TRBS2152 04 en
TRBS2152 04 en
Preliminary remark
The Technical Rules for Operational Safety (TRBS) reflect the state of
the art, occupational medicine and occupational hygiene, as well as other
proven ergonomic findings for the provision and use of work equipment and
for the operation of systems requiring monitoring.
They are determined or adjusted by the Committee for Operational Safety
and published by the Federal Ministry of Labour and Social Affairs in the Joint
Mini- sterial Gazette.
This TRBS specifies the requirements of the Ordinance on Industrial Safety
and Health within the scope of its application. By complying with the
technical rules, the employer can assume that the corresponding
requirements of the ordinance are met. If the employer chooses a different
solution, he must achieve at least the same level of safety and health
protection for employees.
Contents
1 Scope of application
7 Explosion decoupling for gases, vapours and mists
2 Definitions 7.1 General
2.1 Expected explosion pressure (perw) 7.2 Flame arresters
2.2 Explosion pressure (pex) and maximum explosion pressure (pmax) 7.3 Flow-monitored backfire-proof devices
2.3 Reduced explosion pressure (pred) 7.4 Flame penetration during continuous fire
2.4 Explosion-proof design 8 Decoupling devices for dusts
2.5 Explosion venting 8.1 General information
2.6 Explosion venting devices 8.2 Quick-closing gate valve, quick-closing damper
2.7 Explosion suppression 8.3 Quick-closing valve (explosion protection valve)
2.8 Explosion suppression system 8.4 Rotary valves
2.9 Explosion decoupling 8.5 Double slide systems
2.10 Decoupling devices 8.6 Extinguishing agent barriers
3 General requirements 8.7 Relief vent
8.8 Product template
4 Requirement for explosion-proof design
9 Explosion decoupling for hybrid mixtures
5 Requirements for explosion venting
(3) In the case of interconnected system components, the necessity of a (4) If there is a flow of explosive atmosphere and thus protection against the
propagation of an explosion must be checked. This can e.g. stabilised burning in/at the flame arrester
B. in the case of vapour recovery systems and systems that are not
permanently filled with liquid , the flame arrester must be equipped with a monitoring device that detects
the presence of a flame arrester. 7.4 does not apply, with a monitoring device for detecting the presence of a
flame arrester.
stabilised firing and for which, taking into account any
be suitable for the expected duration of burning (e.g. shutting off the
7.2 Flame arresters must
mixture supply, injecting inert gas or air).
(1) Flame arresters are devices that are installed at the opening of a
system or in connecting pipelines of system components. tanks or containers in the course of vapour return and gas collection
lines
and whose intended function is to allow the flow of gases, vapours, mists and liquids
to not
be stabilised, but which are equipped with
monitoring devices to detect burning.
to prevent flame penetration. Note:
Flame arresters may only be able to withstand burning
(2) The mode of operation of a flame arrester is generally based on one or more of the following mechanisms The flame arresters work for a limited
period of time (service life) and then lose their flame- arrester function mainly due to one or more of the following mechanisms: flame arrester. The service
life can be found in the operating instructions of the
- Extinguishing flames in narrow gaps and ducts (e.g. conveyor belts). manufacturer.
sintered metals),
- (5) Flame arresters must be suitable for the possible explosion velocity of the unburned mixtures (high velocity capable
mixtures (ignition proof standard gap widths) and the valve), operating conditions (pressure and temperature of the mixtures).
- Stopping a flame front by means of liquid deposits (e.g. safety
or liquid seals). (6) Flame arresters must not lead to dangerous pressure increases in the
system due to their flow resistance.
(7) The risk of clogging, e.g. due to dirt, polymerisation and sublimation as (3) The required minimum flow velocities for explosive mixtures with
well as freezing, must be taken into account, as must the loss of the safe substances of explosion groups IIA and IIB can be found in Table 1. The
function of the flame arrester, e.g. due to corrosion. values in the table are regarded as safe limit values for the explosive
(8) Flame arresters must be installed as close as possible to the tank or mixtures of these substances when flowing out of pipes without turbulence-
container and arranged in such a way that they can be easily increasing construction. In cases of increased turbulence and for other
maintained. If installation on the tank roof is not possible for structural explosive mixtures, the minimum flow velocities must be determined
reasons, the flame arrester can be positioned directly next to the tank, experimentally.
