Paper Final
Paper Final
Thiago Arnaud A. Oliveira ¹†, Gilberto Gomes ¹†; Welington Vital¹†, Ramon Silva¹†* and Cynthia M. Oliveira2†*. 4
5
¹Department of Civil and Environmental Engineering, Graduation Program in Structural Engineering of the 6
University of Brasília, Darcy Ribeiro Campus, Brasilia, Brazil. 7
2Department of Civil Engineering of the University Center UDF 8
* Correspondence: ramon.silva@unb.br. 9
† These authors contributed equally to this work 10
11
12
Abstract: This work presents a numerical technique that establishes a relationship between the C 13
and m parameters of the Paris Law and the number of fatigue life cycles. This relationship is partic- 14
ularly important for determining the material's ability to withstand a specified number of cycles in 15
an aircraft fuselage design. The methodology is based on a multiscale problem and comprises two 16
stages: the macro model, which focuses on internal stresses and critical point location, and the micro 17
model, which considers the critical fatigue life cycle number (n) across a "grid" of C and m parame- 18
ters, resulting in the optimal curve N(C,m). To validate the adopted methodology, the academic 19
program BemCracker2D was utilized to calculate the internal stress fields, simulate cracks, and es- 20
timate fatigue life. Three case studies were conducted, and the results indicated that the range of C 21
and m values obtained depends on the configuration of the macro model, the physical parameters 22
of the material, and the defined number of cycles in the design. Ultimately, this computational tech- 23
nique allows for generalization to any fuselage damage analysis model, providing C and m Paris 24
parameter data to mitigate fatigue damage. 25
28
29
1. Introduction 30
31
The evaluation of Fracture Mechanics (FM) parameters, such as Stress Intensity Factor (SIF), 32
number of loading cycles, and stress and displacement fields in the aircraft fuselage, is challenging 33
due to the complex nature of panel details, including supports, shear clips, and rivets. However, 34
it is crucial to understand the damage process, especially under dynamic loads. Designers are con- 35
tinuously seeking efficient and dependable simulation methods that can provide precise average 36
data for these parameters in order to prevent damage processes and accidents. In this context, 37
automation plays a vital role in conducting multiple analyses for parametric studies, ultimately 38
To address fracture problems, various numerical methods based on domains, such as the Finite 40
Element Method (FEM), Extended Finite Element Method (XFEM), and Generalized Finite Ele- 41
ment Method (GFEM), as well as boundary-based methods like the Boundary Element Method 42
(BEM) and Dual Boundary Element Method (DBEM), are gaining popularity. Among these meth- 43
ods, DBEM offers several advantages. It simplifies the modeling of the crack area, directly calcu- 44
lates the Stress Intensity Factor (SIF), reduces execution times, and accurately simulates crack 45
growth [2-4]. By discretizing only the boundaries of a solid, DBEM enables the analysis of thou- 46
sands of simulations necessary for probabilistic studies. Furthermore, DBEM can be utilized to 47
study defects, predict fatigue behavior, analyze the damage process, evaluate multiple site dam- 48
There are several numerical simulation programs for structural modeling and analysis, with 50
Abaqus and ANSYS being two of the most popular options for Finite Element Method (FEM). 51
Element Method analysis (BEM). In addition to these, there are notable home-made software tools 53
such as BemLab and BemCracker2D, which have been prominently used in several scientific 54
works, including references [10-13]. For the technique developed in this work, the use of these 55
programs is crucial, starting from the modeling stage, through processing, and finally for result 56
analysis. The objective of developing this tool is to automate the entire process of defining Paris 57
This work aims to introduce a computational tool that utilizes the Boundary Element Method 59
(BEM) to assess two-dimensional aircraft fuselage models. The tool generates an optimized func- 60
tion for the Paris parameters, which can support a specified number of fatigue life cycles deter- 61
mined by the designer. The process involves the designer creating a macro model and specifying 62
the desired number of cycles. The automated tool then processes the model, evaluates the C and 63
m Paris parameters required to withstand the specified number of cycles, and provides an opti- 64
mized function accordingly. In essence, this paper serves as a continuation of the previous works 65
conducted in references [11-13]. It builds upon the research conducted in those works to develop 66
and present an advanced computational tool that enables the evaluation and optimization of Paris 67
This paper is structured as follows: Section 2 briefly reviews the Evolving Research Trajectory: 69
Insights and innovations over time; Section 3 provides an overview of the current state of the art 70
regarding the fatigue history of aircraft fuselage panels; Section 4 outlines the methodology and 71
