Sunny Central 500cp XT
Sunny Central 500cp XT
Legal Provisions
The information contained in these documents is the property of SMA Solar Technology AG. No part of this document
may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, be it electronic,
mechanical, photographic, magnetic or otherwise, without the prior written permission of SMA Solar Technology AG.
Internal reproduction used solely for the purpose of product evaluation or other proper use is allowed and does not
require prior approval.
SMA Solar Technology AG makes no representations or warranties, express or implied, with respect to this
documentation or any of the equipment and/or software it may describe, including (with no limitation) any implied
warranties of utility, merchantability, or fitness for any particular purpose. All such representations or warranties are
expressly disclaimed. Neither SMA Solar Technology AG nor its distributors or dealers shall be liable for any indirect,
incidental, or consequential damages under any circumstances.
The exclusion of implied warranties may not apply in all cases under some statutes, and thus the above exclusion may
not apply.
Specifications are subject to change without notice. Every attempt has been made to make this document complete,
accurate and up-to-date. Readers are cautioned, however, that product improvements and field usage experience may
cause SMA Solar Technology AG to make changes to these specifications without advance notice or per contract
provisions. SMA Solar Technology AG shall not be responsible for any damages, including indirect, incidental or
consequential damages, caused by reliance on the material presented, including, but not limited to, omissions,
typographical errors, arithmetical errors or listing errors in the content material.
SMA Warranty
You can download the current warranty conditions from the Internet at www.SMA-Solar.com.
Trademarks
All trademarks are recognized, even if not explicitly identified as such. Missing designations do not mean that a
product or brand is not a registered trademark.
SMA Solar Technology AG
Sonnenallee 1
34266 Niestetal
Germany
Tel. +49 561 9522-0
Fax +49 561 9522-100
www.SMA.de
Email: info@SMA.de
As of: 6/18/2020
Copyright © 2020 SMA Solar Technology AG. All rights reserved.
Table of Contents
1 Information on this Document..................................................................................................... 6
1.1 Validity ............................................................................................................................................................. 6
1.2 Target Group ................................................................................................................................................... 6
1.3 Levels of Warning Messages.......................................................................................................................... 6
1.4 Symbols in the Document................................................................................................................................ 7
1.5 Typographical Elements in the Document...................................................................................................... 7
1.6 Designations in the Document ........................................................................................................................ 7
1.7 Additional Information..................................................................................................................................... 7
2 Safety ............................................................................................................................................ 9
2.1 Intended Use.................................................................................................................................................... 9
2.2 Safety Information ........................................................................................................................................... 10
2.3 Cyber Security ................................................................................................................................................. 13
2.4 Personal Protective Equipment ........................................................................................................................ 13
3 Product Overview ........................................................................................................................ 14
3.1 Design of the Inverter ...................................................................................................................................... 14
3.2 Devices of the Inverter..................................................................................................................................... 14
3.3 Operating and Display Elements.................................................................................................................... 15
3.3.1 Function of the Switches .................................................................................................................................. 15
3.3.1.1 Key Switch....................................................................................................................................................... 15
3.3.1.2 AC Disconnection Unit.................................................................................................................................... 16
3.3.1.3 DC Switchgear ................................................................................................................................................ 16
3.3.2 Touch Display................................................................................................................................................... 17
3.3.2.1 Design.............................................................................................................................................................. 17
3.3.2.2 Explanation of Symbols .................................................................................................................................. 17
3.3.3 LEDs of the SC-COM ....................................................................................................................................... 21
3.3.3.1 LEDs on the Enclosure..................................................................................................................................... 21
3.3.3.2 LEDs on the Network Port............................................................................................................................... 22
3.3.3.3 LEDs on the Optical Fiber Terminals .............................................................................................................. 23
3.3.4 User Interface ................................................................................................................................................... 24
3.3.4.1 Design of the User Interface........................................................................................................................... 24
3.3.4.2 Tree View and Device View ........................................................................................................................... 24
3.3.4.3 Status Symbols ................................................................................................................................................ 25
3.4 Symbols on the Product................................................................................................................................... 25
4 Disconnecting and Reconnecting ................................................................................................ 26
4.1 Safety When Disconnecting and Reconnecting Voltage Sources ................................................................ 26
4.2 Disconnecting the Inverter............................................................................................................................... 26
4.2.1 Switching off the Inverter ................................................................................................................................. 26
4.2.2 Disconnecting the DC Side.............................................................................................................................. 26
4.2.3 Disconnecting the AC Side.............................................................................................................................. 27
4.2.4 Disconnecting the Supply Voltage at the Inverter from Voltage Sources ..................................................... 27
4.3 Reconnecting the Inverter................................................................................................................................ 28
4.3.1 Reconnecting the Supply Voltage at the Inverter ........................................................................................... 28
4.3.2 Reconnecting the AC Side............................................................................................................................... 29
