Manual MiniGP50-70 MK Motor
Manual MiniGP50-70 MK Motor
MINI50 MINISP70
GP GP
THIS VEHICLE IS DESIGNED AND MANUFACTURED FOR COMPETITION USE ONLY. IT DOES NOT CONFORM TO THE SAFETY MEASURES OF A HOMOLOGATED
VEHICLE FOR PUBLIC ROADS. ITS USE ON STREETS, ROADS OR HIGHWAYS IS ILLEGAL. THE LAW PROHIBITS THE OPERATION OF THIS VEHICLE EXCEPT IN CLOSE
CIRCUITS OR IN ORGANIZED COMPETITIVE EVENTS.
THIS MOTORCYCLE IS SOLD WITHOUT WARRANTY. ANY DEFECT DETECTED AFTER PURCHASE THE BUYER ASSUMES ALONE THE ENTIRE COST OF REPAIR AS
WELL AS NECESSARY MATERIAL.
MAINTAINANCE
WHEN RIDING THE NEW MACHINE IT IS NECESSARY TO DO A RUNNING BELOW 10.000 RPM DURING ONE HOUR. A 30 MINUTES
RUNNING SHOULD BE DONE WHEN THE THERMODYNAMIC GROUP IS NEW.
TIGHTEN THE AXLES AND THE FRAME SCREWS AFTER EVERY TIME YOU USE THE VEHICLE.
THE CYLINDER SHOULD BE DISASSEMBLED TO CHECK THE NEEDLE BEARINGS, PIN, RING, SPARKING PLUG AND TO REPLACE
GASKETS EVERY 1.000 KMS OF FUNCTIONING.
THE VEHICLE HAS STANDARD CARBURETTOR ADJUSTMENTS. IT SHOULD BE ADJUSTED TO WEATHER CONDITIONS,
TEMPERATURE AND ATMOSPHERE PRESSURE.
THE FUNCTIONING AND ANCHORAGE OF THE FRONT AND REAR BRAKES SHOULD BE CHECKED BEFORE GOING OUT TO THE TRACK.
IF THE BRAKE LEVER’S TACT IS SPONGY YOU SHOULD DRAIN THE SYSTEM.
CHECK REGULARLY THE BRAKE PADS WEARING AWAY.
THE CHAIN’S TIGHTEN IS MEASURE IN THE FOOTREST ZONE A SEPARATION OF 20 MM +/- 5 MM SHOULD BE LEFT BETWEEN THE CHAIN AND THE SWING ARM.
DUE TO THE MATERIAL WITH WHICH THE FUEL TANK IS DONE, IT SHOULD BE CHECKED REGULARLY TO CLEAN SMALL
FIBRE PARTS THAT COULD LOOSEN AS WELL AS CHECKING THE FUEL VALVE AND CLEARING THE FILTER.
VERIFY THE DRIVE CAP’S PLAY. IN CASE THERE IS PLAY, IT SHOULD BE RETIGHTEN (0.3-0.5 KG.).
IN CASE OF REPLACING THE OIL OF THE FORK THE QUANTITY IS OF 180 ML (0.048 G) SAE 5
CHECK OFTEN THE FIBRE’S FASTENINGS.
THE HANDLEBARS TIGHTEN SHOULD BE CHECKED PERIODICALLY.
TORQUE WRENCH SETTING
GENERAL SCREW NUT
M5 0.5 0.4
M6 1 0.8
M7 1.7 1.3
M8 2.2 1.8
M10 3.8 3.2
NOTE:
APPLY GENERAL RULES TO ANY SCREW OR NUT NOT SPECIFIED, IF DOUBTS CONTACT US
TORQUE WRENCH SETTING
NOTE:
APPLY GENERAL RULES TO ANY SCREW OR NUT NOT SPECIFIED, IF DOUBTS CONTACT US
TORQUE WRENCH SETTING
NOTE:
APPLY GENERAL RULES TO ANY SCREW OR NUT NOT SPECIFIED, IF DOUBTS CONTACT US
TECHNICAL ENGINE SPECS
ENGINE
LUBRICATION RECOMMENDED
MIX AT 3% GRO RACING-1
GEARBOX OIL CAPACITY 450 C.C GRO EXTREM 75
IGNITION
DIGITAL
SETTING 2.6 BTDC (50) 3,3 BTDC (70)
PLUG NGK - 50 BR-9EIX - 70 BR-10EIX PLUG GAP 0.65 MM.
