWD axle to main frame, special Torque 550 N·m (400 lb-ft)
cap screw

Front wheel to hub housing, wheel Torque 300 N·m (220 lb-ft)
nuts

Front wheels Toe-in 0 ± 1.5 mm (0 ± 1/16 in.)

Rear wheel to rear axle

Tractors with flanged rear axle, cap Torque 500 N·m (370 lb-ft)
screws

Tractors with rack-and-pinion axle- Torque 215 N·m (160 lb-ft)


pinion hub half to wheel hub, cap
screw

Tractors with rack-and-pinion axle- Torque 400 N·m (300 lb-ft)

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Pagina 2 din 2

key hub half to wheel hub, cap


screw

Basic weight

Basic weight to front axle support, Torque 600 N·m (445 lb-ft)
hex. socket screws

Front loader attachment frame

Attachment frame to main frame, Torque 525 N·m (385 lb-ft)


cap screws-Grade 10.9

Attachment frame to main frame, Torque 550 N·m (405 lb-ft)


cap screws-Grade 12.9

LX,CRA80 002469-19-1997/06/01

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Pagina 1 din 6

tm4493 - 6100 to 6600 Tractors


Removing the Main Frame, 6100-6400 Tractors, and SE Tractors

Removing the Main Frame, 6100-6400 Tractors, and SE Tractors

LX002340-UN: Main Frame-6100-6400 and SE Tractors

LX002427-UN: Remove Operator's Cab


Remove operator's cab or 4-post roll guard. See Section 90, Group 00 or 01.

LX002446-UN: Place Splitting Stand Under PTO Housing


Place splitting stand JT05723 (A) under the PTO housing and FWD clutch housing.

Remove both rear wheels.

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LX002342-UN: Remove Front Weights and Basic Weight


Remove front weights and basic weight.

LX002343-UN: Remove Universal Jointed FWD Shaft


Remove universal jointed FWD shaft (if equipped). See Section 56, Group 05.

LX002344-UN: Secure Splitting Stand to Main Frame

Secure splitting stand JT05724 (A) to both sides of the main frame.

Remove fuel tank. See Section 30, Group 10.

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LX002345-UN: Disconnect u.j. Shaft at Input Flange

Disconnect the u.j. shaft at the input flange.

LX002346-UN: PowrQuad™ module illustrated

Disconnect the two oil cooler hoses (A) and (B) at the union with the inlet pipes on the clutch housing.

NOTE:

Hose position varies depending on transmission type.

Remove compressed air tank (if equipped). See Section 60, Group 35.

Remove front PTO (if equipped). See Section 56, Group 35.

Remove front weights and basic weight.

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LX007455-UN: Remove Brake Lines


Remove brake lines (A) and (B).

LX002347-UN: Remove Cap Screws


Remove cap screws (A) from the dowel pins.

LX002348-UN: Extract Pins with Special Puller

Extract the four fitted pins using special puller KJD10169 (A).

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LX002349-UN: Transmission Assembly

Roll the transmission assembly to the rear.

LX002351-UN: Remove Engine


Remove engine. See Section 20, Group 00.

LX002352-UN: Remove FWD Axle

Remove FWD axle or front axle. See “Removing FWD axle or front axle”.

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LX002353-UN: Remove Front Cab Brackets

Remove front cab brackets (A) and (B) from main frame.

PowrQuad is a trademark of Deere & Company. LX,CRA80 002811-19-1993/10/01

file:///C:/ProgramData/Service%20ADVISOR/Temp/tm4493_LXOUOE00392841642... 12.02.2019
Main Frame-6100-6400 and SE Tractors [LX002340]

Copyright Deere & Company, all rights reserved.


Pagina 1 din 3

tm4493 - 6100 to 6600 Tractors


Installing Main Frame

Installing Main Frame

LX002066-UN: Install FWD Axle

Install FWD axle or front axle. See relevant text in this section.

LX007456-UN: Tighten Front Cab Bracket Screws


Locate the front two cab brackets (A) and (B) on the main frame and tighten the cap screws to 200 N·m (145 lb-ft).

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LX002351-UN: Install Engine

Install engine. See “Installing engine”, Section 20, Group 00.

LX002356-UN: Transmission Assembly

Roll transmission assembly into main frame from rear.

IMPORTANT:

Make sure that the holes in the main frame are aligned with those in the differential housing.

LX002357-UN: Insert Dowel Pins

Coat the four dowel pins (A) with oil, and insert.

NOTE:

To facilitate assembly, cool the dowel pins to a temperature of -20 °C (-4 F°).

Tighten the four attaching screws (B) to 500 N·m (365 lb-ft).

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LX002359-UN: Tighten Corrugated-Head Screws

Attach engine u.j. shaft to the input flange.

Tighten corrugated-head screws (A) to 135 N·m (100 lb-ft).

IMPORTANT:

Use the corrugated-head screws once only.

Install fuel tank. See Section 30, Group 10.

LX002361-UN: Install Operator's Cab

Install operator's cab or 4-post roll guard. See Section 90, Group 00 or 01.

Bleed the brakes. See Section 60, Groups 20 and 30.

Adjust the handbrake. See Section 60, Group 25.

Check air brakes (if equipped). See Section 60, Group 35.

LX,8000 012054-19-1997/06/01

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tm4493 - 6100 to 6600 Tractors


Removing Main Frame, 6506 and 6600 Tractors

Removing Main Frame, 6506 and 6600 Tractors

LX014010-UN: Main Frame-6506 and 6600 Tractors

LX006423-UN: Brake Lines and Brackets

LX007457-UN: Right Hand Side Bracket

Never take both halves of the main frame off at the same time. One half must remain on the tractor.

NOTE:

On 6506 and 6600 tractors, the main frame consists of two halves, which can be removed separately.

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The complete main frame (both halves together) may be removed in the same way as described for
the 6100-6400 tractors.

The r.h. half of the main frame is removed in the same way as the l.h. half (removal of the l.h. half is
described here).

The only difference is that on the r.h. half, brackets (B), (C) and (D) and brake lines (A) must be
removed from the main frame.

Remove compressed air tank (if equipped). See Section 60, Group 35.

Remove front PTO (if equipped). See Section 56, Group 35.

Remove front weights and basic weight.

LX002446-UN: Place Splitting Stand Under PTO Housing


Place splitting stand JT05723 (A) under the PTO housing and FWD clutch housing. Remove l.h. rear wheel.

Remove fuel tank. See Section 30, Group 10.

LX002140-UN: Remove Left-Hand Front Wheel

Remove left-hand front wheel and support front axle SAFELY.

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LX006428-UN: Front Axle and Wooden Block


Position a wedge on right-hand side of front axle (A).

Place a wooden block (B) between front axle and front axle support on left-hand side. Make sure that the block is firmly
seated.

When removing the right main frame note the difference concerning removal of parts (left and
right).

Remove front wheel drive u.j. shaft. See Section 56, Group 05.

LX007458-UN: Universal Support Stand

Support engine using an universal support stand JT05725 (A). AVOID ACCIDENTS.

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LX006430-UN: Remove Engine Support Screw


Open engine hood. Remove left-hand covers and front left-hand engine support screw (A).

LX007459-UN: Remove Cap Screws


Take out cap screws (A) and then pull out the dowel pins using special puller KJD10169.

LX007460-UN: Remove Cap Screws & Steering Line Holder

Attach main frame to a suitable hoist and remove cap screws (A), (B) and (C).

Remove steering line holder (D) from frame.

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LX,80,00 005556-19-1993/10/01

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Pagina 1 din 3

tm4493 - 6100 to 6600 Tractors


Installing the Main Frame

Installing the Main Frame

LX006433-UN: Insert Guide Pin into Bore

Attach frame half to a suitable hoist.

Position main frame on tractor, inserting guide pin (A) into bore (B) in the front frame.

LX007461-UN: Tighten Cap Screws

Tighten cap screws (A) and (B) to 550 N·m (405 lb-ft).

Tighten cap screws (C) to 200 N·m (145 lb-ft).

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LX007459-UN: Tighten Cap Screws


Coat dowel pins with oil and insert into bores.

Tighten cap screws (A) to 500 N·m (365 lb-ft).

NOTE:

To facilitate assembly, cool the dowel pins to a temperature of -20 °C (-4 F°).

LX006435-UN: Tighten Engine Support Screw

Tighten engine support screw (A) to 100 N·m (74 lb-ft).

For further assembly, reverse disassembly procedure.

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LX000751-UN: Tighten Rear Wheel Cap Screws

Install rear wheel.

Tighten cap screws to 500 N·m (370 lb-ft).