4.3.3 Reconnecting the DC Side............................................................................................................................... 29
4.3.4 Restarting the Inverter ...................................................................................................................................... 29
5 Troubleshooting............................................................................................................................ 30
5.1 Safety during Troubleshooting........................................................................................................................ 30
6 Maintenance................................................................................................................................. 42
6.1 Safety during Maintenance ............................................................................................................................ 42
6.2 Maintenance Schedule and Consumables .................................................................................................... 43
6.2.1 Notes on Maintenance Work ......................................................................................................................... 43
6.2.2 Maintenance Work Every 24 Months............................................................................................................ 43
6.3 Repair Schedule and Spare Parts................................................................................................................... 44
6.3.1 Information on Repair Work............................................................................................................................ 44
6.3.2 Demand-Based Annual Repairs ...................................................................................................................... 45
6.3.3 Repairs every 10 Years ................................................................................................................................... 45
6.3.4 Repairs every 12 Years ................................................................................................................................... 45
6.4 Maintenance Work ......................................................................................................................................... 45
6.4.1 Maintenance work with supply voltage present ............................................................................................ 45
6.4.1.1 Checking the Fans........................................................................................................................................... 45
6.4.1.2 Checking the Heating Elements and Hygrostat ............................................................................................ 46
6.4.1.3 Inverter with Low-Temperature Option: Cleaning the Heating Elements ..................................................... 47
6.4.1.4 Inverter with Low-Temperature Option: Checking the Heating Elements .................................................... 48
6.4.1.5 Checking the Function of the UPS.................................................................................................................. 50
6.4.2 Maintenance Work in Disconnected State..................................................................................................... 51
6.4.2.1 Performing the Visual Inspection .................................................................................................................... 51
6.4.2.2 Analyzing the Temperature Indicators........................................................................................................... 51
6.4.2.3 Cleaning the Ventilation Plate ........................................................................................................................ 53
6.4.2.4 Cleaning the Air Duct, Ventilation Grids and Air Intake............................................................................... 53
6.4.2.5 Cleaning the Interior ....................................................................................................................................... 55
6.4.2.6 Checking the Seals ......................................................................................................................................... 56
6.4.2.7 Checking the Latches, Door Stops and Hinges............................................................................................. 56
6.4.2.8 Checking the Inverter Surface ........................................................................................................................ 57
6.4.2.9 Checking the Fuses/Disconnection Blades ................................................................................................... 58
6.4.2.10 Checking the Bolted Connections of the Power Cabling ............................................................................. 58
6.4.2.11 Checking the Labels........................................................................................................................................ 59
6.5 Repair Work..................................................................................................................................................... 61
6.5.1 Reading off the Replacement Interval Meter.................................................................................................. 61
8 Appendix ...................................................................................................................................... 67
8.1 Installation Information .................................................................................................................................... 67
8.1.1 Torques ............................................................................................................................................................. 67
8.2 Type Label........................................................................................................................................................ 67
9 Contact .......................................................................................................................................... 68
DANGER
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
Indicates a situation which, if not avoided, can result in property damage.
☑ Desired result
Example
2 Safety
2.1 Intended Use
The Sunny Central is a PV inverter which converts the direct current generated in the PV modules into grid-compliant
alternating current. An external MV transformer fitted downstream feeds the generated alternating current into the
utility grid.
The product is suitable for indoor and outdoor use.
The enclosure complies with degree of protection IP54. The inverter is classified under Class 4C2 as per
EN 60721-3-4 and is suitable for operation in a chemically active environment.
The maximum permissible DC input voltage of the inverter must not be exceeded.
The inverter must only be operated in conjunction with a suitable MV transformer.
• The MV transformer must be designed for voltages that arise during pulsed mode of the inverter.
• For the Sunny Central 500CP XT/630CP XT/720CP XT/760CP XT/800CP XT the maximum voltage to ground is:
±1450 V
• For the Sunny Central 850CP XT/900CP XT/1000CP XT the maximum voltage to ground is: ±1600 V
• Do not connect more than one inverter to one winding of the MV transformer.
• The neutral conductor on the low-voltage side of the MV transformer must not be grounded.
You can find further information on suitable transformers in the technical information "Requirements for Medium-
Voltage Transformers and Transformers for Internal Power Supply for the SUNNY CENTRAL".
Do not deactivate or modify settings that affect grid management services without first obtaining approval from the grid
operator.
Use this product only in accordance with the information provided in the enclosed documentation and with the locally
applicable standards and directives. Any other application may cause personal injury or property damage.
Alterations to the product, e.g. changes or modifications, are only permitted with the express written permission of
SMA Solar Technology AG. Unauthorized alterations will void guarantee and warranty claims and in most cases
terminate the operating license. SMA Solar Technology AG shall not be held liable for any damage caused by such
changes.
Any use of the product other than that described in the Intended Use section does not qualify as the intended use.
The enclosed documentation is an integral part of this product. Keep the documentation in a convenient place for
future reference and observe all instructions contained therein.
All work on the product must only be performed using appropriate tools and in compliance with the ESD protection
regulations.
Suitable personal protective equipment must be worn by all persons working on or with the product.
Unauthorized persons must not operate the product and must be kept at a safe distance from the product.
The product must not be operated with open covers or doors.
The product must not be opened when it is raining or when humidity exceeds 95%.
The product must not be operated with any technical defects.
The type label must remain permanently attached to the product.