the procedure employed in this study. It describes the techniques and tools used for the evaluation 72
and optimization of fatigue parameters in aircraft fuselage models; Section 5 presents the results 73
and discussion obtained from the analysis of three case studies; Finally, Section 6 offers the con- 74
clusions drawn from the results and the technique presented in this paper. 75
76
Crack propagation and its implications on material stability have long been subjects of intense 78
scientific investigation. Over the course of a series of interconnected studies, our research journey 79
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has traversed through distinct phases, each building upon the insights of its predecessor. In this 80
current work that aspires to bridge theoretical understanding with practical applications in aero- 82
space engineering. 83
The foundational stone of our inquiry was laid in the first phase [11], where we challenged the 84
conventional viewpoint that defined instability solely by crack size. Through rigorous analysis and 85
inventive perspectives, we uncovered a pivotal shift — compliance, rather than crack size, 86
emerged as a paramount indicator. We observed that compliance surges towards infinity upon 87
reaching a critical value of 3C, with the number of cycles at this juncture serving as the decisive 88
parameter. A novel analytical calculation for the stress field augmented these revelations. How- 89
ever, the complexity introduced by evaluating thousands of combinations involving random var- 90
Expanding our scope, the second phase saw our investigation extend to various materials [12]. 92
By dissecting the growth rates of cracks across diverse metallic alloys, we unveiled correlations 93
between fracture properties and these propagation rates. Our efforts bore fruit with the identifica- 94
tion of the lower and upper limits of instability curves, adding a quantifiable dimension to our 95
explorations. Moreover, this phase's conclusions were constrained by the specificity of materials 96
under examination. 97
In our third phase [13], the focus shifted to numerical simulations. We endeavored to bridge 98
theory and practice, validating its predictions against empirical data. This step forward, coupled 99
with the direct calculation of stress fields via the Boundary Element Method (BEM), fortified our 100
analytical arsenal. Although initially constrained to a specific model, this phase paved the way for 101
103
Building upon the insights accrued through this evolutionary journey, our current work 105
dom variables, we aim to identify the most critical combinations yielding worst-case scenarios. 107
Our approach transcends specific models, achieving a level of generalization essential for real- 108
world applicability. It is important to acknowledge the limitations that underpinned our prior 109
research, meticulously considered as we strive to strike a balance between flexibility and pre- 110
cision. 111
In this respect, and in a summarized way, we delve into the intricacies of each phase, re- 112
vealing the contributions, limitations and innovations of our research trajectory, as seen in the 113
Finally, in the present phase, the research incorporates the accumulated insights and pro- 116
gresses significantly. The reintroduction of random variables R, L1, and L2 allowed for the 117
identification of the combination yielding the worst case, offering a more precise view of indi- 118
vidual influences. The approach was meticulously designed for complete generalizability, 119
adapting to designers' needs in diverse scenarios and models. Nevertheless, the limitations of 120
the previous approach were carefully contemplated, and the new model aims to strike a balance 121
between flexibility and precision. This stage represents a pivotal stride toward practical ap- 122
124
In recent papers, there is a series of fatigue studies on structural elements. Among them, 126
the works [14-17] stand out. Ma [14] examined fatigue life prediction in automobile compo- 127
nents. In this work, multiaxial random fatigue damage was adopted to predict the fatigue life 128
of half-shaft and the results show that the prediction method is reliable and meets the service 129
life and safety requirements. Zhang [15] presented a power exponential fatigue equivalent 130
damage model capable of describing the residual strength degradation of materials to improve 131
the fatigue life predictions, considering that when the loading sequence of fatigue loads 132
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changes, the fatigue cumulative damage prediction tends to present a significant error. Liu [16] 133
improved the accuracy of parameter prediction for small-sample data, considering the exist- 134
ence of error in samples, the error circle was introduced to analyze original samples. The author 135
discovered that the S-N curve obtained by the error circle method is more reliable; the S-N 136
curve of the Bootstrap method is more reliable than that of the Maximum Likelihood Estimation 137
(MLE) method. Li [17] improved fatigue life analysis method for optimal design of electric mul- 138
