WBVF Elevator Tech Guide
WBVF Elevator Tech Guide
ELEVATOR MANUAL
《TABLE OF CONTENTS》
B. ADJUSTMENT MANUAL
-i-
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A.INSTALLATION MANUAL Ver. 6.0
WBVF Date 2017-03-01
FOR ELECTRICAL PARTS Page 1 / 99
Elevator
Installation Manual
For Electrical Parts
This manual is the property of Hyundai Elevator Co., Ltd. and is loaned subject to
return upon demand. Contents of this publication should not be reproduced in
any form without written permission of Hyundai Elevator Co., Ltd..
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REVISION
Table of Contents
Connect HPI to hall call button in the call button box. ........................................................... 26
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5.3.2 Cautions during the Connections between CAN Communication Boards ..............................................41
7.2.1 How to Set the Initial Operation for EN81-20 Project .....................................................................................56
7.3.2 How to Set Display Code for Each Floor using HHT ........................................................................................62
1. Synchronous Machine.................................................................................................................. 73
2. Induction Machine........................................................................................................................ 75
3.4 How to Set HIP / HPI Floor ID (For GH5, use DIP SWITCH in the board) ..................................................92
Safety Information
IMPORTANT! READ SAFETY NOTE AND THIS PAGE CAREFULLY
before installation
• When it comes to Installation and Commissioning, Person passing through training course and
having a certification provided by Hyundai Elevator co., LTD. is qualified to make a procedure.
• Wear safety devices
• Check and remove unnecessary projected parts
• Check the safety shelter plate installation at the floor side door part for the operation of the car
• No one but the approved personnel is authorized to have access to elevator equipment and
devices
• Clean up and arrange the control board and elevator controller connecting
wires. Stranded wires must be twisted before works to prevent SHORT
CIRCUIT that may occur when sticking out from the terminal block.
• Check if all controllers, field terminals and cable connectors are properly
arranged and tightened or not
• Check the location of Pin No.1 to prevent COMPONENTS DAMAGE, In case
of connecting a flat cable connector. (The location of Pin No.1 is traceable by
using the arrow mark of the connector or the red line of the cable).
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Adequate temperature for the machine room is 0℃~40℃. (For other conditions,
install heater / air conditioner.) If it is not an adequate temperature, it may affect the
lifetime of the parts.
• The location of the machine room should be altitude 3,658m or less.
• The humidity of the machine room should be 95% or less.
• CAR communication and hall communication are designed as CAN communication method, so you
must thoroughly perform the grounding work in all required parts to prevent malfunction.
• All connections have harnesses, so make sure to check the connector number during the insertion
of the connectors and insert correctly in the designated positions to prevent malfunction and parts
damage by contact defect, wrong insertion, etc.
The JIG for existing STVF5, STVF7, or other installation work cannot be used.
Do not touch the resistor box at the top of Control Panel to avoid electric shock by
work tools, etc.as in [Figure 2.2], Danger to injury!
Check a CAR junction box carefully embedded CTC board and CTX boards to
avoid board damage by water leakage. [Figure 2.3]
• Use the fixing bracket at the bottom of Control Panel when you want to fix and adjust the height of
Control Panel.
• During the low speed operation for installation, Do not insert CAN
communication line into MAIN Board. CN11 and CN12 in order to prevent
CAN parts damage
• If you need to connect CAN communication line connectors CN11 and CN12,
insert the connector after turning the power OFF in order to prevent CAN parts
damage)
• Make sure to wire the inverter input power lines(R, S, and T), output power
lines (U, V, W), damping resistance power lines (P, BK) and signal lines with
long enough intervals.
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Voice speaker and 3-way S/W should be connected from the top of CAR
to the bottom of COP.
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First of all , the low speed operation should be completed since the work is performed according to WOS
engineering method. Therefore,
• Check 3 phase power applying status and the usage of NFB with appropriate capacity/Building.
• Install the locking device for the machine room to control the access of outsiders.
• Prevent water leakage from window or ventilation window of the machine room.
• Brake
Check the manual operation status of the brake part.
Check the spring adjustment value according to the capacity.
Check the status of foreign object and adjustment of the brake drum.
• Governor
Check if the specification matches the governor installation status and speed.
During the work using WOS engineering method, make sure to install the governor.
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• Hoist way
Check if there is an obstacle interfering with CAR frame and Counter weight frame.
Check the tightness and mounting status of each bolt.
Install the safety shelter plate at the floor door part to prevent safety accidents and product
damage.
[Figure 3.1 Machine Room Connections and Pipes (Independent Machine Room)]
• Connect from U, V, and W connectors, which are inverter output parts, to the motor in the order, and
use the ring connector in the motor connector part for sufficient tightening.
• The lines generating noise such as power line and brake, motor thermal SW, etc. should be
separated from the signal lines and have pipes and wiring work.)
Be careful not to connect R, S, T power line to inverter U, V, W connectors, or
line going to the motor to power input R, S, T connectors!
2) Encoder connection
• Connect correctly the cable coming from encoder to inverter connector.
• If encoder connection is reversed, it may damage the encoder, so be careful.
• Connect shield line directly to inverter PGM connector or shield connector.
4) Brake connection
• Refer to the electric diagram to connect brake coil and contact point, etc.
• Connect brake connections.
• Be careful not to reverse B3, B4 and BSP, BSC, BOP lines
• (B3(TBMA-5), B4(TBMA-6) & BSP, BSC, BOP (TBMA-2, TBMA-3, TBMA-4))
• Check if there is a problem in the brake open checking micro switch and brake voltage adjustment
volume resistance (R1 in VCON Board) setting.
6) Grounding work
If the work is performed near the equipment with conductivity, electric shock due to negligence may
cause injury or death, so thorough grounding work must be done, and precise grounding work must be
done to prevent malfunction of the machine.
Specification for three - phase grounding wire:
When Power less than 15KW, Grouding wire using 10SQ.
When Power greater than 15KW, Grouding wire using 16SQ.
7) Connect from building power connector box to control panel main power(R, S, T, and E).
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During the installation low speed operation, do not insert CAN communication
line into MAIN Board CM10 and CM11 in order to prevent CAN parts damage
Insert the connector after turning the power OFF in order to prevent CAN parts
damage, If CAN communication line connector CM10 and CM11 connections
are required.
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• Check if the status of all connections and jumper cables and mechanical status are correct.
• Place the AUTO/INS switch in the control panel toward downside (INS) to make it a manual mode.
• Press E.STOP switch in the control panel to make cut off safety line.
• In normal condition, check and turn ON the power of the main power connector box.
Check if there is a missing part in the jumper worked parts.
Check if installation remote controller JIGs are correctly connected to installation remote controller,
T-cable, and SAF Board.
Check if the remote controller connection works are done.
After supplying the power, take special caution for the electric shock.
• Turn ON MAIN NFB located at the top left side of Control Panel.
• Check if proper voltages are on each AC power and DC110V, DC24V.
• Check if GS, DS, SA relays are energized in SAF board.
• Connect HHT to the Main board to activate “installation manual operation mode”.
[2]SYSTEM MENU → 1.FACTORY & FIELD → 2.FIELD MODE SET-UP menu
Select “MANUAL DRIVE"
• Set the data with HHT according to "Appendix B: Inverter Initial Start-Up Manual [For more
information, refer to WBVF motor drive unit [Inverter] Manual]".
• Press UP/DOWN button of the remote controller to check if the rotation direction of the main part
matches the UP direction, and if it is reverse, connect one pair among U, V, W reversely to match
the direction.
• Check the operation of the brake, and perform electric and mechanical adjustment on the brake.
(Appendix A: VCON board adjustment manual)
• Perform UP/DOWN operation at the top of CAR with the remote controller at the top of CAR.
• When working with equipment, Report and Repeat based on the car (e.x. Car
up, Car down repeatedly says)
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• Due to the characteristics of this system, T-Cable does not go through the middle junction box
(Hatch Junction BOX) in principle. Therefore, use T-Cable hanger to hoist way between the middle
and the highest.
• Take out one side of the T-Cable from the machine room through the machine room duct hall, and
bring it to inside Control Panel along the machine room duct. At this time, the length from Control
Panel duct hall to the end of the cable should be 2m or more.
• Use the steel reinforcement of Ø10 or more mounted in the machine room duct to bind the cable,
and firmly fix the cable to have no problem.
• Install the cable hanger within 500mm from the highest part of the hoist way [Figure 4.1], and fix this
T-Cable.
• As lowering the T-Cable to the bottom part, install the cable hanger at OH+TR/2+500mm, and bind
the cable once again at this position.
630mm
300mm±50mm
• While CAR is located at the lowest floor level, have the pit curvature margin of about 300mm±50
between the lowest part of the T-Cable from the pit floor and fix it to the cable hanger at the bottom
of the CAR. At this time, the distance between the cable coming down and the cable going up
should be at least 630mm.
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• Connect T-CABLE from the bottom of the CAR to harness inside OPB in the CAR, and firmly fix it
with the bracket in OPB.
• Communication cable: sends the communication for hall indicator signal and button signal and
DC24V power to the hall indicator board.
• Interlock cable: It is the structure to directly connect from each floor interlock to already installed
connectors.
• Main line : Use 0.75SQ x 7core + 2SQ x 1core EVV cable.
Branching line : ① Communication cable branching to each floor: 0.75SQ x 7core EVV cable.
② Interlock cable branching to each floor: 0.75SQ x 3core EVV cable.
4) T-cable
30 core is used as a standard, and thoroughly perform grounding work at COP.
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When hoist way is narrow, Use the harness fixing bracket to fixing harness cable.
① Arrange the prepared cable harness to prevent tangling, put them on the top of the CAR, and
transport them to the highest floor.
② Check the locations of the indicators and buttons
③ Fix the bracket at the highest part of the harness location using hill tee and anchor. This should be
precisely installed at the location where cable goes down straight to the bottom.
④ Mark at 1m from the machine room floor as the bracket location.
⑤ Take out the starting part of the cable to the machine room through the hole of the cable duct.
⑥ Place the white part of the cable to be at position in article 3.
⑦ Insert all of the upper part into the duct hole through the bracket.
⑧ In the machine room, take out the cable came from the hoist way [Figure 4.2] to Control Panel
through the duct, check if the length is sufficient, and have the worker at the hoist way to completely
fix the cable using the fixing bracket.
⑨ Fix the communication line and interlock line at one fixing bracket.
⑩ At this time, also fix the top part Final limit switch cable to the fixing bracket, and connect to the
connector taken out from the switch.
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⑪ Pull down the cable by lowering the CAR to the location where the work at the highest floor hanger
case part is easy.
⑫ Use the cable tie to firmly tie the cable harness to the hanger case. At this time, place the cable
branching point at the top of the hanger case.
⑬ Fix the remaining cable at the top of the hanger case if the cable is long.
⑭ Connect the connector of interlock cable and the connector taken out from the highest floor interlock
together at the branching point.
⑪ Check if the internal pin is projected straight up during the connector connection,
If it is bent, or if there is a curved part, be careful for the case of no connection due to the bending.
⑪ HIP and HPI have different indicator button cable connections.
[For HIP] • The hall button is included inside HIP, so connect the button cable to CH2 of HIP
board inside HIP itself, and connect the communication line to CH1 connector.
• The grounding connector included in the communication line should be locked by
the bottom part HIP fixing bolt.
• HPI has a separate hall button, and has the material prepared for the cable (CH2
connector) from HPI to the hall button to be taken out from HPI itself, so insert this
according to the connector of the UP/DN call button through the hall button box.
• Connect the communication line to CH1 connector. Lock the grounding connector
with the grounding bolt inside HPI box.
• Connect CN_13 and CN_A2 connectors to CH1 connector of the highest floor
HIP(HPI), and connect the end resistor to the lowest floor HIP(HPI) CH4
connector. (Installed in factory)
• When end-resistor is not installed or installed not properly, cause a CAN
communication failure.
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⑰ When the connection between the communication line and the interlock harness cable or the button
cable is completed, arrange the cable to prevent interference with door panel operation or CAR
operation, operate CAR down to the next floor and stop CAR at the location for easy working, and
repeat the above ⑦~⑨works.
⑪ For the lowest floor, perform the following works.
• Interlock connection at the lowest floor
Connect the 2 pin connector that came through the lowest floor interlock to the interlock
connector taken out from the pit harness.
• Communication line connection at the lowest floor
For the lowest floor, insert the communication line came down from the lowest floor+1 to HIP or
CH1 of HPI board, and insert the end connector into CH4.
•If temporary monitoring panel is installed :
Remove CH4 end resistor, and connect CAN-repeater to CH4.
(End resistor is included inside CAN-repeater, so no separate end resistor is necessary)
⑪ Work at the pit
Connect bottom part Final limit switch connector.
Connect the connector to be connected to the pit switch box.
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UP
1 P24
N24
UPI CH2
P24
UPO
CANH DNI
6 DNO
CANL
N24
HIP: 150mm
HPI : 4000mm
DOWN
[HPIHPI
TYPE]
TYPE
INTERLOCK [HIP TYPE]
HIP TYPE
HPI
INTERLOCK INTERLOCK
HPI
INTERLOCK INTERLOCK
Hanger Case
HPI
INTERLOCK INTERLOCK
SERIAL
HARNESS
1mr
HPI
INTERLOCK INTERLOCK
PIT HARNESS
INTERLOCK INTERLOCK
HARNESS HARNESS
5. Inside/Outside CAR
WBVF system has combined door controller and CAR top BOX.
CAR peripherals should be installed as follows.
SUB COP
MAIN SUB
CAN communication CN_C10 CN_C10
COP-30D Board COP-30D Board
cable (C2)
DISABLE COP
MAIN
CAN communication CN_C6 WCOP30 Board CN_W1
COP-30D Board
cable (C1)
LOAD SWITCH MAIN
CC26 LOAD SWITCH
(A2) COP-30D Board
CN_T2, CN_T13,
COP-CJB cable CTC Board,
COP Panel CN_B1 CN_T1,CN_T9,
(A1) CTX Board
CN_T22, CN_T30
DISABLE COP
MAIN
CAN communication WCOP30 Board CN_W1 CN_C6
COP-30D Board
cable (C1)
Emergency call button Emergency call
CAR TOP SB2
cable (B2) button
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2) ID setting
COP COP-30D board COP WCOP30 board
Classification SW1 NO.1 Classification SW1
Expansion of the number of floors
Main OFF 2 ON
for Main COP 31 floors or more
Sub
ON Handicapped COP ALL OFF
(Penetration type Rear)
* After changing ID setting, the power of the board should be turned OFF ->ON for recognition.
<During the cabling between Handicapped COP, SUB COP, and main COP>
• Connect 『CAN communication cable』“C1” taken out from the Handicapped
COP and『CAN communication cable』“C2" taken out from SUB COP to the
main COP.
Wire the cable through bottom of the CAR, NOT THROUGH TOP OF THE CAR
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Precondition
Selection 1 Selection 2 Selection 3
Number (MAIN COP)
(SUB COP) (WCOP1) (WCOP2)
[SIG. INPUT : CN_C1]
COMBINATION
4 WCOP1 (=Disabled COP WCOP2
MAIN (=MAIN COP)
(MAIN + 1) (=Disabled COP 2)
(GOOD : COP-30D B'd)
Disabled 1 + (GOOD : WCOP30 B'd) (GOOD : WCOP30 B'd)
Disabled 2)
CN_C6 (→ WCOP1
CN_W1) CN_W1 (→ MAIN
Connection CN_W1
CN_C7 (→ WCOP2 CN_C6)
(→ MAIN CN_C7)
CN_W1)
CN_C8 (→
WCOP1 CN_W1) CN_W1 (→ MAIN
Connection CN_W1 (→ MAIN
CN_C6 (→ CN_C8)
CN_C6)
WCOP3 CN_W1)
Combination MAIN (=MAIN WCOP1 (=Ext COP WCOP2 (=Ext COP WCOP3 (=Disabled
2 SUB (=SUB COP)
COP) 1) 2) COP 1)
(MAIN + SUB (GOOD : COP-30D
(GOOD : COP-30D (GOOD : WCOP62 (GOOD : WCOP62 (GOOD : WCOP62
+ B'd)
B'd) B'd) B'd) B'd)
DISABLED1)
CN_C8 (→
CN_W1 (→ SUB
WCOP1 CN_W1) CN_C8 (→
CN_W1 (→ MAIN CN_C8)
CN_C10 (→ SUB WCOP2 CN_W1)
Connection CN_C8)
CN_C10) CN_C10 (→ MAIN CN_W1 (→ MAIN
CN_C6 (→ CN_C10) CN_C6)
WCOP3 CN_W1)
SW1.1 + SW1.2
SW1 SW1.2 ON SW1.2 ON) SW1.2 ON SW1.ALL OFF
ON
CN_C8 (→ CN_C8 (→
WCOP1 CN_W1) CN_W1 (→ MAIN WCOP2 CN_W1) CN_W1 (→ SUB
Connection CN_C10 (→ SUB CN_C8) CN_C10 (→ MAIN CN_C8)
CN_C10) CN_C10)
SW1.1 + SW1.2
SW1 SW1.2 ON SW1.2 ON SW1.2 ON
ON
Combination
4 MAIN (=MAIN WCOP1 (=Ext COP WCOP3 (=Disabled WCOP4
(MAIN + COP) 1) COP 1) (=Disabled COP 2)
DISABLED1 (GOOD : COP-30D (GOOD : WCOP62 (GOOD : WCOP62 (GOOD : WCOP62
+ B'd) B'd) B'd) B'd)
DISABLED2)
CN_C8 (→
WCOP1 CN_W1)
CN_C6 (→ CN_W1 (→ MAIN CN_W1 (→ MAIN CN_W1 (→ MAIN
Connection WCOP3 CN_W1) CN_C8) CN_C6) CN_C7)
CN_C7 (→
WCOP4 CN_W1)
Do not take out or install a board while the power is supplied, it may cause
damage
② CAR buttons are inserted in sequence from the lowest floor CU1, and the cable colors are different
for each floor, so distinguish by this characteristic when the connector is taken out and inserted
again.
③ Insert Door Open button to CU64 (DOB) and Door Close button to CU63 (DCB).
④ When you replace COP-30D board, match the jumper pin settings with the previous COP-30D
board.
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CN Item Remark
1 VCC(+5V)
2 GND
CN1 Main board power
3 -15V
4 +15V
In normal operation, LED1 and LED3are ON, and LED2, LED4, LED5, LED6, and LED7
are blinking.