DANGER
Danger to life from electric shock due to live voltage
High voltages are present in the live components of the product. Touching live components results in death or
serious injury due to electric shock.
• Wear suitable personal protective equipment for all work on the product.
• Do not touch any live components.
• Observe all warning messages on the product and in the documentation.
• Observe all safety information of the module manufacturer.
• After switching off the inverter, wait at least 15 minutes before opening it to allow the capacitors to discharge
completely (see Section 4.2, page 26).
DANGER
Danger to life due to electric shock when live components or DC cables are touched
When exposed to sunlight, the PV modules generate high DC voltage which is present in the DC cables. Touching
live DC cables results in death or lethal injuries due to electric shock.
• Do not touch non-insulated parts or cables.
DANGER
Danger to life due to electric shock in case of a ground fault
If there is a ground fault, components that are supposedly grounded may in fact be live. Touching live parts will
result in death or serious injury due to electric shock.
DANGER
Danger to life from electric shock due to damaged product
Operating a damaged product can lead to hazardous situations that result in death or serious injuries due to
electric shock.
• Only operate the product when it is in a flawless technical condition and safe to operate.
• Check the product regularly for visible damage.
• Make sure that all external safety equipment is freely accessible at all times.
• Make sure that all safety equipment is in good working order.
• Wear suitable personal protective equipment for all work on the product.
DANGER
Danger to life from electric shock even if the inverter is disconnected on the AC and DC sides
The precharge unit of the order option "Q at Night" will carry live voltage even if the AC contactor and the DC
switchgear are open. Touching live components results in death or serious injury due to electric shock.
• Do not touch any live components.
• Switch off the inverter.
• After switching off the inverter, wait at least 15 minutes before opening it to allow the capacitors to discharge
completely.
• Ensure that no voltage is present.
• Do not remove protective covers.
• Observe the warning messages.
• Wear suitable personal protective equipment for all work on the product.
WARNING
Danger to life from electric shock when entering the PV field
Ground-fault monitoring does not provide protection from personal injury. PV modules which are grounded with
ground-fault monitoring discharge voltage to ground. Entering the PV field can result in lethal electric shocks.
• Ensure that the insulation resistance of the PV field exceeds the minimum value. The minimum value of the
insulation resistance is: 1 kΩ.
• Before entering the PV field, switch the PV modules to insulated operation.
• Configure the PV power plant as a closed electrical operating area.
WARNING
Danger to life due to electric arc if there are tools inside the product
When reconnecting or during operation, an electric arc can occur if there are tools in the product creating a
conductive connection between the live components. This can result in death or serious injury.
• Before commissioning or reconnection, verify that no tools are inside the product.
WARNING
Danger to life from electric shock if the product is not locked
If the product is not locked, unauthorized persons will have access to live components carrying lethal voltages.
Touching live components can result in death or serious injury due to electric shock.
• Always close and lock the product.
• Remove the keys.
• Store the keys in a safe place.
• Ensure that no unauthorized persons have access to the closed electrical operating area.
WARNING
Danger to life due to blocked escape routes
In hazardous situations, blocked escape routes can lead to death or serious injury. Opening the doors of two
products located opposite each other can block the escape route. It is imperative that the escape route is freely
accessible at all times.
• An escape route must be available at all times. Make sure the minimum passage width of the escape route
meets local standards.
• Do not place any objects in the escape route area.
• Remove all tripping hazards from escape routes.
CAUTION
Risk of burns due to hot components
Some components of the product can get very hot during operation. Touching these components can cause burns.
• Observe the warnings on all components.
• During operation, do not touch any components marked with such warnings.
• After switching off the product, wait until any hot components have cooled down sufficiently.
• Wear suitable personal protective equipment for all work on the product.
NOTICE
Property damage due to dust intrusion and moisture penetration
Dust or moisture intrusion can damage the product and impair its functionality.
• Do not open the enclosure during rainfall or when humidity exceeds the specified thresholds. The humidity
thresholds are: 15% to 95%.
• Only perform maintenance work when the environment is dry and free of dust.
• Operation of the product is only permitted when it is closed.
• Connect the external supply voltage after mounting and installing the product.
• If the installation or commissioning process is interrupted, mount all panels.
• Close and lock the enclosure.
• The product must always be closed for storage.
• Store the product in a dry and covered location.
• The temperature at the storage location must be in the specified range. The temperature range is:
−25°C to +70°C.
NOTICE
Damage to electronic components due to electrostatic discharge
Electrostatic discharge can damage or destroy electronic components.
• Observe the ESD safety regulations when working on the product.
• Wear suitable personal protective equipment for all work on the product.
• Discharge electrostatic charge by touching grounded enclosure parts or other grounded elements. Only then is
it safe to touch electronic components.
3 Product Overview
3.1 Design of the Inverter
A B
Position Designation
A Inverter cabinet
B Interface cabinet
C Connection area
A E
B
C
F
Position Designation
A Switch position Stop
B Switch position Start
3.3.1.3 DC Switchgear
The DC switchgear disconnects the inverter from the PV power plant.