tiple units (EMU) gear, which aims at defects of traditional Miner fatigue cumulative damage 139
theory. The results show that it is more corresponded to engineering practice by using the im- 140
proved fatigue life analysis method than the traditional method. 141
Similarly, to approximate the Paris law to the material used in aircraft fuselage, Breitbarth 142
[18] investigated fatigue crack growth in sheets of aluminum alloy AA2024-T3 under high- 143
stress conditions. In this experiment, high-stress intensity factors cause plastic zone sizes that 144
extend up to approximately 100 mm from the crack tip. The da/dN-ΔK data obtained in this 145
study provide crucial information about the fatigue crack growth and damage tolerance of very 146
Still applying these concepts, Toor [19], [20] discussed the requirements for designing a fail- 148
safe fuselage structure for aircraft. It highlights the importance of light weight and high oper- 149
ating stresses for an efficient structural component that must perform its intended function, 150
Regarding the damage tolerance, Sayar [21] presented a two‐stage fatigue life evaluation 152
of a stiffened aluminium aircraft fuselage panel with a bulging circumferential crack and a bro- 153
ken stringer. In this work, the authors concluded that bulging of the skin due to the internal 154
pressure can have significant effect on the stress intensity factor, resulting in fast crack propa- 155
gation after the stringer is completely broken. Bakuckas Jr. [22] showed the potential for ad- 156
vanced fuselage panels with varying emerging metallic structures technologies (EMST) to have 157
improved fatigue and damage-tolerance performance compared to panels constructed using 158
conventional materials and fabrication processes. Abdi [23] described a new analysis approach 159
for evaluating the durability and damage tolerance of exterior aircraft attachment installations, 160
which involves considering multiple crack interactions. The analysis was used to evaluate the 161
fatigue crack initiation and propagation in the fuselage skin and doublers made of wrought 162
aluminum alloys. The results showed that the fatigue damage state in the components at the 163
designed operational life will not exceed the static safety requirements, and therefore, the FAA 164
About the use of computational analysis, Carta [24] validated a numerical method of anal- 166
ysis for predicting the damage tolerance of reinforced panels found in aircraft fuselage. The 167
study uses a fracture mechanics approach with several models simulated with the finite ele- 168
ment solver ABAQUS to determine fatigue crack growth rates. The results showed that differ- 169
ent solutions for improving the damage tolerance of aircraft reinforced panels can be tested 170
virtually before performing experiments. Proppe [25] presented a probabilistic framework for 171
computing the failure probability of aircraft structural elements under the concept of damage 172
Buildings 2022, 12, x FOR PEER REVIEW 6 of 29
tolerance, which requires the aircraft to have sufficient residual strength in the presence of dam- 173
age during service inspections. The problem of multi-site damage (MSD) is considered, and 174
uncertainties in crack initiation, crack growth, yield stress, and fracture toughness are described 175
by random variables. The finite element alternating method (FEAM) was used for crack growth 176
calculations, and importance sampling is employed to obtain the probability of failure due to 177
MSD. Kennedy [26] developed a computational technique to predict failure loads in composite 178
structures with through-the-thickness cracks. The discrete crack model with a finite element 179
program was used to simulate damage growth and predict failure over a range of crack sizes. 180
The technique was applied to two laminates and a composite aircraft fuselage, and the results 181
Madhavi [27] investigated the damage tolerance design of a transport aircraft fuselage 183
structure, which is subjected to high internal pressurization during each take-off and landing 184
cycle leading to metal fatigue. The study focused on the stress intensity factor for a longitudinal 185
crack under pressurization load and investigates crack initiation, growth, fast fracture, and 186
crack arrest features in the stiffened panel. The analysis was performed using the MSC NAS- 187
TRAN solver and pre-processed using MSC PATRAN software in order to prevent further 188
In the upcoming section, the methodology of the proposed technique for damage tolerance 190
in aircraft fuselage is presented that used remote sensing. This methodology has been devel- 191
oped based on the extensive analysis conducted to understand the state of the art and specific 192
194
In this section, a computational technique for optimizing the fatigue life of aircraft fuselage 196
parts using compliance is presented. This technique builds upon the previous works published 197
1. The initial defects (R, L1, and L2) are once again considered as random variables, with 199
the same values as presented in the first paper [11]. By evaluating thousands of interactions 200
with different defect sizes, the damage tolerance can be assessed for the worst-case scenario 201