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⑨ ⑬ ⑫ ⑪
⑭
③
⑮
④
⑥ ⑦ ⑧ ⑩
CN_S2 Pit safety line Site connection (pit cable) Figure 6.2②
Governor
CN_S3 *Note 1. Figure 6.2③
(for terminal block connection)
CN_S4 Up final limit Site connection (hoist way cable) Figure 6.2④
CN_S5 Down final limit Site connection (hoist way cable) Figure 6.2⑤
17 18 13 12 11
16
9
15 14
1
5 6 7 8 10
CN_S2 Pit safety line Site connection (pit cable) Figure 6.3②
Governor (for terminal block
CN_S3 *Note 1. Figure 6.3③
connection)
CN_S4 Top part final limit Site connection (hoist way cable) Figure 6.3④
CN_S5 Bottom part final limit Site connection (hoist way cable) Figure 6.3⑤
CN_S22 For Door zone sensor signal UCMP B’d connection Figure 6.3⑯
For car door & landing door s/w
CN_S23 UCMP B’d connection Figure 6.3⑰
signal
CN_S24 UCMP safety line UCMP B’d connection Figure 6.3⑱
9 13 12 11
15 14
3
6 7 8 10
UCIN3 Door switch signal Car door, landing door Figure 6.4⑤
Shelter
plate
① Set the AUTO/INS switches at On Car(Car Junction Box) and In Ca to “AUTO” position. But set
AUTO/MCS switch at Control Panel to “MCS” position.
② Using the machine room manual UP and DOWN switches, stop the CAR at the location when DLA
signal is turned OFF starting from the lowest floor.
LCD sensor
Shelter
plate
④ Use the main board HHT menu to input the site’s maximum number of floors data (MAX FLOOR).
In the following HHT initial menu, select [1] INVERTER MENU.
Select 02 PROGRAM → 01 CONTROL → 26 MAX FLOOR menu, and input the site’s maximum
number of floors.
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⑤ Select 02 PROGRAM → 01 CONTROL → 34 INIT START menu, input "1" input, and when you
press ENT key, HHT operation mode is changed to “Initial_Drve".
⑥ When you operate the control panel ONU switch (manual operation UP switch), initial operation
starts.
When the initial operation starts, even if ONU switch is reset, the operation continues.
• When the initial operation starts, the floor number information and the landing sensor
input status of each floor are displayed on the main board 7-segment.
• If the highest floor checking signal (PLUL) is inputted, after the deceleration and correct
landing in the highest floor landing zone, it completes the initial operation. If the highest
floor checking signal (PLUL) is not inputted, deceleration is not done, and it causes
elevator accident. Therefore, for the initial operation, make sure to check the highest floor
checking signal (PLUL) location and the existence of the input.
• After completing the initial operation, if there is an error in the highest floor information,
the number of the landing VANEs, etc., the initial operation error “ER_INITIAL" occurs.
① Set the NOR/INSP. switches at On Car(Car Junction Box) ,In Car ,Pit Reset Box and Pit Inspection
Box to “NOR” position. But set NOR/EEO switch at Control Panel to “EEO” position. The HHT will
show “ER_SAFETY” operate RUN switch the safety line will be connected. Before operating the UP
/DOWN switch press RUN switch first, after finishing UP/DOWN operation release UP/DOWN switch
first release RUN switch till the traction machine stopped.
② Using the machine room manual RUN, UP and DOWN switches, stop the CAR at the location when
DLA signal is turned OFF starting from the lowest floor.
LCD sensor
Shelter
plate
HHT display
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④ Use the main board HHT menu to input the site’s maximum number of floors data (MAX FLOOR).
In the following HHT initial menu, select [1] INVERTER MENU.
Select 02 PROGRAM → 01 CONTROL → 26 MAX FLOOR menu, and input the site’s maximum
number of floors.
⑤ Select 02 PROGRAM → 01 CONTROL → 34 INIT START menu, input "1" input, and when you
press ENT key, HHT operation mode is changed to “Initial_Drve". RUN button should be pressed.
⑥ When you operate the control panel RUN ONU switch (press RUN button then press UP button),
initial operation starts.
When the initial operation starts, keep operating RUN switch till the initial operation finished.
• When the initial operation starts, the floor number information and the landing sensor
input status of each floor are displayed on the HHT.
• If the highest floor checking signal (PLUL) is inputted, after the deceleration and correct
landing in the highest floor landing zone, it completes the initial operation. If the highest
floor checking signal (PLUL) is not inputted, deceleration is not done, and it causes
elevator accident. Therefore, for the initial operation, make sure to check the highest floor
checking signal (PLUL) location and the existence of the input.
• After completing the initial operation, if there is an error in the highest floor information,
the number of the landing VANEs, etc., the initial operation error “ER_INITIAL" occurs.
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In [2] SYSTEM MENU → [1] SYSTEM TEST menu, select “test mode”.
Menu Category Function Description
1) Simple Mode
2) Detail Mode
ALL 24 hours all day test (Unless test mode is reset, it is maintained)
When it becomes the set time every day, it is converted to the test mode.
Ex) 1. If you have start time (18:00) and end time (20:00)
→ Automatic test operation is carried out for 2 hours every day from 6PM ~ 8PM
2. If you have start time (20:00) and end time (08:00)
SPECIFIC → Automatic test operation is carried out for 12 hours every day from 8PM ~ 8AM
the next day
3. If the start time and the end time are the same
(start time-20:00, end time-20:00)
→ It is converted to the test mode for 24 hours all day long as the same as ALL.
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Ex) When you select CAR CALL menu, it is displayed on HHT screen as follows.
How to register CALL: Select floor to register (Using UP/DN key) → ENT
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7.3.2 How to Set Display Code for Each Floor using HHT
[2]SYSTEM MENU → [3] DATA SET UP → 4. FLOOR DATA → 2. FLOOR DISPLAY
<Display Data>
WBVF model does not use a separate DISPLAY CODE, and direct input is used for DISPLAY DATA to
be displayed at each floor, and you can input up to 3 characters.
Display Data
B1 Contents of floor
WBVF
display
1) VIEW & CHANGE Each FLOOR CODE setting check and change
5 PARKING input part It connects the cable at the parking floor. CH6
Refer to Figure 7.2 for HIP / HIP MINI / HPI / CPI / floor input procedure!
Input the floors according to the ID data of each floor by seeing the
4 Setting
DOT-MATRIX display
If you can see the alternating display 『OK』 and 『setting floor』 on
6 Completed
the DOT-MATRIX, the floor setting is completed
the floor ID can be set from 1 to 96, the English display after 96 floor is special functions.
Floor
Set Floor ID Note
ID
Refer to the following Step included in the picture for better understanding!
① During the connection of HIP (HPI) cable, check if there is a reversed connection, disconnection, or
short-circuit of P24, N24, CH, CL, etc.
② Check if DC24V power is normal.
③ Floor input setting should not overlap with another floor.
④ During the connector connection and disconnection, work after turning the power OFF.
⑤ Manage the site thoroughly to prevent the damage of the material.
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WBVF Date 2017-03-01
FOR ELECTRICAL PARTS Page 68 / 99
③ When it is in operation: floor display is scrolled and changed according to the operation direction.
• If all the works are completed, arrange the cables inside the CAR junction box.
• Clean the inside of door sill of each floor to prevent malfunction by foreign object.
• Finish the cleaning of the inside of the hoist way and machine room.
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WBVF Date 2017-03-01
FOR ELECTRICAL PARTS Page 69 / 99
[Figure 7.3 PIT RESET DEVICE] [Figure 7.4 PIT INSPECTION BOX]
After getting into the pit turn on the hoist lamps, then turn the inspection switch to INSP. Position. If any
movement of the car is needed press RUN button first then press UP/SOWN button. After operation
release UP/DOWN button first then release RUN button till traction machine is stopped.
7.6.2 Getting out from the pit
After finish the job in the pit, turn the inspection switch to NORMAL position ,then turn off the hoist lamps.
Getting out from the pit turn the pit reset switch to NORMAL position and lock the door of pit reset
device.
• Install the circuit-braker for effective power disconnection when the board is
operated for the first time
• Check the location of the circuit-braker
• Remove the parts that may cause danger during the work.
• Refer to “VCON Board Manual” carefully because VCON board may be
operated in an unpredicted method during the operation. It may cause danger
due to wrong voltage or wrong connection and it may cause danger.
• Voltage adjustment work must be performed by the qualified personnel.
• Make sure to check the connections before the test.
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WBVF Date 2017-03-01
FOR ELECTRICAL PARTS Page 71 / 99
As you see in [Figure A.1 VCON Board Composition], VCON board is divided to 2 parts, DC 110V
output (CN_V4) and the part for adjusting the brake operating voltage. DC 110V output uses input AC
85V, and AC220V make the brake operating voltage which is required applied brake. Brake holding
operation voltage can be controlled by variable resistor (R1) in the board(holding volt : 120V ~ 60V).
Connector
Pin Name Function Connection
Name
Perform the drive for initial angle setting when initially starting up the synchronous
machine.
1. Synchronous Machine
2. Induction Machine
• Make sure to turn off Main Power when you replace PCB Board
• The board’s settings are all set from the factory. Do not reset except for trouble
shooting or replacement.
1 VCC(+5V)
2 GND
CN1 MAIN POWER
3 -15V
4 +15V
In normal operation, LED1 and LED3 are ON, and LED2, LED4, LED5, LED6, and LED7 are
blinking.
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WBVF Date 2017-03-01
FOR ELECTRICAL PARTS Page 78 / 99
SAF Board
USAF Board
UCMP Board
VCON Board
AC220V(for rectification) /
1 CN_V1 Brake control power input
DC24V(for control)
2 CN_V2 Brake output power DC90~DC160
COP Board
• Connect WCOP62 board to No.5 CN_C8 when COP hall button is expanded
(when 62nd floor is
• Connect COP CLOSE / OPEN button to CU63 (DCB) and CU64 (DOB).
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FOR ELECTRICAL PARTS Page 83 / 99
• Connect WCOP CLOSE / OPEN button to CU63 (DCB) and CU64 (DOB).
• After setting JUMPER(J2), you need to turn power OFF -> ON to reflect
the usage.
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FOR ELECTRICAL PARTS Page 85 / 99
• Floor setting has the corresponding floor input at ship-out before delivery
• to the site. Floor ID is fixed
• For CPI, floor ID is set with『CP』, and for HPI, floor ID is set with『HP』,
• and delivered to the site.
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WBVF Date 2017-03-01
FOR ELECTRICAL PARTS Page 89 / 99
Indicator Board
Floor setting has the corresponding floor input at ship-out before delivering to the
site.
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FOR ELECTRICAL PARTS Page 90 / 99
Floor setting has the corresponding floor input at ship-out before delivering to the
site.
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WBVF Date 2017-03-01
FOR ELECTRICAL PARTS Page 91 / 99
3.4 How to Set HIP / HPI Floor ID (For GH5, use DIP SWITCH in the board)
The floor ID can be set from 1 to 96, the english display after 96 floor is special functions.
Refer to the following order included in the picture for better understanding!
Push the button during 5sec then check『OK』sign Release FL_SET jumper
No. Connector Name Pin No. Signal Name Name and Function Remark
Pin
No. Connector Name Signal Name Name and Function Remark
No.
1 P24 SAFTY RAY B control power(+24V), output
13 CC25 2 FE GND
14 CC25B 2 FE GND
Connector Pin
No. Signal Name Name and Function Remark
Name No.
19 S1 PUSH BUTTON (H/W RESET)
20 CN10 HHT
3 AP A phase P, input
4 AN A phase N, input
21 CN4
5 BP B phase P, input
6 BN B phase N, input
7 - -
8 - -
22 CN1 DAC
24 F6 FUSE(250V,10A)
2 -
26 CN12 3 V Inverter V phase, output
4 -
5 W Inverter W phase, output
Connector Pin
No. Signal Name Name and Function Remark
Name No.
1 ULA ULA signal, input
2 DZ1 DZ1 signal, input
3 DZ2 DZ2 signal, input
4 DLA DLA signal, input
5 OAT Automatic operation signal, input
6 ONU Manual UP operation signal, input
30 CN_T1 7 OND Manual DN operation signal, input
8 PH1 Interphone signal, input
9 PH2 Interphone signal, input
10 PH3 Interphone signal, input
11 PH4 Interphone signal, input
12 P24 Control power(+24V), output
13 N24 Control power(0V), output
1 ON CAN communication end resistance is used.
31 JP1 2 COM COMMOM connector
3 OFF CAN communication end resistance is not used.
Connector Pin
No. Signal Name Name and Function Remark
Name No.
1 P24 Control power +24V
32 CN_T12 2 DFMR FMR Relay activation output
3 DFR1 FR1 Relay activation output
1 COMP COMP Fan rope HOOK switch
33 CC7
2 ESON Car upper part E-STOP switch
1 SAFT SAFTY device
34 CC6
2 COMP COMP Fan rope HOOK switch
1 DFL Lower part final limit switch
2 EXIT Emergency rescue door switch
35 CN_T13 3 ESON Car upper part E-STOP
4 GS2 Car door switch 2
5 SAFT SAFTY device
1 SAFT SAFTY device
36 CC5 2 FE GND
3 DFL Lower part final limit switch
1 ESON Car upper part E-STOP
37 CC8 2 GND GND
3 EXIT Emergency rescue door switch
1 GS1 Car door switch 1
38 CC4B 2 FE GND
3 GS2 Car door switch 2
1 ESIN E-STOP switch inside the Car
39 CC4 2 FE GND
3 GS1 Car door switch 1
(LED or
1 EL1 Emergency light power input(DC 12V or AC)
41 CC28B Incandescent lamp)
2 EL2 Emergency light power input(GND or AC)
(LED or
1 EL1 Emergency light power output(DC 12V or AC)
41 CC28 Incandescent lamp)
2 EL2 Emergency light power output(GND or AC)
1 SPK1 BGM sound adjustment signal input
42 CN_T31
2 SPK2 BGM sound adjustment signal input
1 BGM BGM sound adjustment signal output
43 CC11 2 SPK2 BGM sound adjustment signal output
3 FE GND
Elevator
Adjustment Manual
This manual is the property of Hyundai Elevator Co., Ltd and is loaned subject to
return upon demand. Contents of this publication shall not be reproduced in any
form without written permission of Hyundai Elevator Co., Ltd.
Doc. No
Ver. 5.0
WBVF B. ADJUSTMENT MANUAL Date 2015-12-25
Page 2 / 23
Contents
◈ Introduction
The following icons in this manual are used to require caution in certain phrases.
The following icons are used for safety warnings, cautions, and notes.
WARNING: Warning mark tells you that an injury or product damage is predicted when the
instructions are not correctly followed.
CAUTION: Caution mark tells you that product damage is predicted when the
instructions are not correctly followed.
☛NOTE: Note mark tells you some useful information or procedure.
The site worker in this manual is assumed to be a person skilled in elevator installations.
This manual is targeted for installation technicians who can completely install microprocessor based
elevators. The site worker must be a person who is well aware of all the codes and rules applied to the
operation and installation safety of the elevator system.
☛ NOTE: Control panel and elevator controller wiring work must be clean and well arranged.
To prevent the short-circuit when the soft cables stick out of the terminal block, they must be
worked as in entangled state. You have to check appropriate arrangements and tightening
strengths of All controllers, site terminals, and cable connectors. During the connection of flat
cable connectors, check the position of No.1 pin to prevent the damage of the parts. (The
position of No.1 pin can be verified by an arrow mark on the connector or red color of the cable.)
CAUTION: Only approved personnel may approach the elevator equipments and devices.
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Ver. 5.0
WBVF B. ADJUSTMENT MANUAL Date 2015-12-25
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WARNING: To replace PCB Bd., make sure to turn off the Main Power.
☛NOTE: The board’s settings are all set from the factory. Do not reset except for trouble
shooting or replacement.
1 VCC(+5V)
2 GND
CN1 MAIN POWER
3 -15V
4 +15V
☛NOTE: In normal operation, LED1 and LED3 are ON, and LED2, LED4, LED5, LED6, and LED7 are
blinking.
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WBVF B. ADJUSTMENT MANUAL Date 2015-12-25
Page 6 / 23
SAF Board
VCON Board
☛ NOTE: 1. When COP floor button is expanded, (when 62nd floor is applied), connect WCOP62 board
to No.5 CN_C8.
2. Connect COP CLOSE / OPEN button to CU63(DCB) and CU64(DOB).
Doc. No
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WBVF B. ADJUSTMENT MANUAL Date 2013-08-21
Page 9 / 23
Penetrate COP
4 REAR Disable
mode
5 - - (Reserved)
☛ NOTE: Floor setting has the corresponding floor input at ship-out before delivery to the site.
(Floor ID is fixed.)
For CPI, floor ID is set with『CP』, and for HPI, floor ID is set with『HP』, and delivered to the site.
Doc. No
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WBVF B. ADJUSTMENT MANUAL Date 2013-08-21
Page 13 / 23
☛ NOTE: Floor setting has the corresponding floor input at ship-out before the deliver to the site.
Doc. No
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WBVF B. ADJUSTMENT MANUAL Date 2015-12-25
Page 14 / 23
GH5 Board
☛ NOTE: Floor setting has the corresponding floor input at ship-out before the deliver to the site.
Doc. No
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Page 15 / 23
3.4. How to Set HIP / HPI Floor ID (For GH5, use DIP SWITCH in the board)
The floor ID can be set from 1 to 96, the English display after 96 floor is special functions.
Order 1 Order 2
Use Up/Down button to stop at floor『17』 Push the button during 5sec then check 『OK』 sign
Order 3 Order 4
If they are properly input, the input floor and『OK』 are displayed in turn.
☛ NOTE: This work must be performed while JUMPER is connected to『FL_SET』.