Position Designation
A Spring status indicator
B Position indicator
C ON button
D OFF button
100 DD.MM.YYYY-hh:mm:ss A
Information field
You can access the following sub-menus and screens from the information field:
Symbol Designation Explanation
E-today line graph Diagram 103: Representation of energy fed in during the current day in
kWh.
Bar chart Diagram 104: Representation of energy fed in during the last 14 days in
kWh.
Switch on DC or AC side If you see this symbol between the "DC side" symbol and the "Inverter
closed data" symbol, the DC switchgear is closed.
If you see this symbol between the symbol "Inverter data" and the symbol
"AC side", the AC contactor is closed.
Switch on DC or AC side If you see this symbol between the "DC side" symbol and the "Inverter
open data" symbol, the DC switchgear is open.
If you see this symbol between the symbol "Inverter data" and the symbol
"AC side", the AC contactor is open.
Status of switches on DC or If you see this symbol between the "DC side" symbol and the "Inverter
AC side unknown data" symbol, the switch status of the DC switchgear is not known.
If you see this symbol between the symbol "Inverter data" and the symbol
"AC side", the switch status of the AC contactor is unknown.
Inverter data Representation of the following inverter data:
• Device type
• Operating state
• Symbol for utility grid menu
• Symbol for temperature display
• Symbol for fan display
Settings Menu
Symbol Designation Explanation
Language selection Select this symbol to open the language selection menu.
Brightness setting Select this symbol to open the brightness setting menu.
Time setting Select this symbol to open the time setting menu.
Format selection Select this symbol to open the format selection menu.
Password entry Select this symbol to open the password entry menu.
Navigation line
Symbol Designation Explanation
Back Select this symbol to go back to the previous page.
C
D
A E
B
Figure 10: Design of the user interface (example)
Position Designation
A Tree view or device view
B Status bar
C Logout button
D Navigation bar
E Content area
Device view In the device view, the user interface shows all devices sorted
by device type. The number shown in parentheses indicates the
number of devices of a device type.
Protection class I All electrical equipment is connected to the grounding conductor sys-
tem of the product.
Degree of protection IP54 The product is protected against interior dust deposits and splashing
water from all angles.
Beware of a danger zone This warning symbol indicates a danger zone. Be particularly vigilant
and cautious when working on the product.
Beware of dangerous volt- The product operates at high voltages. All work on the product must
age be carried out by qualified persons only.
Beware of hot surface The product can get hot during operation. Avoid contact during oper-
ation. Allow the product to cool down sufficiently before carrying out
any work. Wear personal protective equipment such as safety
gloves.
Use hearing protection. The product generates loud noises. When working on the product,
wear hearing protection.
Observe the documenta- Observe all documentation supplied with the product.
tion.
DANGER
Danger to life due to electric shock in case of a ground fault
If there is a ground fault, components that are supposedly grounded may in fact be live. Touching live parts will
result in death or serious injury due to electric shock.
CAUTION
Risk of burns due to hot components
Some components of the product can get very hot during operation. Touching these components can cause burns.
• Observe the warnings on all components.
• During operation, do not touch any components marked with such warnings.
• After switching off the product, wait until any hot components have cooled down sufficiently.
• Wear suitable personal protective equipment for all work on the product.
4.2.4 Disconnecting the Supply Voltage at the Inverter from Voltage Sources
1. If the supply voltage is only to be disconnected upstream from the
circuit breaker, switch the circuit breaker of the supply voltage off.
2. If the supply voltage is also to be disconnected downstream from the supply voltage circuit breaker, switch the
external circuit breaker of the supply voltage off.
Tip: The external circuit breaker of the supply voltage is usually located in a subordinate distribution station.
3. Disconnect any additional external voltage.
4. Switch the motor-protective circuit-breakers of the grid monitoring
off.
5 Troubleshooting
5.1 Safety during Troubleshooting
DANGER
Danger to life from electric shock due to high voltages on the product
High voltages can be present on the product under fault conditions. Touching live components results in death or
serious injury due to electric shock.
• Observe all safety information when working on the product.
• Wear suitable personal protective equipment for all work on the product.
• If you cannot remedy the disturbance with the help of this document, contact the Service (see Section 9
"Contact", page 68).
WARNING
Danger to life from electric shock due to live external supply voltage
When using an external supply voltage, even after disconnecting the inverter, there may still be lethal voltages
present in cables. Touching live components can result in death or serious injury due to electric shock.
• Disconnect the external supply voltage.
WARNING
Hearing impairment due to high-frequency noises of the product
The product generates high-frequency noises during operation. This can result in hearing impairment.
• Wear hearing protection.
CAUTION
Risk of burns due to hot components
Some components of the product can get very hot during operation. Touching these components can cause burns.
• Observe the warnings on all components.
• During operation, do not touch any components marked with such warnings.
• After switching off the product, wait until any hot components have cooled down sufficiently.
• Wear suitable personal protective equipment for all work on the product.
CAUTION
Danger of crushing and collision when carelessly working on the product
Carelessly working on the product could result in crushing injuries or collisions with edges.
• Wear personal protective equipment for all work on the product.
Procedure:
• Select the warning symbol.
☑ The touch display lists the error number, waiting time, error message and the necessary corrective measure to
eliminate the disturbance.