2. The C and m Paris parameters are optimized to identify the values that can withstand 203
3. The technique creates an optimized function that aids in material selection for aircraft 205
To accomplish this, the developed technique utilizes an algorithm, named BLBC_Algor, that 207
integrates the BemLab and BemCracker2D software tools, whose idea is the following: 208
• The designer creates a macro model in BemLab and defines the desired number of cycles 209
(n*). 210
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• BemCracker2D computes the internal stress field in the macro analysis and identifies 211
the stress peak before reaching yielding, allowing for elastic analysis. 212
• The algorithm positions the micro element at this stress peak and calculates the number 213
• Considering a range of initial defects in the micro model (R, L1, L2), the algorithm de- 215
termines the values of the material's physical parameters (C and m) that result in the mini- 216
mum number of cycles (N3C) reaching the user-defined value (n*). 217
• Finally, an objective function is derived, which establishes the relationship between the 218
physical parameters of the material (C and m) that ensure the desired number of cycles for 219
BLBC_Algor 221
1. Input: The designer provides the macro model and specifies the desired number of cycles for 222
2. Random Generation of Initial Defects: The algorithm generates random values for the initial 224
defect parameters (R, L1, and L2) based on their predefined range. 225
3. BEM Analysis: The Bemcracker2D software is utilized to perform the boundary element 226
4. Crack Simulation and Fatigue Life Calculation: The BemCracker2D software is employed 228
to simulate crack growth and estimate the fatigue life based on the evaluated initial defects. 229
adjust the C and m values in the Paris Law until the specified number of cycles is achieved. 231
6. Creation of Optimized Function: The resulting optimized Paris parameters are used to create 232
a function that assists in material selection for the aircraft fuselage design. 233
By following this algorithmic process, the technique enables the optimization of fatigue life 234
for aircraft fuselage parts, considering random initial defects, and provides valuable insights 235
The objective function holds significant relevance for aircraft designers, as it allows them to 237
determine the appropriate material for a specified number of cycles. For instance, if a designer 238
aims to achieve instability at n*=104 cycles, the optimization process will reveal the specific set 239
of physical parameters (C and m) that the material must possess in order to minimize N3C and 240
reach the desired number of cycles outlined in the project (n*). By utilizing the objective func- 241
tion, designers can make informed decisions about material selection, ensuring the structural 242
integrity and safety of the aircraft over the defined lifespan. 243
244
Here is an example model that demonstrates the computational technique described in 246
BLBC_Algor algorithm. The macro model used in this example has already been validated in 247
previous works [11], [13]. The novelty introduced in this paper begins from step 4 onwards. 248
The technique is divided into two analyses: the macro analysis, which involves designing 249
the model to identify the location of the stress peak (steps 1 and 3), and the micro analysis, 250
which simulates initial damage to determine the critical number of fatigue life cycles (steps 2 251
and 4). Finally, in steps 5 and 6, an optimized function is developed to relate the Paris parame- 252
ters to fatigue life. For the sake of simplicity, the steps 1 and 3 can be found in [13] and will not 253
be shown. 254
According to step 2 of the algorithm, the initial defects of the fuselage (R, L1 and L2) were 255
treated as random variables, with values matching those initially defined in [11] and statistical 256
properties represented in Table 1. These variables followed a lognormal distribution. A total of 257
one thousand combinations of these variables were analyzed. The section 4.2 of the paper will 258
present the results of the analysis, specifically the "Minimum N(C,m) curve." This curve illus- 259
trates the combination of C and m values that yield the minimum number of cycles (N3C) re- 260
quired to achieve the user-defined value (n*). By examining this curve, designers will gain in- 261
sights into the optimized values of C and m that can ensure the desired fatigue life for the 262
By utilizing the combination of R, L1, and L2 values specified in Table 2, the technique in- 267
volves varying C and m in a grid form within the domain of C = [5e-11, 10e-11] and m 268
= [2.5, 3.0]. This grid-based approach allows for the systematic exploration of different combina- 269
Random Value
variable
R (cm) 0.167
L1 (cm) 0.131
L2 (cm) 0.087
272
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As a result, the technique generates a set of data points that establish the relationship between 273
C and m values and the corresponding number of cycles. These data points are graphically rep- 274
resented in Figure 1 (a), providing a visual representation of how different values of C and m 275