NOTE:
APPLY GENERAL RULES TO ANY SCREW OR NUT NOT SPECIFIED, IF DOUBTS CONTACT US
LÁMINA
CUADRO - FRAME - CADRE DIAGRAM 1
FEUILLE
CHASIS TUBULAR
1 1 810K5607 TUBULAR FRAME
CADRE TUBULAIRE
SUBCHASIS TRASERO
2 1 810K0717 SEAT RAIL
CADRE ARRIERE
PLETINE ALUMINIUM
RODAMIENTOS DIRECCIÓN
4 2 810K0002 STEERING BEARING
ROULEMENTS DIRECTION
TORNILLERÍA CHASIS
6 1 810K0703 FRAME BOLT KIT
TORNILLERÍA COLÍN
8 1 810K1156 SEAT BOLT KIT
PLETINE GAUCHE
PLETINE DROITE
LÁMINA
HORQUILLA - FORK - FOURCHE DIAGRAM 2
FEUILLE
RETEN HORQUILLA
3 2 810K0015 FORK OIL SEAL
BASCULANTE COMPLETO
1 1 810K0709 COMPLETE SWING ARM
PROTECTOR BASCULANTE
2 1 810K1101 SLIDER CHAIN
GUIDE DE CHAÎNE
TENDEUR DE ROUE
AMORTIGUADOR MULTIREGULABLE
965K0010 MULTIADJUSTABLE SHOCK ABSORBER
AMORTISSEUR MULTIREGLABLE
RODAMIENTOS BASCULANTE
8 1 810K0708 SWING ARM BEARINGS
COLÍN 2006
1 1 810K1212 SEAT 2006
SIÈGE 2006
ESPUMA COLIN
2 1 810K1113 SEAT RUBBERS
CAOUTCHOUCS SIÈGE
FERMETURE RAPIDE
GUARDABARROS TRASERO
8 1 810K0305 REAR MUDGUARD
GARDE-BOUE ARRIERE
GRIFO DE GASOLINA
13 1 810K0602 FUEL VALVE
ROBINET D'ESSENCE
TORNILLERIA CARENADO
16 1 810K1109 FAIRING SCREWS
SEMIMANILAR DERECHO
1 1 810K0120 RIGHT HANDLEBAR
BRACELET DROIT
SEMIMANILLAR IZQUIERDO
2 1 810K0121 LEFT HANDLEBAR
BRACELET GAUCHE
ETRIER DE FREIN
MANETA
7 2 810K0103 LEVER
MANETE
EMBRAGUE HIDRAULICO
8 1 81038019 HYDRAULIC CLUTCH LEVER
EMBRAYAGE HIDRAULIQUE
PASTILLAS FRENO
10 1 810K0204 BRAKE PADS
PLAQUETTE DE FREIN
MANILLAR Y MANDOS - HANDLEBAR AND CONTROLS - LÁMINA
DIAGRAM 5
FEUILLE
GUIDON ET COMMANDES
BOTON DE PARO
11 1 810K1406 SWITCH ENGINE STOP
INTERRUPTEUR STOP
TOPE MANILLAR
12 2 810K0106 HANDLEBAR CAP
BRACELET RESSORT
LÁMINA
RUEDA DELANTERA - FRONT WHEEL - ROUE AVANT DIAGRAM 6
FEUILLE
LLANTA DELANTERA
1 1 810K0300 FRONT RIM
JANTE AVANT
CORONA Z 35
5 810K1035 SPROCKET Z 35
CORONA Z 36
810K1036 SPROCKET Z 36
CORONA Z 37
810K1037 SPROCKET Z 37
CORONA Z 38
810K1038 SPROCKET Z 38