• Day change
The inverter switches to the operating state "Disturbance" and opens the AC contactor and DC switchgear. The
inverter does not feed in.
The disturbance is automatically reset when the day changes. Once the disturbance has been reset, it is no longer
shown on the touch display. The inverter then checks whether the cause of the disturbance has been rectified.
If the disturbance is no longer pending, it is deleted from the memory. If the cause of the disturbance still exists
after the day has changed or the disturbance has been acknowledged, the inverter remains in the operating state
"Disturbance".
• System-specific
The inverter switches to the operating state "Disturbance" and opens the AC contactor and DC switchgear. The
inverter does not feed in. How long the inverter remains in this state depends on the system-specific influencing
factors.
Once the time has elapsed, the disturbance is no longer shown on the touch display. The inverter then checks
whether the cause of the disturbance has been rectified. If the disturbance is no longer pending, it is deleted from
the memory. If the cause of the disturbance still exists after the disturbance has been acknowledged, the inverter
remains in the operating state "Disturbance."
• Warning
A warning does not affect inverter behavior. The cause of the warning must be determined and remedied.
In the operating state "Disturbance", the touch display shows a warning symbol, error number, waiting time, error
message and the required measure to eliminate the disturbance message.
Once the cause of the disturbance has been rectified and the disturbance is no longer displayed, it is deleted from the
fault memory. To view previous disturbances after they have been deleted from the fault memory, an event report is
filed on the SD memory card. The event report logs the time and type of disturbance. The event report can also be
displayed on the user interface.
Depending on the type of disturbance, a reset may be performed. When this happens, the relays are checked and the
supply voltage of the control system is switched off. This process takes less than one minute. While the control system is
booting, the regular waiting times for grid monitoring are complied with.
Position Explanation
A Behavior of the inverter: disturbance level S1, disturbance level S2
• s / min: waiting time
• C: system-specific
• D: day change
• Q: waiting for acknowledgement
• W: warning
B Reset
7704 Faulty switching status of the DC 30 s Q ‒ • When disconnecting the inverter, check
switchgear that all motor-driven circuit breaker
switches are set to the OFF position. If
not, set all switches to OFF.
• Contact the SMA Service Line.
7706 The AC disconnection unit is open 30 s Q ‒ • Contact the SMA Service Line.
or was tripped.
7707 Faulty switching status of the AC 30 s Q ‒ • Contact the SMA Service Line.
disconnection unit
7708 Faulty switching status of Re- W W ‒ • Contact the SMA Service Line.
mote GFDI
7709 90% of switch cycles of the DC 10 s 10 s ‒ • Contact the SMA Service Line.
switchgear reached.
7710 100% of switch cycles of the DC 30 s 30 s ‒ • Contact the SMA Service Line.
switchgear reached.
6 Maintenance
6.1 Safety during Maintenance
DANGER
Danger to life from electric shock due to live voltage
High voltages are present in the live components of the product. Touching live components results in death or
serious injury due to electric shock.
• Wear suitable personal protective equipment for all work on the product.
• Do not touch any live components.
• Observe all warning messages on the product and in the documentation.
• Observe all safety information of the module manufacturer.
• After switching off the inverter, wait at least 15 minutes before opening it to allow the capacitors to discharge
completely (see Section 4.2, page 26).
NOTICE
Property damage due to dust intrusion and moisture penetration
Dust or moisture intrusion can damage the product and impair its functionality.
• Do not open the enclosure during rainfall or when humidity exceeds the specified thresholds. The humidity
thresholds are: 15% to 95%.
• Only perform maintenance work when the environment is dry and free of dust.
• Operation of the product is only permitted when it is closed.
• Connect the external supply voltage after mounting and installing the product.
• If the installation or commissioning process is interrupted, mount all panels.
• Close and lock the enclosure.
• The product must always be closed for storage.
• Store the product in a dry and covered location.
• The temperature at the storage location must be in the specified range. The temperature range is:
−25°C to +70°C.
NOTICE
Damage to electronic components due to electrostatic discharge
Electrostatic discharge can damage or destroy electronic components.
• Observe the ESD safety regulations when working on the product.
• Wear suitable personal protective equipment for all work on the product.
• Discharge electrostatic charge by touching grounded enclosure parts or other grounded elements. Only then is
it safe to touch electronic components.
Spare parts
Only original parts or parts recommended by SMA Solar Technology AG are to be used as spare parts when
replacing components.
Spare parts can be identified via the reference designation and the circuit diagram. The spare-parts list includes
the article numbers of each spare part. For information on a specific article number, contact us (see Section 9
"Contact", page 68).
Task See
Checking the AC disconnection unit Manufacturer documentation
(see Section 1.7, page 7)*
* In deviation to the maintenance interval specified by ABB, the maintenance interval of 24 months stated in this documentation applies.
Replace GFDI / ABB circuit breaker After 100 trippings due to short circuit
or
after number of switching cycles: 7000
• Contact Service.
Replace Remote Switch Unit of the GFDI Number of switching cycles: 7000
• Contact Service.
Replace exterior key switch, front element and label • Contact the Service (see Section 9, page 68).