LX002146-UN: Tighten Wheel Nuts

Install the front wheels. Tighten wheel nuts to 300 N·m (220 lb-ft).

After installing the r.h. wheel:

Bleed the brakes. See Section 60, Groups 20 and 30.


Check air brakes (if equipped). See Section 60, Group 35.

After installing the l.h. wheel:

Bleed the fuel system. See Section 30, Group 10.

LX,8000 012057-19-1997/06/01

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tm4493 - 6100 to 6600 Tractors


Removing Front Axle

Removing Front Axle

LX002080-UN: Front Axle

LX002447-UN: Secure Splitting Stand on Main Frame


Secure splitting stand JT05724 (A) to both sides of the main frame (B).

LX002081-UN: Remove Front Wheels

Remove front wheels.

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LX002082-UN: Splitting Stand w/Adapter & Retaining Plate


Secure splitting stand D05007ST (A), together with short adapter (B) (dealer-fabricated) and one T25671 retaining plate
(C) to the front axle.

LX002083-UN: Steering Cylinder Hydraulic Lines

Disconnect steering cylinder hydraulic lines (A) at the screw unions.

NOTE:

Seal the open ends with plastic stoppers.

LX007462-UN: Remove Special Cap Screws

Remove the two special cap screws (A) and (B).

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Roll front axle away to the rear.

LX,CRA80 002474-19-1993/10/01

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tm4493 - 6100 to 6600 Tractors


Installing Front Axle

Installing Front Axle

LX002085-UN: Align Bearing Pins with Bores

Move front axle to installation position, ensuring that bearing pins (A) are aligned with bores (B).

Slide front axle onto the bearing pins. Install cap screws with washers, and tighten to 550 N·m (400 lb-ft).

LX002083-UN: Connect Hydraulic Lines

Connect hydraulic lines (A) to the steering cylinders.

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LX002087-UN: Tighten Front Wheel Nuts


Install the front wheels. Tighten wheel nuts (A) to 250 N·m (185 lb-ft).

Check and adjust toe-in. See Group 10 in this Section.

LX,8000 012055-19-1997/06/01

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tm4493 - 6100 to 6600 Tractors


Removing Front Wheel Drive Axle

Removing Front Wheel Drive Axle

LX002139-UN: Front Wheel Drive Axle

LX002617-UN: Secure Splitting Stand to Main Frame


Secure splitting stand JT05724 (A) to both sides of the main frame (B).

LX002140-UN: Take Off Front Wheels


Take off front wheels.

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LX002141-UN: Splitting Stand, Short Adapter and Retaining Plate


Secure splitting stand D05007ST (A), together with short adapter (B) (dealer-fabricated) and one T25671 retaining plate
(C) to the FWD axle.

LX002142-UN: Disconnect Hydraulic Lines

Disconnect hydraulic lines (A) at the steering cylinders.

NOTE:

Seal the open ends with plastic stoppers.

LX006440-UN: Take Out Special Cap Screws

Take out special cap screws (A).

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Roll FWD axle away to the rear.

LX,CRA80 002539-19-1993/10/01

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tm4493 - 6100 to 6600 Tractors


Installing Front Wheel Drive Axle

Installing Front Wheel Drive Axle

LX006441-UN: FWD Bearing Pins

Move front wheel drive axle to installation position and slide it onto bearing pins (A).

LX006442-UN: Washers Positioned on Screws

Position washers (A) on screws and tighten cap screws to 550 N·m (405 lb-ft).

LX1016748-UN: Retaining Elements Position

Position the retaining elements as shown.

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LX002142-UN: Connect Hydraulic Lines


Connect hydraulic lines (A) to the steering cylinders.

LX002146-UN: Tighten Front Wheel Nuts


Put on the front wheels. Tighten the wheel nuts to 300 N·m (220 lb-ft).

LX,CRA80 002542-19-1993/10/01

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Retaining Elements Position [LX1016748]

Copyright Deere & Company, all rights reserved.


Pagina 1 din 5

tm4493 - 6100 to 6600 Tractors


Removing Front Axle Support (6506 and 6600 Tractors)

Removing Front Axle Support (6506 and 6600 Tractors)

LX006449-UN: Front Axle Support-6506 and 6600 Tractors

LX006459-UN: Tighten Hex. Socket Screws


Remove front weights, if equipped. Remove front PTO, if equipped (see Section 56, Group 00)

Attach suitable hoist and remove basic weight.

Hex. socket screws are tightened to a torque of 600 N·m (445 lb-ft).

LX002141-UN: Splitting Stand, Short Adapter & Retaining Plate


Secure splitting stand D05007ST (A), together with short adapter (B) (dealer-fabricated) and one T25671 retaining plate
(C) to the FWD axle.

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LX006451-UN: Attach Splitting Stand


Attach splitting stand JT05724 (A) to both sides of main frame and, using jacks, exert pressure on main frame.

LX006078-UN: Headlight Cables and Front Grille


Open hood, disconnect headlight cables (B) and remove front grille (A).

LX006079-UN: Battery Ground Strap and Cable

First disconnect battery ground strap (A), then positive battery cable (B).

Loosen lock nuts (C) and extend linkage by turning threaded connectors (D) until retaining strap (E) can be removed.

Remove battery.

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Observe relevant safety rules when handling batteries. See Section 05, Group 05.

LX007463-UN: Remove Filter Housing

Take off side panels and remove filter housing (A).

LX007464-UN: Loosen Clamp and Remove Linkages

Loosen hose clamp (B), remove linkages (C) and (E) and disconnect air cleaner restriction indicator cable (D).

Remove cap screws (F) and take off filter housing cover (A).

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LX006454-UN: Remove Screws and Nuts


Remove cap screws (A) and nuts (B).

Press plug (C) through cable channel (D) and remove battery support.

NOTE:

It is not necessary to guide battery cables through support, just store support on the left tractor side.

LX006455-UN: Remove Front Axle Attaching Screws

Remove front axle attaching screws (A) and (B).

NOTE:

Because screw (A) is not easily accessible it is recommended to use special tools JDG749 and
JDG750.

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LX006456-UN: Front Axle Support, Wooden Blocks & Screws


Attach front axle support (C) to a suitable hoist and remove cap screws (A) on both sides.

Lift front frame and support it with wooden blocks (B) of approx. 40 mm (1.6 in.) height.

Pull out front axle support to the front.

LX,80,00 004709-19-1993/03/02

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tm4493 - 6100 to 6600 Tractors


Installing Front Axle Support

Installing Front Axle Support

LX006457-UN: Attach Hoist

Attach suitable hoist.

While sliding front axle support into main frame insert front axle pivot pins.

LX006458-UN: Tighten Cap Screws

On both sides tighten cap screws (A) to 550 N·m (405 lb-ft).

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LX006455-UN: Tighten Front Axle Attaching Screws


Tighten front axle attaching screws (A) and (B) to 550 N·m (405 lb-ft).

NOTE:

Because screw (A) is not easily accessible it is recommended to use special tools JDG749 and
JDG750.

For further installation reverse removal procedure.

LX,80,00 004711-19-1995/08/01

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tm4493 - 6100 to 6600 Tractors


Specifications

Specifications

See Group 00.

LX,80,05 004607-19-1995/08/01

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tm4493 - 6100 to 6600 Tractors


Removing and Installing the Main Frame

Removing and Installing the Main Frame

See Group 00.

LX013370-UN: 6100 to 6400 tractors

LEGEND:

A - Main frame
B - Pin (4 used)
C - Washer (4 used)
D - Cap screw (4 used)
E - Cover [With 65 kg (143 lbs) basic weight only]
F - Basic weight
G - Pin for front axle
H - Pin for front axle

LX013371-UN: 6506 and 6600 tractors


LEGEND:

A - Pin (4 used)
B - Washer (4 used)
C - Cap screw (4 used)
D - L.h. side frame
E - R.h. side frame
F - Crossmember
G - Front axle carrier
H - Cover [With 65 kg (143 lbs) basic weight only]
J - Basic weight
K - Pins for front axle

LX,8005 005778-19-1996/04/01

file:///C:/ProgramData/Service%20ADVISOR/Temp/tm4493_LXOUOE00392841643... 12.02.2019
6100 to 6400 tractors [LX013370]

Copyright Deere & Company, all rights reserved.


6506 and 6600 tractors [LX013371]

Copyright Deere & Company, all rights reserved.


Pagina 1 din 1

tm4493 - 6100 to 6600 Tractors


General Information

General Information

NOTE:

Group 80-10 deals only with the front axle of tractors not equipped with front wheel drive. The front
axle on tractors equipped with front wheel drive is dealt with in the component technical manual
relating to front wheel drive axles.