impact the fatigue life of the fuselage structure. By examining this figure, designers can gain val- 276
uable insights into the optimal ranges of C and m that can achieve the desired number of cycles 277
Continuing with Figure 1 (a), the next step involves interpolating the data points to obtain a 279
surface that represents the relationship between C, m, and the number of cycles. This interpolated 280
surface is depicted in Figure 1 (b), providing a visual representation of how C and m values im- 281
Figure 1. a) Points of the number of cycles for each combination (C,m); b) N(C, m) surface. 283
284
To find the values of C and m that result in the minimum number of cycles required by the 285
project, one must identify the intersection between the relationship curve and the surface of the 286
desired number of cycles. For example, considering the project's specified number of cycles as 287
1e+04, the intersection is indicated on the red line in Figure 2 (a). This intersection represents the 288
values of C and m that satisfy the fatigue life requirement. Figure 2 (b) displays the curve on the 289
C x m plane, indicating the specific values of C and m that the material must possess to support 290
the requested number of cycles defined by the user. This curve is also represented in Figure 5 as 291
the C and m graph, supporting 10,000 cycles. These visualizations aid in identifying the optimal 292
values of C and m for achieving the desired fatigue life of the fuselage structure. 293
294
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Figure 2. Intersection between N(C,m) and the design number of cycles (n*). 295
296
Indeed, it is observed that each combination of initial defects (R, L1, L2) leads to a distinct 298
N(C,m) curve. This characteristic is illustrated in Figure 3, which showcases three examples of 299
combinations (C1, C2, C3) from Table 3. Each combination generates a unique N(C,m) curve, re- 300
flecting the influence of the initial defect parameters on the fatigue life of the fuselage structure. 301
The variability in the N(C,m) curves emphasizes the importance of considering different combi- 302
nations of initial defects in the analysis. It highlights how different defect patterns can impact the 303
relationship between C, m, and the number of cycles, underscoring the need for comprehensive 304
and probabilistic studies to assess the tolerance to damage for various scenarios. 305
C1
C2
C3
306
Figure 3. N(C,m) curves for combinations 1, 2, 3. 307
308
These three curves intersect the desired number of cycles for the design (n*=104) at different 311
points, as depicted in Figure 4. The worst-case scenario is represented by the lower curve, as the 312
higher curves can endure a greater number of cycles for the same combination of C and m com- 313
pared to the lower curve. Consequently, adopting the worst-case scenario is favorable for safety, 314
as it corresponds to the lowest N(C,m) curve among the thousand combinations analyzed. By 315
considering the worst-case scenario, designers prioritize safety and ensure that the chosen com- 316
bination of C and m values will support the desired number of cycles, even in the most challeng- 317
ing conditions represented by the lower N(C,m) curve. This approach accounts for potential var- 318
iations in initial defect patterns and guarantees the structural integrity and reliability of the fuse- 319
n*
n*
321
Figure 4. Different N(C,m) curves intersections to the number of cycles of project (n*). 322
323
The lower N(C,m) curve from the thousand combinations is indeed the minimum N(C,m) 325
curve. The intersection of this minimum curve with the desired number of cycles (n*), represented 326
by the black surface, results in the m(C) curve, as depicted in Figure 5. It is important to note that 327
the intersection between the minimum N(C,m) curve and the black surface (representing the de- 328
sired number of cycles) corresponds to the optimal values of C and m that satisfy the fatigue life 329
requirement. Any other intersections between different N(C,m) curves and the black surface will 330
332
Figure 5. Relationship m(C) that results in the design number of cycles 104. 333
334
By focusing on the intersection of the minimum N(C,m) curve and the desired number of 335
cycles, designers can identify the specific values of C and m that the material needs to possess in 336
order to support the requested number of cycles defined by the user. This ensures the selection of 337
appropriate material properties for achieving the desired fatigue life of the fuselage structure. 338
339
340
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Additionally, if the designer wishes to consider a different design number of cycles (n*), the 342
black surface in Figure 2 will shift upwards or downwards, altering the intersection point with 343
the N(C,m) curve. Consequently, this leads to the movement of the red curve m(C) within the C 344
x m plane, as demonstrated in Figure 6. The vertical movement of the black surface corresponds 345
to a change in the desired number of cycles, and this adjustment influences the selection of the 346