Task Comment
Replace interior fan in the inverter cabinet • Contact Service.
Replace the inverter bridge fan • Contact Service.
Procedure:
1. Switch the inverter to Stop.
2. Connect the supply voltage (see Section 4.3.1, page 28).
☑ The fans start to run for a few moments.
✖ The fans do not start up?
• Please contact (see Section 9, page 68).
Position Designation
A Hygrostat
B Heating element
DANGER
Danger to life due to electric shock or electric arc if live components are touched
• Switch off the inverter and wait at least 15 minutes before opening it to allow the capacitors to discharge
completely.
• Disconnect the inverter (see Section 4, page 26).
CAUTION
Risk of burns due to hot components
Some components of the product can get very hot during operation. Touching these components can cause burns.
• Observe the warnings on all components.
• During operation, do not touch any components marked with such warnings.
• After switching off the product, wait until any hot components have cooled down sufficiently.
• Wear suitable personal protective equipment for all work on the product.
Procedure:
1. Switch the inverter to Stop.
2. Connect the supply voltage (see Section 4.3.1, page 28).
3. Set the hygrostat to the minimum value. To do this, pull the selector switch out slightly.
Tip: the hygrostat is adjusted correctly if the relay of the hygrostat emits an audible click.
4. Check whether the heating elements are radiating heat after a delay time of five minutes.
If the heating elements are not radiating heat, contact us (see Section 9 "Contact", page 68).
5. Reset the hygrostat to the initial value. To do this, press the selector switch back towards the hygrostat. The initial
value of the hygrostat is indicated on the hygrostat.
Figure 12: Position of the heating elements and the temperature control
Position Designation
A Heating element with low-temperature range option
B Connection plug of the temperature control
DANGER
Danger to life due to electric shock or electric arc if live components are touched
• Switch off the inverter and wait at least 15 minutes before opening it to allow the capacitors to discharge
completely.
• Disconnect the inverter (see Section 4, page 26).
Procedure:
1. Disassemble the protective covers (see Section 7.1.2, page 63).
2. Remove dirt and dust from the heating elements.
3. Remove moisture.
4. Mount the protective covers (see Section 7.1.2, page 63).
Figure 13: Position of the heating elements and the temperature control
Position Designation
A Heating element with low-temperature range option
B Connection plug of the temperature control
DANGER
Danger to life due to electric shock or electric arc if live components are touched
• Switch off the inverter and wait at least 15 minutes before opening it to allow the capacitors to discharge
completely.
• Disconnect the inverter (see Section 4, page 26).
CAUTION
Risk of burns due to hot components
Some components of the product can get very hot during operation. Touching these components can cause burns.
• Observe the warnings on all components.
• During operation, do not touch any components marked with such warnings.
• After switching off the product, wait until any hot components have cooled down sufficiently.
• Wear suitable personal protective equipment for all work on the product.
Procedure:
1. Switch the inverter to Stop.
2. Disassemble the protective covers (see Section 7.1.2, page 63).
3. Connect the supply voltage (see Section 4.3.1, page 28).
☑ The inverter switches off with an audible click. After approximately 2 minutes, the inverter audibly switches
the supply voltage off.
✖ There is no audible switching sound?
• Contact SMA Solar Technology AG.
5. Check whether the heating elements are radiating heat after a delay time of 5 minutes.
If the heating elements are not radiating heat, contact us (see Section 9 "Contact", page 68).
6. Insert the connection plug of the temperature control.
☑ The inverter switches the supply voltage on with an audible click. After approximately 2 minutes, the inverter
again emits an audible switching sound.
✖ There is no audible switching sound?
• Contact SMA Solar Technology AG.
7. Mount the protective covers (see Section 7.1.2, page 63).
Position Designation
A Uninterruptible power supply (UPS)
DANGER
Danger to life due to electric shock or electric arc if live components are touched
• Switch off the inverter and wait at least 15 minutes before opening it to allow the capacitors to discharge
completely.
• Disconnect the inverter (see Section 4, page 26).
Procedure:
1. Switch the inverter to Stop.
2. Connect the supply voltage (see Section 4.3.1, page 28).
3. Measure the voltage at the supply voltage output between L1 and N.
☑ The voltage is approximately 230 V.
✖ Voltage deviates significantly?
• Contact Service.
4. Measure the voltage at the supply voltage output of the UPS at -X400 terminal 5 and -X402 terminal 5.
☑ The voltage is approximately 24 V.
✖ Voltage deviates significantly?
• Contact Service.
Procedure:
1. Check the inverter for visual defects such as discoloration, dirt, damage and scratches on the enclosure.
If visual defects are present, repair these immediately.
2. Ensure that there are no objects on or around the inverter that are flammable or that could otherwise endanger
operational safety.
Figure 15: Position of the temperature indicators (example: inverter bridges with connection terminals at the upper end)
If the temperature exceeds a value indicated on one of the indicator fields, that field will turn black.
A
88 B
110
93
0 4 99
1 C
Position Description
A The indicator field for 88°C has turned black. The temperature has reached 88°C.
B The indicator field for 93°C has turned black. The temperature has reached 93°C. The
value 93 must be entered in the protocol.
