we think automobil.

we develop automobil.
we work automobil.
we think automobil
 | 1946 Foundation of Holzverarbeitungs-
GmbH in Biedenkopf
| 1949 Renaming in Lahnwerk GmbH
| 1952 Foundation of Reinhold Huppert
Industrievertretungen
| 1988 Renaming into Huppert Engineering
| 2000 Foundation of PMD GmbH &+ Co. KG
PRODUCT + MOLD DEVELOPMENT
| 2016 Acquisition of WEKON

we think automobil 3
 PROFILE TERRAIN SERVICE PROJECTS SUCCESSES
Core Competence
Demand
Potential
Background
Presence
Customers

Core Competence We are mediator – in all areas!

we think automobil 4
 PROFILE TERRAIN SERVICE PROJECTS SUCCESSES
Core Competence
Demand
Potential
Background
Presence
Customers

Demand Optimisation of Process Chain

we think automobil 5
 PROFILE TERRAIN SERVICE PROJECTS SUCCESSES
Core Competence
Demand
Potential
Background
Presence
Customers

Potential
| 90 Engineers, Technicians and Staff Members
in consultancy, engineering and quality
support
| 25 Engineers and Technicians in Design and
Development at PMD
| 12 Employees in the Administration
| 5 Employees in the area IT-Service
| 23 Employees at Wekon

we think automobil
 PROFILE TERRAIN SERVICE PROJECTS SUCCESSES
Core Competence
Demand
Potential
Background
Presence
Customers

Presence Network Huppert Engineering

Germany Poland
Slowakia
Canada England Hungary
France Korea
USA Austria
Spain Italy China Japan
Mexico

Thailand

Brazil

we think automobil 7
 PROFILE TERRAIN SERVICE PROJECTS SUCCESSES
Core Competence
Demand
Potential
Background
Presence
Customers

Presence
Huppert Engineering Huppert Engineering
GmbH & Co. KG Intern. Beteiligungs GmbH

Germany Brazil Poland Thailand USA

Dautphetal Sao Paulo Gliwice Rayong Detroit

Kaiserslautern Hungary
China Japan Mexico

Rüsselsheim Shanghai Tokio Leon, Mexico

Szentgotthard

Italy Spain Korea England

Turin Zaragoza Seoul Solihull

Austria

Aspern

we think automobil 8
 PROFILE TERRAIN SERVICE PROJECTS SUCCESSES
Core Competence
Demand
Potential
Background
Presence
Customers

Customers

we think automobil 9
 PROFILE TERRAIN SERVICE PROJECTS SUCCESSES
Casting Technology
Sheet Metal Technology
Forging Technology
Sinter Technology
Plastics Technology
Components

Terrain
Casting
Technology

Sheet Metal
Technology

Forging
Technology
Components
& Systems
Sinter
Technology

Plastics
Technology

Bearings

Extrusions
we think automobil 10
 PROFILE TERRAIN SERVICE PROJECTS SUCCESSES
Acquisition/Mediation
Development/Engineering
Purchasing/Logistics
Production/Quality Assurance

Service

Huppert Engineering‘s competence lies in the

Acquisition know-how of optimizing the entire project life.
Purchase

Development
Engineering

Logistics

Huppert Engineering assures an optimal process

of a project from the conception up to the phase- Production and
out of a part Quality Assurance

we think automobil 11
 PROFILE TERRAIN SERVICE PROJECTS SUCCESSES
Acquisition/Mediation
Development/Engineering
Purchasing/Logistics
Production/Quality Assurance

Acquisition
„We are communicator, | Consulting service materials and procedures
Purchase consultant, realizer and thus
are enhancing the benefit for all | Involvement in new developments at an early
parties involved.“ stage
| Proposals for cost optimisation
| Capacity planning
| Procurement marketing
| Project Management
| Neutral Market Surveys
| Global Sourcing
| Supplier-Scoring
| Decision Support for Selection of Suppliers
| Availability Studies

we think automobil 12
 PROFILE TERRAIN SERVICE PROJECTS SUCCESSES
Acquisition/Mediation
Development/Engineering
Purchasing/Logistics
Production/Quality Assurance