(Same for HPI / CPI)
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Connector
No. Pin No. Signal Name Name and Function Remark
Name
Connector
No. Pin No. Signal Name Name and Function Remark
Name
SAFTY RAY B control power(+24V),
1 P24
output
9 CC24B 2 EE1 SAFTY RAY B control signal, input
3 N24 SAFTY RAY B control power(0V), output
1 EE1 SAFTY RAY B control signal, output
10 CC24 2 EE2 SAFTY RAY B control signal, input
3 N24 SAFTY RAY B control power(0V), output
1 ONS Manual operation signal, input
11 CN_T21 2 ONU Manual UP operation signal, input
3 OND Manual DN operation signal, input
1 P24 Control power(+24V), output
12 CN_T20 2 ONS Manual operation signal, input
3 OAT Automatic operation signal, input
1 SE1 SAFTY EDGE B control signal, input
13 CC25 2 FE GND
3 SE2 SAFTY EDGE B control signal, output
1 N24 Control power(0V), output
14 CC25B 2 FE GND
3 SE1 SAFTY EDGE A control signal, input
1 N24 Control power(0V), output
15 CN_T19 2 DOB DOOR OPEN signal, input
3 DCB DOOR CLOSE signal, input
1 P24 Control power(+24V), output
16 CN_T11 2 DFMR FMR relay control output
3 DFR1 FR1 relay control output
1 P24 Control power(+24V), output
17 CN7 2 N24 Control power(0V), output
3 OPL OPEN LIMIT signal, input
1 P24 Control power(+24V), output
18 CN8 2 N24 Control power(0V), output
3 CLL CLOSE LIMIT signal, input
Doc. No
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No. Connector Name Pin No. Signal Name Name and Function Remark
No. Connector Name Pin No. Signal Name Name and Function Remark
Connector Signal
No. Pin No. Name and Function Remark
Name Name
Elevator
This manual is the property of Hyundai Elevator Co., Ltd. and is loaned subject to
return upon demand. Contents of this publication should not be reproduced in
any form without written permission of Hyundai Elevator Co., Ltd..
Doc. No
Ver. 3.0
WBVF C.MOTOR DRIVE UNIT MANUAL Date 2016-01-29
Page 2 / 99
REVISION
Table of Contents
Safety Information
IMPORTANT! READ SAFETY NOTE AND THIS PAGE CAREFULLY before
installation
• Only the personnel who have trained and qualified by Hyundai Elevator co., LTD. are allowed to
proceed with the installation work.
• Clean up and arrange the control board and elevator controller connecting wires. Stranded wires
must be twisted before works to prevent SHORT CIRCUIT that may occur when sticking out from
the terminal block.
• Check if all controllers, field terminals and cable connectors are properly arranged and
tightened or not
• Check the location of Pin No.1 to prevent COMPONENTS DAMAGE, In case of connecting a flat
cable connector. (The location of Pin No.1 is traceable by using the arrow mark of the connector or
the red line of the cable).
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• WBVF inverter is designed for an elevator. It may not be used for other purposes. The manufacturer
is not responsible for any damage caused by using this device on unintended part. In such case, the
user has to take the risks.
• The rotating part of the motor has the risk of accident so other people should be at a safe distance
from the motor or the operated machine.
• During the test operation, for example, motor may operate in an unexpected way due to incorrect
parameter or wrong wiring, etc., and danger may be caused by rotation in the unexpected direction,
excessive speed, or by shaking. Precise setting must be made by referring to the manual,
specification, etc., and such wrongdoing may cause damage to the machine.
• During the repair, the motor must be in a stopped state, and power should be blocked to prevent the
danger of reactivation. Power and control voltage connection must be removed when you have to
inspect the connection.
• Before opening the INVERTER, block main power supply connections in all phases, and wait for at
least 20 minutes for the remaining DC voltage to be discharged completely by itself.
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① Check the wiring of input, output, other connectors and the blinking of the mainboard LED.
② Check the MONITOR→BASIC→DCLINK VOLT value after supplying power.
DCLINK VOLT = Input Voltage Ⅹ 1.414
e.g. If 380 is input, the value is approximately ±537V (The allowed margin of error is plus or minus
10V).
④ For the motor, make sure to set the initial angle before the low speed test run.
* If the motor fails to run upon setting the initial angle ;
Check U,V,W wiring, encoder type (FACTORY→ ENCODER TYPE) and the number of encoder
pulses (PROGRAM→MOTOR→ ENCODER PPR). (e.g. 32768 for SINCOS encoder.)
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① The rated current (MONITOR → BASIC→ INV.CURRENT) should be lower than the rated current of
the motor (PROGRAM→MOTOR→MOT RATING A or the current on the motor safety sign) upon a
no-load slow-down operation, and it is normal if the margin of error for the initial angle (MONITOR →
BASIC→ ROTOR POS) is estimated to be ±2 or lower.
* It may run normally when the margin of error for the initial angle (MONITOR → BASIC→ ROTOR
POS) is ±5 or lower, but it may cause an inverter error upon an automatic operation.
② Check if the operation direction of the elevator matches the actual operation direction. If they don’t
match, change the direction in PROGRAM→CONTROL→FWD DRIECTION.
③ Check if the signals for forced deceleration (PLDL, PLUL, PLDH, PLUH) work and their positions.
2. Inverter Composition
Fuse
Fuse
Heatsink ASS'Y
Main Board
IPCB-2.9 Board
• WBVF
<Board Version 1.0>
CAR CAN
DC voltage
CAR CAN
sensing signal
HALL CAN
OPTION BOARD
Current
sensing signal
Digital Output
Download connector
D/A
ENCODER BOARD
Digital Input
HHT HRTS
Inverter Gate
CAR CAN
DC voltage
CAR CAN sensing signal
HALL CAN
OPTION BOARD
Current
sensing signal
Digital Output
Download connector
D/A
ENCODER BOARD
Digital Input
Encoder
CN Item Remark
1 VCC(+5V)
2 GND
CN1 Main board power
3 -15V
4 +15V
• WBVF_N
Main Power
HHT HRTS
Inverter Gate
Download Connector
D/A
ENCODER BOARD
Digital Input
CN Item Remark
1 VCC(+5V)
2 GND
CN1 Main Board Power
3 -15V
4 +15V
Motor Thermal
Encoder Power
Encoder
CN1 Encoder connector Refer to connector silk for the name of each signal
Sensing P, N input
Synchronous motor:5V,
CN6 Encoder power
Induction motor:15V
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Inverter T/B
Encoder Power
FAN Power
DC link Sensing
Current Sensing
5 ( B 1 ) 09 :45:
45 :35
A u t o _D r ive
ENT
RU N _U P
ENT
ENT
ESC
UP DN ENT ESC
• Move between menu • Move between menu • Select menu • Move to upper level
categories categories category menu
After placing the arrow on the selected category, press ENT key to move to the selected category. Press
ESC key to move to the upper level menu.
ENT
ESC
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4.2.1 Basic
Induction Motor
• WBST PMSM Ver/ WBST_N Ver It shows the version of inverter program.
If the converter is in operation, DC LINK voltage increases, and it is shown as the following table
according to the input voltage.
380V 537V
440V 622V
480V 678V
If there is an error of ±10V or more between DC LINK VOLT value of HHT and
the actual DC LINK VOLT value (input voltage × ), decrease the error range
by changing FACTORY 02.DC LINK SCALE value.
Set FACTORY 02.INPUT VOLT value according to input voltage.
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initial angle again. If it is manual fixed speed driving, set the initial angle to be within . To set the
initial angle, in manual mode, change MOTOR U ANGLE value in the units of 0.1, reset main board,
• IU Current(Synchronous Motor) It shows the actual U phase current of the motor in peak.
• IV Current(Synchronous Motor) It shows the actual V phase current of the motor in peak.
• IW Current(Synchronous Motor) It shows the actual W phase current of the motor in peak.
• Load Pulse(Synchronous Motor) It shows the value of weight of the load sensor converted to
the number of pulses.
ID Remark
STOP Stop
• Initial
It shows overall height measurement operation completion signal. If it is normal, it is displayed as
“OK”.
• PLDL POS
When the overall height measurement operation signal is input and the position of theforced
deceleration signal (PLDL, PLDH, PLUL, PLUH) is correct, it is displayed as “OK”. (If it is “FAIL”,
automatic operation is impossible.)
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1) Input / Output
It shows input and output signals.
Bit Remark
A Auto operation
Input L PLDL
M PLDM
H PLDH
l PLUL
m PLUM
h PLUH
F Inverter Fault
M Inverter Relay
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Bit Remark
1
F Operation up signal
1
R Operation down signal
1
r Inverter operation ready signal
1
R Inverter error reset signal
I 1
Overall height measurement signal
A 1
Automatic signal (Control MCU output signal)
1 Automatic signal (Control panel automatic/manual
a
switch signal)
1
U Upper frost sensor
INPUT 1
D Lower frost sensor
Z 1
Door zone sensor
H 0
Highest floor limit signal
0
L Lowest floor limit signal
1
C Inverter initial charging relay input signal (Not used)
S 1
Safety line signal
0
M MC2 contact check signal
1
A Break check signal A
1
B Break check signal B
Z 0 ZSP(Zero Speed)
B 1 BKO(Brake OUT)
R 1 RUN(Inverter Run)
OUTPUT
E 1 Inverter error
M 1 Inverter relay
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Bit Remark
1 0 PLUL
2 0 PLUH
4
SUS-SDS Input
5
7 0 PLDH
8 0 PLDL
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3) UART RX1
Bit Remark
1
SCI IN 10 SECOND
2
3
SCI IN 9 MINUTE
4
5
SCI IN 8 HOUR
6
7
SCI IN 7 DAY
8
9
SCI IN 6 MONTH
10
11
SCI IN 5 YEAR
12
13
SCI IN 4 CALL DATA
14
16-2~3 RESERVED
18-4 RESERVED
4) UART RX2
Bit Remark
2-3~4 RESERVED
1
SCI IN 11 LS board load (0-7bit)
2
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5) UART TX1
Bit Remark
1
SCI OUT 10 Current position low bit
2
3
SCI OUT 9 Current speed high bit
4
5
SCI OUT 8 Current speed high bit
6
7
SCI OUT 7 Load rate
8
9
SCI OUT 6 Current floor
10
11
SCI OUT 5 Floor on which deceleration available
12
13
SCI OUT 4 Maximum number of operation floors
14
15-2 Anti-stall
16-4 RESERVED
17-3 No CALL
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18-2 DZ exceeded
18-3 Insufficient DZ
6) UART TX2
Bit Remark
1
SCI OUT 14 Rated maximum speed high bit
2
3
SCI OUT 13 Rated maximum speed low bit
4
5
SCI OUT 12 Current position high bit
6
7
SCI OUT 11 Current position middle bit
8
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Encoder error ENCODER UVW ERR Encoder U,V,W signal defect (Synchronous motor)
Driving direction signal error CMD OFF ERR During the driving, there is no direction input signal
Initial angle error ANGLE OVER Initial angle setting error(Synchronous motor)
Inverter current offset error OFFSET ERR Inverter current offset error
1) Error List
PLUH2 POS mm
• 1F POS ∼ 64F POS It shows the location of each floor of the elevator in mm.
• PLDL∼PLDH It shows the DOWN direction forced deceleration switch location in mm.
• PLUL∼PLUH
It shows UP direction forced deceleration switch location in mm. After normal overall height
measurement, forced deceleration switch locations are saved. Compare the saved locations and the
following forced deceleration locations according to the speed. If there is a deviation (±200mm)
between the saved location and the forced deceleration switch location, automatic operation is
impossible.
(Unit: mm)
speed
30M/M 45M/M 60M/M 90M/M 105M/M 120M/M 150M/M 180M/M
signal
4.3.1 Control
07 WSC READY 28
08 WSC START 36
09 WSC 9
18 LS DATA 0% 0.0
28 MAX FLOOR 12 FL
29 CHIME POINT 500 mm
01 EL SPEED 60 MPM
02 E/L ROPING 2.0
03 MAX RPM 95.5 RPM
04 SHORT RUN RPM NO USE
05 INSPECT RPM 23.9 RPM
06 CREEP RPM 3.2 RPM
07 RELEVEL RPM 3.2 RPM
08 FLR INIT DRV MPM 30 MPM
09 SPECIAL DRV RPM 30 RPM
10 MAX FLOOR 4 FL
11 CHIME POINT 0.50 M
12 RUN OPEN LEC 15 mm
13 2th MIN LENGTH 60 mm
14 2th MIN LENGTH S 60 mm
15 3th MIN LENGTH 40 mm
CONTROL LIST
16 3th MIN LENGTH S 40 mm
17 FWD DIRECTION UP
18 GOVENNOR SEL FWD
19 TQBIAS SELEC NO USE
20 TQBIAS DELTA 2.00 A
21 TQBIAS RDYTIME 0.25 sec
22 TQBIAS BAND 0.10
23 LS 0%L DATA 0.0
24 LS 50%L DATA 0.0
25 LS TOQUE GAIN 0 %
26 SC JM 35 Kg/m2
27 SC FEED FWD GAIN 0.2
28 SUDS ACCEL 600 mm/s2
29 SUDS PTN USE ON
30 UNBAL GAIN 1.00
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• Induction Motor
18 TQ BIAS LV 30% 30 %
Control List
19 TQ BIAS LV 70% 70 %
2) Control Categories
Ex) If you change the elevator speed with the current speed of 120MM
Since the WBVF_N model changes the MAX RPM automatically in accordance with
the EL_SPEED, check the MAX RPM value only.
• Inspect RPM It is the number of motor rotations (RPM) during the manual operation.
• CPEEP RPM It is the number of motor rotations (RPM) during CREEP operation.
• RELEVEL RPM It is the number of motor rotations (RPM) during RELEVEL operation.
• SPEC DRV MPM It shows the speed of special mode.
• WSC Ready
It outputs the brake open signal during the activation of the elevator, and it shows the bandwidth of
the speed controller when the brake is actually open.
• WSC START
It shows the speed controller bandwidth from when the brake is open until the “S” shape
acceleration speed pattern.
• WSC It shows the normal elevator speed controller bandwidth after “S” shape acceleration speed
pattern.
• S-CURVE Time
It shows uniform acceleration time during the 2nd speed pattern generation. The following figure
shows A and B time of “the 2nd speed pattern”.
• TQBIAS SELEC
It decides whether to use load compensation.
NO USE TQBIAS: Any load compensation.
AUTO TQBIAS: Automatic load compensation.
LS TQBIAS: It is used when load compensation device (LS Board) is installed.
LV12 TQBIAS: Load compensation by 30% and 70% Load Switch. (Induction motor)
+ OPTION + : Automatic load compensation with speed observer. (Synchronous motor)
• TQBIAS Delta
It is used only when load compensation is set to automatic. It shows the sized of torque current
increase to open the brake and to compensate the load.
• TQBIAS P Gain
It is used only when load compensation is set to automatic. It is the P Gain value of the controller to
reduce the error when there is an error in the load compensation.
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• TQ BIAS Band
It is used only when load compensation is set to automatic. During the opening of the brake, at the
moment when the stopping friction becomes smaller, the elevator moves to the load direction, and it
is the elevator speed when the brake is open and there is no friction force.
<TQ BIAS LV 30% (Induction Motor)>
When you use Load Switch for load compensation (LV12 TQBIAS), if 30% switch is input, it
generates the load compensation torque of the set ratio.
<TQ BIAS LV 70% (Induction Motor)>
When you use Load Switch for load compensation (LV12 TQBIAS), if 70% switch is input, it
generates the load compensation torque of the set ratio.
• LS Data 0%
When you use LS Board for load compensation, it reads the BASIC LOAD PULSE value at no load
state and inputs this value.
• LS Data 50%
When you use LS Board for load compensation, it reads the BASIC LOAD PULSE value at Balance
state and inputs this value.
• TQ BIAS Gain
When you use LS Board for load compensation, after the input of LOAD PULSE 0% value and
LOAD PULSE 50%, it sets the TQ BIAS GAIN value to decide load compensation value. If you do
not want the load compensation, you can input 0 for this value.
• TQ BIAS Offset
If you completed the load compensation, according to UP or DOWN, there may be a small
difference of load compensation. At this time, you can remove the difference by adjusting TQ BIAS
OFFSET.
• Min Length
It adjusts the deceleration distance start point at the Long Run speed pattern. If this value is big,
deceleration point becomes earlier and Creep distance is increased. It can be used for a pattern
(Long Run) where fixed speed operation is possible.
• 2PTN Select
It decides whether to use 2-degree speed pattern or not.
• Max Floor
Input the maximum floor number. Make sure to input this before measuring the overall height.
• Chime Point
To use it as voice signal, input this to the upper level controller when the remaining distance to the
service floor becomes the set value.
• FWD Direction
According to the installation position of the motor, it is used when UP/DOWN is changed.
• INIT Start
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When it becomes the condition to measure overall height, it starts the overall height measurement.
After moving the Car to the overall height measurement condition in manual operation state, set it to
“ON”, and when “UP” switch is activated, it starts the overall height measurement. When the overall
height measurement is completed, it is automatically changed to “OFF”.
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• 3th START1 TIME It shows the time to start S-acceleration upon generating the tertiary speed
pattern. It refers to the time for A in Figure 4.1.
• 3th START2 TIME It shows the time to start S-deceleration upon generating the tertiary speed
pattern. It refers to the time for B in Figure 4.1.
• MIN PTN GAIN It is the gain used when the distance between floors is under 1200mm. The creep
interval is increased when this value is reduced.
• VANE OFFSET It is the data setting the offset value of the VANE sensor.
• E DECEL MODE It is the data setting the operation upon an emergency stop.
FREE RUN : All outputs supplied to the motor are shut off, and the elevator is stopped by the
break upon an emergency stop.
PATTERN DECEL : The elevator is induced to stop by the speed control of the inverter upon an
emergency stop.
• INITQ ELD USE It shows if torque compensation is used in ELD operation mode.
• DBL SPD M SW It is the data determining if the forced deceleration speed is used at the second
rated speed for an elevator with 2 maximum speeds.
• SPD2 DEC OSET It is the data determining the deceleration distance offset at the second rated
speed for an elevator with 2 maximum speeds.
• UNI SPD2 LEN It is the data setting the distance at the second rated speed for an elevator with 2
maximum speeds.
• E DECEL ACCEL It is the data setting the acceleration of the emergency stop pattern when the
speed control mode is set to V/F.
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• LV12 UP 30% SW Upon compensating the load (LV12 TQBIAS) using the load switch, the load
compensation torque is generated by the set rate when the 30% switch is input.
• LV12 UP 70% SW Upon compensating the load (LV12 TQBIAS) using the load switch, the load
compensation torque is generated by the set rate when the 70% switch is input.
LV12 DN 30% SW Upon compensating the load (LV12 TQBIAS) using the load switch, the load
compensation torque is generated by the set rate when the 30% switch is input.
LV12 DN 70% SW Upon compensating the load (LV12 TQBIAS) using the load switch, the load
compensation torque is generated by the set rate when the 70% switch is input..
CONV. FF USE The data determining if the switching compensation is used in the converter
controller.