LX,RFAA 000813-19-1992/01/01

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tm4493 - 6100 to 6600 Tractors


Specifications

Specifications

Item Measurement Specification

Knuckle and spindle assembly to Axial play max. 0.76 mm (0.03 in.)
axle knee

Front wheels Toe-in 3 to 9 mm (1/8 to 23/64 in.)

Front axle to main frame, cap Torque 550 N·m (405 lb-ft)
screws

Axle knees to front axle center or Torque 400 N·m (300 lb-ft)
extension, cap screws

Clamping screws on tie-rod Torque 50 N·m (35 lb-ft)

Wheel hub to knuckle and spindle Torque 50 N·m (35 lb-ft)


assy., slotted nut

Steering arm to knuckle and spindle Torque 230 N·m (170 lb-ft)
assy., cap screw

Tie-rod end in tie-rod pipe, cap Torque 80 N·m (60 lb-ft)


screw

LX,RFAA 000814-19-1996/04/01

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tm4493 - 6100 to 6600 Tractors


Removing Front Axle

Removing Front Axle

LX002066-UN: Removing Front Axle

See Group 00.

NOTE:

There is no need to remove the front axle to repair the knuckle and spindle assembly or wheel hub.

LX,RFAA 000816-19-1992/03/01

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tm4493 - 6100 to 6600 Tractors


Dissassembling Front Axle

Dissassembling Front Axle

LX002071-UN: Disassemble Front Axle


LEGEND:

1 - Bushing
2 - Grease fitting
3 - Front axle center section
4 - Cap screw
5 - Spring washer
6 - Washer
7 - Hex. nut
8 - Cap screw
9 - Steering arm
10 - Bushing
11 - Shim
12 - Axle knee
13 - Grease fittings
14 - Thrust washer
15 - Spring pin
16 - Knuckle and spindle assembly
17 - Seal ring
18 - Collar ring
19 - Taper roller bearing cone
20 - Taper roller bearing cup
21 - Hub cap
22 - Slotted nut
23 - Cotter pin
24 - Washer
25 - Taper roller bearing cone
26 - Taper roller bearing cup
27 - Wheel hub
28 - Extension [ With front axle extension]
29 - Cap screw [ With front axle extension]

Disconnect tie-rod.

To remove steering cylinder, see Section 60, Group 10.

LX,RFAG 000876-19-1993/02/01

file:///C:/ProgramData/Service%20ADVISOR/Temp/tm4493_LXOUOE00392841643... 12.02.2019
Disassemble Front Axle [LX002071]

Copyright Deere & Company, all rights reserved.


Pagina 1 din 3

tm4493 - 6100 to 6600 Tractors


Assembling Front Axle

Assembling Front Axle

L115375-UN: Bushings and Spring Pins

Coat all internal parts thoroughly with grease,

Press in upper and lower bushings (A) flush with base of the chamfer in the axle knee. Ensure that the lube bores in the
axle knee and bushings are in alignment.

Force in spring pins (B) until they touch the bottom of the holes.

LX000824-UN: Tighten Cap Screws


Tighten cap screws in axle knee to 400 N·m (300 lb-ft). Turn the screw so that the heads face to the front (in the direction
of forward travel).

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LX000825-UN: Thrust Washers and Spring Pins

LX000823-UN: Thrust Washers and Spring Pins


Press spring pins (B) in until they touch the bottom of the holes.

Apply grease to the two thrust washers (A) and place them on the axle knee and spindle assembly or on the the axle
knee.

IMPORTANT:

Once the thrust washers are installed, the spring pins must prevent them from turning.

LX002069-UN: Tighten Cap Scres on Steering Arm

Put shim in position.

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Tighten cap screw on steering arm (A) to 230 N·m (170 lb-ft). Strike the steering arm with a plastic-headed hammer and
retighten the cap screws to the same torque as before.

LX,RFAA 002430-19-1992/03/01

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Adjusting Knuckle and Spindle Assembly Axial Play

Adjusting Knuckle and Spindle Assembly Axial Play

LX000826-UN: Adjust Axial Play

Adjust axial play to not more than 0.76 mm (0.03 in.) by adding or removing shims.

NOTE:

The knuckle and spindle assembly must turn freely.

LX,RFAG 000880-19-1992/03/01

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Assembling Wheel Hub

Assembling Wheel Hub

L112808-UN: Taper Roller Bearing Cone and Seal Ring

Install seal ring (B) with the inscription facing away from the knuckle and spindle assembly. Coat the lips of the seal ring
with grease.

Press in taper roller bearing cone (A).

LX002070-UN: Taper Roller Bearing Cups and Collar Ring

Press taper roller bearing cups (B) and collar ring (A) into the wheel hub.

LX,RFAA 002431-19-1992/02/10

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Adjusting Wheel Bearings

Adjusting Wheel Bearings

LX000828-UN: Washer, Slotted Nut and Cotter Pin

1. Slide wheel hub onto knuckle and spindle assembly.

2. Position taper roller bearing cone, washer (A) and slotted nut (B).

3. Tighten slotted nut to 50 N·m (35 lb-ft). Turn wheel hub several times, retighten slotted nut to the same torque, and
secure with cotter pin (C). If this proves impossible, turn slotted nut back to the next locking position.

4. Secure hub cap and lubricate hub.

LX,RFAG 000882-19-1991/04/09

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tm4493 - 6100 to 6600 Tractors


Assembling Axle Center Section

Assembling Axle Center Section

LX000770-UN: Press Pins into Frame

Coat the joint faces of the two pins (A and B) lightly with oil.

Press the pins into frame (C).

LX000771-UN: Press Bushings into Front Axle

Press bushings (A and B) into center of front axle.

Make sure that the lubricating bores are properly aligned.

LX1017074-UN: Direction of Travel

LEGEND:

A - Frame
B - Front axle center section
C - Pin
D - Washer
E - Washer

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F - Cap screw
G - Cap screw
H - Bushing
I - Pin
J - Nut

NOTE:

On older tractors, the rear pin (C) has an internal thread. In this case, a shorter cap screw is used
instead of screw (F); this shorter screw is tightened without a hex. nut.

Arrow points in direction of travel.

LX,RFAA 000817-19-1997/06/01

file:///C:/ProgramData/Service%20ADVISOR/Temp/tm4493_LXOUOE00392841643... 12.02.2019
Direction of Travel [LX1017074]

Copyright Deere & Company, all rights reserved.


Pagina 1 din 1

tm4493 - 6100 to 6600 Tractors


Installing Front Axle

Installing Front Axle

See Group 00.

LX000772-UN: Install and Secure Pin


Engage steering cylinder in steering arm. Locate the cover plate with the bordered edge facing toward the seal ring.
Ensure that the border locates the seal ring correctly in the center. Install and secure pin (A).

LX,RFAA 000820-19-1992/03/01

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tm4493 - 6100 to 6600 Tractors


Installing Tie-Rod

Installing Tie-Rod

LX002067-UN: Tie Rod Assembly

LEGEND:

A - Pivot, right side


B - Clamp (2 used)
C - Hex. nut (2 used)
D - Cap screw (2 used)
E - Tie-rod pipe
F - Cap screw
G - Clamp
H - Hex. nut
K - Pivot, left side
L - Grease fitting (2 used)
M - Seal ring (4 used)
N - Cover (4 used)
O - Pin (2 used)
P - Snap ring (2 used)

Engage tie-rod in steering arm.

Locate cover (N) with the bordered edge facing toward the seal ring. Ensure that the border locates the seal ring correctly
in the center.

The two pivot grease fittings (L) must face to the rear. After installation, lubricate all the pivots thoroughly.

LX,RFAG 000874-19-1994/06/01

file:///C:/ProgramData/Service%20ADVISOR/Temp/tm4493_LXOUOE00392841643... 12.02.2019
Tie Rod Assembly [LX002067]

Copyright Deere & Company, all rights reserved.


Pagina 1 din 1

tm4493 - 6100 to 6600 Tractors


Checking Front Wheel Toe-In

Checking Front Wheel Toe-In

LX000391-UN: Front Wheel Toe-In Measurements

Measure front and rear of front wheels from rim flange to rim flange at hub height.

1. Measure dimension (A).

2. Turn front wheels 1/2 turn.

3. At the same point as dimension (A) was previously measured, measure dimension (B).

Dimension (A) must be 3 to 9 mm (0.12 to 0.35 in.) less than dimension (B) at the rear.

LX,OSPU 000225-19-1996/12/01

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tm4493 - 6100 to 6600 Tractors


Adjusting Front Wheel Toe-In

Adjusting Front Wheel Toe-In

LX000774-UN: Collar Pin, Clamp Screw & Tie Rod End


Take out collar pin (A) and remove tie rod. Slacken clamping screw (B) and turn tie rod end (C) in or out.