Acquisition
Mediation

Forecast
Feasibility
Studies
Efficiency/
Optimization

Trouble
Shooting OEM
Global
HUPPERT
Selling
CONSULTING
SUPPLIERS Global
Sourcing
Feasibility
Studies
Bench
Marking

we think automobil 13
 PROFILE TERRAIN SERVICE PROJECTS SUCCESSES
Acquisition/Mediation
Development/Engineering
Purchasing/Logistics
Production/Quality Assurance

Development
„This is our core competence. | Optimisation of Materials and Procedures
Engineering With the foundation of PMD
we have strengthened it.“ | Product Development
| Creation of Prototypes
| Pattern and Mould Making
| Optimisation of the Process Chain
| Testing of Component‘s Strength
| Quality Assurance Measures
| Liaison Engineers at customer
| CAD /CAE

we think automobil 14
 PROFILE TERRAIN SERVICE PROJECTS SUCCESSES
Acquisition/Mediation
Development/Engineering
Purchasing/Logistics
Production/Quality Assurance

Einkauf/Logistik
Logistics „This area also includes | Logistics Support
the permanent communi-
cation with all partners.“ | Optimization of packaging
| Bottleneck management

we think automobil 15
 PROFILE TERRAIN SERVICE PROJECTS SUCCESSES
Acquisition/Mediation
Development/Engineering
Purchasing/Logistics
Production/Quality Assurance

Produktion/QS
Production
„We look after the | On-Site Support of the Customer
Quality Assurance
production in all steps, at
the supplier and in the | Permanent Access
assembly at the manu- | Early Recognition of Tendencies
facturer. Aim is the zero-
defect-production!“ | Rapid Response
| Proactive Quality Policy
| Positive Experiences for the Customer
| Improved Quality Scores

we think automobil 16
 PMD - Company presentation

28.11.2017 17
Company presentation
 Company

PMD GmbH + Co. KG

 Email: info@pm-d.de
 Internet: http://pm-d.de
 Office Homberg/Ohm - Headquarter
 Phone: +49 6633 I 91106-0
 Fax: +49 6633 I 91106-20
Homberg/Ohm  Office Dautphe
Dautphe  Phone: +49 6466 I 91175-0
 Fax: +49 6466 I 91175-250

 Establishing: 04.07.2000
Stuttgart i.G.
 Subsidiary of
Huppert Engineering

 Certification:
DIN EN ISO 9001:2008

Headquarter - Locations
 Company

28.11.2017 19
2 Service areas
 Company

Number of employees

 Management, Administration 2 Ma
 IT- Services 5 Ma
 Internal and external service in
network administration
 Design / CAD / Calculation / Simulation
 CATIA V5 11 Ma
 Pro Engineer (1 Ma)
 NX (Unigraphics) 6 Ma
 ProCAST (2 Ma)
thereof:
 Master in Engineering 6 Ma
 Bachelor 1 Ma
 Certified Technician 9 Ma
 Master Craftsman 1 Ma
 Trainee 1 Ma

 Total number of employees: 25 Ma

Staff - Systems
 PMD CAE-Options

■ Solver ■ Pre- and Postprocessing

■ Crash ■ Medina
■ PamCrash ■ Ansa
■ Abaqus (expl.) ■ Hypermesh
■ Radioss ■ MSC-Patran
■ LS-Dyna3D ■ Animator
■ LS-Post
■ Static / NVH / Durability ■ SFE Concept
■ MSC-Nastran
■ Abaqus ■ Optimization
■ DesignLife, FEMFAT ■ Optistruct
■ ANSYS ■ LS-OPT
■ HyperOpt
■ Vehicle Dynamics ■ Optimus
■ MSC-ADAMS
■ Foundry simulation (PMD)
■ Metal forming ■ ProCast - ESI
■ Autoform / HyperForm