MOTOR THERMAL The data determining if motor overheating signal is used.
NUM OF MOTOR The data for the escalator.
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Important! Refer to the contents of this page for the load compensation
setting method. (Refer to this for WBVF and WBVF_N.)
4.3.2 Interface
03 TQ ANS LEVEL 50 %
08 AO 1 CENTER 0
Interface List
09 AO 1 RANGE 200
10 AO 2 CENTER 0
11 AO 2 RANGE 200
12 AO 3 CENTER 0
13 AO 3 RANGE 50
14 AO 4 CENTER 0
15 AO 4 RANGE 50
2) Interface Categories
• TQ ANS Lever
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It shows TORQUE ANSWER LEVEL. If TORQUE BIAS is at the set TORQUE ANSWER LEVEL or
higher, it outputs RUN signal.
• AO1 SELECT
This data is to select the first analog output parameter for observing the status of the inverter control
with D/A interface board and oscilloscope.
• AO2 SELECT
This data is to select the second analog output parameter for observing the status of the inverter
control with D/A interface board and oscilloscope.
• AO3 SELECT
This data is to select the third analog output parameter for observing the status of the inverter
control with D/A interface board and oscilloscope.
• AO4 SELECT
This data is to select the fourth analog output parameter for observing the status of the inverter
control with D/A interface board and oscilloscope.
• AO1 CENTER
This data is to set the center value of the first analog output parameter in oscilloscope.
• AO1 RANGE
This data is to set the maximum value of the first analog output parameter in oscilloscope.
• AO2 CENTER
This data is to set the center value of the second analog output parameter in oscilloscope.
• AO2 RANGE
This data is to set the maximum value of the first analog output parameter in oscilloscope.
• AO3 CENTER
This data is to set the center value of the third analog output parameter in oscilloscope.
• AO3 RANGE
This data is to set the maximum value of the third analog output parameter in oscilloscope.
• AO4 CENTER
This data is to set the center value of the fourth analog output parameter in oscilloscope.
• AO4 RANGE
This data is to set the maximum value of the fourth analog output parameter in oscilloscope.
NON-STOP 1~64 FLR
This data is to set a virtual floor without VANE.
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4.3.3 Motor
01 INVERTER SEL
02 MOTOR SELECT
05 RATING A 31 V
09 Jm 55
Motor
10 Know Angle 0
List
11 U Angle 0
14 MOTOR Ls 7.60 mH
15 MOTOR Rs 0.18 Ω
17 MOTOR TYPE
18 Inj.VOLTAGE 120 V
19 Inj.FREQ 500 Hz
07 WRPM_BASE 96 RPM
MOTOR
LIST 08 IQSE RATE 21.2 Apeak
13 MOTOR LS 31.40 mH
14 MOTOR RS 0.72 Ω
15 MOTOR KE 1.56
The first item of the Motor Menu is motor selection (1. SYNCRO MOTOR or 2. INDUCT
MOTOR). Make a selection in FACTORY/MOTOR TYPE depending on the motor
specifications. Upon selecting Syncro. Motor in FACTORY/MOTOR TYPE, only 1.
SYNCRO MOTOR item in the Motor Menu is selected. Upon selecting Induction. Motor in
FACTORY/MOTOR TYPE, only 2.INDUCT MOTOR item is selected.
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• Induction motor
01 INVERTER SEL
02 MOTOR SELECT
03 THERM SELECT ON
04 AUTO TUNE ON
05 RATING A 25.6 V
11 Jm 2.0 Kg-m
12 MOTOR Lm 55.70 mH
13 MOTOR Ls 57.15 mH
14 MOTOR Lr 57.96 mH
15 MOTOR Rs 0.28 Ω
16 MOTOR Rr 0.22 Ω
ENCODER PPR
Since the standard encoder used by Hyundai Elevator is SINCOS encoder (2048PPR) of 32768
PULSE, 32768 PULSE is set as the factory default value. If an encoder of a different number of
pulses should be used, enter the number of encoder pulses in PROGRAM \ MOTOR \ ENCODER
PPR for speed feedback.
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Important! Note the checklist below before proceeding with the initial angle
setting.
1) WBVF 1.0/1.1 ver
① Check if inverter outputs U, V, and W are connected to motor U, V, and W.
② Set CONTROL \ FWD DIRECTION to “UP”.
③ If the encoder PULSE MOTOR \ PG PULSE are “10000” and “16384”, set FACTORY \ MOTOR
ENC DIR to “FWD”, and if MOTOR \ PG PULSE are “8192” and “131072”, set MOTOR ENC DIR to
“REV”. If the encoder manufacturer is Tamagawa, and it is an encoder of diameter 20Ø, set
FACTORY\MOTOR ENC DIR to “REV”, and for an encoder of diameter 30Ø, set to “FWD”.
④ If SINCOS encoder is used and FACTORY \ SINCOS THETA value is ‘ON’, check if each of
FACTORY \ SINMAX, FACTORY \ COS MAX values are between 3000~4000 and each of
FACTORY \ SINMIN, FACTORY \ COSMIN values are between 100~500. During the initial
installation, set FACTORY \ SINCOS THETA value to ‘ON’, and input the factory default value on
the name plate as FACTORY \ SINMAX, SINMIN, COS MAX, COS MIN value. If SINCOS encoder
is replaced, or there is no FACTORY \ SINMAX, SINMIN, COS MAX, COS MIN value on the motor
name plate, set SINCOS THETA value to ‘OFF’, and it should be set again, and the refer to the
following initial angle setting method for the setting method. If INCREMENTAL encoder is used,
setting value is not necessary.
FWD REV
If a SINCOS encoder is used and the FACTORY \ SINCOS THETA value is “ON”, check if each of the
FACTORY \ SINMAX, FACTORY \ COS MAX values falls between 3000 and 4000 and each of the
FACTORY \ SINMIN, FACTORY \ COSMIN values falls between 100 and 500. Upon the initial
installation, set the FACTORY \ SINCOS THETA values to “ON” and enter the factory default values for
the FACTORY \ SINMAX, SINMIN, COS MAX, COS MIN values on the safety sign of the motor. If the
SINCOS encoder is replaced or there are no FACTORY \ SINMAX, SINMIN, COS MAX, COS MIN
values on the safety sign, set the SINCOS THETA value to “OFF” and reset. Refer to the initial angle
setting method below for how to set. No setting values are required upon using an INCREMENTAL
encoder.
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Important! Refer to the contents of this page for the Initial angle setting
method.
<When there is no rope: You can set the initial angle with 2 methods.>
1) DC Insertion (when there is no roping)
If you initially installed an elevator using SINCOS encoder or replaced main board or SINCOS encoder,
you have to set FACTORY\SINCOS THETA, SINMAX, SINMIN, COSMAX, SINMIN values. For
INCREMENTAL encoder, setting value is not necessary.
① In PROGRAM \ CONTROL \ ASR JM, input the value of ‘20’.
② In PROGRAM \ CONTROL \ FEED FWD GAIN, input the value of ‘0.
③ In PROGRAM \ CONTROL \ TQ BIAS GAIN, input the value of ‘0’, and in PROGRAM \ CONTROL
\ TQBIAS SELEC, input NO USE TQBIAS.
④ In PROGRAM \ MOTOR \ Know Angle, input the value of ‘0’.
⑤ In PROGRAM \ MOTOR \ ANGEL METHOD, input the value as ‘DC ALIGN’.
FACTORY \ SINMAX, COSMAX values are input as between 3500~4000, and each of FACTORY
\ SINMIN, COSMIN values are input as between 100~500. Omit this process.
⑨ If SINCOS THETA is set to ‘ON’, perform manual operation. At this time, make sure to drive
forward (In HHT I/O, F direction). When the forward signal is input, the motor starts after about 3
seconds. During the driving, as MONITOR \ BASIC \ ROTOR POSITION values are smaller, more
precise is the initial angle. Check ROTOR POSITION value when the motor rotated 1 or more
times.
⑩ After the driving, while the Motor is completely stopped, input PROGRAM \ MOTOR \ Know Angle
as ‘1’.
⑪ After inputting Know Angle as ‘1’, check PROGRAM \ MOTOR \ U ANGLE value. This value
becomes the initial angle.
⑫ After the reset of the main board, input PROGRAM \ MOTOR \ Know Angle as ‘0’, and repeat
⑨~⑪ a few times to get the average value of “U ANGLE”, and substitute this value as
PROGRAM \ MOTOR \ U ANGLE.
⑬ After the reset of the main board, check if it can be operated manually. If manual operation is not
possible, substitute the original values to ①, ②, and ③.
HHT I/O, F direction). When the forward signal is input, the motor starts after 3 seconds. When
the motor is operated for 5 rotations or more and stopped, each of FACTORY \ SINMAX,
COSMAX values are automatically input as between 3500~4000, and each of FACTORY
\ SINMIN, COSMIN values are automatically input as between 100~500. These values differ by
small according to the encoder or the main board. Also, FACTORY \ SINCOS THETA values are
automatically set to ‘ON’, so user do not input as ‘ON’. If FACTORY \ SINCOS THETA values are
not automatically set to ‘ON’, check FACTORY \ SINMAX, COSMAX, SINMIN, COSMIN and
check FACTORY \ SINCOS THETA value again. If it is less than 5 rotations, FACTORY \ SINCOS
THETA values remain as ‘OFF’, so make sure to operate the motor for 5 rotations or more. If it is
not the initial installation of the elevator, SINCOS THETA is already set to ‘ON’, each of
FACTORY \ SINMAX, COSMAX values are input as between 3500~4000, and each of FACTORY
\ SINMIN, COSMIN values are input as between 100~500. Omit this process.
⑨ Perform manual operation again. At this time, make sure to drive forward (In HHT I/O, F direction).
When the forward signal is input, the motor starts after about 3 seconds. During the driving, as
MONITOR \ BASIC \ ROTOR POSITION values are smaller, more precise is the initial angle.
Check ROTOR POSITION value when the motor rotated 1 or more times.
⑩ After the driving, while the Motor is completely stopped, input PROGRAM \ MOTOR \ Know Angle
as ‘1’.
⑪ After inputting Know Angle as ‘1’, check PROGRAM \ MOTOR \ U ANGLE value. This value
becomes the initial angle.
⑫ If SIINCOS THETA value is set to ‘ON’, reset the main board, input Know Angle as ‘0’, and repeat
⑨~⑪ a few times to get the average value of “U ANGLE”, and substitute this value as
PROGRAM \ MOTOR \ U ANGLE.
⑬ After the reset of the main board, during the manual operation, if MONITOR \ BASIC \ ROTOR
POSITION values are within ±1, the initial angle is precise. Substitute the original values to ①,
②, ③, and ④. Check ROTOR POSITION value when the motor is rotated for 1 or more times.
After the input of MOTOR \ U ANGLE value as a random value, reset the main board.
Change U ANGLE value until the motor works properly.
If the motor works properly, never reset the main board, set FACTORY \ SINCOS THETA to “OFF”, and
rotating the motor for 5 or more times will automatically input FACTORY \ SINMAX, COSMAX, SINMIN,
COSMIN. If FACTORY \ SINMAX, COSMAX, SINMIN, COSMIN values are normal, reset the main
board, adjust the initial angle again to set MONITOR \ BASIC \ ROTOR POSITION value to be within ±1.
Check ROTOR POSITION value when the motor is rotated for 1 or more times.
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• Inj.FREQ
It shows the voltage frequency of the input pulse while the initial angle is searched by PULSE
insertion method.
M SHEVE DIA It shows the diameter of the synchronous motor sheave.
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4.3.4 Factory
06 WCC 1000
07 INV OC LEVEL 80 A
19 BD VERSION 1.0? ON
20 CP TEST? OFF
2) Factory Categories
• Current Scale
It shows the SCALE during the setting of CONVERTER output current. This is decided by TURN
RATIO of the current SENSOR.
Current
Inverter Capacity Current Scale Sensing Resistance
Sensor
• Input Volt Input the input voltage. (Select one among 380V, 440V, or 480V)
• ELD Input Volt Input the output voltage of ELD device.
• Wcc It shows the current controller BANDWIDTH.
• INV OC Level It shows the over-current LEVEL of the INVERTER.
2.9kW 14
3.9kW(Synchronous motor) 22
5.5~7.5kW 45
11kW 65
15kW 85
22kW 150
30kW 200
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• BD VERSION 1.0? If the main board version is '1.0', this data must be ON. If not, OFF.
• CP TEST? It is the data for testing the control panel in factory. Don't make set in your jobsite.
• Erase Error It erases the ERROR saved in HHT.
• Current Ver It shows the current program Version.
• EEPROM Ver It shows the Version of EEPROM inside MCU.
• INIT EEPROM
If VERSION ERROR occurs due to difference between the program Version and EEPROM Version,
and if you want to initialize it to factory default value, set it to 1 for initialization.
31 TQRIPPLE GAIN 2
34 SIN MAX 0
36 COS MAX 0
43 CP TEST OFF
45 ROM VERSION
46 EEPROM VERSION
2) Factory Item
• INPUT VOLTAGE It sets the three phase input voltage of the inverter (Select 1 of 380V, 440V
and 480V).
• SCALE CURRENT It shows the scale upon sensing the output current of the inverter. It is
determined by the TURN RATIO of the current SENSOR.
FWD REV
• DEC FLR OFFSET It sets the accelerating or decelerating distance offset on the floor where
acceleration or deceleration is available.
• DEC FLAG OFFSET It sets the offset of the deceleration signal sent from the inverter to the upper
controller.
• V/F INIT VOLT It sets the initial voltage value upon a V/F operation.
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• V/F FREQ SET1 It sets the first frequency upon a V/F operation. (Applied when PTN CONTROL is
turned ON)
• V/F FREQ SET2 It sets the second frequency upon a V/F operation. (Applied when PTN
CONTROL is turned ON)
• V/F FREQ SET3 It sets the third frequency upon a V/F operation. (Applied when PTN CONTROL
is turned ON)
• V/F FREQ1 VOLT It sets the voltage of the first frequency upon a V/F operation. (Applied when
PTN CONTROL is turned ON)
• V/F FREQ2 VOLT It sets the voltage of the second frequency upon a V/F operation. (Applied when
PTN CONTROL is turned ON)
• V/F FREQ3 VOLT It sets the voltage of the third frequency upon a V/F operation. (Applied when
PTN CONTROL is turned ON)
• V/F PTN CONTROL It determines if the pattern is used V/F upon a V/F operation.
• ANGLE RST VOLT It sets the initial angle fixing level for the motor.
• TQRIPPLE COMP It compensates for a torque ripple.
6TH Q-x TQCOM : It compensates for the 6th torque ripple of the Q-axis current at the power
frequency.
6TH D-x TQCOMP: It compensates for the 6th torque ripple of the D-axis current at the power
frequency.
6TH DQ-x TQCOMP: It compensates for the 6th torque ripple of the D-Q-axis current at the
power frequency.
360 Q-x TQCOMP: It compensates for 360Hz torque ripple of the Q-axis current.
360 D-x TQCOMP: It compensates for 360Hz torque ripple of the D-axis current.
360 DQ-x TQCOMP: It compensates for 360Hz torque ripple of the D-Q-axis current.
TQRIPPLE GAIN It shows the control gain of the torque ripple compensation.
ENCODER TYPE It is the data setting the encoder type.
SINCOS ENCODER
INCREMENT ENCODER
SINCOS THETA Turn it off and measure upon resetting the SIN COS values. It is turned on
automatically after measuring.
SIN MAX (Synchronous Motor) It shows the maximum value of the SIN wave upon using a
SINCOS encoder. Upon setting the initial angle with a SINCOS encoder, make sure to rotate the
motor to set the SINMAX value.
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SIN MIN (Synchronous Motor) It shows the minimum value of the SIN wave upon using a
SINCOS encoder. Upon setting the initial angle with a SINCOS encoder, make sure to rotate the
motor to set the SINMIN value.
COS MAX (Synchronous Motor) It shows the maximum value of the COS wave upon using a
SINCOS encoder. Upon setting the initial angle with a SINCOS encoder, make sure to rotate the
motor to set the COSMAX value.
COS MIN (Synchronous Motor) It shows the minimum value of the COS wave upon using a
SINCOS encoder. Upon setting the initial angle with a SINCOS encoder, make sure to rotate the
motor to set the COSMIN value SINCOS.
The SIN MAX, SIN MIN, COS MAX and COS MIN values must be set upon
operating an elevator using a SINCOS encoder for the first time, changing the main
board or replacing the encoder. Refer to the initial angle setting method for how to
set them.
POWER TEST Menu used for a factory test (User or installer should not access this menu.)
FWD-REV TEST Menu used for a factory test (User or installer should not access this menu.)
INIT EEPROM Reset by setting it to 1 when a VERSION ERROR occurs as the current program
version doesn’t match the EEPROM version or to set to the factory default value.
INIT EEPROM resets all data. Make sure to note the input data before the
reset.
Never reset during INIT EEPROM.
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① Check the wiring of input, output, other connectors and the blinking of the mainboard LED.
② Check the MONITOR→BASIC→DCLINK VOLT value after supplying power.
DCLINK VOLT = Input Voltage Ⅹ 1.414 e.g. If 380 is input, the value is approximately ±537V (The
Enter 10
SC JM (Return to the original value after auto-tuning is complete
and the initial angel is set)
Enter 0
SC FEED FWD
(Return to the original value after auto-tuning is complete
GAIN
and the initial angel is set)
MOTOR
Check if it is similar to the auto-tuning motor capacity
CAPACIT
MOT RATING V Enter the voltage on the safety sign of the motor
MOTOR
MOT RATING A Enter the current on the safety sign of the motor
MOTOR POLES Enter the number of pole on the safety sign of the motor
WRPM BASE Enter the rotation speed on the safety sign of the motor
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IQSE RATE Enter the voltage on the safety sign of the motorⅩ1.414
U Angle Enter 0
M SHEAVE DIA Enter the sheave diameter of the safety sign of the motor
INVERTER
Inverter capacity
CAPACIT
The SC JM and SC FEED FWD GAIN values of the CONTROL menu must return
to the initial setting values after value after auto-tuning is complete and the initial
angel is set.
If there is no MOTOR POLES data on the safety sign of the motor, it can be
calculated with the frequency on the safety sign of the motor. If there is neither the
MOTOR POLES data nor the frequency, contact the technical support department.