optimal values of C and m. As a result, the intersection between the N(C,m) curve and the black 347
surface will shift accordingly, affecting the position and shape of the red curve m(C) within the C 348
x m plane. Finally, Figure 6 provides a visualization of how the red curve m(C) changes in re- 349
sponse to modifications in the design number of cycles (n*). This understanding enables designers 350
to assess the impact of different fatigue life requirements on the optimal material properties (C 351
353
354
Figure 6. Relationship m(C) that results in the design number of cycles 0.5x104, 0.75x104 e 355
1x104. 356
357
Finally, there exists an objective function that establishes the relationship between the physi- 358
cal parameters of the material (C and m) and the safe number of cycles for the entire plate. This 359
objective function is represented by the m(C) curve, which is obtained through a polynomial 360
curve fitting process. The order of the polynomial curve is optimized using the Bayesian Infor- 361
mation Criterion (BIC) that is a statistical measure that helps determine the most appropriate 362
model by selecting the one that yields the lowest BIC value, which is given below, where 𝑛𝑛 is the 363
�
number of points, 𝜎𝜎𝑒𝑒 is the error variance, and 𝑘𝑘 represents the polynomial degree:
2 364
�𝑒𝑒2 � + 𝑘𝑘 ln (𝑛𝑛)
𝐵𝐵𝐵𝐵𝐵𝐵 = 𝑛𝑛 ln�𝜎𝜎 (1)
365
In this study, it was observed that a polynomial degree up to 5 was sufficient to accurately 366
represent the intersection curve. The BIC was utilized to identify the minimum BIC value along 367
with the corresponding polynomial degree. The BIC compares different polynomial models with 368
varying degrees to determine the optimal order for the polynomial curve. For each case study, 369
the minimum BIC value was identified by considering polynomial degrees ranging from 1 to 5. 370
Buildings 2022, 12, x FOR PEER REVIEW 13 of 29
The corresponding polynomial, with the minimum BIC value and the selected degree, was chosen 371
This approach ensures that the curve m(C) is represented by a polynomial equation of appro- 373
priate degree, striking a balance between the model complexity and its ability to capture the rela- 374
tionship between C and m accurately. Figure 7 illustrates that, in this specific example, the lowest 375
-1100
-1150
-1200
-1250
-1300
-1350
-1400
2 3 4 5
377
379
As a result, the m(C) curve presented in Figure 7 can be accurately represented as (2). This 380
equation will effectively represent the relationship between the physical parameters C and m for 381
each case study, a design engineer defines a Macro model by specifying different combinations 387
of external loads and displacement constraint arrangements. The computational technique then 388
processes the model and optimizes its fatigue life by employing the proposed methodology. By 389
utilizing the technique, the design engineer can assess and enhance the fatigue life of the Macro 390
model, taking into account the specified external loads and displacement constraints. The com- 391
putational tool automates the process and provides optimized solutions for achieving the desired 392
394
The Case Study 1 is presented in Figure 8. This model represents a fuselage piece subjected to 396
normal (P) and shear (Q) external loads with values shown in Table 4 and with displacement 397
399
From the initial model, BemCracker2D calculates the internal stress fields of the macro model, 400
as shown in Figures 9, 10 and 11, with the dimensions of the model highlighted on the x-y axes in 401
meters. 402
403
405
406
Figure 10. Sigma y stress field in Case Study 1 (MPa). 407
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408
Figure 11. Shear stress field in Case Study 1. 409
410
Using the stress field, the critical stress location is analyzed using the von Mises criterion be- 411
413
415
By identifying the location of the stress peak, the method positions the micro-element at this 416
point and applies the internal stresses from this point, as shown in Figure 13. At this point, the 417
419
Von Mises
0 200
180
160
-5
140
120
-10
100
80
-15
60
40
-20 20
-20 -15 -10 -5 0 5 10 15 20
421
422
Buildings 2022, 12, x FOR PEER REVIEW 16 of 29
σ x (MPa) 43.58
σ y (MPa) 168.81
τ xy (MPa) 90.70
424
The values of C and m of the Paris Law are varied, and the resulting number of fatigue cycles 425
427
Figure 14. Points of the number of cycles for each combination (C,m) in Case Study 1. 428
429
The interpolation of these points results in the surface that relates the number of cycles to each 430
combination (C,m), generating the function N(C,m), as shown in Figure 15. 431
432
434
Then, the method positions the number of project cycles (n*) defined by the designer, such 435
that the intersection of N(C,m) with n* results in the combination of C and m from the Paris Law 436
for the required number of cycles in the project, as shown in Figure 16. 437
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438
Figure 16. Intersection of N(C,m) relation from Case Study 1 with the design number of cy- 439
441
Thus, Figure 17 shows the combination of C and m from Paris Law for the number of cycles 442
of 104. 443
444
Figure 17. Relationship m(C) that results in the design number of cycles 10 .