C The indicator field for 99°C is white. The temperature has not exceeded 99°C.
Each time maintenance work is performed, the values of the temperature indicators must be read off and logged. The
highest value of the indicators that turned black must be entered in the maintenance report. The interactive protocol
"Temperature Indicators Analysis Protocol" can be downloaded at www.SMA-Solar.com.
DANGER
Danger to life due to electric shock or electric arc if live components are touched
• Switch off the inverter and wait at least 15 minutes before opening it to allow the capacitors to discharge
completely.
• Disconnect the inverter (see Section 4, page 26).
CAUTION
Risk of burns due to hot components
Some components of the product can get very hot during operation. Touching these components can cause burns.
• Observe the warnings on all components.
• During operation, do not touch any components marked with such warnings.
• After switching off the product, wait until any hot components have cooled down sufficiently.
• Wear suitable personal protective equipment for all work on the product.
Requirement:
☐ The inverter must have been operated under full load for at least six hours before analyzing the values.
Procedure:
1. Ensure that the inverter is disconnected from all voltage sources.
2. Open the inverter cabinet.
Procedure:
1. Disassemble the panels (see Section 7.1.1, page 62).
2. Pull the ventilation plate out of the inverter cabinet. Grip
underneath the ventilation plate and press the middle part up
while pulling it out.
6.4.2.4 Cleaning the Air Duct, Ventilation Grids and Air Intake
DANGER
Danger to life due to electric shock or electric arc if live components are touched
• Switch off the inverter and wait at least 15 minutes before opening it to allow the capacitors to discharge
completely.
• Disconnect the inverter (see Section 4, page 26).
CAUTION
Danger of crushing due to heavy, unwieldy roof
The inverter roof is heavy and bulky. If you try to move the roof on your own, you run a risk of having limbs crushed.
Weight of the roof: 30 kg.
• Wear suitable personal protective equipment for all work on the product.
• Always have two persons disassemble and mount the roof.
NOTICE
Property damage due to rupture of grounding conductors
The components are connected to the inverter via the grounding conductor. If the roof is not disassembled correctly,
the grounding conductors may be pulled out.
• Take care not to damage the grounding conductors during disassembly.
Procedure:
1. Disassemble the ventilation grids (see Section 7.1.3, page 64).
2. Vacuum the air duct from the outside or clean it with a brush.
6. Gently push the roof to the rear. In doing so, you push the roof
out of the guide rails.
11. Mount the ventilation grids (see Section 7.1.3, page 64).
Procedure:
1. Remove dirt and dust from the inverter interior and from all devices.
2. Check the inverter for leaks.
If leaks are present, fix them.
3. Remove moisture.
Figure 17: Section drawing with top view of a door seal (example)
Position Designation
A Seal
B Side panel
C Sealing area
D Hinge
E Door
F Frame construction
DANGER
Danger to life due to electric shock or electric arc if live components are touched
• Switch off the inverter and wait at least 15 minutes before opening it to allow the capacitors to discharge
completely.
• Disconnect the inverter (see Section 4, page 26).
Procedure:
1. Check whether the seals in the sealing area show any damage.
If seals are damaged, contact us (see Section 9 "Contact", page 68).
2. Apply talcum, petroleum jelly or wax to seals. This will prevent frost damage.
3. After removing the side panels: check whether the side panel seals display any damage in the sealing area.
If seals are damaged, contact us (see Section 9 "Contact", page 68).
DANGER
Danger to life due to electric shock or electric arc if live components are touched
• Switch off the inverter and wait at least 15 minutes before opening it to allow the capacitors to discharge
completely.
• Disconnect the inverter (see Section 4, page 26).
Procedure:
1. Check whether the doors latch easily. Open and close the doors several times.
If the doors do not latch easily, lubricate all moving parts of the latch.
2. Check whether the stops hold the doors in place.
If the doors cannot be arrested, lubricate the door stops.
3. Check whether the door hinges move easily.
If the door hinges do not move easily, apply lubricant.
4. Lubricate all moving parts and movement points.
5. Tighten any loose screws with the appropriate torque.
6. If the inverter is installed in regions where below-freezing temperatures occur, apply the non-greasing antifreeze to
the profile cylinder of the door lock and the key switch in order to protect them from icing up.
DANGER
Danger to life due to electric shock or electric arc if live components are touched
• Switch off the inverter and wait at least 15 minutes before opening it to allow the capacitors to discharge
completely.
• Disconnect the inverter (see Section 4, page 26).
Procedure:
1. Remove dirt.
DANGER
Danger to life due to electric shock or electric arc if live components are touched
• Switch off the inverter and wait at least 15 minutes before opening it to allow the capacitors to discharge
completely.
• Disconnect the inverter (see Section 4, page 26).
Procedure:
1. Check the fuses/disconnection blades and tension springs for any discoloration or change in appearance.
If they are discolored or changed in any way, replace them.
2. Check insulation and terminals for any discoloration or change in appearance.
If insulation and terminals are discolored or changed, contact us (see Section 9 "Contact", page 68).
3. Remove fuses / disconnection blades one by one from the fuse holders. For this, use fuse extractor. It must be
possible to remove the fuse without effort.