CORONA Z 39
810K1039 SPROCKET Z 39
CORONA Z 40
1 810K1040 SPROCKET Z 40
CORONA Z 41
810K1041 SPROCKET Z 41
COURONNE ARRIERE Z=41
LÁMINA
RUEDA TRASERA - REAR WHEEL - ROUE ARRIERE DIAGRAM 7
FEUILLE
CORONA Z 42
5 810K1042 SPROCKET Z 42
CORONA Z 43
810K1043 SPROCKET Z 43
CORONA Z 44
810K1044 SPROCKET Z 44
CADENA
6 1 810K1000 CHAIN
CHAINE TRANSMISION
PALANCA DE FRENO
1 1 810K0901 BRAKE PEDAL
PEDALE DE FREIN ARRIERE
SOPORTE PINZA DE FRENO TRASERO
2 1 810K0206 REAR CALIPER BRACKET
SUPPORT ETRIER FREIN ARRIERE
TIRANTE DE FRENO TRASERO
3 1 810K0207 REAR CALIPER FASTENER
TENDEUR DE FREIN ARRIERE
BOMBA DE FRENO TRASERA
4 1 810K0223 REAR BRAKE PUMP
COMMANDE FREIN ARRIERE
PINZA DE FRENO TRASERO
5 1 810K0208 REAR BRAKE CALIPER
ETRIER FREIN ARRIERE
PASTILLAS DE FRENO TRASERO
6 1 810K0209 REAR BRAKE PADS
PLAQUETTE DE FREIN ARRIERE
ESTRIBO
7 1 810K0902 FOOTREST
REPOSE PIED
SOPORTE ESTRIBERA DERECHA
8 1 810K0904 RIGHT FOOTREST BRACKET
SUPPORT REPOSE PIED DROIT
ROTULA BOMBA DE FRENO
9 1 810K0213 BRAKE PUMP KNEECAP
GENOUILLERE FREIN ARRIERE
TAPÓN ESTRIBO
10 1 810K0905 PLASTIC FOOTREST CAPS
BOUCHON REPOSE-PIEDS
TORNILLO ESTRIBO
11 1 810K0906 SCREW FOOTREST
VIS RESPOSE PIED
PUNTERA PALANCA
12 1 810K5892 RUBBER PEDAL
CAOUTCHOUC PEDALE
LÁMINA
CAMBIO - GEAR - SELECTEUR DIAGRAM 9
FEUILLE
PALANCA CAMBIO
1 1 810K0900 GEARSHIFT PEDAL
PEDALE DE SELECTEUR
REENVÍO CAMBIO
2 1 81038021 GEAR RETURN
LEVIER DE SELECTEUR
ESTRIBO
3 1 810K0902 FOOTREST
RESPOSE PIED
TAPÓN ESTRIBO
5 1 810K0905 PLASTIC FOOTREST CAPS
BOUCHON REPOSE-PIEDS
PUNTERA PALANCA
6 1 810K5892 RUBBER PEDAL
CAOUTCHOUC PEDALE
TORNILLO ESTRIBO
7 1 810K0906 SCREW FOOTREST
PIPA BUJÍA
5 1 810K1402 SPARK PLUG CAP
ANTIPARASITE
LÁMINA
MOTOR - ENGINE - MOTEUR DIAGRAM 10
FEUILLE
BUJIA BR 10 EIX
6 1 810K5870 SPARK PLUG BR 10 EIX
BUJIE BR 10 EIX
CONJUNTO ROTOR-STATOR
7 1 81008023 ASSY ROTOR-STATOR
GROUPE ROTOR-STATOR
BOBINA
8 1 81008024 COIL
BOBINE
CDI 50cc.
CDI 70cc.