After adjustment is completed, tighten clamping screw to 50 N·m (35 lb-ft). Secure tie rod to steering knuckle.

IMPORTANT:

The grease fitting must be in the position shown in the picture.

LX,OSPU 000226-19-1995/12/01

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tm4493 - 6100 to 6600 Tractors


Special or Essential Tools

Special or Essential Tools

NOTE:

Order tools according to information given in the U.S. SERVICEGARD™ Catalog or in the European
Microfiche Tool Catalog (MTC).

Universal support stand.......JT05725


Supporting the tractor

JT05725-UN: JT05725

Snap ring tool.......JDG18


Removing and installing snap rings on rack-and-pinion
axle
LX000743-UN: JDG18

SERVICEGARD is a trademark of Deere & Company. LX,RCHC 000791-19-1990/12/21

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Specifications

Specifications

Item Measurement Specification

Front Wheels

Steel disk to wheel rim-M16 8.8 Torque 250 N·m (185 lb-ft)
attaching screw

Steel disk to wheel rim-M16 10.9 Torque 310 N·m (230 lb-ft)
attaching screw

Wheel rim to wheel hub - without Torque 250 N·m (185 lb-ft)
front wheel drive

Wheel rim to wheel hub - with front Torque 300 N·m (220 lb-ft)
wheel drive

Rear wheels

With flanged axle - Steel disk to Torque 310 N·m (230 lb-ft)
wheel rim, M16 10.9 attaching
screws

Cast disk to wheel rim Torque 230 N·m (170 lb-ft)

Wheel hub to axle Torque 500 N·m (370 lb-ft)

With rack-and-pinion axle - Rim to Torque 230 N·m (170 lb-ft)


wheel hub

Pinion sleeve half to wheel hub Torque 215 N·m (160 lb-ft)

Key sleeve halves to wheel hub Torque 400 N·m (300 lb-ft)

Rear axle tread extension

Spacer hub to flanged axle Torque 500 N·m (370 lb-ft)

LX,RCHC 000792-19-1997/06/01

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tm4493 - 6100 to 6600 Tractors


Removing a Wheel (Front or Rear)

Removing a Wheel (Front or Rear)

LX000744-UN: Support Stand JT06725

Raise tractor and support safely using support stand JT05725 (A).

LX000745-UN: Snap Ring Tool

LX003882-UN: Adjusting Pin, Cap and Jack Screws

With rack-and-pinion axle

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Remove snap ring using snap ring tool JDG18 (A).

Loosen cap screws (B).

Jack up tractor and support safely.

Tighten jack screws (C) until wheel sleeve half comes loose.

NOTE:

Before removing the wheel, remove adjusting pin to avoid breaking pinion.

By turning adjusting pin (D), move wheel outwards on axle.

LX,RCHC 000794-19-1993/02/01

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tm4493 - 6100 to 6600 Tractors


Assembling Rear Wheel (With Rack-and-Pinion Axle)

Assembling Rear Wheel (With Rack-and-Pinion Axle)

LX000747-UN: Rear Wheel (With Rack-and-Pinion Axle)

LEGEND:

A - Cap screw (3 used)


B - Pinion sleeve half
C - Pinion
D - Pinion shaft
E - Wheel hub
F - Snap ring
G - Cap screw (3 used)
H - Rear wheel rim
I - Key sleeve half
J - Jack screw
K - Hex. nut (8 used)
L - Rim clamp (8 used)
M - Square-head bolt (8 used)

LX,RCHC 000795-19-1991/04/09

file:///C:/ProgramData/Service%20ADVISOR/Temp/tm4493_LXOUOE00392841643... 12.02.2019
Rear Wheel (With Rack-and-Pinion Axle) [LX000747]

Copyright Deere & Company, all rights reserved.


Pagina 1 din 1

tm4493 - 6100 to 6600 Tractors


Attaching Cast Rim

Attaching Cast Rim

LX000748-UN: Square-Head Bolts

Tighten nuts of square-head bolts (A) to 230 N·m (170 lb-ft).

IMPORTANT:

Wobble measured at rim bead must not exceed 9.5 mm (3/8 in.).

LX,RCHC 000796-19-1991/04/09

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tm4493 - 6100 to 6600 Tractors


Attaching Front Wheel

Attaching Front Wheel

LX002146-UN: Tighten Front Wheel Nuts

Tighten attaching screws to 250 N·m (185 lb-ft).

Front wheel drive axles:

Tighten wheel nuts to 300 N·m (220 lb-ft).

LX,RCHC 000797-19-1993/10/01

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tm4493 - 6100 to 6600 Tractors


Attaching Rear Wheel

Attaching Rear Wheel

With Rack-and-Pinion Axle

LX000750-UN: Install Pinion Shaft and Tighten Cap Screws

NOTE:

Do not install pinion shaft (B) until after the rear wheel is attached.

Tighten cap screws (A) to 400 N·m (300 lb-ft).

Drive the tractor approx. 50 m (150 ft) and retighten the cap screws to 400 N·m (300 lb-ft).

With Flanged Rear Axle

LX1017075-UN: Flanged Rear Axle Parts

LX000751-UN: Tighten Cap Screws

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LEGEND:

A - Wheel disk
B - Ring [6300, 6400, 6506 and 6600 tractors, plus 6300 and 6400 SE tractors]
C - Washer
D - Cap screw [ 6300, 6400, 6506 and 6600 tractors, plus 6300 and 6400 SE tractors]
E - Cap screw [ 6100 and 6200 tractors, plus 6100 and 6200 SE tractors]

NOTE:

On 6300, 6400, 6506 and 6600 tractors, plus 6300 and 6400 SE tractors, parts (B; L79647), (C;
L113661) and (D; L111116) must be used.

If cap screws (D) with a shaft diameter of 19.6 mm (0.77 in.) are used in conjunction with 8 mm (0.32 in.) thick wheel
disks, then two washers (C) must be used.

Tighten cap screws evenly to 500 N·m (370 lb-ft).

LX,RCHC 000799-19-1997/06/01

file:///C:/ProgramData/Service%20ADVISOR/Temp/tm4493_LXOUOE00392841643... 12.02.2019
Flanged Rear Axle Parts [LX1017075]

Copyright Deere & Company, all rights reserved.


Pagina 1 din 1

tm4493 - 6100 to 6600 Tractors


Specifications

Specifications

Item Measurement Specification

Trailer mounting (center link) to PTO Torque 340 N·m (250 lb-ft)
housing, cap screw

Trailer Hitch

Guide rails to PTO housing, cap Torque 610 N·m (450 lb-ft)
screw

Guide rail spacer pin, hex. nut Torque 230 N·m (170 lb-ft)

Lateral play of trailer hitch in guide Play max. 1 mm (0.04 in)


rails

LX,RRIJ 000540-19-1995/08/01

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tm4493 - 6100 to 6600 Tractors


Installing Rigid Trailer Mounting

Installing Rigid Trailer Mounting

LX000594-UN: Hex. Socket Screws

Tighten hex. socket screws (A) to 340 N·m (250 lb-ft).

LX,RRIJ 000541-19-1992/02/01

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Installing Guide Rails

Installing Guide Rails

Height-Adjustable Trailer Hitch

LX000597-UN: Tighten Cap Screws and Hex. Nuts

Tighten guide rail cap screws (A) to 610 N·m (450 lb-ft).

Tighten spacer bolt hex. nuts (B) to 230 N·m (170 lb-ft).

Lateral play of trailer hitch in the guide rails should not exceed 1 mm (0.04 in.). If necessary, adjust the spacer bolts.

LX,RRIJ 000544-19-1996/04/01

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Trailer Mounting (Height-Adjustable, 4-Position)

Trailer Mounting (Height-Adjustable, 4-Position)

LX012844-UN: Height-Adjustable, 4-Position

LEGEND:

1 - Belleville spring (16 used)


2 - Cover
3 - Hex. nut
4 - Guide rail (left)
5 - Guide rail (right)
6 - Threaded rod
7 - Bracket (2 used)
8 - Washer
9 - Cap screw
10 - Shield (2 used)
11 - Cap screw (2 used)

LX,8015 009114-19-1995/08/01

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Height-Adjustable, 4-Position [LX012844]

Copyright Deere & Company, all rights reserved.


