WELCOME
to
APS GROUP
BUSINESS PARTNERS
GENDERWISE %
KIDS/ BABY'S
40%
MENS
40%
LADIES
20%
APS GROUP
CERTIFICATIONS
APS GROUP
A LEADING GARMENTS MANUFACTURER IN BANGLADESH
WITH DIVERSIFIED PRODUCT RANGE.
COMPANY TURNOVER 100 Million USD
FINANCIAL YEAR 2021 AND IN 2022 OUR TARGET IS
120 Million USD
APS GROUP
GARMENTS DIVISION
APS GROUP
PRODUCTION CAPABILITIES
Total Sewing Line 70 in 3 premises
Monthly sewing capacity 3.5M pieces per month
Monthly Turnover- $8.5Million
Total Employee- 5757
ITEM CAPACITY (PCS)
T-Shirt 1200000
Polo 250000
Sweat Shirt 250000
Hoodie 150000
Trouser/ Leggings 650000
Lingerie / UW 650000
Others 350000
TOTAL 3500000
APS GROUP
QUALITY STANDARD
FABRIC SECTION
Inspection: 10-15% supplier fabric inspection. AQL: 4 – Point system.
Test: Fabric related all test as per buyer requirements [Shrinkage + Twisting + CF + Rubbing + Busting + PH
etc.]
ACCESSORIES SECTION
Inspection: 15% supplier Accessories. AQL: 0.65 for Major, 2.5 for Minor.
Test: As per buyer requirements.
CUTTING SECTION:
Inspection: 100% Cut Panel inspection.
Others: Maintain all quality related procedure/ SOP.
FINISHING:
Inspection: 100% Finished goods check.
Audit: Hourly lot pass Audit based on 1.5 AQL.
Others: Label check, Shade check, Inline & Maintain all quality related procedure/ SOP.
SEWING:
Inspection: 100% End line goods check.
Audit: Hourly lot pass Audit based on 1.5 AQL.
Others: Inline & Maintain all quality related procedure/ SOP.
PACKING:
Inspection: Inline, Pre-Final & Final based on 1.5 AQL Audit: 100% Carton Audit.
APS GROUP
CAPACITY AT A GLANCE
Unit-1: APS APPARELS LIMITED
Floor Space (Square Feet) Work Stations
8000 Fabric Store
Basement
5000 Accessories & General Store
Doctor's Room/Medical Center, Child
Day-Care, Sub-Station, HR Office, 4
Ground Floor 13000
Inspection Rooms, GM (Production)
Room, Pilot line, Parking
Mezzanine Floor 8000 Finished Goods & Fabric Store
1st, 2nd, 3rd & 4th Floor 13000*4=52000 Sewing & Finishing Floor
5th 13000 Office & Cutting Area
Sample Section, CAD Room, Kitchen &
6th 13000
Cutting Area, Garden
Prayer Room, Worker Dinning, Lab &
7th 8000
Store
Total Staff 135
Total Worker 1540
Total Area for Sewing, Finishing & Others: 3,34,000 Square Feet in 3 Location
No. of sewing lines-22
Production Capacity- 1200K/Month
APS GROUP
CAPACITY AT A GLANCE
Unit-2: APS KNIT COMPOSITE LIMITED
Floor Space (Square Feet) Work Stations
Office, CAD Room, Buyers Inspection Room
1st Floor 21,138
Store -Finished Fabric, Cut Panel Checking
Area
8/16 Line Sewing Unit With Manual Cutting
2nd Floor 21,138 & Finishing
Auto Cutting Section, Sewing Unit With
3rd Floor 21,138 Finishing
Auto Cutting Section, Sewing Unit With
4th Floor 21,138 Finishing
Worker Dining, Canteen, Prayer Room, (Male
5th Floor 21,138 & Female), Store (Accessories & Finished
Goods), Sample Room
Total Staff 405
Total Worker 2427
Total Area for Sewing, Finishing & Others: 21,138*5=1,05,690 Square Fee
No. of sewing line-30
Production Capacity- 1500K/Month
APS GROUP
CAPACITY AT A GLANCE
Unit-3: APS HOLDINGS LIMITED
Floor Space (Square Feet) Work Stations
Office, CAD Room, Buyers Inspection Room,
Store (Trims & Accessories, Finished Fabric),
Auto & Manual Cutting Section, Sewing
Total Area 108,310 Unit With Finishing, Worker Dining,
Canteen, Prayer Room, (Male & Female),
Store (Accessories & Finished Goods),
Sample Room
Total Staff 123
Total Worker 1127
No. of sewing line 18
Production Capacity- 800K/Month
APS GROUP
PRODUCTION CAPACITY / KNITTING
•KNITTING Capacity – 15 TON / DAY
•Machine Brand- FUKUHARA and PAI-LUNG
•Engineering Stripes
•All kinds of Ribs
APS GROUP
PRODUCTION CAPACITY / DYEING
DYEING Capacity – 30 TON/DAY
• Dying Machine Brand: SCLAVOS, DILMENLER, J & X
• We have three Slitting Machine (Bianco, origin Italy)
• three Stenter Machine (EHWHA, from South Korea and DILMENLER, Turkey),
• Hydro-Extractor,
• DMS Equalizer Dryer (DILMENLER, Turkey)
• Three Fabric Compactor (LAFER and FERRARO from Italy)
• Brush Sueding Machine (LAFER),
• Raising Machine (LAFER),
• Tubular Sewing Machine (Comatex, Italy)
• Sample Tumble Dryer, Tumble Dryer (TOLKAR, Turkey)
and so on.