4 445
446
Finally, the curve equation is obtained through a polynomial regression with optimal degree 447
defined by the BIC method. In this case, the polynomial with the lowest BIC was of degree 5, as 448
450
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-350
-400
-450
-500
-550
-600
-650
-700
-750
-800
2 2.5 3 3.5 4 4.5 5
451
Figure 18. Degree of the polynomial that optimizes the BIC. 452
453
As a result, the m(C) curve presented in Figure 17 can be accurately represented as: 454
For Case Study 1, the combination of C and m from Paris Law for the number of cycles of 104 456
is represented in Equation (3). Therefore, the computational technique provides the designer of 457
Case Study 1 the physical parameters of the material that can withstand the required number of 458
460
Case Study 2 presents a similar model to Case Study 1 but adds normal (P3) and shear (Q3) 462
stresses, as shown in Figure 19. Again, the values of each stress are presented in Table 6. 463
464
Based on the initial model, BemCracker calculates the internal stress fields of the macro 465
model, as shown in Figures 20, 21 and 22, with the dimensions of the model highlighted in the x- 466
468
Figure 20. Sigma x stress field in Case Study 2 (MPa). 469
470
471
Figure 21. Sigma y stress field in Case Study 2 (MPa). 472
473
475
With the stress field, the critical stress location is analyzed using the von Mises criterion before 476
478
480
Upon identifying the location of the stress peak, the method positions the microelement at 481
this peak and applies the internal stresses at this point, as shown in Figure 24. At this point, the 482
Von Mises
0 200
180
160
-5
140
120
-10
100
80
-15
60
40
-20 20
-20 -15 -10 -5 0 5 10 15 20
484
486
σ x (MPa) 43.58
σ y (MPa) 152.86
τ xy (MPa) 90.70
488
It can be noticed that the stress values are similar to those of Case Study 1, since the critical 489
point was the same, the only difference being the shear stress. Therefore, the values of C and m 490
of the Paris Law are varied, and the resulting fatigue cycle count is calculated for each combina- 491
493
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494
Figure 25. Points of the number of cycles for each combination (C,m) in Case Study 2. 495
496
497
498
Figure 26. Intersection of N(C,m) relation from Case Study 2 with the design number of cy- 499
501
Figure 27 shows the combination of C and m for the number of cycles of 104. 502
503
Figure 27. - Relationship m(C) resulting in the design number of cycles 104. 504
505
Finally, the equation of the curve is obtained through a polynomial regression with optimal 506
degree determined using BIC method. In this case, the polynomial with the lowest BIC was of 507
degree 5, and the combination of C and m from Paris Law for the number of cycles of 104 is 508
-300
-400
-500
-600
-700
-800
-900
510
2 2.5 3 3.5 4 4.5 5
511
50 5 41 4 31 3 21 2
𝑚𝑚(𝐶𝐶) = − 3.52𝑥𝑥10 ∗ 𝐶𝐶 + 1.24𝑥𝑥10 ∗ 𝐶𝐶 − 1.76𝑥𝑥10 ∗ 𝐶𝐶 + 1.31𝑥𝑥10 ∗ 𝐶𝐶
10
(4)
− 5.98𝑥𝑥10 ∗ 𝐶𝐶 + 4.76
512
For Case Study 2, the combination of C and m from Paris Law for the number of cycles of 104 513
is represented in Equation (4). Therefore, the computational technique provides the designer of 514
Case Study 2 the physical parameters of the material that can withstand the required number of 515
517
Case Study 3 presents a model with unbalanced stresses on each boundary, free edges, and 519
second-degree displacement constraints at some nodes on the left boundary, as shown in Figure 520
28. Once again, the values of each loading are presented in Table 8. 521
522
Figure 29 illustrates the internal normal (σ x and σ y ) and shear (τ xy ) stress fields. 523
Buildings 2022, 12, x FOR PEER REVIEW 23 of 29
525
526
From the stress field in Figure 29, the critical stress location is analyzed using the von Mises 527
529
531
Upon identifying the location of the stress peak, the method positions the micro-element at 532
this point and applies the internal stresses at this point, as shown in Figure 31. The values of the 533
Von Mises
0 400
-0.1
350
-0.2
300
-0.3
-0.4
250
-0.5
200
-0.6
-0.7
150
-0.8
-1
0 0.1 0.2
50
σ x (MPa) 280.21
σ y (MPa) 92.46
Figure 2. Positioning the Micro element in τ xy (MPa) 216.75
Case Study 3.