Pagina 1 din 1

tm4493 - 6100 to 6600 Tractors


Trailer Mounting (Height-Adjustable, 9-Position)

Trailer Mounting (Height-Adjustable, 9-Position)

LX012843-UN: Height Adjustable, 9-Position

LEGEND:

1 - Belleville spring (16 used)


2 - Cover
3 - Hex. nut
4 - Guide rail (left)
5 - Guide rail (right)
6 - Threaded rod
7 - Bracket
8 - Cap screw
9 - Cap screw
10 - Type plate
11 - Rivet (4 used)
12 - Stop
13 - Shield
14 - Cap screw (2 used)

LX,8020 004650-19-1995/08/01

file:///C:/ProgramData/Service%20ADVISOR/Temp/tm4493_LXOUOE00392841643... 12.02.2019
Height Adjustable, 9-Position [LX012843]

Copyright Deere & Company, all rights reserved.


Pagina 1 din 4

tm4493 - 6100 to 6600 Tractors


Repairing the Automatic Trailer Hitch

Repairing the Automatic Trailer Hitch

Two-Lever Operation

Open the trailer hitch, pull the bowden cable out of cover (6) and disengage the bowden cable eye from cable lever (24).
Close the hitch again using release lever (8). Take the hitch out of the guide rails.

Remove spring pin (25), and pull off cable lever (24) and return spring (23).

Remove cover (6). From the inside, knock out closure cap (37). Lift up control lever (18) and knock spring pin (22) out
from the outside through the opening for closure cap (37) - do not approach it from above, otherwise the pin will stick. Pull
out the control lever.

Hitch pin (4) is held loosely by release lever (8). Press the hitch pin all the way down and take out locking catch (21) and
the shim (if equipped). Take out the hitch pin from above. Indicator pin (14) and its spring will fall out through the hitch pin
bore. Remove cotter pin (12) and the washer. Pull out locking lever (10) and take out release lever (8) from above. Spring
(9) will fall out.

Clean the components and apply multi-purpose grease.

From below, knock out lower bushing (3). Insert a new bushing and secure it from below to the bore of the hitch body by
peening.

Re-install all the components in reverse order.

To prevent indicator pin (14) from falling to the inside when hitch pin (4) is being installed, the indicator pin must be held
securely with pliers from the outside. Lift the hitch pin slightly to insert locking catch (21). To do this, press locking lever
(10). The lower finger of the locking lever must engage in the shaped recess in the hitch pin. If required, center the locking
lever in relation to the hitch pin by inserting shim (20). When the bores in the control lever and the locking catch are
aligned, knock in a new spring pin (22) from above.

After assembly, apply more grease to the hitch.

The axial torque of the hitch can be increased at adjusting screw (28).

Before returning the tractor to operation, check that the hitch closes properly. Indicator pin (14)
must no longer protrude from its bore; if it does protrude, the hitch pin has not reached its lowest
position and is NOT double-locked.

Adjustment Unit Repair (Parts 29 to 36)

Remove the four cap screws (36) from end plate (35). Turn the end plate in the direction that torsion spring (34) turns. End
plate (35), bearing pin (30), torsion spring (34), cylindrical pins (32), cam plate (33), locking bolts (31) and bearing plate
(29) can all be removed. Clean and check all components. Apply grease to new parts and install in reverse order. Insert
end of torsion spring into the shaped recess in the end plate. Turn the end plate against the pressure of the torsion spring
and at the same time slide the bearing bore (in the end plate) over the spigot on the end of bearing pin (30). Insert and
tighten cap screws.

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Adjustment Unit Functional Check

Turn the handle on cam plate (33) up and push it to the left. Locking bolts (31) move inward. When the handle is released,
the cam plate returns to its initial position. The locking bolts are extended again. Because the handle and locking cam turn
back automatically, the cam plate cannot be displaced unintentionally. In the locked position, the handle on the cam plate
can be moved by only about 4 mm (0.16 in.) to the left.

LX012847-UN: Automatic Trailer Hitch Assembly


LEGEND:

1 - Grease fitting
2 - Hitch body
3 - Bushing
4 - Hitch pin
5 - Spring
6 - Cover
7 - Cap screw (3 used)
8 - Release lever
9 - Spring
10 - Locking lever
11 - Washer
12 - Cotter pin
13 - Spring
14 - Indicator pin
15 - Cover
16 - Grease fitting
17 - Lever grip
18 - Control lever
19 - Torsion spring
20 - Shim
21 - Locking catch
22 - Spring pin
23 - Return spring
24 - Cable lever
25 - Spring pin
26 - Washer
27 - Rubber stopper
28 - Adjusting screw
29 - Bearing plate
30 - Bearing pin
31 - Locking bolt
32 - Cylindrical pin
33 - Cam plate with handle
34 - Torsion spring
35 - End plate
36 - Cap screw (4 used)
37 - Closure cap

One-Lever-Operation

Open the trailer hitch, pull the bowden cable out of cover (5) and disengage the bowden cable eye from cable lever (24).
Close the hitch and take the hitch out of the guide rails.

Clean all parts and coat them lightly with grease.

Changing the Hitch Pin

Remove cover (5). Open the hitch with control lever (13). From the outside, use pliers to hold indicator pin (8) securely,
preventing the indicator pin and spring (7) from falling into the hitch. Turn locking catch (16) upward until hitch pin (4) can
be removed from above. Hold the locking catch securely and insert the new pin. Guide the lug on the locking catch into
the shaped recess in the hitch pin, and then release. Remove the pliers from the indicator pin. Put on cover (5) and tighten

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hex. socket screws (6).

Before returning the tractor to operation, check that the mechanism functions automatically. Open the hitch with control
lever (13). Indicator pin (8) must not protrude out of the sleeve!

Vertical play at the hitch pin is approx. 2 mm (0.08 in.).

Changing the Lower Bushing

From below, knock out the lower bushing (3). Insert a new bushing and secure it from below to the bore of the hitch body
by peening.

Disassembling the Automatic Mechanism

Knock out spring pin (25) and pull off cable lever (24) and return spring (23). Remove cover (5). Remove snap ring (26)
and slide out shaft (27). Take out the pin-raising lever (29), torsion spring (30) and shims (28; if equipped). Note the
position of the shims. Knock out spring pin (22) from above. Pull out control lever (13) and take out parts 14 to 21. Take
out hitch pin (4); indicator pin (8) and spring (7) fall into the hitch.

Installing the Automatic Mechanism

Install the parts in reverse order. Check that detent pin (19) operates smoothly at release lever (15). Install the release
lever, locking catch (16), control plate (20) and spring (14) on an assembly tool (17.8 mm dia., 46 mm length), and insert.
Re-install shim(s) (17) as they were before. Insert shaft of control lever (13) through the bores of the parts centered on the
assembly tool, and include shim(s) (17). Make sure that control plate (20) is in contact with the flattened surface of the
hitch body. The lug on which spring (21) is inserted must be uppermost. Align the bore of locking catch (16) with that of
control lever (13), and knock in a new spring pin from above. Insert spring (21) between control plate (20) and the spring
retainer on the hitch body. Make sure that the spring is seated securely and the control plate moves smoothly. From the
inside, insert indicator pin (8) and spring (7), and hold them securely from the outside with a pair of pliers. Insert hitch pin
(4) from above, and remove the pliers. Insert the pin-raising lever (29) and torsion spring (30). Insert shaft (27) and secure
it with snap ring (26). To do this, push down the locking catch against the pressure of the spring until the bore in the hitch
body is aligned with the bore in the locking catch. Install shim(s) (28) as they were before.

Automatic Mechanism Functional Check

Use a suitable tool (NOT your hand!) to hold release lever (15) in the recess in the base of the jaws and at the same time
open the hitch by means of the control lever. It must be possible to push the control lever to its final position (roughly
vertical), and to engage it positively. Let go the release lever again. The lever must move to the “stand-by” position, where
it can be heard to lock into position. Close the hitch by pushing back the release lever (NOT by hand!). Indicator pin (8)
must not protrude out of the sleeve! To make sure the hitch is operating safely, repeat the hitching procedure.

Install cover (5) and tighten hex. socket screws (6). Put the cable lever (24) and return spring (23) on the shaft of the
control lever, and knock in spring pin (25). Check that the cable lever moves smoothly.

NOTE:

Shims (17) and (28) are required to center the components.