CABLEADO ENCENDIDO
10 1 81008026 IGNITION CABLES
CABLAGE ALLUMAGE
LÁMINA
CARTERES - CRANKCASE - GROUPE CARTERS DIAGRAM 11
FEUILLE
CONJUNTO CARTERES
GROUPE CARTERS
TAPA ENCENDIDO
COUVERCLE ALLUMAGE
TAPA EMBRAGUE
COUVERCLE EMBRAYAGE
CAJA DE LAMINAS
BOITE A CLAPETS
LAMELLES DE CARBONE
5B
1
5C
5D
LÁMINA
EMBRAGUE - CLUTCH - EMBRAYAGE DIAGRAM 13
FEUILLE
VIS+COUVERCLE RESSORT
ENTRETOISE EMBRAYAGE
TUERCA EMBRAGUE
6 1 81008056 CLUTCH NUT
ECROU EMBRAYAGE
RONDELLE EMBRAYAGE
CAMPANA CONDUCIDA
9 1 81008058 BELL
CLOCHE INTERNE
ARANDELA 17x30x1
10 2 81008059 WASHER 17x30x1
RONDELLE 17x30x1
CAMPANA EMBRAGUE
11 1 81008022 CLUTCH BELL
CLOCHE EMBRAYAGE
LÁMINA
EMBRAGUE - CLUTCH - EMBRAYAGE DIAGRAM 13
FEUILLE
JOINT EMBRAYAGE
CORONA EMBRAGUE
13 1 81008060 CLUTCH SPROCKET
COURONE EMBRAYAGE
PLAQUE SUPORT
BOLA RODAMIENTO
18 1 81008066 BEARING BALL
BOULE ROULEMENT
LÁMINA
BOMBA DE AGUA - WATER PUMP - POMPE A EAU DIAGRAM 14
FEUILLE
EJE DE BALANCE - BALANCE SHAFT - BALANCIER
EJE DE BALANCE
2 1 81008027 BALANCE SHAFT
BALANCIER
COJINETE+RETEN 12x32x12,5
3 1 81008101 BEARINGS + SEAL 12x32x12,5
VIS BALANCIER
PIGNON BALANCIER
COJINETE 8x22x7
9 2 81108158 BEARINGS 8x22x7
ROULEMENT 8x22x7
COJINETE 12x19x12
13 2 81008104 BEARINGS 12x19x12
ROULEMENT 12x19x12
PIÑON CIGUEÑAL
14 1 81008017 CRANKSHAFT SPROCKET
PIGNON VILO
CORONA EMBRAGUE
16 1 81008060 CLUTCH SPROCKET
COURONE EMBRAYAGE
PLAQUE SELECTEUR
AXE SELECTEUR
CASQUILLO DISTANCIADOR
19 1 81008107 SPACING BUSH
ENTRETOISE
RETEN 12x20x7
21 1 81008108 SEAL 12x20x7
COJINETE 25x37x7
22 2 81008109 BEARINGS 25x37x7
ROULEMENT 25x37x7
LÁMINA
BOMBA DE AGUA - WATER PUMP - POMPE A EAU DIAGRAM 14
FEUILLE
EJE DE BALANCE - BALANCE SHAFT - BALANCIER
ARANDELA 25x35x0,5
23 2 81008110 WASHER 25x35x0,5
RONDELE 25x35x0,5
TAMBOR DESMODRONICO
24 1 81008111 SHIFT CAM
BARRILET VITESSE
TETE BARRILET
SUPORT SELECTEUR
MUELLE RETORNO
27 1 81008114 RETURN SPRING
RESSORT
CHAVETA CIGUEÑAL-TRANSMISION
28 1 81108189 CRANKSHAFT-TRANSMISSION COTTER PIN
VIS VILO-TRANSMISSION
LÁMINA
DIAGRAM 15
CAMBIO DE MARCHAS - GEAR BOX - BOÎTE A VITESSE FEUILLE
CAMBIO DE MARCHAS
1 1 81008070 GEAR BOX
BOITE A VITESSE
COJINETE 17x40x12
14 1 81008082 BEARINGS 17x40x12
ROULEMENT 17x40x12
COJINETE 17x47x14
15 1 81008088 BEARINGS 17x47x14
ROULEMENT 17x47x14
COJINETE 12x28x8
16 1 81008089 BEARINGS 12x28x8
ROULEMENT 12x28x8
RETEN 20x40x7
17 1 81059978 SEAL 20x40x7
CARBURADOR 19 MINI GP 50
1 1 91102522 CARBURETTOR 19 MINI GP 50
CARBURATEUR 19 MINI GP 50
CARBURADOR 28 MINI GP 70
1 91105028 CARBURETTOR 28 MINI GP 70
CARBURATEUR 28 MINI GP 70
SILENCIOSO KEVLAR
3 1 81038086 KEVLAR SILENCER
SILENCIEUX D'ECHAPPEMENT
CABALLETE TRASERO
4 1 810K1201 REAR STAND
BEQUILLE ARRIERE
LÁMINA
TACOMETRO - SPEEDOMETER - TABLEAU DE BORD
DIAGRAM 17
FEUILLE
RADIADOR - RADIATOR - RADIATEUR
RADIADOR
1 1 810K0502 RADIADOR
RADIATEUR
TACÓMETRO MULTIFUNCIÓN
4 1 965D1635 DIGITAL TACHOMETER
TOPE NYLON
6 1 810K0406 NYLON CAP
COUVERCLE NYLON
TAPON RADIADOR
7 1 810K5808 RADIATOR CAP
BOUCHON RADIATEUR