APS GROUP
PLACEMENT PRINT:
17 Manual Printing Line with expert operator
Capable of doing ANY KIND of Placement Print
CAPACITY = 60,000 PCS / DAY
APS GROUP
WASHING CAPACITY
Capable to do all types of garments dyeing & washing
Garment dyeing capacity 65,000/Month
Washing capacity 260,000/Month
APS GROUP
LABORATORY
• Capable to do all kind of PHYSICAL tests in garments
• In Chemical test, capable to do Nickel test , PH value
• Accreditation is going on for all kinds of physical test (KIABI & GROUPE
BEAUMANOIR)
Few machine lists : Sun test CPS+ , SDL ATLAS, GERMANY
Full precision air conditioning system Rubbing tester – ATAC, Turkey
Auto dispensing machine – Lawer, Italy Digital Bursting tester – SDL ATLAS, UK
Colour Assessment Cabinets – VeriVide, UK Pilling tester – SDL ATLAS, ATAC
Lab washing, Lab Dyer – LG, Whirlpool, Siemens Dehumidifier – GE, USA
Rotawash – color Fastness, SDL ATLAS, UK Pull test – SafGuard – Japan and so on
APS GROUP
Business Reinforcement of APS Group
After
After Completion the Project
Another 24 lines will be added in our present
capacity
Total Area will be- 109,600 SQF (7 Stored Building)
Production capacity- 1200K (Approximately) will be
Present Condition added
(Work in Process) Production will be started in the beginning of the
next year
APS GROUP
DESIGNERS
AnaÏs Peperigeanu
Nadege Pioton (Free lance Designer)
(Fashion Designer) Professional Experience:
Professional Experience: Freelance Designer
Head Designer (CARNABY, (Gaspard & Louise)
DEVERNOIS, ALBERTO BINI, NOTSHY,
DUNE, MYSTIC, CORYVE) Sr. Designer, Cache-cache Brand
(Beaumanoir Group)
Production Manager (CARNABY &
DEVERNOIS) Designer (Advance Sport)
Fashion Designer (LALTRAMODA &
BAUER
APS GROUP
SUSTAINABILITY
Water Saving Story
APS GROUP
SUSTAINABILITY
Water saving initiative by APS Group
MAIN SAVING AREA:
Dyeing process
Dyeing Cooling water
Rain water harvesting
Gray water
Condensate recovery
APS GROUP
SUSTAINABILITY
• All around in Exhaust dyeing machine water require 55-60 liter for dark color
reactive dyeing.
• And for light color, water require 35-40 liter
• APS developed their own methodology which is till now THE BEST way to save
water among other factories in Bangladesh.
APS Benchmark Processes APS Benchmark Processes
(New Machine) (OLD Machine)
Dark Color Light Color
Dark Color Light Color
24 Lt/Kg 18 Lt/Kg 35 Lt/Kg 26 Lt/Kg
Developed Rinsing Developed Rinsing Developed Rinsing Developed Rinsing
System System System System
23 Lt/Kg 15 Lt/Kg 29 Lt/Kg 20 Lt/Kg
APS GROUP
SUSTAINABILITY
Dyeing Cooling water
• Dyeing cooling water is collected in a tank
• It is connected to bulk machines only
• This hot water is used in the dyeing process when needed especially in hot wash
• Saving: 101 m3/day; 36452 m3/year
Gray Water
• We store The relatively clean waste water from baths, sinks, washing machines
and other kitchen appliances discharge water in a tank and use as toilet flashing.
• Saving: 6240 m3/year
APS GROUP
SUSTAINABILITY
RAIN WATER HARVESTING
Savings : 23,750
Cubic Meter
water/Year!
APS GROUP
SUSTAINABILITY
CONDENSATE RECOVERY
We have almost 100% condensate recovery system: this system is for
water recycled and energy saving.
Water Saving: 32000 m3/Year
Energy Saving: 210 KW
APS GROUP
SUSTAINABILITY
194683.5
Total saving per year 286875000 LTR
28583 28800
2000 3000
Dyeing Dyeing Rain Water Grey Water Condensate
Process Cooling Harvesting Water
Savings: 420 Millions liters/Year which is
Equivalent to 168 Olympic size swimming pool!!!
APS GROUP
GRAPHICAL VIEW OF DYES & CHEMICAL SAVING IN APS GROUP
Average Dyes & Chemical ( all – Including salt/ soda etc.) use in
APS processes 387 gram/kg
3 years back , Dyes & Chemical consumption process was about
560 gram/kg
On fabric process 173 gram/ kg chemical saved
Dyes & Chemicals Savings
600 560
500
387
400
300
200 173
100
0
Previously Use Currently Use Saving Chemicals
(gm/kg) (gm/kg) (gm/kg)
1666,267 kg
Dyes &
chemicals
which is
equivalent to
USD 60 million
per year
APS GROUP
EFFLUENT TREATMENT PLANT [ETP]
Waste water generated from the Dyeing and Finishing are treated and released causing no harm to the environment.
Water recycling through ETP and Rainwater Harvesting System results in savings of 420 million liters of ground water
resources/year.
ETP CAPACITY 60 M3/Hour
APS GROUP
IMPLEMENTATION AND PRACTICING “6S” METHOD
APS GROUP