LX014604-UN: Automatic Trailer Hitch Components

LEGEND:

1 - Grease fitting
2 - Hitch body
3 - Bushing
4 - Hitch pin
5 - Cover

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6 - Hex. socket screw (2 used)


7 - Spring
8 - Indicator pin
9 - Cover
10 - Grease fitting
11 - Protective cap
12 - Handle
13 - Control lever
14 - Torsion spring
15 - Release lever
16 - Locking catch
17 - Shim
18 - Spring
19 - Detent pin
20 - Control plate
21 - Spring
22 - Spring pin
23 - Return spring
24 - Cable lever
25 - Spring pin
26 - Snap ring
27 - Shaft
28 - Shim
29 - Pin-raising lever
30 - Torsion spring
31 - Bearing plate
32 - Bearing pin
33 - Locking bolt
34 - Cylindrical pin
35 - Cam plate with handle
36 - Torsion spring
37 - End plate
38 - Cap screw (4 used)

Adjustment Unit Repair (Parts 31 to 38)

Remove the four cap screws (38) from end plate (37). Turn the end plate in the direction that torsion spring (36) turns. The
end plate, bearing pin (32), torsion spring (36), cylindrical pins (34), cam plate (35), locking bolts (33) and bearing plate
(31) can all be removed. Clean and check all components. Apply grease to new parts and install in reverse order. Insert
end of torsion spring (36) into the shaped recess in end plate (37). Turn the end plate against the pressure of the torsion
spring and at the same time slide the bearing bore (in the end plate) over the spigot on the end of bearing pin (32). Insert
and tighten cap screws (38).

Adjustment Unit Functional Check

Turn the handle on cam plate (35) up and push it to the left. Locking bolts (33) move inward. When the handle is released,
the cam plate returns to its initial position. The locking bolts are extended again. Because the handle and locking cam turn
back automatically, the cam plate cannot be displaced unintentionally. In the locked position, the handle on the cam plate
can be moved by only about 4 mm (0.16 in.) to the left.

LX,RRIJ 002595-19-1995/08/01

file:///C:/ProgramData/Service%20ADVISOR/Temp/tm4493_LXOUOE00392841643... 12.02.2019
Automatic Trailer Hitch Assembly [LX012847]

Copyright Deere & Company, all rights reserved.


Automatic Trailer Hitch Components [LX014604]

Copyright Deere & Company, all rights reserved.


Pagina 1 din 1

tm4493 - 6100 to 6600 Tractors


Remote Control for Automatic Trailer Hitch

Remote Control for Automatic Trailer Hitch

LX012846-UN: Remote Control for Automatic Trailer Hitch

LEGEND:

1 - Protective ring
2 - Control lever
3 - Washer
4 - Lever shaft
5 - Bushing
6 - Snap ring
7 - Base plate and bracket
8 - Retaining clip
9 - Bowden cable
10 - Clip
11 - Rubber grommet
12 - Cover
13 - Cable lever

Changing the Bowden Cable

Lay out bowden cable (9) so that it does not get bent or squashed. Engage the yoke in lever shaft (4), and secure it there.
Use retaining clip (8) to attach the bowden cable to base plate (7).

Use the control lever to open the hitch. Engage the eye in cable lever (13) and then insert the bowden cable in cover (12).
Close the trailer hitch and adjust the remote control.

The bowden cable must not catch when the trailer hitch is adjusted vertically.

LX,RRIJ 002596-19-1995/08/01

file:///C:/ProgramData/Service%20ADVISOR/Temp/tm4493_LXOUOE00392841643... 12.02.2019
Remote Control for Automatic Trailer Hitch [LX012846]

Copyright Deere & Company, all rights reserved.


Pagina 1 din 2

tm4493 - 6100 to 6600 Tractors


Adjusting the Remote Control

Adjusting the Remote Control

LX003890-UN: Control Lever

LX013088-UN: One-lever operation shown

Move control lever (A) to the position shown.

Use lever (C) to close the trailer hitch.

There must be a gap “a” of at least 1 mm (0.04 in.) between cable hook (D) and spring pin (E).

Adjust the bowden cable at hex. nuts (B) as appropriate.

Use the control lever in the cab to open the trailer hitch. The hitch must positively engage in the “open” position. When the

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Pagina 2 din 2

control lever is released, this lever must return automatically to its (locked) initial position.

Close the trailer hitch with the locking lever and check the clearance between cable hook (D) and spring pin (E) once
again.

LX,8015 009116-19-1995/08/01

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tm4493 - 6100 to 6600 Tractors


Functional Check

Functional Check

LX003890-UN: Control Lever

LX013090-UN: One-lever operation

LX013091-UN: Two-lever operation

Use lever (B) to close the trailer hitch.

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Use remote control lever (A) to pull the hitch pin into the detent position, then release the control lever.

The hitch pin must engage positively in the “open” position.

The cable lever return spring must pull the control lever back to the “closed” position.

Use lever (B) to close the trailer hitch.

Check that the trailer hitch is closed properly. When a trailer is hitched (hitch closed), indicator pin
(C) must not protrude out of the guide bushing. If the indicator pin does protrude, this indicates
that the hitch is not closed properly and that there is the risk of an accident.

IMPORTANT:

Do not apply too much grease to the trailer hitch.

LX,8020 004649-19-1995/08/01

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tm4493 - 6100 to 6600 Tractors


Specifications

Specifications

Item Measurement Specification

Upper frame to bottom of differential Torque 265 N·m (190 lb-ft)


housing, cap screws

Upper frame to rear of PTO Torque 450 N·m (330 lb-ft)


housing, cap screws

Lift arm extension to lift arm, M16 Torque 230 N·m (170 lb-ft)
cap screw

Union to cylinder Torque 300 N·m (220 lb-ft)

Piston to piston rod Torque 320 N·m (240 lb-ft)

LX,80,25 005048-19-1993/10/01

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tm4493 - 6100 to 6600 Tractors


Installing Upper Frame

Installing Upper Frame

LX006912-UN: Upper Frame Hardware


LEGEND:

A - M16X50 cap screw (4 used)


B - M16X40 cap screw (2 used)
C - Cap screw (4 used)

1. Tighten cap screws (A) and (B) temporarily to 30 N·m (22 lb-ft) approx.

2. Tighten the four cap screws (C) to 450 N·m (330 lb-ft).

3. Tighten cap screws (A) and (B) to 265 N·m (190 lb-ft).

LX,80,25 005008-19-1993/03/01

file:///C:/ProgramData/Service%20ADVISOR/Temp/tm4493_LXOUOE00392841643... 12.02.2019
Upper Frame Hardware [LX006912]

Copyright Deere & Company, all rights reserved.


Pagina 1 din 1

tm4493 - 6100 to 6600 Tractors


Frame Assembly - Exploded View

Frame Assembly - Exploded View

LX006913-UN: Frame Assembly-Exploded View

LEGEND:

1 - Snap ring (2 used)


2 - Special screw (2 used)
3 - Washer (4 used)
4 - Rubber washer (2 used)
5 - Pressure spring (2 used)
6 - Retaining pin (2 used)
7 - Spring
8 - Grease fitting
9 - Serial number plate
10 - Upper frame
11 - Rubber damper
12 - Lower frame
13 - Countersunk screw (16 used)
14 - Guide rail (4 used)
15 - Pin
16 - Pin (2 used)
17 - Guide
18 - Hook
19 - Stop screw
20 - Hex. nut
21 - Self locking nut (16 used)
22 - Hydraulic cylinder
23 - Stop
24 - Cap screw
25 - Spring cotter pin
26 - Pin
27 - Self locking screw
28 - Cap screw
29 - Shaft

LX,80,25 005009-19-1993/03/01

file:///C:/ProgramData/Service%20ADVISOR/Temp/tm4493_LXOUOE00392841644... 12.02.2019
Frame Assembly-Exploded View [LX006913]

Copyright Deere & Company, all rights reserved.


Pagina 1 din 1

tm4493 - 6100 to 6600 Tractors


Operating Lever and Lift Links - Exploded View

Operating Lever and Lift Links - Exploded View

LX006914-UN: Operating Lever and Lift Links

LEGEND:

1 - Guard
2 - Lever
3 - Hex. nut
4 - Washer
5 - Bushing
6 - Snap ring
7 - Plate
8 - Washer
9 - Pin
10 - Lock
11 - Bowden cable
12 - Cotter pin (4 used)
13 - Special nut (2 used)
14 - Washer (4 used)
15 - Lift link tube (2 used)
16 - Lift link rod (2 used)
17 - Lift arm extension (2 used)
18 - Pin (2 used)
19 - Cotter pin (2 used)
20 - Cap screw (2 used)
21 - Pin (2 used)

LX,80,25 005010-19-1993/03/01

file:///C:/ProgramData/Service%20ADVISOR/Temp/tm4493_LXOUOE00392841644... 12.02.2019
Operating Lever and Lift Links [LX006914]

Copyright Deere & Company, all rights reserved.