■ CFD
■ CCM+
■ Fluent
■ OpenFoam

Available software with partner and own

Company - Development

Qualification of employees

 Training
 Mold Maker
 Model Maker
 Technical Draftspersons
 Tool Engineer
 Further training
 Master in Engineering
 Bachelor
 Certified Technician
 Master Craftsman
 Employment at PMD
 Product Development
 Tool Development
 Project Management
 Cast Simulation
 In the areas
 Sand casting
 Die casting
 Injection molding

Staff - Qualifications
 Company - Development

Project Management

 Project Manager
 Contact of the customer
 Coordinator between customers,
PRODUCT + MOLD DEVELOPMENT employees and suppliers
 Responsibility for:
 Project Dates
CAE Cast  Project Quality
Product Simulation Tool  Project Costs
Design- Development Development
 Flexible Project teams
Decision,
or  Interdisciplinary structure
Pre- Prototyping  Cross-project process flow
Development
 Product- and Tool- engineering
 Manufacturing and assembly capability
 Material selection for economic
production

28.11.2017 23
Responsibility - Processes
Product- and Tool- development

Applications

 Powertrain and chassis

 Cylinder head, Crankcase, Oil pumps,
Oil pans, Cylinder head covers, Engine
covers, Transmission housing, Clutch
housing, Chassis parts, Hybrid Drives
 Space frame / lightweight design
 Multifunctional castings, Node
elements, Profiles
 Exterior
 Bumper systems, Headlight systems,
External body panels, Exterior mirror,
Wheel carrier systems
 Interior
 Components of instruments panels,
Center console, Interior coverings,
Door panels
 Technical components / non-automotive
 Consumer goods industry, Electrical
industry

Applications
Product- and Tool- development

Technologies
 Manufacturing process
 Sand casting
 Die casting
inclusive core production process
 Permanent mold casting
 Injection molding
 Materials
 Fe-Alloys
 Non-Fe-Alloys
 Thermoplastics
 Thermosets
 Prototyping
 Conventional methods, Rapid-
Prototyping, Rapid-Tooling, Rapid-
Casting
 Pre-production
 Process Engineering
 Material selection
 Manufacturability
 FEA-Calculations

Technologies
 Product- and Tool- development

References
 Automotive industry / OEM
 1st and 2nd Tier suppliers
 Foundry's
 Model and Mold makers
 And manufacturer of cast and injection molded
parts of the non-automotive industry

We focus on the development and design of products and their production tools
from the area of metal forming, metal casting and polymer injection molded products.
We cover the whole process from the design, tooling fabrication, process development and
validation, to start of production.

References
Product- and Tool- development

Examples lightweight cars

 Control panel carrier

References die casting

 The Company The Staff Members Engineering - Areas

Development support considering the particular tool technology und economic series-
production readiness

 Powertrain and Chassis cyl-heads, cyl-crankcases, induction systems, oil pans, cyl-head covers,
Suspension engine covers, gear cases, clutch cases, chassis suspension parts
 Spaceframe multifunctional castings, knots, profiles

 Exterior Equipment components of bumper systems, headlight systems,

front- end carrier, outer panelings, outside mirrors

 Interior Equipment components of

I-panels, center consoles, interior panelings
 Engineered Components consumer-goods industry
 Production Methods sand casting, die casting, chill casting, core shooting, injection casting

 Materials FE-alloys, AL-alloys, MG-alloys, thermoplastics, Duroplastics

 Prototypes conventional, rapid-prototyping, rapid-tooling, rapid-casting

 Process Engineering material selection, FEM, series production readiness

29
 PROFIL

⁞ Establishing a profitable growth through machining and assembly of

complex components

⁞ High efficient machining using CNC milling and turning centers – 3, 4 or 5

axis with in-house manufacturing of fixtures using CAD/CAM with qualified
and motivated machining specialist incl. in-house training

⁞ Specialist for the machining of prototypes and small series

⁞ Machining and assembly of components for the automotive industry such

as transmission and engine components in addition to components
energy providers, Air and space industry incl. their sub-suppliers