4. Check whether the contact surfaces of the fuses / disconnection blades are free from hardened grease. Clean
contact surfaces if they are covered with hardened grease. Then apply new grease to the surfaces.
5. Insert all fuses and disconnection blades into the fuse holders. For this, use fuse extractor.
NOTICE
Damage to bolted connections through overtightening
If the permitted torques are exceeded, bolted connections can be damaged. In this case, fault-free operation of the
inverter is no longer ensured.
• Only tighten loose bolted connections to the prescribed torque. Torque specifications are indicated in the
circuit diagram of the inverter. If there is any information missing, contact (see Section 9 "Contact", page 68).
Procedure:
1. Check that the bolted connections of all assemblies are securely in place.
If bolted connections are loose, tighten them using a torque wrench.
2. Check whether all bolted connections of the power cabling are securely in place.
If bolted connections are loose, tighten them using a torque wrench.
3. Check the insulation and connections for any discoloration or change in appearance.
If insulation and connections are discolored or changed, contact us (see Section 9 "Contact", page 68).
4. Check the bolted connections for damage and contact elements for corrosion.
If bolted connections are damaged or contact elements corroded, replace them.
DANGER
Danger to life due to electric shock or electric arc if live components are touched
• Switch off the inverter and wait at least 15 minutes before opening it to allow the capacitors to discharge
completely.
• Disconnect the inverter (see Section 4, page 26).
Procedure:
• Check whether any warning message or label is damaged or missing.
Replace any warning messages and labels which are missing or illegible. If necessary, you can order labels as a
complete set. Contact us (see Section 9, page 68).
7 Periodic Actions
7.1 Mounting and Disassembly Work
7.1.1 Disassembling and Mounting the Panels
DANGER
Danger to life due to electric shock or electric arc if live components are touched
• Switch off the inverter and wait at least 15 minutes before opening it to allow the capacitors to discharge
completely.
• Disconnect the inverter (see Section 4, page 26).
NOTICE
Property damage due to rupture of grounding conductors
The components are connected to the inverter via the grounding conductor. If the roof is not disassembled correctly,
the grounding conductors may be pulled out.
• Take care not to damage the grounding conductors during disassembly.
Position Designation
A Protective cover
DANGER
Danger to life due to electric shock or electric arc if live components are touched
• Switch off the inverter and wait at least 15 minutes before opening it to allow the capacitors to discharge
completely.
• Disconnect the inverter (see Section 4, page 26).
8 Appendix
8.1 Installation Information
8.1.1 Torques
Torques of the power connections:
Type of terminal lug Torque
Tin-plated aluminum terminal lug on copper bar 37 Nm
Tin-plated copper terminal lug on copper bar 60 Nm
Tin-plated aluminum or copper terminal lug on aluminum bar 37 Nm
9 Contact
If you have technical problems with our products, please contact the SMA Service Line. The following data is required
in order to provide you with the necessary assistance:
• Device type
• Firmware version
• Event message
• Type of communication
• Type and size of additional energy sources
• Optional equipment, e.g. communication products
• Detailed description of the problem
Deutschland SMA Solar Technology AG Belgien SMA Benelux BVBA/SPRL
Österreich Niestetal Belgique Mechelen
Schweiz Sunny Boy, Sunny Mini Central, België +32 15 286 730
Sunny Tripower, Sunny Highpower: Luxemburg for Netherlands: +31 30 2492 000
+49 561 9522‑1499 SMA Online Service Center:
Luxembourg
Monitoring Systems, SMA EV Charger: www.SMA-Service.com
+49 561 9522‑2499 Nederland
United Arab SMA Middle East LLC India SMA Solar India Pvt. Ltd.
Emirates Abu Dhabi Mumbai
+971 2234 6177 +91 22 61713888
SMA Online Service Center:
www.SMA-Service.com
ไทย Service Partner for String inverter: 대한민국 Enerone Technology Co., Ltd
Solar Power Engineering Co., Ltd. 4th Fl, Jungbu Bldg, 329,
333/7,8,9 United Tower Building 4th Yeongdong-daero, Gangnam-gu,
floor. Seoul, 06188, Korea
Soi Sukhumvit 55 (Thonglor 17), Klong- +82-2-520-2666
ton Nua, Wattana,
Argentina SMA South America SPA
10110 Bangkok, Thailand
+66 20598220 Brasil Santiago de Chile
Chile +562 2820 2101
smaservice@spe.co.th
Service Partner for Utility: Perú
Tirathai E & S Co., Ltd South Africa SMA Solar Technology South Africa
516/1 Moo 4, Bangpoo Industrial Es- Pty Ltd.
tate Cape Town
Sukhumvit Road, T. Praksa, A. Muang 08600SUNNY
10280 Samutprakarn, Thailand (08600 78669)
+63 1799866 International: +27 (0)21 826 0699
servicepartner.sma@tirathai.co.th SMA Online Service Center:
www.SMA-Service.com
Other coun- International SMA Service Line
tries Niestetal
00800 SMA SERVICE
(00800 762 7378423)
SMA Online Service Center:
www.SMA-Service.com