Pagina 1 din 1

tm4493 - 6100 to 6600 Tractors


Hydraulic Parts

Hydraulic Parts

LX006915-UN: Hydraulic Parts

LEGEND:

1 - Connection (2 used)
2 - O-ring (2 used)
3 - Hydraulic hose (2 used)
4 - Protecting sleeve (2 used)
5 - Hydraulic cylinder
6 - Dust protection (3 used)
7 - Bracket
8 - Cap screw

LX,80,25 005011-19-1993/03/01

file:///C:/ProgramData/Service%20ADVISOR/Temp/tm4493_LXOUOE00392841644... 12.02.2019
Hydraulic Parts [LX006915]

Copyright Deere & Company, all rights reserved.


Pagina 1 din 2

tm4493 - 6100 to 6600 Tractors


Repairing Hydraulic Cylinder

Repairing Hydraulic Cylinder

LX006949-UN: Cylinder and Piston


LEGEND:

A - Cylinder
B - Piston
C - Threaded pin
D - Guide bushing
E - Union
F - Piston rod

NOTE:

Threaded pin (C) is located under back-up ring of piston (B).

LX006950-UN: Piston Seals


LEGEND:

A - Piston
B - Threaded pin
C - Back-up ring
D - Back-up ring
E - Piston ring

Replace piston seals.

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LX006951-UN: Wiper, Seal and O-Rings

LEGEND:

A - Wiper ring
B - Seal ring
C - O-ring

Replace guide bushing seals.

Sealing lip of wiper ring (A) must face to the outside.

Sealing lip of seal ring (B) must face to the inner side.

LX006952-UN: Piston Rod and Parts

Apply LOCTITE® 243 (L41475) to thread of piston rod (C).

Tighten piston (A) to 320 N·m (240 lb-ft). Secure piston by means of threaded pin (B); peen threaded pin head with a
center-punch.

Tighten union (D) of cylinder to 300 N·m (220 lb-ft).

LOCTITE is a trademark of Loctite Corp. LX,80,25 005016-19-1993/10/02

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tm4493 - 6100 to 6600 Tractors


Adjusting Lift Links

Adjusting Lift Links

LX003885-UN: Lift Link Adjustment

1. Move lift arms to highest position (do not use remote control).

2. Using a jack, press lower frame (A) until it lies against console stop (rubber damper must be pressed together).

3. Turn lift link tube (B) until bore is aligned with pin (C).

4. Install washer and secure with cotter pin.

LX,RRIK 000590-19-1993/03/01

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tm4493 - 6100 to 6600 Tractors


Adjusting Guide Stop

Adjusting Guide Stop

LX006911-UN: Guide Stop and Locking Pins


With guide (B) retracted, the two locking pins (A) must engage in bores in such a way that play (C) between locking pins
and bores is created at the rear as seen in direction of travel (see arrow).

LX006916-UN: Guide Stop Adjustment


Proceed as follows:

1. Turn out stop screws (D) approx. 5 mm (2 in.).

2. Start engine and retract cylinders.

3. Stop engine and turn in stop screws 1/2 turn.

4. Start engine and retract cylinders. Stop engine.

Repeat this process until pins are just engaged in bores.

Tighten lock nuts (E) of stop screws. Make sure that guide is positioned straight in the frame. Use stop screws to align
guide, if necessary.

LX,80,25 005012-19-1993/03/01

file:///C:/ProgramData/Service%20ADVISOR/Temp/tm4493_LXOUOE00392841644... 12.02.2019
Guide Stop and Locking Pins [LX006911]

Copyright Deere & Company, all rights reserved.


Pagina 1 din 1

tm4493 - 6100 to 6600 Tractors


Changing the Bowden Cable

Changing the Bowden Cable

LX009582-UN: Special and Hex. Nuts

Remove the old bowden cable.

Install new bowden cable. Lay it so that it is not bent.

Secure special nut (A) with LOCTITE® 243 (L41475). Do not tighten the two hex. nuts (B) at this stage.

LOCTITE is a trademark of Loctite Corp. LX,8020 009112-19-1995/08/01

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tm4493 - 6100 to 6600 Tractors


Adjusting the Bowden Cable

Adjusting the Bowden Cable

LX009584-UN: Bowden Cable Adjustment Parts

1. Close the pick-up hitch and raise the lift arms mid-way.

2. Move hand-lever to the detent position (to the right).

3. Position bowden cable (A) in holder (D) so that the hole in the yoke is aligned with the hole in hook (B). With the
bowden cable in this position, tighten the two hex. nuts (C).

4. Install the retainer.

Check dimension “a” from the middle of the hole in hook (B) to holder (D). It should measure approx. 190 mm (7.5 in.).

The end section of the bowden cable must move freely.

LX,8020 009113-19-1995/08/01

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tm4493 - 6100 to 6600 Tractors


Operational Check

Operational Check

LX007005-UN: Hex. Socket Screw Heads


Check hitch function by opening and closing hitch several times. With hitch closed, both heads (A)
of hex. socket screws must contact locking pin. Make sure that hitch is completely locked. If this is
the case, the hitch will not lower when the draft links are lowered and not extend when the selective
control valve is operated.

LX,80,25 005047-19-1993/10/01

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tm4493 - 6100 to 6600 Tractors


Specifications

Specifications

Item Measurement Specification

Upper frame to bottom of differential Torque 265 N·m (190 lb-ft)


housing, cap screws

Upper frame to rear of PTO Torque 450 N·m (330 lb-ft)


housing, cap screws

Latch housing, fit-bolts Torque 35 N·m (26 lb-ft)

Union to cylinder Torque 300 N·m (220 lb-ft)

Piston to piston rod Torque 320 N·m (240 lb-ft)

LX,8025B 012160-19-1997/06/01

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tm4493 - 6100 to 6600 Tractors


Installing Upper Frame

Installing Upper Frame

LX1016990-UN: Upper Frame Hardware


LEGEND:

A - M16x40 cap screw (4 used)


B - M16x40 cap screw (2 used)
C - M20x45 cap screw (4 used)

1. Tighten cap screws (A) and (B) temporarily to 30 N·m (22 lb-ft) approx.

2. Tighten the four cap screws (C) to 450 N·m (330 lb-ft).

3. Tighten cap screws (A) and (B) to 265 N·m (190 lb-ft).

LX,8025B 012161-19-1997/06/01

file:///C:/ProgramData/Service%20ADVISOR/Temp/tm4493_LXOUOE00392841644... 12.02.2019
Upper Frame Hardware [LX1016990]

Copyright Deere & Company, all rights reserved.


Pagina 1 din 1

tm4493 - 6100 to 6600 Tractors


Frame Assembly - Exploded View

Frame Assembly - Exploded View

LX1016991-UN: Frame Assembly-Exploded View

LEGEND:

1 - Upper frame
2 - Locking pin
3 - Lever
4 - Spring clip
5 - Spring
6 - Housing
7 - Lever
8 - Grease fitting
9 - Fit-bolt (2 used)
10 - Spring pin
11 - Hydraulic cylinder
12 - Lower frame
13 - Guide
14 - Hook
15 - Pin (2 used)
16 - Hex. nut (12 used)
17 - Guide rail (4 used)
18 - Stop screw
19 - Hex. nut
20 - Countersunk screw (12 used)
21 - Stop
22 - Retainer spring
23 - Safety decal
24 - Serial number plate
25 - Shaft
26 - PTO shield
27 - Console

LX,8025B 012162-19-1997/06/01

file:///C:/ProgramData/Service%20ADVISOR/Temp/tm4493_LXOUOE00392841644... 12.02.2019
Frame Assembly-Exploded View [LX1016991]

Copyright Deere & Company, all rights reserved.


Pagina 1 din 1

tm4493 - 6100 to 6600 Tractors


Operating Lever and Lift Links - Exploded View

Operating Lever and Lift Links - Exploded View

LX1016992-UN: Operating Lever and Lift Links

LEGEND:

1 - Protective ring
2 - Lever
3 - Hex. nut
4 - Washer
5 - Bushing
6 - Snap ring (2 used)
7 - Plate
8 - Washer
9 - Pin
10 - Bowden cable
11 - Retaining clip
12 - Retaining pin
13 - Pin (2 used)
14 - Cotter pin (2 used)
15 - Pin (2 used)
16 - Pin (2 used)
17 - Lift arm extension (2 used)
18 - Threaded sleeve (2 used)
19 - Spring pin (2 used)
20 - Lift link rod (2 used)
21 - Lift link tube
22 - Washer (2 used)
23 - Special nut (2 used)
24 - Cotter pin (2 used)
25 - Lift link tube

LX,8025B 012163-19-1997/06/01

file:///C:/ProgramData/Service%20ADVISOR/Temp/tm4493_LXOUOE00392841644... 12.02.2019
Operating Lever and Lift Links [LX1016992]

Copyright Deere & Company, all rights reserved.