provided that the pipework between the tank and the flame arrester is
positioned directly next to the tank wall. The flame arrester must be
arranged in such a way that an explosive atmosphere in the tank or in Table 1: Required minimum flow velocities
the pipework cannot be ignited by a continuous fire at the flame arrester. Substances of the Substances of the
7.3 Flow-monitored backfire-proof devices Explosion group IIA Explosion group IIB
Nominal diameter ≤ 20 ≤ 200 ≤ 20 ≤ 200
(1) Flow-monitored backfire-proof devices maintain a flow velocity of gases
in mm
or vapours at the outlet opening above the flame propagation velocity in
order to prevent flashback. Flow-monitored backfire-proof devices are Velocity in m/s at ambient ≥4 ≥8 ≥6 ≥12
temperature at the inlet
suitable for introducing explosive atmospheres into systems with elevated
opening
temperatures (temperature above the ignition temperature of the
flammable gases and vapours). z. e.g. with a torch)
Velocity in m/s at increased ≥8 ≥ 16 ≥ 12 ≥24
(2) The flow velocity of the gases and vapours must be monitored in a temperature at the inlet
suitable manner. If the flow velocity falls below the required minimum, the opening
supply of explosive atmosphere must be interrupted immediately. (e.g. on a combustion chamber)
(4) The necessary protective measures against flame transmission must be (5) An independent measure in accordance with paragraph 4 sentence 2 is
implemented in stages, taking into account the probability of the given if detonation flame arresters tested for stable detonation in
occurrence of explosive atmospheres (zones) and the ignition possibilities accordance with DIN EN 16852 or the former DIN EN 12874 are used. A
available in a recovery or exhaust air purification system. Table 2 flow-monitored backfire-safe inflow is only considered an independent
applies to the number of measures to be applied simultaneously and protective measure if another independent protective measure (e.g. a
independently of each other to achieve flame transmission safety. detonation flame arrester in accordance with sentence 1) is present.
Note: (6) The functional safety of a flow-monitored backfire-safe inflow must
A flow-monitored backfire-safe inflow is not considered an autonomous be verified.
protection system within the meaning of Directive 94/9/EC.
Table 2: Number of protective measures for the protection of exhaust air ducts
rare
1 0 0
(e.g. for rare disorders)
7.4 Flame penetration in case of continuous fire 8 Decoupling devices for dusts
Openings to the outside of tanks and installations from which vapour/air 8.1 General information
mixtures can escape for more than a short time must be fitted with a The explosion isolation devices mentioned for gases and vapours cannot
device that can withstand the combustion of escaping explosive mixtures generally be used for dusts (risk of clogging, etc.). A distinction is made
under all conditions of use without flame propagation (endurance burning between two systems for explosion isolation devices suitable for dusts:
flame arresters). In the event that suitable endurance burning flame arresters
cannot be used (e.g. for vapours of a specific flammable liquid such as Complete decoupling and partial decoupling
alcohols), detonation flame arresters may be used in ventilation ducts as an 1. With complete decoupling, both the spread of the flame and the pressure
alternative to sentence 1 if the distance between the detonation flame are prevented. In this case, explosion-proof components are generally no
arrester and the opening of the ventilation duct leading to the outside is at longer required downstream of the decoupling device.
least the length specified below. Sentence 2 is fulfilled, for example, if 2. Partial decoupling generally only prevents the spread of flame or
detonation flame arresters tested for stable detonations are used. pressure. Additional measures may be required for the system components
located downstream of the decoupling device (e.g. sufficient explosion
resistance).
Table 3: Minimum lengths of pipework
8.2 Quick-closing valve, quick-closing flap If the quick-closing valve does not close, an externally energised quick-
closing valve
(1) The explosion to be decoupled is recognised by suitable detectors.
A trigger mechanism is activated via a
is detected and the quick-closing valve closes the
control unit, which slide or flap(s) by
means of an auxiliary flow within a sufficiently short time (e.g. blowing nitrogen onto the closing body) in good time (before pressure
and flame have reached the slide or flap(s)).
(2) The pressure required for the effectiveness of quick-closing slides or flaps is
The required installation distance must be observed. (3) The installation distance required for the effectiveness of quick-closing valves
shall be
Note: Observe the distance.
For explosion decoupling by means of a quick-closing slide valve Note:
or butterfly valve is a complete decoupling. In the case of explosion decoupling by means of a quick-closing valve
is a complete decoupling.
8.3 Quick-closing valve (explosion protection valve)
(1) When a certain flow velocity is exceeded in the
Pipeline closes the valve automatically and then remains in 8.4 Rotary valves
closed position. The flow velocity required for closing
the rotary
valves for explosion decoupling must be explosion-proof and flameproof for the expected explosion pressure.
Previously known quick-closing valves may only be installed in horizontally laid
pipework can be installed.
be shut down
Note 2: (2) I n the event of an explosion, the rotary valve must
so that the discharge of burning product
automatically, e.g. via a quick-closing valve suitable only for relatively low dust loads, (e.g. clean air side
of filter systems) into downstream system parts is prevented.
Note:
(2) If the expected increase in the flow velocity due to the pressure wave of the explosion is sufficient to
trigger a rapid decoupling system in good time, the explosion
Remark:
Figure 1: To prevent the propagation of explosions with dust contents above
Schematic connecting pipelines, conveyor systems or similar as well as a flame
Representation of a The flames that are usually used to represent a leakage from plant components are those
mentioned in point 7.
Relief vent The use of a venting vent is not suitable for use with a venting vent due to the risk of
clogging.
Imprint:
KÜPPERS Engineering
DIpl.-Ing. Andreas Küppers
An der Flachsroth 32
52525 Waldfeucht