⁞ we work automobil.
PROFIL

⁞ 1960 Foundation of Wekon Heinz Schnedler

GmbH Ingenieur- und Fertigungszentrum

⁞ 2011 Insolvency under “own Management”

⁞ 2012 Successful continuation of the operations

⁞ 2016 Acquisition by Huppert Engineering

GmbH & Co. KG
 PROFIL

Wekon Heinz Schnedler GmbH

Geschäftsführung
F. Busch / C. Wagemans

QMB
A. Jung

Betriebsleitung Qualitätssicherung Vertrieb Controlling

S. Vey A. Jung Huppert Engineering H. J. Herrmann

Fertigungsleitung Buchhaltung
T. Stamm H. J. Herrmann

Arbeitsvorbereitung Messtechnik Kalkulation

U. Bauscher / S. Asmus S. Asmus / E. Marekwia a. i. F. Busch

Fertigungsplanung WEK / WAK Verwaltung

T. Stamm S. Storck

Fertigung Einkauf
Stellv. R. Matysek S. Storck

Versand Facilitymanagement
T. Stamm H. J. Herrmann

Ausbildungsleiter
K. Dettmann
Stand: 01. September 2017
TERRAIN
TERRAIN
 TERRAIN

Maschine

Ausrichtung

WZ Plätze

Paletten Wechsler

MA Größe [mm]

Drehzahl [U/min]

X-Achse [mm]

Y-Achse [mm]

Z-Achse [mm]

W-Achse (mm)

A-Achse [°)

B-Achse [°]
OKK HM
Horizont. 60 Ja 600x600 8.000 1.000 900 800 -110/+20 360/0,001
X6000

HEDELIUS
T6 & T7 Vertikal. 190 Nein 3.680x750 18.000 2.630 750 800 270 360/0,001
3200

Biglia
Smart Horizont. 40 Ja 750x500 4.500 515 210 1.390 1.130 210
Turn

NIIGATA Horizont. 40 Ja 500x500 3.600 900 650 500 360/1

NIIGATA Horizont. 60 Ja 630x630 4.500 1.000 850 900 360/1
NIIGATA Horizont. 60 Ja 800x800 4.000 1.120 900 800 360/0,001
NIIGATA Horizont. 60 Ja 800x800 3.600 1.250 1.000 850 360/0,001
NIIGATA Horizont. 60 Ja 800x800 3.600 1.250 1.000 1.050 360/0,001
NIIGATA Vertikal 36 Nein 1.400x630 4.500 1.060 630 630

630x630 360/0,001
NIIGATA Horizont. 60 Ja 6.000 1.000 880 800
630x630 360/0,001
NIIGATA Horizont. 60 Ja 6.000 1.000 880 800

Horizont.
Butler 40 Nein 3.335x1.000 1.600 3.000 1.600 1.005
Vertikal

Schiess Vertikal ᴓ 1.600 1.100

Leitz Vertikal 1.800 1.200 1.000

Leitz Vertikal 1.600 1.200 1.000

 Auszug „Masterplan“
⁞ 2016 Acquisition of Wekon Heinz Schnedler GmbH by Huppert Engineering √
⁞ 2016 Investment in a turn-milling machining center √
⁞ 2016 Modernization of the IT equipment √
⁞ 2016 Introduction of CAD /CAM NC Programming and Measuring programs √
⁞ 2016 Removal of obsolete machining centers in process
⁞ 2016 Introduction of an in-house training program“ √
⁞ 2016 Renovation of the building and infrastructure in process
⁞ 2017 Investment in a leak testing device √
⁞ 2017 Investment for two 5-Axes machining center HEDELIUS T6 & T7 3200 √
⁞ 2017 Introduction of a quality system according to DIN ISO 9001:2015 √
⁞ 2017 Investment in a new measuring machine Leitz PMM Xi √
⁞ 2018 Certification acc. to DIN ISO 14001 Apr.
⁞ 2018 Certification acc. to IATF ISO/TS 16949 Dec.

36