① Remove roping to enable no load operation. Increase the INSPECT RPM of CONTROL from
original 15m/m to the speed equivalent to 30m/m.
e.g. If the elevator speed is 60m/m and the motor rotation speed is 96rpm, change the INSPECT
RPM to 48rpm. The closer the INSPECT RPM gets to the rated rotation speed of the motor, more
accurate tuning result gets.
② When the elevator operates UP manually, the break is open, and the motor keeps on performing
forced alignment multiple times to estimate the MOTOR RS. The manual UP signal is carried out
until the motor rotates and stops.
③ After stopping forced alignment multiple times, a noise of a certain frequency occurs and the
MOTOR LS is estimated.
④ After the noise of a certain frequency stops, the motor carries out forced alignment again. After a
certain while, the motor rotates at INSPECT RPM to estimate MOTOR KE.
⑤ After auto-tuning is complete, the motor stops. Stop the manual UP operation signal then.
⑥ After stopping, check if the MOTOR LS, MOTOR RS and MOTOR KE values of the motor are
updated.
⑦ Enter the original value for INSPECT RPM of CONTROL.
⑧ Set the initial angle and enter the original values to all data (SC JM, SC FEED FWD GAIN).
• If the motor doesn’t rotate during an auto-tuning, check if the break is open, the
encoder specification and the direction of connection.
• If the motor doesn’t rotate even when the break is open and the encoder is normal,
check the output U, V, W wiring and change the order.
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<Time Chart>
① Door Close Limit Signal ON
② Forward/Reverse Signal ON
③ Inverter Run Signal ON
④ Brake Output Signal ON & Speed Pattern Start
⑤ Brake Confirm Signal ON
⑥ Zero Speed Signal ON
⑦ Zero Speed Signal OFF & Speed Pattern Stop
⑧ Brake Output Signal OFF
⑨ Brake Confirm Signal OFF
⑩ Forward/Reverse & Inerter Run Signal OFF
⑬ Door Close Limit Signal OFF
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Page 95 / 99
EL SPEED
MAX RPM
TQBIAS SELEC
MAX FLOOR
FWD DIRECTION
INVERTER SEL
BD VERSION 1.0
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Sensing resistances are R27, R30, and R33 of the main board
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Page 97 / 99
2) Induction Motor
Rating V 360 360 360 360 360 360 360 345 345 340
PG Pulse 1024 1024 1024 1024 1024 1024 1024 1024 1024 1024
WRPM Base 1500 1500 1500 1500 1500 1500 1500 1493 1493 1513
Fluxcre Rate 0.88 0.87 0.7 0.77 0.75 0.77 0.75 0.5 0.4 0.79
IQSE Rate 16.2 22.7 32.8 43.0 56.9 63.22 77.0 18.2 24.3 16.531
JM 0.4 0.5 2.00 2.00 2.00 2.00 2.00 0.4 0.35 0.4
Motor Lm 70.02 67.48 55.70 40.42 36.60 35.01 22.28 172.48 123.47 69.15
Motor Ls 72.52 69.34 57.15 41.71 37.40 35.76 22.83 177.06 126.51 74.292
Motor Lr 74.19 70.490 57.958 42.34 37.90 36.04 23.08 179.34 128.30 75.183
Motor Rs 0.725 0.476 0.278 0.216 0.146 0.13 0.0651 0.99 0.714 0.784
Motor Rr 0.557 0.409 0.217 0.161 .13 0.087 0.0617 0.5 0.3 0.465
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Elevator
This manual is the property of Hyundai Elevator Co., Ltd. and is loaned subject
to return upon demand. Contents of this publication should not be reproduced in
any form without written permission of Hyundai Elevator Co., Ltd..
Doc. No
Ver. 6.0
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REVISION
Table of Contents
6.4 OV FAULT............................................................................................................................ 35
6.5 LIMIT ERR ........................................................................................................................... 36
6.6 CAN FAULT ......................................................................................................................... 36
6.7 VERSION ERR .................................................................................................................... 37
6.8 ENCODER H/W ERR .......................................................................................................... 37
6.9 IGBT ERR ............................................................................................................................ 37
6.10 DOUBLE DIR ..................................................................................................................... 37
Appendix A. Syncronous Door Part ............................................................................................... 38
A.1 System Overview ................................................................................................................ 38
A.1.1 Car Top Box Diagram .................................................................................................... 39
A.1.2 Car Top Box Layout ....................................................................................................... 40
A.1.3 Car Top Box Board Layout ............................................................................................ 41
A.2 Car Top Box......................................................................................................................... 42
Safety Information .................................................................................................................. 42
A.2.1 Preparations for Door Controller Environment for Installation ........................................ 43
A.2.2 How to Connect Cable .................................................................................................. 44
A.3 HHT ........................................................................................................................................ 50
A.3.1 HHT Usage....................................................................................................................... 50
A.3.1.1 HHT Display and Key Configuration ........................................................................... 50
A.3.1.2 Menu Structure ........................................................................................................... 51
A.3.1.3 How to Move to Menu You Want................................................................................. 51
A.3.1.4 How to Change a Program Menu ............................................................................... 51
A.3.2 HHT Menu ........................................................................................................................ 52
A.3.2.1 Monitor ....................................................................................................................... 52
A.4 Door Controller ....................................................................................................................... 62
A4.1 How to Set MIN / MAX data of Encoder ............................................................................. 62
A.4.2 How to Measure Door Distance ........................................................................................ 62
A.4.3 How to Control Door ......................................................................................................... 63
A.4.3.1 Manual Control by HHT Key Pad ................................................................................ 63
A.4.3.2 Manual Control by Switch in CAR Top Box ................................................................. 63
A.4.4 Adjustment Point............................................................................................................... 64
A.5.Troubleshooting for Door Controller ........................................................................................ 65
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Safety Information
IMPORTANT! READ SAFETY NOTE AND THIS PAGE CAREFULLY
before installation
• When it comes to Installation and Commissioning, Person passing through training course and
having a certification provided by Hyundai Elevator co., LTD. is qualified to make a procedure.
• Wear safety devices
• Check and remove unnecessary projected parts
• Check the safety shelter plate installation at the floor side door part for the operation of the car
• No one but the approved personnel is authorized to have access to elevator equipment and
devices
• Clean up and arrange the control board and elevator controller connecting
wires. Stranded wires must be twisted before works to prevent SHORT
CIRCUIT that may occur when sticking out from the terminal block.
• Check if all controllers, field terminals and cable connectors are properly
arranged and tightened or not
• Check the location of Pin No.1 to prevent COMPONENTS DAMAGE, In case
of connecting a flat cable connector. (The location of Pin No.1 is traceable by
using the arrow mark of the connector or the red line of the cable).
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Protect you from objects falling along the hoist way and water leakage on the upper
part of CAR. Danger to life , injury or product damages
2. System Overview
2.1 CTC Board
CTC Board is a control system that controls the inverter dedicated to controlling the elevator door
system and devices and safety circuits of all devices attached to a car. With a Cortex-M4-based CPU,
this board helps to establish the optimum door open-close system by controlling motors of high-
performance vector control mode as well as the location of elevator doors. In addition, connected
with upper class controllers through CAN network by which system state information is interchanged,
this board helps effective controlling of the elevator system.
CTC Board
Switching
10 kHz
Frequency
Ambient
-10 ℃ ~ 40 ℃ (Storage Temp. : -20 ℃ ~ 60 ℃)
Temperature
Low Voltage, Over Voltage, Over Current, Over Load, Abnormal IPM, Abnormal
Protective Function
CAN Communication
Connector No.25 of [Figure 3.1 CTC Board] is an AC220V cable used for power
supply to CTC Board, and Connector No.26 is an UVW cable connected with
the motor. Therefore, be careful not to use other connectors but use the above-
stated connectors when connecting cables.
4. HHT
4.1 HHT Usage
4.1.1 HHT Display and Key Configuration
ESC POWER ON
ESC
ESC ESC
01 MONITOR 01 BASIC HYUNDAI ELEVATOR
UP DN
ENT SPEED FBK
ENT UP DN
02 I/O INPUT SIGNAL
UP DN
UP DN OUTPUT SIGNAL
ESC
03 ERROR ERROR 1
UP DN UP DN ENT UP DN
ERROR 2
ESC ESC
02 PROGRAM 01 CONTROL 01 INV, SELECT
UP DN
UP DN ENT 02 MAX SPD MPM
ENT
02 INTERFACE UP DN
DAC CHANNEL 1
UP DN
DAC CHANNEL 2
ESC
03 MOTOR DOOR TYPE SELECT
UP DN
UP DN ENT
RATING V
← mark appears in the 19th column of the line where the cursor is located.
If is the initial value or another value different from the standard data is set for data in the inverter,
1) Basic
Includes basic data such as program information, door speed, output voltage and current.
Sub Function Date
Menu Unit Description
Menu Name Range
S/W VERSION Version Information Display
SPEED FBK - RPM Speed Measurement Value
SPEED REF - RPM Speed Reference
CURRENT - A Inverter Output Current
VOLTAGE - V Inverter Output Voltage
ELECTRIC
- W Inverter Output Power
POWER
DC LINK VOLT - V DC Link Voltage
01 01
MONITOR BASIC IU CURRENT - A U-Phase Current
IW CURRENT - A W-Phase Current
Drive Mode Display,
DRIVE MODE -
☛NOTE 1) DRIVE MODE
CLOSE SPD
- MPS Close Drive Speed
MPS
LENGTH Calibration Display,
-
MEASURE ☛NOTE 2) LENGTH MEASURE
CAN RX
- CAN Communication RX Data Display
DATA[1]
2) I/O Menu
Displays DOOR CONTROLLER input/output signals.
Sub Sub
Menu Data Description
Menu Menu 2
O CAN Communication 'OPEN' Signal Input
h Open Hold Signal
o CAR TOP BOX ‘OPEN’ Signal Input
C CAN Communication 'CLOSE' Signal Input
h Close Hold Signal
c CAR TOP BOX ‘CLOSE’ Signal Input
01
INPUT N Nudge Drive Input Signal
SIGNAL
I CAR TOP BOX ‘MANUAL’ Input
A CAR TOP BOX ‘AUTO’ Input
01 02
O OPEN LIMIT Switch Signal Input
MONITOR I/O
C CLOSE LIMIT Switch Signal Input
E SAFTY EDGE Input
R SAFTY RAY Input
Fan Car Inner Part Fan Start Signal
Lit Car Inner Part Light Start Signal
02 Fmr Safety Line JUMPER Signal in Fireman Mode Return Drive
OUTPUT
SIGNAL Fr1 Drive JUMPER Signal in 1st Fireman Mode
L Door Load Detect Signal
F 30B (ERROR Signal)
3) Error Menu
Displays the list of errors that occur to DOOR CONTROLLER.
Sub
Menu Error Description
Menu
IGBT FLT IPM Failure Occurrence
Inverter Output Current Instantaneous Value Exceeds FACTORY /
OC FLT
OC LEVEL (Over Current Detect Level)
Over Current Occurrence According to Time
OL FLT
(Based on 10 Seconds at 140% of Rated Ampere)
DC LINK Voltage Exceeds Over Current Level Over Current Level :
OV FLT
380 Vdc
DC LINK Voltage Under Low Voltage Level,
UV FLT
01 03 Low Voltage Level: 200 Vdc
MONITOR ERROR VERSION
EPROM and EEPROM Versions Not Equal
ERR
DOUBLE
OPEN and CLOSE Signals Simultaneous Input
DIR
LIMIT ERR CLL and OPL Switch Signals Simultaneous Input
ENC H/W
Damaged encoder or jamming of door, restriction of door movement
ERROR
CAN Communication Input Signal Not Input
CAN FLT
For Certain Period of Time
4) Trip Data
Displays information on DOOR DISTANCE and CONTROLLER TRIP DISTANCE.
Sub Function Date
Menu Unit Description
Menu Name Range
DOOR
- mm Current Door Location
POSIOTION
Close Limit Switch Location,
CLL POSITION - mm
Fixed to 300[mm]
04 OPL POSITION - mm Open Limit Switch Location
01
TRIP
MONITOR OPENING Opening Length, Distance
DATA - mm
LENGTH between OPL and CLL
TOTAL TRIP DIST - m Total Trip Distance
TOTAL TRIP
- min Total Trip Time
TIME
[Table 4.4 Trip Data Menu Description]
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1) Control
Function Date
Sub Menu Unit Value Description Remark
Name Range
INV.
CTC Board (Inverter Type Selection)
SELECT
MAX SPD 0.0
MPM 40.0 Maximum operation Door Speed
MPM ~100.0
MAX SPD 0.0 Maximum Motor Rotation speed of
RPM 765.0
RPM ~10000.0 minute
NUDG
0.0
SPD MPM 5.0 Motor RPM in Nudge Drive Mode
~10.0
RPM
CREEP
0.0
SPD MPM 1.5 Motor RPM in Creep Drive Mode
~10.0
MPM
ARV
CREEP Section DOOR Speed in Close
RELEAS 0.0
MPM 0.5 Drive,
E ~5.0
(Figure 4.3, ⑨ Height)
MPM
ACC 0.0 Variable Speed in Open Drive,
mm/s 400.0
OPEN ~1000.0 (Figure 4.4, ③, ④ Slope)
ACC 0.0 Variable Speed in Close Drive,
01 mm/s 400.0
CLOSE ~1000.0 (Figure 4.3, ②, ④ Slope)
CONTROL
OP DEC -500.0 Slowing Deceleration Length Offset
mm -15.0
OFFSET ~500.0 in Open Drive
ACC -0.0 Sloop of deceleation before Re-Open
mm/s 600.0
REOPEN ~1000.0 Drive
Landing Door and Card Door Separation
HATCH 0.0
msec 500.0 Section in Close Drive
CL TIME ~2000.0
(Figure e4.3, ⑥ Section)
S_RTN D -500.0 Deceleration distance Offset in Return After
mm 5
OFFSET ~500.0 Drive Ver.2.4
PTN9 0 Moving distance After Sensor OPL and
mm 6
LENGTH ~20.0 CLL Input (Figure 4.3, ⑧ Area)
Acceleration Start Point in OPEN Drive
ACCEL 0
mm 25.0 (Figure 4.4, ⑧ Acceleration Point).
POINT ~100.0
Clutch Completely Holds Release Roller
START Creep Section Speed
0
CRP MPM 2.0 at Open Drive Start Point
~10.0
MPM (Figure 4.3, ② Point Height)
OPEN 0
msec 20 Delay Time after Open Signal of CP
DELAY T ~1000.0
[Table 4.5 Control Menu Description]
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02 AO 1 CENTER - -
Menu for Developers
INTERFACE AO 1 RANGE - -
AO 2 CENTER - -
AO 2 RANGE - -
3) Motor
Consists of parameters related to MOTOR applied to DOOR CONTROLLER
Sub Date Initial
Function Name Unit Description
Menu Range Value
DOOR TYPE
Applied Motor Selection
SELECT
RATING V 80~480 Vrms 220.0 Rated Voltage of Motor
M2 (200[W]) 200[W] O -
For High
UM2_CO (400[W]) 400[W] O -
Speed E/L
For High
UM2_SO (400[W]) 400[W] O -
Speed E/L
O -
M1 (400[W]) 400[W]
O Less than 1200 [mm]
M1 (400[W]) 400[W] O -
If the distance between sensor(OPL & CLL) and 01 MONITOR / 04 TRIP DATA / OPENING LENGTH
are different, So that the distance error is less than 30mm, 02 Program / 01 CONTROL / 01 MAX SPD
MPM and 02 MAX SPD RPM are adjusted. After that, the process proceeds to from ⑦ of 5.1 How to
Measure Door Distance procedure.
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4) Factory
Displays DOOR CONTROLLER data inputted in the factory.
04 FACTORY PASSWORD
- PASSWORD 1 : 2 (ent)
- PASSWORD 2 : 3 (ent)
Menu Description
SUB FUNCTION DATA Initial
Unit Detailed description
MENU NAME RANGE value
LDT CHK
0.5~3.0 sec 1.0 The detection time of Door load detect
TIME
04
FACTORY The detection level of Door load detect
LDT ON LVL 5~100 % 30 (the Difference between Speed Reference
and Speed Feedback )
Enable / Disable of DLD Function : Refer to SYSTEM Manual of Control Panel / DOOR
DATA
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5. Door Controller
5.1 How to Measure Door Distance
1) When you know the OPERATOR type:
① Check the DOOR TYPE and check if CAR TOP BOX is connected. [See TABLE 4.8 (page 32)]
② Turn on the‘POWER’switch if there is no any problem when checking the connection.
③ Connect HHT to Connector # CN10 in CTC BOARD.
④ Select 02 PROGRAM / 03 MOTOR / 01 MOTOR SELECT data [see TABLE 4.8 (page 32)].
⑤ Check the code (+/-) of 01 MONITOR / 01 BASIC / SPEED FBK when you open the door manually.
⑥ Input 20 FWD DIRECTION and 21 ENC DIRECTION values by referring to the Table blow.
When you input wrong data, ‘ENC FLT (Encoder Error)’may happen because the door moves in the
opposite direction that you intend to turn it.
① Check the DOOR TYPE and check if CAR TOP BOX is connected. [See TABLE 4.8 (page 32)]
② Turn on the ‘POWER’ switch if there is no any problem when checking the connection.
③ Connect HHT to Connector # CN10 in CTC BOARD.
④ After checking the capacity [W] in the name plate of the motor, select the type of motor with the
same capacity as specified in the name plate among 02 PROGRAM / 03 MOTOR / 01 MOTOR
SELECT data [see TABLE 4.8 (page 32)].
Ex.) Capacity in the name plate of the motor: 0.4 [kW], Door type: Center Open
⇒ 02 PROGRAM / 03 MOTOR / 01 MOTOR SELECT: Select M1 (400[W])
⑤ Input 02 PROGRAM / 04 FACTORY / 28 MEASURE START date “ON”.
⑥ Select 02 PROGRAM / 04 FACTORY / 29 DOOR TYPE (Center Open / Side Open) for the site.
⑦ Input 02 PROGRAM / 04 FACTORY / 30 DOOR WIDTH (door width [mm]) for the site.
⑧ Check the code (+/-) of 01 MONITOR / 01 BASIC / SPEED FBK when you open the door manually.
⑨ Input 20 FWD DIRECTION and 21 ENC DIRECTION values by referring to the Table blow.
When you input wrong data, ‘ENC FLT (Encoder Error)’may happen because the door moves in the
opposite direction that you intend to turn it.