Pagina 1 din 1

tm4493 - 6100 to 6600 Tractors


Hydraulic Parts

Hydraulic Parts

LX1017070-UN: Hydraulic Parts

LEGEND:

1 - Connection (2 used)
2 - O-ring (2 used)
3 - Hydraulic hose (2 used)
4 - Protective coil (2 used)
5 - Hydraulic cylinder
6 - Dust protection (3 used)
7 - Bracket
8 - Cap screw
9 - Hydraulic hose (2 used)
10 - Connector (2 used)
11 - O-ring (2 used)
12 - Clamp
13 - Shield

LX,8025B 012164-19-1997/06/01

file:///C:/ProgramData/Service%20ADVISOR/Temp/tm4493_LXOUOE00392841644... 12.02.2019
Hydraulic Parts [LX1017070]

Copyright Deere & Company, all rights reserved.


Pagina 1 din 3

tm4493 - 6100 to 6600 Tractors


Repairing the Retainer Spring

Repairing the Retainer Spring

Removing the Retainer Spring

LX1016031-UN: Locking Spring and Stop

Lower the hitch and fold up the PTO guard.

Do NOT use your fingers to release the locking pin. Injury may result!

Disengage locking pin (B) by pressing against stop (A) with a screwdriver. Be sure to use a screwdriver!

LX1016032-UN: Cap Screws and Retainer Spring


Take out the two cap screws (A).

Disengage retainer spring (B) together with the stop.

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Installing the Retainer Spring

LX1016039-UN: Recesses for Self-Locking Nuts & Cap Screws

Insert the retainer spring and stop as shown. Place the two self-locking nuts (each with one washer) in recesses (A).

Insert the two cap screws (B), including one washer for each. Align the spring in the middle. Tighten the cap screws to 30
N·m (22 lb-ft).

Checking and Adjusting the Retainer Spring

LX1016040-UN: Control Lever

LX1016041-UN: Retainer Spring and Guide Hole

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Using the control lever in the cab, open the locking pin. Hold the lever tight so that the pin cannot exert pressure on the
stop.

Check the position of the retainer spring: Retainer spring (A) must be not touch the housing; it must be centered relative to
guide hole (B).

Do not align the retainer spring by hand! Injury may result.

If it is not centered, use a screwdriver to bend the spring back to the appropriate position.

LX,8025B 012169-19-1997/06/01

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tm4493 - 6100 to 6600 Tractors


Repairing the Latch Housing

Repairing the Latch Housing

Removing the Latch Housing

LX1016033-UN: Latch Housing Parts

Disengage bowden cable at yoke (A).

Do NOT use your fingers to release the locking pin. Injury may result!

Disengage the locking pin by pressing against stop (B) with a screwdriver. Be sure to use a screwdriver!

Remove the right-hand lift link (C).

Remove the two hex.-headed fit-bolts (D) and take off the latch housing and locking pin.

Disasssemble the latch housing.

Assembling the Latch Housing

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LX1016034-UN: Latch Housing Components

Apply grease to all the components.

Place the stop (B; if equipped) in the spring (A), and install it in the housing.

LX1016035-UN: Assemblying Latch Housing

Turn and hold the lever shaft (A) so that spring clip (B) is located in front of spring (C). See illustration.

Guide the locking pin (D) into the housing and press it in while at the same time rotating the lever shaft (A). The lug on the
lever must engage in the recess in the pin.

Installing the Latch Housing

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LX1016048-UN: Lever Shaft

Use a 6 mm (15/64 in.) punch to jam the lever shaft (A) as shown.

Make sure that the punch cannot slip out.

LX1016036-UN: Tighten Fit-Bolts of Housing


Put the housing in position and tighten the fit-bolts (A) to 35 N·m (26 lb-ft).

Remove the punch and secure the bowden cable yoke (B) to the lever shaft by means of retaining pins.

Re-install the lift link.

LX,8025B 012363-19-1997/06/01

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tm4493 - 6100 to 6600 Tractors


Repairing Hydraulic Cylinder

Repairing Hydraulic Cylinder

LX006949-UN: Cylinder and Piston


LEGEND:

A - Cylinder
B - Piston
C - Threaded pin
D - Guide bushing
E - Union
F - Piston rod

NOTE:

Threaded pin (C) is located under back-up ring of piston (B).

LX006950-UN: Piston Seals


LEGEND:

A - Piston
B - Threaded pin
C - Back-up ring
D - Back-up ring
E - Piston ring

Replace piston seals.

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LX006951-UN: Wiper, Seal and O-Rings

LEGEND:

A - Wiper ring
B - Seal ring
C - O-ring

Replace guide bushing seals.

Sealing lip of wiper ring (A) must face to the outside.

Sealing lip of seal ring (B) must face to the inner side.

LX006952-UN: Piston Rod and Parts

Apply LOCTITE® 243 (L41475) to thread of piston rod (C).

Tighten piston (A) to 320 N·m (240 lb-ft). Secure piston by means of threaded pin (B); peen threaded pin head with a
center-punch.

Tighten union (D) of cylinder to 300 N·m (220 lb-ft).

LOCTITE is a trademark of Loctite Corp. LX,80,25 005016-19-1993/10/02

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tm4493 - 6100 to 6600 Tractors


Adjusting the Lift Links

Adjusting the Lift Links

LX1017071-UN: Lift Link Adjustment Parts

1. Move lift arms to highest position (do not use remote control).

2. Using a jack, press lower frame (A) until it lies against console stop.

3. Turn lift link tube (B) until bore is aligned with pin (C).

4. Install washer and secure with cotter pin.

LX,8025B 012165-19-1997/06/01

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tm4493 - 6100 to 6600 Tractors


Adjusting the Guide Stop

Adjusting the Guide Stop

LX1017072-UN: Hook Hole and Stop Screw

LX1017073-UN: Locking Pin Engaged

With the hitch lowered, NEVER reach into the receiver opening (see arrow). Injury may result!

With the trailer hook retracted, locking pin (A) must engage easily in the corresponding hole (B) in the hook.

Extend the trailer hook and lower the pick-up hitch.

Shut off the engine. Adjust the stop screw (C) as necessary, and counter-lock it.

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Repeat the adjustment once again.

Adjusting the Locking Pin

LX1016044-UN: Locking Pin and Adjusting Nuts

Open and close the hitch several times.

When closed, locking pin (A) must stick out at least 3 mm (0.12 in.) (see arrow).

If necessary, carry out the appropriate adjustment to the bowden cable at the two adjusting nuts (B). Repeat the check.

LX1016045-UN: Locking Pin and Guide Stop

When open, locking pin (A) must NOT stick out and must be held in position by the stop (B).

LX,8025B 012365-19-1996/12/01

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tm4493 - 6100 to 6600 Tractors


Operational Check

Operational Check

Check hitch function by opening and closing hitch several times. Make sure that hitch is
completely locked. If this is the case, the hitch will not lower when the draft links are lowered and
not extend when the selective control valve is operated.

LX,8025B 012364-19-1997/06/01

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tm4493 - 6100 to 6600 Tractors


Torques for Hardware - Swinging Drawbar

Torques for Hardware - Swinging Drawbar

LX1017076-UN: Swing Drawbar Hardware Torques

LEGEND:

A - Cap screw: 310 N·m (230 lb-ft)


B - Cap screw: 310 N·m (230 lb-ft)
C - Hex. nut: 520 N·m (380 lb-ft)
D - Hex. nut: 375 N·m (275 lb-ft)
E - Stopper: 250 N·m (185lb-ft)

LX,RRIO 000509-19-1997/06/01

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Swing Drawbar Hardware Torques [LX1017076]

Copyright Deere & Company, all rights reserved.


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tm4493 - 6100 to 6600 Tractors


Torques for Hardware - Swinging Drawbar With Pick-Up Trailer Hitch

Torques for Hardware - Swinging Drawbar With Pick-Up Trailer Hitch

LX1017077-UN: Older version

LX1017078-UN: Newer version

Tighten hex. nut (A) to 375 N·m (275 lb-ft).

LX,8030 012366-19-1997/06/01

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Older version [LX1017077]

Copyright Deere & Company, all rights reserved.


Newer version [LX1017078]

Copyright Deere & Company, all rights reserved.


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tm4493 - 6100 to 6600 Tractors


Adjusting the Retaining Strap

Adjusting the Retaining Strap

LX1016474-UN: Retaining Strap Hardware


Adjust the two locknuts (A) so that strap (B) holds pin (C) in place. It should be possible to raise the strap and turn it to one
side.

LX,MHM 011949-19-1997/04/01

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