ALIM KNIT (BD) LTD.

(MONDOL GROUP)
Nayapara, kashimpur, Gazipur
Man Machine summary
M/C Type Target Actual FRONT VIEW
Buyer: Terranova Line target (80%) 241 Plain Machine 8 10
Style: Line target (70%) 211 Overlock Machine 13 15
Ref: 450-0188 W Line target (60%) 181 F - F/L Machine 1 1
Details: Sweat Shirt (Regular) Line target (50%) 151 C - F/L Machine 4 5
Item Description: Feed of the Arm 0 0
Work place: Picoting Machine 0 0
Revised Date: Kansai Machine 0 0
Studied By: MD. RUBEL PARVES Eyelet Machine 0
Input date:
38240 PS Button Hole
0
0 0
Button Attach 0 0 BACK VIEW
Snap Button 0 0
Bartack Machine 0 0
Takt Time 14.40 Somke Machine 0 0
SMV 6.97 Iron 0 0
Target 223 Total M/C 27 31
Target Efficiency 74% TTL Operator 27 31
Design Efficiency 84% Helper 4 4
TTL Man 30 35
Helper % 13%
85%
Man/M/C Actual Percess Operator
SL Opreation Breakdown Machine ST SMV Target /Hr
(Target) Output Grade
Attachment/Folder Remark's

1 SHOULDER JOIN Overlock Machine 20 0.37 139 1.6 2.0 10 0

2 SLEEVE JOIN LONG SLEEVE Overlock Machine 23 0.42 121 1.8 2.0 12 0

3 NECK RIB MAKE Plain Machine 11 0.21 242 0.9 1.0 11 0

4 NECK RIB JOIN Overlock Machine 12 0.22 232 1.0 1.0 12 0

5 BACK TAPE PIPING F - F/L Machine 11 0.21 242 0.9 1.0 11 0

6 NECK TOP STITCH C - F/L Machine 11 0.21 242 0.9 1.0 11 0

7 BACK TAPE TOP STITCH WITH LABEL Plain Machine 30 0.58 89 2.5 3.0 10 0

8 SIDE SEAM LONG SLEEVE Overlock Machine 45 0.83 62 3.6 4.0 11 0

9 CUFF RIB MAKE & FOLD Plain Machine 22 0.42 121 1.8 2.0 11 0

10 CUFF JOIN Overlock Machine 26 0.48 107 2.1 2.0 13 0

11 TRIMMING Helper 12 0.22 232 1.0 1.0 12 0

12 BOTTOM MAKE FOLD Plain Machine 15 0.29 177 1.3 2.0 8 0

13 BOTTOM JOIN & TRIMMING Overlock Machine 30 0.55 93 2.4 3.0 10 0

14 BODY REVERSE Helper 11 0.20 253 0.9 1.0 11 0

15 CUFF TOP STITCH C - F/L Machine 20 0.38 133 1.7 2.0 10 0

16 TRIMMING Helper 12 0.22 232 1.0 1.0 12 0

17 BOTTOM TOP STITCH C - F/L Machine 20 0.38 133 1.7 2.0 10 0

18 TRIMMING Helper 12 0.22 232 1.0 1.0 12 0

19 CARE LABEL JOIN Plain Machine 10 0.19 266 0.8 1.0 10 0

20 CARE LABEL SERVCIING Overlock Machine 10 0.18 278 0.8 1.0 10 0

21 CARE LABEL MAKE Plain Machine 10 0.19 266 0.8 1.0 10 0

TOTAL 373 6.97 35 11

16
14 13
12 12 11 12 12 12
12 11 11 11 11 11
10 10 10 10 10 10 10 10
10
8 8
Prepared By …………………………………….. …………………………….
6
Industrial 4
Engineering Department PRODUCTION MANAGER AGM (PRODUCTION)
2
0 Percess Output
E L G E E Takt Time
IN VE AK
IN NG H
BE VE LD IN G LD RS
H G H G IN G
AK
JO EE JO PI ITC LA EE FO JO IN
FO
IN
VE ITC IN ITC IN JO CI
IN LCL
R SL M
RI
B PI ST SL FF M M
RE ST M ST M EL RV LM
DE G RI
B
PE P ITH G E& CU TR
IM
AK
E
TR
IM P
TR
IM P
TR
IM AB SE BE
O UL ON CK EC
K
TA TO W ON AK M & DY F TO TO EL EL LA
L E N K H L M O R E
SH IN N CK
NE
C
ITC M B OM IN B
CU
F OM CA LA
B R
JO BA ST EA RI TT JO TT CA
FF BO RE
VE P ES BO OM CA
EE TO SID CU TT
SL PE BO
TA
CK
BA
 ALIM KNIT(BD) LTD.(MONDOL GROUP)
Nayapara,Kashimpur,Gazipur
THREAD CONSUMPTION
Buyer: Terranova Issue Date
Style: Delevery Date
Reff: 1800-0019 Order Qty
Item: Sweat shirt Cutting 0