2) Calibration Parameter When Landing Door Collision Noise in Door Close Drive
(Figure 5.2, No.6 Section)
→02 PROGRAM / 01 CONTROL / HATCH CL TIME Value Adjustment
02 PROGRAM / 01 CONTROL / ARV RELEASE MPM Value Adjustment
CTC-3 BORAD
Switching
10 kHz
Frequency
Ambient
-10 ℃ ~ 40 ℃ (Storage Temp. : -20 ℃ ~ 60 ℃)
Temperature
Protective Low Voltage, Over Voltage, Over Current, Over Load, Abnormal IPM,
Function Abnormal CAN Communication
• When it comes to Installation and Commissioning, Person passing through training course and
having a certification provided by Hyundai Elevator co., LTD. is qualified to make a procedure.
• Wear safety devices
• Check and remove unnecessary projected parts
• Check the safety shelter plate installation at the floor side door part for the operation of the car
• No one but the approved personnel is authorized to have access to elevator equipment and
devices
• Clean up and arrange the control board and elevator controller connecting
wires. Stranded wires must be twisted before works to prevent SHORT
CIRCUIT that may occur when sticking out from the terminal block.
• Check if all controllers, field terminals and cable connectors are properly
arranged and tightened or not
• Check the location of Pin No.1 to prevent COMPONENTS DAMAGE, In case
of connecting a flat cable connector. (The location of Pin No.1 is traceable by
using the arrow mark of the connector or the red line of the cable).
Doc. No
Ver. 6.0
WBVF D.DOOR CONTROLLER MANUAL Date 2016.08.31
Page 43 / 68
Protect you from objects falling along the hoist way and water leakage on the upper
part of CAR. Danger to life , injury or product damages
Connector No.25 of [Figure A.5 CTC-3 Board] is an AC220V cable used for power
supply to CTC-3 Board , and Connector No.26 is an UVW cable connected with
the motor. Therefore, be careful not to use other connectors but use the above-
stated connectors when connecting cables.
2 -
26 CN12 3 V V-Phase Inverter, Output
4 -
5 W W--Phase Inverter, Output
36 CC5 2 FE GND
38 CC4B 2 FE GND
39 CC4 2 FE GND
3 FE GND
A.3 HHT
A.3.1 HHT Usage
A.3.1.1 HHT Display and Key Configuration
A.
.3.1.2 Menu Structure
As shown in [Figure 3.2 Keypad Menu Tree Structure] is configured by 3-submenu tree structure.
The first submenu consists of MONITOR and PROGRAM MODE. The second submenu consists of
BASIC, I/O, ERROR and TRIP DATA MODE that belong to MONITOR MODE and CONTROL,
INTERFACE, MOTOR and FACTORY MODE that belong to PROGRAM MODE.
The third submenu consists of all kinds of menus that belong to the first and second submenus.
← mark appears in the 19th column of the line where the cursor is located.
If is the initial value or another value different from the standard data is set for data in the inverter,
1) Basic
Includes basic data such as program information, door speed, output voltage and current.
Sub Function Date
Menu Unit Description
Menu Name Range
S/W VERSION Version Information Display
SPEED FBK - RPM Speed Measurement Value
SPEED REF - RPM Speed Reference
CURRENT - A Inverter Output Current
VOLTAGE - V Inverter Output Voltage
ELECTRIC
- W Inverter Output Power
POWER
DC LINK VOLT - V DC Link Voltage
01 01
MONITOR BASIC IU CURRENT - A U-Phase Current
IW CURRENT - A W-Phase Current
Drive Mode Display,
DRIVE MODE -
☛NOTE 1) DRIVE MODE
CLOSE SPD
- MPS Close Drive Speed
MPS
LENGTH Calibration Display,
-
MEASURE ☛NOTE 2) LENGTH MEASURE
CAN RX
- CAN Communication RX Data Display
DATA[1]
2) I/O Menu
Displays DOOR CONTROLLER input/output signals.
Sub Sub
Menu Data Description
Menu Menu 2
O CAN Communication 'OPEN' Signal Input
h Open Hold Signal
o CAR TOP BOX ‘OPEN’ Signal Input
C CAN Communication 'CLOSE' Signal Input
h Close Hold Signal
c CAR TOP BOX ‘CLOSE’ Signal Input
01
INPUT N Nudge Drive Input Signal
SIGNAL
I CAR TOP BOX ‘MANUAL’ Input
A CAR TOP BOX ‘AUTO’ Input
01 02
O OPEN LIMIT Switch Signal Input
MONITOR I/O
C CLOSE LIMIT Switch Signal Input
E SAFTY EDGE Input
R SAFTY RAY Input
Fan Car Inner Part Fan Start Signal
Lit Car Inner Part Light Start Signal
02 Fmr Safety Line JUMPER Signal in Fireman Mode Return Drive
OUTPUT
SIGNAL Fr1 Drive JUMPER Signal in 1st Fireman Mode
L Door Load Detect Signal
F 30B (ERROR Signal)
3) Error Menu
Displays the list of errors that occur to DOOR CONTROLLER.
Sub
Menu Error Description
Menu
IGBT FLT IPM Failure Occurrence
Inverter Output Current Instantaneous Value Exceeds FACTORY /
OC FLT
OC LEVEL (Over Current Detect Level)
Over Current Occurrence According to Time
OL FLT
(Based on 10 Seconds at 140% of Rated Ampere)
DC LINK Voltage Exceeds Over Current Level Over Current Level :
OV FLT
380 Vdc
DC LINK Voltage Under Low Voltage Level,
UV FLT
Low Voltage Level: 210 Vdc
01 03 VERSION
MONITOR ERROR EPROM and EEPROM Versions Not Equal
ERR
DOUBLE
OPEN and CLOSE Signals Simultaneous Input
DIR
LIMIT ERR CLL and OPL Switch Signals Simultaneous Input
ENC FLT Damaged encoder or jamming of door, restriction of door movement
CAN Communication Input Signal Not Input
CAN FLT
For Certain Period of Time
START Door opening length is not over 50mm after OPEN signal input
JAM FIT when the door status is fully closed
[Talbe 3.3 Error Menu Description]
4) Trip Data
Displays information on DOOR DISTANCE and CONTROLLER TRIP DISTANCE.
Sub Function Date
Menu Unit Description
Menu Name Range
DOOR
- mm Current Door Location
POSIOTION
Close Limit Switch Location,
CLL POSITION - mm
Fixed to 300[mm]
04 OPL POSITION - mm Open Limit Switch Location
01
TRIP
MONITOR OPENING Opening Length, Distance
DATA - mm
LENGTH between OPL and CLL
TOTAL TRIP DIST - m Total Trip Distance
TOTAL TRIP
- min Total Trip Time
TIME
[Talbe 3.4 Trip Data Menu Description]
Doc. No
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1) Control
Sub Function
Date Range Unit Value Description
Menu Name
CTC-3 Board (Inverter Type
INV. SELECT
Selection)
MAX SPD
0.0~100.0 MPM 30.0 Maximum operation Door Speed
MPM
MAX SPD Maximum Motor Rotation speed of
0.0~10000.0 RPM 386.0
RPM minute
NUDG SPD
0.0~10.0 MPM 5.0 Motor RPM in Nudge Drive Mode
RPM
CREEP SPD
0.0~10.0 MPM 2.0 Motor RPM in Creep Drive Mode
MPM
ARV CREEP Section DOOR Speed in
RELEASE 0.0~5.0 MPM 1.0 Close Drive, (Figure 3.3, ⑥
MPM Height)
Variable Speed in Open Drive,
ACC OPEN 0.0~1000.0 mm/s 350
(Figure 3.4, ④, ⑤ Slope)
Variable Speed in Close Drive,
ACC CLOSE 0.0~1000.0 mm/s 200
(Figure 3.3, ②, ④ Slope)
01 OP DEC Slowing Deceleration Length Offset
-500.0~500.0 mm 5
CONTR OFFSET in Open Drive
OL CL DEC Slowing Deceleration Length Offset
-500.0~500.0 mm 15
OFFSET in Close Drive
HATCH CL
0.0~2000.0 msec 500.0 Reserved
TIME
S_RTN D Deceleration distance Offset in
-500.0~500.0 mm 10
OFFSET Return Drive
OP PTN9 Moving distance After Sensor OPL
0~100.0 mm 6
LENGTH (Figure 3.3, ⑧ Area)
CL PTN9 Moving distance After Sensor CLL
0~100.0 mm 50
LENGTH (Figure 3.4, ⑦ Area)
Acceleration Start Point in OPEN
Drive (Figure 3.4, ⑧ Acceleration
ACCEL
0~100.0 mm 80 Point)
POINT
Clutch Completely Holds Release
Roller
Creep Section Speed
START CRP
0~10.0 MPM 4.0 at Open Drive Start Point
MPM
(Figure 3.4, ② Height)
Doc. No
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AO 1 CENTER - -
02 INTERFACE Menu for Developers
AO 1 RANGE - -
AO 2 CENTER - -
AO 2 RANGE - -
3) Motor
Consists of parameters related to MOTOR applied to DOOR CONTROLLER
Date Initial
Sub Menu Function Name Unit Description
Range Value
DOOR TYPE
Applied Motor Selection
SELECT
Vrm
RATING V 80~480 130.0 Rated Voltage of Motor
s
Arm
RATING A 0.1~2000.0 0.65 Rated Current of Motor
s
MOTOR FREQ. 1~100 Hz 100 Rated Frequency of Motor
Width of
Door Type Mptpr Center Side For For
door (JJ) Remark
(On HHT) [W] Open Open Overland Ship
[mm]
4) Factory
Displays DOOR CONTROLLER data inputted in the factory.
Sub Initial
Function Name Date Range Unit Description
Menu Value
Joul
CLOSE ENERGY 0.0~30.0 5.0 Energy in Close Drive
e
DRV WITH HHT OFF/ON OFF Door Drive Enabling by Using HHT
0.0~10000. mse
CL CMD HOLD T 10.0 Close Signal Holding Time
0 c
Distance Measurement Start Signal
MEASURE START
(ON/OFF)
IMPORTANT! Complete the 4.1 & 4.2 process for door open/close drive
* Reset and Do the process again from ①, If the data indicates still ‘DETECT’
(Normal status : 18 KNOW MINMAX data is changed to “KNOWN”)
- 19 SIN MIN, 21 COS MIN Standard Value Range : 50~900
- 20 SIN MAX, 22 COS MAX Standard Value Range : 2500~4095
⇒ If the measurement data is not within the Standard Value Range, try to check the data.
⑤ Reset the board after checking SIN/COS MIN/MAX value is in the standard value range
Calibration Parameter When Landing Door Collision Noise in Door Close Drive (Figure 4.2, ⑥
Section)
→02 PROGRAM / 01 CONTROL / HATCH CL TIME Value Adjustment
02 PROGRAM / 01 CONTROL / ARV RELEASE MPM Value Adjustment
A.
.5 Troubleshooting for Door Controller
1) OC FAULT 2) OL FAULT
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3) UV FAULT 4) OV FAULT
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9) IGBT FLT
In this case, it is required to confirm if error has occurred to IPM or circuits (related to GATE SIGNAL or
SMPS). To solve this, technical support of maintenance experts of the headquarter is required.
If circumstances do not allow such technical support, replace CTC Board.
Elevator
Troubleshooting Manual
This manual is the property of Hyundai Elevator Co., Ltd. and is loaned subject to
return upon demand. Contents of this publication should not be reproduced in
any form without written permission of Hyundai Elevator Co., Ltd..
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REVISION
Table of Contents
Safety Information
IMPORTANT! READ SAFETY NOTE AND THIS PAGE CAREFULLY
before installation
• When it comes to Installation and Commissioning, Person passing through training course and
having a certification provided by Hyundai Elevator co., LTD. is qualified to make a procedure.
• Wear safety devices
• Check and remove unnecessary projected parts
• Check the safety shelter plate installation at the floor side door part for the operation of the car
• No one but the approved personnel is authorized to have access to elevator equipment and
devices
• Clean up and arrange the control board and elevator controller connecting
wires. Stranded wires must be twisted before works to prevent SHORT
CIRCUIT that may occur when sticking out from the terminal block.
• Check if all controllers, field terminals and cable connectors are properly
arranged and tightened or not
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1. HHT
1 5 (B1) 09:45:35
2 Auto_Drive
3 RUN _UP
4
↑: UP direction
① Direction information
↓: DOWN
② Landing sensor information ※ Refer to the separately displayed contents
1
③ Current floor 5: Absolute floor
(Floor displayed on the indicator) B1: Floor displayed on CAR and floor indicator
④ Time information Hour : Min. : Sec.
Operation mode information
None No operation mode Parking_Drv Parking operation
CAR upper part Independent (moving)
On Car_Drive IND_Drive
manual operation operation
CAR internal manual
InCar_Drive ATT_Drive ATT(operator) operation
operation
Machine room manual
Mroom_Drive VIP_Drive VIP operation
operation
Overall height
Initial_Drive measurement Auto_Drive Automatic operation
operation
2
ELD_Drive ELD operation
Adjacent floor
Auto_Landing automatic stopping
operation
Absolute position
Pois_Inspection
checking operation
Auto_Relevel Re-level operation
Firefighter
FireMan_Drv
operation(1st and 2nd)
Fire recovery
Fire_Drive
operation
[Table 1.1 Operation Information Display-1]
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Shielding pipe
(VANE)
When you press ENT key in system status display screen, it enters HHT menu mode.
5 (B1) 09:45:35
Auto_Drive
RUN_UP ENT
[1] INVERTER MENU Change inverter data and check various stetting status
[2] SYSTEM MENU Change operation control data and check various setting status
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• As in the above figure, input ENT key in the system operation information display screen to enter
the system default menu.
• Use UP or DN to move the cursor to the desired position of the menu, and input ENT key.
Auto_Drive 5
Door_Closed
1.SIM PLE M ODE
(1-ON / 0-OFF) : 1←
When you select SIMPLE MODE setting menu, the above figure is displayed on LCD, and the current
data are displayed.
Auto_Drive 5
Door_Closed
1.SIM PLE M ODE
RUN Delay(s) : 3←
RUN Delay(s) : The standby time (sec. unit) from stopping at the service floor until next start
when a series of CAR calls are registered. You can set from min. 3 sec. ~ 255 sec.
DETAIL MODE release : When you select DETAIL MODE RELEASE, the detail parameters such as time,
door, floor information, etc. are automatically initialized.
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[ 1 ] TEST PERIOD :
1 : ALL 2 : SPECIFIC
KEY Function
1 ALL 24 hours all day test (Unless test mode is released, it is maintained.)
When it becomes the set time,
it is converted to the test mode for the corresponding time every day.
Ex) 1. In case of start time(18:00), end time(20:00)
→ Automatic test operation is performed every day at 6 ~ 8PM for 2 hours
2 SPECIFIC 2. In case of start time(20:00), end time(08:00)
→ Automatic test operation is performed every day at 8PM ~ 8AM
the next day for 12 hours
3. If the start time is the same as end time (start time-20:00, end time-20:00)
→ It is the same as ALL, and it is converted to all day test mode for 24 hours
ESC Exits from TEST PERIOD menu and moves to the upper level menu
Input time with hour (2 digits) and minute (2 digits), and press ENT key.
Start Time and End Time Ex) For 7:00 PM: 1900
For 8:15 PM: 2015
[ 2 ]DOOR CONTROL :
1 : AUTO 2 : CLOSE
KEY Function
[ 3 ]TEST FLOOR :
1 : ALL 2 : SPECIFIC
KEY Function
ESC Exits from TEST FLOOR menu, and moves to the upper level menu
If there is an error in the floor information input. “Floor data error!” message is displayed on the screen
for about 3 sec.
1. I/O SIGNAL 4. HALL CAN DATA Check HALL side CAN communication data
Analyze CAR and HALL side CAN communication
5. CAN ANALYZER
status
6. GROUP DATA Check GROUP communication data
7. RMS DATA Check supervisory communication data
View disorder occurrence/solution information
1. FAULT HISTORY
(View by year/month/day and disorder statistics)
2. FAULT View system reset and power ON/OFF information
2. RESET HISTORY
ANALYSIS ( View by year/month/day and statistics)
3. UCM ERROR UCM(Unintended Car Movement: moving with door
RESET open) error reset
View accumulated driving history (driving time,
1. ODOMETER
number, distance): Initialization is impossible
View section driving history (driving time, number,
2. TRIPMETER
distance): Initialization is possible
3. TRIP View number of brake activations
3. BRAKE COUNTER
COMPUTER (open → close is counted as 1 time)
View number of door activations
4. DOOR COUNTER (each of stop → close, stop → open is counted as 1
time)
5. TRIP RESET TRIPMETER information initialization
1. SW VERSION View program version information
4. SOFTWARE
2. SW BUILD DATE Program built date (year/month/day hour:min.:sec.)
INFO
3. CPU USAGE Analyze CPU usage ratio of the system
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1. GPIO DATA
IN PUT_1 : 0 0 0 0 0 0 1 1
INPUT_2 PLUM (1) PLUH (1) PLUL (1) ULS (0) BKBS (1) BKAC (0) BKAS (1) GS (1)
INPUT_3 DZ (1) DL (1) UL (1) RBL (0) DLS (0) PLDL (1) PLDH (1) PLDM (1)
INPUT_4 CCS (0) UCM (1) THS (1) ELDI (1) EQP (1) EQS (1) RBKI (1) FMR2 (1)
INPUT_5 GOV(0) ESTOP(0) UFL(0) DFL(0) PIT (0) UDC (1) CTOL (0) -
INPUT_7 XBKCS BYPC PARK FMR RUNA (1) BKO (1) ZSP (1)
INPUT_8 ELD-ERR
Description Output
Order of
8 7 6 5 4 3 2 1
signal
OUT_1 SAFE (1) ELDE (1) DX (1) RBK (1) BKP (1) BKB (1) BKA (1) MC2 (1)
OUT_3
OUT_4
OUT_5
OUT_6
OUT_7
OUT_8
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2. INVERTER DATA
Fr_INV1 : 0 1 1 0 0 0 0 0
1.DOOR INV CAN DATA Control panel main board ↔ Door Inverter board
7.RCOP BUTTON DATA Control panel main board ← SCOP call button data
8.WCOP BUTTON DATA Control panel main board ← WCOP call button data
9.WCOP2 BUTTON DATA Control panel main board ← WCOP2 call button data
10.FCOP LAMP DATA Control panel main board → FCOP call button lamp data
11.RCOP LAMP DATA Control panel main board → SCOP call button lamp data
12.WCOP LAMP DATA Control panel main board → WCOP call button lamp data
13.WCOP2 LAMP DATA Control panel main board → WCOP2 call button lamp data
14.INDICATOR DATA Control panel main board → Indicator display data
Fr_DINV3 MODE
Fr_DINV5
Fr_DINV6
Fr_COP4
Fr_COP5
Fr_COP6
Fr_COP7
Fr_COP8 FCOP software version
To_COP8
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16 . . 9 BT_16 BT_9
24 . . 17 BT_24 BT_17
32 . . 25 BT_32 BT_25
40 . . 33 BT_40 BT_33
48 . . 41 BT_48 BT_41
56 . . 49 BT_56 BT_49
64 . . 57 BT_64 BT_57
16 . . 9 LP_16 LP_9
24 . . 17 LP_24 LP_17
32 . . 25 LP_32 LP_25
40 . . 33 LP_40 LP_33
48 . . 41 LP_48 LP_41
56 . . 49 LP_56 LP_49
64 . . 57 LP_64 LP_57
To_CAR7
To_CAR8
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16 . . 9
24 . . 17
32 . . 25
40 . . 33
48 . . 41
56 . . 49
64 . . 57
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1. HALL RX DATA Control panel main board ← HALL communication DATA of each floor
2. HALL TX LAMP UP Control panel main board → HALL UP button lamp output DATA of each floor
3. HALL TX LAMP DN Control panel main board → HALL DN button lamp output DATA of each floor
4. HALL TX LNTN UP Control panel main board → HALL UP lantern output DATA of each floor
5. HALL TX LNTN DN Control panel main board → HALL DN lantern output DATA of each floor
6. HALL TX CHIME UP Control panel main board → HALL UP chime output DATA of each floor
7. HALL TX CHIME DN Control panel main board → HALL DN chime output DATA of each floor
1) HALL RX Data
2) HALL TX LAMP UP
3) HALL TX LAMP DN
4) HALL TX LNTN UP
5) HALL TX LNTN DN
6) HALL TX CHIME UP
7) HALL TX CHIME DN
The display method is the same as HALL TX LAMP UP.