535
The Figure 32 shows the values of C and m from the Paris Law and the result of fatigue cycle 536
538
Buildings 2022, 12, x FOR PEER REVIEW 25 of 29
539
Figure 32. Points of the number of cycles for each combination (C,m) in Case Study 3. 540
541
The intersection of N(C,m) with n* results in the combination of C and m of the Paris Law for 542
the required number of cycles in the design, as shown in Figure 33. 543
544
Figure 33. Intersection of N(C,m) relation from Case Study 3 with the design number of cy- 545
547
Figure 34 shows the combination of Paris C and m for the number of cycles of 104. 548
549
Figure 34. Relationship m(C) resulting in the design number of cycles 104. 550
Buildings 2022, 12, x FOR PEER REVIEW 26 of 29
Finally, the curve equation is obtained through a polynomial regression with optimal degree 551
defined by the BIC method. In this case, the polynomial with the lowest BIC was of degree 4, as 552
-50
-100
-150
-200
-250
-300
-350
2 2.5 3 3.5 4 4.5 5
554
Figure 35. Degree of the polynomial that optimizes the BIC. 555
556
For Case Study 3, the combination of C and m from Paris Law for the number of cycles of 104 558
is represented in Equation (5). Therefore, the computational technique provides the designer of 559
Case Study 3 the physical parameters of the material that can withstand the required number of 560
562
564
In summary, the methodology presented in this study offers a valuable alternative to the con- 565
ventional damage tolerance analysis approach, which typically revolves around critical crack size. 566
Instead, this methodology focuses on evaluating compliance as a key factor for assessing instabil- 567
ity. 568
The utilization of the Boundary Element Method (BEM) was crucial in the development of 569
this technique. BEM's flexibility allowed for the evaluation of stress peak locations and compli- 570
ance at the edges of micro-analysis elements. This innovation has led to the establishment of a 571
meaningful relationship between the Paris constants and the concept of damage tolerance, exem- 572
plified by the curve that correlates the Paris constants with the desired number of cycles. 573
The results clearly demonstrate that the N(C,m) curve is influenced by several factors, includ- 574
ing model configuration, physical material parameters, and the specific number of cycles defined 575
in the project. Consequently, for each model, there exists a range of C and m values that can fulfill 576
Moreover, the automation of the technique and the utilization of the BemLab and BemCracker 578
computational programs allow for the generalization of the approach to encompass any fuselage 579
Buildings 2022, 12, x FOR PEER REVIEW 27 of 29
damage analysis model. The case studies presented in this study have showcased the effective- 580
ness of this methodology, yielding valuable parametric data for the Paris constants and ensuring 581
damage tolerance while preventing the structure from reaching a critical limit state. 582
In conclusion, this methodology offers a novel and comprehensive approach to damage tol- 583
erance analysis, departing from traditional crack size-based evaluations. It provides valuable in- 584
sights for optimizing the fatigue life of aircraft fuselage structures, ultimately enhancing their 585
587
formal analysis, investigation, resources, data curation, writing—original draft, preparation, writ- 589
ing—review and editing, visualization, supervision, project administration, and funding ac-qui- 590
sition for this article, all authors have provided the same contribution. All authors have read and 591
Data Availability Statement: All data are contained within the article. 596
597
Acknowledgment 598
599
The authors are grateful to the Brazilian Coordination for the Improvement of Higher Education 600
(CAPES) for the supporting funds for this research. The authors also thank the Graduate 601
Programme in Structural Engineering and Civil Construction in the Department of Civil and 602
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