Size: 10- Body colour Contrast -1 Contrast -2 Filament

SL 11 TTL Thread
Opreation Breakdown M/C Ratio Sew Length consumption Top Bobin/
NO. Length type Allow W/BT Top Down Top stitch Looper
(meters) Top Down Top Down Threa Down
(CM) Thread Thread d Thread
1 SHOULDER JOIN 40 O/L-4 24 40.00 9.60 50/2 50/2 2.88 6.7
2 SLEEVE JOIN LONG SLEEVE 120 O/L-4 24 120.00 28.80 50/2 50/2 8.64 20.2
3 NECK RIB MAKE 10 S/N 3 10.00 0.30 50/2 50/2 0.15 0.2
4 NECK RIB JOIN 80 O/L-4 24 80.00 19.20 50/2 50/2 5.76 13.4
5 BACK TAPE PIPING 30 F/L-2 14 30.00 4.20 50/2 50/2 1.26 2.9
6 NECK TOP STITCH 41 F/L-2 14 41.00 5.74 50/2 50/2 1.72 4.0
7 BACK TAPE TOP STITCH WITH LABEL 30 S/N 3 30.00 0.90 50/2 50/2 0.45 0.5
8 SIDE SEAM LONG SLEEVE 176 O/L-4 24 176.00 42.24 50/2 50/2 12.67 29.6
9 CUFF RIB MAKE & FOLD 40 S/N 3 40.00 1.20 50/2 50/2 0.60 0.6
10 CUFF JOIN 80 O/L-4 24 80.00 19.20 50/2 50/2 5.76 13.4
11 BOTTOM MAKE FOLD 15 S/N 3 15.00 0.45 50/2 50/2 0.23 0.2
12 BOTTOM JOIN & TRIMMING 115 O/L-4 24 115.00 27.60 50/2 50/2 8.28 19.3
13 CUFF TOP STITCH 80 F/L-2 14 80.00 11.20 50/2 50/2 3.36 7.8
14 BOTTOM TOP STITCH 115 F/L-2 14 115.00 16.10 50/2 50/2 4.83 11.3
15 CARE LABEL JOIN 10 S/N 3 10.00 0.30 50/2 50/2 0.15 0.2
16 MAIN LABEL MAKE 10 S/N 3 10.00 0.30 50/2 50/2 0.15 0.2
17 CARE LABEL MAKE 10 O/L-4 24 0 10.00 2.40 50/2 50/2 0.72 1.7
1002 1002.00 190 190 57.61 132.1

Body colour Contrast -1 Contrast -2 Filament

Thread Cone/ Top Down Total Down
Top Thread Thread Total
count meter (mete Threa (meters Total Top Down Total Top Down (meter
(meters) (meters
rs) d ) ) s)
50/2 4000 58 132 190 0 0 0 0 0 0 0 0 0
20/2 4000 0 0 0 0 0 0 0 0 0 0 0 0
40/3
Total 4000 0 0 0 0 0 0 0 0 0 0 0 0
thread
require
d/Gmts 58 132 190 0 0 0 0 0 0 0 0 0

Polester: 190 M/Gmts Contrast-1: 0.0 M/Gmts Contrast-2: 0 M/Gmts Filament: 0

Polester(Body colour) 0 Cone

Polester (Contrast colour-1) 0 Cone
Polester (Contrast colour-2) 0 Cone
Filament 0 Cone
Total 0 Cone

N:B This consumption is given witiout Embrodary thread & considered 20% wastage & 5% shrinkage

Prepared By ……………………………………… ……………………………………… ………………………………………

Executive IE Asst.Manager IE Merchandiser
Industrial Engineering Department