8) INDICATOR Data
Description HIP board ← control system
Order of
8 7 6 5 4 3 2 1
signal
To_HALL1 DST DN UP LED4 LED3 LED2 LED1
To_HALL7
To_HALL8 Fire return foor
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Rx Err Cnt control panel main board ← CAR communication error count (0~255)
<Communication Error Type>
• NONE : no error
Err Status
• ACK ERR, CRC ERR, FRM ERR, STF ERR :
control panel Tx data changed or data loss occurred
1. CAR CAN
<CAN Communication Line Status>
ANALYZER
• LINE OK : communication line is normal
• LINE OPEN : communication line is open
BUS STS (control panel ↔CAR side communication line connection is
disconnected)
• LINE SHORT : communication line is short-circuited
(control panel ↔CAR side communication line is short-circuited or
reversed)
2. HALL CAN Same
Same contents as CAR side
ANALYZER as CAR side
2.GROUP I/O
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4.REAL DATA RX Real time communication data (Main board ← DPRAM3 board)
5.REAL DATA TX Real time communication data (Main board → DPRAM3 board)
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[1] VIEW ALL Sequential display of the entire reset information stored in the system memory
[2] SPECIFIC DATE Views system reset information on a certain date (year/month/day)
Analyzes the number of the total reset event occurrences for each
[3] STATISTICS
year/month/day (disorder statistics)
1) VIEW ALL
Same key operations as in FAULT HISTORY menu
2) SPECIFIC DATE
Same key operations as in FAULT HISTORY menu
3) STATISTICS
Same key operations as in FAULT HISTORY menu
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N one 5
ER_UCM [000] ENT
3.4.1 ODOMETER
ODOMETER information calculates the time, number of times, and distance information after completing
the overall height measurement operation. It cannot be changed/modified like the odometer of
automobiles.
3.4.2 TRIPMETER
It displays the same contents as ODOMETER information.
(But, it can be initialized using COUNTER RESET menu.)
• DOOR OPENED RELEVEL : Set whether re-level operation is possible while door is opened
in the landing zone
• 0 : Re-level operation only when door is closed
1 : Re-level operation when door is closed + re-level operation when door is open
<Nighttime silence operation start time input> <Nighttime silence operation end time input>
• Input time data in 24 hours unit.
• If you do not want to change the time: press ESC key
Ex) If it is 8:00PM: 2000
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If it is 7:15AM: 0715
4.1.8 Fire Evacuation
RETURN FLOOR Set self power generation final destination floor information
If GROUP MODE is set to 0(OFF), even if you set DSS MODE to 1(ON), the call request(CALL) of the
destination floor reservation device (HTS) will not be properly registered.
1) CAR INDICATOR
2) HALL INDICATOR
3) NEW INDICATOR
Data Description
4.2.6 Supervisory
Data Description
4.2.7 Announcement
Data Description
Checks and changes the setting of SKIP floor information
1)VIEW & CHANGE
for each floor
2) ALL SET TO 1 Sets entire floor to SKIP
3)ALL SET TO 0 Resets entire floor SKIP information
After completing SKIP floor setting, when you activate EVEN / ODD switch in COP, SKIP will be
operated.
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Data Description
Data Description
TIME (min): Elevator operation stop time when motor is overheated (min. 10 min. ~ max. 255 min.)
Data Description
SERIAL WIRING Select serial connection of BKAS and BKBS brake confirm switch
PARALLEL WIRING Select parallel connection of BKAS and BKBS brake confirm switch
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[1] VIEW & CHANGE Checks and changes the setting of NON-STOP information for each floor
[2] ALL SET TO 1 Sets entire floor to NON-STOP
[3] ALL SET TO 0 Resets entire floor NON-STOP information
Floor information
2) All Set to 1
When “ARE YOU SURE?” message is displayed, you can select execute or cancel by the following key
operations.
Change Cancel
ENT ESC
completed change
3) All Set to 0
When “ARE YOU SURE?” message is displayed, you can select execute or cancel by the following key
operations.
Change Cancel
ENT ESC
completed change
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Floor information
• Display Data
WBVF model does not use a separate DISPLAY CODE, and the method of direct input of the contents to
be displayed for each floor is used, and you can input up to 3 characters.
Ex) When you display underground floor 1 as B1.
2) INIT FL Code
When “ARE YOU SURE?” message is displayed, you can select execute or cancel by the following key
operations.
Change Cancel
ENT completed ESC change
When you execute INIT FL CODE, the previously set floor display information is initialized to display
sequentially from the 1st floor. But, if an underground floor is set, it is initialized considering
the underground floor.
EX) If there is no underground floor: initialized in the order of 1xx, 2xx, 3xx……
If there are 3 underground floors: initialized in the order of B3x, B2x, B1x, 1xx, 2xx, 3xx……
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When you set the underground floor information, Display Code is automatically changed based
on the inputted underground floor information.
Ex) If you change the underground floor information from 0 → 9 in a building with the max. number
of floors as 20,
1 ~ 9 floor → B9x~ B1x
10 ~ 20 floor → 1xx ~ 11x
The max. number of underground floors that can be set is “9”.If input is 10 or more, ERR is displayed.
Use UP or DN key to select the following categories and press ENT key.
Category Contents
STANDARD(sec) Standard door standby time (min. 5 sec. ~ max. 255 sec. input possible)
HANDICAP(sec) Handicap door standby time (min. 10 sec. ~ max. 255 sec. input possible)
CAR CALL(sec) CAR call door standby time (min. 3 sec. ~ max. 255 sec. input possible)
HALL CALL(sec) Hall call door standby time (min. 5 sec. ~ max. 255 sec. input possible)
TIME (sec): Long period door nudging time (SE or EE operation) function recognition time
(min. 30 sec. ~ max. 255 sec.)
When you set HOLD OPEN mode, if there is no CAR call or hall call in automatic operation mode,
door will always standby with door open.
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[1] VIEW & CHANGE Checks and changes the door status information setting status of each floor
[2] ALL SET TO 1 Sets the entire floor as Heavy Door
[3] ALL SET TO 0 Sets the entire floor as Standard Door
Floor information
2) All Set to 1
When “ARE YOU SURE?” message is displayed, you can select execute or cancel by the following key
operations.
Change Cancel
ENT Completed ESC change
3) All Set to 0
When “ARE YOU SURE?” message is displayed, you can select execute or cancel by the following key
operations.
Change Cancel
ENT ESC
completed change
Use UP or DN key to select the following categories, and press ENT key.
Category Contents
1.NORMAL CAR CALL Set / release 2-touch Car call cancel function
2.NORMAL HALL CALL Set / release 2-touch Hall call cancel function
3.HANDI CAR CALL Set / release 2-touch handicapped Car call cancel function
4.HANDI HALL CALL Set / release 2-touch handicapped Hall call cancel function
• CAR CALL COUNT : Number of the registered CAR calls required to detect FAKE CALL.
(Minimum value)
• You can register from min. 4. (Default value: 6)
EACH CALL Individual process Normal COP call and handicapped COP call
BATCH CALL batch process Normal COP call and handicapped COP call
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① time change: time data input ENT ② maintain current data: ESC
CAGE LIGHT OFF time can have input of 5(default value) ~ 255(max. value), and the unit is min.
① time change: time data input ENT ② maintain current data: ESC
CAGE FAN OFF time can have input of 5(default value) ~ 255(max. value), and the unit is min.
Input time information with hour (2 digits) minute (2 digits) second (2 digits) and press ENT key.
HHMMSS
Ex) 6:36PM: 183625
• It displays disorder name and disorder code at the same time for all disorders defined in the system.
• All names start with header ER_, and it is displayed up to max. of 15 characters according to
the disorder type.
Operation mode Current time of the system
Landing location and floor information
Door status
Disorder information
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Status of the landing sensor status Status of the sensor landing at the top of the CAR
Current floor 1: Absolute floor
(floor displayed on the indicator) B1: Floor displayed on CAR and floor indicator
Time information Hour : Min. : Sec.
None: No operation mode due to a critical disorder
Operation mode
(Refer to HHT manual for detail operation mode displays)
Door status Door operation status (Refer to HHT manual for detail displays)
• It displays the name and the corresponding code
of the disorder currently occurred disorder
Disorder name
• If multiple disorders occurred, it displays the disorder
with the highest priority
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Description Input
Order of
8 7 6 5 4 3 2 1
signal
INPUT_1 DS(1) MTR(0) MD(1) MU(1) MCS(1) AUTO(1) MC2(0) SA(0)
INPUT_2 PLUM(1) PLUH(1) PLUL(1) ULS(0) BKBS(1) BKAC(0) BKAS(1) GS(1)
INPUT_3 DZ(1) DL(1) UL(1) RBL(0) DLS(0) PLDL(1) PLDH(1) PLDM(1)
INPUT_4 CCS(0) UCM(1) THS(1) ELDI(1) EQP(1) EQS(1) RBKI(1) FMR2(1)
INPUT_5 GOV(0) ESTOP(0) UFL(0) DFL(0) PIT(0) UDC(1) CTOL(0) -
INPUT_6 - - - - P24V(1) PLDH2(1) PLUH2(1) RDZ(1)
INPUT_7 XBKCS BYPC PARK FMR RUNA(1) BKO(1) ZSP(1)
INPUT_8 ELD-ERR
Description Output
Order of
8 7 6 5 4 3 2 1
signal
SAFE ELDE
OUT_1 DX (1) RBK (1) BKP (1) BKB (1) BKA (1) MC2 (1)
(1) (1)
OUT_2 BYPO FR2 (1)
OUT_3
OUT_4
OUT_5
OUT_6
OUT_7
OUT_8
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Fr_DINV3 MODE
Fr_DINV5
Fr_DINV6
Fr_DINV7 Door inverter error code
1 2
3 4
• In the initial display screen, every time DN key is pressed, the malfunction information (max. 3270)
accumulated in the memory is sequentially displayed.
• When the menu is executed, the first disorder displayed on the screen is the most recently
occurred/reset disorder.
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ENT DN
<Basic disorder information screen> <Disorder occurrence or reset time> <IO information
when Disorder occurred or reset>
ENT DN
Auto_Drive 5
Door_Closed
(2)SPECIFIC DATE
YYM M DD : ←
• When you input the date to view in the order of year (2 digits), month (2 digits), and day (2 digits)
in the above screen, the malfunction occurrence and reset list of the corresponding date is
sequentially displayed.
• How to input the date for the disorder analysis
EX) 2013. 4. 30: Input 130430 and press ENT key
• If there are a lot of accumulated malfunction information in the system memory, it requires
about 4~5 sec.
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5) Statistics Menu
① When the menu is first executed, it displays the number of total malfunctions in each year
by analyzing the entire malfunction information stored in the system memory.
② If you input ENT key in year, the number of the total malfunctions in each month of the
corresponding year is displayed.
③ If you input ENT key in month, the number of the total malfunctions in each day of the corresponding
year is displayed.
• Sequentially displays all the reset and power ON/OFF information stored
[1] VIEW ALL in the system memory
• It can store max. of 512 (Expressed as 1 ~ 512 )
[2] SPECIFIC DATE Views the system reset information of a certain date (year/month/day)
Analysis of the number of the total reset event occurrences for each
[3] STATISTICS
year/month/day (disorder statistics)
1 2
3 4
DN DN
2) Specific Date
It is the same as the key operations of FAULT HISTORY menu.
3) Statistics
It is the same as the key operations of FAULT HISTORY menu.
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connection check
Disorder(LCD display) ER_PIT_BUF_SW
Disorder detecting Safety circuit disconnection by PIT switch operation (detection condition maintaining time:
conditions 100 ms)
Control action when disorder When it occurred during operation: emergency stop
8
is detected When it occurred while it was stopped: cannot activate
For safety circuit disconnection location verification.
Check points Refer to the electric circuit diagram COL. 3A PIT buffer switch operation status and
connection check
Disorder(LCD display) ER_GOV
Disorder detecting Safety circuit disconnection by governor switch operation (detection condition maintaining
conditions time: 100 ms)
Control action when disorder When it occurred during operation: emergency stop
9
is detected When it occurred while it was stopped: cannot activate
For safety circuit disconnection location verification.
Check points Refer to the electric circuit diagram COL. 3A governor switch operation status and
connection check
Disorder(LCD display) ER_UFL
Disorder detecting Safety circuit disconnection by the highest floor final limit switch operation(detection
conditions condition maintaining time: 100 ms)
Control action when disorder When it occurred during operation: emergency stop
10
is detected When it occurred while it was stopped: cannot activate
For safety circuit disconnection location verification.
Check points Refer to the electric circuit diagram COL. 3A the highest floor final switch operation status
and connection check
Disorder(LCD display) ER_DFL
Disorder detecting Safety circuit disconnection by the lowest floor final limit switch operation (detection
conditions condition maintaining time: 100 ms)
Control action when disorder When it occurred during operation: emergency stop
11
is detected When it occurred while it was stopped: cannot activate
For safety circuit disconnection location verification.
Check points Refer to the electric circuit diagram COL. 3A the highest floor final switch operation status
and connection check
Disorder(LCD display)
Disorder detecting
conditions
12
Control action when disorder
is detected
Check points
Disorder(LCD display)
Disorder detecting
conditions
13
Control action when disorder
is detected
Check points
Disorder(LCD display)
Disorder detecting
conditions
14
Control action when disorder
is detected
Check points
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Disorder(LCD display)
Disorder detecting
conditions
15
Control action when disorder
is detected
Check points
Disorder(LCD display)
Disorder detecting
conditions
16
Control action when disorder
is detected
Check points
Disorder(LCD display)
Disorder detecting
conditions
17
Control action when disorder
is detected
Check points
Disorder(LCD display)
Disorder detecting
conditions
18
Control action when disorder
is detected
Check points
Disorder(LCD display)
Disorder detecting
conditions
19
Control action when disorder
is detected
Check points
Disorder(LCD display)
Disorder detecting
conditions
20
Control action when disorder
is detected
Check points
Disorder(LCD display) ER_INV_COMM
Disorder detecting
Main inverter program down (detection condition maintaining time : 500 ms)
conditions
21
Control action when disorder When it occurred during operation: emergency stop
is detected When it occurred while it was stopped: cannot activate
Check points Use HHT I/O SIGNAL menu to check INVERTER DATA Fr_INV3 WDT bit change status
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Disorder(LCD display)
Disorder detecting
conditions
50
Control action when disorder
is detected
Check points
Disorder(LCD display) ER_ULS&DLS_ON
Disorder detecting Simultaneous input of the highest floor and the lowest floor limit switch signals (detection
conditions condition maintaining time: 100 ms)
Control action when disorder
Cannot activate
51 is detected
Use HHT I/O SIGNAL menu to check GPIO DATA INPUT_2 ULS and INPUT_3 DLS bit
status
Check points
Refer to the electric circuit diagram COL. 7A and COL. 26 to check ULS and DLS switch
operation status and connection status
Disorder(LCD display) ER_ULS RUN_UP
Disorder detecting During automatic operation UP direction driving, the highest floor limit switch signal is
conditions inputted (detection condition maintaining time: 100 ms)
Control action when disorder
52 Emergency stop, cancel driving command, and try DOWN direction nearest floor landing
is detected
Use HHT I/O SIGNAL menu to check GPIO DATA INPUT_2 ULS bit status
Check points Refer to the electric circuit diagram COL. 7A and COL. 26 to check ULS switch
operation status and connection status
Disorder(LCD display) ER_DLS RUN_DN
Disorder detecting During automatic operation DOWN direction driving., the lowest floor limit switch signal is
conditions inputted (detection condition maintaining time: 100 ms)
Control action when disorder
53 Emergency stop, cancel driving command, and try UP direction nearest floor landing
is detected
Use HHT I/O SIGNAL menu to check GPIO DATA INPUT_3 DLS bit status
Check points Refer to the electric circuit diagram COL. 7A and COL. 26 to check DLS switch
operation status and connection status
Disorder(LCD display) ER_PLUL OFF2
Disorder detecting
No PLUL signal at top floor
conditions
Control action when disorder
54 Cannot activate
is detected
Use HHT I/O SIGNAL menu to check GPIO DATA INPUT_2 PLUL bit status
Check points Refer to the electric circuit diagram COL. 7A and COL. 26 to check PLUL switch
operation status and connection status
Disorder(LCD display) ER_PLDL OFF2
Disorder detecting
No PLDL signal at bottom floor
conditions
Control action when disorder
55 Cannot activate
is detected
Use HHT I/O SIGNAL menu to check GPIO DATA INPUT_2 PLDL bit status
Check points Refer to the electric circuit diagram COL. 7A and COL. 26 to check PLDL switch
operation status and connection status
Disorder(LCD display) ER_PLUL_RUN_DN
Disorder detecting During automatic operation DOWN direction driving, the highest floor check signal is
conditions inputted where it is not the highest floor (detection condition maintaining time: 2 sec)
Control action when disorder
56 Emergency stop, cancel driving command, and try nearest floor landing
is detected
Use HHT I/O SIGNAL menu to check GPIO DATA INPUT_2 PLUL bit status
Check points Refer to the electric circuit diagram COL. 7A and COL. 26 to check PLUL switch
operation status and connection status
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Disorder(LCD display)
Disorder detecting
conditions
78
Control action when disorder
is detected
Check points
Disorder(LCD display)
Disorder detecting
conditions
79
Control action when disorder
is detected
Check points
Disorder(LCD display)
Disorder detecting
conditions
80
Control action when disorder
is detected
Check points
Disorder(LCD display) ER_GATE OPEN
Disorder detecting
During driving, CAR door is opened (detection condition maintaining time: 100 ms)
conditions
Control action when disorder
81 Emergency stop and cannot activate
is detected
Use HHT I/O SIGNAL menu to check GPIO DATA INPUT_2 GS bit status
Check points Refer to the electric circuit diagram COL. 3A to check GS contact operation status
Check CAR door interlock switch contact
Disorder(LCD display) ER_HATCH OPEN
Disorder detecting
During driving, floor door is opened (detection condition maintaining time: 100 ms)
conditions
Control action when disorder
82 Emergency stop and cannot activate
is detected
Use HHT I/O SIGNAL menu to check GPIO DATA INPUT_1 DS bit status
Check points Refer to the electric circuit diagram COL. 3A to check DS contact operation status
Check each floor door interlock switch contact
Disorder(LCD display) ER_DOOR INV
Disorder detecting
Door inverter error occurred (detection condition maintaining time : 500 ms)
conditions
83
Control action when disorder Cannot activate (automatic operation impossible, manual operation possible)
is detected No detection during automatic operation driving
Check points Check door inverter operation status
Disorder(LCD display) ER_GATE
Disorder detecting There is no GATE signal in floor door interlock signal and Close Limit signal operation
conditions status (detection condition maintaining time: 1 sec)
Control action when disorder
84 Cannot activate
is detected
Use HHT I/O SIGNAL menu to check GPIO DATA INPUT_2 GS bit status
Check points Refer to the electric circuit diagram COL. 3A to check GS contact operation status
Check CAR door interlock switch contact
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Disorder(LCD display)
Disorder detecting
conditions
99
Control action when disorder
is detected
Check points
Disorder(LCD display)
Disorder detecting
conditions
100
Control action when disorder
is detected
Check points
Disorder(LCD display) ER_ULS RUN DN
Disorder detecting During DOWN direction driving, ULS operation (detection condition maintaining time: 100
conditions ms)
101
Control action when disorder
Normal operation
is detected
Check points Use HHT I/O SIGNAL menu to check GPIO DATA INPUT_2 ULS bit status
Disorder(LCD display) ER_DLS RUN UP
Disorder detecting
During UP direction driving, DLS operation (detection condition maintaining time: 100 ms)
conditions
102
Control action when disorder
Normal operation
is detected
Check points Use HHT I/O SIGNAL menu to check GPIO DATA INPUT_2 DLS bit status
Disorder(LCD display) ER_RUN_BY_SW
Disorder detecting
RUN BY(RBL) switch active
conditions
Control action when disorder
103 Normal operation(with Buzzer)
is detected
Use HHT I/O SIGNAL menu to check GPIO DATA INPUT_3 RBL bit status
Check points Refer to the electric circuit diagram COL. 8B to check RNBY connection status and
operation status
Disorder(LCD display) ER_PLUL_OFF1
Disorder detecting
PLUL switch does not active at top floor
conditions
Control action when disorder
104 Auto inspection drive to check absolute position
is detected
Use HHT I/O SIGNAL menu to check GPIO DATA INPUT_3 PLUL bit status
Check points Refer to the electric circuit diagram COL. 7A to check PLUL connection status and
operation status
Disorder(LCD display) ER_PLDL_OFF1
Disorder detecting
PLDL switch does not active at bottom floor
conditions
Control action when disorder
105 Auto inspection drive to check absolute position
is detected
Use HHT I/O SIGNAL menu to check GPIO DATA INPUT_3 PLDL bit status
Check points Refer to the electric circuit diagram COL. 7A to check PLDL connection status and
operation status
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Disorder(LCD display)
Disorder detecting
conditions
106
Control action when disorder
is detected
Check points
Disorder(LCD display)
Disorder detecting
conditions
107
Control action when disorder
is detected
Check points
Disorder(LCD display)
Disorder detecting
conditions
108
Control action when disorder
is detected
Check points
Disorder(LCD display)
Disorder detecting
conditions
109
Control action when disorder
is detected
Check points
Disorder(LCD display)
Disorder detecting
conditions
110
Control action when disorder
is detected
Check points
Disorder(LCD display) ER_COP COM
Disorder detecting During automatic operation driving o manual operation. COP board communication
conditions problem occurred (detection condition maintaining time : 3 sec)
Control action when disorder
Normal operation(for error monitoring)
111 is detected
Check main board CAR CAN communication status LED(LED4, LED5) operation
(When it is normal, it blinks with very short interval)
Check points
Check CN11 connector CAN communication line(H, L) connection status
Check COP board operation status and communication line connection status
Disorder(LCD display) ER_DINV COM
Disorder detecting During automatic operation driving or manual operation, door inverter communication
conditions problem occurred (detection condition maintaining time: 3 sec)
Control action when disorder
Normal operation(for error monitoring)
112 is detected
Check main board CAR CAN communication status LED(LED4, LED5) operation
(When it is normal, it blinks with very short interval)
Check points
Check CN11 connector CAN communication line(H, L) connection status
Check door inverter board operation status and communication line connection status
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Disorder(LCD display)
Disorder detecting
conditions
Control action when disorder
113
is detected
Check points
Disorder(LCD display)
Disorder detecting
conditions
Control action when disorder
114
is detected
Check points
Disorder(LCD display)
Disorder detecting
conditions
Control action when disorder
115
is detected
Check points
Disorder(LCD display)
Disorder detecting
conditions
Control action when disorder
116
is detected
Check points
Disorder(LCD display)
Disorder detecting
conditions
Control action when disorder
117
is detected
Check points
Disorder(LCD display)
Disorder detecting
conditions
Control action when disorder
118
is detected
Check points
Disorder(LCD display)
Disorder detecting
conditions
Control action when disorder
119
is detected
Check points
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Disorder(LCD display)
Disorder detecting
conditions
120
Control action when disorder
is detected
Check points
Disorder(LCD display) ER_DR INV OC
Disorder detecting
Door inverter over-current error occurred (detection condition maintaining time: 100 ms)
conditions
121 For door inverter detail error monitoring
Control action when disorder
If it occurred with door inverter error(ER_DOOR INV, error code 83), cannot
is detected
activate(manual operation possible)
Check points Check door inverter operation status
Disorder(LCD display) ER_DR INV OL
Disorder detecting
Door inverter overload error occurred (detection condition maintaining time: 100 ms)
conditions
122 For door inverter detail error monitoring
Control action when disorder
If it occurred with door inverter error(ER_DOOR INV, error code 83), cannot
is detected
activate(manual operation possible)
Check points Check door inverter operation status
Disorder(LCD display) ER_DR INV OV
Disorder detecting
Door inverter and voltage error occurred (detection condition maintaining time: 100 ms)
conditions
123 For door inverter detail error monitoring
Control action when disorder
If it occurred with door inverter error(ER_DOOR INV, error code 83), cannot
is detected
activate(manual operation possible)
Check points Check door inverter operation status
Disorder(LCD display) ER_DR INV UV
Disorder detecting
Door inverter low voltage error occurred (detection condition maintaining time: 100 ms)
conditions
124 For door inverter detail error monitoring
Control action when disorder
If it occurred with door inverter error(ER_DOOR INV, error code 83), cannot
is detected
activate(manual operation possible)
Check points Check door inverter operation status
Disorder(LCD display) ER_DR INV VER
Disorder detecting Door inverter program version error occurred (detection condition maintaining time: 100
conditions ms)
125 For door inverter detail error monitoring
Control action when disorder
If it occurred with door inverter error(ER_DOOR INV, error code 83), cannot
is detected
activate(manual operation possible)
Check points Check door inverter operation status
Disorder(LCD display) ER_DR INV DIR
Disorder detecting Door inverter dual direction (door open/close signals simultaneous operation) error
conditions occurred (detection condition maintaining time: 100 ms)
126 For door inverter detail error monitoring
Control action when disorder
If it occurred with door inverter error(ER_DOOR INV, error code 83), cannot
is detected
activate(manual operation possible)
Check points Check door inverter operation status
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Disorder(LCD display)
Disorder detecting
conditions
127
Control action when disorder
is detected
Check points
Disorder(LCD display)
Disorder detecting
conditions
128
Control action when disorder
is detected
Check points
Disorder(LCD display)
Disorder detecting
conditions
129
Control action when disorder
is detected
Check points
Disorder(LCD display)
Disorder detecting
conditions
130
Control action when disorder
is detected
Check points
Disorder(LCD display) ER_SE
Disorder detecting
Safety Edge long time operation problem (detection condition maintaining time : 5 min)
conditions
131 Control action when disorder
When nudging option is applied, after 30 sec., output buzzer and output door close t
is detected
Use HHT I/O SIGNAL menu to check DINV CAN DATA Fr_DINV1 SE bit status
Check points
Check Safety Edge operation status
Disorder(LCD display) ER_EE
Disorder detecting Multi beam or Safety Ray long time operation problem (detection condition maintaining
conditions time : 5 min)
132 Control action when disorder
When nudging option is applied, after 30 sec., output buzzer and output door close
is detected
Use HHT I/O SIGNAL menu to check DINV CAN DATA Fr_DINV1 EE bit status
Check points
Check Multi beam or Safety Ray operation status
Disorder(LCD display) ER_OPEN BTN
Disorder detecting Door open button(DOB) long time operation problem 상 (detection condition maintaining
conditions time : 5 min)
133 Control action when disorder
For error monitoring, door closing impossible occurred
is detected
Use HHT I/O SIGNAL menu to check COP CAN DATA Fr_COP1 DOB bit status
Check points
Check door open button operation status and COP board connector connection status
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Installation Manual
This manual is the property of Hyundai Elevator Co., Ltd. and is loaned subject
to return upon demand. Contents of this publication should not be reproduced in
any form without written permission of Hyundai Elevator Co., Ltd..
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REVISION
REVISION
Table of Contents
Refernce 2) Communication cable that connects between the RS485 converter in the disaster
prevention room and the elevator terminal (DDC)
y Up to 32 terminals (DDC) can be serially connected to one communication line, and new wiring
is required when you need to connect more than 32 terminals.
y Up to 800 m of cables can be connected for the terminals (DDC) that are serially connected to
one communication line, and new wiring is required when the total length exceeds 800 m.
Refernce 3) Communication cable that connects between the RS485 converter in the disaster
prevention room and the escalator (moving work) terminal (DDC)
y Up to 32 terminals (DDC) can be serially connected to one communication line, and new wiring
is required when you need to connect more than 32 terminals.
y Up to 800 m of cables can be connected for the terminals (DDC) that are serially connected to
one communication line, and new wiring is required when the total length exceeds 800 m.
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Wirings between the terminal (DDC) and the disaster prevention room are done using the
UL2919 cable along the piping.
①
Therefore, the actual wiring may differ from the above figure depending on the circumstances on
the site.
y UL1929 communication line that is connected from the disaster prevention room (RS485
converter) to the first terminal (DDC).
y If the total length of the communication line that connects the disaster prevention room
② (RS485 converter) with the terminals is more than 800 m, you need to establish a new line
from the disaster prevention room (RS485 converter).
y A RS485 converter can connect up to 32 terminals (DDC) for one channel. If more than 32
terminals need to be connected, you need to establish a new communication line.
y UL2919 communication line that connects no. 1 terminal (DDC) with no. 2 terminal (DDC).
y The UL2919 communication line that is connected to no. 2 terminal (DDC) should come
③ from no. 1 terminal (DDC) instead of the disaster prevention room (RS485 converter).
y The communication lines for other terminals (DDC) should be wired in the same way, and
the total length of wiring should be less than 800 m.
RS485 converter has 4 channels, Each channel can connect up to 32 terminals (DDC).
No. 1 channel: P(1+), N(1-)
④ No. 2 channel: P(2+), N(2-)
No. 3 channel: P(3+), N(3-)
No. 4 channel: P(4+), N(4-)
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1) Connect the white line to B (-) of the terminal or N (-) of the RS485 converter.
2) Connect the blue line to B (+) of the terminal or N (+) of the RS485 converter.
* If necessary, you need to jump between the white line of the 1st pair and the
white line of the 2nd pair and between the blue line of the 2nd pair and the yellow
line of the 2nd pair.
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⑪ DIP S/W(SW1, SW2, SW3) Refer to 4.1.2 Configuring the Terminal (DDC).
Status LED
Displays the control status of the external contact of the
⑫ (LED7, LED8, LED9, LED10, LED11,
terminal.
LED12, LED13, LED14)
Connector for the MCU board of the elevator control
panel
⑬ DPRAM Connector(JP2)
Connector for data communication with the elevator
control panel
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2) Terminal ID : Terminal ID should be set according to the "applied elevators" on the "elevator
layout" created by the Technical Sales department.
3) Configure the DIP switch
y S/W1 specifies the terminal(DDC) ID.
e.g.) When you add all the weighted values of the DIP switch numbers that are turned on,
the result becomes 27. This indicates no. 27 car and the communication speed is 19200.
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y S/W3 is used to initialize the number of STOP on the elevator and the terminal (DDC) SRAM.
e.g.) The above settings indicates 32 floors or less, and the unit is operating in normal
condition.
e.g.) ID: no. 27 car, communication speed: 19200, 32 floors or less, type: ST7
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2) Terminal ID : Terminal ID should be set according to the "applied elevators" on the "elevator
layout" created by the Technical Sales department.
e.g.) When you add all the weighted values of the DIP switch numbers that are turned on,
the result becomes 27. This indicates no. 27 car and the communication speed is 19200.
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y S/W3 is used to initialize the number of STOP on the elevator and the terminal (DDC) SRAM.
e.g.) The above settings indicates 32 floors or less, and the unit is operating in normal
condition.
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e.g.) ID: no. 27 car, communication speed: 19200, 32 floors or less, type: WBVF, network
communication
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5.1.2 Configuring the Terminal (DDC) and Wiring the Communication Line
1) Configure the terminal DIP switch
y Ignore the silk in the DIP switch. The rightmost one is no. 1 and the upper direction is "ON".
y DIPSW1: Set the ID and communication speed of the terminal.
2) Terminal ID : Terminal ID should be set according to the "applied elevators" on the "escalator
(moving walk) layout" created by the Technical Sales department and is assigned a value starting
with the value obtained by adding the number of elevators.
e.g.) When there are 5 elevators and 4 escalators → the elevator ID is 1 - 5 and the escalator ID is
6 - 9.
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e.g.) When you add all the weighted values of the DIP switch numbers that are turned on,
the result becomes 3. This indicates no. 3 car and the communication speed is 19200.
Wire the
communication line
(CN7)
y There are two B (-) and A (+) sockets for the terminal (DDC) CN7 connector, and you can
use either socket as they are connected on board in a pattern. However, you need to be
careful when you remove the connector from the terminal (DDC) since it opens.
y You may use N (4-), P (4+) or N (3-), P (3+) or N (2-), P (2+) or N (1-),P (1+) for the
socket that is connected from the converter. However, the number of terminals (DDC)
connected to one socket should not exceed 32.
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y When the fire detector operates in the R type combined receiver (fire receiver), the
elevator performs fire return and the escalator (moving work) stops operation
automatically.
y Contact linked with the R type combined receiver should be non-powered "A" contact.
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ON
OFF
4 1 8 1
3) Terminal ID : Terminal ID is “(the number of elevators) + (the number of escalators (moving work))
+1”.
e.g.) When there are 5 elevators and 4 escalators: ID is “10”.
e.g.) When you add all the weighted values of the DIP switch numbers that are turned on, the
result becomes 27. This indicates no. 27 car and the communication speed is 19200.
y Each status point should be provided as non-voltage contact (Hyundai uses DC 24 V).
y Connect COMMON for the R type combined receiver to SMPS -24 V of our product.
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5)
1)
6)
2)
7)
3)
8)
9)
4)
3) Edit “[TCP_Port_Setting]”.
① “Number of communication terminals = 12” (the same as the “total number of elevators”)
② Set the communication port for each car.
e.g.) When no. 1 - 7 cars use “10000” port and no. 8 - 12 cars use “12000” port
Car No. 01=10000
Car No. 02=10000
Car No. 03=10000
Car No. 04=10000
Car No. 05=10000
Car No. 06=10000
Car No. 07=10000
Car No. 08=12000
Car No. 09=12000
Car No. 10=12000
Car No. 11=12000
Car No. 12=12000
4) Edit “[TCP_IP_Setting]”.
① “Number of communication terminals = 12” (the same as the “total number of elevators”)
② Set the IP address for each car.
y If you are using "communication by accessing the building network" (IP address
provided), enter the provided IP.
y If you are using "communication using optical cable wiring", enter the private IP
address. (192.168.0.1~192.168.0.255)
e.g.) Example using a private IP address
Car No. 01=192.168.0.1
Car No. 02=192.168.0.2
Car No. 03=192.168.0.3
Car No. 04=192.168.0.4
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6) Edit “[RS485_Port_Setting]”.
① “Communication speed=19200”
y Communication speed = 19200 (communicates with the terminal (DDC) it 19200 bps.)
y Communication speed = 38400 (communicates with the terminal (DDC) it 38400 bps.)
② “Number of communication terminals=5”
y When the fire link does not exist, it is the same as the "total number of elevators".
y When the fire link exists, it is "total number of EL" + "1".
③ Set the communication port for each car.
e.g.) When no. 13, 14, and 17 cars are using the “COM1” port and no. 15 and 16 cars are
using the “COM2” port
Car No. 13=1
Car No. 14=1
Car No. 15=2
Car No. 16=2
Car No. 17=1
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